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ASP-NPD-03 (Temporary Change of Process Control)
ASP-NPD-03 (Temporary Change of Process Control)
ASP-NPD-03
ATOP SYSTEM PROCESS REV. NO. 00
EFFE. DATE 10.11.2017
APPL TEMPORARY CHANGE OF PROCESS CONTROL
PAGE 01 OF 04
1. PURPOSE:
This process defines the method of temporary process change.
2. SCOPE:
This covers all the manufacturing processes.
3. RESPONSIBILITY:
The overall responsibility for the effectiveness of this process lies with :
HOD - PROD. & HOD - NCD
4. REFERENCE CLAUSE / SECTION :
Section / Clause No - 8.5.6.1.1
5. DEFINITION :
nil
6. INPUT:
Updation
Sr. No. Description Source Remarks
Period
Whenever
1 Sudden unusal situatation Prod
happens
7. FLOW CHART:
TEMPORARY PPROCESS CHANGE FLOW CHART.
COPY STATUS
PREPARED BY APPROVED BY
DOC. NO. ASP-NPD-03
ATOP SYSTEM PROCESS REV. NO. 00
EFFE. DATE 10.11.2017
APPL TEMPORARY CHANGE OF PROCESS CONTROL
PAGE 02 OF 04
Responsibility ACTIVITY
(Ref. Doc. No.)
1
HOD Engg Identify alternate methods or back up of primary process
controls including inspection, measuring test , error proofing
devices
Process wise
temporary change
2.
Identify those alternate process in process flow diagram
CFT
3.
Do the process FMEA for those alternate process as
defined in process flow diagram
CFT
4.
Depending on proces FMEA severiy ( ≤4) on product,
CFT those process to be identified as alternate process in
control plan
5.
Qualify and validate those process, before setting their
process parameter of alternate process to get desired
product parameter
CFT
CFT 6A
6. Yes
FM-NPD-16 Customer approval for
Get approval from
alternate process required?
customer
Prod operator
No
7
Prod operator Make work instruction for those alternate process seperately
WI-QA-09 or addressed in same standarized work instruction
8
Review all alternate process and revalidate as process
revalidation frequency
Line in charge
T
COPY STATUS
PREPARED BY APPROVED BY
DOC. NO. ASP-NPD-03
ATOP SYSTEM PROCESS REV. NO. 00
EFFE. DATE 10.11.2017
APPL TEMPORARY CHANGE OF PROCESS CONTROL
PAGE 03 OF 04
Responsibility ACTIVITY
(Ref. Doc. No.)
T
Prod operator
9.
FM-PROD-08 Note unusal situation
10
Prod operator 1. Stop the machine immediatlyand change to alternate process, if there
WI-QA-09 2.Quarantine the suspected parts with proper identification .
3.Record abnormal situation observations in the log book.
FM-QA-41
Prod operator 11
Inform to Supervisor
12 12 A
Line in charge Can line in charge handle the Inform to HOD
Situation?
13
Line incharge Intitiate retroactive action and short term corrective action & do
FM-PROD-09 recording of data.
14 14A
no
Is retroactive result Reject the part and move to scrap
Line incharge satisfactory yard
yes
Engg. Deptt.
15
Pass Parts the production / part to
next operation
16
1. Initiate why-why analysis .
2. Identify root cause & initiate corrective action and do recording of
Engg. Deptt. data in log book.
17
Implement permanent action & monitor effectiveness through log book
COPY STATUS
PREPARED BY APPROVED BY
DOC. NO. ASP-NPD-03
ATOP SYSTEM PROCESS
REV. NO. 00
8. OUTPUT
Sl. No. Description Receiver Frequency Remarks
1 Temporary process change and their observation Prod.& Q.A Whenever needed
Sl. No. Format Name Format no. Retention Period Method of Storage
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