MAINTENANCE CHECK LIST

Tag number: UPS 10-GU-6105A

GUTOR Sytem Serial No.: 1140470005-01
GUTOR Sytem Type: PXP 1050-400/230-EN-R
Field Service Engineer: ANDY SANDOVAL GUARDIA

OVERVIEW OF THE CHECKS Results/Remarks:

1. Visual check OK
2. Mechanical check / Cleaning
3. Functional condition (Rectifier) OK
4. Functional condition (Inverter) OK
5. Functional condition (Bypass) OK
6. Functional test
7. Alarms
8. Battery
9. Options
10. General

NOTICE:
The local safety recommendations must be observed. On principle, the maintenance work can be performed
with the load connected. Pay attention to the security of personnel !
To perform the items 1 to 1.7 the system should run in normal operation. These items serve for the recording
of the actual condition. The safety of the load has to be taken into account. Possibly, the checks have to be
perfomed only partially with the load connected.
Depending on the system type, individual items may be omitted or additional, under item 8....8.3, may be
added.

1. VISUAL CHECK (Actual condition)

1.1 Access to the system OK

1.2 Room temperature OK

1.3 Ventilation of the room:

· Fresh air OK
· Exhaust air OK

1.4 Ventilation of the system:

· Admission of air unhindered OK
· Fan in operation OK
· Fan noise OK
 1.5 Cleanness:
· Internal
· Filter OK
· Fan

1.6 Mode of operation: (Inverter operation, Bypass operation etc.) .....................................................

1.7 Alarm annunciations in the system: ALARMA: ..........................................................................

2. MECHANICAL CHECK / CLEANING

If possible, the load should be disconnected for the following items. Take the relevant safety precautions to
protect personnel and load.

2.1 Visual check of the capacitors/

discharging resistors:

2.2 If necessary, cleaning of the system:

2.3 Check for mechanical destruction

2.4 Check for corrosion

2.5 Check for overheated components

2.6 Check for loose connections and

correct inserted p.c.boards

2.7 Check for proper system earthing

2.8 Cleanness and check of the fans (refer

to individual comments in the manual)
2.9 Mechanical check (loose screws, etc.)

2.10 Fuses
Check of condition and rated value .

3. FUNCTIONAL CONDITION (Rectifier) with original load

3.1 Input voltage AC:

Nominal L - N: VAC L - L: 400 VAC

Actual L1 - N: VAC L1 - L2: 402.1 VAC

L2 - N: VAC L2 - L3: 402.4 VAC
L3 - N: VAC L3 - L1: 402.8 VAC

Frequency Actual: 50 Hz Nominal: 50 Hz

3.2 Input current AC:

L1: 9 AAC
L2: 8.7 AAC
L3: 9.1 AAC
 3.3 Intermediate circuit measurements:

Float charge voltage Actual: 433.1 VDC Set: 433 VDC

Battery current 1 ADC

Boost charge voltage Actual: VDC Set: 442 VDC
Current limitation Actual: ADC Set: ADC
Battery current limitation Actual: 6.5 ADC Set: 6.5 ADC

3.4 Ripple measurement:

Ripple voltage: 90 mVAC

Ripple current: AAC

3.5 Are all thyristors working ?

SI

4. FUNCTIONAL CONDITION (Inverter) with original load

4.1 Output voltage AC:

Nominal L - N: 230 VAC L - L: VAC

Actual L1 - N: 231.5 VAC L1 - L2: VAC

L2 - N: VAC L2 - L3: VAC
L3 - N: VAC L3 - L1: VAC

4.2 Output current AC:

L1: 23.7 AAC

L2: AAC
L3: AAC

4.3 Inverter input current DC:

Inverter input current NA ADC

4.4 Inverter frequency:

synchronous Bypass 50 Hz
Natural frequency 50 Hz
 4.5 Capacity of AC capacitors:

theoretical capacity 3X30F

measured capacity Description Value
C 525/27/28 F PM1
C 530/31/32 F
C 534/35/36 F

Description Value
C 525/27/28 F
PM2
C 530/31/32 F
C 534/35/36 F

Description Value
C 525/27/28 F PM3
C 530/31/32 F
C 534/35/36 F

5. FUNCTIONAL CONDITION (Bypass) with original load

5.1 Bypass mains voltage AC (Alternate mains):

Nominal L - N: VAC L - L: 400 VAC

Actual L1 - N: VAC L1 - L2: 400.2 VAC

L2 - N: VAC L2 - L3: 400.1 VAC
L3 - N: VAC L3 - L1: 400.1 VAC

5.2 Bypass mains current AC:

L1: 4.2 AAC

L2: 4.4 AAC
L3: 4.2 AAC

5.3 Bypass frequency:

Bypass frequency 50 Hz

5.4 Bypass output voltage AC:

Nominal L - N: 230 VAC L - L: VAC

Actual L1 - N: 236.5 VAC L1 - L2: VAC

L2 - N: VAC L2 - L3: VAC
L3 - N: VAC L3 - L1: VAC
 5.5 Bypass output current AC:

L1: AAC
L2: AAC
L3: AAC

6. FUNCTIONAL TEST

6.1 Synchronous change-over

Inverter ® Bypass ® Inverter

6.2 Battery operation

6.3 Autostart Rectifier

6.4 Bypass mains failure

(Natural frequency / synchronous)

6.5 Check of manual bypass switch

6.6 Redundancy operation

6.7 Black start facility

6.8 Dropper diodes NA
6.9 Advanced battery monitor NA

7. ALARMS

7.1 Check of each alarm:

· visual OK
· acoustical OK
· Remote alarms OK
· Lamp test OK

8. BATTERY
8.1 Battery room temperature

8.2 Access to the battery

8.3 Cleanness of the room / cubicle

8.4 Cleanness of the battery

8.5 Open battery circuit breaker

or remove battery fuse

8.6 Measure the battery voltage

 8.7 Electrolyte level

8.8 Discharge test

9. OPTIONS

9.1 Download event log

9.2 NMC/Modbus communication Test ................

10. GENERAL

SPV FOREMAN
ELEC: ELECTRIC

Name: PERCY MONTAÑO Name: ANDY SANDOVAL

Date: 01/09/2023 Date: 01/09/2023

Signature: Signature: