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Automotive Technology: Principles, Diagnosis, and Service
Automotive Technology: Principles, Diagnosis, and Service
TECHNOLOGY
Principles, Diagnosis,
and Service
S I X T H E D I T I O N
James D. Halderman
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ISBN-10: 0-13-525727-1
ISBN-13: 978-0-13-525727-2
BRIEF C ON T EN T S iii
iv BRIEF C ONTENTS
BRIEF C ON T EN T S v
vi BRIEF C ONTENTS
vii
HISTORICAL BACKGROUND
1896 Henry Ford (1863–1947) built his first car, called the
Quadricycle. ● SEE FIGURE 1–1.
REAL WORLD FIXES present students with actual automotive
service scenarios and show how these common (and sometimes
1900 About 4,200 total automobiles were sold, including:
For centuries, man either walked or used animals to provide power ■ 40% were steam powered
for transportation. After the invention of electric, steam, and gasoline ■ 38% were battery/electric powered
Right to TIghten
Whenever removing any automotive component, it is wise ? FREQUENTLY ASKED QUESTION
to screw the bolts back into the holes a couple of threads
by hand. This ensures that the right bolt is used in its What Is an “SST?”
original location. Vehicle manufacturers often specify a special service
tool (SST) to properly disassemble and assemble com-
ponents, such as transmissions and other components.
TECH TIP feature real-world advice and “tricks of the trade” from These tools are also called special tools and are available
ASE-certified master technicians. from the vehicle manufacturer or their tool supplier, such
as Kent-Moore and Miller tools.
SAFETY TIP
FREQUENTLY ASKED QUESTIONS are based on the author’s
Shop Cloth Disposal own experience and provide answers to many of the most common
Always dispose of oily shop cloths in an enclosed container questions asked by students and beginning service technicians.
to prevent a fire. ● SEE FIGURE 1–69. Whenever oily cloths
are thrown together on the floor or workbench, a chemical
reaction can occur, which can ignite the cloth, even without NOTE: Most of these “locking nuts” are grouped together
an open flame. This process of ignition without an open and are commonly referred to as revailing torque nuts. This
flame is called spontaneous combustion. means that the nut holds its tightness or torque and does
not loosen with movement or vibration.
SAFETY TIPS alert students to possible hazards on the job and NOTES provide students with additional technical information to
how to avoid them. give them a greater understanding of a specific task or procedure.
viii PREFA CE
CHAPTER QUIZ
CAUTIONS alert students about potential damage to the vehicle 1. Slide hammers or special pullers are used to remove what
component?
6. Technician A says that all friction and steel plates in a clutch
pack should be replaced during an overhaul. Technician B says
Do not use incandescent trouble lights around gasoline rated from the flex (drive) plate before removing the automatic
transmission/transaxle. Technician B says that the clutches
d. One of the above depending on the unit
9. How much transmission fluid should flow through the cooler?
should be installed “dry” when replacing the frictions and steels a. 2 quarts every 30 seconds
or other flammable liquids. The liquids can cause in a clutch pack. Which technician is correct?
a. Technician A only
b. 1 quart per minute
c. 2 quarts per minute
the bulb to break and the hot filament can ignite the
b. Technician B only d. 2 pints per minute
c. Both Technicians A and B 10. Why should red assembly lube be avoided?
d. Neither Technician A nor B a. Can harm friction disks
flammable liquid, which can cause personal injury, or 5. Air pressure checking is used to test ______________.
a. Clutch packs
b. Too slippery
c. Clogs filters
b. TV adjustment d. Looks like an ATF leak when it melts
even death. c. Vacuum modulators
d. Governors
1 1738
2 7 8 CHAPTER 136
For safety purposes, remove the negative battery cable Remove engine bay cross members that may interfere Disconnect the lower ball joint on the front-wheel-drive Remove the drive axle shaft from the transaxle using a
before starting the removal procedure. with access to the transaxle fasteners. vehicle to allow removal of the drive axle shaft. pry bar.
5 6 11 12
Safely hoist the vehicle and remove the wheels. Remove the retaining nut from the drive axle shaft. With the transaxle supported on a transmission Carefully remove the transaxle from the vehicle.
jack, remove the retaining bolts from the bell
housing.
P REF A C E ix
Automotive Technology, Sixth Edition is also available via Revel™, an interactive learning environment that enables students to read,
practice, and study in one continuous experience. Learn more at https://www.pearsonhighered.com/revel/index.html
ACKNOWLEDGEMENTS
A large number of people and organizations have cooperated in pro- Goodson Auto Machine Shop Tools and Supplies
viding the reference material and technical information used in this Greenlee Brothers and Company
text. The author wishes to express sincere thanks to the following Hennessy Industries
organizations for their special contributions: Hunter Engineering Company
Accu Industries, Inc. Jasper Engines and Transmissions
Allied Signal Automotive Aftermarket John Bean Company
Arrow Automotive Modine Manufacturing Company
Automotion, Inc. Neway
Automotive Engine Rebuilders Association (AERA) Northstar Manufacturing Company, Inc.
Automotive Parts Rebuilders Association (APRA) Parsons and Meyers Racing Engines
Automatic Transmission Rebuilders Association (ATRA) Perfect Hofmann-USA
Battery Council International (BCI) Raybestos Brake Parts, Inc.
Car Quest Institute Reynolds and Reynolds Company
Clayton Associates Robert Bosch Corporation
Cooper Automotive Company Rottler Manufacturing
Dana Corporation, Perfect Circle Products Shimco International, Inc.
Defiance Engine Rebuilders, Incorporated SKF USA, Inc.
The Dow Chemical Company Snap-on Tools
Duralcan USA Society of Automotive Engineers (SAE)
EIS Brake Parts Specialty Productions Company
Envirotest Systems Corporation Sunnen Products Company
Fel-Pro Incorporated Toyota Motor Sales, USA, Inc.
Fluke Corporation TRW Inc.
FMSI Wurth USA, Inc.
General Electric Lighting Division
A C KN OWL ED GEM EN T S xi
jim@jameshalderman.com
A BOU T T H E A U T H OR xiii