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3.7 HDSD Neo Chem 40
3.7 HDSD Neo Chem 40
3.7 HDSD Neo Chem 40
Operating Manual
Operating Manual Neo Chem 40
Catalogue
PREFACE ................................................................................................................................... 3
I
Operating Manual Neo Chem 40
5.2.3 QC ............................................................................................................................ 37
II
Operating Manual Neo Chem 40
5.7 QC ................................................................................................................................... 45
5.7.1 QC Setup.................................................................................................................. 46
III
Operating Manual Neo Chem 40
7.6.5 Maintenance............................................................................................................. 61
IV
Operating Manual Neo Chem 40
V
Operating Manual Neo Chem 40
Thank you very much for your purchase of the NeoMedica - Neo Chem 30 Automatic
Chemistry Analyzer.
All contents of this manual are complied with the related laws and regulations, as well as
the specific conditions of the NeoMedica-Neo Chem 30 Automatic Chemistry Analyzer. All
the updated information is included in this manual before printing. NeoMedica is fully
responsible for the revision and explanation of this manual, and reserves the right to
renovate the relevant contents without separate notice. Some of the schematic pictures in
this manual are for reference, if there is any difference, please according to the real object.
All the information of this manual is protected by the Copyright Law. No part of this manual
may be reproduced, stored or transmitted in any form, or by any means without the
express written permission of NeoMedica.
All instructions must be followed strictly during operation. In no event should NeoMedica
be responsible for failures, errors and other liabilities resulting from user's noncompliance
with the procedures and precautions described in this manual.
Guarantee of limited quality liability: The Operating Manual of NeoMedica - Neo Chem 30
Automatic Chemistry Analyzer has been clearly shown the guarantee of quality liability
between NeoMedica and users, rights and duties in the after sale service and starting and
ending of the agreement.
If a malfunction occurred under normal use because of the material and workmanship,
NeoMedica will provide one year’s warranty service from the date of installation to this
instrument which sold by NeoMedica and agents. The using period of this instrument is 10
years.
Once the following situations occurred, NeoMedica assumes no liability to the safety,
reliability and operation condition of the instrument, and all agreed right of free service is
deem to be waived permanently and unconditionally.
Instrument under improper use or not by maintenance or has been damaged.
Using the reagents and accessories not supplied or approval by NeoMedica.
Instrument damage caused by false operation or negligence because of user or
others operates the instrument not comply with this manual.
Replace accessories not specified by NeoMedica, maintaining, repairing by a
personnel who does not authorized by NeoMedica.
Components are discounted, drawing and readjusted not approved by NeoMedica.
All of the information contained in this manual is subject to change without relevant notice.
Manufacturer’s responsibility:
NeoMedica is responsible for the safety and performances of this analyzer under following
conditions:
Using of the device according to the manual
Assembly, upgrade, resetting and service are possible and performed by the
authorized NeoMedica d.o.o. staff.
Instrument storage and workplace conditions as well as electrical requirements
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Operating Manual Neo Chem 40
Free service applies to all products within the warranty period. For those without warranty,
NeoMedica will charge the service. The buyer will be charged with all of the transport and
customs’ costs for all products returned to NeoMedica for service.
Returning procedure
If the instrument needs to be returned to the manufacturer, follow these instructions:
1. In order to return the instrument a license from NeoMedica’s service department
needs to be granted. Inform NeoMedica of the serial number and mark this number
on the carton box. If the instrument’s serial number cannot be recognized, the
returning of the instrument will not be allowed. Briefly describe the cause for
returning the goods.
2. Transport costs: the buyer is responsible for transport costs in the process of
returning of the instrument (including the customs).
NOTE
NeoMedica
Web: www.NeoMedica.com
E-mail: info@neomedica.rs
Supplied by:
NeoMedica
Version: 06/2016
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Operating Manual Neo Chem 40
PREFACE
This document is the operating manual for NEOMEDICA Automatic Chemistry Analyzer. It
describes the structure, operation, maintenance and troubleshooting concerning the
instrument in details. Users should read carefully the manual and get special training
before operating to guarantee instrument precision, normal operation and personal safety.
Safety Symbol
Following are the safety symbols which used together with character in the manual.
Marking Meaning
Operator should operate under the manual otherwise serious injury
Warning maybe caused or even lost life. Serious injury involving go blind,
trauma, burn (excess temperature), electric shock, cataclasis,
toxication and other sequela.
System damage or incorrect result may cause if not comply with the
Caution
manual to operate.
Following the manual to avoid personal injury, physics damage and a
series of adverse impact on test results. Also point out source of
Note
infection. Personal injury involving mild burns, electric shock or drug
allergy. Physical damage involves damage to building, animal and pet.
Biohazard means the biological factor may be caused hazard to the
Biohazard
environment and organism.
Sign Illustration
Meaning of the signs used in Automatic Chemistry Analyzer is as following.
Caution. Refer to the
Caution. Electric shock
accompanying document
In vitro diagnostic
Power off
medical device
Environmental protection Keep away from heat
lifetime and radioactive source
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Operating Manual Neo Chem 40
Please comply with the following rules for safety and effective use.
CAUTION
1) Installation should be complied with installed instruction of the manual.
2) If relocation is necessary, contact your local distributor or NEOMEDICA
firstly.
CAUTION
1) Users other than the servicing personal authorized by our company must not
open the rear cover and left/right cover when turn on the power.
2) If a spill occurs or liquid gets into the instrument, please contact
NEOMEDICA. Neglecting the liquid may cause electric shock.
CAUTION
1) While the instrument is in motion, DO NOT touches the moving parts, such
as aspirating probe and stirrer, etc.
2) DO NOT put your finger or hand into the open part of instrument.
Eyes Protection
Please comply with the following precaution for eyes protection.
CAUTION
1) DO NOT directly look at the light emitting from the lamp source when the
instrument is in motion.
2) Turn off the power and wait for at least 15 minutes until the light source is
cooling before replacing light source to prevent scald.
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Operating Manual Neo Chem 40
CAUTION
1) DO NOT open the top cover, rear cover and reagent tray when the
instrument is under analyzing condition.
3) Please comply with the manual to maintain, check and replace the assembly
unit.
Biological Hazard
If chemical adheres to the human body, contagion may occur. DO NOT touch the
sample, mixed solution and waste solution directly. Be sure to put on protective
gloves, clothes, or even goggles if necessary. If the sample splashes to the skin
accidentally, please treat immediately according to the working standards and
consult a doctor.
CAUTION
Some reagents are strong acid or alkaline. Please use them carefully avoiding
direct contact. If the reagent spill to the human body, immediately washes it off
with water and soap. If the reagent splashes into eyes accidentally, wash it off
with water and consult an oculist.
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Operating Manual Neo Chem 40
Biological Hazard
CAUTION
CAUTION
Alcohol is flammable substance. Please exercise caution while using alcohol.
Systematic Usage
CAUTION
2) Please consider together with the clinical symptom or other analyzing result
when make the clinical judgment.
Operator
CAUTION
The instrument is operated only by technicians, doctors and laboratory
personnel that trained by NEOMEDICA.
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Operating Manual Neo Chem 40
Operational Environment
CAUTION
CAUTION
1) Keep the instrument away from strong noise source and electromagnetic
wave. Turn off mobile phones and transmitter-receiver when operating the
instrument since the electromagnetic wave may cause an adverse effect
on instrument.
2) Do not use other medical instrument around the system that may generate
electromagnetic wave interfere with their operations.
CAUTION
1) The operator must training before operating the instrument. Please follow
the instruction of manual to operate. Improper operation may cause
personal injury, system damage and improper result.
2) Please make a calibration and quality-control test before use the system
for the first time to ensure it can be used normally.
3) A quality-control test must be done when use the system. Otherwise, the
reliability of the result could not be guaranteed.
4) Do not open the sample/reagent cover while in the analyzing process.
5) The communication joint of analytical part is set to connect with the
communication joint of operational part. Please use the cables of
NEOMEDICA for connecting.
6) The operation part is an external computer which is installed the specified
operational software. The computer should be for the instrument exclusive
use. DO NOT run any other software when it is connected with the
instrument. Inappropriate manner may result in computer virus infection
7) DO NOT touch the keyboard, indicator and mouse when your hands is
wet, also includes the chemistry.
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Operating Manual Neo Chem 40
System Maintenance
CAUTION
1) Maintaining according to the instruction. Incorrect maintenance may lead to
wrong result even caused system damage and personal injury.
2) Dust may be there after long-time placement. Cleaning the surface by soft
cloth or little soap solution if necessary. Never use organic solvent such as
alcohol. Wipe the surface after cleaning. Please turn off all the power supply
and pull up the plug before cleaning. Take measures to prevent water into the
system, otherwise, will cause system damage or personal injury.
3) Calibration analyses must be done when changed the light source, optical
system, sample needle, reagent needle, stirrer and any other major
component.
4) Please turn off the power and wait the light is cooled down to avoid scald.
Setup of Parameters
CAUTION
CAUTION
1) Sample must not contain insoluble substances such as fibrin and dust.
Coagulation and impurity may block the aspirating probe thus causing bad
effect on tests. Medicine, anticoagulant, preservative exist in sample may
influence test result, hemolytic, icterus and chyle also will cause incorrect
result. Suggest do background test.
2) Store the sample correctly. Sample structure will change and even caused
incorrect result in wrong storage.
3) DO NOT expose samples in the air for a long time because they may be
contaminated or boiled off and thus erroneous test result may occur.
4) Certain sample can not be analyzed please contact reagent supplier for
details.
7) Ensure sample positioned correctly before test, if not bad result may occur.
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Operating Manual Neo Chem 40
CAUTION
1) Proper reagent, calibration solution and control solution are needed for
analyses.
3) For storage, handling and usage of reagent, standard solution and control
serum, refer to the Instruction for Use provided by their manufacturers.
Improper storage may not guarantee the accuracy of test result even
though they are not expired.
Data Back Up
CAUTION
Please backup the analysis data and measurement parameters regularly.
Other Cautions
CAUTION
1) DO NOT touch the keyboard, indicator and mouse when your hands is
wet, also includes the chemistry.
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Operating Manual Neo Chem 40
1.3 Installation
CAUTION
Only the NEOMEDICA technician can perform the installation of instrument, users shall
make preparation for satisfying the installation requirements in accordance with this
manual before installation. If relocation is necessary, please contact your local distributor
or NEOMEDICA.
1) Carefully unpack the package and take out the NEOMEDICA-Neo Chem 40 Automatic
Chemistry Analyzer and the accessories.
2) Inspect the instrument and accessories for quantity and visible signs of damage
according to the accompanying Packing List.
NOTE
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Operating Manual Neo Chem 40
Measurement: cm
Instrument Dimension: 110cm×74cm×112cm (L×W×H)
Dimension of Operating Board (Only for reference): 70cm×50cm×80cm (L×W×H)
The following power must be prepared; switchboard should be located within 10m.
1) Power
Voltage 230V~, 50/60Hz
2) Grounding
Adapt to local power needs, using three-pin power plug
3) Plug board
A 20A output plug board with more than three 5A sockets. Heavy-duty devices should
not share the plug board with the instrument, such as refrigerator, air conditioner etc.
4) 3 core power cable cat is using; the type of wire and plug is depended on voltage.
CAUTION
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Operating Manual Neo Chem 40
Make sure the instrument is grounded properly. Poor grounding may cause
bad effects on test result and even damage to the instrument.
1) Take out the power line, one end insert into the power interface of instrument, the
other end connected to the power.
2) Using the communication line which provided by NEOMEDICA for connection. One
end connects to the COM serial port of computer; the other end connects to the COM
serial port of instrument. And please tighten by the screws.
3) Distilled water and detergent are needed for analyses; meanwhile, the waste solution
will discharge. There are liquid-level inductive interfaces on the rear of instrument for
connecting to distilled water barrel and waste barrel, and there is a drawer on the front
of instrument for replacing detergent bottle. Connect one end of tube and liquid-level
inductive line to the instrument, the other end connects to the corresponding barrel.
Please see figure 1.3.5-1 and 1.3.5-2 for the connection of instrument.
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Operating Manual Neo Chem 40
CAUTION
Please connect the flow path tubes under the instruction of NEOMEDICA
service engineer or the personnel authorized by NEOMEDICA.
NOTE
Do not locate the instrument on a place where difficult to operate cutoff device.
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Operating Manual Neo Chem 40
Work Unit consists of optical unit, mechanical operation unit, liquid path control unit,
hardware circuit unit and operating unit.
1) Optical unit consists of 120 cuvettes. The light source is long lifetime halogen light; the
optical system is concave holographic aberration-reduced grating, rear light-splitting
optical system.
2) The mechanical unit consists of sample processing system and reagent processing
system. The sample processing system includes sample tray, sample arm, sample
syringe and sample probe washing pool; reagent processing system includes reagent
tray, reagent arm, reagent syringe and reagent probe washing pool. The instrument
also includes a unique stirring arm and eight-step washing system
3) The operating unit is an external computer (CPU: Intel Pentium 4, rate: 2.4 GHz or
above, Hard disk: 120G or above, memory: 1Gor above, resolution: 1024*768 or
above, and there are serial port, net mouth and CD-ROM drive), the application
software should be setup under the Windows XP (Home/Professional SP1) or the
above operation system.
4) The liquid path control unit consists of vacuum pump, solenoid valve, syringe, rinse
system and pipeline system, etc.
5) The hardware circuit unit consists of power board, main board, terminal board and
transfer board, etc.
6) The instrument is easy to operate. The layout of the screen menu is reasonable,
name is simple. Such as testing parameter setup, patient’s information input,
quality-control, reagent, data query, standard, running test and hardware parameter.
After setting, put the sample and reagent to the instrument and begin to analyzing.
Print out the result by the external printer at last.
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Operating Manual Neo Chem 40
The instrument is applied for professional, in vitro use in hospitals, clinics and laboratories.
CAUTION
Some samples may not be analyzed according to the tested parameter and
reagent. For the case of these samples, please contact reagent manufacturer
or distributor.
The analyzer is mainly consisting of analytical unit, computer and printer. The computer
and printer are optional accessories.
The analysis unit is composed of reagent tray, sample tray, reaction tray, aspirating
mechanism, stirring mechanism, optical system, liquid path system and hardware circuit.
The instrument supports the scanning system of sample barcode, reagent barcode and
electrolyte testing system.
NOTE
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Operating Manual Neo Chem 40
Reagent tray 1
Reaction tray
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Operating Manual Neo Chem 40
1) Sample Tray: Convey sample cup to sample aspirating point and place cup.
2) Reagent Tray: Convey reagent to aspirating arm. The reagent tray with 24 hours
non-stop refrigeration function, and the temperature keep in the range of 2-8℃.
3) Reaction Tray: Fixed the cuvette. Sample and reagent reacted in the fixed cuvette in
37℃ thermostat meanwhile colorimetric directly.
4) Barcode scanning function (support): to indentify the sample test tube and reagent
bottle, and coding for the tube and bottle.
5) ISE module (support): measuring the concentration of Li+ ion, Na+ ion, K+ ion and CL+
ion of serum, blood plasma and urine.
8) Rinsing Mechanism: Drains out reaction solution and washes the cuvettes, Adding
and drain out the pure water. The design of eight-step washing can clean the cuvettes
adequately.
10) Sample Probe Washing Pool: Omni directionally wash the inside and outside of
sample probe by distilled water.
11) Reagent Probe Washing Pool: Omni directionally wash the inside and outside of
reagent probe by distilled water.
3) Rinse: Rinsing the inside and outside of aspirating probe (sample probe and reagent
probe) with constant-temperature distilled water, and omni directionally clean the
stirrer; washing station of eight-step rinse the cuvettes with detergent, and provides
two paths detergent system; separate rinse available among items.
5) Backup reagent position: Three reagent positions available for the same item. When
the first alarm to lack of reagent occurs, aspirating probe will turn to the second
reagent position to aspirate reagent automatically, and the second alarm occurs,
aspirating probe will turn to the third reagent position to aspirate reagent.
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Operating Manual Neo Chem 40
6) Waste disposal: Two-stage distributaries for high and low concentration waste.
7) Sample probe: With liquid level sensing, volume tracking function, auto-protective
function to prevent from collision. The function of probe-clog detected is optional.
8) Reagent probe: With liquid level sensing, volume tracking function, auto-protective
function to prevent from collision. The preheating function is optional.
10) Item sequence: Item print and measuring sequence could be programmed.
11) Alarm: Alarm automatically when reagent, sample, distilled water or detergent is
shortage and waste solution is overfull; display reagent allowance and available tests
number in real time; when the absorbance is out of range, the system will alarm.
12) Test method: End point, rate assay(kinetic method), 2-point end point(2-point kinetic
method), dual-wavelength, blank method(reagent blank, sample blank and water
blank), immune turbidimetry, double reagent and electrode, etc.
13) Calibration method: At least linearity (single point or multi points) and non-linearity
calibration. Multiple calibration formula including Logit-Log4P, Logit-Log5P and
exponential function etc.
15) Colorimetric method: Colorimetric in reaction cup directly, and single-hole detection.
16) Monitor: Monitoring cuvette online, display whole reaction process in real time, skips
and marks the unqualified cuvette automatically.
17) QC Predefine different controls. More than 8 controls can be tested simultaneously
and QC could be insert randomly in the course of testing. QC diagram could be
storage, displayed and printed.
18) Pre-diluents/Retest: The software could identify the sample which substrate is use up
and linearity is over range, for these samples, system could select pre-diluents test
and retest manually or automatically. The diluents time could be programmed. Max
dilute multiple is up to 250.
19) Data reset: Reselect measure point against abnormal sample (Substrate use up, over
range of linearity) and recount without retest.
20) Calibration system: Selecting best test point according to reaction curve, not need to
calibrate for second time; Calibration time is selectable and result is calculated
automatically. Tracking calibration function, the change of K value is presented on a
drawing. 12 calibrations in different concentration can be used for each item.
21) User mode: Hospital mode, blood station mode, physical examination center mode etc.
22) Printing function: Various printing format, support Serbian/English printing. User could
edit the format of report.
23) Patient result and data storage: store and backup automatically and permanently in
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Operating Manual Neo Chem 40
infinite quantity.
26) Barcode reader: The instrument supports the barcode scanning function. Supporting
codabar, interleaved 2of 5, code128, code39, code93, UPC/EAN and any other
barcode rules.
29) Reagent capacity expansion: It’s provides the function that a reagent position can be
set to test several items but once only test one item, and four reagents item test.
2) Sample tray: 99 sample positions, they are consist of routine sample positions,
standard positions, quality control positions, probe washing position and STAT
position; Various samples can be put together, sample cups, neonate ultramicro
quantity cup, primitive tube and plastic tube is appropriate for those positions. Offer up
to 20 virtual sample trays, 1320 samples could be edited simultaneously in single time.
9) Reaction Volume: 150μL~600μL (light path is 5mm), 750μL (light path is 6mm),
900μL (light path is 7mm).
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Operating Manual Neo Chem 40
19) Cuvette light path: It’s provides 5mm, 6mm and 7mm light path to select.
20) The test speed, maximum reaction time, position of reagent, water consumption,
power and structure are shown in the following table:
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Operating Manual Neo Chem 40
3.1 Principle
When a parallel monochrome light beam goes through a light-absorbing object (gas, liquid
or solid), some photons are absorbed and the light intensity decreases from I0 to I, the
formula is:
I
lg = εLC
I0
ε: Proportionality factor
I: Intensity of shoot-out light
I0: Intensity of shoot-in light
Measure I, I0, and L, and then calculate the concentration C according to the formula
above.
Endpoint method means the concentration of measured item is calculated according to the
absorbance at the end of the reaction process.
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Operating Manual Neo Chem 40
Selecting the first absorbance (A1) before reaction, and selecting the second one (A2)
when the reaction is balanced or has completed, the difference between two absorbance
is used for calculating result.
To select two points, which absorbance is not at beginning and also not at the end of
reaction, then use the difference between the two values to calculate result, this is
two-point method.
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Operating Manual Neo Chem 40
Continuously select the absorbance in linear period in linear period when test the
enzymatic activity and metabolism, and use the change of absorbance value in linear
period to calculate result.
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Operating Manual Neo Chem 40
CHAPTER 4 OPERATION
Following show the operation step of instrument. Suggesting perform standard analyses
everyday after start-up and do control analyses.
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Operating Manual Neo Chem 40
Power on
4.2.1 Check before powering on
4.2.2 Power on
Analysis
Finish
4.2.10 Finish
4.2.9 STAT analyses
4.1.2 Start up
Firstly check whether the distilled water and detergent is sufficient, and be sure the waste
solution barrel is empty. Then turn on power switch of analyzer and computer. Wait about
30 minutes for instrument preheating.
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Operating Manual Neo Chem 40
CAUTION
1) There are three switches, main switch, testing switch and power switch.
After turning on main switch, and then turn on power switch, the
refrigeration system starts to work; after turning on main switch, and then
turn on testing switch, the analyzer could test.
2) Please put on the cap of reagent tray to keep the cooling effect.
It is suggested to perform standard analyses every day to obtain preferable result. The
following are the steps for standard analyses.
1) Place reagent on reagent tray and put a known concentration standard solution on
standard position of sample tray.
2) Apply to system for standard analyses.
3) Click “test” to start standard analyses.
4) Confirm new standard curve is created.
4.1.4 QC Test
There are two kinds of QC analyses: within-day variation QC and between-days variation
QC. Within-day QC is to check the data measured within a day. Between-days QC is to
check the data measured within different days. It is suggested to measure two control
samples in different concentrations every day, and each control sample should be
measured at least twice.
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Operating Manual Neo Chem 40
4.1.6 Finish
Perform rinse and log off the system after finishing analyses and then turn off power
switch.
1) Check the distilled water, detergent and waste solution, if distilled water or detergent
is insufficient, replenish it. Empty the waste barrel before analyses.
Biological Hazard
2) Verify that reagent lids have been removed and the rest of reagent volume is sufficient
for your analyses.
CAUTION
If the rest volume in reagent bottle is insufficient for analyses, replace the whole
reagent bottle. DO NOT refill the reagent to the bottle. If refilled, data error may
be caused.
3) Check aspirating probes and stirrer. Verify that the aspirating probes are not blocked.
Make sure there are no stains and crystals adhere on the surface of probes and
stirrer.
4.2.2 Power On
After connecting correctly the system to the power sockets, switch on the power in the
sequence presented below:
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Operating Manual Neo Chem 40
Figure 4.2.3
3) Input the registered doctor’s name and the corresponding password to enter system
to operate analyzer.
CAUTION
NOTE
Instrument with the function of 24 hours stand-by, auto sleep and one-key setup.
1) Be sure to use the certified reagents. Read through the reagent instructions and set
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Operating Manual Neo Chem 40
up parameters properly before analyses. For item parameter setup, refer to 5.5.1 and
5.5.2.
2) If reagent is insufficient, replace it with a whole new bottle. Place the reagent bottle in
the specified position according to the preset reagent parameters.
3) Reagent should be stored at temperature of 2-8 ℃. Long-time exposure in the air may
deteriorate the reagents.
Biological Hazard
Be careful not to spill out reagent. If reagent is spilled, wipe the area by dry fabric
immediately.
Add samples into special sample cups or tubes, and then select corresponding sample
position at test interface.
CAUTION
Before transferring samples, observe their appearances and shapes to see if
icterus, hemolysis or chyle exists.
Add proper volume of standard solution into sample cup and place the cup in the standard
position.
Dilute detergent proportionally, and then add into the detergent bottles, sample cup (tube)
which on the position for detergent of sample tray and reagent bottle which on the position
for detergent of reagent tray.
NOTE
1) DO NOT mistake the detergent, e.g., acid solution and alkaline solution
will produce toxic gas when they are mixed.
2) If detergent is spilled, wipe the area by dry fabric or tissue. Leaving the
spill will erode the parts of the instrument.
3) Be sure the solution level not exceeds the marked highest line on
detergent barrel.
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Operating Manual Neo Chem 40
Biological Hazard
1) When opening the lid of detergent barrel, be careful to avoid touching the
solution. If the detergent adheres to your skins or clothes, wash it off with
water.
2) If the detergent splashes into eyes, wash it off with water immediately and
consult a doctor.
4.2.6.1 QC Registration
It is necessary to register analytical items and patient information for each routine sample
before analyses according to application form.
NOTE
1) If the “Use Same Pos” is selected, it indicates that the system will
repeatedly test a sample and each test for the same items.
2) The “Use Same Pos” is grey and not optional when the figures in the
boxes “sample ID” are the same.
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Operating Manual Neo Chem 40
NOTE
System provides more than 20 simulative sample tray, 1320 samples could be input for
each time.
4.2.8 Analyses
For sample that needs to be tested emergently, you can use the function of STAT
analyses.
Click “STAT” to perform emergent sample test. Specific operation is the same as routine
sample.
CAUTION
1) The STAT Entry Screen is similar to the Routine Entry Screen. Pay
attention not to confuse them when doing analyses.
2) STAT samples must be placed at the STAT positions, such as E1,E2 etc.
CAUTION
1) Routine
Upon measurement of the last sample, sampling automatically stops and data are
processed and stored.
2) Emergent Exit
3) If you have to abort the measurement in processing, click the “Emergent exit” key. In
this case, measurement is cancelled.
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Operating Manual Neo Chem 40
CAUTION
If the emergent exit function is executed, all the sample tests which applied will
stop and data will loss. Re-applied if it is need to test these samples
continuously.
After measurement, enter the corresponding patient’s information to complete the test
report.
Printout: offer various print formats for different needs. Support Serbian/English printing
mode.
Click “Data—>Result Review—>Show By Item” to modify the result. System will display
the data of selected item.
Input calculated data into “Modify” column, then click “Modify” or “Batch Amending”,
system will modify all intraday data under this item automatically, and then click “SAVE” to
save the data.
CAUTION
Take objective factors, such as clinical symptoms or sample characters into
consideration before deciding to modify test results. The modified coefficient
should be calculated combined with QC results in recent days. To avoid
misdiagnosis, doctor or lab personnel should supervise the modification of test
results.
Select “Data—>Result Review” to enter the query interface. The analytical result could be
queried in this interface. System provided various index functions, such as query by
analytical date, barcode, patient’s name, outpatient and operator etc. It’s convenient for
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Operating Manual Neo Chem 40
NOTE
Reports can also be printed out in accordance with the laboratory’s requirement
in this screen
System provides the interface of “Data—>Sample Registration” for lab to depth analyze
the result. Select “Curve” to query reaction curve to analyze the analytical data.
The interface of “Standard”, select “Calib Curve” to query calibration curve to analyze the
accuracy of the standard.
Backup or reduction various test data to avoid data loss. Database maintenance consists
of two parts. Operating as following steps:
1) Select “Maintenance”.
2) Select “Database Backup”, and then click “Execute”, “Database Backup” dialog box
will be appeared.
3) Keep a backup of the data by time according to the lab requirement.
4) Select “Backup” and exit.
1) Select “Maintenance”.
2) Select “Database Reduction”, then click “execute”, “Database reduction” dialog box
will be appeared.
3) Recovery the data by time according to the lab requirement.
4) Select “Restore” and exit.
It’s convenient for experimenter to work that the system provides the functional of
automatic backup.
1) Select “Maintenance”.
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Operating Manual Neo Chem 40
2) Select “Automatic Backup”, then click “execute”, “Automatic Backup” dialog box will be
appeared.
3) Keep a backup of the data by time according to the lab requirement.
4) Click “SAVE” and exit.
CHAPTER 5 OPERATION
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Operating Manual Neo Chem 40
Figure 5.2.1
Parameter Meaning
Sample ID Sample ID includes start and end codes.
Sample ID could be added automatically by system, and also entered manually.
Input the start code in the first edit box and end code in the second when enter
sample ID manually.
It indicates that apply a sample test when the two codes are the same; it indicates
that apply the all samples tests which the sample ID in this code range and each
test for the same items.
NOTE
1) If the “Use Same Pos” is selected, it indicates that the system will
repeatedly test a sample and each test for the same items.
2) The “Use Same Pos” is grey and not optional when the figures in
the boxes “sample ID” are the same.
Position The position of sample tray for placing sample. It can be added automatically by
system or selected manually from pull-down menu.
NOTE
1) For single sample, it’s the sample position.
2) For batch samples, it' the position for the sample of start code and
positions of other samples will be generated automatically
according to this position.
3) As long as a position in the current sample tray is used, the option
of position will not include this position.
Size of Cuvette The size of the sample cup for test. There are three sizes, standard, 75mm and
60mm.
Testing Date The data of applying sample.
Samsel The position of virtual sample tray for sample.
Barcode The barcode information of sample. It can be obtained by sample barcode system
or scanner, or input by hands.
ISE Item Region The ISE item region will become visible only after configuring the ISE module.
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Parameter Meaning
Combined Item The corresponding sub-items in the chemistry item region are selected after
Region selecting a combined item.
If an item which included in the combined item is forbidden to select, then this
combined item is in grey and forbidden to select too.
If all items that included in the combined item are deselected, then this combined
item is deselected too.
Key Function
NEW Creating a new sample application.
ADD Click “ADD” to complete the application or save the change after applying a new sample
test or modifying the test information of the sample which has been applied.
Pre-dilute Pre-dilute the sample.
Delete After selecting the sample in the “Sample Application List” on the left of “Sample”
interface, click “Delete” to cancel the application of sample. This button is forbidden to use
to the sample which waits for applying and in the end status.
Test Click “Test” to enter testing system after completing sample application.
5.2.2 Standard
Click “Standard” in the “Routine” interface to enter “Standard” interface which is used for
applying standard test.
CAUTION
It is suggested to perform standard analyses everyday after start-up to obtain
accurate results and new calibration curve.
NOTE
It needs to perform calibration when modifying parameter, replacing light source,
changing reagent batch number and other test conditions.
Key Function
ADD Click “ADD” to complete the standard application after selecting one or more items in item
region.
Delete After selecting the record in the “Standard Application List”, click “Delete” to cancel the
application of standard.
CAUTION
1) It’s allowed to delete the standard application which is waits for test or in
the abnormal state.
2) The button is unavailable for the standard application which is in the end
status.
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Key Function
Test Click “Test” to enter testing system after completing standard application.
5.2.3 QC
Click “QC” in the “Routine” interface to enter “QC” interface which is used for applying QC test.
Key Function
ADD Click “ADD” to complete the QC application after selecting one or more items in item region.
Delete After selecting the record in the “QC Application List”, click “Delete” to cancel the application of
QC.
CAUTION
1) It’s allowed to delete the standard application which is waits for test or in the
abnormal state.
2) The button is unavailable for the standard application which is in the end
status.
Test Click “Test” to enter testing system after completing QC application.
Click “STAT” in the main interface to enter “STAT” interface which is used for applying
emergency samples. The STAT Entry Screen is similar to the Routine Entry Screen.
CAUTION
1) The STAT Entry Screen is similar to the Routine Entry Screen. Pay
attention not to confuse them when doing analyses.
2) STAT samples must be placed at the STAT positions, such as E1,E2 etc.
CAUTION
The STAT analysis is performed only after routine test started.
5.4 Data
Click “Data” in the main interface to enter “Data” interface which is used for registering
patient information, querying and modifying the results of items. “Data” interface is
composed of “Sample Registration” and “Result Review” interface, “Sample Registration”
interface is default.
Click “Sample Registration” in the “Data” interface to enter “Sample Registration” interface
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Parameter Meaning
Report Date The print date of report.
Inspection Date The date of testing sample. The current date is default.
Sam ID The ID number of sample.
Name Patient’s name.
Sex The sexuality of patient.
Age The age of patient. Enter the patient age in the first box and select age unit in
the pull-down list. The unit options include year, month, day and hour. The
default is year.
OutPatient ID The outpatient number of patient.
InPatient ID The inpatient number of patient.
Bed No. The bed number of patient in the hospital.
Sample Type Serum, urine, cerebrospinal fluid(CSF), etc.
Department The department from which the sample is ordered for analysis.
Doctor The doctor who orders the sample for analysis.
Comment The comments for sample.
Key Function
Modify Result Adding the corresponding results to the list in the right of “Sample Registration”
interface.
Delete Delete the sample information.
Curve The reaction curve of sample that is to analyze the analytical results for lab.
Retest System will retest the sample.
CAUTION
Click “Retest”, the system will delete the previous results and retest.
Click “Result Review” in the “Data” interface to enter “Result Review” interface which is
used for querying analytical results. “Result Review” interface is composed of “Show By
Sample” and “Show By Item” interfaces. The default is “Show By Sample” interface.
Select “Show By Sample” to enter “Show By Sample” interface. The modes of query result
in this interface including:
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Click “Show By Item” to enter “Show By Item” interface. Select the analytical date, then
click “Refresh” to query the desired result.
It’s allowed to modify single result or bath results in “Show By Item” interface.
5.5 Reagent
Click “Reagent” in the main interface to enter “Reagent” interface which is used for setting
and calculating the parameters of item. “Reagent” interface is composed of “Normal Item”,
“Manual Item”, “Calculate Item” and “Combinate Item” interfaces. The default is “Normal
Item” interface.
Click “Reagent” to enter “Reagent” interface which is used for parameter setup. “Normal
Item” is composed of “General”, “Reagent, Sample”, “Referent”, “Standard” and
“Remainder of reagent” interfaces. The default is “General” interface.
NOTE
The five interfaces of “Normal Item” share the “NEW”, “SAVE” and “Delete”
buttons.
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Key Function
New Click “New”, the system will purge the parameter quickly and add a new
interface of parameter setup.
Save Click “SAVE” to save your setup.
Delete Select the item in the left item list, then click “Delete” to delete it.
Click “General” in the “Normal Item” to enter “General” interface which is used for setting
reagent parameters of items. See figure 5.5.1.1.
Figure 5.5.1.1
Parameter Meaning
Item The name of item.
Other name The other name of item.
Decimal Decimal place for test results.
Check method The test method of item, includes: kinetic, end point, 2-point endpoint, etc.
Main wave Measured wavelength. For Dual-wavelength Method, “Main wave” is the
primary wavelength.
Sub wave Secondary wavelength for Dual-wavelength Method. If “NONE” is
selected, Single-wavelength method is valid.
Unit Unit for analytical result.
Modify factor Modifies the standard factor of item.
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Parameter Meaning
Direction of reaction Direction of reaction includes: positive and negative.
Reagent blank Absorbance value of reagent.
Clean after test Click “Clean after test”, the system will automatically wash the sample
probe and reagent probe with detergent after sampling. It’s used for the
highly contamination item.
Factor Calibration factor(K)
Priority PRI-1with the highest priority level; PRI-9 with the lowest priority level.
Linear range The linearity range indicates the measurable range of the item.
CAUTION
The accuracy of result can not be guarantee if the result out of
linear range. Please select “Sample R” or “Pre-dilution R” to
retest if it occurred.
Substrate exhaustion Substrate exhaustion is that the substrate consumed completely, and not
continues to react in chemistry reaction when test enzymes, and the
results of enzymes may be low or close to zero.
CAUTION
If the substrate exhaustion occurred, the sample must be
retested. There are “Sample R” and “Pre-dilution R” for
selecting.
Dilution tim The dilution factor for sample.
Key Function
New Click “New”, the system will purge the parameter quickly and add a new
interface of parameter setup.
Save Click “SAVE” to save the setup to “Item” list.
CAUTION
Click “SAVE”, the item is also saved to the item region of
“Sample”, “Standard” and “QC” interfaces, and the “Item” list of
“QC—> QC Setup” interface.
Delete Select the item in the left item list, then click “Delete” to delete it.
Click “Reagent, Sample” in the “Normal Item” to enter “Reagent, Sample” interface which
is used for setting the parameters of reagent and sample.
Parameter Meaning
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Parameter Meaning
R1 1) The reagent volume to be aspirated into cuvette in the Single Reagent Method.
About the reagent volume in the Dual-Reagent Method, please refer to the
reagent instruction and lab requirement.
2) Incubation Time: For endpoint method, incubation time is from the mix of
sample and reagent to the end of reaction process. For Two-point method,
incubation time is from the first measured point to the second measured point.
Two incubation times has to be set in the Dual-Reagent method. Please refer to
the reagent instruction and lab requirement.
3) Position: The position of reagent tray for the first reagent.
4) Barcode: The bar code of reagent bottle for the first reagent.
R2 Parameter of the second reagent.
CAUTION
It’ not needed to set in single reagent method.
S 1) Sample Volume: the sample volume to be aspirated into cuvette.
2) Test Point: the number of test points when reading absorbance continuously
after incubation.
5.5.1.3 Referent
Select “Referent” to enter “Referent” interface which is used for setting the reference
range, and in comparison with test results.
Select “Standard” to enter “Standard” interface, see figure 5.5.1.4. The setup of calibration
parameters could be done in this interface.
Figure 5.5.1.4
Parameter Meaning
Calibmethod It’ provides linearity calibration, non-linearity calibration and linearity/ non-
linearity multi points calibration. Multiple calibration formula including
linearity(single point, two points or multi points), Logit-Log4P, Logit-Log5P,
exponential function etc.
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Parameter Meaning
STD Number
If the standard number is more than“1”(not include “1”), that is the
multi-standard method, so the Multi-standard method could be used.
Select “Remainder of reagent” to enter the interface which is used for checking the
remainder of current reagent.
The manual item which can not be detected directly by our product, but its result should be
printed to a report with the results of items detected by our analyzers; or print the test
report of other instruments with our product.
1) Select “Manual Item” in “Reagent” interface to enter “Manual Item” interface. Operator
could set the basic information and reference range of manual item.
Float: Test results will be indicated with numerical data. The decimal, normal high
value and normal low value of result could be input.
Char: Test results will be indicated with character system, such as “+”, “_”, “Negative”
or “Positive”.
Calculation item can derive new chemistries of clinical purposes, such as A/G, ALT/AST, etc.
Select “Calculate Item” in “Reagent” interface to enter “Calculate Item” interface. Setup of
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basic information and reference range of calculate item could be done in this interface.
Parameter Meaning
Formula The formula between different items. Such as ALB/ (TP-ALB).
Name The name of calculate item. Such as A/G.
Other name Other name of calculate item.
Unit Unit for calculate item.
Normal L The lowest value of normal concentration of item.
Decimal Decimal place for test results.
Normal H The highest value of normal concentration of item.
Parameter Function
New Create a new formula.
Save Click “SAVE”, the calculate item will be added to the list.
Delete Select the item in calculate item list, then click “Delete” to delete this item.
A couple of chemistries combined together for certain clinical purposes can constitute a
panel, such as liver function, kidney function, etc. Panels can help fast programming of
samples.
Select “Combinate Item” in “Reagent” interface to enter “Combinate Item” interface which
is used for combinate item setup, see figure 5.5.4.
Figure 5.5.4
Parameter Meaning
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Parameter Meaning
Profile Name The name of combinate item, such as liver function, kidney function, etc.
Parameter Function
New Create a combinate item
Save Click “SAVE”, the combinate item will be added to the left “Item” list.
CAUTION
The name of combinate item will be appeared in the corresponding
region of “Routine—>Sample” interface after clicking “SAVE”. See
figure 5.2.1.
Delete Select the item in “Item” list, then click “Delete” button to delete this item.
5.6 Standard
Click “Standard” in main interface to enter “Standard” interface which is used for querying
calibration results and data.
Key Function
Review Select the desired date, then click “Review” to start query.
CalibCurve Select calibration result in the “Calibration Result” list, Click “CalibCurve” button to check
the calibration curve.
CAUTION
This button is only used in the successful or calculative calibration results.
Default Click this button, set calibration result as default value.
Setting
DEL Select the result in “Calibration Result” list, then click “DEL” to delete this result.
CAUTION
The successful calibration results are not allowed to delete.
Send Send the results to LIS system.
5.7 QC
Some relevant parameter materials will be accompanied with QC materials when delivery.
The general characteristics of the QC material could be confirmed by input its basic data.
The laboratory personnel could input the basic parameter into the system when introduce
the new QC materials. The “QC setup” includes the basic setting of target value, SD value
and batch number.
Click “QC” in main interface to enter “QC” interface which is used for setting quality
controls and querying QC results. “QC” interface is composed of “QC Setup” and “QC
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5.7.1 QC Setup
Click “QC Setup” in “QC” interface to enter “QC Setup” interface which is used for setting
parameters of quality control.
NOTE
The laboratory should set the target value and SD value for the new QC
material. The target value must be defined according to the presented
determination method. The parameter which supplied by manufacturer only for
reference. See 6.2.3 for specific setup steps of target value and SD value.
Parameter Meaning
Lot The lot number of quality control.
Validity The period of validity of quality control.
QC Manufact The manufacturer of quality control.
Target Value Average concentration of QC item.
SD Value Standard deviation of QC item.
Level The level of concentration of quality control.
5.7.2 QC Data
Click “QC Data” in “QC” interface to enter “QC Data” interface which is used for querying
QC results and data. “QC Data” interface is composed of “Daytime QC” and “Historical QC”
interface. “Daytime QC” is default interface.
5.7.2.1 Between-Days QC
Click “Daytime QC” in “QC Data” interface to enter “Daytime QC” interface which is used
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Parameter Meaning
Date Select the date of desired QC results.
Item Select the item of desired QC results.
QC Manufact The manufacturer of quality control.
Lot Select the lot number of desired QC results.
Result Judge the results according to all the test points of Westergard rule or
accumulated in a day, and QC rules.
Key Function
Save Save the QC results.
Del Delete the QC results.
5.7.2.2 History QC
Click “Historical QC” in “QC Data” interface to enter “Historical QC” interface which is used
for querying the history QC results and data. The system could analyze the QC chart for a
period of time.
5.8 Maintenance
Click “Maintenance” in main interface to enter “Maintenance” interface. It’s mainly used for
instrument and data maintenance. Please refer to “Chapter 7 Maintenance” for more
information about it.
Click “SysPara” in main interface to enter “system parameter” interface which is used for
parameter setup. “System Parameter” interface is composed of eight interfaces, “System”,
“User”, “Operator”, “Dictionary”, “Print”, “BarCode”, “ISE” and “LIS”.
NOTE
The “BarCode” and “LIS” interfaces are invisible if the system not configure
barcode and ISE modules.
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Click “System” in “System parameter” interface to enter “System” interface which is used
for configuring accessories, selecting version pattern and serial port.
Click “User” in “System parameter” interface to enter “User Setup” interface which is used
for setting hospital’s name, address, telephone number, ward, department, doctor etc.
Click “Operator” in “System parameter” interface to enter “Operator Setup” interface which
is used for setting user’s name, user ID and password etc.
5.9.4 Dictionary
Click “Print” in “System parameter” interface to enter “Print Setup” interface which is used
for setting the information to display.
Click “BarCode” in “System parameter” interface to enter “Bar Code Setup” interface
which is used for setting the format and code system of sample and reagent barcode.
Click “ISE” in “System parameter” interface to enter “ISE Setup” interface which is used for
setting ISE.
Click “LIS” in “System parameter” interface to enter “LIS Setup” interface which is used for
setting LIS.
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The reliability of test result is determined by two aspects: One is the precision, which
means test results are stable in repeatability. Precision can be guaranteed by establishing
perfect room quality control system; the other one is accuracy, which means test results
close to target value. Accuracy can be guaranteed by proper method and calibration. It is,
therefore, necessary to select certified control sample and calibration solution, and use
them strictly according to their instructions.
1) Freeze-dry control, liquid control and mixed control serum, classified according to
physical property.
2) Fixed value and non-fixed value control sample, classified according to the presence
and absence of fixed value. Different inspection body can choose more than one
quality control as quality control.
1) Use control sample following the Instructions for Use provided by control supplier.
2) Make sure the quality of control solution redissolved from freeze-dry control sample is
stable.
3) Make sure the dilution ratio is accurate and consistent each time redissovling
freeze-dry control sample.
4) DO NOT shake control sample fiercely when redissovling freeze-dry control sample.
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QC target value and control limit are usually provided by the control samples supplier, also,
you can determine them through the following methods:
Perform QC analyses at least 20 times with a new batch of control sample. Calculate
the mean value and standard deviation from the obtained QC data.
Obtain the accumulated mean value of original 20 QC data as the target value while
the accumulated mean value of 3~5 month QC data as the standard deviation.
Control limit is the multiplier of standard deviation. Control limit of analytical item is
determined according to different QC rules.
6.2.4 QC Procedures
QC procedure consists of two systems; they are “Chemistry QC Management” and “QC
Analyses”. Select “Chemistry QC Management” in the “Chemistry Analyses”, its function is
setup the parameter before QC Analyses and process the QC data, such as setup the QC
target value, QC batch number and SD value etc. Select “QC Analyses” in “Special
Analyses” to begin QC Analyses, QC data will saved in system automatically and a QC
diagram will generate for chemistry analyses; QC Analyses could be add to routine test
interface. See 4.2.5 for application of QC Analyses.
1-2S rule exceed the average value ±2SD is judged as out of control.
1-3S rule exceed the average value ±3SD is judged as out of control.
1-2S Warning
1-3S Random Error
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1-2s Rule: When one QC result exceeds ±2SD, regard as “warning” into next standard.
1-3S Rule: When one QC result exceeds ±3SD limit, this is judged as random error.
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2-2S Rule: The QC result of two successive are both exceed +2SD or -2SD, this is judged
as systematic error.
R-4s rule: When one QC result exceeds mean value +2SD, and the other exceeds -2SD,
this is judged as random error.
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4-1s rule: When four consecutive QC results exceed +1SD or -1SD, this is judged as
systematic error.
10X Rule: When 10 consecutive QC result fall on the + or – side, this is judged as
systematic error.
3) Metamorphic Reagent
Metamorphic Reagent
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5) Inadequate wash
Stirrer wash is inadequate.
6) Adverse mixture
The depth of stirrer to cuvette is excursion; stirrer mechanism faulty.
1) Inaccurate standard
The dissolvent of standard solution is inappropriate
2) Metamorphic reagent
The reagent is metamorphic, and the batch number is various.
3) Temperature
The temperature control is inappropriate
Retest the out-of-control item by using the same bottle of control sample. Strictly obey
the operation flow to check if the out-of-control is due to operation incorrectly or
random error. If retest result falls outside the acceptable range, proceed to the next
step.
Retest the out-of-control item by using a new bottle of control sample (same lot). If
retest result is in control, the previous bottle of control sample may be to blame. If
retest result still falls outside the allowable range, proceed to the next step.
Retest the out-of-control item by using a new lot of control sample. If retest result is in
control, the previous lot of control sample may be deteriorated. Then check the
expiration date and storage condition. If retest result still falls outside the allowable
range, proceed to the next step.
Perform instrument maintenance; retest the out-of-control item. Check the instrument
state; check whether the light source is changed or not; and whether the cuvette need
to wash or replaced. Furthermore, replacing reagent. If the retest result still falls
outside range, proceed to the next step.
Obtain technical help. If you cannot get the in-control result after performing the above
five steps, contact reagent manufacturer or NEOMEDICA to get more technical
support.
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Calibration solution contains the known quantity object, which is used for calibrating the
value of this method; the calibration solution is concerned with the method, reagent and
instrument. The function of calibration solution is to reduce or eliminate systematic error
caused by instrument and reagent. It should be better to use human serum matrix to
reduce matrix effect.
It is suggested to perform calibration every six months or under the following situations:
When changing reagent batch number or type, unless specified by the lab that the
change will not influence the precision.
After replacing the major components, such as lamp, sampling mechanism, probe, or
cuvette etc.
When control result shows abnormal offset, tendency, or falls out of the acceptable
range and it cannot be corrected by routine tests.
Select “Special Analyses” to applying standard analyses for each item, analytical data
will save in system automatically and for analyzing.
a) Input and save the concentration value of calibration material into the standard
column.
c) Select the item in the “Standard” list for standard analyses. Analytical result will
be processed and saved automatically and to be the standard of this item
(standard factor).
NOTE
See 4.2.5 for standard application and Test.
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NOTE
System default the value of “Standard Factor” as 1 when newly built a item;
and system will calculate the result according to the standard factor “1” if not
modified.
NOTE
It is suggested that all calibration work should be written down and complied
into documents. What should be emphasized is that the fixed-value control
serum should never be used as standard solution.
NOTE
The calibration cycle could be set manually or automatically.
CHAPTER 7 MAINTENANCE
7.1 Reset
Operator could perform reset manually to make the analyzer return to normal from the
trouble when fail to initialize.
“Probe and Stirrer Cleaning” is to rinse the probes and stirrers. It is aimed at ensuring
cleanness and avoiding resides in tubing.
2) Select “Probe and Stirrer Cleaning”, and click “Execute”, then a “Probe and Stirrer
Cleaning” dialog will be appeared, see figure 7.2:
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Figure 7.2
NOTE
Please perform at least 5 times rinse when turn on and turn off instrument.
“Cuvette Rinsing” is to rinse the cuvette. It is aimed at keeping cleanness and avoiding
solution resides.
2) Select “Cuvette Rinsing”, and click “Execute”, then a “Cuvette Rinsing” dialog will be
appeared, see figure 7.3:
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Figure 7.3
Pump Water: Pump off all the distilled water from cuvette. (The function is effective only
there is water in the cuvette)
“Cuvette Signal” is aimed at eliminating the difference among cuvettes. System test and
save blank absorbance of each cuvette separately also participate calculation of
retrospective chemical test.
Figure 7.4
3) Click “Fill Water”.
4) Click “Cuv. Blank Reading” when the system finishes filling water.
5) Click “SAVE” to save the results.
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Cuv. Blank Reading: Reading the absorbance of all cuvette and result will not be saved
SAVE: Repeat reading absorbance of all cuvette, averaged value and save them.
CAUTION
1) This function only for the personnel who authorized by NEOMEDICA to
debugging.
“A/D Value” is to determine whether the cuvette is clean or not; or to judge whether the
light source is attenuated to threshold or even lower; and to check whether the
fibre-optical is broken, or the problem of low transmittance. The clean level and light
intensity of lamp will directly influence the stability of absorbance of the analyzer.
Before performing ISE maintenance, please check if your system is equipped with ISE
module.
User could perform ISE maintenance to make sure the ISE module work properly in this
interface. See figure 7.6:
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Figure 7.5
The ISE maintenance interface includes “ISE Calib”, “WASH”, “Pump Calibration”, “Bubble
calibration”, “Maintenance” orders etc.
Key Function
Query reagent Send the order for querying reagent, reading reagent information and
refreshing the state of new reagent.
Replace reagent module The system prompts whether to replace reagent module after clicking
this button. And the system will refresh automatically the state of
reagent after replacing reagent module and clicking “OK”.
Replace component Select a component in “ISE Maintenance” interface, then click this
button, the “Replacing component” dialog will be appeared. The system
will refresh the state of component after replacing.
Return Return “Maintenance” interface.
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7.6.2 Wash
The order of pump calibration is to calibrate the peristaltic pump of ISE module.
The order of bubble calibration is to calibrate the bubble detector to make sure the
accuracy.
7.6.5 Maintenance
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Before performing barcode scanner maintenance, please check if your system is equipped
with barcode scanner module.
The maintenance of barcode scanner is to make sure the barcode work properly.
1) Before daily work, verify that detergent and distilled water are enough for your
analyses. If insufficient, replenish the detergent barrel and distilled water barrel.
2) Empty the waste barrel if waste solution exceeds the warning line marked on the
waste barrel.
3) Check the mechanical movement of aspirating probe and stirrer. Check if probe is
clogged or not. Inspect the exterior of probes and stirrer for contamination and dirty.
Clean them if necessary.
Biological Hazard
4) Perform at least 5 times “aspirating probe and stirrer rinse” and one time “cuvette
rinsing”. Consult 7.2 and 7.3 for details.
5) Wash ISE module and calibrate pump. Consult 7.6.2 and 7.6.3 for details.
6) Perform “Water Injection” before power off to guarantee the cuvette full of distilled
water. See 7.3 for specific operation.
b) Wipe the exterior of aspirating probe and stirrer using a fabric moistened with
alcohol.
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NOTE
Take care not to bend or scratch the probe when cleaning them.
3) Select “Cuvette Signal” to check if cuvette blank value is within acceptable range or
not. If outside the range take out the relevant reaction cuvettes together with the
cuvette racks from the reaction tray. Observe the cuvettes carefully and replace them
if necessary.
NOTE
To get optimum data, do not read the cuvette blank until the light source lamp is
stable. It may take 25 minutes to complete a warm up time.
NOTE
Be careful not to scratch the reaction cuvettes when taking them out.
Biological Hazard
CAUTION
1) DO NOT directly look at the light emitting from the lamp source when the
barcode scanner is in work.
2) DO NOT touch the window with sharp objects.
5) Turn off the refrigeration switch of the instrument. Using fabric moistened with water
or detergent; wipe the instrument’s panel board.
CAUTION
Operate carefully to avoid scratch to instrument.
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1) Do as weekly maintenance.
2) Check flow paths and tube connectors for leakage or clogs.
If instrument has been disused over two days, perform the following steps before turning
off and after starting up.
1) Empty the tubes (but it’s depends on circumstance to empty the circular fluid), distilled
water barrel, waste solution barrel, detergent bottle, and wash clean the barrels before
turning off.
2) Clean distilled water barrel and detergent bottle before turning on. Add new distilled
water to distilled water barrel, meanwhile, add detergent to detergent bottle.
3) Enter the maintenance program to wash the flow paths and cuvettes at least twice.
The preventive maintenance includes not only checkup and repair, but also the following.
The lamp is aging gradually during use, and it will lead to increase the noise in
measurement. If the cuvette blank and light intensity are out of its range or the lamp works
more than 2000 hours, please replace it.
CAUTION
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It suggests replacing the cuvettes and brackets for every three months. The operations of
replacing single cuvette as following:
CAUTION
1) DO NOT touch the smooth walls of cuvette to avoid leaving any fingerprints
behind. If it is polluted, the test result may be inaccurate.
2) It suggests replacing cuvettes and brackets together, if most of cuvettes are
polluted.
The replacement of vacuum pump is only performed by service personnel who authorized
by NEOMEDICA. If it’s necessary, please contact NEOMEDICA.
The replacement of solenoid valve is only performed by service personnel who authorized
by NEOMEDICA. If it’s necessary, please contact NEOMEDICA.
The replacement of aspirating probe (Sample probe and reagent probe) is only performed
by service personnel who authorized by NEOMEDICA. If it’s necessary, please contact
NEOMEDICA.
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Operating Manual Neo Chem 40
CHAPTER 8 TROUBLESHOOTING
This chapter lists the various malfunctions, along with probable causes and recommended
remedies to correct the problem quickly and easily. If the problem still exists after following
the recommended remedy, contact NEOMEDICA for Technical support.
CAUTION
Handle malfunction with utmost care and confirm if it is necessary to cut off the
power supply at the first.
Biological Hazard
To eliminate malfunction easily and correctly, users should read through the Operating
Manual and be familiar with the routine operation and maintenance of analyzer.
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Users should not only confirm the malfunction, but also clearly know what the normal
status should be when the malfunction is eliminated.
Users can also eliminate the malfunction under the directions of maintenance engineer.
Our Customer Service Office is available to help if the problem is beyond the scope of this
manual or if you need more technical assistance from NEOMEDICA. Before calling,
please identity the following information:
The troubleshooting table below presents the various problems and malfunctions that may
occur during operation. If the problem can not be solved through the recommended
methods, contact NEOMEDICA please.
NOTE
For replacing parts of the instrument, refer to Appendix A.
Table 1 Troubleshooting
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9.1 Storage
The wrapped instrument should be stored at a ventilated room, with temperature range
from -40℃ to 55℃, ambient humidity not exceeding 95%. DO NOT store the instrument
along with any poison or corrosive. The instrument stored for over one year may fall short
of the precision of measurement. Therefore, it is suggested to perform mechanical
calibration and alignment procedure when using the instrument.
CAUTION
9.2 Transportation
The transportation must strictly follow the terms and conditions specified in the order
contract.
CAUTION
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SN Name Remark
1 Fuse T8AL 250V
2 Reaction Cuvette Replacing the cuvettes every 3 months or by needs
3 Reaction Cuvette bracket Replacing the cuvettes every 3 months or by needs
Replacing when its using time exceeded 2000 hours
4 Light Source Lamp
or system prompt to replace
5 Teflon Tube
6 PU Tube
Sample probe, reagent probe; replacing when it is
7 Probes
damaged or bend
8 Step Motor Replacing when it is failure
9 Vacuum Pump Replacing when it is failure
10 Solenoid Valve Replacing when it is failure
11 Temperature Sensor Replacing when it is failure
12 Temperature Controller Replacing when it is failure
Replacing when its working time exceeded 40,000
13 Cooling fan
hours
Main Replaceable Optional Accessories
14 K electrode(optional)
15 Li electrode(optional)
16 Na electrode(optional)
17 Cl electrode(optional)
18 Reference electrode(optional)
19 Isolation electrode(optional)
NOTE
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NOTE
This replaceable component list just for reference. NEOMEDICA reserves the
right to change the list without notice.
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