DY-50/4 BOP Handling System

Operation and Maintenance Manual

Baoji City Engineering Hydraulic Parts Factory

版本标记 version stamp：20230216

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 Brief Introduction
Baoji City Engineering Hydraulic Parts Factory is a professional manufacturer in
the field of hydraulic products and hydro-mechanical products. It owns more than 200
employees, over 110 sets main devices and many kinds of special equipment for
manufacturing hydraulic products. Established more than 20 years, we exist by quality,
guide by market, develop by innovation and aim at requirements of customer. We
have cooperated with some universities and scientific research institutions and have
developed various hydraulic and pneumatic cylinder, high-pressure and
medium/low-pressure hydraulic system, hydraulic power unit, hydraulic driving and
air-operated BOP device, hydraulic disc-brake device, hydraulic cathead, rotating
cathead, hydraulic damping device, hydraulic winch, hydraulic rope roller, hydraulic
hoister, rig moving device, hydraulic test platform and cantilever crane etc. We can
also design and manufacture various hydraulic components, hydraulic system and
hydraulic machinery according the customer’s requirements. Our products are widely
used in the field of petroleum, railway, mine, metallurgy, coal and machine tool etc.
Our products, especially the equipments developed for petroleum exploitation, have
been sold from onshore to offshore, from home to overseas, and have been exported
to more than twenty (20) countries and areas in Asia, Africa, America, such as U.S.A,
Iran, Canada, India, Egypt, Algeria, Venezuela, Kazakhstan etc.
We have passed through ISO9001 Quality System Authentication from China
ISO9001 International Certification Center for Quality System. One product was
awarded with API authentication of U.S.A. Some products have passed through ABS
inspection of U.S.A and CCS inspection of China and were awarded with Inspection
Certificate.
Our Factory was titled as a “Faithful to Contract and Loyal to Customer
Enterprise” by administration for Industry and Commerce and authorized as a “A
Class Taxpayer” by the State Taxation Bureau＆Local Taxation Bureau.
Our Factory has awarded with more than ten (10) national patent certificates.
Many products have owned proprietary intellectual property rights.

Warmly welcome to our Factory and cooperating with us in any form.

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1. General
DY-50/4 Blowout Preventer (BOP) Handling System is designed to meet
requirement of installing and removing BOP stacks. The system is full-hydraulic
control and can be used for heavy and medium duty drilling equipment. The main
function of system is to lift and install single BOP or BOP stacks. The system features
with explosion-proof, easier operation, better reliability, and safety. It consists of left
and right BOP moving device (each hung on one guide rail below drill floor), hydraulic
control box, pipelines, and hose hangers. Controlled by hydraulic operating box, the
system can achieve the movement of rising, lowering, moving forward and backward
synchronously, or moving forward and backward asynchronously，And the actions of
lifting, lowering, respectively, moving forward. It is convenient for installing and
removing BOP stacks. This device can be operated at the low-temperate
environment.

2. Type and Specifications

2.1 This BOP Handling System mainly consists of left / right handling devices and
hydraulic system.
2.2 This BOP Handling System is powered by hydraulic power station for floor
mechanical tools (i.e. power tongs) of drilling rig.
2.3 This BOP Handling System is easier to assemble and disassemble. All hydraulic
hoses adopt snap joints (completed with dust-proof plugs or caps) as connections. It
not only makes it easier to assemble and disassemble system but also keep inner
hoses clean.
2.4 Technical Specifications
2.4.1 Rated Lifting Capacity 2×250=500kN
2.4.2 Max. Lifting Stroke 4m
2.4.3 Lifting Speed 0～1.5m/min
2.4.4 Lowering speed 0～3m/min
2.4.5 Moving Speed 0～12m/min
2.4.6 Working Pressure 16MPa
2.4.7 Max. Working Displacement 120L/min
2.4.8 Dia. of Wire Rope Ф28mm
2.4.9 Environment temperature -30℃～60℃

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3. Structure and Features
3.1 This BOP Handling System is combined by two single lifting devices which each
hung on guide rail below the drill floor. One device can lift maximum 250 kN load and
500kN for two.
3.2 The system adopts 3 times stroke scale-up structure which features with shorter
cylinder stroke, bigger lifting height. Compared with other same lifting height BOP
handling system, it has lighter weight and compact volume.
3.3 This BOP Lifting & Moving Device is built into wholly hydraulic ctrl. Each lifting
device consists of moving mechanism, lifting mechanism and hydraulic system etc.
3.4 The BOP crane shift device through a control box can be completed:
a. lifting and lowering at the same time.
b. move forward and backward at the same time.
c. Separately lifting, lowering.
d. Separately forward, backward.
3.5 By full hydraulic control, it features higher performance on explosion-proof.
3.6 Easy operating valves on hydraulic control box make it easy to control the speed
of rising, lowering, moving forward and backward.
3.7 This BOP Handling System is easy to install and transport. All hydraulic hoses
used to connect or disconnect on installation or dismounting adopt snap joints as
connections. It not only makes it easy to install and dismount system but also keep
inner hoses clean.

4. Installation and Test

4.1 Respectively insert BOP Lifting & Moving Device located at two sides into front
end of left & right guide rail located under the drilling platform, Tie up hauling rope
before inserting in case of collision during lifting. Install stop pin at end of the rail in
case that the device slides out of the rail.
4.2 Weld bracket base plate for pipeline on the outer side surface of middle ventral
plate along the length of every guide rail under the drilling platform, install pipeline
bracket (Upper height limitation to be welded is 50mm under upper wing plate of the
rail.)
4.3 Connect hydraulic hose between ctrl box and lifting device according to the
matching code on the fast adapter of the hydraulic hose. Fix the hose from middle on
the left & right pipeline bracket.
4.4 Connect oil inlets and outlets on the hydraulic control box with oil inlets and outlets
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on the hydraulic station of power tongs on the drilling floor.
4.5 Ensure all pipe connections in good condition, start hydraulic station to provide the
BOP Handling System with 17MPa hydraulic oil.
4.6 Operate handle of the reversing valve according to ctrl method and marking
direction indicated on panel of the ctrl box. Check whether every unloading motion is
right or not. Only every motion is checked properly can the device be put into use.

5. Operation, Maintenance and Safety

5.1 Watch the manometer on the hydraulic control box to check if oil-feeding pressure
meets the requirement 17MPa.
5.2 Operate lifting (up and down) and moving (toward and backward) of two lifting
devices according to ctrl method and marking direction indicated on panel of the ctrl
box.
5.2.1 Synchronously control valve No. 1 and 2 to make system move synchronously.
5.2.2 Asynchronously control valve No. 1 and 2 to make system move asynchronously
5.2.3 Synchronously control valve No. 3 and 4 to make system lift synchronously.
5.2.4 Asynchronously control valve No. 3 and 4 to make system lift asynchronously.
5.3 Carry out maintenance before every installation of the BOP handling system.
There are six (6) pulley lubricating points, four(4) driving gear lubricating points, four
(4) driven gear lubricating points, one (1) pipeline hanger bearing lubricating points
and two (2) driving-gear-hanger bearing lubricating points. Lithium base grease is
suitable for every point.
5.4 Before each lifting operation, operator should check if all cables are in good
conditions. All cables should be reliable connection before operation. On lifting
operation, workers should be far away from the goods to avoid accidents.
5.5 When lifting heavy weights, only the vertical takeoff and landing will not allow the
lifting (wire rope) to tilt the weight in any direction。

6. Environmental protection
6.1.In case of oil leakage or oil seepage during the use of the equipment, the seal
should be replaced in time, and the fastener and joint or replacement pipeline should
be tightened.
6.2.For disposal of plastic packaging, should comply with the local environmental
protection requirements.
6.3.During the use of the equipment, the disposal of waste hydraulic oil and other oil
should meet the local environmental protection requirements.
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6.4.When the equipment is scrapped, the disposal of oil such as paint and residual
hydraulic oil should meet the local environmental protection requirements.

7. Recommended Wearing Parts

Item Code Description Qty. Components

1 FY50-01.04.02B Cupper Bushing 12 Pulley
Lifting Rope
2 FY50-09.00 Ropeφ28 2
Assy
3 GB/T276-1994 Bearing 6006 2 Pipe hanger
4 GB/T301-1995 Bearing 51205 2 Pipe hanger
Driving /
5 GB/T276-1994 Bearing 6312 20
driven Wheel
6 112-1035 2Y-200 Cycloid Motor 4 Driving wheel
Hydraulic
7 FD12FA12/B30 Balance valve 2
System
Pressure gauge 0 ～
8 YTN-100ZT 1 Control box
40MPa
Hydraulic
9 PAV1.10.1213.0203 Fast adapter NPT3/8 8
System
Hydraulic
10 PAV1.20.1213.0203 Fast adapter NPT3/4 7
System
Hydraulic
11 PAV1.25.1213.0203 Fast adapter NPT1 2
System

8. Attached Drawings
8.1 Figure 1 Schematic diagram of Handling System
8.2 Figure 2 Structure diagram of Handling System
8.3 Figure 3 Hydraulic principle diagram of Handling System

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 1300～ 2000

20t 20t 技术参数

1.最大 提升负荷 2×250=500kN
2.最大 提升行程 4m
3.提升 速度 0～1.5m/mi
4.下放 速度 0～3m/min
5.水平 移动速度 0～12m/min
6.工作 压力 16MPa
7.液压 系统最大流 量 120L/min
8.钢丝 绳直径 Ф28mm

Technical Parameters
1 . M ax . L if t i ng C ap a ci t y 2 × 2 50 = 5 00 k N
2 . M ax . L if t i ng S tr o ke 4m
3 . L if t in g Sp e e d 0 ～1 . 5 m/ m in
4 . L ow e ri n g s p e ed 0 ～3 m / mi n
5 . M ov i ng S pe e d 0 ～1 2 m /m i n
6 . W or k in g Pr e s su r e 1 6M P a
7 . M ax . W or k i ng f lo w 1 2 0 L/ m in
8 . D ia . o f W i re R op e Ф 2 8m m

T P

oil supply 接液 压 站供 油
NPT 3/4
oil return 接液 压 站回 油
N PT 1

Figure 1 DY-50/4(FY50B-00) Schematic diagram of Handling System

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 1 30 0～ 2 00 0

50
2 5 6b 工字 钢
I st ee l

( 17 4. 5 )

560
574

1625（提升后最小距离）
≈1010

5630（下放后最长距离）
右 左
R IG HT LE F T

24 8 5

4005(最大行程)
坡道方向 井口方向
250kN 250kN Ramp Well

T P

oil s upply 接液压站供油

N PT 3/4
oil ret urn 接液压站回油
NPT 1

Figure 2 DY-50/4(FY50B-00) Structure diagram of Handling System

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1. L eft 1. 左侧 （向 着 坡道、
（to wards the r amp,
背着坡道 ）
back to t he ra mp）
2. Ri ght 2. 右侧 （向 着 坡道、
（tow ards the r amp, 背着坡道 ）
back to th e ram p）

3. Left 3. 左侧（ 升、降）

(li fting , low ering )

4. R ight 4. 右侧（ 升、降）

(lif ting, lowe ring)

0～40 MPa

P T 液压 操纵箱
hydr aulic box

接 钻机液 压站 con nect to hy draul ic sta tion

（液 气 大钳泵站 ） （ tong hydra ulic statio n）

Figure 3 DY-50/4(FY50B-00) Hydraulic principle diagram of Handling System

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 电话：0917-3807905 3807602
传真：0917-3397021
宝鸡市工程液压件厂
Baoji City Engineering
Hydraulic Parts Factory

邮编：721008
邮箱：wangaihua8@126.com yangxinlin0917@163.com
网址：http/www.baoye.net.cn
厂址：陕西省宝鸡市巨幅东路 6 号

电话 Tel：0917-3807905 3807602
传真 Fax：0917-3397021
邮编 Post code：721008
邮箱 E-mail：wangaihua8@126.com yangxinlin0917@163.com
网址 website：http/www.baoye.net.cn
厂址：陕西省宝鸡市巨福东路 6 号
Add：No.6 Jufu East Rd., Baoji, Shaanxi Province, China

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