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CAPACITIES AND
SPECIFICATIONS
S4.0FT, 4.5FT, 5.5FT, S5.5FTS
(S80, 100, 120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) [J004];
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, H120FT) [U005]

PART NO. 4128427 8000 SRM 1903

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SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow in-
structions contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex-
ceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flamma-
ble. Be sure to follow the necessary safety precautions when handling these fuels and when working
on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
 HeavyManuals.com
Table of Contents

TABLE OF CONTENTS
Lift Truck Lifting Capacity .....................................................................................................................................1
Counterweight Weights .......................................................................................................................................... 1
Tire Sizes ................................................................................................................................................................. 2
Capacities .................................................................................................................................................................3
Electrical System .....................................................................................................................................................7
Transmission Oil Pressures ....................................................................................................................................8
Hydraulic System Relief Pressures ......................................................................................................................10
Steering System .....................................................................................................................................................10
Stall Speeds (in RPM ±100 rpm) .......................................................................................................................... 11
GM 4.3L ............................................................................................................................................................. 11
Kubota 3.6L Diesel ............................................................................................................................................11
Kubota 3.8L Diesel ............................................................................................................................................11
Kubota 3.8L LPG .............................................................................................................................................. 12
Mast Speeds ...........................................................................................................................................................12
Tilt Angles ..............................................................................................................................................................16
Front End Equipment - Mast Creep .....................................................................................................................17
Mast Creep ........................................................................................................................................................ 17
Engine Specifications ............................................................................................................................................ 18
Torque Specifications ............................................................................................................................................ 20
Frame .................................................................................................................................................................20
Mast ................................................................................................................................................................... 20
Steering System ................................................................................................................................................ 20
Steer Axle .......................................................................................................................................................... 20
Drive Axle, Wet Brake (Dana Spicer Axle) ......................................................................................................20
Drive Axle, Wet Brake (NMHG Axle) .............................................................................................................. 21
Transmission .....................................................................................................................................................21
Engine - GM 4.3L ..............................................................................................................................................21
Engine - Kubota 3.6L Diesel .............................................................................................................................22
Engine - Kubota 3.8L ........................................................................................................................................23

This section is for the following models:

S4.0FT, 4.5FT, 5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) [J004];
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, H120FT)
[U005]

©2016 HYSTER COMPANY i

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"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
 HeavyManuals.com
8000 SRM 1903 Lift Truck Lifting Capacity

Lift Truck Lifting Capacity

Model Weight
H4.0FT5, H4.0FT6 (H80FT) (U005) and S4.0FT (S80FT,
3629 kg (8000 lb)
S80FTBCS) (J004)
H4.5FTS5 (H90FT) (U005) 4082 kg (9000 lb)
H4.5FT6 (H100FT) (U005) and S4.5FT
4536 kg (10000 lb)
(S100FT, S100FTBCS) (J004)
H5.0FT (H110FT) (U005) 4989 kg (11000 lb)
H5.5FT (H120FT) (U005) and S5.5FT, S5.5FTS
5443 kg (12000 lb)
(S120FT, S120FTS, S120FTPRS) (J004)
NOTE: Load center at 500 mm (24 in.).

Counterweight Weights

Model Weight
S4.0FT (S80FT) (J004) 2249 kg (4958 lb)
S4.5FT (S100FT) (J004) 2552 kg (5626 lb)
S5.5FT, S5.5FTS (S120FT, S120FTS) (J004) 3170 kg (6988 lb)
S80FTBCS (J004) 2149 kg (4738 lb)
S100FTBCS (J004) 3205 kg (7066 lb)
S120FTPRS (J004) 3773 kg (8318 lb)
H4.0FT5 (H80FT) (U005) 2108 kg (4647 lb)
H4.0FT6 (U005) 2314 kg (5102 lb)
H4.5FTS5 (H90FT) (U005) 2455 kg (5412 lb)
H4.5FT6 (H100FT) (U005) 2642 kg (5825 lb)
H5.0FT (H110FT) (U005) 2936 kg (6473 lb)
H5.5FT (H120FT) (U005) 3226 kg (7112 lb)

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Tire Sizes 8000 SRM 1903

Tire Sizes

Truck Drive Tires Steer Tires

S4.0FT (S80FT, S80FTBCS) (J004) 22 x 9 x 16 18 x 7 x 12.12
S4.5FT, S5.5FT, S5.5FTS (S100FT, S100FTBCS, 22 x 12 x 16 18 x 8 x 12.12
S120FT, S120FTS, S120FTPRS) (J004)
S4.5FT, S5.5FT, S5.5FTS (S100FT, S100FTBCS, 22 x 7 x 16 Dual Tires 18 x 8 x 12.12
S120FT, S120FTS, S120FTPRS) (J004)
H4.0FT5, H4.5FTS5 (H80FT, H90FT) (U005) 250 x 15 7.00 x 12
250 x 70 x R15 28 x 9 to 15
28 x 12.5 to 15
29 x 8 Dual
7.00 x 15 Dual
7.00 x R15 Dual
H4.5FT6, H5.0FT, H5.5FT (H100FT, H110FT, 300 x 15 7.00 x 12
H120FT) (U005) 315 x 70 x R15 28 x 9 to 15
32 x 12.1 to 15
355 x 65 x 15
355 x 50 x 20
8.25 x 15 Dual
8.25 x R15 Dual

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 HeavyManuals.com
8000 SRM 1903 Capacities

Capacities

Item Quantity Specifications

Fuel Capacity
Gas (Short Wheel Base) 79 liter (20.8 gal) 86 Octane
Gas (Long Wheel Base) 100.3 liter (26.5 gal) 86 Octane
LPG 15.1 - 20.4 kg LPG-HD 5, HD 10
(33.5 - 45.0 lb)
Full
Kubota 3.6L Diesel 79 liter (20.8 gal) Diesel No. 2
(Short Wheel Base)
Kubota 3.6L Diesel 100.3 liter (26.5 gal) Diesel No. 2
(Long Wheel Base)
Kubota 3.8L Diesel 79 liter (20.8 gal) Ultra Low Sulfur ≤15
(Short Wheel Base) ppm Diesel No.2
Kubota 3.8L Diesel 100.3 liter (26.5 gal) Ultra Low Sulfur ≤15
(Long Wheel Base) ppm Diesel No.2

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 HeavyManuals.com
Capacities 8000 SRM 1903

Item Quantity Specifications

Engine Oil
GM 4.3L 4.7 liter (5 qt) SAE J2362
API SL
ILSAC GF3
Kubota LPG 12.2 liter (12.9 qt) SAE J2362
API SL
ILSAC GF3
Kubota Diesel 13.2 liter (13.9 qt) −15°C (5°F) and above
SAE 15W-40
−25°C (−13°F)
SAE 10W-30
Below −25°C (-13°F)
SAE 5W-30
API CJ-4
Cooling System
GM 4.3L 15.1 liter (15.9 qt)
CAUTION
Additives may damage the
cooling system. Before using
additives, contact your local
Hyster dealer.
Use Ethylene Glycol Boron-
free Antifreeze. Purchase a
pre-diluted 50/50 solution; or
mix 50% concentrate with 50%
distilled or deionized water.
Kubota LPG/Diesel 11 liter (11.6 qt)
CAUTION
Additives may damage the
cooling system. Before using
additives, contact your local
Hyster dealer.
Use Ethylene Glycol Boron-
free Antifreeze. Purchase a
pre-diluted 50/50 solution; or
mix 50% concentrate with 50%
distilled or deionized water.

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8000 SRM 1903 Capacities

Item Quantity Specifications

Hydraulic Tank Oil Capacity
GM 4.3L (Short Wheel Base) 62.0 liter (65.5 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above
GM 4.3L (Long Wheel Base) 78 liter (82.4 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above
Kubota Diesel (Short Wheel Base) 62.0 liter (65.5 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above
Kubota Diesel (Long Wheel Base) 78.0 liter (82.4 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above

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 HeavyManuals.com
Capacities 8000 SRM 1903

Item Quantity Specifications

Kubota LPG (Short Wheel Base) 62.0 liter (65.5 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above
Kubota LPG (Long Wheel Base) 78.0 liter (82.4 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above
Transmission
Basic Powershift Transmission 17 liter (18.0 qt) John Deere
JDM J20C
DuraMatch Transmission 17 liter (18.0 qt) John Deere
JDM J20C
Brake Oil (Master Cylinder) 0.35 liter (0.74 pt) Dexron III
Transmission and Wet Brake Drive Axle - Dana Axle Only
Lift Truck Model H4.0FT5/FT6, H4.5FTS, H4.5FT6, H5.0-5.5FT (H80-120FT) (U005)
Transmission and Planetary Carrier 28.3 liter (29.9 qt) John Deere
Housing JDM J20C
Center Body (Dana Axle Only) 2.0 liter (2.1 qt) SAE 80W-90
Transmission and Wet Brake Drive Axle - Dana Axle Only
Lift Truck Model S4.0-4.5FT, S5.5FT, S5.5FTS (S80FT, S100FT, S120FT, S80FTBCS, S100FTBCS,
S120FTS, S120FTPRS) (J004)
Transmission and Planetary Carrier 26.8 liter (28.4 qt) John Deere
Housing JDM J20C
Center Body (Dana Axle Only) 2.0 liter (2.1 qt) SAE 80W-90
Wet Brake Drive Axle - NMHG Axle Only
New or Rebuilt Axle 10.3 liter (10.9 qt) John Deere
JDM J20C
Service Fill 9.3 liter (9.9 qt) John Deere
JDM J20C

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8000 SRM 1903 Electrical System

Electrical System

Item GM 4.3L Kubota Diesel Kubota LPG

Battery 12-volt, negative ground 12-volt, negative ground 12-volt, negative ground
Spark Plugs AC-R44-LTS N/A NGK BKR6EIX
Spark Plugs Longlife Op- N/A N/A NGK 1FR6F8DN
tional
Spark Plug Gap 0.889 mm (0.035 in.) N/A 0.7 to 0.8 mm (0.028 to
0.032 in.)
Ignition Timing:
Gas Not Adjustable N/A N/A
LPG Not Adjustable N/A Not Adjustable
Diesel N/A Not Adjustable N/A

GM 4.3L
Alternator Output (14 Volts) G and LPG GS and LPS
Idle 50 amps @ 750rpm 38 amps @ 750rpm
Governed Speed 65 amps @ 2400 rpm 45 amps @ 2400 rpm
Kubota 3.6L Diesel
Alternator Output (13.5 Volts) D
Low Idle 30 amps @ 850 rpm
Governed Speed 80 amps @ 2470 rpm
Kubota 3.8L Diesel
Alternator Output (13.5 Volts) D DS
Low Idle 30 amps @ 800 rpm 25 amps @ 800 rpm
Governed Speed 80 amps @ 2200 rpm 45 amps @ 2200 rpm
Kubota 3.8L LPG
Alternator Output (13.5 Volts) LPG
Low Idle 30 amps @ 800 rpm
Governed Speed 87 amps @ 2400 rpm

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Transmission Oil Pressures 8000 SRM 1903

Transmission Oil Pressures

1-Speed Transmission All Pressures at 2500 rpm and Oil at 50 to 65°C (120 to 150°F)
Port 1 Transmission Pump Port 2 Port 3 Port 5 Port 6
***Low ***High Reverse Forward Torque Lubrication
Pressure Pressure Clutch Clutch Converter
1138 ±96* kPa 1482 ±96* kPa 983 ±58** kPa 983 ±58** kPa 738 ±52 kPa 55 ±28 kPa
(165 ±14 psi) (215 ±15 psi) (142.5 ±8.5 psi) (142.5 ±8.5 psi) (107 ±7.5 psi) (8 ±4 psi)

*Relief Pressure **Clutch pack pressure difference between the forward and reverse packs cannot exceed
manufacturing limit of 48 kPa (7 psi) or service limit of 70 kPa (10 psi).

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8000 SRM 1903 Transmission Oil Pressures

2-Speed Transmission All Pressures at 2500 rpm and Oil at 50 to 65°C (120 to 150°F)
Port 1 Transmission Pump Port 2 Port 3 Port 4 Port 5 Port 6
***Low ***High Reverse Forward Low Forward High Torque
Lubrication
Pressure Pressure Clutch Clutch Clutch Converter
1138 ±96* kPa 1482 ±96* kPa 983 ±58** kPa 983 ±58** kPa 983 ±58** kPa 738 ±52 kPa 55 ±28 kPa
(165 ±14 psi) (215 ±15 psi) (142.5 ±8.5 psi) (142.5 ±8.5 psi) (142.5 ±8.5 psi) (107 ±7.5 psi) (8 ±4 psi)

*Relief Pressure **Clutch pack pressure difference between the forward and reverse packs cannot exceed
manufacturing limit of 48 kPa (7 psi) or service limit of 70 kPa (10 psi). ***

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Hydraulic System Relief Pressures 8000 SRM 1903

Hydraulic System Relief Pressures

Table 1. Hydraulic Systems With Hydraulic Gear Pump

Item Specification
Oil Temperature for Setting Relief Pressure 50 to 65°C (122 to 149°F)
Primary Relief Valve Pressure (High Idle) 22.1 ±0.48 MPa (3205 ± 70 psi)
Secondary Relief Valve Pressure (High Idle) 15.51 ±0.48 MPa (2250 ±70 psi)

Table 2. Hydraulic Systems With Variable Displacement Pump

Item Specification
Oil Temperature for Setting Relief Pressure 50 to 65°C (122 to 149°F)
Primary Relief Valve Pressure (High Idle) 23.7 ±0.50 MPa (3437 ± 72.5 psi)
Secondary Relief Valve Pressure (High Idle) 15.50 ±0.50 MPa (2248 ±72.5 psi)
Maximum Allowable Leakage at 1A Port to Tank 22.7 cc @ 19.3 MPa (2799 psi)

Steering System

Item Quantity
Oil Temperature 50 to 65°C (122 to 149°F)
Steering Relief Pressure at 800 rpms 12.4 ±0.3 MPa (1798 ±43.5 psi)
(GM 4.3L and Kubota 3.8L Diesel Engine)
Steering Relief Pressure at 850 rpms 12.4 ±0.3 MPa (1798 ±43.5 psi)
(Kubota 3.6L Diesel Engine)
Steering Relief Pressure at 800 rpms 10.3 ±0.3 MPa (1494 ±43.5 psi)
(Kubota 3.8L LPG Engine)
Steering Cylinder Stroke (Each Side) 200.85 mm (7.9 in.)
(GM 4.3L and Kubota 3.8L/3.6L Diesel Engine)
Steering Cylinder Stroke (Each Side) 189.3 mm (7.4 in.)
(Kubota LPG Engine)
Inside Steering Tire Angle 80°
(GM 4.3L and Kubota 3.8L/3.6L Diesel Engine)
Number of Turns to Lock 3.984
(GM 4.3L and Kubota 3.8L/3.6L Diesel Engine)
Inside Steering Tire Angle 79.8°
(Kubota LPG Engine)
Number of Turns to Lock (Kubota LPG Engine) 4.35
Turning Radius (±50 mm NO LOAD) Outside Inside
H4.0FT5 (H80FT) 2570 49

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8000 SRM 1903 Steering System

Item Quantity
H4.0FT6 2599 49
H4.5FTS5 (H90FT) 2619 49
H4.5FT6 (H100FT) 2837 131
H5.0FT (H110FT) 2877 131
H5.5FT (H120FT) 2915 131
S4.0FT (S80FT) 2298 84
S80FTBCS 2102 84
S4.5FT (S100FT) 2447 103
S100FTBCS 2232 103
S5.5FT, S5.5FTS (S120FT, S120FTS) 2534 103
S120FTPRS 2375 103

Stall Speeds (in RPM ±100 rpm)

GM 4.3L
Transmission New Engine Broken-In Engine
Basic 2000 2100
DuraMatch 2000 2100
DuraMatch2 2000 2100
DuraMatch Plus2 Stall Speed Not Valid Stall Speed Not Valid

KUBOTA 3.6L DIESEL

Transmission New Engine Broken-In Engine
Basic 1950 2000
DuraMatch 1950 2000
DuraMatch2 1950 2000
DuraMatch Plus2 Stall Speed Not Valid Stall Speed Not Valid

KUBOTA 3.8L DIESEL

Transmission New Engine Broken-In Engine
Basic 1900 1970
DuraMatch 1900 1970
DuraMatch2 1900 1970
DuraMatch Plus2 Stall Speed Not Valid Stall Speed Not Valid

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Stall Speeds (in RPM ±100 rpm) 8000 SRM 1903

KUBOTA 3.8L LPG

Transmission New Engine Broken-In Engine
Basic 1945 1995
DuraMatch 1945 1995
DuraMatch2 1945 1995
DuraMatch Plus2 Stall Speed Not Valid Stall Speed Not Valid

Mast Speeds
NOTE: Lift speed is measured in meters/sec at gov- Plus or minus 10% acceptable lifting or lowering.
erned engine RPM with full open valve and
65°C (149°F) oil temperature.

Lowering speed is measured in meters/sec with full

open valve and 65°C (149°F) oil temperature.

Table 3. Lift Truck Models S4.0FT (S80FT, S80FTBCS) (J004)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
Kubota 3.8L LPG 2-Stage LFL 0.47 0.55 0.62 0.61
(Standard 2-Stage FFL 0.36 0.50 0.55 0.54
Displacement
Pump) 3-Stage FFL 0.44 0.53 0.58 0.57

Table 4. Lift Truck Models S4.5FT, S5.5FT, S5.5FTS (S100, 120FT, S100FTBCS, S120FTS, S120FTPRS)
(J004)

Lowering M/Sec Lifting M/Sec

Rated
Model/ LoadS5.5FT,
Mast Rated Load
Engine S5.5FTS
No Load Rated Load No Load S4.5FT
(S120FT,
(S100FTBCS)
S120FTS,
S120FTPRS)
Kubota 3.8L 2-Stage LFL 0.42 0.51 0.57 0.56 0.56
LPG 2-Stage FFL 0.32 0.45 0.54 0.52 0.52
(Standard
Displacement 3-Stage FFL 0.39 0.47 0.55 0.54 0.54
Pump)

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8000 SRM 1903 Mast Speeds

Table 5. Lift Truck Models H4.0FT5, H4.0FT6 (H80FT, H90FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
GM 4.3L 2-Stage LFL 0.47 0.55 0.62 0.61
(Standard 2-Stage FFL 0.36 0.50 0.55 0.54
Displacement
Pump) 3-Stage FFL 0.44 0.53 0.58 0.57

Table 6. Lift Truck Models H4.0FT5, H4.0FT6 (H80FT, H90FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
Kubota 3.6 L 2-Stage LFL 0.47 0.55 0.71 0.60
Diesel 2-Stage FFL 0.36 0.50 0.61 0.53
(Standard
Displacement 3-Stage FFL 0.44 0.53 0.65 0.56
Pump)

Table 7. Lift Truck Models H4.0FT5, H4.0FT6 (H80FT, H90FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
Kubota 3.8L 2-Stage LFL 0.47 0.55 0.66 0.60
(Standard 2-Stage FFL 0.36 0.50 0.58 0.53
Displacement
Pump) 3-Stage FFL 0.44 0.53 0.61 0.56

Table 8. Lift Truck Models H4.5FTS5, H4.5FT6, H5.0-5.5FT, (H100, 110, 120FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
GM 4.3L 2-Stage LFL 0.42 0.51 0.57 0.56
(Standard 2-Stage FFL 0.32 0.45 0.54 0.52
Displacement
Pump) 3-Stage FFL 0.39 0.47 0.55 0.54

Table 9. Lift Truck Models H4.5FTS5, H4.5FT6, H5.0-5.5FT, (H100, 110, 120FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
Kubota 3.6 L 2-Stage LFL 0.42 0.51 0.56 0.48
Diesel 2-Stage FFL 0.32 0.45 0.53 0.46
(Standard
Displacement 3-Stage FFL 0.39 0.47 0.51 0.44
Pump)

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Mast Speeds 8000 SRM 1903

Table 10. Lift Truck Models H4.5FTS5, H4.5FT6, H5.0-5.5FT, (H100, 110, 120FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
Kubota 3.8L 2-Stage LFL 0.42 0.51 0.53 0.48
(Standard 2-Stage FFL 0.32 0.45 0.50 0.46
Displacement
Pump) 3-Stage FFL 0.39 0.47 0.51 0.47

Table 11. Lift Truck Models H4.0FT5, H4.0FT6 (H80FT, H90FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
GM 4.3L 2-Stage LFL 0.47 0.55 0.49 0.47
(Low 2-Stage FFL 0.36 0.50 0.43 0.42
Displacement
Pump) 3-Stage FFL 0.44 0.53 0.45 0.44

Table 12. Lift Truck Models H4.0FT5, H4.0FT6 (H80FT, H90FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
Kubota 3.6 L 2-Stage LFL 0.47 0.55 0.60 0.53
Diesel 2-Stage FFL 0.36 0.50 0.54 0.47
(Low
Displacement 3-Stage FFL 0.44 0.53 0.56 0.49
Pump)

Table 13. Lift Truck Models H4.0FT5, H4.0FT6 (H80FT, H90FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
Kubota 3.8L 2-Stage LFL 0.47 0.55 0.57 0.53
(Low 2-Stage FFL 0.36 0.50 0.51 0.47
Displacement
Pump) 3-Stage FFL 0.44 0.53 0.53 0.49

Table 14. Lift Truck Models H4.5FTS5, H4.5FT6, H5.0-5.5FT, (H100, 110, 120FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
GM 4.3L 2-Stage LFL 0.42 0.51 0.45 0.44
(Low 2-Stage FFL 0.32 0.45 0.43 0.42
Displacement
Pump) 3-Stage FFL 0.39 0.47 0.44 0.43

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8000 SRM 1903 Mast Speeds

Table 15. Lift Truck Models H4.5FTS5, H4.5FT6, H5.0-5.5FT, (H100, 110, 120FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
Kubota 3.6 L 2-Stage LFL 0.42 0.51 0.43 0.39
Diesel 2-Stage FFL 0.32 0.45 0.41 0.36
(Low
Displacement 3-Stage FFL 0.39 0.47 0.42 0.37
Pump)

Table 16. Lift Truck Models H4.5FTS5, H4.5FT6, H5.0-5.5FT, (H100, 110, 120FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
Kubota 3.8L 2-Stage LFL 0.42 0.51 0.41 0.39
(Low 2-Stage FFL 0.32 0.45 0.39 0.36
Displacement
Pump) 3-Stage FFL 0.39 0.47 0.40 0.37

Table 17. Lift Truck Models H4.0FT5, H4.0FT6 (H80FT, H90FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
GM 4.3L 2-Stage LFL 0.47 0.55 0.63 0.61
(Variable 2-Stage FFL 0.36 0.50 0.56 0.55
Displacement
Pump) 3-Stage FFL 0.44 0.53 0.59 0.58

Table 18. Lift Truck Models H4.0FT5, H4.0FT6 (H80FT, H90FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
Kubota 3.8L 2-Stage LFL 0.47 0.55 0.63 0.62
(Variable 2-Stage FFL 0.36 0.50 0.56 0.55
Displacement
Pump) 3-Stage FFL 0.44 0.53 0.59 0.58

Table 19. Lift Truck Models H4.5FTS5, H4.5FT6, H5.0-5.5FT, (H100, 110, 120FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
GM 4.3L 2-Stage LFL 0.42 0.51 0.49 0.48
(Variable 2-Stage FFL 0.32 0.45 0.46 0.45
Displacement
Pump) 3-Stage FFL 0.39 0.47 0.48 0.47

15
 HeavyManuals.com
Mast Speeds 8000 SRM 1903

Table 20. Lift Truck Models H4.5FTS5, H4.5FT6, H5.0-5.5FT, (H100, 110, 120FT) (U005)

Lowering M/Sec Lifting M/Sec

Model/ Engine Mast
No Load Rated Load No Load Rated Load
Kubota 3.8L 2-Stage LFL 0.42 0.51 0.46 0.45
(Variable 2-Stage FFL 0.32 0.45 0.43 0.42
Displacement
Pump) 3-Stage FFL 0.39 0.47 0.44 0.43

Tilt Angles
Truck should be on level ground and in unloaded
condition.

Table 21. Lift Truck Models S4.0FT, S4.5FT, S5.5FT, S5.5FTS (S80FT, S100FT, S120FT, S80FTBCS,
S100FTBCS, S120FTS, S120FTPRS) (J004)

Forward Tolerance Back Tolerance

5° +1°, −0.5° 6° +0°, −0.5°
8° +1°, −0.5° 10° +0°, −0.5°

Table 22. Lift Truck Models H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(U005)

Forward Tolerance Back Tolerance

12° +1°, −0.5° 6° +0°, −0.5°
6° +1°, −0.5° 10° +0°, −0.5°
6° +1°, −0.5° 6° +0°, −0.5°

16
 HeavyManuals.com
8000 SRM 1903 Front End Equipment - Mast Creep

Front End Equipment - Mast Creep

MAST CREEP NOTE: Mast should be 90° vertical prior to test.

Measure with load at 2.5 m (8.0 ft) high and with

the lift, tilt, and auxiliary control levers in neutral
position.

Table 23. Lift Truck Models

Hydraulic Oil Maximum Vertical Creep Maximum Tilt Creep

Temperature at Carriage Mast Angle Cylinder Stroke
°C °F mm/Min in./Min °/Min mm/Min in./Min
20 68 2.2 0.086 0.11 1.129 0.051
30 86 3.9 0.154 0.20 1.95 0.120
40 104 6.5 0.256 0.32 3.67 0.145
50 122 10.0 0.394 0.50 5.88 0.232
60 140 14.5 0.571 0.73 8.59 0.388

17
 HeavyManuals.com
Engine Specifications 8000 SRM 1903

Engine Specifications

Item GM 4.3L
No. of Cylinders 6
Firing Order 1-6-5-4-3-2
Bore 101.6 mm (3.9 in.)
Stroke 88.4 mm (3.48 in.)
Displacement 4.3 liter (262.4 in.3)
Horsepower (Gasoline) 100 @ 2400 rpm
Horsepower (LPG) 93 @ 2400 rpm
Engine Timing Timing is controlled by the Electronic Control Mod-
ule (ECM)
Compression Ratio
Gas 9.4:1
LPG 9.4:1
Oil Pressure With PSI Installed 124 kPa (18 psi)
@ 2000 80°C (176°F)
Valve Clearance
Intake Not Adjustable
Exhaust Not Adjustable
Idle Speed - Gas 750 ±25 rpm
Idle Speed - LPG 750 ±25 rpm
Governed Speed High Idle (No Load) 2400 ±25 rpm
Thermostat Range
START TO OPEN 82 ±1.5°C (180 ±35°F)
FULL OPEN 128 ±1.5°C (260 ±35°F)
Cooling System Pressure 103 kPa (15 psi)

Item Kubota 3.6L Diesel

No. of Cylinders 4
Firing Order 1-3-4-2
Bore and Stroke 98 mm × 120 mm (3.86 in. × 4.72 in.)
Displacement 3620 cc
Compression Ratio 21.8:1
Power/rpm 57 kW (76 hp) @ 2200 rpm
Oil Pressure 50 kPa (7 psi)
Valve Clearance

18
 HeavyManuals.com
8000 SRM 1903 Engine Specifications

Item Kubota 3.6L Diesel

Intake 0.23 to 0.27 mm (0.009 to 0.011 in.)
Exhaust 0.23 to 0.27 mm (0.009 to 0.011 in.)
Idle Speed 850 ±50 rpm
Governed Speed High Idle (No Load) 2400 ±50 rpm
Thermostat Range
START TO OPEN 75°C (180°F)
FULL OPEN 90°C (203°F)
Cooling System Pressure 103 kPa (15 psi)

Item Kubota 3.8L Diesel

No. of Cylinders 4
Firing Order 1-3-4-2
Bore and Stroke 100 mm × 120 mm (3.94 in. × 4.72 in.)
Displacement 3769 cc
Compression Ratio 17.5:1
Horsepower/rpm 74 @ 2200 rpm
Oil Pressure 50 kPa (7 psi)
Valve Clearance
Intake 0.23 to 0.27 mm (0.009 to 0.011 in.)
Exhaust 0.23 to 0.27 mm (0.009 to 0.011 in.)
Idle Speed 800 ±25 rpm
Governed Speed High Idle (No Load) 2200 ±25 rpm
Thermostat Range
START TO OPEN 75°C (180°F)
FULL OPEN 90°C (203°F)
Cooling System Pressure 103 kPa (15 psi)

Item Kubota 3.8L LPG

No. of Cylinders 4
Firing Order 1-3-4-2
Bore and Stroke 100 mm × 120 mm (3.94 in. × 4.72 in.)
Displacement 3769 cc
Compression Ratio 10.0:1
Horsepower/rpm 74 @ 2200 rpm
Oil Pressure 49 kPa (7 psi)
Valve Clearance

19
 HeavyManuals.com
Engine Specifications 8000 SRM 1903

Item Kubota 3.8L LPG

Intake 0.18 to 0.22 mm (0.007 to 0.009 in.)
Exhaust 0.18 to 0.22 mm (0.007 to 0.009 in.)
Idle Speed 800 ±25 rpm
Governed Speed High Idle (No Load) 2200 ±25 rpm
Thermostat Range
START TO OPEN 76.5°C (180°F)
FULL OPEN 90°C (203°F)
Cooling System Pressure 103 kPa (15 psi)

Torque Specifications
FRAME Steering Cylinder
225 N•m (166 lbf ft)
Overhead Guard Mount Capscrews
66 N•m (49 lbf ft) STEER AXLE
Cowl-to-Overhead Guard Legs Cushion Truck Wheel Nuts
66 N•m (49 lbf ft) 610 to 680 N•m (450 to 502 lbf ft)

Steering Column Nut Pneumatic Truck Wheel Nuts

40 to 54 N•m (30 to 40 lbf ft) 610 to 680 N•m (450 to 502 lbf ft)

Counterweight Capscrews DRIVE AXLE, WET BRAKE (DANA

1020 N•m (750 lbf ft) SPICER AXLE)
MAST Drive Shaft Capscrews
55 to 63 N•m (41 to 46 lbf ft)
Mast Mounting Capscrews
Mast to Drive Axle 522 to 575 N•m (385 to Drive Axle to Frame Mounting Capscrews
424 lbf ft) 820 to 902 N•m (605 to 665 lbf ft)
Tilt/Cylinder Adjust 66 to 73 N•m (49 to
54 lbf ft) Drive Axle Center Body Drain Plug
Pivot Pin Retainer 66 to 73 N•m (49 to 54 lbf ft) 30 to 50 N•m (22 to 37 lbf ft)

STEERING SYSTEM Drive Axle Center Body Fill/Level Plug

30 to 50 N•m (22 to 37 lbf ft)
Hub Nut (Slotted Nut)
200 to 220 N•m (148 to 162 lbf ft) initial Planetary Carrier Housing Drain Plug
35 to 40 N•m (25 to 30 lbf in) final 30 to 50 N•m (22 to 37 lbf ft)

Steering Axle Mounting Bolts and Nuts Planetary Carrier Housing Fill/Level Plug
215 N•m (159 lbf ft) 30 to 50 N•m (22 to 37 lbf ft)

Bearing Cap Capscrew Wheel Hub Nut

52 N•m (38 lbf ft) 500 to 600 N•m (369 to 443 lbf ft)

Tie Rod Nut Parking Brake Lever Capscrew

175 N•m (129 lbf ft) 21 to 30 N•m (186 to 266 lbf in)

20

8000 SRM 1903
Drive Axle Arm to Drive Axle Central Body
Nuts
199 to 243 N•m (147 to 179 lbf ft)
Wheel Hub to Drive Axle Arm Nuts
199 to 243 N•m (147 to 179 lbf ft)
DRIVE AXLE, WET BRAKE (NMHG AXLE)
Drive Shaft Capscrews
55 to 63 N•m (41 to 46 lbf ft)
Drive Axle to Frame Mounting Capscrews
820 to 902 N•m (605 to 665 lbf ft)
Drive Axle Center Body Drain Plug
50 to 55 N•m (37 to 41 lbf ft)
Drive Axle Center Body Fill/Level Plug
50 to 55 N•m (37 to 41 lbf ft)
Planetary Carrier Housing Drain Plug
50 to 55 N•m (37 to 41 lbf ft)
Planetary Carrier Housing Fill/Level Plug
50 to 55 N•m (37 to 41 lbf ft)
Wheel Hub Nuts
500 to 600 N•m (369 to 443 lbf ft)
Wheel Hub Coupler Nuts
90 to 99 N•m (66 to 73 lbf ft)
TRANSMISSION
Transmission Mounting Bracket Capscrews
66 to 73 N•m (49 to 54 lbf ft)
Transmission to Drive Axle Bolt
225 to 250 N•m (166 to 184 lbf ft)
Transmission Housing Bolts
38 N•m (28 lbf ft)
Drive Plate to Torque Converter Capscrews
55.6 N•m (41 lbf ft)
Hydraulic Gear Pump to Transmission Flange
Head Capscrews
38 N•m (28 lbf ft)
Variable Displacement Pump to Transmission
Flange Head Capscrews
38 N•m (28 lbf ft)
HeavyManuals.com
Torque Specifications
Charge Pump to Transmission Capscrews
First pass, torque in star pattern to
6 N•m (53 lbf in)
Second pass, torque in star pattern to
19 N•m (168 lbf in)
Transmission Enable Valve Capscrews
3 to 4 N•m (27 to 35 lbf in)
Forward and Reverse Valves Capscrews
3 to 4 N•m (27 to 35 lbf in)
Control Valve Mounting Capscrews
13.3 N•m (118 lbf in) initial
19 N•m (168 lbf in) final
Torque Converter Housing Cover Plate
7.9 N•m (5.8 lbf ft)
Torque Converter Housing Cover
19 N•m (168 lbf ft)
Transmission Input/Output Shaft Speed Sen-
sor Capscrew
6.9 N•m (5 lbf ft)
ENGINE - GM 4.3L
Alternator Pulley
61 N•m (45 lbf ft)
Balance Shaft Gear Capscrew
20 N•m (177 lbf in) Plus 35 Degrees
Balance Shaft Retainer Capscrews
12 N•m (106 lbf in)
Camshaft Retainer Screws
12 N•m (106 lbf in)
Camshaft Sprocket Capscrews
28 N•m (21 lbf ft)
Camshaft Sprocket Nut
25 N•m (18 lbf ft)
Chain Control Block for Hydraulic Pump
Drive
19 N•m (168 lbf in) with Adhesive Sealant
21
 HeavyManuals.com
Torque Specifications 8000 SRM 1903

Connecting Rod Cap Rear Oil Seal Retainer Screws and Nut
27 N•m (240 lbf in) 15 N•m (133 lbf in)

After this step, tighten nuts an additional 70 de- Rocker Arm Cover
grees. 12 N•m (106 lbf in)

Coolant Pump to Engine Block Rocker Arm Nuts

41 N•m (30 lbf ft) 25 N•m (18 lbf ft)

Cooling Fan to Pulley Rocker Arm Studs

24 N•m (212 lbf in) 47 N•m (35 lbf ft)

Cylinder Head Rocker Arm Bolts

30 N•m (22 lbf ft)
See the section for torque value and tightening
sequence to use. Thermostat Housing
25 N•m (18 lbf ft)
Distributor Mount Capscrew
25 N•m (18 lbf ft) Timing Cover
12 N•m (106 lbf in)
Exhaust Manifold
15 N•m (133 lbf in) - first step Valve Lifter Retainer Capscrews
30 N•m (22 lbf ft) - second step 16 N•m (142 lbf in)

Flywheel Vibration Damper

100 N•m (74 lbf ft) 95 N•m (70 lbf ft)

Flywheel Housing ENGINE - KUBOTA 3.6L DIESEL

48 N•m (35 lbf ft)
Alternator Pulley Nut
Inlet Manifold to Cylinder Head 58.4 to 78.9 N•m (43.1 to 58.2 lbf ft)
3 N•m (27 lbf in) - first step
12 N•m (106 lbf ft) - second step Bearing Cap Set Bolt
15 N•m (133 lbf in) - third step (final) 138 to 147 N•m (102 to 108 lbf ft)

Main Bearing Cap Boost Actuator

105 N•m (77 lbf ft) 40 to 45 N•m (29 to 33 lbf ft)

Motor Mount to Engine Camshaft Setscrew

31 N•m (23 lbf ft) 24 to 27 N•m (18 to 20 lbf in)

Oil Pump Cover Connecting Rod Bolt

12 N•m (106 lbf in) 79 to 83 N•m (58 to 61 lbf ft)

Oil Pump to Crankcase Crankshaft Pulley Bolt

90 N•m (66 lbf ft) 255 to 274 N•m (188 to 202 lbf ft)

Oil Pressure Switch Cylinder Head Bolt

27 N•m (20 lbf ft) 98.1 to 107 N•m (72.4 to 79.5 lbf ft)

Oil Screen Support to Crankcase Cylinder Head Cover Screw, Upper

50 N•m (37 lbf ft) 10 to 11 N•m (61 to 99 lbf in)

Oil Pan to Crankcase Cylinder Head Cover Screw, Lower

Capscrews 25 N•m (18 lbf ft) 7 to 11 N•m (87 to 99 lbf in)
Nuts 25 N•m (18 lbf ft)
Engine Oil Pump Cover Screw
7.9 to 9.3 N•m (70 to 82 lbf in)

22

8000 SRM 1903
Engine Oil Cooler Joint Bolt
40 to 44 N•m (29 to 32 lbf ft)
Flywheel Bolts
98.1 to 107 N•m (72.4 to 79.5 lbf ft)
Flywheel Housing Bolts
78 to 90 N•m (58 to 66 lbf ft)
Fuel Injector
49 to 68 N•m (37 to 50 lbf ft)
Fuel Injector Nut
18 to 20 N•m (13 to 15 lbf in)
Fuel Pump Gear Cover Mounting Screw
24 to 27 N•m (18 to 20 lbf ft)
Fuel Injection Pump Assembly Mounting Nut
18 to 20 N•m (13 to 15 lbf ft)
Fuel Injection Pump Assembly Gear Mount-
ing Nut
74 to 83 N•m (55 to 61 lbf ft)
Fuel Injection Pump Mounting Nut
18 to 20 N•m (13 to 15 lbf ft)
Fuel Injection Pump Mounting Screw
24 to 27 N•m (18 to 20 lbf ft)
Fuel Overflow Pipe Retaining Nut
20 to 24 N•m (15 to 18 lbf ft)
Glow Plug
20 to 24 N•m (15 to 18 lbf ft)
Governor Connecting Rod Lock Nut
2.8 to 4.0 N•m (24.7 to 35.0 lbf in)
Idler Gear Mounting Screw
24 to 27 N•m (18 to 20 lbf ft)
Oil Pressure Switch Screw
15 to 19 N•m (11 to 14 lbf ft)
Overflow Pipe Joint Screw
9.8 to 11.2 N•m (86.7 to 99.1 lbf in)
Rocker Arm Bracket Nut
49 to 55 N•m (37 to 41 lbf ft)
Starter Solenoid Nut (B Terminal)
9.8 to 11 N•m (87 to 97 lbf in)
Timing Gear Case Cover Mounting Screw
24 to 27 N•m (18 to 20 lbf ft)
HeavyManuals.com
Torque Specifications
Timing Gear Case Plate Mounting Screw
24 to 27 N•m (18 to 20 lbf ft)
Thermostat Cover Bolts
23 to 28 N•m (17 to 21 lbf ft)
Electronic Throttle Shoulder Bolt
25.6 N•m (226.6 lbf in)
Electronic Throttle Linkage Capscrew
10.5 N•m (92.9 lbf in)
Electronic Throttle Bellcrank Weldment Stud
Nut
10.5 N•m (92.9 lbf in)
Electronic Throttle Lever Plate Capscrew
7.9 N•m (70 lbf in)
Electronic Throttle Inline Ball Joint
7.9 N•m (70 lbf in)
Electronic Throttle Fuel Shut Off Solenoid Al-
len-head Capscrews
10.5 N•m (92.9 lbf in)
Throttle Position Sensor Torx-head Screws
2.25 N•m (20 lbf in)
Electronic Throttle Ball Joint Rod Nut
25.6 N•m (226.6 lbf in)
ENGINE - KUBOTA 3.8L
Alternator Pulley
58.4 to 78.9 N•m (43.1 to 58.2 lbf ft)
B Terminal Starter Nut
9.8 to 11 N•m (86.7 to 97.4 lbf in)
Camshaft Position Sensor Mounting Screw
4 to 5 N•m (35 to 44 lbf in)
Camshaft Pulsar Gear Mounting Screw
4.7 to 5.6 N•m (41.6 to 49.6 lbf in)
Camshaft to Cylinder Head Setscrew
24 to 27 N•m (18 to 20 lbf ft)
Common Fuel Rail Mounting Bracket Screw
24 to 27 N•m (18 to 20 lbf ft)
Connecting Rod Cap Screw
79 to 83 N•m (58 to 61 lbf ft)
Coolant Temperature Sensor Mounting
Screw
16 to 23 N•m (12 to 17 lbf ft)
23

Torque Specifications
Crankshaft Position Sensor Mounting Screw
4 to 5 N•m (35 to 44 lbf in)
Crankshaft Pulley Mounting Screw
255 to 274 N•m (188 to 202 lbf ft)
Crankcase Housing to Engine Block Mount-
ing Screw
49 to 55 N•m (37 to 41 lbf ft)
Cylinder Head Mounting Screw
98 to 107 N•m (72.4 to 79.5 lbf ft)
Cylinder Head Valve Cover, Upper
6.9 to 11.2 N•m (61 to 99 lbf in)
Cylinder Head Cover, Lower
9.8 to 11.2 N•m (87 to 99 lbf ft)
Engine Oil Pressure Switch Mounting Screw
15 to 19 N•m (11 to 14 lbf ft)
Flywheel Housing Mounting Screw
78 to 90 N•m (58 to 66 lbf ft)
Flywheel Mounting Screw
98 to 107 N•m (72.4 to 79.5 lbf ft)
Fuel Injection Pump Gear Cover Mounting
Screw
24 to 27 N•m (18 to 20 lbf ft)
24
HeavyManuals.com
8000 SRM 1903
Fuel Injection Pump Gear Mounting Nut
24 to 27 N•m (18 to 20 lbf ft)
Fuel Injection Harness Terminal Nut
1.6 to 2.2 N•m (14 to 19.5 lbf in)
Fuel Injection Line Clamp Nut
24 to 27 N•m (18 to 20 lbf ft)
Fuel Injection Pipe to Cylinder Head Re-
tainer Nut
23 to 36 N•m (17 to 26 lbf ft)
Fuel Injection Overflow Pipe to Cylinder
Head Joint Screw
7.9 to 12 N•m (69.9 to 106 lbf in)
Fuel Injection Overflow Pipe To Injection
Pump Joint Screw
16 to 19 N•m (12 to 14 lbf ft)
Fuel Injection Pump Mounting Nut
27 to 27 N•m (18 to 20 lbf ft)
Intake Air Temperature Sensor
30 to 39 N•m (22 to 28 lbf ft)
Main Bearing Cap Mounting Screw
138 to 147 N•m (102 to 108 lbf ft)
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TECHNICAL PUBLICATIONS

8000 SRM 1903 1/16 (12/15)(7/15)(4/15)