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EG-A-410E Building Waterproofing Rev 5
EG-A-410E Building Waterproofing Rev 5
ENGINEERING
INTERNAL USE STANDARDIZATION SYSTEM -
SPE
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REVISIONS
IT: ISSUE A - PRELIMINARY C - FOR INFORMATION E - FOR CONSTRUCTION G - AS BUILT
TYPE B - FOR APPROVAL D - FOR QUOTATION F - AS PURCHASED H - CANCELED
This document is designed to advise and define guidelines for the development of Vale’s Projects. Its application and adequacy is under the
responsibility of the Project Team. Principles of safety and value maximization for Vale shall be taken into account.
Alternative solutions, that may be proposed by the contracted designers, should be directed to Vale's Project Team with the justification for
approval.
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TABLE OF CONTENTS
1.0 PURPOSE 3
2.0 APPLICATION 3
3.0 REFERENCE DOCUMENTS 3
4.0 CODES AND STANDARDS 3
5.0 DEFINITIONS 4
6.0 SCOPE 4
7.0 GENERAL CHARACTERISTICS 4
7.1 SELECTING THE TYPE OF WATERPROOFING 6
7.2 CLASSIFICATION OF WATERPROOFING SYSTEMS 6
7.3 WATERPROOFING TYPE CHARACTERISTICS 6
8.0 HEALTH, SAFETY AND ENVIRONMENT REQUIREMENTS 18
9.0 PACKAGING AND STORAGE 18
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1.0 PURPOSE
This document defines technical requirements, general information and instructions for the
supply of building waterproofing systems and materials to be used at Vale facilities.
2.0 APPLICATION
This specification applies to all Vale project development and implementation areas.
This document is the translated version of the original document in Portuguese, where
Brazilian standards and regulatory bodies may be referred. For its usage outside of Brazil,
the codes and standards referenced in this document shall be replaced by the equivalent
applicable locally.
Documents listed below have been used in developing this document or include instructions
and procedures applicable to it. They shall be used in their latest revision.
Codes and/or standards listed below have been used in developing this document or include
instructions and procedures applicable to it. They shall be used in their latest revision.
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Vale requires full compliance with regulatory standards issued by the Brazilian Department of
Labor and Employment, as per ordinance 3214, from June 8th, 1978, and its updates, as well
as full compliance with effective local legislation health and safety requirements.
Legal requirements shall always prevail over the requirements herein, except for the cases in
which the latter are more stringent.
5.0 DEFINITIONS
6.0 SCOPE
The scope hereof comprises the design and supply of all materials for waterproofing
systems, in accordance with the technical characteristics, components and procedures
described herein and in the respective technical requisition.
The definition of the waterproofing system shall comply with the following requirements:
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Notes:
1- For the waterproofing system’s selection, not only the cost of the watertight layer shall be
considered, yet also that of all other layers that compose the system, as well as the usage
and maintenance costs.
2 – On concrete structures subject to high hydrostatic stress when the pH is not neutral or
aggressive environment (chloride ions, carbon dioxide and sulfates), in corrosive
environment, with moderate thermal variation or subject to fissures, the use of full protection
with a crystallizer is recommended.
3 – On special engineering works, the concrete mix shall include the waterproofing system by
means of full crystallization.
The documents to be delivered at each stage of the waterproofing project must meet the
requirements of NBR 9575.
The methodology for the execution of the waterproofing must comply with the guidelines
presented in ES-A-410 and NBR 9574.
Specifications shall be submitted including the types of materials used, considering their
individual performance and the waterproofing system’s behavior in conjunction with the
substrate/building, the functional principles, construction methodology per ES-A-410,
maintenance plan, material actuation and durability. In case of existing buildings, the
specifications shall furthermore comprise the causes and consequences imposed by the
material on the affected building parts.
The need to apply mechanical protection to minimize eventual damages to the waterproofing
system caused by physical action, abrasion, dynamic and static punching shall be assessed.
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The type of waterproofing adopted in a design shall be determined in accordance with the
requirements of the fluid against the built parts that must be watertight. These requirements
may occur in four different manners, as follows:
The rigid systems are characterized by their low capacity to absorb deformations of the base
(mainly concentrated deformations like fissures).
The types of waterproofing shall be classified in accordance with standard NBR 9575. The
most common types, applicable to Vale’s facilities, are as follows:
Cement-Based:
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Polymeric Mortar
Industrialized. Forms a watertightening coating by reacting with the
cement modified with polymers. Holds inert minerals in its
Properties composition.
It is composed of cement, inert mineral aggregates, acrylic polymers
and additives.
Excellent adherence to the substrate;
Does not require roughcasting;
Advantages
Resistant to hydrostatic stress positive or negative hydrostatic
stress.
Reservoir waterproofing;
Subsoil and drainage curtains with or without water table;
Application
Internal and external walls;
Cold flooring.
Mechanical protection is recommended in areas where there is
Not recommended /
mechanical aggression;
Disadvantages
Not indicated for surfaces subject to thermal expansion cracking.
Polymer-Modified Cement
Prevents the penetration of ions such as cℓ-, so4--, causing
corrosion of reinforcement;
Reacts with fresh concrete moisture and with cement byproducts,
forming crystalline insoluble compounds in the concrete pores and
capillaries, making it watertight and hindering penetration of other
Properties aggressive substances, ensuring additional protection and durability.
Mineral-based product that crystallized inside the concrete,
becoming a permanent integrating part of the structure;
Tensile strength, modulus of elasticity, compressibility;
Resistant to attack of acids, alkalis, salts;
Resistant to freezing/ defrost.
Resistant to high positive and negative hydrostatic stress;
Seals micro-fissures by crystallization;
Does not require the application of other watertightening systems;
Advantages Improves productivity and construction speed;
Blocks the passage of water and allows the concrete to breathe;
Excellent cost-benefit ratio;
In general, does not affect the concrete’s setting time.
Reservoirs, tanks and pools;
Foundations, girder beams and other structures in contact with soil
and water;
Drainage curtains, underground/ basement slabs and elevator
Application
shafts;
Water and effluent treatment stations;
Tunnels, galleries and hoppers;
Precast parts.
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Asphalt:
Not recommended / Shall not be applied in areas with water under positive or negative
Disadvantages pressure.
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Foundation painting;
Girder beams;
Abutment walls;
Application
External slabs;
Coating in contact with the ground;
Masonry.
Low flexibility, above all after aging, non-resistant to fatigue and
Not recommended / resilience;
Disadvantages Should not be applied on rainy day and on wet substrate;
Avoid application on markings such as thermoplastic paints.
Asphalt Felt
Precast system, made from the physical modification of asphalt with
polymers (plastomeric PL, elastomeric EL), structured with continual
Properties
polyester filament non-tissue stabilized in advance. Available in several
thicknesses.
Non-toxic herbicides, ultraviolet filter, high flexibility, mechanical
resistance enhancement and/or aging resistance are all available as
optionals;
Advantages Constant thickness;
Less time required for application;
Single-time system application;
Drying time not required.
May vary according to the thickness of the layer, whereas:
- 3 mm: for balconies, terraces and small-size one-piece slabs, slabs
under roofs, gutters, small-size elevated ponds and manifolds;
Application - 4 mm: ground-level slabs, roof slabs, parking lot slabs, gutter beams,
elevated concrete reservoirs, elevated pools, elevated ponds, ramps,
drainage curtains in contact with the ground (external face);
- 5 mm: precast slabs, parking lot slabs, ramps, helipoints, elevated
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pools and drainage curtains (external face).
Not recommended /
Splicing required (critical point).
Cons
The sheet thickness and applications may vary according to each
Note manufacturer. Thicknesses and application mentioned above are the
most common ones, and sheets with different thicknesses may be used.
Polymeric Compounds:
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One-piece, precast, corrugated slabs, steel decks, terraces;
Application
Gutters.
Not recommended / Not resistant to hydrocarbons and solvents;
Disadvantages Does not allow contamination by dienic rubber.
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Seedbeds;
Awnings,
Terraces;
Cold floors;
Girder beams.
Not indicated for temperatures above 85º C;
Not recommended for strong acids and concentrates, solvents and
hydrocarbons;
Not resistant to oils;
Not recommended /
Not resistant to very aggressive chemical environments (concentrated
Disadvantages
acids or alkalines) and solvents;
Difficult laying;
Can not resist flames;
Regular flexibility.
Polyurethane Membrane
Polyurea Membrane
Watertight coating based on polyurea, allowing the addition of solvents
Properties and application as painting, which makes it a feasible solution for areas
of difficult access.
Resistant to water at high temperatures;
High chemical and abrasion resistance;
Resistance to weathering;
Advantages
Excellent adherence to most materials used in civil construction;
Reaches difficult access points, applicable as paint;
For locations that require low overhead.
Application Waterproofing of roofs, slabs, parking lots, tribunes, etc. Does not
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require mechanical protection;
Excellent for environments with permanent chemical, mechanical and
thermal aggressiveness, such as: beverage and food, chemical,
pharmaceutical, paper and cellulose industries;
Walk-in freezers;
Inner coating for tanks;
Mechanical protection and wearable layers for high-abrasion operations;
Not recommended / Cannot be applied directly onto the substrate. Requires primer;
Disadvantages Difficult to execute.
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As polymeric mortar, may be applied on:
- Cold areas;
- Abutment walls;
- Girder beams;
- Slabs;
- Flooring in general,
- Façades,
- Seedbeds,
- Balconies,
- Foundations,
- Water reservoirs,
- Pools, Tank.
Not recommended /
Not recommended for parking areas and direct contact with the ground.
Disadvantages
Epoxidic Membrane
Polyamide epoxy membrane, flexible, solvent free, dual component,
Properties watertight and steamtight, indicated for application on horizontal, vertical
and sloped surfaces.
Does not retract once cured, and is indicated for contact with potable
water;
High chemical resistance to acids, alkalines, oils, grease, etc.;
Excellent mechanical and abrasion resistance;
Advantages
Excellent adherence to concrete and metal surfaces, even with
moisture;
Solvent free, may be applied on closed environments without presenting
any hazard.
Antirust coating in aggressive environments, tanks and reservoirs,
Application organic and industrial effluent treatment stations;
Reservoir roofing;
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Concrete gutters;
Metal pipelines;
Oil pipelines;
Underground/ basement waterproofing;
Drainage curtains;
Floors subject to chemical etching;
Recommended as coating to protect recently laid concrete structures,
industrial environments and sea-side areas;
Coating indicated for gas and vapor barriers in Wastewater treatment
plant and water treatment plant treatment units.
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High-Density Polyethylene Sheet (HDPE)
Watertight membrane based on high-density polyethylene sheets
(HDPS), locally molded, with high molecular weight, excellent physical-
chemical properties, available with textures for specific applications. The
Properties
carbon black included in the material makes it resistant to ultraviolet
light and thermostabilizers and antirust agents significantly increase its
resistance to weathering, heat and decay.
Excellent resistance to weathering, including ultraviolet rays;
Excellent resistance to chemical agents;
Advantages
Excellent mechanical resistance;
High impact and puncture resistance.
Effluent treatment ponds;
Sanitary landfills;
Industrial solid tailings and residue landfills;
Potable water reservoirs and ponds;
Irrigation channels and reservoirs;
Water and wastewater treatment ponds and reservoirs;
Concrete reservoirs;
Embankment;
Application
Mining;
Tailings dams;
Containment basins;
Electric Power plant intake channels and mains;
Flat or sloped slabs with circulation in general;
Kitchen, restroom and laundry floors;
Basements;
Terraces.
Not recommended /
Requires splicing.
Disadvantages
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Elastomeric Polyisobutylene Isoprene Sheet (IIR)
Locally molded watertightening sheet, made with IIR elastomers and
Properties
low level of instauration, allowing further resistance to aging.
Good resistance to heat;
Excellent resistance to aging caused by weathering and ozone;
Advantages Excellent gas tightening;
Excellent resistance to abrasion and impacts;
Good chemical resistance to vegetable and animal fats;
Conventional slabs, precast slabs, steel decks, parking lots;
Pools;
Application Seedbeds;
Awnings, terraces;
Cold floors.
Not recommended / Risk of fire when hot-laid;
Disadvantages Not resistant to hydrocarbons and solvents.
Auxiliary and complementary services shall comply with the regular requirements in
standards NBR 9574 and NBR 9575, not restricted to these.
A risk analysis shall be performed for each project, in order to identify, not only the risks
associated to the equipment itself, but also those resulting from its interfaces with other
system equipment, as well as from the environment in which it is installed.
Your participation is essential for the SPE collection improvement and maintenance processes.
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