Over Hauling Report

Site description: Suwaiq PS

Wilayat: Al Suwaiq
Description: Overhauling for Suwaiq Pump no.41
Date: 28th March 2023
 Introduction

Suwaiq Pump No.51 need overhauling due to a time of 3 years and running hours of 20673
h. Also, we observe abnormal sound and high Temperature & vibration.
Please see the pump parameter for 5 days before overhauling.

Location: Suwaiq PS
Sr.
Description/ Date day 1 day 2 day 3 day 4 day 5
No.

Pump no.51 flow 480 480 480 480 480

Discharge Pressure in bar 3.5 3.7 3.8 3.5 3.5

Temperature of Motor at Non-Drive side in
oC 46.6 44.3 52.7 53.2 50.1

Temperature of Motor at Drive side in oC 50.2 51.4 53.9 51.2 49.4

Temperature of Pump at Drive Side oC 50.7 53.3 51.8 53.5 50.5
Temperature of Bearing at Non-Drive Side
49.2 48.5 46.4 44.7 42.3
in oC
Vibration of Motor at Vertical 1.7 2.2 1.7 1.9 2.3
Non-Drive side in Horizontal 1.7 1.5 1.7 1.2 1.5
mm/s Axial 1.7 2.3 1.7 1.6 2.3
Vertical 2.6 1.2 2.6 2.6 2.8
Vibration of Motor at
Horizontal 1.2 1.2 1.2 1.4 1.7
Drive side in mm/s
Axial 1.7 1.5 1.7 1.6 1.6
Vertical 2.8 2.5 2.7 2.6 2.5
Vibration of Bearing at
Horizontal 3.8 3.7 3.6 3.7 3.6
Drive Side in mm/s
Axial 3.9 3.3 3.4 3.3 3.4
Vibration of Bearing at Vertical 2.5 2.7 2.8 2.9 2.6
Non-Drive side in Horizontal 2.8 2.6 2.7 2.6 2.9
mm/s Axial 4.6 4.5 4.5 4.7 4.8
RY Phase 420 420 419 420 419
Voltage in Volts YB Phase 419 419 420 418 420
RB Phase 418 420 419 420 418
R Phase 189 186 188 187 188
Current in Amps Y Phase 190 187 189 188 189
B Phase 187 189 189 187 188
 Pump & Motor Specification
Pump Specification
Manufacturer SPP - Grundfos pumps150-48
Type Vertical Split casing pump
Flow Design 478 m³/h
Head 75 m
Speed 1485 rpm

Motor Specification
Manufacturer Hoffman (England)
Type Motor (CG)
Rated power 110 KW
Rated voltage 415 v
Rated current 226 A
power Factor 0.85
Efficiency 95.60%
Type of construction IM1001, B3(foot)
cooling IC411
Rated speed 1490 rpm
Starting Soft Starter
Protection class IP55
Weight 820 Kg

Pump Check list

Check Comments
Alignment Done
Shaft slave Affected
Bearing of Motor Need Replaced Replaced completed
Bearing of pump Need Replaced Replaced completed
Winding of Motor Done cleaned
Shaft Need Replaced completed
Mechanical seal done Replaced completed
MOTOR OVERHAULING IMAGES
PUMP & SHAFT OVERHAULING IMAGES
OTHER WORK IMAGES
 Conclusion
On Inspection the Alignment of the pump and motor is found with in tolerance limits.
 PROJECT: OPERATION AND MAINTENANCE OF MAIN WATER TRANSMISSION SYSTEM AND
ASSOCIATED AUXILIARIES
IN THE SULTANATE OF OMAN (TENDER NO. 45/2020)
Location: Suwaiq Pump Station
Sr. Before After
Description/ Date Comment
No. Overhauling Overhauling

Pump no.51 flow 480 480

Discharge Pressure in bar 3.5 3.8

Temperature of Motor at Non-Drive side in
oC
48.6 45.6

Temperature of Motor at Drive side in oC 51.3 41.7

Temperature of Pump at Drive Side oC 50.7 35.1
Temperature of Bearing at Non-Drive Side
51.2 39.8
in oC
Vibration of Motor at Vertical 1.25 0.81
Non-Drive side in Horizontal 2.23 0.70
mm/s Axial 2.13 0.71
Vertical 2.51 1.05
Vibration of Motor at
Horizontal 1.78 0.78
Drive side in mm/s
Axial 1.89 0.85 normal
Vertical 3.3 2.01 sound and
Vibration of Bearing at normal
Horizontal 3.8 1.08
Drive Side in mm/s vibration
Axial 2.8 1.10
Vibration of Bearing at Vertical 3.8 2.81
Non-Drive side in Horizontal 3.9 1.51
mm/s Axial 3.5 1.11
RY Phase 419 419
Voltage in Volts YB Phase 418 418
RB Phase 420 419
R Phase 190 189
Current in Amps Y Phase 189 188
B Phase 189 189