Water Application Value Engine

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WATER APPLICATION VALUE ENGINE

WATER SOLUTIONS

WATER APPLICATION VALUE ENGINE


WATER SOLUTIONS
WAVE Program Version: 1.82.824

Calculation Engine Version: 01.12.20.03

Database Version: 39

Project Name:
Case Name: Case 1
Customer:

Prepared by: Wave Tango


Company: DuPont
Country:

Date Created: December 01, 2023


Project Notes:

Case #: 1 of: 3
Case Notes: Case 1

Keywords:

Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly
release DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable
laws may differ from one location to another and may change with time, users of information set forth herein or generated during use of
WAVE are responsible for determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results
obtained or damages incurred from the use of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY
DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. Users will not export or re-export any information or technology received from DuPont or its subsidiaries, or the
direct products or designs based upon such information or technology in violation of the export-control or customs laws or regulations of
any country, including those of the United States of America. DuPontŒDuPont Oval Logo, and all products denoted with ® or Œare
WUDGHPDUNVRUUHJLVWHUHGWUDGHPDUNVRI'X3RQWRULWVDIILOLDWHV࣯&RS\ULJKW‹'X3RQW'2:(;ŒDOWEX MONOSPHEREŒ
DOWEX MARATHONŒDOWEX UPCOREŒare a trademark of The Dow Chemical Company used under license by DuPont.

WAVE Version: 1.82.824:39


Project Name: Untitled Case: Case 1 Created: 12/01/2023 Page 1 of 20
WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

Strainer Ultrafiltration Reverse Osmosis

Flow Rate (m³/h) 58.4 58.1 55.5

TDS (mg/L) ϵϭϱ͘ϭ࣎ ϵϭϱ͘ϭ࣎ ϴϵϬ͘ϰ࣊

Feed pH 7.4 7.4 7.4

Pressure (psi) 19.0 19.0 202.2

Temperature (°C) 32.0 32.0 32.0

Flow Rate (m³/h) 58.1 55.5 34.0

TDS (mg/L) ϵϭϱ͘ϭ࣎ ϵϭϱ͘ϭ࣎ Ϭ͘ϵ࣊

Product pH 7.4 7.4 5.0

Recovery 99.5 % 95.57 % 61.3 %

Operating Costs ($/h) - 2.4 22.9

Specific Energy (kWh/m³) - 0.06 1.63

Operating Cost ($/m³) - 0.044 0.672


Specific Energy (kWh/m³) 1.73

Operating Cost ($/m³) 0.74

System Feed Flow Rate (m³/h) 58.4

Product Flow Rate (m³/h) 34.0

Recovery 58.2 %

Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ
࣎dŽƚĂůŝƐƐŽůǀĞĚ^ŽůƵƚĞƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇ͕B(OH)Ј͕͕NHЈand COЇas HЇCOЈ

WAVE Version: 1.82.824:39


Project Name: Untitled Case: Case 1 Created: 12/01/2023 Page 2 of 20
WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

UF Detailed Report

UF System Overview
Module Type IntegraPac IP-77XP
# Trains Online = 1 Standby = 0
Redundant = 1
# Modules Per Train = 12 Total = 24
System Flow Rate (m³/h) Gross Feed = 58.4 Net Product = 55.5
Train Flow Rate (m³/h) Gross Feed = 58.4 Net Product = 55.5
UF System Recovery (%) 95.57
TMP (psi) 4.55 @ 32.0 °C 4.55 @ 32.0 °C
Utility Water Forward Flush: Pretreated water Backwash: UF filtrate water
CEB Water Source: UF filtrate water CIP Water Source: UF filtrate water

UF Operating Conditions
Duration Interval Flux/Flow
Filtration: 50.0 min 52.8 min -
Instantaneous
1 Online Trains 39 gfd
1 Total Trains 39 gfd
Average 37 gfd
Net 35 gfd
Backwash 2.8 min 52.8 min 59 gfd
Acid CEB 15.5 min 336 h 59 gfd
Alkali CEB 15.5 min 168 h 59 gfd
CIP 310.6 min 90 d 1.50 m³/h

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Project Name: Untitled Case: Case 1 Created: 12/01/2023 Page 3 of 20
WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

UF Water Quality
Stream Name Stream 1
Water Type Well Water (32.0 - 35.0 °C)
Feed Expected UF Product
Water Quality
Temperature (°C) 32.0 32.0
Turbidity (NTU) 0.1 чϬ͘ϭ
TSS (mg/L) 10.0 -
TDS (mg/L) 915 915
pH 7.4 7.4

UF Configuration Options
Standby Option: Constant module flux, variable plant filtrate
flow
Storage Tank Option: Storage Tank sized to maintain constant net
filtrate flow
Forward Flush Water Source: Pretreated water
BW Water Source: UF filtrate water
CEB Water Source: UF filtrate water
CIP Water Source: UF filtrate water

UF System Size and Module Details


Trains Module Details
Name: IntegraPac IP-77XP
Online Trains 1 Membrane Area 77 m² 829 ft²
Standby Trains 0 Length 2.491 m 98.1 in
Redundant Trains 1 Diameter 0.225 m 8.9 in
Total Trains 2 Weight (empty) 66 kg 146 lb
Max Offine Trains 1 Weight (water filled) 119 kg 262 lb
Modules/Train 12 Water Volume 53.0 L 14.0 gal
Total Modules 24
IntegraPacΡ
IntegraPac Skids/Train 1
Modules/IntegraPac Skid 12
Total IntegraPac Skids 2

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Project Name: Untitled Case: Case 1 Created: 12/01/2023 Page 4 of 20
WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

UF Flow Details
Stream DĂdžŝŵƵŵ&ůŽǁ࣊ Average Flow
Feed (Gross) (m³/h) 103.0 58.4
Feed Water Used for (m³/h)
Pretreatment (m³/h) 0.3
Forward Flush & Process Streams (m³/h) 0.8
Feed (Net) (m³/h) 60.7 57.3
Filtrate (Gross) (m³/h) 60.7 57.3
Filtrate Used for Cleaning (m³/h) 1.8
Filtrate (Net) (m³/h) 55.5
Air (N m³/h) 144.0 0.9
Backwash (BW) (m³/h) 92.4 1.7
Forward Flush Flowrate (m³/h) 102.5 0.8
CEB 1 (Acid) (m³/h) 92.4 0.0
CEB 2 (Alkali and/or Oxidant) (m³/h) 92.4 0.0
CIP Recycle (m³/h) 18.0 0.0
CEB HCl (32%) Metering Pump (L/h) 134.8
CEB NaOH (30%) Metering Pump (L/h) 297.0
CEB NaOCl(12%) Metering Pump (L/h) 169.4
CIP HCl (32%) Metering Pump (L/h) 26.3
CIP NaOH (50%) Metering Pump (L/h) 30.3
CIP NaOCl(12%) Metering Pump (L/h) 264.0
Footnotes:
࣊DĂdžŝŵƵŵƉŽƐƐŝďůĞĨůŽǁƌĂƚĞ

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

UF Pump Hydraulics and Electrical Cost


Pump Peak Flowrate Average Mechanical Electrical Power Energy Cost
Pressure Power
(m³/h) (psi) (kW) (kW) (kWh/d) ($/d)
Feed 102.99 19.05 2.26 3.07 69.44 6.25
Backwash 92.40 14.17 2.51 3.41 1.55 0.14
CEB 92.40 14.17 2.51 3.41 0.02 0.00
HCl (32%) Metering Pump 0.13 0.00 0.01
NaOH (30%) Metering Pump 0.30 0.01 0.01
NaOCl(12%) Metering Pump 0.17 0.01 0.01
CIP 18.00 36.26 1.25 1.70 0.04 0.00
HCl (32%) Metering Pump 0.03 0.00 0.00
NaOH (50%) Metering Pump 0.03 0.00 0.00
NaOCl(12%) Metering Pump 0.26 0.02 0.03
CIP Solution Heating 26.50 0.10 0.01
Air Compressor 144.00 10.88 2.46 5.35 0.81 0.07
Electrical Valves 0.00 0.00 0.00
PLC and Instrumentation 0.10 2.40 0.22
Total Electrical Cost 74.35 6.69

UF Pressure Ratings
Process T dDW࣊ Fouling Piping ѐP Filtrate Feed Pres. K<͍ण
Max ѐP Pres. WƌĞƐ࣎͘ Rating
(°C) (psi) (psi) (psi) (psi) (psi) (psi)
Filtration
Minimum Temp. 32.0 4.55 0.00 7.25 7.25 19.05 80.49 я
Design Temp. 32.0 4.55 0.00 7.25 7.25 19.05 80.49 я
Maximum Temp. 35.0 4.28 0.00 6.82 7.25 18.35 76.14 я
BW 32.0 6.92 0.00 7.25 14.17 80.49 я
CEB 32.0 6.92 0.00 7.25 14.17 80.49 я
CIP 35.0 36.26 36.26 76.14 я
Footnotes:
࣊ƚĂĐƚƵĂů͕ĂǀĞƌĂŐĞĨůƵdž
࣎^ƵŵŽĨdDW͕ĨŽƵůŝŶŐѐP, piping ѐP and filtrate pressure. Does not include pressure drop at the strainer. Pressure drops are based on
user inputs. Default values should not be used for pump sizing
णŽŵƉĂƌŝƐŽŶŽĨ&ĞĞĚWƌĞƐƐƵƌĞƚŽWƌĞƐƐƵƌĞZĂƚŝŶŐͶa conservative comparison due to piping losses between the feed pump and
module inlet.

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Project Name: Untitled Case: Case 1 Created: 12/01/2023 Page 6 of 20
WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

UF Storage Tanks
Name Bulk Conc. Minimum Recommended Volume
(%) (m³)
tĂƚĞƌ࣊ 18.2
CIP Tank 1.27
ŚĞŵŝĐĂů^ƚŽƌĂŐĞ࣎
Hydrochloric Acid (HCl) 32% 0.007
Sodium Hypochlorite (NaOCl) 12% 0.023
Sodium Hydroxide (NaOH) 30% 0.030
Footnotes:
࣊^ƚŽƌĂŐĞƚĂŶŬƐŝnjĞĚƚŽŵĂŝŶƚĂŝŶĐŽŶƐƚĂŶƚŶĞƚĨŝůƚƌĂƚĞĨůŽǁ
࣎dŚĞŵŝŵŝŵƵŵƌĞĐŽŵŵĞŶĚĞĚǀŽůƵŵĞĨŽƌĐŚĞŵŝĐĂůƐƚŽƌĂŐĞƚĂŶŬƐŝƐƐŝnjĞĚĨŽƌϯϬĚĂLJƐŽĨƐƚŽƌĂŐĞ͘

UF Design Warnings
None

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Project Name: Untitled Case: Case 1 Created: 12/01/2023 Page 7 of 20
WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

Filtration Mode and Backwash Parameters


Normal Operation Process Operation Backwash (B/W) Return to ^ƚŽƉ࣐
Mode of KƉĞƌĂƚŝŽŶ࣏
Operation
1 2 3 4 5 6 7 2 -
Operating Steps Steps Forward Filtration ŝƌ/ŶůĞƚण Drain Backwash Backwash Forward Filtration Stop
Flush at Mode 1 2 Flush Mode
^ƚĂƌƚͲƵƉ࣎ (FF)
Feed o o o o
Pump
Backwash o o
Pump
Chem.
Dosing
WƵŵƉ࣊
CEB
Dosing
Pump
CIP
Recycle
Pump
Feed Valve o o o o
Pump and Valve Filtrate o o
Conditions Valve
Conc. o o o o o
Valve
Backwash o o
Inlet Valve
Drain o o
Valve
Air Inlet o
Valve
Duration ~2.0-3.0 50.0 min. 20 s 30 s 30 s 30 s 25 s 50.0 min.
min.
Flow Rate 8.5 m³/h 39 gfd 12.0 N By gravity 59 gfd 59 gfd 8.5 m³/h 39 gfd
m³/h
1. The filtration mode follows Steps 2-3-4-5-6-7-8. Backwash can be repeated several times according to the fouling
degree of UF membrane modules.
Remarks 2. The valve opening and closing time for each process step should be considered when programming is designed.
3. "o" = valve or pump is opened or operating.
࣊hƐĞŽĨĐŚĞŵŝĐĂůĚŽƐŝŶŐƉƵŵƉĚƵƌŝŶŐďĂĐŬǁĂƐŚŝƐďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ZĞĨĞƌƚŽƵWŽŶƚh&ĞƐŝŐŶ
Guidelines.
࣎&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
Footnotes णhƐĞŽĨĂŝƌƐĐŽƵƌĂŶĚĨƌĞƋƵĞŶĐLJŝƐďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣏DĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘
࣐/ĨƚĂŬĞŶŽƵƚŽĨŽƉĞƌĂƚŝŽŶ͕ĂĚĚƉƌĞƐĞƌǀĂƚŝǀĞĂŶĚĐůŽƐĞĂůůǀĂůǀĞƐ͘^ƚŽƉƐŚŽƵůĚŽĐĐƵƌŽŶůLJĂĨƚĞƌďĂĐŬǁĂƐŚ͘

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Project Name: Untitled Case: Case 1 Created: 12/01/2023 Page 8 of 20
WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

CEB Parameters
CEB CEB Mode Operation Chemically Enhanced Backwash (CEB) Return to
of Operation
Operation ࣏
1 2 3 4 5 6 7 8 9 10 11 1
Operating Steps Filtration ŝƌ/ŶůĞƚ࣎ Drain Backwash Backwash Soak ŝƌ/ŶůĞƚ࣎ Drain Backwash Backwash Forward Filtration
Steps Mode 1 2 1 2 &ůƵƐŚ;&&Ϳण Mode
Feed o o o
Pump
Backwash o o o o
Pump
Chem.
Dosing
Pump
CEB o o
Dosing
WƵŵƉ࣊
CIP
Recycle
Pump
Feed o o o
Valve
Pump and Filtrate o o
Valve Valve
Conditions
Conc. o o o o o o o
Valve
Backwash o o o o
Inlet
Valve
Drain o o o o
Valve
Air Inlet o o
Valve
Duration 50.0 min. 20 s 30 s 45 s 45 s 10.0 min. 20 s 30 s 30 s 30 s 25 s 50.0 min.
Flow Rate 39 gfd 12.0 N By gravity 59 gfd 59 gfd 0.0 m³/h 12.0 N By 59 gfd 59 gfd 8.5 m³/h 39 gfd
m³/h m³/h gravity
1. Frequency of CEB is based on feed water source and quality. Refer to DuPont UF Design Guidelines.
Remarks 2. For a CEB, follow Steps 2-3-4-5-6-7-8-9-10-11.
3. "o" = valve or pump is opened or operating.
࣊ŚĞŵŝĐĂůƐĂŶĚĐŽŶĐĞŶƚƌĂƚŝŽŶƐƵƐĞĚĚƵƌŝŶŐĂƌĞďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ZĞĨĞƌƚŽƵWŽŶƚh&ĞƐŝŐŶ'ƵŝĚĞůŝŶĞƐ͘
࣎ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
Footnotes ण&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣏DĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘

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Project Name: Untitled Case: Case 1 Created: 12/01/2023 Page 9 of 20
WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

CIP Parameters
CIP CIP Mode Operation ĂĐŬǁĂƐŚ;ͬtͿ࣎ /Wण ĂĐŬǁĂƐŚ;ͬtͿ࣎ Return to
of KƉĞƌĂƚŝŽŶࣔ
Operation
1 2 3 4 5 6 7 8 9 10 11 12 13 1
Steps Filtration Air Drain Backwash Backwash Drain CIP ^ŽĂŬ࣐ CIP Drain Backwash Backwash Forward Filtration
Mode /ŶůĞƚ࣊ 1 2 ZĞĐLJĐůĞ࣏ ZĞĐLJĐůĞ࣏ 1 2 Flush Mode
;&&Ϳध
Feed o o o
Pump
o o o o
Backwash
Pump
Chem.
Dosing
Pump
CEB
Dosing
Pump
CIP o o
Recycle
Pump
Feed o o o
Valve
Pump and Filtrate o o
Valve Valve
Conditions
Conc. o o o o o o o o
Valve
o o o o
Backwash
Inlet
Valve
Drain o o o o o
Valve
Air Inlet o
Valve
Duration 50.0 min. 20 s 30 s 30 s 30 s 30 s 30.0 min. 90.0 30.0 30 s 30 s 30 s 25 s 50.0 min.
min. min.
Flow Rate 39 gfd 12.0 By 59 gfd 59 gfd By 1.5 m³/h 0.0 1.5 m³/h By 59 gfd 59 gfd 8.5 m³/h 39 gfd
N gravity gravity m³/h gravity
m³/h
1. Frequency of CIP is 1-3 months, adjusted according to operating conditions.
2. Start CIP with backwash sequence; complete CIP with backwash sequence.
Remarks 3. CIP is done manually.
4. "o" = valve or pump is opened or operating.
࣊ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣎dŚŝƐƐƚĞƉƐŚŽƵůĚďĞƌĞƉĞĂƚĞĚϮƚŝŵĞƐ͘
णdŚŝƐƐƚĞƉĂŶĚĚƵƌĂƚŝŽŶŝƐƐŚŽǁŶĨŽƌĂƐŝŶŐůĞĐŚĞŵŝĐĂůĐůĞĂŶŝŶŐ͘/ĨĂĐŝĚĂŶĚďĂƐĞĐůĞĂŶŝŶŐĂƌĞďŽƚŚƌĞƋƵŝƌĞĚ͕ƌĞƉĞĂƚ^ƚĞƉƐϲͲϭϯ͘
Footnotes ࣏/WƌĞĐLJĐůĞĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶĂƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣐dŚĞĚƵƌĂƚŝŽŶŽĨƚŚŝƐƐƚĞƉŵŝŐŚƚďĞůŽŶŐĞƌ͕ƵƉƚŽŽǀĞƌŶŝŐŚƚ;ϭϮŚŽƵƌƐͿ͕ŝĨƚŚĞĨŽƵůŝŶŐŝƐƐĞǀĞƌĞ͘
ध&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
ࣔDĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

UF Utility and Chemical Costs


Service Water
Average Flowrate Unit Cost Hourly Cost Daily Cost
(m³/h) ($/m³) ($/h) ($/d)
Non-Product Feed Water 2.57 0.1400 0.36 8.64
Waste Water Disposal 2.57 0.6900 1.78 42.60
Total Service Water Cost 51.24

Electricity
Peak Power (kW) 37.11
Energy (kWh/d) 74.35
Electricity Unit Cost ($/kWh) 0.0900
Electricity Cost ($/d) 6.69
Specific Energy (kWh/m³) 0.06

Chemicals
Chemical Unit Cost Dose 100% Volume Cost
($/kg) (mg/L) (L/d) ($/d)
HCl (32%) 0.100 0.2 0.03
CEB1 542
CIP 542
NaOCl (12%) 0.330 0.76 0.29
CEB2 250
CIP 2000
NaOH (30%) 0.260 1.0 0.35
CEB2 1281
CIP 1281
Total Chemical Cost 0.66

Utility and Chemical Cost ($/d) 58.60


Specific Water Cost ($/m³) 0.044

Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly release
DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable laws may differ from
one location to another and may change with time, users of information set forth herein or generated during use of WAVE are responsible for
determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results obtained or damages incurred from the
use of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Users will not export or re-export any information or
technology received from DuPont or its subsidiaries, or the direct products or designs based upon such information or technology in violation of the
export-control or customs laws or regulations of any country, including those of the United States of America. DuPontΡ͕DuPont Oval Logo, and all
products denoted with ® or ΡĂƌĞƚƌĂĚĞŵĂƌŬƐŽƌƌĞŐŝƐƚĞƌĞĚƚƌĂĚĞŵĂƌŬƐŽĨƵWŽŶƚŽƌŝƚƐĂĨĨŝůŝĂƚĞƐ͘෴ŽƉLJƌŝŐŚƚΞϮϬϮϬƵWŽŶƚ͘KtyΡ͕DOWEX
MONOSPHEREΡ͕DOWEX MARATHONΡ͕DOWEX UPCOREΡare a trademark of The Dow Chemical Company used under license by DuPont.

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WATER SOLUTIONS

RO Detailed Report
RO System Flow Diagram

# Description Flow TDS Pressure # Description Flow TDS Pressure


(m³/h) (mg/L) (psi) (m³/h) (mg/L) (psi)
1 Raw Feed to RO System 55.5 890.4 0.0 2A Net Feed to Pass 2 40.0 6.27 266.6

2 Net Feed to Pass 1 61.5 807.9 202.2 4A Total Concentrate from 6.00 39.19 212.8
Pass 2

4 Total Concentrate from 21.5 2,292 156.2 5C Concentrate Recycle from 6.00 39.19 212.8
Pass 1 Pass 2 to Pass 1

6 Total Permeate from 40.0 6.27 8.3


Pass 1

9 Net Product 34.0 0.88

RO System Overview
Total # of Trains 1 Online = 1 Standby = 0 RO Recovery 61.3 %
System Flow Rate (m³/h) Net Feed = 55.5 Net Product = 34.0

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WATER SOLUTIONS

Pass Pass 1 Pass 2


Stream Name Stream 1 -
Water Type Well With DuPont UF, SDI < 2.5 RO Permeate SDI < 1
Number of Elements 40 24
Total Active Area (m²) 1635 981
Feed Flow per Pass (m³/h) 61.5 40.0
&ĞĞĚd^࣊ (mg/L) 807.9 6.27
Feed Pressure (psi) 202.2 266.6
Flow Factor Per Stage 0.85, 0.85 0.90, 0.90
Permeate Flow per Pass (m³/h) 40.0 34.0
Pass Average flux (gfd) 14.4 20.4
WĞƌŵĞĂƚĞd^࣊ (mg/L) 6.27 0.88
Pass Recovery 65.0 % 85.0 %
Average NDP (psi) 157.1 217.2
Specific Energy (kWh/m³) 0.75 0.75
Temperature (°C) 32.0 32.0
pH 7.4 5.4
Chemical Dose - -
RO System Recovery 61.2 %
Net RO System Recovery 61.2%
Specific Energy (kWh/m³) 1.63
Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Flow Table (Stage Level) - Pass 1


Feed Concentrate Permeate
Stage Elements #PV #Els Feed Recirc Feed Boost Conc Conc Press Perm Avg Flux Perm Perm
per Flow Flow Press Press Flow Press Drop Flow Press TDS
PV
(m³/h) (m³/h) (psi) (psi) (m³/h) (psi) (psi) (m³/h) (gfd) (psi) (mg/L)
1 SW30XLE-440 5 5 61.5 6.00 197.7 0.0 35.0 178.0 19.7 26.5 15.3 8.3 4.87
2 SW30XLE-440 3 5 35.0 0.0 175.1 0.0 21.5 156.2 18.9 13.5 12.9 8.3 9.06

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RO Solute Concentrations - Pass 1


Concentrations (mg/L as ion)
Adjusted Feed Concentrate Permeate
Raw Feed Initial After Stage1 Stage2 Stage1 Stage2 Total to
Recycle Pass 2
NHЉЀ 0.04 0.04 0.04 0.06 0.10 0.00 0.00 0.00
KЀ 33.30 33.30 30.23 53.01 85.90 0.18 0.36 0.24
NaЀ 162.2 162.2 147.2 258.2 418.5 0.81 1.59 1.07
MgЀ² 8.21 8.21 7.42 13.04 21.18 0.01 0.02 0.02
CaЀ² 47.00 47.00 42.50 74.68 121.3 0.06 0.13 0.09
SrЀ² 0.31 0.31 0.28 0.49 0.80 0.00 0.00 0.00
BaЀ² 0.10 0.10 0.09 0.16 0.26 0.00 0.00 0.00
COЈЁ² 0.87 0.87 0.71 2.17 5.39 0.00 0.00 0.00
HCOЈЁ 285.4 285.4 259.2 451.9 727.2 1.76 3.06 2.19
NOЈЁ 6.30 6.30 5.78 10.08 16.25 0.10 0.20 0.14
FЁ 0.10 0.10 0.09 0.16 0.26 0.00 0.00 0.00
ClЁ 192.0 192.0 173.9 305.3 495.3 0.63 1.25 0.84
BrЁ¹ 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
SOЉЁ² 33.00 33.00 29.81 52.41 85.13 0.01 0.03 0.02
POЉЁ³ 0.39 0.39 0.35 0.62 1.01 0.00 0.00 0.00
SiOЇ 119.0 119.0 108.2 189.6 307.0 0.89 1.76 1.18
Boron 1.65 1.65 1.72 2.73 4.03 0.38 0.66 0.48
COЇ 12.01 12.01 12.01 13.07 15.05 12.11 13.54 12.60
d^࣊ 890.4 890.4 807.9 1,416 2,292 4.87 9.06 6.27
Cond. 1,169 1,169 1,064 1,822 2,879 7 11 8
µS/cm
pH 7.4 7.4 7.4 7.6 7.7 5.4 5.5 5.4
Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Design Warnings

None

Special Comments
None

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WATER SOLUTIONS

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WATER SOLUTIONS

RO Flow Table (Element Level) - Pass 1


Stage Element Element Name Recovery Feed Flow Feed Press Feed TDS Conc Flow Perm Flow Perm Flux Perm TDS
(%) (m³/h) (psi) (mg/L) (m³/h) (m³/h) (gfd) (mg/L)
1 1 SW30XLE-440 9.1 12.3 197.7 807.9 11.2 1.12 16.1 3.79
1 2 SW30XLE-440 9.7 11.2 192.5 888.3 10.1 1.09 15.7 4.24
1 3 SW30XLE-440 10.5 10.1 188.0 983.3 9.04 1.06 15.2 4.78
1 4 SW30XLE-440 11.4 9.04 184.1 1,098 8.01 1.03 14.9 5.44
1 5 SW30XLE-440 12.6 8.01 180.8 1,238 6.99 1.01 14.6 6.03
2 1 SW30XLE-440 8.2 11.7 175.1 1,416 10.7 0.96 13.9 6.81
2 2 SW30XLE-440 8.7 10.7 170.3 1,542 9.77 0.93 13.3 7.70
2 3 SW30XLE-440 9.2 9.77 166.0 1,687 8.88 0.89 12.9 8.75
2 4 SW30XLE-440 9.7 8.88 162.3 1,855 8.01 0.87 12.5 9.97
2 5 SW30XLE-440 10.5 8.01 159.0 2,054 7.18 0.84 12.1 11.44

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WATER SOLUTIONS

RO Flow Table (Stage Level) - Pass 2


Feed Concentrate Permeate
Stage Element #PV #Els Feed Recirc Feed Boost Conc Conc Press Perm Avg Flux Perm Perm
per Flow Flow Press Press Flow Press Drop Flow Press TDS
PV
PV (m³/h) (m³/h) (psi) (psi) (m³/h) (psi) (psi) (m³/h) (gfd) (psi) (mg/L)
1 SW30XLE-440 3 6 40.0 0.00 262.1 0.0 13.9 240.4 21.6 26.1 20.9 17.5 0.83
2 SW30XLE-440 1 6 13.9 0.00 237.5 0.0 6.00 212.8 24.8 7.86 18.9 17.5 1.04

Solute Concentrations - Pass 2


Concentrations (mg/L as ion)
Concentrate Permeate
Feed Stage1 Stage2 Stage1 Stage2 Total

NHЉЀ 0.00 0.01 0.01 0.00 0.00 0.00


KЀ 0.24 0.70 1.61 0.00 0.00 0.00
NaЀ 1.07 3.08 7.10 0.01 0.02 0.01
MgЀ² 0.02 0.04 0.10 0.00 0.00 0.00
CaЀ² 0.09 0.25 0.57 0.00 0.00 0.00
SrЀ² 0.00 0.00 0.00 0.00 0.00 0.00
BaЀ² 0.00 0.00 0.00 0.00 0.00 0.00
COЈЁ² 0.00 0.00 0.00 0.00 0.00 0.00
HCOЈЁ 2.19 5.72 12.99 0.69 0.71 0.69
NOЈЁ 0.14 0.39 0.88 0.00 0.01 0.00
FЁ 0.00 0.00 0.01 0.00 0.00 0.00
ClЁ 0.84 2.42 5.58 0.00 0.01 0.01
BrЁ¹ 0.00 0.00 0.00 0.00 0.00 0.00
SOЉЁ² 0.02 0.06 0.13 0.00 0.00 0.00
POЉЁ³ 0.00 0.00 0.01 0.00 0.00 0.00
SiOЇ 1.18 3.40 7.83 0.01 0.03 0.01
Boron 0.48 1.17 2.37 0.11 0.26 0.14
COЇ 12.60 12.84 12.91 12.21 12.38 12.24
d^࣊ 6.27 17.24 39.19 0.83 1.04 0.88
Cond. 8 19 43 4 4 4
µS/cm
pH 5.4 5.8 6.2 5.0 5.0 5.0

Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Flow Table (Element Level) - Pass 2


Stage Element Recovery Feed Flow Feed Press Feed TDS Conc Flow Perm Flow Perm Flux Perm TDS
Element Name (%) (m³/h) (psi) (mg/L) (m³/h) (m³/h) (gfd) (mg/L)
1 1 SW30XLE-440 11.2 13.3 262.1 6.27 11.8 1.50 21.6 0.79
1 2 SW30XLE-440 12.4 11.8 256.3 7.00 10.4 1.47 21.2 0.80
1 3 SW30XLE-440 14.0 10.4 251.5 7.93 8.91 1.45 20.8 0.82
1 4 SW30XLE-440 16.1 8.91 247.6 9.14 7.48 1.43 20.7 0.84
1 5 SW30XLE-440 19.1 7.48 244.5 10.80 6.05 1.43 20.6 0.87
1 6 SW30XLE-440 23.7 6.05 242.1 13.25 4.62 1.44 20.7 0.91
2 1 SW30XLE-440 9.9 13.9 237.5 17.24 12.5 1.37 19.7 0.94
2 2 SW30XLE-440 10.7 12.5 231.4 19.08 11.2 1.33 19.2 0.97
2 3 SW30XLE-440 11.7 11.2 226.2 21.31 9.85 1.31 18.9 1.01

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WATER SOLUTIONS

2 4 SW30XLE-440 13.1 9.85 221.7 24.08 8.56 1.29 18.6 1.05


2 5 SW30XLE-440 15.0 8.56 218.1 27.64 7.28 1.28 18.5 1.11
2 6 SW30XLE-440 17.6 7.28 215.1 32.40 6.00 1.28 18.4 1.19

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

RO Solubility Warnings
Warning Pass No
Langelier Saturation Index > 0 1
BaSOЉ;йsaturation) > 100 1
SiOЇ;йsaturation) > 100 1
Anti-scalants may be required. Consult your anti-scalant manufacturer for dosing and maximum allowable system recovery. 1

RO Chemical Adjustments
Pass 1 ZKϭ॰ࣞ Pass 2 RO 2 Ǡ࣏
Feed Pass Conc Feed Pass Conc

pH 7.4 7.7 5.4 6.2


Langelier Saturation Index 0.12 1.15 -6.61 -4.29
Stiff & Davis Stability Index 0.64 1.33 -4.11 -2.51
d^࣊;ŵŐͬůͿ 890.4 2,292 6.27 39.19
Ionic Strength (molal) 0.01 0.03 0.00 0.00
HCOЈЁ(mg/L) 285.4 727.2 2.19 12.99
COЇ(mg/l) 12.01 15.06 12.60 12.91
COЈЁ² (mg/L) 0.87 5.39 0.00 0.00
CaSOЉ;йsaturation) 0.35 1.7 0.00 0.00
BaSOЉ;йsaturation) 102.1 400.3 0.00 0.01
SrSOЉ;йsaturation) 0.22 0.70 0.00 0.00
CaFЇ;йsaturation) 0.07 0.63 0.00 0.00
SiOЇ;йsaturation) 85.6 222.0 0.72 5.1
Mg(OH)Ї;йsaturation) 0.00 0.01 0.00 0.00

Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Utility and Chemical Costs


Service Water
Flow Rate Unit Cost Hourly Cost Daily Cost
(m³/h) ($/m³) ($/h) ($/d)
Non-Product Feed Water
Pass 1 21.5 0.1400 3.01 72.32
Pass 2 0.0 0.1400 0.00 0.00
Total Non-product Feed Water 21.5 3.01 72.32
Cost
Waste Water Disposal
Pass 1 21.5 0.6900 14.85 356.45
Pass 2 0.0 0.6900 0.00 0.00
Total Waste Water Disposal 21.5 14.85 356.45
Total Service Water Cost 428.77

Electricity
Peak Power (kW) 55.4
Energy (kWh/d) 1,330
Electricity Unit Cost ($/kWh) 0.0900
Electricity Cost ($/d) 119.7
Specific Energy (kWh/m³) 1.63

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

Pump Flow Rate Power Energy Cost


(m³/h) (kW) (kWh/d) ($/d)
Pass 1
Feed 61.49 29.85 716.37 64.47
Pass 1 Total 29.85 716.37 64.47
Pass 2
Feed 39.96 25.58 613.90 55.25
Pass 2 Total 25.58 613.90 55.25
System Total 55.43 1,330.27 119.72

Chemical
Chemical Unit Cost Dose 100% Volume Cost
($/kg) (mg/L) (L/d) ($/d)
Total Chemical Cost 0.0

Utility and Chemical Cost ($/d) 548.5


Specific Water Cost ($/m³) 0.672
Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly release
DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable laws may differ from
one location to another and may change with time, users of information set forth herein or generated during use of WAVE are responsible for
determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results obtained or damages incurred from the use
of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Users will not export or re-export any information or technology
received from DuPont or its subsidiaries, or the direct products or designs based upon such information or technology in violation of the export-control or
customs laws or regulations of any country, including those of the United States of America. DuPontΡ͕DuPont Oval Logo, and all products denoted with
® or ΡĂƌĞƚƌĂĚĞŵĂƌŬƐŽƌƌĞŐŝƐƚĞƌĞĚƚƌĂĚĞŵĂƌŬƐŽĨƵWŽŶƚŽƌŝƚƐĂĨĨŝůŝĂƚĞƐ͘෴ŽƉLJƌŝŐŚƚΞϮϬϮϬƵWŽŶƚ͘KtyΡ͕DOWEX MONOSPHEREΡ͕DOWEX
MARATHONΡ͕DOWEX UPCOREΡare a trademark of The Dow Chemical Company used under license by DuPont.

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Project Name: Untitled Case: Case 1 Created: 12/01/2023 Page 20 of 20
WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

WATER APPLICATION VALUE ENGINE


WATER SOLUTIONS
WAVE Program Version: 1.82.824

Calculation Engine Version: 01.12.20.03

Database Version: 39

Project Name:
Case Name: Case 2
Customer:

Prepared by: Wave Tango


Company: DuPont
Country:

Date Created: December 01, 2023


Project Notes:

Case #: 2 of: 3
Case Notes: Case 2

Keywords:

Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly
release DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable
laws may differ from one location to another and may change with time, users of information set forth herein or generated during use of
WAVE are responsible for determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results
obtained or damages incurred from the use of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY
DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. Users will not export or re-export any information or technology received from DuPont or its subsidiaries, or the
direct products or designs based upon such information or technology in violation of the export-control or customs laws or regulations of
any country, including those of the United States of America. DuPontŒDuPont Oval Logo, and all products denoted with ® or Œare
WUDGHPDUNVRUUHJLVWHUHGWUDGHPDUNVRI'X3RQWRULWVDIILOLDWHV࣯&RS\ULJKW‹'X3RQW'2:(;ŒDOWEX MONOSPHEREŒ
DOWEX MARATHONŒDOWEX UPCOREŒare a trademark of The Dow Chemical Company used under license by DuPont.

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Project Name: Untitled Case: Case 2 Created: 12/01/2023 Page 1 of 20
WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

Strainer Ultrafiltration Reverse Osmosis

Flow Rate (m³/h) 58.4 58.1 55.5

TDS (mg/L) ϵϭϱ͘ϭ࣎ ϵϭϱ͘ϭ࣎ ϴϵϬ͘ϯ࣊

Feed pH 7.4 7.4 7.4

Pressure (psi) 18.8 18.8 186.6

Temperature (°C) 35.0 35.0 35.0

Flow Rate (m³/h) 58.1 55.5 34.0

TDS (mg/L) ϵϭϱ͘ϭ࣎ ϵϭϱ͘ϭ࣎ ϭ͘Ϭ࣊

Product pH 7.4 7.4 4.9

Recovery 99.5 % 95.57 % 61.3 %

Operating Costs ($/h) - 2.4 22.5

Specific Energy (kWh/m³) - 0.05 1.50

Operating Cost ($/m³) - 0.044 0.661


Specific Energy (kWh/m³) 1.58

Operating Cost ($/m³) 0.73

System Feed Flow Rate (m³/h) 58.4

Product Flow Rate (m³/h) 34.0

Recovery 58.2 %

Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ
࣎dŽƚĂůŝƐƐŽůǀĞĚ^ŽůƵƚĞƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇ͕B(OH)Ј͕͕NHЈand COЇas HЇCOЈ

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WATER SOLUTIONS

UF Detailed Report

UF System Overview
Module Type IntegraPac IP-77XP
# Trains Online = 1 Standby = 0
Redundant = 1
# Modules Per Train = 12 Total = 24
System Flow Rate (m³/h) Gross Feed = 58.4 Net Product = 55.5
Train Flow Rate (m³/h) Gross Feed = 58.4 Net Product = 55.5
UF System Recovery (%) 95.57
TMP (psi) 4.55 @ 32.0 °C 4.28 @ 35.0 °C
Utility Water Forward Flush: Pretreated water Backwash: UF filtrate water
CEB Water Source: UF filtrate water CIP Water Source: UF filtrate water

UF Operating Conditions
Duration Interval Flux/Flow
Filtration: 50.0 min 52.8 min -
Instantaneous
1 Online Trains 39 gfd
1 Total Trains 39 gfd
Average 37 gfd
Net 35 gfd
Backwash 2.8 min 52.8 min 59 gfd
Acid CEB 15.5 min 336 h 59 gfd
Alkali CEB 15.5 min 168 h 59 gfd
CIP 310.6 min 90 d 1.50 m³/h

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

UF Water Quality
Stream Name Stream 1
Water Type Well Water (32.0 - 35.0 °C)
Feed Expected UF Product
Water Quality
Temperature (°C) 35.0 35.0
Turbidity (NTU) 0.1 чϬ͘ϭ
TSS (mg/L) 10.0 -
TDS (mg/L) 915 915
pH 7.4 7.4

UF Configuration Options
Standby Option: Constant module flux, variable plant filtrate
flow
Storage Tank Option: Storage Tank sized to maintain constant net
filtrate flow
Forward Flush Water Source: Pretreated water
BW Water Source: UF filtrate water
CEB Water Source: UF filtrate water
CIP Water Source: UF filtrate water

UF System Size and Module Details


Trains Module Details
Name: IntegraPac IP-77XP
Online Trains 1 Membrane Area 77 m² 829 ft²
Standby Trains 0 Length 2.491 m 98.1 in
Redundant Trains 1 Diameter 0.225 m 8.9 in
Total Trains 2 Weight (empty) 66 kg 146 lb
Max Offine Trains 1 Weight (water filled) 119 kg 262 lb
Modules/Train 12 Water Volume 53.0 L 14.0 gal
Total Modules 24
IntegraPacΡ
IntegraPac Skids/Train 1
Modules/IntegraPac Skid 12
Total IntegraPac Skids 2

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WATER SOLUTIONS

UF Flow Details
Stream DĂdžŝŵƵŵ&ůŽǁ࣊ Average Flow
Feed (Gross) (m³/h) 103.0 58.4
Feed Water Used for (m³/h)
Pretreatment (m³/h) 0.3
Forward Flush & Process Streams (m³/h) 0.8
Feed (Net) (m³/h) 60.7 57.3
Filtrate (Gross) (m³/h) 60.7 57.3
Filtrate Used for Cleaning (m³/h) 1.8
Filtrate (Net) (m³/h) 55.5
Air (N m³/h) 144.0 0.9
Backwash (BW) (m³/h) 92.4 1.7
Forward Flush Flowrate (m³/h) 102.5 0.8
CEB 1 (Acid) (m³/h) 92.4 0.0
CEB 2 (Alkali and/or Oxidant) (m³/h) 92.4 0.0
CIP Recycle (m³/h) 18.0 0.0
CEB HCl (32%) Metering Pump (L/h) 134.9
CEB NaOH (30%) Metering Pump (L/h) 356.3
CEB NaOCl(12%) Metering Pump (L/h) 169.4
CIP HCl (32%) Metering Pump (L/h) 26.3
CIP NaOH (50%) Metering Pump (L/h) 36.3
CIP NaOCl(12%) Metering Pump (L/h) 264.0
Footnotes:
࣊DĂdžŝŵƵŵƉŽƐƐŝďůĞĨůŽǁƌĂƚĞ

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WATER SOLUTIONS

UF Pump Hydraulics and Electrical Cost


Pump Peak Flowrate Average Mechanical Electrical Power Energy Cost
Pressure Power
(m³/h) (psi) (kW) (kW) (kWh/d) ($/d)
Feed 102.99 18.78 2.22 3.02 68.47 6.16
Backwash 92.40 13.76 2.43 3.31 1.50 0.14
CEB 92.40 13.76 2.43 3.31 0.02 0.00
HCl (32%) Metering Pump 0.13 0.00 0.01
NaOH (30%) Metering Pump 0.36 0.01 0.02
NaOCl(12%) Metering Pump 0.17 0.01 0.01
CIP 18.00 36.26 1.25 1.70 0.04 0.00
HCl (32%) Metering Pump 0.03 0.00 0.00
NaOH (50%) Metering Pump 0.04 0.00 0.01
NaOCl(12%) Metering Pump 0.26 0.02 0.03
CIP Solution Heating 0.00 0.00 0.00
Air Compressor 144.00 10.88 2.46 5.35 0.81 0.07
Electrical Valves 0.00 0.00 0.00
PLC and Instrumentation 0.10 2.40 0.22
Total Electrical Cost 73.24 6.59

UF Pressure Ratings
Process T dDW࣊ Fouling Piping ѐP Filtrate Feed Pres. K<͍ण
Max ѐP Pres. WƌĞƐ࣎͘ Rating
(°C) (psi) (psi) (psi) (psi) (psi) (psi)
Filtration
Minimum Temp. 32.0 4.55 0.00 7.71 7.25 19.50 80.49 я
Design Temp. 35.0 4.28 0.00 7.25 7.25 18.78 76.14 я
Maximum Temp. 35.0 4.28 0.00 7.25 7.25 18.78 76.14 я
BW 35.0 6.51 0.00 7.25 13.76 76.14 я
CEB 35.0 6.51 0.00 7.25 13.76 76.14 я
CIP 35.0 36.26 36.26 76.14 я
Footnotes:
࣊ƚĂĐƚƵĂů͕ĂǀĞƌĂŐĞĨůƵdž
࣎^ƵŵŽĨdDW͕ĨŽƵůŝŶŐѐP, piping ѐP and filtrate pressure. Does not include pressure drop at the strainer. Pressure drops are based on
user inputs. Default values should not be used for pump sizing
णŽŵƉĂƌŝƐŽŶŽĨ&ĞĞĚWƌĞƐƐƵƌĞƚŽWƌĞƐƐƵƌĞZĂƚŝŶŐͶa conservative comparison due to piping losses between the feed pump and
module inlet.

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WATER SOLUTIONS

UF Storage Tanks
Name Bulk Conc. Minimum Recommended Volume
(%) (m³)
tĂƚĞƌ࣊ 18.2
CIP Tank 1.27
ŚĞŵŝĐĂů^ƚŽƌĂŐĞ࣎
Hydrochloric Acid (HCl) 32% 0.007
Sodium Hypochlorite (NaOCl) 12% 0.023
Sodium Hydroxide (NaOH) 30% 0.036
Footnotes:
࣊^ƚŽƌĂŐĞƚĂŶŬƐŝnjĞĚƚŽŵĂŝŶƚĂŝŶĐŽŶƐƚĂŶƚŶĞƚĨŝůƚƌĂƚĞĨůŽǁ
࣎dŚĞŵŝŵŝŵƵŵƌĞĐŽŵŵĞŶĚĞĚǀŽůƵŵĞĨŽƌĐŚĞŵŝĐĂůƐƚŽƌĂŐĞƚĂŶŬƐŝƐƐŝnjĞĚĨŽƌϯϬĚĂLJƐŽĨƐƚŽƌĂŐĞ͘

UF Design Warnings
None

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WATER SOLUTIONS

Filtration Mode and Backwash Parameters


Normal Operation Process Operation Backwash (B/W) Return to ^ƚŽƉ࣐
Mode of KƉĞƌĂƚŝŽŶ࣏
Operation
1 2 3 4 5 6 7 2 -
Operating Steps Steps Forward Filtration ŝƌ/ŶůĞƚण Drain Backwash Backwash Forward Filtration Stop
Flush at Mode 1 2 Flush Mode
^ƚĂƌƚͲƵƉ࣎ (FF)
Feed o o o o
Pump
Backwash o o
Pump
Chem.
Dosing
WƵŵƉ࣊
CEB
Dosing
Pump
CIP
Recycle
Pump
Feed Valve o o o o
Pump and Valve Filtrate o o
Conditions Valve
Conc. o o o o o
Valve
Backwash o o
Inlet Valve
Drain o o
Valve
Air Inlet o
Valve
Duration ~2.0-3.0 50.0 min. 20 s 30 s 30 s 30 s 25 s 50.0 min.
min.
Flow Rate 8.5 m³/h 39 gfd 12.0 N By gravity 59 gfd 59 gfd 8.5 m³/h 39 gfd
m³/h
1. The filtration mode follows Steps 2-3-4-5-6-7-8. Backwash can be repeated several times according to the fouling
degree of UF membrane modules.
Remarks 2. The valve opening and closing time for each process step should be considered when programming is designed.
3. "o" = valve or pump is opened or operating.
࣊hƐĞŽĨĐŚĞŵŝĐĂůĚŽƐŝŶŐƉƵŵƉĚƵƌŝŶŐďĂĐŬǁĂƐŚŝƐďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ZĞĨĞƌƚŽƵWŽŶƚh&ĞƐŝŐŶ
Guidelines.
࣎&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
Footnotes णhƐĞŽĨĂŝƌƐĐŽƵƌĂŶĚĨƌĞƋƵĞŶĐLJŝƐďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣏DĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘
࣐/ĨƚĂŬĞŶŽƵƚŽĨŽƉĞƌĂƚŝŽŶ͕ĂĚĚƉƌĞƐĞƌǀĂƚŝǀĞĂŶĚĐůŽƐĞĂůůǀĂůǀĞƐ͘^ƚŽƉƐŚŽƵůĚŽĐĐƵƌŽŶůLJĂĨƚĞƌďĂĐŬǁĂƐŚ͘

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WATER SOLUTIONS

CEB Parameters
CEB CEB Mode Operation Chemically Enhanced Backwash (CEB) Return to
of Operation
Operation ࣏
1 2 3 4 5 6 7 8 9 10 11 1
Operating Steps Filtration ŝƌ/ŶůĞƚ࣎ Drain Backwash Backwash Soak ŝƌ/ŶůĞƚ࣎ Drain Backwash Backwash Forward Filtration
Steps Mode 1 2 1 2 &ůƵƐŚ;&&Ϳण Mode
Feed o o o
Pump
Backwash o o o o
Pump
Chem.
Dosing
Pump
CEB o o
Dosing
WƵŵƉ࣊
CIP
Recycle
Pump
Feed o o o
Valve
Pump and Filtrate o o
Valve Valve
Conditions
Conc. o o o o o o o
Valve
Backwash o o o o
Inlet
Valve
Drain o o o o
Valve
Air Inlet o o
Valve
Duration 50.0 min. 20 s 30 s 45 s 45 s 10.0 min. 20 s 30 s 30 s 30 s 25 s 50.0 min.
Flow Rate 39 gfd 12.0 N By gravity 59 gfd 59 gfd 0.0 m³/h 12.0 N By 59 gfd 59 gfd 8.5 m³/h 39 gfd
m³/h m³/h gravity
1. Frequency of CEB is based on feed water source and quality. Refer to DuPont UF Design Guidelines.
Remarks 2. For a CEB, follow Steps 2-3-4-5-6-7-8-9-10-11.
3. "o" = valve or pump is opened or operating.
࣊ŚĞŵŝĐĂůƐĂŶĚĐŽŶĐĞŶƚƌĂƚŝŽŶƐƵƐĞĚĚƵƌŝŶŐĂƌĞďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ZĞĨĞƌƚŽƵWŽŶƚh&ĞƐŝŐŶ'ƵŝĚĞůŝŶĞƐ͘
࣎ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
Footnotes ण&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣏DĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘

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WATER SOLUTIONS

CIP Parameters
CIP CIP Mode Operation ĂĐŬǁĂƐŚ;ͬtͿ࣎ /Wण ĂĐŬǁĂƐŚ;ͬtͿ࣎ Return to
of KƉĞƌĂƚŝŽŶࣔ
Operation
1 2 3 4 5 6 7 8 9 10 11 12 13 1
Steps Filtration Air Drain Backwash Backwash Drain CIP ^ŽĂŬ࣐ CIP Drain Backwash Backwash Forward Filtration
Mode /ŶůĞƚ࣊ 1 2 ZĞĐLJĐůĞ࣏ ZĞĐLJĐůĞ࣏ 1 2 Flush Mode
;&&Ϳध
Feed o o o
Pump
o o o o
Backwash
Pump
Chem.
Dosing
Pump
CEB
Dosing
Pump
CIP o o
Recycle
Pump
Feed o o o
Valve
Pump and Filtrate o o
Valve Valve
Conditions
Conc. o o o o o o o o
Valve
o o o o
Backwash
Inlet
Valve
Drain o o o o o
Valve
Air Inlet o
Valve
Duration 50.0 min. 20 s 30 s 30 s 30 s 30 s 30.0 min. 90.0 30.0 30 s 30 s 30 s 25 s 50.0 min.
min. min.
Flow Rate 39 gfd 12.0 By 59 gfd 59 gfd By 1.5 m³/h 0.0 1.5 m³/h By 59 gfd 59 gfd 8.5 m³/h 39 gfd
N gravity gravity m³/h gravity
m³/h
1. Frequency of CIP is 1-3 months, adjusted according to operating conditions.
2. Start CIP with backwash sequence; complete CIP with backwash sequence.
Remarks 3. CIP is done manually.
4. "o" = valve or pump is opened or operating.
࣊ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣎dŚŝƐƐƚĞƉƐŚŽƵůĚďĞƌĞƉĞĂƚĞĚϮƚŝŵĞƐ͘
णdŚŝƐƐƚĞƉĂŶĚĚƵƌĂƚŝŽŶŝƐƐŚŽǁŶĨŽƌĂƐŝŶŐůĞĐŚĞŵŝĐĂůĐůĞĂŶŝŶŐ͘/ĨĂĐŝĚĂŶĚďĂƐĞĐůĞĂŶŝŶŐĂƌĞďŽƚŚƌĞƋƵŝƌĞĚ͕ƌĞƉĞĂƚ^ƚĞƉƐϲͲϭϯ͘
Footnotes ࣏/WƌĞĐLJĐůĞĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶĂƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣐dŚĞĚƵƌĂƚŝŽŶŽĨƚŚŝƐƐƚĞƉŵŝŐŚƚďĞůŽŶŐĞƌ͕ƵƉƚŽŽǀĞƌŶŝŐŚƚ;ϭϮŚŽƵƌƐͿ͕ŝĨƚŚĞĨŽƵůŝŶŐŝƐƐĞǀĞƌĞ͘
ध&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
ࣔDĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

UF Utility and Chemical Costs


Service Water
Average Flowrate Unit Cost Hourly Cost Daily Cost
(m³/h) ($/m³) ($/h) ($/d)
Non-Product Feed Water 2.57 0.1400 0.36 8.64
Waste Water Disposal 2.57 0.6900 1.78 42.60
Total Service Water Cost 51.24

Electricity
Peak Power (kW) 10.55
Energy (kWh/d) 73.24
Electricity Unit Cost ($/kWh) 0.0900
Electricity Cost ($/d) 6.59
Specific Energy (kWh/m³) 0.05

Chemicals
Chemical Unit Cost Dose 100% Volume Cost
($/kg) (mg/L) (L/d) ($/d)
HCl (32%) 0.100 0.2 0.03
CEB1 542
CIP 542
NaOCl (12%) 0.330 0.76 0.29
CEB2 250
CIP 2000
NaOH (30%) 0.260 1.2 0.42
CEB2 1537
CIP 1537
Total Chemical Cost 0.73

Utility and Chemical Cost ($/d) 58.57


Specific Water Cost ($/m³) 0.044

Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly release
DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable laws may differ from
one location to another and may change with time, users of information set forth herein or generated during use of WAVE are responsible for
determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results obtained or damages incurred from the
use of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Users will not export or re-export any information or
technology received from DuPont or its subsidiaries, or the direct products or designs based upon such information or technology in violation of the
export-control or customs laws or regulations of any country, including those of the United States of America. DuPontΡ͕DuPont Oval Logo, and all
products denoted with ® or ΡĂƌĞƚƌĂĚĞŵĂƌŬƐŽƌƌĞŐŝƐƚĞƌĞĚƚƌĂĚĞŵĂƌŬƐŽĨƵWŽŶƚŽƌŝƚƐĂĨĨŝůŝĂƚĞƐ͘෴ŽƉLJƌŝŐŚƚΞϮϬϮϬƵWŽŶƚ͘KtyΡ͕DOWEX
MONOSPHEREΡ͕DOWEX MARATHONΡ͕DOWEX UPCOREΡare a trademark of The Dow Chemical Company used under license by DuPont.

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RO Detailed Report
RO System Flow Diagram

# Description Flow TDS Pressure # Description Flow TDS Pressure


(m³/h) (mg/L) (psi) (m³/h) (mg/L) (psi)
1 Raw Feed to RO System 55.5 890.3 0.0 2A Net Feed to Pass 2 40.0 7.24 245.1

2 Net Feed to Pass 1 61.5 808.5 186.7 4A Total Concentrate from 6.00 45.43 193.3
Pass 2

4 Total Concentrate from 21.5 2,291 142.3 5C Concentrate Recycle from 6.00 45.43 193.3
Pass 1 Pass 2 to Pass 1

6 Total Permeate from 40.0 7.23 8.3


Pass 1

9 Net Product 34.0 0.95

RO System Overview
Total # of Trains 1 Online = 1 Standby = 0 RO Recovery 61.3 %
System Flow Rate (m³/h) Net Feed = 55.5 Net Product = 34.0

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Pass Pass 1 Pass 2


Stream Name Stream 1 -
Water Type Well With DuPont UF, SDI < 2.5 RO Permeate SDI < 1
Number of Elements 40 24
Total Active Area (m²) 1635 981
Feed Flow per Pass (m³/h) 61.5 40.0
&ĞĞĚd^࣊ (mg/L) 808.5 7.24
Feed Pressure (psi) 186.7 245.1
Flow Factor Per Stage 0.85, 0.85 0.90, 0.90
Permeate Flow per Pass (m³/h) 40.0 34.0
Pass Average flux (gfd) 14.4 20.4
WĞƌŵĞĂƚĞd^࣊ (mg/L) 7.23 0.95
Pass Recovery 65.0 % 85.0 %
Average NDP (psi) 142.1 196.5
Specific Energy (kWh/m³) 0.69 0.69
Temperature (°C) 35.0 35.0
pH 7.4 5.5
Chemical Dose - -
RO System Recovery 61.2 %
Net RO System Recovery 61.2%
Specific Energy (kWh/m³) 1.50
Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Flow Table (Stage Level) - Pass 1


Feed Concentrate Permeate
Stage Elements #PV #Els Feed Recirc Feed Boost Conc Conc Press Perm Avg Flux Perm Perm
per Flow Flow Press Press Flow Press Drop Flow Press TDS
PV
(m³/h) (m³/h) (psi) (psi) (m³/h) (psi) (psi) (m³/h) (gfd) (psi) (mg/L)
1 SW30XLE-440 5 5 61.5 6.00 182.2 0.0 34.9 163.3 18.8 26.7 15.4 8.3 5.59
2 SW30XLE-440 3 5 34.9 0.0 160.4 0.0 21.5 142.3 18.1 13.3 12.8 8.3 10.56

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RO Solute Concentrations - Pass 1


Concentrations (mg/L as ion)
Adjusted Feed Concentrate Permeate
Raw Feed Initial After Stage1 Stage2 Stage1 Stage2 Total to
Recycle Pass 2
NHЉЀ 0.04 0.04 0.04 0.07 0.10 0.00 0.00 0.00
KЀ 33.30 33.30 30.25 53.20 85.90 0.21 0.42 0.28
NaЀ 162.2 162.2 147.3 259.1 418.5 0.94 1.86 1.25
MgЀ² 8.21 8.21 7.42 13.09 21.18 0.01 0.03 0.02
CaЀ² 47.00 47.00 42.50 74.92 121.2 0.08 0.15 0.10
SrЀ² 0.31 0.31 0.28 0.49 0.80 0.00 0.00 0.00
BaЀ² 0.10 0.10 0.09 0.16 0.26 0.00 0.00 0.00
COЈЁ² 0.89 0.89 0.73 2.23 5.49 0.00 0.00 0.00
HCOЈЁ 285.3 285.3 259.3 453.2 726.7 1.98 3.54 2.49
NOЈЁ 6.30 6.30 5.79 10.12 16.24 0.12 0.23 0.16
FЁ 0.10 0.10 0.09 0.16 0.26 0.00 0.00 0.00
ClЁ 192.0 192.0 174.0 306.4 495.3 0.73 1.47 0.98
BrЁ¹ 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
SOЉЁ² 33.00 33.00 29.81 52.58 85.13 0.02 0.03 0.02
POЉЁ³ 0.39 0.39 0.35 0.62 1.01 0.00 0.00 0.00
SiOЇ 119.0 119.0 108.3 190.3 306.9 1.04 2.06 1.38
Boron 1.65 1.65 1.74 2.73 3.96 0.45 0.76 0.55
COЇ 12.07 12.07 12.07 13.18 15.20 12.19 13.67 12.70
d^࣊ 890.3 890.3 808.5 1,421 2,291 5.59 10.56 7.23
Cond. 1,169 1,169 1,065 1,828 2,879 7 12 9
µS/cm
pH 7.4 7.4 7.4 7.6 7.7 5.4 5.6 5.5
Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Design Warnings

None

Special Comments
None

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RO Flow Table (Element Level) - Pass 1


Stage Element Element Name Recovery Feed Flow Feed Press Feed TDS Conc Flow Perm Flow Perm Flux Perm TDS
(%) (m³/h) (psi) (mg/L) (m³/h) (m³/h) (gfd) (mg/L)
1 1 SW30XLE-440 9.2 12.3 182.2 808.5 11.2 1.13 16.3 4.31
1 2 SW30XLE-440 9.8 11.2 177.2 889.5 10.1 1.09 15.8 4.84
1 3 SW30XLE-440 10.5 10.1 172.8 985.3 9.02 1.06 15.3 5.22
1 4 SW30XLE-440 11.5 9.02 169.1 1,100 7.98 1.04 14.9 6.03
1 5 SW30XLE-440 12.7 7.98 166.0 1,242 6.97 1.01 14.6 7.02
2 1 SW30XLE-440 8.3 11.6 160.4 1,421 10.7 0.96 13.8 7.96
2 2 SW30XLE-440 8.6 10.7 155.8 1,547 9.74 0.92 13.3 9.02
2 3 SW30XLE-440 9.1 9.74 151.7 1,692 8.86 0.89 12.8 10.45
2 4 SW30XLE-440 9.7 8.86 148.1 1,860 8.00 0.86 12.3 11.89
2 5 SW30XLE-440 10.3 8.00 145.0 2,057 7.18 0.83 11.9 13.44

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

RO Flow Table (Stage Level) - Pass 2


Feed Concentrate Permeate
Stage Element #PV #Els Feed Recirc Feed Boost Conc Conc Press Perm Avg Flux Perm Perm
per Flow Flow Press Press Flow Press Drop Flow Press TDS
PV
PV (m³/h) (m³/h) (psi) (psi) (m³/h) (psi) (psi) (m³/h) (gfd) (psi) (mg/L)
1 SW30XLE-440 3 6 40.0 0.00 240.6 0.0 13.8 219.9 20.8 26.2 21.0 17.5 0.89
2 SW30XLE-440 1 6 13.8 0.00 217.0 0.0 6.00 193.3 23.7 7.82 18.8 17.5 1.16

Solute Concentrations - Pass 2


Concentrations (mg/L as ion)
Concentrate Permeate
Feed Stage1 Stage2 Stage1 Stage2 Total

NHЉЀ 0.00 0.01 0.02 0.00 0.00 0.00


KЀ 0.28 0.81 1.87 0.00 0.01 0.00
NaЀ 1.25 3.60 8.26 0.01 0.02 0.01
MgЀ² 0.02 0.05 0.12 0.00 0.00 0.00
CaЀ² 0.10 0.29 0.66 0.00 0.00 0.00
SrЀ² 0.00 0.00 0.00 0.00 0.00 0.00
BaЀ² 0.00 0.00 0.00 0.00 0.00 0.00
COЈЁ² 0.00 0.00 0.00 0.00 0.00 0.00
HCOЈЁ 2.49 6.64 15.09 0.70 0.72 0.71
NOЈЁ 0.16 0.45 1.02 0.00 0.01 0.00
FЁ 0.00 0.00 0.01 0.00 0.00 0.00
ClЁ 0.98 2.83 6.50 0.00 0.01 0.01
BrЁ¹ 0.00 0.00 0.00 0.00 0.00 0.00
SOЉЁ² 0.02 0.06 0.15 0.00 0.00 0.00
POЉЁ³ 0.00 0.01 0.01 0.00 0.00 0.00
SiOЇ 1.38 3.97 9.11 0.01 0.04 0.02
Boron 0.55 1.32 2.61 0.14 0.34 0.19
COЇ 12.70 12.91 12.98 12.29 12.45 12.32
d^࣊ 7.23 20.05 45.43 0.89 1.16 0.95
Cond. 9 22 50 4 5 4
µS/cm
pH 5.5 5.9 6.2 5.0 5.0 5.0

Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Flow Table (Element Level) - Pass 2


Stage Element Recovery Feed Flow Feed Press Feed TDS Conc Flow Perm Flow Perm Flux Perm TDS
Element Name (%) (m³/h) (psi) (mg/L) (m³/h) (m³/h) (gfd) (mg/L)
1 1 SW30XLE-440 11.3 13.3 240.6 7.24 11.8 1.50 21.6 0.83
1 2 SW30XLE-440 12.4 11.8 235.1 8.10 10.4 1.47 21.2 0.84
1 3 SW30XLE-440 14.0 10.4 230.5 9.18 8.91 1.45 20.9 0.87
1 4 SW30XLE-440 16.1 8.91 226.8 10.59 7.47 1.43 20.7 0.89
1 5 SW30XLE-440 19.2 7.47 223.8 12.54 6.04 1.43 20.6 0.93
1 6 SW30XLE-440 23.8 6.04 221.5 15.40 4.61 1.44 20.7 0.99
2 1 SW30XLE-440 9.9 13.8 217.0 20.05 12.5 1.37 19.7 1.03
2 2 SW30XLE-440 10.7 12.5 211.1 22.20 11.1 1.33 19.2 1.07
2 3 SW30XLE-440 11.7 11.1 206.1 24.79 9.82 1.30 18.8 1.12

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WATER SOLUTIONS

2 4 SW30XLE-440 13.1 9.82 201.9 28.00 8.54 1.28 18.5 1.17


2 5 SW30XLE-440 14.9 8.54 198.4 32.11 7.27 1.27 18.3 1.25
2 6 SW30XLE-440 17.5 7.27 195.5 37.62 6.00 1.27 18.3 1.34

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WATER SOLUTIONS

RO Solubility Warnings
Warning Pass No
Langelier Saturation Index > 0 1
BaSOЉ;йsaturation) > 100 1
SiOЇ;йsaturation) > 100 1
Anti-scalants may be required. Consult your anti-scalant manufacturer for dosing and maximum allowable system recovery. 1

RO Chemical Adjustments
Pass 1 ZKϭ॰ࣞ Pass 2 RO 2 Ǡ࣏
Feed Pass Conc Feed Pass Conc

pH 7.4 7.7 5.5 6.2


Langelier Saturation Index 0.15 1.19 -6.40 -4.07
Stiff & Davis Stability Index 0.68 1.38 -3.95 -2.33
d^࣊;ŵŐͬůͿ 890.3 2,291 7.23 45.43
Ionic Strength (molal) 0.01 0.03 0.00 0.00
HCOЈЁ(mg/L) 285.3 726.7 2.49 15.09
COЇ(mg/l) 12.07 15.19 12.70 12.98
COЈЁ² (mg/L) 0.89 5.49 0.00 0.00
CaSOЉ;йsaturation) 0.35 1.7 0.00 0.00
BaSOЉ;йsaturation) 102.1 400.1 0.00 0.01
SrSOЉ;йsaturation) 0.22 0.70 0.00 0.00
CaFЇ;йsaturation) 0.07 0.63 0.00 0.00
SiOЇ;йsaturation) 82.1 213.0 0.80 5.8
Mg(OH)Ї;йsaturation) 0.00 0.01 0.00 0.00

Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Utility and Chemical Costs


Service Water
Flow Rate Unit Cost Hourly Cost Daily Cost
(m³/h) ($/m³) ($/h) ($/d)
Non-Product Feed Water
Pass 1 21.5 0.1400 3.01 72.34
Pass 2 0.0 0.1400 0.00 0.00
Total Non-product Feed Water 21.5 3.01 72.34
Cost
Waste Water Disposal
Pass 1 21.5 0.6900 14.86 356.52
Pass 2 0.0 0.6900 0.00 0.00
Total Waste Water Disposal 21.5 14.86 356.52
Total Service Water Cost 428.86

Electricity
Peak Power (kW) 51.1
Energy (kWh/d) 1,226
Electricity Unit Cost ($/kWh) 0.0900
Electricity Cost ($/d) 110.3
Specific Energy (kWh/m³) 1.50

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

Pump Flow Rate Power Energy Cost


(m³/h) (kW) (kWh/d) ($/d)
Pass 1
Feed 61.50 27.56 661.40 59.53
Pass 1 Total 27.56 661.40 59.53
Pass 2
Feed 39.97 23.52 564.60 50.81
Pass 2 Total 23.52 564.60 50.81
System Total 51.08 1,226.00 110.34

Chemical
Chemical Unit Cost Dose 100% Volume Cost
($/kg) (mg/L) (L/d) ($/d)
Total Chemical Cost 0.0

Utility and Chemical Cost ($/d) 539.2


Specific Water Cost ($/m³) 0.661
Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly release
DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable laws may differ from
one location to another and may change with time, users of information set forth herein or generated during use of WAVE are responsible for
determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results obtained or damages incurred from the use
of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Users will not export or re-export any information or technology
received from DuPont or its subsidiaries, or the direct products or designs based upon such information or technology in violation of the export-control or
customs laws or regulations of any country, including those of the United States of America. DuPontΡ͕DuPont Oval Logo, and all products denoted with
® or ΡĂƌĞƚƌĂĚĞŵĂƌŬƐŽƌƌĞŐŝƐƚĞƌĞĚƚƌĂĚĞŵĂƌŬƐŽĨƵWŽŶƚŽƌŝƚƐĂĨĨŝůŝĂƚĞƐ͘෴ŽƉLJƌŝŐŚƚΞϮϬϮϬƵWŽŶƚ͘KtyΡ͕DOWEX MONOSPHEREΡ͕DOWEX
MARATHONΡ͕DOWEX UPCOREΡare a trademark of The Dow Chemical Company used under license by DuPont.

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

WATER APPLICATION VALUE ENGINE


WATER SOLUTIONS
WAVE Program Version: 1.82.824

Calculation Engine Version: 01.12.20.03

Database Version: 39

Project Name:
Case Name: Case 3
Customer:

Prepared by: Wave Tango


Company: DuPont
Country:

Date Created: December 01, 2023


Project Notes:

Case #: 3 of: 3
Case Notes: Case 3

Keywords:

Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly
release DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable
laws may differ from one location to another and may change with time, users of information set forth herein or generated during use of
WAVE are responsible for determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results
obtained or damages incurred from the use of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY
DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. Users will not export or re-export any information or technology received from DuPont or its subsidiaries, or the
direct products or designs based upon such information or technology in violation of the export-control or customs laws or regulations of
any country, including those of the United States of America. DuPontŒDuPont Oval Logo, and all products denoted with ® or Œare
WUDGHPDUNVRUUHJLVWHUHGWUDGHPDUNVRI'X3RQWRULWVDIILOLDWHV࣯&RS\ULJKW‹'X3RQW'2:(;ŒDOWEX MONOSPHEREŒ
DOWEX MARATHONŒDOWEX UPCOREŒare a trademark of The Dow Chemical Company used under license by DuPont.

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Project Name: Untitled Case: Case 3 Created: 12/01/2023 Page 1 of 20
WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

Strainer Ultrafiltration Reverse Osmosis

Flow Rate (m³/h) 58.4 58.1 55.5

TDS (mg/L) ϵϭϱ͘ϭ࣎ ϵϭϱ͘ϭ࣎ ϴϵϬ͘ϯ࣊

Feed pH 7.4 7.4 7.4

Pressure (psi) 18.8 18.8 186.6

Temperature (°C) 35.0 35.0 35.0

Flow Rate (m³/h) 58.1 55.5 34.0

TDS (mg/L) ϵϭϱ͘ϭ࣎ ϵϭϱ͘ϭ࣎ ϭ͘Ϭ࣊

Product pH 7.4 7.4 4.9

Recovery 99.5 % 95.57 % 61.3 %

Operating Costs ($/h) - 2.4 22.5

Specific Energy (kWh/m³) - 0.05 1.50

Operating Cost ($/m³) - 0.044 0.661


Specific Energy (kWh/m³) 1.58

Operating Cost ($/m³) 0.73

System Feed Flow Rate (m³/h) 58.4

Product Flow Rate (m³/h) 34.0

Recovery 58.2 %

Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ
࣎dŽƚĂůŝƐƐŽůǀĞĚ^ŽůƵƚĞƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇ͕B(OH)Ј͕͕NHЈand COЇas HЇCOЈ

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WATER SOLUTIONS

UF Detailed Report

UF System Overview
Module Type IntegraPac IP-77XP
# Trains Online = 1 Standby = 0
Redundant = 1
# Modules Per Train = 12 Total = 24
System Flow Rate (m³/h) Gross Feed = 58.4 Net Product = 55.5
Train Flow Rate (m³/h) Gross Feed = 58.4 Net Product = 55.5
UF System Recovery (%) 95.57
TMP (psi) 4.55 @ 32.0 °C 4.28 @ 35.0 °C
Utility Water Forward Flush: Pretreated water Backwash: UF filtrate water
CEB Water Source: UF filtrate water CIP Water Source: UF filtrate water

UF Operating Conditions
Duration Interval Flux/Flow
Filtration: 50.0 min 52.8 min -
Instantaneous
1 Online Trains 39 gfd
1 Total Trains 39 gfd
Average 37 gfd
Net 35 gfd
Backwash 2.8 min 52.8 min 59 gfd
Acid CEB 15.5 min 336 h 59 gfd
Alkali CEB 15.5 min 168 h 59 gfd
CIP 310.6 min 90 d 1.50 m³/h

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WATER SOLUTIONS

UF Water Quality
Stream Name Stream 1
Water Type Well Water (32.0 - 35.0 °C)
Feed Expected UF Product
Water Quality
Temperature (°C) 35.0 35.0
Turbidity (NTU) 0.1 чϬ͘ϭ
TSS (mg/L) 10.0 -
TDS (mg/L) 915 915
pH 7.4 7.4

UF Configuration Options
Standby Option: Constant module flux, variable plant filtrate
flow
Storage Tank Option: Storage Tank sized to maintain constant net
filtrate flow
Forward Flush Water Source: Pretreated water
BW Water Source: UF filtrate water
CEB Water Source: UF filtrate water
CIP Water Source: UF filtrate water

UF System Size and Module Details


Trains Module Details
Name: IntegraPac IP-77XP
Online Trains 1 Membrane Area 77 m² 829 ft²
Standby Trains 0 Length 2.491 m 98.1 in
Redundant Trains 1 Diameter 0.225 m 8.9 in
Total Trains 2 Weight (empty) 66 kg 146 lb
Max Offine Trains 1 Weight (water filled) 119 kg 262 lb
Modules/Train 12 Water Volume 53.0 L 14.0 gal
Total Modules 24
IntegraPacΡ
IntegraPac Skids/Train 1
Modules/IntegraPac Skid 12
Total IntegraPac Skids 2

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UF Flow Details
Stream DĂdžŝŵƵŵ&ůŽǁ࣊ Average Flow
Feed (Gross) (m³/h) 103.0 58.4
Feed Water Used for (m³/h)
Pretreatment (m³/h) 0.3
Forward Flush & Process Streams (m³/h) 0.8
Feed (Net) (m³/h) 60.7 57.3
Filtrate (Gross) (m³/h) 60.7 57.3
Filtrate Used for Cleaning (m³/h) 1.8
Filtrate (Net) (m³/h) 55.5
Air (N m³/h) 144.0 0.9
Backwash (BW) (m³/h) 92.4 1.7
Forward Flush Flowrate (m³/h) 102.5 0.8
CEB 1 (Acid) (m³/h) 92.4 0.0
CEB 2 (Alkali and/or Oxidant) (m³/h) 92.4 0.0
CIP Recycle (m³/h) 18.0 0.0
CEB HCl (32%) Metering Pump (L/h) 134.9
CEB NaOH (50%) Metering Pump (L/h) 186.4
CEB NaOCl(12%) Metering Pump (L/h) 169.4
CIP HCl (32%) Metering Pump (L/h) 26.3
CIP NaOH (50%) Metering Pump (L/h) 36.3
CIP NaOCl(12%) Metering Pump (L/h) 264.0
Footnotes:
࣊DĂdžŝŵƵŵƉŽƐƐŝďůĞĨůŽǁƌĂƚĞ

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WATER SOLUTIONS

UF Pump Hydraulics and Electrical Cost


Pump Peak Flowrate Average Mechanical Electrical Power Energy Cost
Pressure Power
(m³/h) (psi) (kW) (kW) (kWh/d) ($/d)
Feed 102.99 18.78 2.22 3.02 68.47 6.16
Backwash 92.40 13.76 2.43 3.31 1.50 0.14
CEB 92.40 13.76 2.43 3.31 0.02 0.00
HCl (32%) Metering Pump 0.13 0.00 0.01
NaOH (50%) Metering Pump 0.19 0.01 0.01
NaOCl(12%) Metering Pump 0.17 0.01 0.01
CIP 18.00 36.26 1.25 1.70 0.04 0.00
HCl (32%) Metering Pump 0.03 0.00 0.00
NaOH (50%) Metering Pump 0.04 0.00 0.01
NaOCl(12%) Metering Pump 0.26 0.02 0.03
CIP Solution Heating 0.00 0.00 0.00
Air Compressor 144.00 10.88 2.46 5.35 0.81 0.07
Electrical Valves 0.00 0.00 0.00
PLC and Instrumentation 0.10 2.40 0.22
Total Electrical Cost 73.24 6.59

UF Pressure Ratings
Process T dDW࣊ Fouling Piping ѐP Filtrate Feed Pres. K<͍ण
Max ѐP Pres. WƌĞƐ࣎͘ Rating
(°C) (psi) (psi) (psi) (psi) (psi) (psi)
Filtration
Minimum Temp. 32.0 4.55 0.00 7.71 7.25 19.50 80.49 я
Design Temp. 35.0 4.28 0.00 7.25 7.25 18.78 76.14 я
Maximum Temp. 35.0 4.28 0.00 7.25 7.25 18.78 76.14 я
BW 35.0 6.51 0.00 7.25 13.76 76.14 я
CEB 35.0 6.51 0.00 7.25 13.76 76.14 я
CIP 35.0 36.26 36.26 76.14 я
Footnotes:
࣊ƚĂĐƚƵĂů͕ĂǀĞƌĂŐĞĨůƵdž
࣎^ƵŵŽĨdDW͕ĨŽƵůŝŶŐѐP, piping ѐP and filtrate pressure. Does not include pressure drop at the strainer. Pressure drops are based on
user inputs. Default values should not be used for pump sizing
णŽŵƉĂƌŝƐŽŶŽĨ&ĞĞĚWƌĞƐƐƵƌĞƚŽWƌĞƐƐƵƌĞZĂƚŝŶŐͶa conservative comparison due to piping losses between the feed pump and
module inlet.

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WATER SOLUTIONS

UF Storage Tanks
Name Bulk Conc. Minimum Recommended Volume
(%) (m³)
tĂƚĞƌ࣊ 18.2
CIP Tank 1.27
ŚĞŵŝĐĂů^ƚŽƌĂŐĞ࣎
Hydrochloric Acid (HCl) 32% 0.007
Sodium Hypochlorite (NaOCl) 12% 0.023
Sodium Hydroxide (NaOH) 50% 0.019
Footnotes:
࣊^ƚŽƌĂŐĞƚĂŶŬƐŝnjĞĚƚŽŵĂŝŶƚĂŝŶĐŽŶƐƚĂŶƚŶĞƚĨŝůƚƌĂƚĞĨůŽǁ
࣎dŚĞŵŝŵŝŵƵŵƌĞĐŽŵŵĞŶĚĞĚǀŽůƵŵĞĨŽƌĐŚĞŵŝĐĂůƐƚŽƌĂŐĞƚĂŶŬƐŝƐƐŝnjĞĚĨŽƌϯϬĚĂLJƐŽĨƐƚŽƌĂŐĞ͘

UF Design Warnings
None

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WATER SOLUTIONS

Filtration Mode and Backwash Parameters


Normal Operation Process Operation Backwash (B/W) Return to ^ƚŽƉ࣐
Mode of KƉĞƌĂƚŝŽŶ࣏
Operation
1 2 3 4 5 6 7 2 -
Operating Steps Steps Forward Filtration ŝƌ/ŶůĞƚण Drain Backwash Backwash Forward Filtration Stop
Flush at Mode 1 2 Flush Mode
^ƚĂƌƚͲƵƉ࣎ (FF)
Feed o o o o
Pump
Backwash o o
Pump
Chem.
Dosing
WƵŵƉ࣊
CEB
Dosing
Pump
CIP
Recycle
Pump
Feed Valve o o o o
Pump and Valve Filtrate o o
Conditions Valve
Conc. o o o o o
Valve
Backwash o o
Inlet Valve
Drain o o
Valve
Air Inlet o
Valve
Duration ~2.0-3.0 50.0 min. 20 s 30 s 30 s 30 s 25 s 50.0 min.
min.
Flow Rate 8.5 m³/h 39 gfd 12.0 N By gravity 59 gfd 59 gfd 8.5 m³/h 39 gfd
m³/h
1. The filtration mode follows Steps 2-3-4-5-6-7-8. Backwash can be repeated several times according to the fouling
degree of UF membrane modules.
Remarks 2. The valve opening and closing time for each process step should be considered when programming is designed.
3. "o" = valve or pump is opened or operating.
࣊hƐĞŽĨĐŚĞŵŝĐĂůĚŽƐŝŶŐƉƵŵƉĚƵƌŝŶŐďĂĐŬǁĂƐŚŝƐďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ZĞĨĞƌƚŽƵWŽŶƚh&ĞƐŝŐŶ
Guidelines.
࣎&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
Footnotes णhƐĞŽĨĂŝƌƐĐŽƵƌĂŶĚĨƌĞƋƵĞŶĐLJŝƐďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣏DĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘
࣐/ĨƚĂŬĞŶŽƵƚŽĨŽƉĞƌĂƚŝŽŶ͕ĂĚĚƉƌĞƐĞƌǀĂƚŝǀĞĂŶĚĐůŽƐĞĂůůǀĂůǀĞƐ͘^ƚŽƉƐŚŽƵůĚŽĐĐƵƌŽŶůLJĂĨƚĞƌďĂĐŬǁĂƐŚ͘

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

CEB Parameters
CEB CEB Mode Operation Chemically Enhanced Backwash (CEB) Return to
of Operation
Operation ࣏
1 2 3 4 5 6 7 8 9 10 11 1
Operating Steps Filtration ŝƌ/ŶůĞƚ࣎ Drain Backwash Backwash Soak ŝƌ/ŶůĞƚ࣎ Drain Backwash Backwash Forward Filtration
Steps Mode 1 2 1 2 &ůƵƐŚ;&&Ϳण Mode
Feed o o o
Pump
Backwash o o o o
Pump
Chem.
Dosing
Pump
CEB o o
Dosing
WƵŵƉ࣊
CIP
Recycle
Pump
Feed o o o
Valve
Pump and Filtrate o o
Valve Valve
Conditions
Conc. o o o o o o o
Valve
Backwash o o o o
Inlet
Valve
Drain o o o o
Valve
Air Inlet o o
Valve
Duration 50.0 min. 20 s 30 s 45 s 45 s 10.0 min. 20 s 30 s 30 s 30 s 25 s 50.0 min.
Flow Rate 39 gfd 12.0 N By gravity 59 gfd 59 gfd 0.0 m³/h 12.0 N By 59 gfd 59 gfd 8.5 m³/h 39 gfd
m³/h m³/h gravity
1. Frequency of CEB is based on feed water source and quality. Refer to DuPont UF Design Guidelines.
Remarks 2. For a CEB, follow Steps 2-3-4-5-6-7-8-9-10-11.
3. "o" = valve or pump is opened or operating.
࣊ŚĞŵŝĐĂůƐĂŶĚĐŽŶĐĞŶƚƌĂƚŝŽŶƐƵƐĞĚĚƵƌŝŶŐĂƌĞďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ZĞĨĞƌƚŽƵWŽŶƚh&ĞƐŝŐŶ'ƵŝĚĞůŝŶĞƐ͘
࣎ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
Footnotes ण&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣏DĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘

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WATER SOLUTIONS

CIP Parameters
CIP CIP Mode Operation ĂĐŬǁĂƐŚ;ͬtͿ࣎ /Wण ĂĐŬǁĂƐŚ;ͬtͿ࣎ Return to
of KƉĞƌĂƚŝŽŶࣔ
Operation
1 2 3 4 5 6 7 8 9 10 11 12 13 1
Steps Filtration Air Drain Backwash Backwash Drain CIP ^ŽĂŬ࣐ CIP Drain Backwash Backwash Forward Filtration
Mode /ŶůĞƚ࣊ 1 2 ZĞĐLJĐůĞ࣏ ZĞĐLJĐůĞ࣏ 1 2 Flush Mode
;&&Ϳध
Feed o o o
Pump
o o o o
Backwash
Pump
Chem.
Dosing
Pump
CEB
Dosing
Pump
CIP o o
Recycle
Pump
Feed o o o
Valve
Pump and Filtrate o o
Valve Valve
Conditions
Conc. o o o o o o o o
Valve
o o o o
Backwash
Inlet
Valve
Drain o o o o o
Valve
Air Inlet o
Valve
Duration 50.0 min. 20 s 30 s 30 s 30 s 30 s 30.0 min. 90.0 30.0 30 s 30 s 30 s 25 s 50.0 min.
min. min.
Flow Rate 39 gfd 12.0 By 59 gfd 59 gfd By 1.5 m³/h 0.0 1.5 m³/h By 59 gfd 59 gfd 8.5 m³/h 39 gfd
N gravity gravity m³/h gravity
m³/h
1. Frequency of CIP is 1-3 months, adjusted according to operating conditions.
2. Start CIP with backwash sequence; complete CIP with backwash sequence.
Remarks 3. CIP is done manually.
4. "o" = valve or pump is opened or operating.
࣊ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣎dŚŝƐƐƚĞƉƐŚŽƵůĚďĞƌĞƉĞĂƚĞĚϮƚŝŵĞƐ͘
णdŚŝƐƐƚĞƉĂŶĚĚƵƌĂƚŝŽŶŝƐƐŚŽǁŶĨŽƌĂƐŝŶŐůĞĐŚĞŵŝĐĂůĐůĞĂŶŝŶŐ͘/ĨĂĐŝĚĂŶĚďĂƐĞĐůĞĂŶŝŶŐĂƌĞďŽƚŚƌĞƋƵŝƌĞĚ͕ƌĞƉĞĂƚ^ƚĞƉƐϲͲϭϯ͘
Footnotes ࣏/WƌĞĐLJĐůĞĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶĂƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣐dŚĞĚƵƌĂƚŝŽŶŽĨƚŚŝƐƐƚĞƉŵŝŐŚƚďĞůŽŶŐĞƌ͕ƵƉƚŽŽǀĞƌŶŝŐŚƚ;ϭϮŚŽƵƌƐͿ͕ŝĨƚŚĞĨŽƵůŝŶŐŝƐƐĞǀĞƌĞ͘
ध&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
ࣔDĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

UF Utility and Chemical Costs


Service Water
Average Flowrate Unit Cost Hourly Cost Daily Cost
(m³/h) ($/m³) ($/h) ($/d)
Non-Product Feed Water 2.57 0.1400 0.36 8.64
Waste Water Disposal 2.57 0.6900 1.78 42.60
Total Service Water Cost 51.24

Electricity
Peak Power (kW) 10.55
Energy (kWh/d) 73.24
Electricity Unit Cost ($/kWh) 0.0900
Electricity Cost ($/d) 6.59
Specific Energy (kWh/m³) 0.05

Chemicals
Chemical Unit Cost Dose 100% Volume Cost
($/kg) (mg/L) (L/d) ($/d)
HCl (32%) 0.100 0.2 0.03
CEB1 542
CIP 542
NaOCl (12%) 0.330 0.76 0.29
CEB2 250
CIP 2000
NaOH (50%) 0.258 0.6 0.25
CEB2 1537
CIP 1537
Total Chemical Cost 0.56

Utility and Chemical Cost ($/d) 58.40


Specific Water Cost ($/m³) 0.044

Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly release
DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable laws may differ from
one location to another and may change with time, users of information set forth herein or generated during use of WAVE are responsible for
determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results obtained or damages incurred from the
use of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Users will not export or re-export any information or
technology received from DuPont or its subsidiaries, or the direct products or designs based upon such information or technology in violation of the
export-control or customs laws or regulations of any country, including those of the United States of America. DuPontΡ͕DuPont Oval Logo, and all
products denoted with ® or ΡĂƌĞƚƌĂĚĞŵĂƌŬƐŽƌƌĞŐŝƐƚĞƌĞĚƚƌĂĚĞŵĂƌŬƐŽĨƵWŽŶƚŽƌŝƚƐĂĨĨŝůŝĂƚĞƐ͘෴ŽƉLJƌŝŐŚƚΞϮϬϮϬƵWŽŶƚ͘KtyΡ͕DOWEX
MONOSPHEREΡ͕DOWEX MARATHONΡ͕DOWEX UPCOREΡare a trademark of The Dow Chemical Company used under license by DuPont.

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WATER SOLUTIONS

RO Detailed Report
RO System Flow Diagram

# Description Flow TDS Pressure # Description Flow TDS Pressure


(m³/h) (mg/L) (psi) (m³/h) (mg/L) (psi)
1 Raw Feed to RO System 55.5 890.3 0.0 2A Net Feed to Pass 2 40.0 7.24 245.1

2 Net Feed to Pass 1 61.5 808.5 186.7 4A Total Concentrate from 6.00 45.43 193.3
Pass 2

4 Total Concentrate from 21.5 2,291 142.3 5C Concentrate Recycle from 6.00 45.43 193.3
Pass 1 Pass 2 to Pass 1

6 Total Permeate from 40.0 7.23 8.3


Pass 1

9 Net Product 34.0 0.95

RO System Overview
Total # of Trains 1 Online = 1 Standby = 0 RO Recovery 61.3 %
System Flow Rate (m³/h) Net Feed = 55.5 Net Product = 34.0

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WATER SOLUTIONS

Pass Pass 1 Pass 2


Stream Name Stream 1 -
Water Type Well With DuPont UF, SDI < 2.5 RO Permeate SDI < 1
Number of Elements 40 24
Total Active Area (m²) 1635 981
Feed Flow per Pass (m³/h) 61.5 40.0
&ĞĞĚd^࣊ (mg/L) 808.5 7.24
Feed Pressure (psi) 186.7 245.1
Flow Factor Per Stage 0.85, 0.85 0.90, 0.90
Permeate Flow per Pass (m³/h) 40.0 34.0
Pass Average flux (gfd) 14.4 20.4
WĞƌŵĞĂƚĞd^࣊ (mg/L) 7.23 0.95
Pass Recovery 65.0 % 85.0 %
Average NDP (psi) 142.1 196.5
Specific Energy (kWh/m³) 0.69 0.69
Temperature (°C) 35.0 35.0
pH 7.4 5.5
Chemical Dose - -
RO System Recovery 61.2 %
Net RO System Recovery 61.2%
Specific Energy (kWh/m³) 1.50
Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Flow Table (Stage Level) - Pass 1


Feed Concentrate Permeate
Stage Elements #PV #Els Feed Recirc Feed Boost Conc Conc Press Perm Avg Flux Perm Perm
per Flow Flow Press Press Flow Press Drop Flow Press TDS
PV
(m³/h) (m³/h) (psi) (psi) (m³/h) (psi) (psi) (m³/h) (gfd) (psi) (mg/L)
1 SW30XLE-440 5 5 61.5 6.00 182.2 0.0 34.9 163.3 18.8 26.7 15.4 8.3 5.59
2 SW30XLE-440 3 5 34.9 0.0 160.4 0.0 21.5 142.3 18.1 13.3 12.8 8.3 10.56

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WATER SOLUTIONS

RO Solute Concentrations - Pass 1


Concentrations (mg/L as ion)
Adjusted Feed Concentrate Permeate
Raw Feed Initial After Stage1 Stage2 Stage1 Stage2 Total to
Recycle Pass 2
NHЉЀ 0.04 0.04 0.04 0.07 0.10 0.00 0.00 0.00
KЀ 33.30 33.30 30.25 53.20 85.90 0.21 0.42 0.28
NaЀ 162.2 162.2 147.3 259.1 418.5 0.94 1.86 1.25
MgЀ² 8.21 8.21 7.42 13.09 21.18 0.01 0.03 0.02
CaЀ² 47.00 47.00 42.50 74.92 121.2 0.08 0.15 0.10
SrЀ² 0.31 0.31 0.28 0.49 0.80 0.00 0.00 0.00
BaЀ² 0.10 0.10 0.09 0.16 0.26 0.00 0.00 0.00
COЈЁ² 0.89 0.89 0.73 2.23 5.49 0.00 0.00 0.00
HCOЈЁ 285.3 285.3 259.3 453.2 726.7 1.98 3.54 2.49
NOЈЁ 6.30 6.30 5.79 10.12 16.24 0.12 0.23 0.16
FЁ 0.10 0.10 0.09 0.16 0.26 0.00 0.00 0.00
ClЁ 192.0 192.0 174.0 306.4 495.3 0.73 1.47 0.98
BrЁ¹ 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
SOЉЁ² 33.00 33.00 29.81 52.58 85.13 0.02 0.03 0.02
POЉЁ³ 0.39 0.39 0.35 0.62 1.01 0.00 0.00 0.00
SiOЇ 119.0 119.0 108.3 190.3 306.9 1.04 2.06 1.38
Boron 1.65 1.65 1.74 2.73 3.96 0.45 0.76 0.55
COЇ 12.07 12.07 12.07 13.18 15.20 12.19 13.67 12.70
d^࣊ 890.3 890.3 808.5 1,421 2,291 5.59 10.56 7.23
Cond. 1,169 1,169 1,065 1,828 2,879 7 12 9
µS/cm
pH 7.4 7.4 7.4 7.6 7.7 5.4 5.6 5.5
Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Design Warnings

None

Special Comments
None

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WATER SOLUTIONS

RO Flow Table (Element Level) - Pass 1


Stage Element Element Name Recovery Feed Flow Feed Press Feed TDS Conc Flow Perm Flow Perm Flux Perm TDS
(%) (m³/h) (psi) (mg/L) (m³/h) (m³/h) (gfd) (mg/L)
1 1 SW30XLE-440 9.2 12.3 182.2 808.5 11.2 1.13 16.3 4.31
1 2 SW30XLE-440 9.8 11.2 177.2 889.5 10.1 1.09 15.8 4.84
1 3 SW30XLE-440 10.5 10.1 172.8 985.3 9.02 1.06 15.3 5.22
1 4 SW30XLE-440 11.5 9.02 169.1 1,100 7.98 1.04 14.9 6.03
1 5 SW30XLE-440 12.7 7.98 166.0 1,242 6.97 1.01 14.6 7.02
2 1 SW30XLE-440 8.3 11.6 160.4 1,421 10.7 0.96 13.8 7.96
2 2 SW30XLE-440 8.6 10.7 155.8 1,547 9.74 0.92 13.3 9.02
2 3 SW30XLE-440 9.1 9.74 151.7 1,692 8.86 0.89 12.8 10.45
2 4 SW30XLE-440 9.7 8.86 148.1 1,860 8.00 0.86 12.3 11.89
2 5 SW30XLE-440 10.3 8.00 145.0 2,057 7.18 0.83 11.9 13.44

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WATER SOLUTIONS

RO Flow Table (Stage Level) - Pass 2


Feed Concentrate Permeate
Stage Element #PV #Els Feed Recirc Feed Boost Conc Conc Press Perm Avg Flux Perm Perm
per Flow Flow Press Press Flow Press Drop Flow Press TDS
PV
PV (m³/h) (m³/h) (psi) (psi) (m³/h) (psi) (psi) (m³/h) (gfd) (psi) (mg/L)
1 SW30XLE-440 3 6 40.0 0.00 240.6 0.0 13.8 219.9 20.8 26.2 21.0 17.5 0.89
2 SW30XLE-440 1 6 13.8 0.00 217.0 0.0 6.00 193.3 23.7 7.82 18.8 17.5 1.16

Solute Concentrations - Pass 2


Concentrations (mg/L as ion)
Concentrate Permeate
Feed Stage1 Stage2 Stage1 Stage2 Total

NHЉЀ 0.00 0.01 0.02 0.00 0.00 0.00


KЀ 0.28 0.81 1.87 0.00 0.01 0.00
NaЀ 1.25 3.60 8.26 0.01 0.02 0.01
MgЀ² 0.02 0.05 0.12 0.00 0.00 0.00
CaЀ² 0.10 0.29 0.66 0.00 0.00 0.00
SrЀ² 0.00 0.00 0.00 0.00 0.00 0.00
BaЀ² 0.00 0.00 0.00 0.00 0.00 0.00
COЈЁ² 0.00 0.00 0.00 0.00 0.00 0.00
HCOЈЁ 2.49 6.64 15.09 0.70 0.72 0.71
NOЈЁ 0.16 0.45 1.02 0.00 0.01 0.00
FЁ 0.00 0.00 0.01 0.00 0.00 0.00
ClЁ 0.98 2.83 6.50 0.00 0.01 0.01
BrЁ¹ 0.00 0.00 0.00 0.00 0.00 0.00
SOЉЁ² 0.02 0.06 0.15 0.00 0.00 0.00
POЉЁ³ 0.00 0.01 0.01 0.00 0.00 0.00
SiOЇ 1.38 3.97 9.11 0.01 0.04 0.02
Boron 0.55 1.32 2.61 0.14 0.34 0.19
COЇ 12.70 12.91 12.98 12.29 12.45 12.32
d^࣊ 7.23 20.05 45.43 0.89 1.16 0.95
Cond. 9 22 50 4 5 4
µS/cm
pH 5.5 5.9 6.2 5.0 5.0 5.0

Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Flow Table (Element Level) - Pass 2


Stage Element Recovery Feed Flow Feed Press Feed TDS Conc Flow Perm Flow Perm Flux Perm TDS
Element Name (%) (m³/h) (psi) (mg/L) (m³/h) (m³/h) (gfd) (mg/L)
1 1 SW30XLE-440 11.3 13.3 240.6 7.24 11.8 1.50 21.6 0.83
1 2 SW30XLE-440 12.4 11.8 235.1 8.10 10.4 1.47 21.2 0.84
1 3 SW30XLE-440 14.0 10.4 230.5 9.18 8.91 1.45 20.9 0.87
1 4 SW30XLE-440 16.1 8.91 226.8 10.59 7.47 1.43 20.7 0.89
1 5 SW30XLE-440 19.2 7.47 223.8 12.54 6.04 1.43 20.6 0.93
1 6 SW30XLE-440 23.8 6.04 221.5 15.40 4.61 1.44 20.7 0.99
2 1 SW30XLE-440 9.9 13.8 217.0 20.05 12.5 1.37 19.7 1.03
2 2 SW30XLE-440 10.7 12.5 211.1 22.20 11.1 1.33 19.2 1.07
2 3 SW30XLE-440 11.7 11.1 206.1 24.79 9.82 1.30 18.8 1.12

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WATER SOLUTIONS

2 4 SW30XLE-440 13.1 9.82 201.9 28.00 8.54 1.28 18.5 1.17


2 5 SW30XLE-440 14.9 8.54 198.4 32.11 7.27 1.27 18.3 1.25
2 6 SW30XLE-440 17.5 7.27 195.5 37.62 6.00 1.27 18.3 1.34

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WATER SOLUTIONS

RO Solubility Warnings
Warning Pass No
Langelier Saturation Index > 0 1
BaSOЉ;йsaturation) > 100 1
SiOЇ;йsaturation) > 100 1
Anti-scalants may be required. Consult your anti-scalant manufacturer for dosing and maximum allowable system recovery. 1

RO Chemical Adjustments
Pass 1 ZKϭ॰ࣞ Pass 2 RO 2 Ǡ࣏
Feed Pass Conc Feed Pass Conc

pH 7.4 7.7 5.5 6.2


Langelier Saturation Index 0.15 1.19 -6.40 -4.07
Stiff & Davis Stability Index 0.68 1.38 -3.95 -2.33
d^࣊;ŵŐͬůͿ 890.3 2,291 7.23 45.43
Ionic Strength (molal) 0.01 0.03 0.00 0.00
HCOЈЁ(mg/L) 285.3 726.7 2.49 15.09
COЇ(mg/l) 12.07 15.19 12.70 12.98
COЈЁ² (mg/L) 0.89 5.49 0.00 0.00
CaSOЉ;йsaturation) 0.35 1.7 0.00 0.00
BaSOЉ;йsaturation) 102.1 400.1 0.00 0.01
SrSOЉ;йsaturation) 0.22 0.70 0.00 0.00
CaFЇ;йsaturation) 0.07 0.63 0.00 0.00
SiOЇ;йsaturation) 82.1 213.0 0.80 5.8
Mg(OH)Ї;йsaturation) 0.00 0.01 0.00 0.00

Footnotes:
࣊dŽƚĂůŝƐƐŽůǀĞĚ^ŽůŝĚƐŝŶĐůƵĚĞƐŝŽŶƐ͕^ŝKЇand B. It does not include NHЈand COЇ

RO Utility and Chemical Costs


Service Water
Flow Rate Unit Cost Hourly Cost Daily Cost
(m³/h) ($/m³) ($/h) ($/d)
Non-Product Feed Water
Pass 1 21.5 0.1400 3.01 72.34
Pass 2 0.0 0.1400 0.00 0.00
Total Non-product Feed Water 21.5 3.01 72.34
Cost
Waste Water Disposal
Pass 1 21.5 0.6900 14.86 356.52
Pass 2 0.0 0.6900 0.00 0.00
Total Waste Water Disposal 21.5 14.86 356.52
Total Service Water Cost 428.86

Electricity
Peak Power (kW) 51.1
Energy (kWh/d) 1,226
Electricity Unit Cost ($/kWh) 0.0900
Electricity Cost ($/d) 110.3
Specific Energy (kWh/m³) 1.50

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WATER APPLICATION VALUE ENGINE
WATER SOLUTIONS

Pump Flow Rate Power Energy Cost


(m³/h) (kW) (kWh/d) ($/d)
Pass 1
Feed 61.50 27.56 661.40 59.53
Pass 1 Total 27.56 661.40 59.53
Pass 2
Feed 39.97 23.52 564.60 50.81
Pass 2 Total 23.52 564.60 50.81
System Total 51.08 1,226.00 110.34

Chemical
Chemical Unit Cost Dose 100% Volume Cost
($/kg) (mg/L) (L/d) ($/d)
Total Chemical Cost 0.0

Utility and Chemical Cost ($/d) 539.2


Specific Water Cost ($/m³) 0.661
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DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable laws may differ from
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WAVE Version: 1.82.824:39


Project Name: Untitled Case: Case 3 Created: 12/01/2023 Page 20 of 20

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