Paradip Final Report

Test Report
For
On Line Partial Discharge Testing

of Transformers in
IOCL PARADIP REFINERY
IOCL, PARADIP
Document ID : RPT_IOCL_PRTrafo_CM_TST_V001
Navitus Controls & Equipment Pvt. Ltd

Prepared by : Incubation-18, WEBEL HRDC
Building, P-1 Taratala Road,
Kolkata– 700088
Ref : W/O No. 26905566 Dated: 25/03/21
Release Date: 27 December 2023
This document is for restricted circulation. No part of this document shall be reproduced, stored in retrieval system or transmitted
in any form or by any means – recording, photocopying, electronic and mechanical without prior permission of NCEPL.
Test Report for On Line Partial Discharge Testing at transformer of
IOCL Paradip Refinery (WO : 26905566 Dated: 25/03/21)
Reference:
Purchase Order No & Date 26905566 Dated: 25/03/21
Test conducted Date 17-10-2023 to 18-10-2023
Test conducted by Mr. Subhajit Sen,

Mr. Pritam Banerjee
Report Creation Date 20-10-2023
Report prepared by Mr. Arindam Chatterjee
Report Reviewed by Mr. Biplab Ghosh
Customer Details:
Customer Indian Oil Corporation Limited (IOCL), Paradip

Refinery
Testing Location Transformer
Report Creation Date 20-10-2023
Customer Officers/
Engineers involved Mr. Ankit Surana/ Mr. Abhishek Khandelwal
Kind Attn. Mr. Ankit Surana/ Mr. Abhishek Khandelwal

Contents
1 Executive Summary......................................................................................................4
2 Background...................................................................................................................4
3 Methodology..................................................................................................................5
a) PD-74...............................................................................................................................5
b) PD-30...............................................................................................................................5
c) Prycam Portable.................................................................................................................5
4 Summary Report & Analysis:........................................................................................6
5 Annexure-I (Detailed Analysis-Transformer)...............................................................10
5.1 SS-331S Transformer Name-301A...............................................................................10
5.2 SS-331S Transformer-201............................................................................................12
5.3 SS-337S Transformer-301B.........................................................................................14
5.5 SS-335S Transformer Name-101.................................................................................20
5.6 SS-336AS Transformer-301A.......................................................................................22
5.8 SS-CPP Transformer Name- UNIT-2.............................................................................28
5.9 SS-CPP Transformer Name- UNIT-1.............................................................................31
5.10 SS-CPP Transformer Name- Tie Trafo...................................................................34
Page 3 of 36
1 Executive Summary
Background:
Navitus Controls & Equipment (P) Ltd (NCEPL) received a contract from IOCL Paradip refinery for online
partial discharge monitoring of 6.6 KV AIS, 11 KV AIS, 66 KV GIS, 220 KV SWYD & HT transformer. The
contract has defined the test procedures and also mentioned the type of sensors that are to be used for testing each
of the target assets.
Type of asset Tests performed as per SOW in

the tender
6.6 KV s/w gears AE, AA, TeV, UHF & EMI
Transformer AE, TeV, UHF & EMI
Test summary & criticality analysis:
The project envisages repeated testing of the target assets based on their criticality. In the additional phase of the
project NCEPL tested the following assets at different Substations.
 Transformer -
NCEPL team has followed a proven testing methodology and have collected the On Line PD data of these target
assets for detail analysis. Depending on the outcome of the analysis, NCEPL team have classified the assets into
different categories based on their criticalities. NCEPL team has also provided specific recommendations against
each type of criticality. Recommendations provided are based upon NCEPL experience against various types of
discharges.
The progression of PD is a complex activity and depends on many factors making it almost impossible to predict
the time to failure for these PD pulses. It is through repeated testing IOCL has to determine the trend analysis and
a fast-increasing trend is what is most critical and requires immediate intervention. Hence it is helpful to have the
failure history of the target assets before any On Line PD Monitoring is performed on an asset.
The assets with criticality ORANGE should be immediately inspected. The detailed recommendations were
provided in the detailed report later in the document. However, the criticality marked in YELLOW shall also be
inspected as per the recommendations. Failure history shall be shared for more accurate criticality
assignment.
2 Background
Navitus Controls & Equipment (P) Ltd (NCEPL) received an order from M/S India Oil Corporation
Limited, Paradip refinery for the online partial discharge testing of the following:-
Refinery
1. Online partial discharge testing of 6.6/11 kV switchgears, 66 KV GIS & 220 KV SWYD- 3528 EA
2. Localization of PD activity in 6.6/11 kV switchgears, 66 KV GIS & 220 KV SWYD - 175 EA
3. Online PD testing of transformers- 224 EA
4. Online PD testing of transformer tank- 93 EA
5. Localization of PD activity in transformer- 20 EA
Page 4 of 36
PP
1. Online partial discharge testing of 6.6/11 kV switchgears, 66 KV GIS & 220 KV SWYD- 408 EA
2. Localization of PD activity in 6.6/11 kV switchgears, 66 KV GIS & 220 KV SWYD - 20 EA
3. Online PD testing of transformers- 16 EA
4. Online PD testing of transformer tank- 5 EA
5. Localization of PD activity in transformer- 3 EA
3 Methodology
NCEPL deployed three partial discharge monitoring devices for comprehensive PD monitoring of the
assets listed in the work order of IOCL to NCEPL. The devices are:-
a) PD-74
b) PD-30
c) Prycam portable
a) PD-74
PD-74 is an HFCT based Cable PD monitoring device. It has three channels viz: Acoustic channel, High
frequency channel & Ultra high frequency channel. It has the following features:-
 Real-time PD measurement with provision for Acoustic, HF & UHF range of measurements
in one single unit.
 Provision for both Wideband & Narrow band spectrum measurement & analysis.
 PRPD, 3D & PD Expert features are available in the unit itself. No requirement of laptop at site
as the unit has a well-defined HMI.
 Apart from cables it can also be used for PD measurements in GIS, AIS & HV Switchboards.
b) PD-30
The PD-30 has the following features:-
 PD-30 is a TeV& Acoustic measuring instrument.
 Data archiving capability in the acquisition unit itself. So it can be easily handled at site for
data acquisition & viewing.
 PD-30 is suitable for Cables & HT switchgear.
c) Prycam Portable
The Prycam portable is an EMI antenna based PD monitoring device. It captures PD signals in high
frequency range. The device has the following features:-
 Traffic light indication (Green/Yellow/Red) in the power cycle providing an easy
understanding of the health of the asset (Basic mode).
 PRPD, Spectrum, Pulse characteristics using waveform analysis, PRPD data filter, Pulse count,
intensity & amplitude for more refined and detailed analysis if the Traffic light is Red
(Advanced/Premium mode).
 Data saving option along with the feature for uploading the data in Prysmian cloud for data
retrieving & analysis at a later stage using any i-pad with Prycam software installed with all the
data & photographs from any location.
Page 5 of 36
IOCL
Paradip Refinery (WO : 26905566 Dated: 25/03/21)
4 Summary Report & Analysis:

Transformer
Additional Testing-1 Additional Testing-2 Additional Testing-3
Sl. Trafo Acoustic EMI Acoustic EMI

Substation Acoustic EMI UHF
No. Name
Date Amplitude Findings Date Amplitude Findings Date Findings Action
(mv) (mV) Amplitude
(dB)
Main R 24.2 Main R 22.22 Main

2 R 17.0
8
Tank 12 Tank Tank
AE PD from Minor
LV Y 20.64 Corona Mechanical
TR- Connection Discharge Looseness
1 Y 26.3 Y 24.0 -38.9
301A Section at from cable Observe
the main 1 termination From Tank.
tank OLTC chamber
OLTC
OLTC 2 B 21.54
B 15.66
B 28 18-10-
331S 02-09-2023 09-11-2023
2023
R 245 R 221 R 175.0

Main Bus Duct 2 Bus Duct 27
739
Tank AE PD from
Corona
LV
Minor PD Discharge
Connection
2 TR-201 Y 288 Y 200 found from Y 151.6 -40.1 From Cable
Section at
bus duct. Termination
the main
Chamber.
tank OLTC 0 OLTC
OLTC NA
B 175 B 201 B 14.32
Main
R 20.8 R 73 R 27.02
Main PD Found Main Tank 1 Tank
2 in UHF Corona
Tank Minor AE
range test Discharge
TR- 18-10- Y 65 PD found Y 24.00
3 04-09-2023 Y 23.4 done using 09-11-2023 -55.1 From Cable
301B 2023 from main
UHF Drain Termination
OLTC 0 tank. OLTC
OLTC NA valve Chamber.
sensor. B 60 B 29.36
B 21.7
Main R NA Main R 64 Main R 33.0

337S
NA 0
Tank Tank Tank NA
Corona
Discharge
TR- Y NA 17-10- Y 23.7
4 from cable 09-11-2023 Y 26.50 -43.2
302B 2023
termination
0 chamber.
OLTC NA OLTC
OLTC NA
B NA
B 30.74 B 33.0
Page 6 of 36
IOCL
Main R NA Main R 46 Main
R 15.66
NA 0 Surface
Tank Tank Discharge Tank
found from
17-10- Minor
5 TR-101 03-07-2023 Y NA Y 46.24 cable 09-11-2023 -35.1
2023 Corona
termination Y 15.66
chamber. Discharge
0
OLTC
NA OLTC
B NA OLTC
B 46.17 B 24.00
335S
Minor
R NA R R 68.03
Main Main Main Surface
NA 0 Discharge
Tank Tank Tank
Y NA 17-10- Y Y 68.03
301A 03-07-2023 09-11-2023
2023
OLTC NA OLTC 0 OLTC

B NA B B 68.03
R NA
R NA R 26.76
Main Main Tank
NA Main Tank NA
Tank
Y NA Corona
6 TR-202 08-11-2023 NA Y NA Y 20.79 -47.0
Discharge
OLTC
OLTC NA B NA OLTC NA
B 190.8
B NA
R NA R 151.6
R NA
Main Tank
336AS Main
NA Main Tank NA 08/11/23
Tank
TR- Y 87.87 Surface
7 -49.8
203 Discharge
Y NA Y NA
OLTC
OLTC NA B NA OLTC NA B NA B 94.49
R NA R NA R 22.87
MAIN MAIN
NA NA MAIN TANK
TANK TANK
8 TR-204 Y NA Y NA Y 35.50 NA Noise
OLTC NA B NA OLTC NA B NA OLTC B 29.36
Page 7 of 36
IOCL
R NA R 272.0
MAIN TANK
MAIN MAIN
NA NA NA
TANK TANK
9 TR-205 NA Y 175.0 NA Noise

Y NA
3 B 190.0
OLTC
OLTC NA NA OLTC NA B NA
R NA
MAIN MAIN
NA NA R NA MAIN TANK 7 R 101.4
TANK TANK
336AS Y NA
Minor
Corona
10 TR-206 NA Discharge
Y NA Y 83.62 From Main
Tank
OLTC NA B NA OLTC NA OLTC
B NA B 101.4
MAIN MAIN
TR- NA R NA NA R NA MAIN TANK R 16.46
TANK TANK
Corona
11 301B Y NA Y NA Y 17.00 -47.4
Discharge
OLTC NA OLTC NA OLTC
B NA B NA B 24.00
R 22.3 R 18.71 R
Main 24.0
1 Main Tank 0
Tank Main Tank
Minor Minor
Surface Corona
Y 29.3 Y 17.57 Minor PD
Discharge Y 38.30 Discharge
12 TR-301A found from
from Cable From Cable
main tank
Termination Termination
OLTC 1 Chamber. OLTC 0 Chamber
OLTC
B 15.6 B 17.76 B 24.00
Main R 550 Surface Main R 519 Surface Main R 3.74

TR- 3 Discharge 18-10- 1 Discharge 1
336S 13 17-10-2023 Tank 09/11/23 -37.0
301A from Cable 2023 from Cable
termination Tank termination Tank
Y 583 Y 609 Y 588.2
Page 8 of 36
IOCL
OLTC 1 B 667 OLTC 1 B 656 OLTC B 579.7
R NA Main R 16.46 Main

R 24.00
NA 0
Main Tank Tank 1
Minor
Minor
Tank Y 16.6 Corona
TR- Y NA Acoustic
14 discharge Y 16.87 -52.0
301B PD From
found from
OLTC 0 Main Tank
B- phase.
NA OLTC
OLTC
B NA B 22.61 B 16.20
R R R 23.39
Main Main Main
Tank Tank Tank Corona
Discharge
15 204 Y Y Y 20.79 From Cable
Termination
OLTC OLTC OLTC Chamber
B B B 24.00
Main R NA Main R 20.98 Main R 24.00

1
NA 2
Tank Tank Corona Tank Minor
Discharge Corona
16 UNIT-2 from cable Y 14.99 -45.4 Discharge
Y NA Y 22.87
termination From Main
chamber. OLTC Tank.
OLTC NA OLTC 1
B 17.00
B NA B 24
Main Main
Tank Tank
R 15 R 33.92 07-11-2023 R 14.19
Main
5 PD
Tank
Discharge Corona 1
found From Discharge
Main Tank, from cable -51.2 Noise.
Cpp 17 UNIT-1 2
Minor Oil termination
Y 17 leakage Y 27.03 chamber Y 17.00
was also and PD
observed from main
tank.
OLTC
OLTC
B 18 B 27.02 B 24.00
Acoustic
R 24 PD found R NA R 15.93
Corona
from OLTC
MAIN MAIN Discharge
18 GT-1 10 area in the MAIN TANK 5 -36.1
TANK TANK From Main
main tank.
Tank
Possibly
Y 20.5 tracking. Y NA Y 20.79
Page 9 of 36
IOCL
OLTC 12 B 19.5 OLTC B NA OLTC B 22.87
R 46.00
R 46 R NA MAIN TANK 7
MAIN MAIN Corona
8 NA Y 14.72
TANK TANK Discharge
Corona
19 GT-2 08-11-2023 -41.2 From Cable
Discharge.
Termination
Y 64 Y NA Chamber
OLTC
B 14.72
OLTC 6 B 52 OLTC NA B NA
R NA R R 15.26
MAIN MAIN
NA NA MAIN TANK 1
TANK TANK
Y NA Y Y 14.59
20 GT-3 NA -52.3
Noise
OLTC B NA OLTC NA B NA OLTC B 16.60
Main Main
Tank Tank 28.32
R 32.3 R 30.43 Cable R
4 3
Termination
PD PD found
Surface
Discharge from cable
5 Discharge
Tie Y 55.2 found from Y 26.8 termination Y 25.20
21 From Cable
Trafo cable chamber
Termination
termination and main
Chamber
chamber. tank.
OLTC 1 OLTC
B 48.5 B 21.37 B 23.91
OLTC 1
Main R NA Main R Main

R 667.0
NA NA
Tank Tank Tank
Y Possible
TR- Y NA 17-10-
302N 22 NA NA NA 09-11-2023 Y 758.6 Surface
301B 2023
NA Discharge
OLTC NA OLTC
OLTC
B NA B B 583.0
334S
Main R NA Main R Main R 667.0
NA NA Tank
Tank Tank 1 Possible
Y Surface
Y NA 17-10- Discharge
23 TR-201 NA NA NA 07-11-2023 Y 758.6 -51.6
2023 From Cable
NA Termination
OLTC NA OLTC Chamber
OLTC
B NA B B 583.0
24 TR-202 NA 17-10- NA NA 07-11-2023 1 -52.1 Surface

2023 R 33.0 Discharge
NA Y NA NA From Cable
Tank Tank Tank
Termination
Y Y 90.0 Chamber Y
OLTC NA OLTC Phase
Page 10 of 36
IOCL
NA
OLTC
B NA B B 33.0

R 150.5
NA NA
Tank Tank Tank
Y
Y NA
Y 33.0
17-10-
25 TR-203 NA NA NA NA 07-11-2023 -49.8
2023
OLTC NA OLTC
OLTC
B NA B B 46.0

R 21.23
NA NA
Tank Tank Tank
TR- 17-10- Y
26 NA NA NA 07-11-2023 Noise
301A Y NA 2023
Y 16.06
NA
OLTC NA OLTC
OLTC
B NA B B 16.46
PD Pattern Low Moderately Low Moderate Moderately High High

Noise Minor SD/ Corona/ Repetitive Surface discharge captured in Surface discharge with PD value with a
discharges/ minor acoustic UHF/ Moderate audible acoustic rising trend/ UHF, TeV rising trend
signals & TeV signals signal & TeV signal & AA data
corroborated/ Audible
high acoustic
signal
5 Annexure-I (Detailed Analysis-Transformer)
5.1 SS-331S Transformer Name-301A

Page 11 of 36
IOCL
TEST-1
The AE test has been carried out for the Transformer. The result is as follows:-
Main Tank-
Date of Testing 09/11/2023

Amplitude (dB) 8
Basic test result
Mechanical looseness pattern was observed but of lower
Observation
magnitude.
TEST-2
Test-2 has been conducted using UHF based device. No Critical PD Found.
TEST-3
Test-3 has been conducted through EMI based device in advanced mode. The results are as follows:
Page 12 of 36
IOCL
R-Phase-
PRPD Pattern
Pulse Characteristics
Frequency Spectrum
Page 13 of 36
IOCL
Pattern Noise
Amplitude 17.0mV
Frequency Spectrum 64.84MHz
PPS 1201
Y-Phase-
PRPD Pattern
Page 14 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 24.00mV
PPS 143
B-Phase-
PRPD Pattern
Page 15 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 15.66mV
PPS 3038
5.2 SS-331S Transformer-201

TEST-1
Bus Duct-
Page 16 of 36
IOCL

Amplitude (dB) 27 (High Ambient Noise present)
Basic test result
Possible Surface Discharge from LV side Bus
Observation
Duct.
TEST-2
TEST-3
Test-3 has been conducted through EMI based device in advanced mode.
R-Phase-
Page 17 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Possible Corona Discharge

Amplitude 175.0mV
PPS 67
Y-Phase-
Page 18 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Page 19 of 36
IOCL
Amplitude 151.6mV
PPS 265
B-Phase-
PRPD Pattern
Page 20 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 14.32mV
PPS 323

TEST-1
Main Tank-
Page 21 of 36
IOCL

Amplitude (dB) 01
Basic test result
Observation Low level of AE PD found.
TEST-2
TEST-3
R-Phase-
Page 22 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Possible cross talk

Amplitude 33.00mV
Page 23 of 36
IOCL
PPS 14
Y-Phase-
PRPD Pattern
Page 24 of 36
IOCL
Frequency Spectrum
Pattern Surface Discharge
Amplitude 90.00mV
PPS 51
B-Phase-
PRPD Pattern
Page 25 of 36
IOCL
Frequency Spectrum

Amplitude 33.00mV
PPS 16

TEST-1
Main Tank-
Page 26 of 36
IOCL

Amplitude (dB) 01
Basic test result
TEST-2
TEST-3
Test-3 has been conducted through EMI based device in advanced mode. The result are as follows:
R-Phase-
Page 27 of 36
IOCL
PRPD Pattern
\
Frequency Spectrum
Pattern External Interference

Amplitude 667.0mV
PPS 63
Page 28 of 36
IOCL
Y-Phase-
PRPD Pattern
Frequency Spectrum
Page 29 of 36
IOCL
Pattern Noise
Amplitude 758.6mV
PPS 787
B-Phase-
PRPD Pattern
Page 30 of 36
IOCL
Frequency Spectrum
Pattern Possible Surface Discharge
Amplitude 583.0mV
PPS 48

TEST-1
The AE test has been carried out for the Transformer. No critical PD found.
TEST-2
TEST-3
Test-3 has been conducted through EMI based device in advanced mode. The result are as follows.
R-Phase-
Page 31 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Page 32 of 36
IOCL
Amplitude 150.5mV
PPS 470
Y-Phase-
PRPD Pattern
Page 33 of 36
IOCL
Frequency Spectrum
Amplitude 33.00mV
PPS 200
B-Phase-
PRPD Pattern
Page 34 of 36
IOCL
Frequency Spectrum

Amplitude 46.00mV
PPS 10
5.6 SS-334S Transformer-301A

TEST-1
TEST-2
Page 35 of 36
IOCL
TEST-3
R-Phase-
PRPD Pattern
Page 36 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 21.23mV
PPS 348
Y-Phase-
PRPD Pattern
Page 37 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 16.06mV
PPS 1331
B-Phase-
Page 38 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Amplitude 16.46mV
Page 39 of 36
IOCL
PPS 1097
5.7 SS-302N Transformer-301B

TEST-1
TEST-2
TEST-3
R-Phase-
PRPD Pattern
Page 40 of 36
IOCL
Frequency Spectrum

Amplitude 667.0mV
PPS 63
Y-Phase-
Page 41 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Amplitude 758.6mV
PPS 787
Page 42 of 36
IOCL
B-Phase-
PRPD Pattern
Page 43 of 36
IOCL
Frequency Spectrum
Amplitude 583.0mV
PPS 48
5.8 SS-337S Transformer-301B

TEST-1
The AE test has been carried out for the Transformer. No Critical PD Found.
TEST-2
TEST-3
Test-3 has been conducted through EMI based device in advanced mode. The result are as follows.
R-Phase-
Page 44 of 36
IOCL
PRPD Pattern
Page 45 of 36
IOCL
Frequency Spectrum
Pattern Corona Discharge
Amplitude 27.02mV
PPS 890
Y-Phase-
Page 46 of 36
IOCL
Frequency Spectrum
Amplitude 24.00mV
PPS 1238
B-Phase-
PRPD Pattern
Page 47 of 36
IOCL
Frequency Spectrum

Amplitude
29.36mV
PPS 439
Page 48 of 36
IOCL
TEST-1
TEST-2
TEST-3
Test-3 has been conducted through EMI based device in advanced mode. The result is as follows:-
R-PH-
PRPD Pattern
Page 49 of 36
IOCL
Frequency Spectrum
Pattern Minor Surface Discharge
Amplitude 33.00mV
PPS 350
Y-PH-
PRPD Pattern
Page 50 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 26.50mV
PPS 229
B-Phase-
Page 51 of 36
IOCL
PRPD Pattern
Frequency Spectrum

Amplitude 33.00 mV
PPS 154
Page 52 of 36
IOCL
5.10 SS-335S Transformer Name-101

TEST-1
TEST-2
TEST-3
R-Phase-
PRPD Pattern
Page 53 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 15.66 mV
PPS 1407
Y-Phase-
Page 54 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Amplitude 15.66 mV
PPS 1407
Page 55 of 36
IOCL
B-Phase-
PRPD Pattern
Page 56 of 36
IOCL
Frequency Spectrum
Pattern Minor Corona Discharge
Amplitude 24.00 mV
Frequency Spectrum 781.25kHz
PPS 55
5.1 SS-335S Transformer Name-301A

TEST-1
NA
TEST-2
NA
TEST-3
R-Phase-
Page 57 of 36
IOCL
PRPD Pattern
Frequency Spectrum

Amplitude 68.03 mV
PPS 72
Page 58 of 36
IOCL
Y-Phase-
PRPD Pattern
Page 59 of 36
IOCL
Frequency Spectrum
Amplitude 68.03 mV
PPS 72
B-Phase-
PRPD Pattern
Page 60 of 36
IOCL
Frequency Spectrum

Amplitude 68.03 mV
PPS 72
5.2 SS-336AS Transformer-301A

TEST-1
TEST-2
Page 61 of 36
IOCL
TEST-3
R-Phase-
PRPD Pattern
Page 62 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 24.00 mV
PPS 90
Y-PH-
PRPD Pattern
Page 63 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 38.30mV
PPS 1094
B-Phase-
Page 64 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Minor Corona Discharge

Amplitude 24.00 mV
PPS 55
Page 65 of 36
IOCL
5.3 SS-336AS Transformer-301B
TEST-1
TEST-2
TEST-3
R-Phase-
PRPD Pattern
Page 66 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 16.46 mV
PPS 319
Y-PH-
PRPD Pattern
Page 67 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 17.00mV
PPS 491
B-Phase
Page 68 of 36
IOCL
PRPD Pattern
Frequency Spectrum

Page 69 of 36
IOCL
Amplitude 24.00 mV
PPS 345
5.4 SS-336AS Transformer-202

TEST-1
TEST-2
TEST-3
R-Phase-
PRPD Pattern
Page 70 of 36
IOCL
Frequency Spectrum

Amplitude 26.76 mV
PPS 36
Y-PH-
Page 71 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Amplitude 20.79mV
PPS 458
Page 72 of 36
IOCL
B-PH-
PRPD Pattern
Page 73 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 190.8mV
PPS 409

TEST-1
TEST-2
TEST-3
Test-3 has been conducted through EMI based device in advanced mode.The resulta are as follows:
R-Phase-
Page 74 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Floating Potential
Page 75 of 36
IOCL
Amplitude 151.6 mV
PPS 138
Y-PH-
PRPD Pattern
Page 76 of 36
IOCL
Frequency Spectrum
Amplitude 87.87mV
PPS 29
B-PH-
PRPD Pattern
Page 77 of 36
IOCL
Frequency Spectrum

Amplitude 94.49mV
PPS 7
TEST-1
TEST-2
Page 78 of 36
IOCL
TEST-3
R-PH-
PRPD Pattern
Page 79 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 22.87mV
PPS 1861
Y-PH-
PRPD Pattern
Page 80 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 35.50mV
PPS 659
B-PH-
Page 81 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Amplitude 29.36mV
Frequency Spectrum 5.47KHz
PPS 1170
Page 82 of 36
IOCL
TEST-1
OLTC-

Amplitude (dB) 3
Basic test result
Observation Low level of Acoustic PD.
TEST-2
TEST-3
Page 83 of 36
IOCL
.
R-PH-
PRPD Pattern
Frequency Spectrum
Pattern Noise
Page 84 of 36
IOCL
Amplitude 272.0mV
PPS 567
Y-PH-
PRPD Pattern
Page 85 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 175.00mV
PPS 728
B-PH-
PRPD Pattern
Page 86 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 190.8mV
PPS 409
TEST-1
Page 87 of 36
IOCL

Amplitude (dB) 7
Basic test result
Observation Minor Corona Discharge.
TEST-2
TEST-3
R-PH-
Page 88 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Amplitude 101.4mV
PPS 519
Page 89 of 36
IOCL
Y-PH-
PRPD Pattern
Page 90 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 83.62mV
PPS 1335
B-PH-
PRPD Pattern
Page 91 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 101.4mV
PPS 519
5.9 SS-336S Transformer-301A

TEST-1
Page 92 of 36
IOCL

Amplitude (dB) 1
Basic test result
Decrease in the level of AE PD but small amount of AE
Observation
PD is still present.
Page 93 of 36
IOCL
TEST-2
Test-2 has been conducted using UHF based device.
PRPD PRPS

Amplitude (dBm) -37.0
Basic test result
Observation Surface Discharge
TEST-3
R-PH-
Page 94 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Page 95 of 36
IOCL
Amplitude 3.74mV
Frequency Spectrum 32.81 MHz
PPS 132
Y-PH-
PRPD Pattern
Page 96 of 36
IOCL
Frequency Spectrum
Amplitude 588.2mV
PPS 79
B-PH-
PRPD Pattern
Page 97 of 36
IOCL
Frequency Spectrum

Amplitude 579.7mV
PPS 34

TEST-1
Page 98 of 36
IOCL

Amplitude (dB) 1
Basic test result
Observation Low critical intermittent PD found from main tank.
TEST-2
TEST-3
R-Phase-
Page 99 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Amplitude 24.00 mV
Page 100 of 36
IOCL
PPS 221
Y-Phase-
PRPD Pattern
Page 101 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 16.87mV
PPS 1364
B-Phase-
Page 102 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Amplitude 16.20mV
Page 103 of 36
IOCL
Frequency Spectrum
Paradip Refinery (WO : 26905566 Dated: 25/03/21) 11.72KHz
PPS 1719

TEST-1
NA
TEST-2
NA
TEST-3
R-Phase-
PRPD Pattern
Page 104 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 23.39 mV
PPS 5143
Y-Phase-
Page 105 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Amplitude 20.79mV
PPS 4599
Page 106 of 36
IOCL
B-Phase
Page 107 of 36
IOCL
PRPD Pattern
Frequency Spectrum

Amplitude 24.00mV
PPS 609
Page 108 of 36
IOCL
5.2 SS-CPP Transformer Name- UNIT-2
TEST-1
Main Tank--

Amplitude (dB) 1
Basic test result
Corona Discharge found From Main Tank of
Observation
lower level.
TEST-2
Page 109 of 36
IOCL
TEST-3
R-Phase-
PRPD Pattern
Page 110 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 24.00 mV
PPS 143
Y-Phase-
PRPD Pattern
Page 111 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 14.99mV
PPS 292
B-Phase-
Page 112 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Page 113 of 36
IOCL
Amplitude
Paradip Refinery (WO : 26905566 Dated: 25/03/21) 17.00mV
PPS 926
5.3 SS-CPP Transformer GT-1
TEST-1

Amplitude (dB) 5
Basic test result
Observation Corona Discharge.
Page 114 of 36
IOCL
TEST-2
TEST-3
R-Phase-
PRPD Pattern
Page 115 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 15.93 mV
PPS 3271
Y-Phase-
PRPD Pattern
Page 116 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 20.79mV
PPS 1332
B-Phase-
Page 117 of 36
IOCL
PRPD Pattern
Frequency Spectrum

Amplitude 22.87mV
Page 118 of 36
IOCL
Paradip Refinery (WO : 26905566 Dated: 25/03/21) PPS 150
TEST-1

Amplitude (dB) 7
Basic test result
Observation Corona Discharge.
Page 119 of 36
IOCL
TEST-2
TEST-3
R-Phase-
PRPD Pattern
Page 120 of 36
IOCL
Frequency Spectrum
Amplitude 46.00 mV
PPS 143
Y-Phase-
PRPD Pattern
Page 121 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 14.72mV
PPS 4021
B-Phase-
Page 122 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Amplitude 14.72mV
Page 123 of 36
IOCL
Frequency Spectrum
Paradip Refinery (WO : 26905566 Dated: 25/03/21) 15.63MHz
PPS 6227
TEST-1

Amplitude (dB) 1
Basic test result
Page 124 of 36
IOCL
TEST-2
TEST-3
R-Phase-
PRPD Pattern
Page 125 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 15.26mV
PPS 1108
Y-Phase-
PRPD Pattern
Page 126 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 14.59mV
PPS 1257
B-Phase-
Page 127 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Pattern Noise
Amplitude 16.60mV
Page 128 of 36
IOCL
Paradip Refinery (WO : 26905566 Dated: 25/03/21) PPS 4565
5.6 SS-CPP Transformer Name- UNIT-1

TEST-1
Main Tank--

Amplitude (dB) 1
Basic test result
Observation Corona Discharge from Main Tank.
Page 129 of 36
IOCL
TEST-2
TEST-3
R-Phase-
PRPD Pattern
Page 130 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 14.19mV
PPS 257
Y-Phase-
PRPD Pattern
Page 131 of 36
IOCL
Frequency Spectrum
Pattern Noise
Amplitude 17.00mV
PPS 882
B-Phase-
Page 132 of 36
IOCL
PRPD Pattern
Frequency Spectrum
Page 133 of 36
IOCL
Paradip Refinery (WO : 26905566 Dated: 25/03/21)Pattern Noise
Amplitude 24.00mV
PPS 3003
5.7 SS-CPP Transformer Name- Tie Trafo

TEST-1
Main Tank—

Amplitude (dB) 03
Page 134 of 36
IOCL
Basic test result
Observation Corona from cable termination chamber.
TEST-2
PRPD PRPS

Amplitude (dBm) -35.8
Basic test result
Observation Surface Discharge
Page 135 of 36
IOCL
TEST-3
R-Phase-
PRPD Pattern
Page 136 of 36
IOCL
Frequency Spectrum
Amplitude 28.32mV
PPS 857
Y-Phase-
PRPD Pattern
Page 137 of 36
IOCL
Frequency Spectrum

Amplitude 25.20mV
PPS 1093
B-Phase-
Page 138 of 36
Test Report for On Line Partial Discharge Testing at SS-336S of IOCL
PRPD Pattern
Test Report for On Line Partial Discharge Testing at SS-336S of IOCL
Frequency Spectrum
Amplitude 23.91mV
PPS 1483

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Test Report

On Line Partial Discharge Testing

Navitus Controls & Equipment Pvt. Ltd

Ref : W/O No. 26905566 Dated: 25/03/21

Release Date: 27 December 2023

Purchase Order No & Date 26905566 Dated: 25/03/21

Test conducted Date 17-10-2023 to 18-10-2023

Test conducted by Mr. Subhajit Sen,

Report prepared by Mr. Arindam Chatterjee

Report Reviewed by Mr. Biplab Ghosh

Customer Indian Oil Corporation Limited (IOCL), Paradip

Testing Location Transformer

Report Creation Date 20-10-2023

Kind Attn. Mr. Ankit Surana/ Mr. Abhishek Khandelwal

4 Summary Report & Analysis:........................................................................................6

5 Annexure-I (Detailed Analysis-Transformer)...............................................................10

5.1 SS-331S Transformer Name-301A...............................................................................10

5.2 SS-331S Transformer-201............................................................................................12

5.3 SS-337S Transformer-301B.........................................................................................14

5.4 SS-332S Transformer-302B.........................................................................................15

5.5 SS-335S Transformer Name-101.................................................................................20

5.6 SS-336AS Transformer-301A.......................................................................................22

5.7 SS-336S Transformer-301B.........................................................................................26

5.8 SS-CPP Transformer Name- UNIT-2.............................................................................28

5.9 SS-CPP Transformer Name- UNIT-1.............................................................................31

5.10 SS-CPP Transformer Name- Tie Trafo...................................................................34

Type of asset Tests performed as per SOW in

Test summary & criticality analysis:

4 Summary Report & Analysis:

Additional Testing-1 Additional Testing-2 Additional Testing-3

Sl. Trafo Acoustic EMI Acoustic EMI

Main R 24.2 Main R 22.22 Main

R 245 R 221 R 175.0

Main R NA Main R 64 Main R 33.0

OLTC NA OLTC 0 OLTC

OLTC NA B NA OLTC NA B NA OLTC B 29.36

9 TR-205 NA Y 175.0 NA Noise

Main R 550 Surface Main R 519 Surface Main R 3.74

R NA Main R 16.46 Main

Main R NA Main R 20.98 Main R 24.00

OLTC B NA OLTC NA B NA OLTC B 16.60

Main R NA Main R Main

24 TR-202 NA 17-10- NA NA 07-11-2023 1 -52.1 Surface

Main R NA Main R Main

Main R NA Main R Main

PD Pattern Low Moderately Low Moderate Moderately High High

5 Annexure-I (Detailed Analysis-Transformer)

5.1 SS-331S Transformer Name-301A

Date of Testing 09/11/2023

5.2 SS-331S Transformer-201

Date of Testing 09/11/2023

Pattern Possible Corona Discharge

5.3 SS-334S Transformer-202

Date of Testing 07/11/2023

Pattern Possible cross talk

Pattern Possible cross talk

5.4 SS-334S Transformer-201

Date of Testing 07/11/2023