2.2. DESIGN AND ANALISIS OF PULLEY
The important parts of bucket elevator are as under.
2.2.1 Modification of Pulley
Pulleys are power transmission components used in conveyor and bulk handling
applications.
The head pulley dimensions have been determined, For simplicity the tail pulley
should be to the same dimensions as the head pulley. This will keep the buckets
a constant distance off the elevator wall and aid product pick-up and simplify
chute design and fabrication. Both head and tail pulleys need to be crowned to
centralise the belt and permit the belt to be tracked if it wanders. The crowning
should be 2 degrees both left and right from the canter of the drum.
The head pulley could be rubber lagged if desired to increase the coefficient of
friction and lower the belt tension. This will allow use of a lighter duty belt. But
there is always the possibility the lagging will be stripped off during operation.
It is best to design for a metal drum and use lagged pulleys only when detection
of bogged conditions is installed.Fig 3 : Modification of pulley
Specification
Diameter of shaft Tom
Diameter of pulley both end 500mm,
Diameter of pulley in Center 496.Smm.
Length of pulley 1200mm
Belt width 1000mm
Table 1: Specification of pulley
Ribbing can also be mounted on the top pulley to increase friction and act by
“digging ‘into the rubber belt and producing a grabbing effect. ‘The ribs are
placed across the full axial length of the drum and positioned so that at least two
10ribs are always in contact with the belt. The rigs should be 3 mm to 4mm high
and contoured into the drum so as not to rip the belt
Modified flate pulley is that pulley in which we design the pulley for bucket
elevator because in this pulley the diameter of pulley is not same as flate pulley.
In this pulley the diameter of pulley in the centre is different as compare to both
end of pulley diameter. In this pulley the outer surface is like as curve and the
diameter in center is less than 0.7% of pulley diamer.
Both end diamiter of pulley = d
Center diameter of pulley = d-0.7%d
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Fig:4: Modeling of pulley
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