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TLT 245 at
TLT 245 at
TLT 245 at
TLT245AT/TLT250AT(C)
Version No:1305
Insured by PICC
ii
(1) Read operating and safety manuals before using (6)Use LAUNCH commend lifting points!
lift!
(2)Proper maintenance and inspection is necessary for (7)Use bracket to help disassembly or installation!
safe operation!
(3)Don not operate a damaged lift! (8)Auxiliary adapters would reduce load capacity!
(4)Lift can be used by trained operators ONLY! (9)Area should be unimpeded in case of vehicle
overturn!
(5)Only Authorized personnel can be in the lift area! (10)The central of gravity should be between two arms!
iii
(11)Keep area clear when lifting and lowering machine! (14)Keep feet away when lowering lift!
(12)Do not shake the vehicle on the lift ! (15)Do not stand under carrying arms or other load
carrying device while lift is being operated with load!
iv
Table of Contents
1 Outline………………………………………1
3 Operation Description…………………… 5
4 Solutions to FAQ…………………………… 6
6.2 Scarp…………………………………………8
1. Outline
1.1 Model Description
Model Description
TLT245AT
2486 mm 3420 mm
(symmetric
97.9 in 134.6 in
installation) 4500 kg 1850 mm 720kg 3840 mm
≤50s ≥20s ≤40s
TLT245AT 10000 lb 72.8 in 1587 lb 151.2 in
2415 mm 3563mm
(asymmetric
95.1 in 140.3 in
installation)
TLT250AT(C)
3050mm 4110mm
(symmetric
120in 161.8in
installation) 5000 kg 1850 mm 960kg 4810mm
≤50s ≥20s ≤40s
TLT250AT(C) 11000 lb 72.8 in 2116 lb 189.3in
2888mm 4130mm
(asymmetric
113.7in 162.6in
installation)
2. Lift Structure
TLT245AT structure is shown as Fig1, Fig2a, Fig3a:
TLT250AT(C) structure is shown as Fig1, Fig2b, Fig3b:
TLT250AT(C):4810mm(189.4in)
TLT245AT:3840 mm(151.2 in)
TLT250AT(C):4700mm(185in)
TLT245AT:3725mm(146.7in)
TLT245AT:2750mm(108.3in)
TLT250AT(C):3350mm(131.9in)
1850 mm(72.8 in)
min110mm(4.33in)
Fig 1
m
ar n) )
io
n
. 6i 5in
ct 3 .
e (2 43
e -s 0 mm mm(
re 60 05
Th n= 11
mi ax=
m
580mm(22.8in)
Tw
o-
mi ax=
m
se
n= 15
ct
98 70
io
0 m mm
n
m ( (6
ar
3 8 1.
m
.6 8i
in n)
)
2486mm(97.9 in)
3420mm(134.6in)
Fig.2a
m
ar
o n )
ti i n n)
s ec 3 .6 .5i
e- 2 3
m( (4
re 0 m 5mm
Th 0
6 0
n= 1 1
m i ax =
m
mi ax=
Tw 80m 0mm
m
n= 15
o- m( (6
9 7
se 38 1.
ct .6 8i
io in n)
n )
ar
m
2415mm(95.1 in)
3563mm(140.3 in)
Fig.3a
m
ar )
ion 4in
t . in)
ec 37
e -s m( 0.9
re 0m 7
Th =95 mm(
n 0
mi x180
ma
Th
mi ree-
ma n=95 sec
x1 t
80 0mm( ion
0m
m( 37. arm
70 4in
.9
in )
)
3050mm(120in)
4110mm(161.8in)
Fig.2b
m
ar )
i on 4 i n )
t
ec 3 7
. n
s 9 i
e- mm( 70.
re
Th 950 m(
n= 0m
mi x180
ma
T
mi hre
ma =9 e-s
n
x1 50 ec
80 mm ti
0m ( on
m( 37 a
70 .4i rm
.9 n)
in
)
2888mm(113.7in)
4130mm(162.6in)
Fig.3b
4. Solutions to FAQ
Symptom Reason Solution
♦ Start-up button is broken ♦ Change UP button
Motor not operation ♦ Limit switch burnt out ♦ Change switch
♦ Motor burnt out ♦ Change Motor
Motor is running, but ♦ Hydraulic pump sucks the air ♦ Fasten all the suction pipe fittings
the lift can’t be raised. ♦ Suction tube is separate from the ♦ Replace the suction tube
hydraulic pump ♦ Add the oil into the oil tank
♦ Low oil level
Motor is running, the ♦ Motor is running under low voltage ♦ Supply correct voltage to the motor
lift can be raised ♦ Impurities inside the solenoid valve ♦ Remove impurities from the solenoid
without load, but the body valve body.
vehicle can’t be raised ♦ Regulation pressure of safety valve is ♦ Adjust the safety valve
incorrect ♦ Check the weight of the vehicle
♦ Lift is overloaded
The lift is lowering ♦ Leakage on the solenoid valve body. ♦ Clean the solenoid valve body
slowly ♦ External oil leakage ♦ Repair the external leakage
The lifting speed is ♦ Air and oil are mixed ♦ Replace the hydraulic oil or start when
slow or oil flows out of ♦ Oil return pipe is loosened air is out
the oil fill cap ♦ Re-install the oil return pipe
♦ Balance cable is not adjusted properly ♦ Adjust the balance cable to the proper
♦ The lift is installed on the slop floor tension
The lift can’t rise ♦ Shimming the columns to level the
horizontally lift(no more than 5mm), If exceeding
5mm, pour new concrete floor to make
it level. Refer to installation description.
Anchor Bolt is not ♦ Hole is drilled too big ♦ Pour the fast curing concrete into the
fastened ♦ Concrete floor thickness or fastening big hole and reinstall the anchor Bolt ,
force is insufficient or use new drill to drill the hole for
re-positioning the lift
♦ Cut open the old concrete and make
new concrete slab for the lift. Refer to
installation description.
Every month:
z Retighten the anchor Bolt s. Maintenance of hydraulic system:
z Clean and oil change
z Lubricate chains/cables with lithium based lubrication
In the six months after initial use of this unit, clean the
grease(GB7324-87) hydraulic oil tank and replace the oil, later clean the
z Check all the hydraulic lines for wearing hydraulic system once a year, and replace the oil.
z Replace the seal
z Check to see if the carriage and the inner side of the After this unit is put into operation for certain period, if
column are properly lubricated. Use high-quality finding the oil leakage, carefully check it; if the
heavy lubrication grease (lithium based lubrication leakage is due to the wearing of sealing materials,
immediately replace the worn one based on the
grease GB7324-87). original spec. See Fig. 7
Fig.7
6.1 Storage
6.2 Scarp
When the equipment requires long-time storage:
When the equipment service life is expired and can no
z Disconnect the power supply
longer be used, disconnect the power supply, and properly
z Lubricate all the parts requiring lubrication: mobile
dispose of as per relevant local regulations.
contact surface of the carriage, etc.
z Empty all the oil/liquid storage units
z Put the plastic cover over the equipment for dust
protection
M–Motor KM–Contactor SB1–Emergency Stop Switch M–Motor KM–Contactor SB1–Emergency Stop Switch
SB2–Button SQ–Limit switch T–Transformer SB2–Button SQ–Limit switch T–Transformer
Diagram of single-phase motor Diagram of three phase motor
The electrical working principle is as follows: the power and the carriage will stop rising. if the vehicle is
Press the start button (SB), motor (M) is energized to lifted up to the top and contacts the limit switch (SQ) on the
drive the gear pump supplying oil to push the carriage top beam, the motor (M) will lose the power, the carriage
upward; release the start button SB, the motor (M) will lose will stop lifting to protect the roof.
10
9 power unit, the motor 2 will be actuated to put the oil pump
9
1 into motion; and oil will be sucked from the oil tank and
8 8 sent to cylinder 9 forcing the piston move upward. At this
time, the safety vale 5 is closed. (The pressure is well
adjusted before leaving the factory to ensure the rated
6
capacity. However, when the system pressure exceeds the
4 7
limit, the oil will automatically overflow). When the start
5
button is released, the oil supply will stop so as to stop the
2
M 1 lifting. For lowering the carriage, first start up the motor to
3 10 raise the carriage a little, pull the safety lock handle on the
column to disengage the safety locking status; and then
11
12
TLT245AT/TLT250AT(C)
Version No:1305
2. Lift Structure
2.1 Diagrams of Lift structure
TLT250AT(C) :4810mm(189.4in)
TLT245AT:3840 mm(151.2 in)
TLT250AT(C):4700mm(185in)
TLT245AT:3725mm(146.7in)
TLT245AT:2750mm(108.3in)
TLT250AT(C):3350mm(131.9in)
1850 mm(72.8 in)
min110mm(4.33in)
Fig 1
m
ar n) )
io
n
. 6i 5in
ct 3 .
e (2 43
e -s 0 mm mm(
re 60 05
Th n= 11
mi ax=
m
580mm(22.8in)
Tw
o-
mi ax=
m
se
n= 15
ct
98 70
io
0 m mm
n
m ( (6
ar
3 8 1.
m
.6 8i
in n)
)
2486mm(97.9 in)
3420mm(134.6in)
Fig.2a
m
ar
o n )
ti i n n)
s ec 3 .6 .5i
e- 2 3
m( (4
re 0 m 5mm
Th 0
6 0
n= 1 1
m i ax =
m
mi ax=
Tw 80m 0mm
m
n= 15
o- m( (6
9 7
se 38 1.
ct .6 8i
io in n)
n )
ar
m
2415mm(95.1 in)
3563mm(140.3 in)
Fig.3a
m
ar )
ion 4in
t . in)
ec 37
e -s m( 0.9
re 0m 7
Th =95 mm(
n 0
mi x180
ma
Th
mi ree-
ma n=95 sec
x1 t
80 0mm( ion
0m
m( 37. arm
70 4in
.9
in )
)
3050mm(120in)
4110mm(161.8in)
Fig.2b
m
ar
o n 4in)
i
ct 7. n)
-s
e 3 9i
r ee 0mm( 70.
Th 9 5 m(
n= 0m
mi x180
ma
T
mi hre
ma n=9 e-s
x1 50 ec
80 mm ti
0m ( on
m( 37 a
70 .4i rm
.9 n)
in
)
2888mm(113.7in)
4130mm(162.6in)
Fig.3b
ensured.
2.2 Principles of equipment z Manual safety lock system: Two safety plates
z Lifting mechanism: Each of the two columns are installed on each of the column and safety
has one hydraulic cylinder respectively. When boards are welded on the back of the carriages.
the power unit works, the hydraulic oil gets into
When the carriages rise, safety boards will go
the lower chamber of the cylinder, forcing the
piston rod moves upward and drive the up and push against the safety plates .When
carriage moving upward . the carriages stop, the safety plates will get
z Supporting mechanism: When the vehicle
enters into the working area, adjust the into the slot of the safety boards to prevent the
position of two-stage telescopic swing arms to carriages from lowering; when lowering the
make the lifting pad near the correct lifting carriage, lift carriages a little to disengage
point of the vehicle, and then adjust the screw
height below the pad to adapt to different safety plate and then pull the lowering handle
heights of vehicle chassis. on power unit to lower the carriages
z Balancing mechanism: To keep the balance z Safety lock scope: The effective travel range of
during the lifting and lowering process, the lift safety lock mechanism is from 470mm to
uses two steel cables to interconnect two
1900mm,the distance between the lifting pad
carriages, forcing the carriages to rise and
descend synchronously. If the carriages and and ground.
swing arms are not on the same level, adjust z To prevent the vehicle slip, the swing arm is
the screw at the end of the steel cable, making installed with positioning mechanism, making
the swing arms at the same level (equal the swing arm capable of automatic locking
position from the floor). At this time, the steel during operation.
cables must be adjusted tightly with equal
tension, otherwise the equalization can’t be
To ensure proper installation and adjustment, please prepare the following tools:
Tool Model
Leveling instrument Carpentry type
Chalk line Min 4.5m
Taper Plunger Chip
Hammer 1.5kg
Tweezer Small type
Crescent wrench 40mm
Open-end wrench set 11mm-23mm
Ratchet socket set
Flat screwdriver 150mm
Rotary hammer drill 20mm
Concrete drill-bit
4 feet bubble level
≤4.1m TLT245AT
≤5.1m TLT250AT(C)
Entrance
Fig 4
A
1# 2#
3420mm(134.6in)
70mm(2.8in) 2610mm(102.8in)
3
400mm(15.7in)
C
n)
43mm(135.6i
对角线343443mm (135.6in)
Diagonal
B
4
2820mm(111in)
Fig 5a
Fig 5b
TLT245AT base plate asymmetric installation is shown in z Determine a point B at any point on chalk line #1,
based on point B, move down 131mm, then move
6a,TLT250AT(C)base plate asymmetric installation is
right 228mm to get point C. Based on point B, draw
shown in 6b #1’s vertical line M with a length of A to get point
z With total width (A) as the basis, draw two parallel D .Based on point C, draw line M’s parallel line N with
lines (#1 and #2) on the concrete slab, with the error a length of L to get point E. With four points B,C,D,E,
within 3mm. each post’s position can be decided.
1# A 2#
3563mm(140.28in)
131mm(5.16in)
B
D
C E
228mm
(8.98in)
3107mm(122.32in)
F
Fig 6a
Fig 6b
Column Column
10 sets
M19× 140
anchor bolts
(9.8in)
250mm
2
Foundation concrete intensity above3000PSI(2.1Kg/mm
2 )
4000mm(157.5in)
wide:1800mm(70.9in)
150mm
(5.9in)
φ 19mm(φ 0.75in)
Fig.7
perpendicular.
Notes: z Let the drill work itself. Don’t apply the extra force,
♦ Use sharp Φ19mm concrete drill-bit to drill the and don’t ream the hole or allow the drill to wobble.
holes so as not to drill the hole too large,. Use z The drilling depth of hole is based on the length of
proper pneumatic tool to remove the dust from
the hole. The depth of the hole is the same as that anchor Bolt .The distance from the Bolt head to the
of the anchor Bolt . Insert the anchor Bolt and concrete floor should be more than twice of the Bolt
make the washers lean against the base of the
diameter.
column.
♦ When fastening the anchor bolt, only use the z Remove the dust from the hole.
(torque) wrench, and don’t use impact tool for z Gently tap the Bolt into the hole till the washer rests
fastening. against the base plate of column.
z Fasten Bolt s
Insert proper steel shim under the base seat of
5.2.4 Install the top beam
column to plumb the column
Position the offside column at the designated chalk location.
Lift the top beam to its high position, and use bracket and
Note: The thickness of shims shouldn’t exceed fasteners to fix it with the columns (as shown in Fig. 8).
5mm. When installing the top beam, ensure the above micro
switch support bracket adjacent to the power side column.
To get the correct and safety installation, please follow In Fig 8:The symmetric top pulleys are to be installed at
the following installation steps. position 1、1″,asymmetric top pulleys are to be installed at
z Wear the safety goggles position1、1”、2、2”
z Use hard alloy drill-bit.
z Don’t use the drill-bit with wearing exceeding the Note: Since the offside column is not fixed to
tolerance. the ground, you must operate carefully to avoid the
z The drill and concrete surface should be kept falling of the column.
2 1 1″ 2″
Top pulley
Connection
bracket
Column
Fig 8
10
Fig 9
Refer to the circuit
diagram attached
Key points for assembly: the two steel cables shall with the motor in
be adjusted to equal tension in order to ensure the order to acquire
the correct wiring
simultaneous movement of the two carriages. instruction.
11
Cable guide
穿线块
block Lock保险钢丝绳
release cable
主立柱
Power side column
Offside column
副立柱
Nylon 尼龙轮
roller
Fig.11
5.2.10 Connect the hydraulic lines much as possible .Air bleeding is being conducted
when debugging.
Hydraulic lines is shown in Figure 12; please perform
If the hose shall be installed through the column,
the connection according to the diagram and all the
ensure that the hose passage will not interfere with
fittings shall be tightened in order to prevent the oil
any moving parts.
leakage
12
压 式 胶assembly
Oil扣hose 管总成
¢10¢Spring
10弹 垫
washer
¢10 ¢
Flat
10平washer
垫
M10× 25螺 栓
M10×20 螺栓
M10×20 Bolt,2 sets
2套
Column立 柱
泵站接头
可 调 向 接 头Hose高 压 软 管
Fitting
油缸
Cylinder
T三fiiting
通管接头
Power
液压站 unit
扣 压hose
Oil 式胶管 总成
assembly
Fitting
直通长管接头
直 通长管接头
Fitting
Fig 12
Note::
z During the installation, lubricate the moving parts of
swing arm and carriage ,so that the swing arm can move
freely.
z Make sure the arm positioning gear is engaged!
Fig. 13
13
14
15
16
229
229
228
2 24
225
226
227
17
605
603
611 609
608
612
601
602 604
610
607
606
18
19
20
21
22
23
228 205
206
204
203
202
222
201 212
207 223 226
208 227
209 224 201
227
210 225
216
211
24
605
603
611 608 609
612
601
602 604
610
607
606
25
26
43 201011257 BushingⅡ
44 103200967 Symmetric axle
45 103200966 Asymmetric axle
46 103203019 Side positioning shim
47 103020188 Bolt M5*10
27
28
AC500V20A protective
switch for power needs
to be prepared by
customer
The electrical working principle is as follows: the power and the carriage will stop rising. if the vehicle is
Press the start button (SB), motor (M) is energized to lifted up to the top and contacts the limit switch (SQ) on the
drive the gear pump supplying oil to push the carriage top beam, the motor (M) will lose the power, the carriage
upward; release the start button SB, the motor (M) will lose will stop lifting to protect the roof.
29
9 power unit, the motor 2 will be actuated to put the oil pump
9
1 into motion; and oil will be sucked from the oil tank and
8 8 sent to cylinder 9 forcing the piston move upward. At this
4 7
limit, the oil will automatically overflow). When the start
5
button is released, the oil supply will stop so as to stop the
2
M 1 lifting. For lowering the carriage, first start up the motor to
3 10 raise the carriage a little, pull the safety lock handle on the
column to disengage the safety locking status; and then
press the manual lowering handle valve 6 to lower the
carriage.
30
Packaging size:288×610×980
Weight:810
Offside column
31
LAUNCH
A Q'TY.: 1set
N.W.: kg
G.W.: kg
MEAS:1060×310×335
(41.7″×12.2″×13.2″ )
A向
LAUNCH
Packing size:
TLT245AT:2900×150×170
TLT250AT(C):3380×150×170
Weight:
TLT245AT:37kg
3#Top beam packing
TLT250AT(C):62kg
packing size:
Extension column TLT245AT:1030×330×230
4#、5#extension column packing with arm inside weight:
TLT245AT:95kg
32