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DIRANA AppNote Dielectric Measurements On Rotating Mach ENU
DIRANA AppNote Dielectric Measurements On Rotating Mach ENU
Author
Martin Anglhuber | martin.anglhuber@omicronenergy.com
Stefan Böhler | stefan.boehler@omicronenergy.com
Fabian Öttl | fabian.oettl@omicronenergy.com
Date
14.04.2017
Application Area
Rotating machines
Keywords
Rotating machines, FDS, PDC+, DIRANA
Version
4.1
Document ID
ANP_15008_ENU
Abstract
This Application Note describes how to perform dielectric measurements on rotating machines using the
DIRANA.
General Information
OMICRON electronics GmbH including all international branch offices is henceforth referred to as
OMICRON.
The product information, specifications, and technical data embodied in this application note represent the
technical status at the time of writing and are subject to change without prior notice.
We have done our best to ensure that the information given in this application note is useful, accurate and
entirely reliable. However, OMICRON does not assume responsibility for any inaccuracies which may be
present.
OMICRON translates this application note from the source language English into a number of other
languages. Any translation of this document is undertaken for local requirements, and in the event of a
dispute between the English and a non-English version, the English version of this note shall govern.
All rights including translation reserved. Reproduction of any kind, for example, photocopying, microfilming,
optical character recognition and/or storage in electronic data processing systems, requires the explicit
consent of OMICRON. Reprinting, wholly or partly, is not permitted.
© OMICRON 2017. All rights reserved. This Application Note is a publication of OMICRON.
DANGER
Death or severe injury caused by high-voltage or current if the respective
protective measures are not complied with.
Only experienced and competent professionals who are trained for working in high-voltage or high current
environments may perform the applications in this document. In addition, the following qualifications are
required:
• Authorized to work in environments of energy generation, transmission or distribution and familiar
with the approved operating practices in such environments.
• Familiar with the five safety rules.
• Good knowledge of the DIRANA.
Working on high-voltage (HV) devices is extremely dangerous. Measurements must only be carried out by
qualified, skilled and authorized personnel. Before starting any work, clearly establish the responsibilities.
Personnel receiving training, instructions, directions or education on the measurement setup must be under
the constant supervision of an experienced operator while working with the equipment.
The operator is responsible for the safety requirements during the whole test. Before performing tests using
high-voltage, read the following:
• Do not perform any test without having carefully read the DIRANA User Manual.
The measurement must comply with the relevant national and international safety standards listed below:
• IEEE 510 "Recommended Practices for Safety in High-Voltage and High-Power Testing".
Moreover, additional relevant laws and internal safety standards must be followed.
Before starting a measurement, read the safety rules in the DIRANA User Manual and observe the
application-specific safety instructions in this Application Note when performing measurements to
protect yourself from high-voltage hazards.
The following documents complete the information covered in this Application Note:
Title Description
Provides information on the DIRANA test system which is controlled by
DIRANA PTM User Manual
the Primary Test ManagerTM (PTM) software.
Before starting a measurement, read the safety rules in the DIRANA User Manual carefully and observe the
application-specific safety instructions in this Application Note when performing measurements to protect
yourself from high-voltage hazards.
General
Always observe the five safety rules:
• Disconnect completely.
• Secure against re-connection.
• Verify that the installation is dead.
• Carry out grounding and short-circuiting.
• Provide protection against adjacent live parts.
CAUTION
Minor or moderate injury may occur if the appropriate safety instructions are
not observed.
3 Used Symbols
DANGER
Death or severe injury will occur if the appropriate safety instructions are not
observed.
WARNING
Death or severe injury can occur if the appropriate safety instructions are not
observed.
CAUTION
Minor or moderate injury may occur if the appropriate safety instructions are
not observed.
NOTICE
DANGER
Death or severe injury will occur if the appropriate safety instructions are not
observed.
Do not enter the high-voltage area while working with the DIRANA.
Do not enter the high-voltage area if the red warning light of the DIRANA is
on since the output can carry dangerous voltage.
Never touch any terminal without a visible ground connection.
Always obey the five safety rules and follow the detailed safety instructions
in the respective user manual.
Always establish a proper ground connection for the DIRANA and the
device under test (for example, the rotating machine).
Beware of nearby parallel systems which are not disconnected. They can
induce hazardous loads in floating segments of a substation.
Make sure that all terminals of the test object are completely disconnected.
Always touch the leads and terminals with a grounding hook first.
Before connecting the DIRANA to the transformer, the test has to be configured in the software.
After starting Primary Test ManagerTM (PTM), select “Create a new job” (Figure 1).
Then, enter the location name in the “Location” tab (Figure 2). All other information is optional.
If a location has already been defined, it can be loaded via “Load existing location”.
When the location has been defined, the asset (rotating machine) has to be selected (Figure 3).
Alternatively, an existing asset can be loaded.
Select whether the machine is single-phase or three-phase and whether the star point can be opened or not.
When the asset has been defined, all available tests are generated by clicking on the “Tests” tab. Select the
“DIRANA test” for any measurements with the DIRANA.
This section gives illustrated introductions on how to connect the DIRANA to a rotating machine. Please also
refer to the user manual.
WARNING
Death or severe injury can occur if the appropriate safety instructions are not
observed.
Before connecting DIRANA to the test object, observe the five safety rules
and all additional relevant laws and internal safety standards.
Do not touch the OUTPUT connector or any parts of the test setup when the
red LED on the DIRANA front panel lights continuously or blinks.
Always ensure that the device is safely switched off and the sample is
discharged before touching any parts of the test setup.
For safety reasons, always connect the grounding cable to the ground terminal on the rear panel of the
DIRANA and clamp its other end to the rotating machine ground or any other part which is reliably
connected to the (sub)station ground (Figure 4).
It is not necessary to short circuit the winding of the rotating machine as it has very low impedance.
The correct connection scheme depends on the asset type and if the start point is separable.
The DIRANA PTM software automatically derives the optimal connection scheme if the asset has been
defined correctly (Figure 5).
The yellow line in the connection diagram (Figure 5) represents the output, the red line the input CH1, the
blue line the input of CH2 and green lines the guard if used. For further details about guarding, refer to
chapter 8.1 of this Application Note.
If the start point can be opened for a three-phase rotating machine, it is possible to measure the phases
separately. The measurement of phase A and phase B can be performed simultaneously by using both
channels (Figure 6), the measurement of phase C has to be performed in a second measurement (Figure 7).
The configuration can be set in the “Measurement profile” setting.
Figure 6: Wiring diagram for a rotating machine which has a separate start point for phases A and B.
Before the test can be started, the temperature of the rotating machine has to be entered (Figure 8).
It is highly recommended using the pre-defined settings for voltage, frequency and measurement mode
(Figure 9). If other settings are made, it might not be possible to determine values such as the Polarization
Index (PI).
Before handling DIRANA in any way, connect its equipotential ground terminal with a solid connection of at
least 6 mm2 cross-section to the ground terminal of the high-voltage asset under test.
Connect the test object to the output and measurement cables as displayed in the test instructions (Figure
8). Do not connect the cables to the DIRANA yet. This is done just before starting the test.
Connect the DIRANA to the computer with the USB cable included and switch the computer on.
Then, connect the DIRANA to the mains power supply by using the power cord provided.
Switch the DIRANA on by toggling the power switch on the rear panel.
Connect the PTM to the DIRANA by selecting the device from the list which is available in the very left
corner of the PTM window, and then clicking on “Connect” (Figure 10).
Ensure that all required safety precautions have been taken before starting the test!
To start the test, plug the measurement cables into the DIRANA instrument and press the “Start” button
(Figure 11).
After the measurement is started, the first results are obtained quickly for high frequencies. Check the
capacitance and tan(δ) or power factor at line frequency to see if the results are as expected. A capacitance
larger than 10 nF is usually achieved for rotating machine insulation. If the measured capacitance is
significantly lower, it might be due to a bad connection. In this case, stop the test and check the connections.
After the set measurement time (default ~15 min for one phase, ~17 minutes for the simultaneous
measurements of two phases), the measurement stops automatically. Other tests can be added and
executed if required.
A simple but powerful method of assessment is the comparison of the tan(δ) curves of the different phases.
As the insulation of the phases is usually of the same type and age, the tan(δ) value of the different phase-
ground insulations should be almost the same. This would be the case if the capacitances of the individual
phases are not identical, which is the situation for some special machines.
The comparison of phases which have been measured simultaneously can be done in the “Measurements”
tab (Figure 12) and the comparison of different measurements can be made using the “Comparison” tab
(Figure 13). In the “Comparison” tab, additional measurements from the whole database can be added using
the “Test selector”.
Figure 12: Tan(δ) curves for the phase-ground insulation of phases U and V of a generator in the same measurement
Figure 13 shows the tan(δ) values of the ground-phase insulation of a generator. Whereas the values of
phase V (green curve) and phase W (yellow curve) are quite similar, the values of phase U (measured twice,
blue and purple curves) are very different. This difference is also visible at line frequency, but still larger at
lower frequencies. Phase V and phase W are almost identical. The test object in this example had a severe
problem at phase U, usually the differences in the dielectric values are smaller and visible mainly at lower
frequencies.
Another method, which can be applied in order to compare the phases, is the comparison of complex
capacitances. The complex capacitance C consists of the real part C’, which represents the polarization, and
the imaginary part C’’ which represents the losses in turn:
𝐶𝐶 = 𝐶𝐶 ′ − 𝑗𝑗𝑗𝑗′′
Although the comparison of the C’ and C’’ might seem similar to the comparison of tan(δ) curves, this
method has some advantages as it separates the analysis of polarization and losses whereas the tan(δ)
always considers both.
Figure 14: C’ and C’’ curves for the phase-ground insulation of a test object
The increase of C’ (which represents the polarization) should be quite low for insulation in good condition. A
small increase always occurs, as phase 2 and phase 3 show (Figure 14). C’ for phase 1 shows a significant
increase towards low frequencies, especially compared to the other phases. This is also a clear indicator for
a problem at phase 1 and confirms the results from the tan(δ) comparisons.
The advantage of the analysis of C’ is that it is less influenced by leakage currents than the values C’’ or
tan(δ). Whereas the increase of those values in phase 1 might be caused by leakage currents, the increase
of C’ is definitely related to problems within the insulation. Therefore, if significant deviations occur for the
tan(δ) curves, an analysis of C’ is recommended to verify the results.
The Insulation Resistance (IR) is the value of the resistance which is calculated by dividing the applied
voltage through the measured current. When performing this measurement on a rotating machine insulation,
polarization phenomena leads to a polarization of the insulation. This results in a decreasing current over
time, which will only become stable after many minutes or hours.
𝑈𝑈
𝐼𝐼𝐼𝐼(𝑡𝑡) =
𝐼𝐼(𝑡𝑡)
Therefore, the “Insulation Resistance” is not a pure ohmic resistance (which would be constant over time)
but a value which increases over time. Therefore, it is important to know at which time the value was
determined. The values of the Insulation Resistance determined by the formula above are shown in the
numeric display pane in PDC view (Figure 15).
𝑅𝑅600𝑠𝑠
𝑃𝑃𝑃𝑃 =
𝑅𝑅60𝑠𝑠
As the applied voltage typically stays the same during the test, the PI can also be expressed by the ratio of
the currents:
𝐼𝐼60𝑠𝑠
𝑃𝑃𝑃𝑃 =
𝐼𝐼600𝑠𝑠
The DIRANA PTM software automatically calculates the PI as soon as a measurement time of 600 s has
been reached. The values are shown in the “Measurements” tab (Figure 15).
For any pure ohmic resistance, regardless of the value, the PI would be “1”. As all solid insulation systems
used for rotating machines show polarization, the value is usually above “1”.
7.3.4 Interpretation of the Polarization Index (PI) and the Dielectric Absorption Ratio (DAR)
Although the measurement of the PI and DAR is quite simple, and there are various limits available for the
values, it has to be noted that these values can be difficult to interpret. This is especially true for newer types
of rotating machines, with epoxy-mica or similar insulation, which behave in a different way to older types of
insulation.
As this topic is very complex, please refer to the corresponding standards. A good example is the IEEE
Standard 43-2013, "Recommended Practice for Testing Insulation Resistance of Rotating Machines", which
includes information regarding influence factors and the interpretation of the values for modern types of
insulation.
Please keep in mind that the PI and DAR displayed within the DIRANA PTM software are the values as
determined via the measured currents without any correction of temperature, etc..
There is also the possibility to use other parameters for time or frequency domain for evaluation. The
DIRANA PTM software offers multiple ways to display or export the measured or calculated values. The
export of all of the measurements to Excel can be performed via the “Report” function, the export of the
DIRANA results of a job to a .csv-file is performed via the “Manage” function of PTM.
A dielectric response measurement is a three terminal measurement that includes the output voltage, the
measured current and a guard. Generally, the output voltage should be connected to the bushing, which is
mostly exposed to electromagnetic disturbances. These are typically the bigger (HV) bushings, as they form
the larger “antenna” due to their size. For a two-winding transformer, the measurement channel is typically
connected to the LV bushings. For a three-winding transformer, the two measurement channels have to be
connected to windings adjacent to the windings where the output voltage is connected.
Guarding is required to prevent disturbances due to unwanted current paths caused by dirty bushings and
external electromagnetic fields. Figure 16 and Figure 17 illustrate the principle of guarding for a power
transformer. Without guarding, the ammeter measures the current through the insulation volume Ivol and the
unwanted leakage current over the insulation surface Isur, as well as the capacitive current through CH and
CL. After applying a guard wire, the leakage current Isur, as well as the capacitive current through CH and CL,
will bypass the ammeter and flow directly to the voltage source. In doing so, only the relevant volume current
is measured and CH and CL won’t influence the measurement. Additionally, the transformer tank and the
shielded measurement cables will prevent electromagnetic field coupling.
Figure 20: Time domain current with disturbances at around 1000 s (left) and its transformation in frequency domain with
disturbances at the low frequencies (right). The reason for the disturbances was that guarding was not applicable
for this CL-measurement.
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www.omicronenergy.com Subject to change without notice.