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1500 - 2005 - Brinell Hardness Test
1500 - 2005 - Brinell Hardness Test
ISO 6506-1:1999
Wriih qll*
Indian Standard
METHOD FOR BRINELL HARDNESS TEST FOR
METALLIC MATERIALS
( Third Revision)
ICs 77.040.10
,..
Mechanical Testing of Metals Sectional Committee, MTD 3
NATIONAL FOREWORD
This Indian Standard ( Third Revision ) which is identical with ISO 6506-1 : 1999 ‘Metallic
materials — Brinell hardness test — Part 1 : Test method’ issued by the International Organization
for Standardization ( ISO ) was adopted by the Bureau of Indian Standards on the recommendations of
the Mechanical Testing of Metals Sectional Committee and approval o-f the Metallurgical Engineering
Division Council.
This standard was originally published in 1959 and subsequently revised in 1968 and 1983. This revision
of the standard has been taken up to align it with ISO 6506-1 :1999 by adoption under dual numbering
system.
In this revision, the use of steel balls have been discontinued in favour of carbide balls, to bring it in line
with the International practice.
In the adopted standard, some terminology and conventions are, however, not identical to those used in
Indian Standards. Attention is especially drawn to the following:
a) Wherever the words ‘International Standard’ appear referring to this standard, they should be as
read as ‘Indian Standard’.
b) Comma ( , ) has been used as a decimal marker while in Indian Standards, the current practice
is to use a point ( . ) as the decimal marker.
In this adopted standard, reference appears to the following International Standard for which Indian
Standard also exists. The corresponding Indian Standard which is to be substituted in its place is listed
below along with its degree of equivalence for the edition indicated:
The concerned Technical Committee has reviewed the provisions of the following International Standard
referred in this adopted standard and has decided that this is acceptable for use in conjunction with this
standard:
In reporting the results of a test or analysis made in accordance with this standard, if the final value,
observed or calculated, is to be rounded off, it shall be done in accordance with IS 2:1960 ‘Rules for
rounding off numerical values ( revised )’.
IS 1500:2005
ISO 6506L~ :1999
Indian Standard
METHOD FOR BRINELL HARDNESS TEST FOR
METALLIC MATERIALS
( Third Revision)
1 Scope
This part of ISO 6506 specifies the method for the Brinell hardness test for metallic materials and is applicable up
to the limit of 650 HBW.
For specific materials and/or products, particular International Standards exist (i.e. ISO 4498-l).
2 Normative references
The following normative documents contain provisions which, through reference in this text, constitute provisions of this
part of ISO 6506. For dated references, subsequent amendments to, or revisions of, any of these publications do not
apply. However, parties to agreements based on this part of ISO 6506 are encouraged to investigate the possibility of
applying the most recent editions of the normative documents indicated below. For undated references, the latest
edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid
International .Standards.
ISO 4498-1, Sintered metal materials, excluding hardmetals — Determination of apparent hardness — Pati 1:,
Materials of essentially uniform section hardness.
ISO 6506-2:1999, A4eta//ic materiak — Brine/l hardness test — Part 2: Verification and calibration of testing
machines,
3 Principles
An indenter (hardmetal ball with diameter D) is forced into the surface of a test piece and the diameter of the
indentation d left in the surface after removal of the force F is measured.
The Brinell hardness is proportional to the quotient obtained by dividing the test force by the curved surface area of
the indentation. The indentation is assumed to be spherical with a radius corresponding to half of the diameter of
the ball.
F
I
A 0
0
U@
d,
~=dj+dt
( 2 )
. D-~~
2
HBW Brinellhardness
Test force
= Constant x
Surface area of indentation
2F
= 0,102 x
xDD– t/n
( )
0,102x FtD2 force-diameterratio N/mm2
NOTE
1
Constant . ~ = —— = 0,102
gn 9,80665
gn = acceleration due to gravity
2
Is 1500:2005
ISO 6506-~: 1999
NOTE In former standards, in cases when a steel ball had been used, the Brinellhardness was denoted by HB or HBS.
4.2 The letters HBW are preceded by the hardness value and supplemented by an index indicating the test
conditions in the order:
c) the duration of application of test force, in seconds, if different from the specified time (see 7.5).
EXAMPLE 1 350 HBW 5/750 = Brinell hardness of 350 determined with a ball of 5 mm diameter and with a test force of
7,355 kN applied for 10s to 15 s.
EXAMPLE 2 600 HBW 1/30/20 = Brinell hardness of 600 determined with a ball of 1 mm diameter and with a test force of
294,2 N applied for 20s.
5 Testing machine
5.1 Testing machine, capable of applying a predetermined test force or forces within the range of 9,807 N to
29,42 kN in accordance with ISO 6506-2.
NOTE A suggested procedure for periodic checks by the user is given in annex A.
6 Tes-t piece
6.1 The test shall be carried out on a surface which is smooth and even, free from oxide scale, foreignmatter and,
in particular, free from lubricants. The test piece shall have a surface finish that will allow an accurate measurement
of the diameter of the indentation.
6.2 Preparation shall be carried out in such a way that any alteration of the surface, for example due to heat- or
cold-working, is minimized.
6.3 The “thickness of the test piece shall be at least eight times the depth of indentation. Values for the minimum
thickness of thetest piece in relation to the mean diameter of indentation are given in annex B.
Visible deformation at the back of the test piece can indicate that the test piece is too thin.
7 Procedure
7.1 In general, the test is to be cawiid out at ambient temperature within the limits of 10 “C to 35 “C. Tests carried
out under controlled conditions shall be made at a temperature of (23 * 5) ‘C.
7.3 The test force shall be chosen so that the diameter of the indentation d lies between the values 0,24 D and
0,6 D.
The force-diameter ratio (0,1 02x F/D2) shall be chosen according to the material and the hardness test as indicated
in Table 3.
3
IS 1500:2005
,.,.,
Is-() 6506-1 :1999
In order to test the largest representative area of the test piece, the diameter of the testing ball shall be chosen to be
as large-as possible.
When the thickness of the test piece permits, a 10 mm diameter ball is preferred.
7.4 The test piece shall be placed on a rigid support. The contact surfaces shall be clean and free from foreign
matter (scale, oil, dift, etc). It is impodant that the test piece lie firmly on the support so that displacement cannot
occur during the test.
7.5 Bring the indenter into contact with the test surface and apply the test force in a direction perpendicular to the
surface, without shock, vibration or overrun, until the applied force attains the specified value. The time from the
initial application of force to the time the full test force is reached shall not be less than 2s nor greater than.8s.
Maintain the test force for 10s to 15s. For certain materials, where a longer dwell time is required; this time shall be
applied with a tolerance of ~ 2s.
7.6 Throughout the test, the testing machine shall be protected from significant shock or vibration which can
influence the test result.
7.7 The distance from the edge of the test piece to the centre of each indentation shall be a minimum of two and a
half times the mean indentation diameter.
The distance between the centres of two adjacent indentations shall be at least three times the mean indentation
diameter.
4
IS 1500:2005
ISO 65064 :1999
Cast irons
I <140 I
> 140
10
30
I <35 I 5
I >200 I 30
I <35
I
2,5
5
Light metals and their alloys 35 to 80 10
15
10
>80
15
Lead, tin I I 1
Srntered metal
I See ISO 4498-1
a For the testing of cast iron the nominal diameter of the ball shall be 2,5 mm,
5 mm or 10mm.
7.8 Measure the diameter of each indentation in two directions perpendicular to each other. The arithmetic mean
of the two readings shall be taken for the calculation of the Brinell hardness.
7.9 Table C.1 (see annex C) contains calculation tables which shall be used to determine the Brineil hardness for
tests on flat surfaces.
The uncertainty of results is dependent on various parameters which maybe separated into two categories:
a) parameters dependent on the Brinell hardness testing machine (including the uncertainty of-the verification of
the testing machine and on the calibration of the reference blocks);
b) parameters dependent on the application of the test method (variation of the operating conditions).
NOTE A comptete evaluation of the uncertainty should be carried out according to the Guide to the Expression of
Uncertainty in A4easurernent[11.Indicative values of the extended uncertainty at a confidence level of 95 can be taken to be
‘X.
9 Test report
NOTE 1 There is no general process of accurately converting BrineH hardness into other scales of hardness or into tensile
strength. These conversions should therefore be avoided, unless a reliable basis for the conversion can be obtained by
comparative tests.
NOTE 2 It should be noted that for anisotropic materials, for example those which have been heavily cold-worked, there may
be a difference between the lengths of the two diameters of the indentation. The specification for the product may indicate
limits for such differences.
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IS 1500:2005
1s0 6506-1.; 1999
Annex A
(informative)
The indirect verification procedure is too time consuming and costly for routine checking. The following procedure is
recommended for this purpose.
Make at least one periodic check of the testing machine each day that it is used.
Before making the check, make at least two preliminary indentations to ensure that the test piece, indenter and anvil
are seated correctly. The results of these preliminary indentations should be ignored.
Make at least one hardness indentation on a reference block with approximately the same hardness as the material
being tested. If the difference between mean value of the hardness readings of the test material and the hardness of
the reference block are within the limits given in Table 2 of ISO 6506-2:1999, the machine may be regarded as
satisfactory. If not, an indirect verification should be performed.
...
IS 1500:2005
ISO 6506-1 : 1999 .,,
Annex B
(normative)
Table B. 1 gives values for minimum thickness of the test piece in relation to the mean diameter of indentation.
Table B.1
Dimwmimw
—..-------- ..- in
... millimdrac
..........
V..””
8
IS 1500:2005
ISO 6506-lx: 1999
Annex C
(normative)
The determination of the Brinell hardness for testing on flat surfaces is given in Table C.1.
Table C.1
Force-diameter ratio
O,102x FtD2
Ball indenter 30 I 15 I 10 I 5 I 2,5 I 1
Test force
F
N
29420 14710 9807 4903 2452 980,7
IL_
Mean diameter of the indentation
d
7355
1830
294.2
.
—
.
2452
612,9
98.07
1226
306,5
49.03
Brinell hardness
HBW
1
612,9
153,2
24,52
245,2
61,29
9,807
mm
r 1,200 0,6000 - 653 327 218 7 T 21;8
2,41 1,205 0,6024 0,241 6-48 324 216 108 54,0 21,6
2,42 1,210 0,6050 0,242 643 321 214 107 53,5 21,4
2,43 1,215 0,6075 0,243 637 319 212 106 53,1 21,2
2,44 1,220 0,6100 0,244 632 316 211 105 52,7 21,1
2,45 1,225 0,6125 0,245 627 313 209 104 52,2 20,9
2,46 1,230 0,6150 0,246 621 311 207 104 51,8 20,7
2,47 1,235 0,6175 0,247 616 308 205 103 51,4 20,5
2,48 1,240 0,6200 0,248 611 306 204 102 50,9 20,4
2,49 1,245 0,6225 0,249 606 303 202 101 50,5 20,2
2,50 1,250 0,6250 0,250 601 301 200 100 50,1 20,0
2,51 1,255 0,6275 0,251 597 298 199 99,4 49,7 19,9
2,52 1,260 0,6300 0,252 592 296 197 98,6 49,3 19,7
2,53 1,265 0,6325 0,253 587 294 196 97,8 48,9 19,6
2;54 1,270 0,6350 0,254 582 291 194 97,1 48,5 19,4
2,55 1,275 0,6375 0,255 578 289 193 96,3 48,1 19,3
2,56 1,280 0,6400 0,256 573 287 191 95,5 47,8 19,1
2;57 1,285 0,6425 0,257 569 284 190 94,8 47,4 19,0
2,58 1,290 0,6450 0,258 564 282 188 94,0 47,0 18,8
2,59 1,295 0,6475 0,259 560 280 187 93,3 46,6 18,7
2,60 1,300 0,650 (1 0,260 555 .278 185 92,6 46,3 18,5
2,61 1,305 0,6525 0,261 551 276 184 91,8 45,9 18,4
2,62 1,310 0,6550 0,262 547 273 182 91,1 45,6 18,2
2,63 1,315 0,6575 0,263 543 271 181 90,4 45,2 18,1
2,64 1,320 0,6600 0,264 538 269 179 .89,7 44,9 17,9
2,65 1,325 0,6625 0,265 534 267 178 89;0 44,5 17,8
2,66 1,330 0,6650 0,266 530 265 177 88,4 44,2 17,7
2,67 1,335 0,6675 0,267 526 263 175 87,7 43,8 17,5
2;68 1,340 0,6700 0,268 522 261 174 87,0 43,5 17,4
2,69 1,345 0,6725 0,269 518 259 173 86,4 43,2 17,3
2,70 1,350 0,6750 0,270 514 257 171 85,7 42,9 17,1
2,71 1,355 .0,6775 0,271 510 255 170 85,1 42,5 17,0
2,72 1,360 0,6800 .0,272 507 253 169 84,4 42,2 16,9
2,73 1,365 0,6825 0,273 503 251 168 83,8 41,9 16,8
2,74 1,370 0,6850 0,274 499 250 166 83,2 41,6 16,6
2,75 1,375 0,6875 0,275 495 248 165 82,6 41,3 16,5
2.76 1,380 0,6900 0,276 492 246 164 81,9 41,0 16,4
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ISO 6506-1 : 1999 ...
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ISO 6506-4 :1999
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IS(2 6506-1 : 1999
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ISO 6506-W: 1999
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ISO 6506-1 :1999
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ISO 6506-1.:1999
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ISO 6506-1 :1999 ..
Bibliography
16
..,.
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Additions’.
This Indian Standard has been developed from Doc : No. MTD 3 ( 4393 ).