Job Report

HAZEMAG Mobile Crushing Plant

Produces High-Quality Aggregates

Customer: Roadstone Provinces

Castlebar Quarry, Ireland

Track Mounted HAZEMAG unit AP-KMH 51

HAZEMAG & EPR GmbH | Brokweg 75 | D-48249 Dülmen |

Phone: +49 - 25 94/ 77- 0 | Fax: +49 - 25 94/ 77- 400 | info@hazemag.de | www.hazemag.de
 Job Report

Early in 2004, HAZEMAG & EPR GmbH introduced the prototype of the AP-K 51 hard rock
impact crusher. The development work invested in this new design has quickly borne fruit, as
shown by the number of crushers of this model already ordered and put into operation. In the
short period since its introduction, a great deal of positive feedback has been received and use-
ful information gathered.

A typical example of the excellent performance thereby achieved can be found at Roadstone
Provinces in Ireland, where a crawler-mounted HAZEMAG AP-KMH 51 impact crusher is in op-
eration, generating a product 85% < 22 mm in a single pass at a typical throughput rate of
300 t/h. The crusher is driven by two 200 kW electric motors.

Plant Description

The plant is fed by wheeled loader, the raw material being extracted from the feed hopper by
means of a variable-speed vibrating chute. A metal detector mounted over the feed conveyor
belt ensures that tramp metal is separated before it can enter the impactor. The crushed mate-
rial from the impact crusher is transported via discharge chute and belt conveyor to a stockpile.
For ease of operation, all essential commands can be executed via a remote control system.

The heart of the mobile crushing plant is the HAZEMAG AP-KMH 51 impactor. This rugged
machine is particularly suited to the crushing of abrasive materials, such as gravel, granite,
basalt, gneiss, glass and fireclay, and is characterised by the ideal granulometry of its cubical,
stress- and fissure-free product, coupled with a high level of efficiency and cost-effectiveness.

When this mobile unit was being designed, particular emphasis was placed on simplicity of op-
eration, accessibility, ease of maintenance and in particular safety. Generously-sized servicing
platforms allow for optimum access to the plant, and the provision of a jib-mounted chain hoist
as well as special accessories to facilitate spare parts changing lead to a considerable reduc-
tion in servicing time and effort. In addition to the customary safety equipment, a trapped key
transfer system and automatic fire-protection system are provided to enhance the operational
safety of the whole plant still further. Power is supplied by a Caterpillar diesel generator.

Technical Data:

Feed size: 40 - 200 mm

Product Size: 0 - 22 mm
Throughput: 300 t/h
Crusher: Impactor Type AP-KMH 51
SQ Type Rotor
Inlet: height: 580 mm, width: 1,360 mm
Installed power: 2 x 200 kW
Installed power (plant): 635 kVA
Diesel Motor: Caterpillar

Dimensions (in operation):

Total weight: 66,000 kgs
Length: 16.500 mm
Height: 5.400 (3.900 mm for transport)
Width: 4.700 (3.000 mm for transport)

HAZEMAG & EPR GmbH | Brokweg 75 | D-48249 Dülmen |

Phone: +49 - 25 94/ 77- 0 | Fax: +49 - 25 94/ 77- 400 | info@hazemag.de | www.hazemag.de