Fresh Graduate program -Electrical Technician - GROUP 2

ID No. : Name :
Required
Competency Competency Level

Awareness Knowledge Skills Mastery

Core
C1.01 Electrical Power System

X C1.01.01 Visit all substations in your plant and prepare a report on your observations
C1.01.02 Record the energy readings in the main intake sub-station and prepare a report on the
X findings
C1.01.03 Prepare a plan to carryout harmonic measurement in any one of the substations and make a
X report based on the readings
X C1.01.04 Prepare a report on the fire protection systems in Sub- stations
C1.01.05 Identify the main power system equipment in your plant. Explain the function of the main
X power system equipment
X C1.01.06 Draw a block diagram of the main components of your Company power system
X C1.01.07 Draw a key single line diagram of the main component of your Company power system
X C1.01.08 State your understanding of the definition of a power system
X C1.01.09 List the main system components
C1.01.10 State the advantages and disadvantages of using underground and overhead cables for
X power distribution and provide example of their use
X C1.01.11 Describe how a power system model is used

C1.02 Electrical Power

Generation
&Distribution

C1.02.01 Network & Equipment Location; Interconnected Power Systems; Power System Management

C1.02.02 Carry out review study on your site power system network using ETAB software
C1.02.03 Collect the necessary data & parameters required & produce the review report highlighting
weaknesses and any rooms for improvement this cover short circuit, load flow, motors
starting and relays settings and relays segregation, fault levels studies.(you can refer to the
most recent short circuit study conducted in your site or other site).

C1.02.04 Access the event and alarm list on the protective relay after a fault recently experienced in
your plant network and prepare a report on your findings
C1.02.05 Carry daily check list in one sub-station and prepare a report on the findings
C1.02.06 Using the single line diagram identify your specific interconnected power system
C1.02.07 Demonstrate the use of a power management system
C1.02.08 Produce a short report showing conclusions from maintenance and/or factory inspections
carried out on your system
C1.02.09 Produce a procedure used for modeling a power system and describe the data needed. Draw
a flowchart of the steps in the modeling process
C1.02.10 Explain the requirements of this system.
C1.02.11 Explain the consequences if we fail to keep a minimum distance between an overhead line
and buried pipe running in parallel
 C1.02.12 Explain the Power System model and how the output changes with changes in variables
C1.3 Power Generation
Operation & Control Philosophy; Turbines; Turbine Controls; Generators; AVR Function;
Auxiliary Systems; Load Shedding / Sharing; Protection; Maintenance, Inspection &Testing
C1.3.1
C1.3.2 Prepare daily checklist for generator operation
C1.3.3 Carry out visual inspection on generators as per daily check list. Prepare report on findings
C1.3.4 Identify the main components of the power generation system and its functions
C1.3.5 State the purpose of a gas or steam turbine
State the advantages and disadvantages gas and steam turbines and where they may be used
C1.3.6
C1.3.7 List and discuss the function of turbine components
C1.3.8 Explain the starting sequence of a gas turbine
C1.3.9 List the power generation main system components
C1.3.10 Draw a block diagram of the auxiliary systems
C1.3.11 Draw a block diagram of the main elements of the generation protection system
C1.3.12 State the meaning of excitation
C1.3.13 State the function of these auxiliary systems..??
State why loads need to be shed and identify under what circumstances this would need to
C1.3.14 be done
Prepare a job plan for carrying our Power Generator PM including list of special tools, testing
C1.3.15 equipment, support from other sections prepare isolation as per PTW
C1.3.16 a. Bridge or diode replacement for the brushless exciter synchronous generator
C1.3.17 b. Brush replacement for the brush type exciter’s synchronous generator
c. Attend bearing replacement as per running hours and condition monitoring report also
C1.3.18 greasing for the ball bearing or oil top up or replacement for the sleeve bearing type
d. Stator and rotor and excitation winding insulation state determination using
• Insulation resistance testing (megger)
• Partial discharge analysis.
• HIPOT test
C1.3.19
C1.3.20 e. Issuing maintenance report and performance report.
Witness Major overhauling of generators as per vendor procedure. Prepare report based on
C1.3.21 the activities and findings.
C1.3.22 Demonstrate the procedure for synchronizing two generators
The ability to conduct stable operation and optimize generator performance among power
C1.3.23 generation system meeting utility requirements;
• Synchronize power generator to the power grid; troubleshoot any problems & report your
C1.3.24 observations
• Monitoring parallel operation parameters and conduct corrective action achieving stable
C1.3.25 operations
C1.3.26 • Detection and contribution in troubleshooting of governor problems
C1.3.27 • Maintenance and function test and load shedding system
C1.3.28 • Full understanding of AVR function, do PM & troubleshooting of AVR
• Access the Generator AVR using PC and demonstrate download of settings, event logs etc
C1.3.29
C1.3.30 Planning and preparing PM for generator protective devices;
C1.3.31 • Checking protective device parameters and confirming that it is as per design
• Performing circuit breaker maintenance and checking breaker control circuit also perform
C1.3.32 breaker function test after conducting maintenance
C1.3.33 • Performing relay function test with C/B
C1.3.34 Explain the requirements of a design data sheet for a power generator
C1.3.35 Describe the function of governors in different mode of operations
C1.3.36 Describe how the reactive load is shared between generators connected in parallel
C1.3.37 Explain the steps necessary to put a generator on line and off load
C1.3.38 Explain how to increase the loading of a generator
C1.3.39 Explain the difference between load shedding and load sharing
C1.3.40 Describe the effect of atmospheric temperature on turbine output
C1.3.41 Explain the generator excitation system
Explain turbine variables and how they are controlled e.g. speed, pressure and temperature
C1.3.42
C1.3.43 Explain the operation of the auxiliaries. Specifically for the turbine and generator.
C1.3.44 Demonstrate the start up, synchronizing and generator loading procedure
C1.3.45 Draw a block diagram of the excitation system
C1.3.46 Draw a block diagram indicating all the auxiliaries of a gas turbine generating set
C1.3.47 Draw a line diagram indicating the protection requirements for a medium sized generator
C1.3.48 State what is meant by control philosophy in relation to turbine, generator and auxiliaries
Explain the requirements and precautions included in the generator start up, synchronizing
C1.3.49 and loading procedure
Explain the purpose of an AVR / digital excitation control system and how it works. - Explain
C1.3.50 the operation of the auxiliaries
C1.3.51 Explain the load shedding system for your power system
C1.3.52 Explain what motorization is and how it may be detected and protected
Explain the safety measures that should be taken before and after a high voltage test has
C1.3.53 been made on a generator
C1.3.54 List the tests that are done on a generator and give a brief outline of these tests
Carry out trouble shooting of any problem in the generator protective circuit and devices if
C1.3.55 any
Carryout hands on testing of generator protection relays & prepare a report on your
C1.3.56 observation vs commissioning report
For newly installed / overhauled generator:
-Prepare a pre-commissioning, commissioning & start up procedure of the generator and
explain the importance of each steps
-Access capability curve of generators through turbine control panel and prepare a report on
the observations.
C1.3.57
Perform the sizing calculations for a power generator and explain the required data input and
C1.3.58 results
C1.3.59 Prepare a data sheet for this equipment and explain the requirements
C1.3.60 Read and explain the capability chart indicating the limitations
Demonstrate the start up, synchronizing and loading of a generator. Demonstrate the start up
C1.3.61 and shut down of a turbine
Demonstrate how to put the load shed / share systems in operation and analyse the data of
C1.3.62 the load sharing system
C1.3.63 Demonstrate the testing of the generator protection system and explain the results
C1.3.64 Demonstrate the tests/checks to be conducted during maintenance
C1.3.65 Draw a schematic diagram of the excitation system of an alternator
C1.3.66 Explain the start up, synchronizing and loading steps of a generator being taken and why
C1.3.67 Using the excitation system diagram explain how this system works
Explain the outcome when an alternator has lost its excitation when connected in parallel
C1.3.68 with others
 C1.3.69 Explain the effects of failures of any auxiliary systems

C1.4 Standby and Emergency Control circuit & protection system; Auto Change Over; Load and unload during weekly test
Generator runs
C1.4.1 All applied real work for C1.2 will be applicable in case of stand by and emergency generators
X
X C1.4.2 Prepare a list of loads connected to emergency generator
X C1.4.3 State the purpose of an emergency generator
X C1.4.4 Define what auto change over switch is
C1.4.5 The conditions required for a manual and automatic changeover of the emergency generator
X
X C1.4.6 Why is it important to maintain and test the standby generator at regular frequencies
C1.4.7 State the required weekly and monthly tests for your emergency generator and identify the
X purpose of these tests
C1.4.8 Demonstrate the switching operation and explain the conditions for a change over system
X (both on and off)
C1.4.9 Demonstrate the maintenance, inspection and tests routines required and explain their
X frequency
C1.4.10 Draw a line diagram of circuit incorporating an emergency generator and changeover switch
X and explain the operation
X C1.4.11 Explain the essential loads to be connected to emergency generators
X C1.4.12 Explain the requirements of a design data sheet for a standby generator
X C1.4.13 Explain the essential loads to be connected to emergency generators
C1.4.14 Perform the sizing calculations for this equipment and explain the required data input and
X results
X C1.4.15 Prepare a data sheet for this equipment and explain the requirements
X C1.4.16 Demonstrate the starting, synchronizing, loading and unloading of the standby generator
X C1.4.17 Demonstrate the routine testing of the standby generator
C1.4.18 Demonstrate protection relay testing and analyse the results and explain the relay settings.
X Under supervision, perform the weekly and monthly tests / checks on the site emergency
generator
X C1.4.19 Analyse and explain the weekly and monthly test results
C1.5 Substations Equipment

Substation Layout, Requirements & Design; Single Line Diagram and Control Circuits;
X Switchgear; Maintenance, Inspection &Testing; Protection
C1.5.1
As per maintenance policy , plan and perform the PM for the C/Bs & contactors in the S/S in
X your site (air ,air blast , MOCB, SF6 & vacuum);
C1.5.2
X C1.5.3 a. Low voltage circuit breaker and its control circuit
X C1.5.4 b. Medium voltage circuit breaker and its control circuit.
X C1.5.5 c. Low voltage contractor /starter and their control circuit.
X C1.5.6 d. Medium voltage contractor / starter and their control circuit.
X C1.5.7 Using catalogs and drawings identify the components of a typical substation
X C1.5.8 State why the layout of a substation is important
X C1.5.9 Define what is the meaning of a single line diagram and where is it used
At site and In the main substation, state the substation design requirements and constraints
X
C1.5.10
Identify the different types of switchgear and types of low voltage switchboards, distribution
X boards and MCC's.
C1.5.11
X C1.5.12 State the meaning of short circuit rating
 List the routine checks required for HV Switchgear and identify the required frequency of
X these checks
C1.5.13
State what is meant by HV switching and list the qualifications needed before being
X authorized for switching
C1.5.14
State the typical tests that are done on an existing high voltage circuit breaker and why they
X are done
C1.5.15
Plan , prepare and perform the PM for switch board protective relays navigation, checking the
existing settings vs. the design and performing function test of the protective relays post
maintenance and issuing main report
C1.5.16
As per maintenance policy plan, prepare work procedure and perform the down listed jobs
C1.5.17 for the following Equipments:
C1.5.18 a. Low, medium and High voltage MCCs, Distribution Boards and Switchgear motors:
C1.5.19 These jobs will include the following:
C1.5.20 1- Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV.
2- Maintenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers motor (motor managers) and issuing maintenance and
performance report.
C1.5.21
C1.5.22 3- Load break switches and fuses maintenance with full understanding of selection basis
4- Infra red check for switch gear and connection points detecting any over heat and
conducting corrective action by replacing the element or tightening the connection with the
pre designed torque.
C1.5.23
Using an existing single line diagram, explain the operating principles of the main substation
C1.5.24 components
Demonstrate involvement in the maintenance of LV and MV switchgear and explain the
C1.5.25 requirements
C1.5.26 Identify the differences between contactor, breaker and isolating switches.
C1.5.27 Draw a single line diagram of your distribution system
Write down what safety measures should be taken before and after a high voltage test has
C1.5.28 been made on a bus bar and explain the potential hazards encountered
C1.5.29 Explain the requirements of a design data sheet for switchgear equipment
C1.5.30 Define the requirements for designing the substation layout and identify the data required
C1.5.31 Explain the different types of protection used for switchgear
C1.5.32 Explain the difference between normal and essential switchboards
C1.5.33 Identify the strengths and weaknesses of your distribution system
C1.5.34 Explain the factors that determine the short circuit rating
Explain what is meant by thermal short circuit rating, breaking capacity and making capacity
C1.5.35
C1.5.36 Explain the impact on the switchgear if we add a larger motor or generator to the circuit
C1.5.37 Identify the advantages and disadvantages between vacuum and SF6 breakers
C1.5.38 Describe the effect of switching of resistive /capacitive /inductive loads
C1.5.39 Explain arc extinction process in different types of circuit breakers
C1.5.40 Explain the requirements for switching LV and MV switchgear
Carry out hands on testing of protection relays connected to incomer of MV switch board and
C1.5.41 prepare a report on the findings
C1.5.42 Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for the new installed
C1.5.43 Switchgears and MCCs.
Convert control circuit diagram of switch board Incomer into logic diagram and explain
C1.5.44 requirements for a breaker closing and tripping.
C1.5.45 Demonstrate problem solving for defined faults
 C1.5.46 Demonstrate the maintenance and testing of switchgear
C1.5.47 Demonstrate thermal analysis of bus bars and explain the results
C1.5.48 Demonstrate relay testing for high and low voltage systems and explain the results
Perform the sizing calculations for switchgear equipment and explain the required data input
C1.5.49 and results
C1.5.50 Prepare a single line diagram for the power system (all voltages) in your area
C1.5.51 Explain the procedure for troubleshooting of a typical fault in a substation breaker
Analyze the layout criteria and explain the sub-station layout design and segregation
C1.5.52 requirements
C1.5.53 Explain the procedure and precautions and assessments required for switching
C1.6 Transformers
Oil Filled (sealed and conventional), Air and Cast Resin Types.
X C1.6.1 List in writing the different types of transformers and where they are used
X C1.6.2 List the components of a transformer
C1.6.3 Identify the different types of insulation material used for the winding and core lamination.
X
X C1.6.4 Identify the purpose of a transformer tap changer
X C1.6.5 State the tests required for new transformers and identify the requirements for each test
C1.6.6 List the routine checks for existing power transformers and state the requirements of these
X checks
C1.6.7 As per Maintenance Policy; plan, prepare & issue work procedure to perform the down listed
maintenance job power & distribution transformers in your plant with full understanding of
X the types, functions, characteristics and applications of each type including following
activities

X C1.6.8 Power and Distribution Transformer;

X C1.6.9 a. Transformer isolation and de isolation
X C1.6.10 b. Turns ratio verification
X C1.6.11 c. Oil level check, addition or replacement in the conservator type
C1.6.12 d. Oil sampling and oil insulation test. Explain Dissolved gas analysis. Study past test reports
X and report your observations
X C1.6.13 e. Winding insulation check (megger, HIPOT, DGA)
C1.6.14 f. On- Tank gauges & protective relays & instrumentation check & trouble shooting and any
X abnormal condition
C1.6.15 g. Check of cooling radiators for any leaks & cooling fans in ONAF and OFAF types and oil
X pumps.
X C1.6.16 h. Trouble shooting and diagnosis of ON/Off line tap chargers
X C1.6.17 i. Check of connection of high and low tension side terminations & isolator condition
X C1.6.18 j. Prepare a plan for online changeover of breather in the transformers
X C1.6.19 k. Carry our online changeover of silica gel breather in the transformers.
X C1.6.20 l. Issuing maintenance report and recommendations
X C1.6.21 Instrumentation Transformers:
X C1.6.22 a. Check turn ratio
X C1.6.23 b. Checking and adequacy to the application
X C1.6.24 c. Check current transformer saturation and performing function test
X C1.6.25 d. Issue maintenance report and performance report
X C1.6.26 Participate in the inspection of transformers in different applications
X C1.6.27 Explain the frequency of inspection for an oil filled power transformer
C1.6.28 Participate in routine and major maintenance for different types of transformers and describe
X the requirements
 C1.6.29 Draw the circuit diagram for the main protection of a power transmission transformer and
X explain how this protection system works
C1.6.30 Prepare a procedure for carrying out maintenance of your power transformers. Explain the
X requirements of this procedure
X C1.6.31 Explain the requirements of a design data sheet for a power transformer
C1.6.32 List in the conditions required for the parallel operation of two transformers and explain what
X happens if these conditions are not met
X C1.6.33 Explain the different types of cooling for transformers (AN, ONAN, ONAF, and OFAF)
C1.6.34 Explain the effect of abnormal load conditions on the transformer performance e.g. over
X load, over voltage and under frequency
X C1.6.35 Explain the effect of harmonics on transformers and how this can be eliminated
X C1.6.36 Explain the transformer vector groups
X C1.6.37 State the types and applications of transformers tap changers
X C1.6.38 Explain the difference between on load and off load tap changing
C1.6.39 Explain what is the inrush current for a power transformer and why is it important for a
X protection coordination study
X C1.6.40 Explain the different methods of earthing and the different applications
C1.6.41 Conduct a factory acceptance and site test for a power transformer. Explain the acceptance
criteria for these tests.
C1.6.42 Demonstrate the following testing of;
C1.6.43 1. Protective relays for a power transformer
C1.6.44 2. Transformer winding and dielectric tests
C1.6.45 3. Transformer oil
C1.6.46 4. Inter-tripping connection
C1.6.47 5. Explain the results of each test
C1.6.48 Perform the sizing calculations for a power transformer and explain the required data input
and results.
C1.6.49 Prepare a data sheet for this equipment and explain the requirements
C1.6.50 Prepare a procedure for removing or installing a power transformer, including the method
statement. Explain the requirements of this procedure.
C1.6.51 Define the condition monitoring required for high capacity power transformers
C1.6.52 Explain the requirements for operation and on load maintenance of transformers tap
changers
C1.6.53 Explain the causes of common failures of transformers
C1.7 Overhead Transmission
Lines
X C1.7.1 Line Voltage; Main Components; Structures; Earth Wires
X C1.7.2 State the main purpose of building overhead transmission lines
X C1.7.3 List the main components of an overhead line system
X C1.7.4 Identify the factors that determine the line voltage
X C1.7.5 Identify the purpose of having warning lights and warning spheres on overhead lines
X C1.7.6 List the conditions when wooden poles and steel towers are used
X C1.7.7 List the advantage of having earth wire(s) on top of overhead lines
State why insulators are used with overhead lines and state why the number of insulators in
X one string increases with higher voltage levels?
C1.7.8
X C1.7.9 List the inspection techniques for overhead lines
X C1.7.10 List the main components of surge arresters
X C1.7.11 Explain the requirements of a design data sheet for an overhead transmission line.
X C1.7.12 Explain the advantages & disadvantages of having overhead lines
 Explain why it is recommended to keep a minimum distance from residential areas or buried
X pipelines when an overhead line crosses these areas. Explain what would be the consequence
if we fail to meet this clearance
C1.7.13
List the different types of insulators in terms of design and material and explain the
X differences. Explain which type of insulator is more suitable to the weather in the Gulf
Countries e.g. Glass, Porcelain or silicon rubber and why.
C1.7.14
X C1.7.15 Explain how we prevent trips of overhead lines with glass or porcelain insulators.
X C1.7.16 Describe the methods of maintenance for insulators
X C1.7.17 Write down and explain the role of a surge arrestor
Explain how it protects electrical equipment from external lightning or internal system
X discrepancy
C1.7.18
Explain what affects the functioning of the overhead transmission line. Also, the basis for
X determining the voltage level of an overhead line.
C1.7.19
Perform the sizing calculations for an overhead transmission and explain the required data
X input and results.
C1.7.20
X C1.7.21 Prepare a data sheet for this equipment and explain the requirements.
Review the design of a new overhead transmission line. Define the requirements of the
X design specification
C1.7.22
Define the requirements in the design specification of an effective surge arrester for different
X voltage levels, 33KV and 132KV
C1.7.23
C1.8 Power Cables
Cable Types; Cable Sizing; Cable Accessories; Jointing; Cable Installation; Cable Fault Location
C1.8.1 Techniques
C1.8.2 Power Cables Installation and check:
a. For a new installation, visually inspect the cable for any mechanical damage & check the
C1.8.3 adequacy of the cable accessories to area classifications, plan & preparing for laying
C1.8.4 b. And carry out insulation measurements & insulation resistance and perform hi pot test.
C1.8.5 c. Trouble shooting any cable problem, fault location and cable splicing.
d. Inspection of cable ducts and multi cable transits, and considering cable spacing and de-
C1.8.6 rating if needed.
C1.8.7 e. Issue maintenance & performance report.
C1.8.8 f. Perform pre-commissioning and commissioning tests
C1.8.9 Give some examples of the use of different types of cables.
C1.8.10 List the types of cable accessories
State the variables we need to know before sizing a cable and identify where to find this
C1.8.11 information.
List the equipment required to locate a fault in an underground cable and explain how this
C1.8.12 equipment is used
C1.8.13 State why a safety assessment is required before and after a high voltage test.
List and identify the different types of cable joints. State the difference between a joint and a
C1.8.14 termination
C1.8.15 State the data required to size a single-phase motor supply cable.
List and discuss the types of tests performed on industrial cables on site. In the discussion
C1.8.16 identify why completion forms are used
Knowledge of the available types of cable and the type suitable mechanically, electrically,
C1.8.17 safely for each installation location also cable current carrying capacity.
Knowing how to bury underground cable, the required depth for each cable type and rating,
C1.8.18 cable spacing and its mechanical protection.
C1.8.19 Knowing the cable tray mechanical
C1.8.20 Identify the cable accessories used for cable installation, jointing and termination.
 Demonstrate one of the methods used to locate a fault in an underground cable. Explain the
C1.8.21 precautions needed before cutting out a faulty section of cable.
C1.8.22 Explain the requirements of a design data sheet for a power cable
C1.8.23 State the types of cables used for power transmission.
Explain what is meant by electrical stress and how electrical stress is controlled. Also explain
C1.8.24 how to control circulating current in single corecable
Describe the different methods of cable installation. Explain the different type of cable
C1.8.25 earthing.
C1.8.26 Explain the procedure and Standards used when sizing a high voltage cable.
Explain the safety measures that should be taken before and after a high voltage test has
C1.8.27 been made on a feeder cable.
For a newly installed cable explain the recommended HIPOT test voltage. Explain how is it
C1.8.28 applied and for how long.
C1.8.29 Explain the types of cable joints used for MV and HV underground cables
Explain the procedure and Standards used for cable sizing for a lighting supply in a hazardous
C1.8.30 area
Withstand weight and number of cable and the suitable cable spacing and the rerating if
C1.8.31 required
Perform the sizing calculations for a power cable and explain the required data input and
C1.8.32 results
C1.8.33 Prepare a data sheet for this equipment and explain the requirements
Prepare a specification for an underground power cable and accessories and explain the
C1.8.34 requirements included in this specification.
Explain your role in the risk assessment for testing a high voltage cable. Define the hazards
C1.8.35 and explain the measures that should be taken to eliminate or control these hazards.
Perform a voltage drop calculation in a real example. Show the calculation sheet for examples
C1.8.36 of LV, MV and HV cables. Analyze and explain the results.
C1.8.37 Explain the factors that influence the selection of cable size.
Explain what types of cables are used in power transmission, distribution and petrochemical
C1.8.38 industry?
C1.8.39 Why is aluminum armour used in single core power cables
C1.8.40 Explain the requirements of the test procedure following the joining operation
C1.9 Switch Gears
As per PCH Maintenance Policy, Plan and perform the PM for Circuit Breakers (Air, Air blast,
X MOCB, and Vacuum) and Contactor in the Sub Station in your site;
C1.9.1
X C1.9.2 1-Low voltage circuit Breaker and its control circuit
X C1.9.3 2-Medium Voltage Circuit Breaker and its control circuit.
X C1.9.4 3-Low voltage Contactor/Starter and their control circuit.
X C1.9.5 4.Medium Voltage Contactor/Starter and their control circuit
Assist in the planning and performing the PM for switch board protective relays, navigation,
X checking the existing settings Vs the design and performing function test of the protective
relay post maintenance.
C1.9.6
Participate in the planning and preparing work procedure and performing the below listed
X jobs for the following:
Low , Medium and High Voltage MCC's Distribution Boards and Switchgear motors:
C1.9.7
1-Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV Switchgear &
X MCC and Low Voltage Switch board,
C1.9.8
2-Maitenance, navigation, setting review, amendment, problem diagnose and trouble
X shooting of motor digital controllers an issuing maintenance and performance reports.
C1.9.9
X C1.9.10 Plan and prepare work procedure and perform the following:
 1-Low Voltage Isolation, earthing , interlocks, de isolation and de-earthing sequence for MV
X Switchgear and MCC & LV switch board
C1.9.11
2-Low Voltage Load break switches and fuses maintenance with full understanding of
X selection basis.
C1.9.12
3-Low Voltage Infra red check for the Switchgear and connection points detecting any over
X heat and conducting corrective action by replacing the elements or tightening the connection
with predesigned torque
C1.9.13
C2 Plant Electrical
Equipment
C2.1 AC & DC Motors
380V, 415V, 3.3KV 6.6KV & 11KV: 24V DC & 110V DC Single Phase; Three Phase; DC Motors;
C2.1.1 Power & Control Circuits
C2.1.2 Checking the motor loading condition & adequacy of motor to driven loads
As per PCH Maintenance Policy; plan and preparing for motor maintenance activities
C2.1.3 including the following:
a. Planning and supervise motor isolation and earthing (medium voltage motors) and the
C2.1.4 reinstatement procedure.
C2.1.5 b. Bearing maintenance , greasing (ball bearing ( top up oil (sleeve bearing).
C2.1.6 c. Bearing replacement based on the running hours or condition monitoring report.
C2.1.7 d. Coil group connection review & tightening
e. Checking the JB, cable glands and termination are in good case and the IP and area
C2.1.8 classification consideration are not violated.
C2.1.9 f. Visual checking of any mechanical damage or corrosion
C2.1.10 List the typical motor components and component function.
List the main components of an electrical starter and accessories and state the function of
C2.1.11 these components.
C2.1.12 List the types of motors typically used in the petrochemical industry
C2.1.13 List the yearly operating checks required. State why these checks are necessary.
C2.1.14 List in writing the data required to specify a new motor.
C2.1.15 Show where the data can be found
List the weekly and monthly checks that are required for this equipment. Discuss the
C2.1.16 requirements of these checks.
C2.1.17 State the types of modifications to AC and DC motors that can be done on site.
C2.1.18 Checking motor starter and circuit breaker confirming matching
Check the Partial Discharge levels for 11KV & discuss the findings /data with the Line
C2.1.19 Supervisor / Vendor.
C2.1.20 For the DC motors, brushes replacement brushes replacement based on the running hours.
C2.1.21 Issue maintenance and performance report in the Maintenance Management System
For the new installation & overhauled motor; perform pre-commissioning, commissioning &
C2.1.22 start up tests as per the OEM; report test results & operating parameters
Carry out on line /OFF line tests on the AC motor using all tests pro equipment and prepare a
C2.1.23 report.
Full knowledge of motor starting methods and application and the criteria for the
C2.1.24 implementation of each method.
Conduct RCA and troubleshooting and issue recommendation report/ Remedial Action Plan
C2.1.25
Plan & witness overhauling of motor in the W/S report all performed activities and findings as
C2.1.26 well as cost report FOR 3Ph 415V and 3.3KV Motors.
Use a schematic diagram to explain in detail the control and power circuits and explain in
C2.1.27 detail the function and operation of each major component.
 Using a practical example describe a change to the schematic diagram for a modification to
C2.1.28 suit the process requirement e.g. timer, limit switch.
Produce a modification to the starter control circuit e.g. timer, switch. Explain the
C2.1.29 modification and requirements.
C2.1.30 Explain the requirements of a design data sheet for a motor starter
C2.1.31 Explain the basic theory that applies to the design of this equipment
C2.1.32 Explain the selection criteria for different applications.
C2.1.33 Explain the different cooling systems used for motors
C2.1.34 Explain the different mounting methods
Explain the basic operating data required to monitor the performance of your industrial
C2.1.35 motors. State how this information is obtained
Explain the criticality of this equipment, how the maintenance frequencies are set and the
C2.1.36 essential requirements to prepare the equipment for maintenance.
Following a motor rewind describe an inspection scope of work and procedure for this
C2.1.37 equipment.
C2.1.38 Explain the FAT or site performance test of a large motor.
Perform the sizing calculations for the motor starter and explain the required data input and
C2.1.39 results.
C2.1.40 Prepare a data sheet for motors and motor starters and explain the requirements.
C2.1.41 Contribute to a risk assessment for major maintenance of a large motor.
Perform an analysis of problems and faults with this equipment used on your site. Prepare a
short summary report detailing the results of this analysis with recommendations of ways to
eliminate the losses. Explain your conclusions and discuss recommendations for performance
improvement of this equipment. Also define the operating conditions that caused the main
problems encountered
C2.1.42
C2.1.43 Write a report detailing test parameters and explain the results and recommendations.
Prepare a specification and design data sheet for the purchase of this equipment. Explain the
C2.1.44 type and material selection requirements included in this specification.
Prepare a factory acceptance procedure for a large new motor including the necessary safety
reviews, data requirements, drawings, performance curves and procedures. Explain the
requirements and expected results.
C2.1.45
Explain the major maintenance requirements, planning sequence and resources required
C2.1.46 (manpower and materials).
Explain the detailed work plan and resource plan for major maintenance of your large motors.
C2.1.47
C2.1a Electrical Submersible
Pumps*(ESP)
Diagnosis and troubleshooting ESP motor problems and explain the relation between motor
load current and pump’s flow and if this can help in motor troubleshooting.
C2.1a.1
For new Installations and overhauled motors, perform pre-commissioning and commissioning
C2.1a.2 & start up tests as per OEM.
C2.1a.3 Issue maintenance & performance report for the overhauled ESP after commissioning.
C2.1a.4 Where appropriate participate in a string pull and run.
C2.1a.5 State the basic purpose of both down hole&surface components of ESP installations.
C2.1a.6 Discuss the principle of pressure and flow interrelationship.
C2.1a.7 Explain the requirements of a design data sheet for an electrical submersible pump.
Explain the design characteristics of all string components (surface transformer, cable, control
C2.1a.8 panel, pump, protector & motors).
C2.1a.9 Explain voltage drop calculations and surface control panel settings.
 Explain the start-up of ESP and surface pump. Understand the interaction between them and
C2.1a.10 flow control configuration.
Supervise the pull and run of an ESP In water supply including the availability of tools and
C2.1a.11 consumables
C2.1a.12 Perform material and inventory control
C2.1a.13 Supervise a rig mobilization and operational control
Perform the sizing calculations for an electrical submersible pump and explain the required
C2.1a.14 data input and results.
C2.1a.15 Prepare a data sheet for this equipment and explain the requirements
C2.1a.16 Perform an on-site failure analysis & follow-up with both operations & vendors.
C2.1a.17 Size-up equipment for oil & water application
Explain what is meant by multiphase pumping and well characteristics and its impact on
C2.1a.18 string performance.
C2.2 Variable Speed Drives
C2.1.1 State the reason we need variable speed drives
C2.1.2 List the advantages of motor starting methods such as soft start, variable frequency.
C2.1.3 List and discuss the different cooling systems for VFD's
C2.1.4 Planning and executing maintenance, troubleshooting & repair VSD including:
C2.1.5 a. Bridge circuit maintenance and diodes replacement or total replacement
C2.1.6 b. Inverter maintenance and replacement
C2.1.7 c. Cooler fan motors maintenance and replacement.
C2.1.8 d. Harmonic filters maintenance and replacement
e. Maintenance and replacement of VSD power electronics components(Thyristors Diacs,
C2.1.9 Triacs, diodes)
C2.1.10 f. Explain the trouble shooting steps when VFD fails to start
C2.1.11 g. Issue maintenance & performance report
C2.1.12 Prepare interface diagram between VFD and DCS.
Draw a diagram and explain the basic power electronic components used in a variable speed
C2.1.13 drive controller.
Prepare a test procedure for a variable speed drive. Explain the requirements of this test
C2.1.14 procedure including the precautions and equipment to be used
C2.1.15 Explain the requirements of a design data sheet for a variable speed drive.
Explain the design requirements for a VFD cooling system used in PCH. Explain how these
C2.1.16 requirements are met.
C2.1.17 List Alarm and trips provided on VFD & explain significance of each.
Perform the sizing calculations for a variable speed drive and explain the required data input
C2.1.18 and results
C2.1.19 Prepare a data sheet for this equipment and explain the requirements.
Prepare selection criteria for different types of variable speed motors. Explain the
C2.1.20 requirements of this criteria
Prepare a design of a cooling system for a VFD. Explain the design requirements and design
C2.1.21 components.
Demonstrate testing of different types of variable speed drives. Explain the test procedures.
C2.1.22
C2.3 Motorized Valves
(MOV’s)
C2.3.1 Types and Principles of Operation; Selection; Protection
Planning and executing maintenance, troubleshooting & repair MOV including:
a. Motor maintenance and troubleshooting.
b. Power and control circuit maintenance and trouble shooting.
C2.3.2
 C2.3.3 List the types of actuators used in industry
State why we need to protect the MOV motor. Also why we need to stroke an MOV
C2.3.4 periodically.
List the routine checks that need to be carried out on MOV's. State what to look for during
C2.3.5 the checks
C2.3.6 Issue maintenance & performance report
C2.3.7 Identify different type of MOV’s installed in your plant.
C2.3.8 Explain the PAKSCAN system.
For new installations and overhauled MOV, perform pre-commissioning and commissioning
C2.3.9 start up tests as per OEM.
Obtain the operational drawings of an MOV. Using these drawings, sketches or photos
C2.3.10 explain the principle of operation of the MOV.
C2.3.11 Explain what is needed to specify an MOV.
C2.3.12 Explain what kinds of tests must be carried out when the MOV is received on site.
C2.3.13 How is the valve and actuator protected against overloads and overheating
What will happen if the actuator was operating in one direction and an immediate command
C2.3.14 for reverse is given
How can we protect against any possible damage; what precautions have to be taken if an
C2.3.15 MOV has to be installed in a hazardous area.
C2.3.16 How the MOV is protected against overloading and over torque.
C2.3.17 Explain the testing and troubleshooting procedure for MOV's and explain this procedure
Prepare a plan to replace old actuators with “IQ” type and prepare a report after carrying out
C2.3.18 the replacement.
C2.3.19 Carry out different settings on “I Q” type actuator & verify the operation in the shop
C2.3.20 Demonstrate the different modes of operation of the MOV. Explain the procedure
Demonstrate testing of the MOV protection circuits and the checks to be performed before
C2.3.21 MOV energisation. Explain the procedure and the precautions being taken.
Prepare a data sheet for the sizing of an MOV in a real example. Explain the data and
C2.3.22 requirements included in the data sheet
C2.4 Lighting and small
power
Area Lighting; Emergency Lighting; Domestic Lighting; Special Lighting; Space Heating &
C2.4.1 Heaters; Air Conditioning; Moulded Circuit Breakers; Miniature Circuit Breakers
C2.4.2 Show where standards for Electrical Installations can be found.
Describe equipment such as DB, socket outlets, outdoor and indoor lighting, conduits,
C2.4.3 trunking, bus bar trunking, cable accessories.
Planning and executing maintenance, troubleshooting & installation of light fittings, lighting
dimming and control system.& switch board including the following:
a. Lamps & control gear parts replacement.
b. Connections and termination maintenance.
c. Protective miniature, earth leakage, molded case circuit breaker replacement
d. Emergency light, control gear & back up power.
e. Cables, conduits, raceways maintenance and replacement.
C2.4.4
C2.4.5 Designing lighting system for in/out door considering CEE, CIE & IES requirements
Identify locations, number of fixtures to achieve this and the color rendering of lamp type to
match application, power consumption and the area classification considering its EX and IP
requirements furthermore the emergency lighting lay out distribution
C2.4.6
Designing power lay out for small facilities considering its EX and the IP and the emergency
C2.4.7 power distribution
C2.4.8 Issuing maintenance report and performance report
 C2.4.9 Performing pre-commissioning and commissioning and start up tests for new installations.
List the types of lighting fixtures used in area lighting. Discuss why different types are used.
State the requirements for
1. Protection measures for safety
2. Selection and erection of equipment
3. Standard method of testing
List the codes of practice used.
C2.4.10
C2.4.11 Produce specification and Bill of Material
C2.4.12 Explain the requirements of a design data sheet for a lighting or small power application.
Describe a system design for small Industrial & Commercial Building incorporating: Lighting,
110V, 240, 415V Socket Outlet, Air Conditioning, Fire Alarms, Indoor and Outdoor Lighting,
Overhead Crane, Workshop Machinery, Industrial Heating and Sub Main Distribution. Explain
the requirements of the Standards.
C2.4.13
C2.4.14 Explain different type of lighting for Offices, Workshop and Outdoor
C2.4.15 Explain methods of support for cables &conductors
C2.4.16 Explain the method of calculating the size trunking and conduits.
C2.4.17 Explain methods of support and fixing for trunking and conduits
Describe the tests that need to be carried out for new lighting circuits. Explain the purpose of
C2.4.18 these tests.
Describe the completion forms required for a new lighting or small power installation. Explain
C2.4.19 the requirements of each form
C2.4.20 Demonstrate the testing of new lighting circuits. Explain the tests and expected results.
Perform the sizing calculations for a lighting or small power application and explain the
C2.4.21 required data input and results.
Explain statutory requirement for electrical installation in Workshops, Bath Rooms, Offices
C2.4.22 and Drawing Rooms
C2.4.23 Provide calculation sheets produced for the size of trucking and conduits
Explain the relevant standards and codes of practice that apply to the design of lighting, size
C2.4.24 of equipment and cables
Explain the method of installation used for installation of cables, cable capacity of conduit
C2.4.25 and trunking.
C2.5 Electrical Workshop
Equipment &
Procedures

C2.5.1 Workshop Machines and Overhead Crane

Planning and executing maintenance, of the overhead crane electrical system including the
following :
C2.5.2 a. Hoist motor maintenance and replacement.
b. Horizontal movement motor and replacement

C2.5.3 Show the location of safety devices within the workshop

State what machinery you would expect to find in an electrical workshop and the tasks that
C2.5.4 are performed in this workshop. State the safety requirements for this equipment.
C2.5.5 Bridge motor maintenance and replacement
C2.5.6 Festooned cables replacement
C2.5.7 Limit switches maintenance and replacement.
C2.5.8 Control circuit and switch board maintenance and replacement
C2.5.9 Crane remote control unit maintenance & replacement
C2.5.10 List the safety equipment available in your Electrical workshop.
 Demonstrate the use of testing / measurement equipment that is required to carry out
routine maintenance and major overhauls of the main workshop equipment. Explain the
procedure being used.
C2.5.11
Draw a simple line diagram of the overhead crane circuits. Using this line diagram explain the
C2.5.12 operation and protection of the overhead crane.
C2.5.13 List the HSE hazards in the Electrical workshop
Explain what measures are taken to ensure a safe working place; the kind of lighting should
C2.5.14 be provided and calculate the intensity to avoid hazards
C2.5.15 Demonstrate use of at least five test equipment’s for different applications.
Demonstrate your involvement on the following activities:
a. Hand tools (electrical and other) selection and procurement.
b. Operating insulation resistance tester and performing its maintenance and its analyzing its
result data.
c. Operating HIPOT tester and performing its maintenance and analyzing its result data.
C2.5.16 d. Operating partial discharge test kit and performing its maintenance and trouble shooting
and full capacity of using its software and its result analysis.
e. Operation relay tester and verifying each protective relay curve and perform tester
maintenance and troubleshooting.

Demonstrate under supervision maintenance and problem solving procedures of the

C2.5.17 overhead crane.
For both of the above tasks explain the procedures used, the HSE assessments made and the
C2.5.18 results of the work.
Explain the hazards identified for each machine. State the safety precautions required to
C2.5.19 operate the machine.
C2.6 Supervision of
Construction
C2.6.1 Assist in the preparation for the Pre-Commissioning activities.
Participate in the SAT for the following:
• Switchgears
• Motors
• Cables
• Transformers
• Earthing
• UPS.
C2.6.2
C2.6.3 Perform the testing of a relay.
C2.6.4 Participate in the testing of relay supplied for CT's taking the necessary precautions
C3 Low Volatge Electrical
Protection Systems
C3.1 Electrical Protection low
volatge
C3.1.1 Current transformers; Principles of different types of protection; Co-ordination; Testing
Designing , coordination, discrimination, testing , commissioning and start-up of various
electrical devices, network and arrangements (generator, motor, feeder, OHTL bus bar,
transformers and protective relays)
C3.1.2
Use line diagrams to show the position of current and voltage transformers for protection
C3.1.3 systems
C3.1.4 Sketch a typical application for a current transformer.
C3.1.5 State why current and voltage transformers used
C3.1.6 State why we need electrical protection
C3.1.7 State why fuses are used
 State the meaning of electrical protection coordination, how this is applied and why we need
C3.1.8 to test protection systems
List the common faults experienced with protection schemes. Discuss each fault type and
C3.1.9 how they are overcome.
Planning , preparing and execiting circuit breakers & protective relay PM (conventional and
numerical relays)schedule and procedure including the following widely used components:
-- Protective VTs, CTs (burden and saturation) overload
-- Over current (non directional /directional
C3.1.10
C3.1.11 Obtain electrical drawings that show protection schemes
Write a description of a simple (existing) electrical coordination scheme. Explain the
C3.1.12 requirements.
Explain the principles of the following electrical protection, over current, overload, directional
over current, reverse power, over voltage, under and over excitation, E/F & REF, Arc
Suppression Coil (ASC) and differential protection; Explain what is meant by restraining and
stabilizing of differential protection
C3.1.13
C3.1.14 Explain the requirements for testing a relay supplied by a CT.
C3.1.15 Explain what precautions are needed to be taken before testing a relay supplied from CT's.
Explain the following: 1. What is the effect of burden on current transformation ratio? 2.
What is meant by knee point and class of a current transformer? 3. What is the effect of
harmonics on current transformers? 4. How to match current transformers in a differential
protection scheme.
C3.1.16
Demonstrate under direct supervision the testing of CT's and VT's. Also over current and
C3.1.17 differential relay testing. Analyse and discuss the test results.
Demonstrate and explain the effect of reverse polarity of a CT on REF and differential
C3.1.18 protection.
C3.1.19 Prepare a design for a protection scheme and explain the required data input and results
C3.1.20 Draw a characteristic curve of a current transformer
C3.1.21 Draw the I/t fuse characteristics
Prepare a coordination scheme for a protection system in your area. Explain the
C3.1.22 requirements of this scheme.
C3.1.23 Provide a calculation for protection discrimination
C3.1.24 Explain how over current / EF protection can be coordinated
C3.1.25 Explain what current limiting means
Explain the advantages and disadvantages of typical protection schemes for the following,
1. Generator
2. Feeder
3. Power Transformer
4. Motor
5. Overhead Line
6. Bus Bar
C3.1.26
C3.2 Power System Analysis
Power System Modelling; Load Flow, Short Circuit, Reactive Power Flow, Load Acceptance
&rejection, Voltage Profile, Voltage Recovery, Motor Starting, Dynamic Stability; Load
Shedding and harmonic studies
C3.2.1
C3.2.2 State what is meant by power system modelling and when it is used
C3.2.3 State different names of reputable software’s for performing Power system studies.
C3.2.4 State what is meant by the short circuit
C3.2.5 State what is meant by load flow.
C3.2.6 State what is meant by transient stability studies
C3.2.7 State what is meant by motor starting studies
 C3.2.8 State what is meant by power factor correction studies.
C3.2.9 Demonstrate participation in power system analysis
Explain the purpose and application of short circuit, load flow, reactive power flow, load
acceptance and rejection, voltage profile and voltage recovery and dynamic stability studies
C3.2.10
C3.2.11 Explain the main short circuit contributors and the percentage contribution
C3.2.12 Explain solutions for limiting short circuit currents
C3.2.13 Explain the methods for improving system stability
C3.2.14 Explain why a load shedding system is required and how it is applied
C3.2.15 Obtain existing Power system study. Explain this data and how it is used.
From the existing Power system study. Explain the following:
Short circuit limits of the switchgears under study. Switchgear voltage levels & relevant
transformer tapings
C3.2.16
C3.2.17 Calculate the short circuit contribution of a large motor. Explain the calculation.
Explain the different methods for motor starting and their effect on motor starting currents &
C3.2.18 torques
Calculate the short circuit rating at the secondary of a Transformer. Explain the calculation.
C3.2.19
For a given system, Calculate the short circuit currents, motor starting & power factor
C3.2.20 corrections (manually). Explain the calculation
For a given system and using Company available Power system software, perform the load
flow, short circuit faults, motor starting, power factor corrections and transient stability
studies. Explain the input data and output results.
C3.2.21
C3.3 Earthing Systems &
Lightning Protection
C3.3.1 Soil resistivity; Installations; earthing rods & grid; Safety of the System & Personnel
C3.3.2 State the main components of an earthing system.
List the main components of an earthing system and elaborate different types of earth rods
C3.3.3 used on site
C3.3.4 State what is meant by earthing; what is meant by bonding
State what type of material is used in the vicinity of cathodic protected underground pipes, in
C3.3.5 high resistance sandy soil and corrosive soil
C3.3.6 State how the earthing conductor is normally identified.
C3.3.7 State the definition of earth leakage. Discuss this term and its significance
C3.3.8 State why earth protection varies for different applications
Draw a block diagram showing the main components of a typical earthing system used on site.
C3.3.9
C3.3.10 Draw a typical earth leakage circuit. Explain how this circuit works
C3.3.11 Explain the requirements of an earthing system design
Explain each component and comment on the types of earthing systems and applications;
Explain how current flows between two rods driven into the ground and under potential
difference and how this is used to find the earth resistance; Detail how earthing rods in
different locations are connected; The effect of earthing rod length and cross sectional area
on earth resistance; How soil resistivity can affect earth resistance; Detail the minimum value
of earthing for sub stations, buildings, static and lightning
C3.3.12
State a type of earth leakage protection device and comment on the affect of poor earthing
C3.3.13 on the power system and personnel safety.
C3.3.14 Explain the requirements for earthing of instrumentation.
C3.3.15 Explain the requirements for earth protection in relation to static discharges and lightning
 Demonstrate earth loop resistance measurement. Explain the effect of poor earthing on the
C3.3.16 system.
C3.3.17 Prepare a design for an earthing system and explain the required data input and results.
Provide comments on a proposed earthing design. Explain any concerns related to this design
C3.3.18
Develop a new earthing design. Make a presentation of the design, show calculations and
C3.3.19 comment on requirements.
Prepare a procedure to test the earthing rod resistance. Explain the requirements and
C3.3.20 expected results
C3.3.21 Explain the principles of earthing for generators, overhead lines, towers and transformers.
C3.4 Insulation for low
voltage
C3.4 Insulation
Insulating materials properties, classes, mechanism of insulation break down, testing and
C3.4.1 insulation testing results
C3.4.2 List the different techniques for condition monitoring.
C3.4.3 State the mechanism of insulation breakdown in gas, liquid and solid insulation
C3.4.4 State what is meant by polarization
Draw and explain the characteristic curve of gas breakdown. Explain the mechanism of
C3.4.5 breakdown of Solid, Liquid and Gas
Explain how to carry out the following tests: partial discharge; Tan Delta; Megger; Polarization
C3.4.6 Index
Explain how voids are formed in insulation. Explain partial discharge within a void in solid
C3.4.7 insulation.
C3.4.8 Explain the different types and classes of insulation materials
C3.4.9 Explain what is meant by a tree effect
Explain the properties of insulating materials, insulation class and the effect of impurities and
C3.4.10 humidity, partial discharge of voids within an insulator
Demonstrate and analyse the results of tan delta, Megger and Polarization index test.
C3.4.11 Interpret the results accurately.
Demonstrate the ability to choose the most appropriate test. Explain why the tests selected
C3.4.12 were chosen

C3.5 Battery and Battery Type of Batteries; Control Circuits; Settings, Alarms & Displays; Float and Boost Charging;
Chargers Battery Disposal
X C3.5.1 List the different types of batteries used in industrial applications
X C3.5.2 List and discuss the components of your main battery charging system.
C3.5.3 Discuss the following;
1. The operation of the battery charging system.
X 2. The hazards associated with batteries.
3. The methods of battery connection.

X C3.5.4
X C3.5.5
X C3.5.6
X C3.5.7
X C3.5.8
X C3.5.9
X C3.5.10
X C3.5.11
X C3.5.12
State the meaning of a battery impedance test. Discuss why this test is done.
State why commissioning tests are done on new systems.
State the meaning of float and boost charge
Explain the design requirements for a battery system
List and explain the requirements for commissioning a new battery system.
Explain the battery room requirements
Explain the values for float and boost charging.
Explain the main requirements for the safe disposal of batteries
Explain how to determine the life expectancy of batteries
 C3.5.13 Explain the different types of batteries and electrolytes commonly used and their applications
X and the safety requirements
X C3.5.14 Explain the rated capacity of different types of batteries
X C3.5.15 Explain the meaning of single and dual battery charging systems
X C3.5.16 Explain how the type and the size of the batteries are selected for different duties.
X C3.5.17 Explain the monitoring and communication devices selected
X C3.5.18 Explain the float and boost charge parameters
X C3.5.19 Explain the ventilation system required for the battery room.
X C3.5.20 Explain the procedure for boost charging.

C3.6 Power Supplies & UPS Power Supply Units; Control Circuit
system
X C3.6.1 Draw a block diagram showing the components of the UPS System
X C3.6.2 State what is meant by UPS and the typical applications.
X C3.6.3 State the main design features of a UPS System.
X C3.6.4 State why we need to test UPS Systems
X C3.6.5 Draw a schematic diagram of a UPS system on your site.
X C3.6.6 Prepare a list of the different tests that are applied to a UPS System.
X C3.6.7 Explain the design requirements for a UPS system.
X C3.6.8 Describe the operation of the UPS on loss of mains, rectifier, batteries, inverter, bypass
X C3.6.9 Explain the main design requirements for a UPS System.
X C3.6.10 Explain each alarm / trip function.
C3.6.11 Explain the control facilities to be provided for a UPS System and the relationship of these
X controls.
C3.6.12 Identify the critical components that could lead to a complete failure of the system. Explain
X the measures taken to prevent this failure
X C3.6.13 Demonstrate testing of a UPS System. Explain the test requirements and results.
C3.6.14 Perform the sizing calculations for a UPS System and explain the required data input and
X results.
X C3.6.15 Prepare a data sheet for this equipment and explain the requirements.
C3.6.16 Prepare a checklist for ensuring good performance of the UPS System. Explain these checks
X and the precautions necessary.
C3.6.17 Prepare a specification for the design of a UPS System to support a DCS System. Explain the
X requirements of this specification.
X C3.6.18 Prepare a single line diagram of a UPS System.
Solar Power System
C3.7.1 System components, function, Controllers, Batteries; Alarms
Draw a block diagram showing the components of the Solar System. Explain the function of
C3.7.2 the different components
C3.7.3 Explain the function of the Solar Power Units and when & where to use these systems
C3.7.4 Give examples for Solar Power system used in your area.
Witness the preparation and scheduling the solar System maintenance activities including:
-Checking solar Panels
-Checking solar cells out voltages and replace defective ones.
C3.7.5
Obtain the manufacturer’s data sheet, single line diagram, system description & sizing
calculations for a main Solar Power system. Explain the data included and the requirements.
C3.7.6
Prepare a procedure for carrying out maintenance for the a Solar System. Explain this
C3.7.7 procedure
 C3.7.8 Issue maintenance and performance reports.
C3.7.9 Perform the sizing calculations and explain the required data input and results
C3.7.10 Prepare a data sheet for this equipment and explain the requirements.
Prepare a specification for a Solar Power system; using a typical site application for this
C3.7.11 specification. Explain the requirements of this specification.
Prepare a commissioning procedure for a battery system. Explain the procedure and detail
C3.7.12 the precautions required.
C3.8 Cathodic Protection
Transformer Rectifier; Anode; impressed Current; Application - Plant, Pipelines, Tanks;
C3.8.1 Measurement and Analysis
Draw a block diagram and discuss the electrical components used showing the interface with
C3.8.2 a cathodically protected item
C3.8.3 State the basic principles of impressed current cathodic protection
C3.8.4 State the main features of a cathodic protection system.
Participate and explain the frequent checks required to ensure good performance of the
C3.8.5 cathodic protection system.
Participate in test procedure for the rectifier transformer. Explain the requirements of this
C3.8.6 procedure.
C3.8.7 Explain the design requirements for a cathodic protection system.
Participate in the planning and preparation of maintenance program for cathodic protection
C3.8.8 system
Plan, prepare and perform Maintenance program for Cathodic protection system including
Checking anode connection, Current monitoring, Record readings on CP transformer and
prepare a report.
C3.8.9
Perform the sizing calculations for a cathodic protection system and explain the required data
C3.8.10 input and results
Prepare a specification for the design of the electrical equipment used in a CP System for
C3.8.11 underground structure
S1 Health, Safety &
Environment
S1.1 HSE Management
System
X S1.1.1 Write down the main Elements of the HSE Management System.
Discuss the following:
1. The basic purpose of the HSE Management System
X 2. The purpose of a toolbox talk.
3. Why we have safety procedures and how are they prepared.
S1.1.2
X S1.1.3 Write down and discuss the meaning of occupational hygiene (OH)
Write down explaining the requirements of each element in the HSE Management System
S1.1.4 and how it is implemented in this discipline.
S1.1.5 Explain the requirements of the occupational health system.
S1.1.6 Must have completed the basic fire fighting training course and assessed competent
S1.1.7 Write down the requirements of an occupational hygiene audit
S1.1.8 Explain these requirements and comment on why they are included
Show examples of how you have implemented the expectations of the HSE Management
S1.1.9 System.
S1.1.10 Demonstrate good Leadership of toolbox talks for a range of hazardous tasks
S1.1.11 Explain the objective of the toolbox talk and the outcome achieved.
S1.1.12 Show examples of OH procedures developed and explain the requirements
 S1.2 Personal Protection
Equipment (PPE)
X S1.2.1
X S1.2.2
X S1.2.3
X S1.2.4
X S1.2.5
S1.3 Fire Fighting
X S1.3.1
X S1.3.2
X S1.3.3
S1.3.4
X -Fire hydrant
List personal protection equipment (PPE)
Identify areas where PPE are used.
Work assignment to identify the hazard which require the use of (PPE)
Prepare a report explaining the hierarchy of control measures for (PPE)
Demonstrate you can monitor for effective use of (PPE)
Write down and discuss the basic elements that need to be present for a fire to start
Sketch the concept of fire triangle
List the applicable international standards for fire fighting
Explain the different types of fire extinguisher and their application for different types of fires
Explain the following Fire Water System items and their significance:
-Fire water demand
-Fire water storage
-Fire water pumps
-Fire water ring main
-Fire hose
-Fire hose box
-Fire water hose reel and fire monitors.

S1.3.5
Explain the following items and their significance :
-Deluge valve
-Dry piping
-Strainer
-Deluge nozzle
-Foam types and it usage
-Foam concentrate storage
S1.3.6
S1.3.7 Participate in fire drill and provide your observation on areas of improvement
S1.3.8 Write down the different types of fire that can occur.
S1.3.9 Explain the necessary precautions to eliminate the risks of each type of fire.
S1.4 Fire & Gas Detection
System
Prepare a write up listing:
- The Gas Hazards (Toxic, flammable and corrosive)
- The Hazards associated with H2S and state the critical PPM.
S1.4.1 - The types of fires and the respective types of fire extinguishers.
- The types of fires which cannot be extinguished by water and describe why.

Prepare a report summarizing the types of Fire &Gas detection and monitoring systems in the
CPF1 & FSF including:
1. Detector types
S1.4.2 2. Flammable and toxic gas audiovisual alarm types
3. Colours of visual alarms and types of alarm tones.

Work assignment to determine the types of gas detection and monitoring system used in PCH
S1.4.3
 Prepare a report explaining the following basic terms used in fire prevention and protection:
1.Flash point
2.Combustible materials
3.Ignition process
4.LEL and UEL
5.Pool fore
S1.4.4 6.Flash fire
7.Escape routes
8.Safety signs

S1.5 Gas Testing

X S1.5.1 Attend H2S and BA training
S1.5.2 Locate the H2S detection monitors and systems in CPF3.
S1.5.3 Show and explain required safety equipment used in H2S environment
S1.5.4 Participate in H2S detection exercise
Prepare a write up explaining the toxic gas (H2S, SO2) dispersion contours-classification and
S1.5.5 entry controls. requirement for RED and YELLOW zones.
S1.5.6 Participate in H2S drill.
S1.6 Area Classification
X S1.6.1 Draw a sketch of the hazardous areas for the main process plant.
S1.6.2 Discuss any observations about these hazardous areas
Identify where to find the hazardous area drawings and who is responsible for ensuring they
S1.6.3 are accurate
Discuss what procedure and authorisation is necessary before equipment can be maintained
S1.6.4 on site.
Using existing hazardous area drawings write down the requirements for installing equipment
or doing electrical work in the main process area e.g. operational controls and certification.
S1.6.5
Explain the precautions and controls necessary when maintaining or installing equipment in
S1.6.6 hazardous areas and define the typical hazards encountered for different zones.
S1.6.7 Explain the important selection criteria for equipment in different hazardous areas
Prepare a procedure and risk assessment for the installation of equipment in a hazardous area
S1.6.8
S1.6.9 Explain the hazards, methods of control and procedure for this task

S1.7 Isolation/De-Isolation Define positive isolation and state by what means this can be obtained
X
S1.8 Permit to Work System

S1.8.1 Write down where permits are needed to perform work

S1.8.2 Discuss the purpose of the permit to work system
Write down and state who is responsible for controlling work in process areas and
S1.8.3 workshops. Also discuss operating hazards and give some examples.
S1.8.4 Write down and discuss the definition of hot and cold work permit.
S1.8.5 Write down the different types of permit used at the sites.
Describe the types of permits used to control work, the procedure used to complete each
S1.8.6 permit type and controls that need to be put in place
Describe the risk assessment process needed before carrying out work on site. Also define
S1.8.7 who should be involved in this risk assessment
 Draw a flowchart showing the sequence and main steps required when taking out a hot work
S1.8.8 permit for working in a hazardous area.
S1.8.9 Show the certificate obtained from passing the permit to work course
Using a real example successfully prepare a hot work and cold work permit for work in a
S1.8.10 hazardous area
Explain the procedure you are following, the hazards and controls necessary for each permit,
S1.8.11 using copies of recent hot work and cold work permits recently completed
S1.8.12 Explain each permit, hazards identified and controls in place
S1.9 Emergency Response

Write down a list of key personnel involved in controlling an emergency situation of the Plant
S1.9.1 and their responsibilities
Write down and discuss the role of the emergency response team during a major emergency
S1.9.2
Write down the major emergency response procedure for each member of the site
S1.9.3 emergency response team.
S1.9.4 Explain this procedure for each person
S1.9.5 Show your approved training certificate in the management of major emergencies
Demonstrate your participation as a member of the site emergency management team in
S1.9.6 preparing procedures or managing site emergencies during real events, exercises or drills.
S1.9.7 Explain the requirements included in emergency procedures
S1.10 Risk Assessment &
Method of statement

S1.10.1 Write down and discuss the basic purpose of a HAZOP Study.
S1.10.2 Write down a list of the main elements of a safety case
S1.10.3 Write down and discuss why safety cases are produced
S1.10.4 Write down the procedure for performing a HAZOP Study
S1.10.5 Explain where HAZOPS need to be performed and why
S1.10.6 Write down the procedure for producing the essential elements of a safety case
S1.10.7 Explain in detail each step and the work required to complete each step
S1.10.8 Show examples of participation of HAZOP Studies
S1.10.9 Pick out the top 4 hazards identified and explain how these were eliminated or controlled
S1.10.10 Show examples of your participation in the preparation of a recent safety case
S1.10.11 Explain the findings of this safety case and the actions taken as a result of this assessment
S1.11 Occupational Health

S1.11.1 Can differentiate between physical hazards and other hazards

S1.11.2 Can identify the basic hazards associated with noise
S1.11.3 Can recall the different action level in relation to Noise level in terms of dB(A)
S1.11.4 Can connect the basic hazards associated with Vibration
S1.11.5 Can identify the different types of vibration
S1.11.6 Can state the basic hazards associated with Radiation
S2 Engineering Standards

S2.1 International Standards

 S2.1.1 List the most common international standards used in your discipline
S2.1.2 Prepare a report explaining the most common international standards used in your discipline

S2.2 Company Engineering

Guidelines &
Specifications

Write down and discuss the answers to the following:

1. What data sheets are and where are they used?
2. What engineering manuals are and how are they used?
3. What PFD's are and what data is included?
4. What P&ID's are and how are they used?
5. What schematics and block diagrams are and how are they used?
S2.1.1
From the compilation of main documentation used in this discipline select example drawings
used in the main systems or equipment at site e.g. main process PFD or P&ID or Electrical Line
Diagrams (depending on your discipline).
S2.1.2
S2.1.3 Write down and explain the design data included and controls shown on these drawings.
S2.1.4 Show examples of different data sheets produced for major or critical equipment
S2.1.5 Write down and explain the data included and requirements specified
S2.3 Company Specifications

S2.3.1 Write down the difference between an Industry Standards and PetroChina Standards
S2.3.2 Discuss the differences between Standards, Codes and Practices
S2.3.3 Identify where can you find copies of these Standards
S2.3.4 Explain all the Standards and Codes that relate to your discipline.
Write down and explain which standard has preference the Industry standard or PCH's
S2.3.5 standard.
S2.3.6 Discuss how Standards, Codes and Practices are utilized.
S2.3.7 Explain the important requirements of each Standard and Code of Practice
S2.4 Maintenance Materials
Management

S2.4.1 Write down and discuss the factors that need to be considered in material selection
S2.4.2 State the financial limits for a purchase and low value purchase order
Obtain examples of existing material specification sheets for major equipment. Explain why
S2.4.3 these materials have been selected and the standards used.
Obtain three different examples of purchase and low value purchase requests. Explain the
S2.4.4 purchase request procedure and signature authorities for both types
S2.5 Quality Management

S2.5.1 Prepare a write up describing the differences between QA & QC

S2.5.2 List the process cycle for QA & QC
S2.5.3 Make power point presentation on how to conduct an audit
Participate in the documentation of the result of audit analysis in accordance with PCH’s
S2.5.4 standards

S3 Plant Modification
S3.1 Management of Change
Process

Write down what qualifies as a change that must be covered by the Management of Change
S3.1.1 procedure
Write down and discuss why we have a management of change procedure and approval
S3.1.2 process
S3.1.3 Draw a block diagram showing the steps needed to produce a construction 'Work Package'
Write down and discuss why we need design and construction packages before installation of
S3.1.4 equipment at sites
S3.1.5 Write down what is an equipment specifications and when do we need to prepare one
S3.1.6 Draw a flowchart of the Management of Change procedure
Explain in detail the management of change procedure, controls necessary and the approvals
S3.1.7 process
S3.1.8 Write down the process of producing a construction ‘Work Package'
Explain in detail each Section of the 'Work Package' and what is needed to prepare each
S3.1.9 Section
S3.1.10 Explain the approval process and define what is required before approval is given
S3.1.11 Show examples of change proposals produced
S3.1.12 Explain the process, information included and steps taken
S3.1.13 Show examples of design and construction 'Work Packages' produced
S3.1.14 Show examples of equipment specifications produced
S3.1.15 Explain the process, information included and steps taken
S3.2 Company Procedures
(Maintenance Systems)

S3.2.1 Write down and discuss the difference between a Work Order and Minor Work Order
S3.2.2 Write down and discuss the meaning of a task order
S3.2.3 Write down and discuss how maintenance costs are analysed
S3.2.4 Obtain examples of three different Work Orders, Minor Work Orders and Task Orders
S3.2.5 Write down and explain why the requirements defined are necessary
S3.2.6 Obtain the annual maintenance budget
S3.2.7 Write down and explain the process for estimating annual maintenance budgets
Write down and explain how maintenance cost benefit analysis is done and how budgets are
prepared. Detail the cost risks and how they are managed. Also, where opportunities for
savings exist and how they can be realised
S3.2.8
Prepare example Work Orders, Minor Work Orders and Task Orders for three different
S3.2.9 requirements
S3.2.10 Write down and explain what has been included and why
S3.2.11 Prepare the annual maintenance budget
Write down and explain each element with risks and mitigation recommendations; cost
S3.2.12 saving opportunities and recommendations to achieve these opportunities
S3.2.13 Prepare three cost benefit analysis reports for different maintenance activities
S3.2.14 Explain the results of this analysis
S4 CPF & Field Operations

S4.1 Central Processing

Facilities (CPF1)
 S4.1.1 Able to identify Process Area, Utility Area, Storage Area, Flare Area and Control Room
S4.1.2 Able to explain the procedure, safety measures taken when visiting CPF1
S4.1.3 Demonstrate knowledge of the key process units in the CPF1
S4.1.4 Able to explain the daily production report and make a summary of the key data
S4.1.5 Can deliver a power point presentation describing an overview of the CPF1
S4.2 Fields Services Facilities

S4.2.1 Able to describe the facilities at a PAD

S4.2.2 Able to describe facilities at a single well
S4.2.3 Familiar with the Pads P & IDs
S4.2.4 List all facilities at the Pad and identify the tag numbers
Can deliver a power point presentation describing an overview of the field layout and Pads
S4.2.5 facilities
G1 Company Mission &
Values
G1.1 Write down the Company Mission statement and vision
G1.2 Write down your Department objective for this year

G2 Company Partners and Write down the Company partners indicating their shares
Concessions

G3 Commercial Awareness List the main elements of an operating budget OPEX

G3.1 Prepare a flowchart showing the budget cycle

G3.2 Discuss the purpose and requirements of an operating budget.
G3.3 Discuss the process, milestones and approving authorities.
G3.4 Write down the procedure used for estimating the cost of a new item of plant equipment.
G3.5 Discuss the procedure and where the cost data is obtained.
G3.6 Using real examples of work done demonstrate your involvement in the preparation of the
annual budget for your discipline
G3.7 Using the complete budget, write down and explain each element, how the values were set
and any risks or opportunities that may relate to this value.
G3.8 Using real examples of work done demonstrate your involvement in preparing cost estimates
for new or replacement equipment. This should be the fully build up cost hrough to
installation and operation on the Plant.
G3.9 Show real examples of the annual budget you have prepared
G3.10 Explain each element, how the values were defined and any risks or opportunities that may
relate to this budget.
G3.11 Using real examples of work done show your cost estimates for new or replacement
equipment. This should be fully built up cost through installation and operation on the Plant.

G3.12 Write down and explain the estimating process, how the values were obtained and any risks
or opportunities that relate to the values. Explain the accuracy of the estimate and what this
means.
G4 Information Technology
(IT)
G4.1 Describe how you prevent unauthorized access to your unattended PC
G4.2 Show where the IT Policies and Procedures are located
G4.3 List the support services that are available from your IT Department.
 G4.4 List the main media for data storage.
G4.5 Give examples of commonly used PC peripherals
G4.6 Identify which operating system is being used on your PC.
G4.7 Demonstrate you can select a printer
G4.8 Define Network, Intranet and Internet
G4.9 List the differences between an Intranet and the Internet
Describe the main functionalities of:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint
G4.10
Demonstrate how you can open, navigate through, print the following type of documents:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint
G4.11
G4.12 List the main rules for distribution of e-mail messages.
Write down which IT procedures are relevant to you and which elements in these procedures
G4.13 apply to you.
Describe what a scanner is and explain whether or not text files can be created from a
G4.14 scanned document.
G4.15 Describe the main functionalities of MS Internet explorer.
G4.16 Explain how you find (part of) a word on a web page.
G4.17 Describe what a hyperlink is.
G4.18 Explain how you know whether your hard drive is shared with other users
G4.19 Explain how you share data on a network.
Demonstrate how you can write / edit / format / spell check documents; add tables / pictures
G4.20 and use fonts; use help in MS Word
Demonstrate how you can create / edit / format / make calculations with spreadsheets; use
G4.21 help in MS Excel
Demonstrate how you can create / edit / format / organize graphics and presentations; use
G4.22 help in MS PowerPoint
G4.23 Demonstrate how you can track changes in documents; customize MS Word.
Demonstrate how you can analyse data in spreadsheets, prepare graphs from tables, format
G4.24 graphs
G4.25 Demonstrate how you can auto generate a table of contents in MS Word.
G4.26 Demonstrate how you can convert documents to PDF format.
G6 Development &
Training
G6.1 Familiar with PCH training & development policies and procedures.
Follow standard development program to acquire skill and competencies required for next
G6.2 general work level.
G6.3 Prepare own progress reports.
G6.4 Participate in induction of fresh graduates.
G6.5 Implement on the job training programs for fresh graduates assigned to the unit.
G6.6 Participate in monitoring trainees' performance
G6.7 Participate in monitoring trainees' performance
G6.8 Assist assigned Staff drafting Personal Development Plan (PDP).
G6.9 Monitor and coach employees placed on development plans.
 G6.10 Report on Graduates & trainees' progress.
G6.11 Design on-the-job training assignments for assigned Graduates/Trainees.
B1 Communications

B1.1 Use email to communicate your daily work activities

Deliver Power point presentation summarizing your achievements and observations for your
B1.2 first Quarterly Assessment.
B1.3 Prepare a daily report summarizing the tasks you have completed
B1.4 Participate in the Dept’s daily communication meeting
B2 Planning
Demonstrate a good critical awareness of the fundamental concepts and techniques
B2.1 applicable to business planning.
Understand the business planning process and purpose, the composition and role of peer
B2.2 groups
Participate in strategy review or business planning information processes within your team.
B2.3
Understand and explain the components of a business plan and how these align with asset
B2.4 objectives and performance criteria
B3 Teamwork
B3.1 Actively participate in your team’s Daily /weekly meetings.
B3.2 Make a list of the objectives of your team.
B3.3 Take a specific role in ??
B3.4 Contribute to team performance to achieve team’s objectives.
B3.5 Present evidence of your personal contribution to achieve the team’s objectives.
B3.6 Prepare meeting agenda for your team
B3.7 Produce examples of sharing ideas across multidiscipline team.
B4 Manage Self & Others

Prepare a write up describing the importance of time management related to your daily tasks.
B4.1
Prepare a write up describing the development opportunities and program assessment
B4.2 process.
B4.3 Prepare a power point presentation on setting meeting targets
B4.4 Make a distinction between urgent and important
B4.5 Prepare your PDP for the next quarter
B4.6 Prepare evidence for your next quarterly assessment
 Fresh Graduate program -Electrical Technician
ID No. : Name :
Required
Competency Competency Leve

Core
C1.01 Electrical Power System

C1.01.01
C1.01.02

C1.01.03

C1.01.04
C1.01.05

C1.01.06
C1.01.07
C1.01.08
C1.01.09
C1.01.10

C1.01.11

C1.02 Electrical Power

Generation
&Distribution

C1.02.01

C1.02.02
C1.02.03

C1.02.04

C1.02.05
C1.02.06
C1.02.07
C1.02.08

C1.02.09

C1.02.10
C1.02.11
 C1.02.12
C1.3 Power Generation

C1.3.1
C1.3.2
C1.3.3
C1.3.4
C1.3.5

C1.3.6
C1.3.7
C1.3.8
C1.3.9
C1.3.10
C1.3.11
C1.3.12
C1.3.13

C1.3.14

C1.3.15
C1.3.16
C1.3.17

C1.3.18

C1.3.19
C1.3.20

C1.3.21
C1.3.22

C1.3.23

C1.3.24

C1.3.25
C1.3.26
C1.3.27
C1.3.28

C1.3.29
C1.3.30
C1.3.31

C1.3.32
C1.3.33
C1.3.34
C1.3.35
C1.3.36
C1.3.37
C1.3.38
C1.3.39
C1.3.40
C1.3.41

C1.3.42
C1.3.43
C1.3.44
C1.3.45
C1.3.46
C1.3.47
C1.3.48

C1.3.49

C1.3.50
C1.3.51
C1.3.52

C1.3.53
C1.3.54

C1.3.55

C1.3.56

C1.3.57

C1.3.58
C1.3.59
C1.3.60

C1.3.61

C1.3.62
C1.3.63
C1.3.64
C1.3.65
C1.3.66
C1.3.67

C1.3.68
C1.3.69
C1.4 Standby and Emergency
Generator
C1.4.1

C1.4.2
C1.4.3
C1.4.4
C1.4.5

C1.4.6
C1.4.7

C1.4.8

C1.4.9

C1.4.10

C1.4.11
C1.4.12
C1.4.13
C1.4.14

C1.4.15
C1.4.16
C1.4.17
C1.4.18

C1.4.19
C1.5 Substations Equipment

C1.5.1

C1.5.2
C1.5.3
C1.5.4
C1.5.5
C1.5.6
C1.5.7
C1.5.8
C1.5.9

C1.5.10

C1.5.11
C1.5.12
C1.5.13

C1.5.14

C1.5.15

C1.5.16

C1.5.17
C1.5.18
C1.5.19
C1.5.20

C1.5.21
C1.5.22

C1.5.23

C1.5.24

C1.5.25
C1.5.26
C1.5.27

C1.5.28
C1.5.29
C1.5.30
C1.5.31
C1.5.32
C1.5.33
C1.5.34

C1.5.35
C1.5.36
C1.5.37
C1.5.38
C1.5.39
C1.5.40

C1.5.41
C1.5.42

C1.5.43

C1.5.44
C1.5.45
 C1.5.46
C1.5.47
C1.5.48

C1.5.49
C1.5.50
C1.5.51

C1.5.52
C1.5.53
C1.6 Transformers

C1.6.1
C1.6.2
C1.6.3

C1.6.4
C1.6.5
C1.6.6

C1.6.7

C1.6.8
C1.6.9
C1.6.10
C1.6.11
C1.6.12

C1.6.13
C1.6.14

C1.6.15

C1.6.16
C1.6.17
C1.6.18
C1.6.19
C1.6.20
C1.6.21
C1.6.22
C1.6.23
C1.6.24
C1.6.25
C1.6.26
C1.6.27
C1.6.28
 C1.6.29

C1.6.30

C1.6.31
C1.6.32

C1.6.33
C1.6.34

C1.6.35
C1.6.36
C1.6.37
C1.6.38
C1.6.39

C1.6.40
C1.6.41

C1.6.42
C1.6.43
C1.6.44
C1.6.45
C1.6.46
C1.6.47
C1.6.48

C1.6.49
C1.6.50

C1.6.51
C1.6.52

C1.6.53
C1.7 Overhead Transmission
Lines
C1.7.1
C1.7.2
C1.7.3
C1.7.4
C1.7.5
C1.7.6
C1.7.7

C1.7.8
C1.7.9
C1.7.10
C1.7.11
C1.7.12
 C1.7.13

C1.7.14
C1.7.15
C1.7.16
C1.7.17

C1.7.18

C1.7.19

C1.7.20
C1.7.21

C1.7.22

C1.7.23
C1.8 Power Cables

C1.8.1
C1.8.2

C1.8.3
C1.8.4
C1.8.5

C1.8.6
C1.8.7
C1.8.8
C1.8.9
C1.8.10

C1.8.11

C1.8.12
C1.8.13

C1.8.14
C1.8.15

C1.8.16

C1.8.17

C1.8.18
C1.8.19
C1.8.20
 C1.8.21
C1.8.22
C1.8.23

C1.8.24

C1.8.25
C1.8.26

C1.8.27

C1.8.28
C1.8.29

C1.8.30

C1.8.31

C1.8.32
C1.8.33

C1.8.34

C1.8.35

C1.8.36
C1.8.37

C1.8.38
C1.8.39
C1.8.40
C1.9 Switch Gears

C1.9.1
C1.9.2
C1.9.3
C1.9.4
C1.9.5

C1.9.6

C1.9.7

C1.9.8

C1.9.9
C1.9.10
 C1.9.11

C1.9.12

C1.9.13
C2 Plant Electrical
Equipment
C2.1 AC & DC Motors

C2.1.1
C2.1.2

C2.1.3

C2.1.4
C2.1.5
C2.1.6
C2.1.7

C2.1.8
C2.1.9
C2.1.10

C2.1.11
C2.1.12
C2.1.13
C2.1.14
C2.1.15

C2.1.16
C2.1.17
C2.1.18

C2.1.19
C2.1.20
C2.1.21

C2.1.22

C2.1.23

C2.1.24

C2.1.25

C2.1.26

C2.1.27
 C2.1.28

C2.1.29
C2.1.30
C2.1.31
C2.1.32
C2.1.33
C2.1.34

C2.1.35

C2.1.36

C2.1.37
C2.1.38

C2.1.39
C2.1.40
C2.1.41

C2.1.42
C2.1.43

C2.1.44

C2.1.45

C2.1.46

C2.1.47
C2.1a Electrical Submersible
Pumps*(ESP)

C2.1a.1

C2.1a.2
C2.1a.3
C2.1a.4
C2.1a.5
C2.1a.6
C2.1a.7

C2.1a.8
C2.1a.9
 C2.1a.10

C2.1a.11
C2.1a.12
C2.1a.13

C2.1a.14
C2.1a.15
C2.1a.16
C2.1a.17

C2.1a.18
C2.2 Variable Speed Drives
C2.1.1
C2.1.2
C2.1.3
C2.1.4
C2.1.5
C2.1.6
C2.1.7
C2.1.8

C2.1.9
C2.1.10
C2.1.11
C2.1.12

C2.1.13

C2.1.14
C2.1.15

C2.1.16
C2.1.17

C2.1.18
C2.1.19

C2.1.20

C2.1.21

C2.1.22
C2.3 Motorized Valves
(MOV’s)
C2.3.1

C2.3.2
 C2.3.3

C2.3.4

C2.3.5
C2.3.6
C2.3.7
C2.3.8

C2.3.9

C2.3.10
C2.3.11
C2.3.12
C2.3.13

C2.3.14

C2.3.15
C2.3.16
C2.3.17

C2.3.18
C2.3.19
C2.3.20

C2.3.21

C2.3.22
C2.4 Lighting and small
power

C2.4.1
C2.4.2

C2.4.3

C2.4.4
C2.4.5

C2.4.6

C2.4.7
C2.4.8
 C2.4.9

C2.4.10
C2.4.11
C2.4.12

C2.4.13
C2.4.14
C2.4.15
C2.4.16
C2.4.17

C2.4.18

C2.4.19
C2.4.20

C2.4.21

C2.4.22
C2.4.23

C2.4.24

C2.4.25
C2.5 Electrical Workshop
Equipment &
Procedures

C2.5.1

C2.5.2
C2.5.3

C2.5.4
C2.5.5
C2.5.6
C2.5.7
C2.5.8
C2.5.9
C2.5.10
 C2.5.11

C2.5.12
C2.5.13

C2.5.14
C2.5.15

C2.5.16

C2.5.17

C2.5.18

C2.5.19
C2.6 Supervision of
Construction
C2.6.1

C2.6.2
C2.6.3
C2.6.4
C3 Low Volatge Electrical
Protection Systems
C3.1 Electrical Protection low
volatge
C3.1.1

C3.1.2

C3.1.3
C3.1.4
C3.1.5
C3.1.6
C3.1.7
 C3.1.8

C3.1.9

C3.1.10
C3.1.11

C3.1.12

C3.1.13
C3.1.14
C3.1.15

C3.1.16

C3.1.17

C3.1.18
C3.1.19
C3.1.20
C3.1.21

C3.1.22
C3.1.23
C3.1.24
C3.1.25

C3.1.26
C3.2 Power System Analysis

C3.2.1
C3.2.2
C3.2.3
C3.2.4
C3.2.5
C3.2.6
C3.2.7
 C3.2.8
C3.2.9

C3.2.10
C3.2.11
C3.2.12
C3.2.13
C3.2.14
C3.2.15

C3.2.16
C3.2.17

C3.2.18

C3.2.19

C3.2.20

C3.2.21
C3.3 Earthing Systems &
Lightning Protection
C3.3.1
C3.3.2

C3.3.3
C3.3.4

C3.3.5
C3.3.6
C3.3.7
C3.3.8

C3.3.9
C3.3.10
C3.3.11

C3.3.12

C3.3.13
C3.3.14
C3.3.15
 C3.3.16
C3.3.17

C3.3.18

C3.3.19

C3.3.20
C3.3.21
C3.4 Insulation for low
voltage
C3.4 Insulation

C3.4.1
C3.4.2
C3.4.3
C3.4.4

C3.4.5

C3.4.6

C3.4.7
C3.4.8
C3.4.9

C3.4.10

C3.4.11

C3.4.12

C3.5 Battery and Battery

Chargers
C3.5.1
C3.5.2
C3.5.3

C3.5.4
C3.5.5
C3.5.6
C3.5.7
C3.5.8
C3.5.9
C3.5.10
C3.5.11
C3.5.12
 C3.5.13

C3.5.14
C3.5.15
C3.5.16
C3.5.17
C3.5.18
C3.5.19
C3.5.20

C3.6 Power Supplies & UPS

system
C3.6.1
C3.6.2
C3.6.3
C3.6.4
C3.6.5
C3.6.6
C3.6.7
C3.6.8
C3.6.9
C3.6.10
C3.6.11

C3.6.12

C3.6.13
C3.6.14

C3.6.15
C3.6.16

C3.6.17

C3.6.18
C3.7 Solar Power System
C3.7.1

C3.7.2
C3.7.3
C3.7.4

C3.7.5

C3.7.6

C3.7.7
C3.7.8
 C3.7.9
C3.7.10

C3.7.11

C3.7.12
C3.8 Cathodic Protection

C3.8.1

C3.8.2
C3.8.3
C3.8.4

C3.8.5

C3.8.6
C3.8.7

C3.8.8

C3.8.9

C3.8.10

C3.8.11
S1 Health, Safety &
Environment
S1.1 HSE Management
System
S1.1.1

S1.1.2
S1.1.3

S1.1.4
S1.1.5
S1.1.6
S1.1.7
S1.1.8

S1.1.9
S1.1.10
S1.1.11
S1.1.12
S1.2 Personal Protection
Equipment (PPE)
S1.2.1
S1.2.2
S1.2.3
S1.2.4
S1.2.5
S1.3 Fire Fighting
S1.3.1
S1.3.2
S1.3.3

S1.3.4

S1.3.5

S1.3.6
S1.3.7
S1.3.8
S1.3.9
S1.4 Fire & Gas Detection
System

S1.4.1

S1.4.2

S1.4.3
 S1.4.4

S1.5 Gas Testing

S1.5.1
S1.5.2
S1.5.3
S1.5.4

S1.5.5
S1.5.6
S1.6 Area Classification
S1.6.1
S1.6.2

S1.6.3

S1.6.4

S1.6.5

S1.6.6
S1.6.7

S1.6.8
S1.6.9

S1.7 Isolation/De-Isolation

S1.8 Permit to Work System

S1.8.1
S1.8.2

S1.8.3
S1.8.4
S1.8.5

S1.8.6

S1.8.7
 S1.8.8
S1.8.9

S1.8.10

S1.8.11
S1.8.12
S1.9 Emergency Response

S1.9.1

S1.9.2

S1.9.3
S1.9.4
S1.9.5

S1.9.6
S1.9.7
S1.10 Risk Assessment &
Method of statement

S1.10.1
S1.10.2
S1.10.3
S1.10.4
S1.10.5
S1.10.6
S1.10.7
S1.10.8
S1.10.9
S1.10.10
S1.10.11
S1.11 Occupational Health

S1.11.1
S1.11.2
S1.11.3
S1.11.4
S1.11.5
S1.11.6
S2 Engineering Standards

S2.1 International Standards

 S2.1.1
S2.1.2

S2.2 Company Engineering

Guidelines &
Specifications

S2.1.1

S2.1.2
S2.1.3
S2.1.4
S2.1.5
S2.3 Company Specifications

S2.3.1
S2.3.2
S2.3.3
S2.3.4

S2.3.5
S2.3.6
S2.3.7
S2.4 Maintenance Materials
Management

S2.4.1
S2.4.2

S2.4.3

S2.4.4
S2.5 Quality Management

S2.5.1
S2.5.2
S2.5.3

S2.5.4

S3 Plant Modification
S3.1 Management of Change
Process

S3.1.1

S3.1.2
S3.1.3

S3.1.4
S3.1.5
S3.1.6

S3.1.7
S3.1.8

S3.1.9
S3.1.10
S3.1.11
S3.1.12
S3.1.13
S3.1.14
S3.1.15
S3.2 Company Procedures
(Maintenance Systems)

S3.2.1
S3.2.2
S3.2.3
S3.2.4
S3.2.5
S3.2.6
S3.2.7

S3.2.8

S3.2.9
S3.2.10
S3.2.11

S3.2.12
S3.2.13
S3.2.14
S4 CPF & Field Operations

S4.1 Central Processing

Facilities (CPF1)
 S4.1.1
S4.1.2
S4.1.3
S4.1.4
S4.1.5
S4.2 Fields Services Facilities

S4.2.1
S4.2.2
S4.2.3
S4.2.4

S4.2.5
G1 Company Mission &
Values
G1.1
G1.2

G2 Company Partners and

Concessions

G3 Commercial Awareness

G3.1
G3.2
G3.3
G3.4
G3.5
G3.6

G3.7

G3.8

G3.9
G3.10

G3.11

G3.12

G4 Information Technology
(IT)
G4.1
G4.2
G4.3
 G4.4
G4.5
G4.6
G4.7
G4.8
G4.9

G4.10

G4.11
G4.12

G4.13

G4.14
G4.15
G4.16
G4.17
G4.18
G4.19

G4.20

G4.21

G4.22
G4.23

G4.24
G4.25
G4.26
G6 Development &
Training
G6.1

G6.2
G6.3
G6.4
G6.5
G6.6
G6.7
G6.8
G6.9
G6.10
 G6.11
B1 Communications

B1.1

B1.2
B1.3
B1.4
B2 Planning

B2.1

B2.2

B2.3

B2.4
B3 Teamwork
B3.1
B3.2
B3.3
B3.4
B3.5
B3.6
B3.7
B4 Manage Self & Others

B4.1

B4.2
B4.3
B4.4
B4.5
B4.6
 Fresh Graduate program -Electrical Technician - GROUP 2

Competency Level

Awareness

Visit all substations in your plant and prepare a report on your observations
Record the energy readings in the main intake sub-station and prepare a report on the
findings
Prepare a plan to carryout harmonic measurement in any one of the substations and make a
report based on the readings
Prepare a report on the fire protection systems in Sub- stations
Identify the main power system equipment in your plant. Explain the function of the main
power system equipment
Draw a block diagram of the main components of your Company power system
Draw a key single line diagram of the main component of your Company power system
State your understanding of the definition of a power system
List the main system components
State the advantages and disadvantages of using underground and overhead cables for
power distribution and provide example of their use
Describe how a power system model is used

Network & Equipment Location; Interconnected Power Systems; Power System Management

Carry out review study on your site power system network using ETAB software
Collect the necessary data & parameters required & produce the review report highlighting
weaknesses and any rooms for improvement this cover short circuit, load flow, motors
starting and relays settings and relays segregation, fault levels studies.(you can refer to the
most recent short circuit study conducted in your site or other site).

Access the event and alarm list on the protective relay after a fault recently experienced in
your plant network and prepare a report on your findings
Carry daily check list in one sub-station and prepare a report on the findings
Using the single line diagram identify your specific interconnected power system
Demonstrate the use of a power management system
Produce a short report showing conclusions from maintenance and/or factory inspections
carried out on your system
Produce a procedure used for modeling a power system and describe the data needed. Draw
a flowchart of the steps in the modeling process
Explain the requirements of this system.
Explain the consequences if we fail to keep a minimum distance between an overhead line
and buried pipe running in parallel
Explain the Power System model and how the output changes with changes in variables

Operation & Control Philosophy; Turbines; Turbine Controls; Generators; AVR Function;
Auxiliary Systems; Load Shedding / Sharing; Protection; Maintenance, Inspection &Testing
Prepare daily checklist for generator operation
Carry out visual inspection on generators as per daily check list. Prepare report on findings
Identify the main components of the power generation system and its functions
State the purpose of a gas or steam turbine
State the advantages and disadvantages gas and steam turbines and where they may be used

List and discuss the function of turbine components

Explain the starting sequence of a gas turbine
List the power generation main system components
Draw a block diagram of the auxiliary systems
Draw a block diagram of the main elements of the generation protection system
State the meaning of excitation
State the function of these auxiliary systems..??
State why loads need to be shed and identify under what circumstances this would need to
be done
Prepare a job plan for carrying our Power Generator PM including list of special tools, testing
equipment, support from other sections prepare isolation as per PTW
a. Bridge or diode replacement for the brushless exciter synchronous generator
b. Brush replacement for the brush type exciter’s synchronous generator
c. Attend bearing replacement as per running hours and condition monitoring report also
greasing for the ball bearing or oil top up or replacement for the sleeve bearing type
d. Stator and rotor and excitation winding insulation state determination using
• Insulation resistance testing (megger)
• Partial discharge analysis.
• HIPOT test

e. Issuing maintenance report and performance report.

Witness Major overhauling of generators as per vendor procedure. Prepare report based on
the activities and findings.
Demonstrate the procedure for synchronizing two generators
The ability to conduct stable operation and optimize generator performance among power
generation system meeting utility requirements;
• Synchronize power generator to the power grid; troubleshoot any problems & report your
observations
• Monitoring parallel operation parameters and conduct corrective action achieving stable
operations
• Detection and contribution in troubleshooting of governor problems
• Maintenance and function test and load shedding system
• Full understanding of AVR function, do PM & troubleshooting of AVR
• Access the Generator AVR using PC and demonstrate download of settings, event logs etc

Planning and preparing PM for generator protective devices;

• Checking protective device parameters and confirming that it is as per design
• Performing circuit breaker maintenance and checking breaker control circuit also perform
breaker function test after conducting maintenance
• Performing relay function test with C/B
Explain the requirements of a design data sheet for a power generator
Describe the function of governors in different mode of operations
Describe how the reactive load is shared between generators connected in parallel
Explain the steps necessary to put a generator on line and off load
Explain how to increase the loading of a generator
Explain the difference between load shedding and load sharing
Describe the effect of atmospheric temperature on turbine output
Explain the generator excitation system
Explain turbine variables and how they are controlled e.g. speed, pressure and temperature

Explain the operation of the auxiliaries. Specifically for the turbine and generator.
Demonstrate the start up, synchronizing and generator loading procedure
Draw a block diagram of the excitation system
Draw a block diagram indicating all the auxiliaries of a gas turbine generating set
Draw a line diagram indicating the protection requirements for a medium sized generator
State what is meant by control philosophy in relation to turbine, generator and auxiliaries
Explain the requirements and precautions included in the generator start up, synchronizing
and loading procedure
Explain the purpose of an AVR / digital excitation control system and how it works. - Explain
the operation of the auxiliaries
Explain the load shedding system for your power system
Explain what motorization is and how it may be detected and protected
Explain the safety measures that should be taken before and after a high voltage test has
been made on a generator
List the tests that are done on a generator and give a brief outline of these tests
Carry out trouble shooting of any problem in the generator protective circuit and devices if
any
Carryout hands on testing of generator protection relays & prepare a report on your
observation vs commissioning report
For newly installed / overhauled generator:
-Prepare a pre-commissioning, commissioning & start up procedure of the generator and
explain the importance of each steps
-Access capability curve of generators through turbine control panel and prepare a report on
the observations.

Perform the sizing calculations for a power generator and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Read and explain the capability chart indicating the limitations
Demonstrate the start up, synchronizing and loading of a generator. Demonstrate the start up
and shut down of a turbine
Demonstrate how to put the load shed / share systems in operation and analyse the data of
the load sharing system
Demonstrate the testing of the generator protection system and explain the results
Demonstrate the tests/checks to be conducted during maintenance
Draw a schematic diagram of the excitation system of an alternator
Explain the start up, synchronizing and loading steps of a generator being taken and why
Using the excitation system diagram explain how this system works
Explain the outcome when an alternator has lost its excitation when connected in parallel
with others
Explain the effects of failures of any auxiliary systems
Control circuit & protection system; Auto Change Over; Load and unload during weekly test
runs
All applied real work for C1.2 will be applicable in case of stand by and emergency generators

Prepare a list of loads connected to emergency generator

State the purpose of an emergency generator
Define what auto change over switch is
The conditions required for a manual and automatic changeover of the emergency generator

Why is it important to maintain and test the standby generator at regular frequencies
State the required weekly and monthly tests for your emergency generator and identify the
purpose of these tests
Demonstrate the switching operation and explain the conditions for a change over system
(both on and off)
Demonstrate the maintenance, inspection and tests routines required and explain their
frequency
Draw a line diagram of circuit incorporating an emergency generator and changeover switch
and explain the operation
Explain the essential loads to be connected to emergency generators
Explain the requirements of a design data sheet for a standby generator
Explain the essential loads to be connected to emergency generators
Perform the sizing calculations for this equipment and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Demonstrate the starting, synchronizing, loading and unloading of the standby generator
Demonstrate the routine testing of the standby generator
Demonstrate protection relay testing and analyse the results and explain the relay settings.
Under supervision, perform the weekly and monthly tests / checks on the site emergency
generator
Analyse and explain the weekly and monthly test results

Substation Layout, Requirements & Design; Single Line Diagram and Control Circuits;
Switchgear; Maintenance, Inspection &Testing; Protection
As per maintenance policy , plan and perform the PM for the C/Bs & contactors in the S/S in
your site (air ,air blast , MOCB, SF6 & vacuum);
a. Low voltage circuit breaker and its control circuit
b. Medium voltage circuit breaker and its control circuit.
c. Low voltage contractor /starter and their control circuit.
d. Medium voltage contractor / starter and their control circuit.
Using catalogs and drawings identify the components of a typical substation
State why the layout of a substation is important
Define what is the meaning of a single line diagram and where is it used
At site and In the main substation, state the substation design requirements and constraints

Identify the different types of switchgear and types of low voltage switchboards, distribution
boards and MCC's.
State the meaning of short circuit rating
List the routine checks required for HV Switchgear and identify the required frequency of
these checks
State what is meant by HV switching and list the qualifications needed before being
authorized for switching
State the typical tests that are done on an existing high voltage circuit breaker and why they
are done
Plan , prepare and perform the PM for switch board protective relays navigation, checking the
existing settings vs. the design and performing function test of the protective relays post
maintenance and issuing main report
As per maintenance policy plan, prepare work procedure and perform the down listed jobs
for the following Equipments:
a. Low, medium and High voltage MCCs, Distribution Boards and Switchgear motors:
These jobs will include the following:
1- Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV.
2- Maintenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers motor (motor managers) and issuing maintenance and
performance report.
3- Load break switches and fuses maintenance with full understanding of selection basis
4- Infra red check for switch gear and connection points detecting any over heat and
conducting corrective action by replacing the element or tightening the connection with the
pre designed torque.
Using an existing single line diagram, explain the operating principles of the main substation
components
Demonstrate involvement in the maintenance of LV and MV switchgear and explain the
requirements
Identify the differences between contactor, breaker and isolating switches.
Draw a single line diagram of your distribution system
Write down what safety measures should be taken before and after a high voltage test has
been made on a bus bar and explain the potential hazards encountered
Explain the requirements of a design data sheet for switchgear equipment
Define the requirements for designing the substation layout and identify the data required
Explain the different types of protection used for switchgear
Explain the difference between normal and essential switchboards
Identify the strengths and weaknesses of your distribution system
Explain the factors that determine the short circuit rating
Explain what is meant by thermal short circuit rating, breaking capacity and making capacity

Explain the impact on the switchgear if we add a larger motor or generator to the circuit
Identify the advantages and disadvantages between vacuum and SF6 breakers
Describe the effect of switching of resistive /capacitive /inductive loads
Explain arc extinction process in different types of circuit breakers
Explain the requirements for switching LV and MV switchgear
Carry out hands on testing of protection relays connected to incomer of MV switch board and
prepare a report on the findings
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for the new installed
Switchgears and MCCs.
Convert control circuit diagram of switch board Incomer into logic diagram and explain
requirements for a breaker closing and tripping.
Demonstrate problem solving for defined faults
Demonstrate the maintenance and testing of switchgear
Demonstrate thermal analysis of bus bars and explain the results
Demonstrate relay testing for high and low voltage systems and explain the results
Perform the sizing calculations for switchgear equipment and explain the required data input
and results
Prepare a single line diagram for the power system (all voltages) in your area
Explain the procedure for troubleshooting of a typical fault in a substation breaker
Analyze the layout criteria and explain the sub-station layout design and segregation
requirements
Explain the procedure and precautions and assessments required for switching

Oil Filled (sealed and conventional), Air and Cast Resin Types.
List in writing the different types of transformers and where they are used
List the components of a transformer
Identify the different types of insulation material used for the winding and core lamination.

Identify the purpose of a transformer tap changer

State the tests required for new transformers and identify the requirements for each test
List the routine checks for existing power transformers and state the requirements of these
checks
As per Maintenance Policy; plan, prepare & issue work procedure to perform the down listed
maintenance job power & distribution transformers in your plant with full understanding of
the types, functions, characteristics and applications of each type including following
activities

Power and Distribution Transformer;

a. Transformer isolation and de isolation
b. Turns ratio verification
c. Oil level check, addition or replacement in the conservator type
d. Oil sampling and oil insulation test. Explain Dissolved gas analysis. Study past test reports
and report your observations
e. Winding insulation check (megger, HIPOT, DGA)
f. On- Tank gauges & protective relays & instrumentation check & trouble shooting and any
abnormal condition
g. Check of cooling radiators for any leaks & cooling fans in ONAF and OFAF types and oil
pumps.
h. Trouble shooting and diagnosis of ON/Off line tap chargers
i. Check of connection of high and low tension side terminations & isolator condition
j. Prepare a plan for online changeover of breather in the transformers
k. Carry our online changeover of silica gel breather in the transformers.
l. Issuing maintenance report and recommendations
Instrumentation Transformers:
a. Check turn ratio
b. Checking and adequacy to the application
c. Check current transformer saturation and performing function test
d. Issue maintenance report and performance report
Participate in the inspection of transformers in different applications
Explain the frequency of inspection for an oil filled power transformer
Participate in routine and major maintenance for different types of transformers and describe
the requirements
Draw the circuit diagram for the main protection of a power transmission transformer and
explain how this protection system works
Prepare a procedure for carrying out maintenance of your power transformers. Explain the
requirements of this procedure
Explain the requirements of a design data sheet for a power transformer
List in the conditions required for the parallel operation of two transformers and explain what
happens if these conditions are not met
Explain the different types of cooling for transformers (AN, ONAN, ONAF, and OFAF)
Explain the effect of abnormal load conditions on the transformer performance e.g. over
load, over voltage and under frequency
Explain the effect of harmonics on transformers and how this can be eliminated
Explain the transformer vector groups
State the types and applications of transformers tap changers
Explain the difference between on load and off load tap changing
Explain what is the inrush current for a power transformer and why is it important for a
protection coordination study
Explain the different methods of earthing and the different applications
Conduct a factory acceptance and site test for a power transformer. Explain the acceptance
criteria for these tests.
Demonstrate the following testing of;
1. Protective relays for a power transformer
2. Transformer winding and dielectric tests
3. Transformer oil
4. Inter-tripping connection
5. Explain the results of each test
Perform the sizing calculations for a power transformer and explain the required data input
and results.
Prepare a data sheet for this equipment and explain the requirements
Prepare a procedure for removing or installing a power transformer, including the method
statement. Explain the requirements of this procedure.
Define the condition monitoring required for high capacity power transformers
Explain the requirements for operation and on load maintenance of transformers tap
changers
Explain the causes of common failures of transformers

Line Voltage; Main Components; Structures; Earth Wires

State the main purpose of building overhead transmission lines
List the main components of an overhead line system
Identify the factors that determine the line voltage
Identify the purpose of having warning lights and warning spheres on overhead lines
List the conditions when wooden poles and steel towers are used
List the advantage of having earth wire(s) on top of overhead lines
State why insulators are used with overhead lines and state why the number of insulators in
one string increases with higher voltage levels?
List the inspection techniques for overhead lines
List the main components of surge arresters
Explain the requirements of a design data sheet for an overhead transmission line.
Explain the advantages & disadvantages of having overhead lines
Explain why it is recommended to keep a minimum distance from residential areas or buried
pipelines when an overhead line crosses these areas. Explain what would be the consequence
if we fail to meet this clearance
List the different types of insulators in terms of design and material and explain the
differences. Explain which type of insulator is more suitable to the weather in the Gulf
Countries e.g. Glass, Porcelain or silicon rubber and why.
Explain how we prevent trips of overhead lines with glass or porcelain insulators.
Describe the methods of maintenance for insulators
Write down and explain the role of a surge arrestor
Explain how it protects electrical equipment from external lightning or internal system
discrepancy
Explain what affects the functioning of the overhead transmission line. Also, the basis for
determining the voltage level of an overhead line.
Perform the sizing calculations for an overhead transmission and explain the required data
input and results.
Prepare a data sheet for this equipment and explain the requirements.
Review the design of a new overhead transmission line. Define the requirements of the
design specification
Define the requirements in the design specification of an effective surge arrester for different
voltage levels, 33KV and 132KV

Cable Types; Cable Sizing; Cable Accessories; Jointing; Cable Installation; Cable Fault Location
Techniques
Power Cables Installation and check:
a. For a new installation, visually inspect the cable for any mechanical damage & check the
adequacy of the cable accessories to area classifications, plan & preparing for laying
b. And carry out insulation measurements & insulation resistance and perform hi pot test.
c. Trouble shooting any cable problem, fault location and cable splicing.
d. Inspection of cable ducts and multi cable transits, and considering cable spacing and de-
rating if needed.
e. Issue maintenance & performance report.
f. Perform pre-commissioning and commissioning tests
Give some examples of the use of different types of cables.
List the types of cable accessories
State the variables we need to know before sizing a cable and identify where to find this
information.
List the equipment required to locate a fault in an underground cable and explain how this
equipment is used
State why a safety assessment is required before and after a high voltage test.
List and identify the different types of cable joints. State the difference between a joint and a
termination
State the data required to size a single-phase motor supply cable.
List and discuss the types of tests performed on industrial cables on site. In the discussion
identify why completion forms are used
Knowledge of the available types of cable and the type suitable mechanically, electrically,
safely for each installation location also cable current carrying capacity.
Knowing how to bury underground cable, the required depth for each cable type and rating,
cable spacing and its mechanical protection.
Knowing the cable tray mechanical
Identify the cable accessories used for cable installation, jointing and termination.
Demonstrate one of the methods used to locate a fault in an underground cable. Explain the
precautions needed before cutting out a faulty section of cable.
Explain the requirements of a design data sheet for a power cable
State the types of cables used for power transmission.
Explain what is meant by electrical stress and how electrical stress is controlled. Also explain
how to control circulating current in single corecable
Describe the different methods of cable installation. Explain the different type of cable
earthing.
Explain the procedure and Standards used when sizing a high voltage cable.
Explain the safety measures that should be taken before and after a high voltage test has
been made on a feeder cable.
For a newly installed cable explain the recommended HIPOT test voltage. Explain how is it
applied and for how long.
Explain the types of cable joints used for MV and HV underground cables
Explain the procedure and Standards used for cable sizing for a lighting supply in a hazardous
area
Withstand weight and number of cable and the suitable cable spacing and the rerating if
required
Perform the sizing calculations for a power cable and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Prepare a specification for an underground power cable and accessories and explain the
requirements included in this specification.
Explain your role in the risk assessment for testing a high voltage cable. Define the hazards
and explain the measures that should be taken to eliminate or control these hazards.
Perform a voltage drop calculation in a real example. Show the calculation sheet for examples
of LV, MV and HV cables. Analyze and explain the results.
Explain the factors that influence the selection of cable size.
Explain what types of cables are used in power transmission, distribution and petrochemical
industry?
Why is aluminum armour used in single core power cables
Explain the requirements of the test procedure following the joining operation

As per PCH Maintenance Policy, Plan and perform the PM for Circuit Breakers (Air, Air blast,
MOCB, and Vacuum) and Contactor in the Sub Station in your site;
1-Low voltage circuit Breaker and its control circuit
2-Medium Voltage Circuit Breaker and its control circuit.
3-Low voltage Contactor/Starter and their control circuit.
4.Medium Voltage Contactor/Starter and their control circuit
Assist in the planning and performing the PM for switch board protective relays, navigation,
checking the existing settings Vs the design and performing function test of the protective
relay post maintenance.
Participate in the planning and preparing work procedure and performing the below listed
jobs for the following:
Low , Medium and High Voltage MCC's Distribution Boards and Switchgear motors:
1-Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV Switchgear &
MCC and Low Voltage Switch board,
2-Maitenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers an issuing maintenance and performance reports.
Plan and prepare work procedure and perform the following:
1-Low Voltage Isolation, earthing , interlocks, de isolation and de-earthing sequence for MV
Switchgear and MCC & LV switch board
2-Low Voltage Load break switches and fuses maintenance with full understanding of
selection basis.
3-Low Voltage Infra red check for the Switchgear and connection points detecting any over
heat and conducting corrective action by replacing the elements or tightening the connection
with predesigned torque

380V, 415V, 3.3KV 6.6KV & 11KV: 24V DC & 110V DC Single Phase; Three Phase; DC Motors;
Power & Control Circuits
Checking the motor loading condition & adequacy of motor to driven loads
As per PCH Maintenance Policy; plan and preparing for motor maintenance activities
including the following:
a. Planning and supervise motor isolation and earthing (medium voltage motors) and the
reinstatement procedure.
b. Bearing maintenance , greasing (ball bearing ( top up oil (sleeve bearing).
c. Bearing replacement based on the running hours or condition monitoring report.
d. Coil group connection review & tightening
e. Checking the JB, cable glands and termination are in good case and the IP and area
classification consideration are not violated.
f. Visual checking of any mechanical damage or corrosion
List the typical motor components and component function.
List the main components of an electrical starter and accessories and state the function of
these components.
List the types of motors typically used in the petrochemical industry
List the yearly operating checks required. State why these checks are necessary.
List in writing the data required to specify a new motor.
Show where the data can be found
List the weekly and monthly checks that are required for this equipment. Discuss the
requirements of these checks.
State the types of modifications to AC and DC motors that can be done on site.
Checking motor starter and circuit breaker confirming matching
Check the Partial Discharge levels for 11KV & discuss the findings /data with the Line
Supervisor / Vendor.
For the DC motors, brushes replacement brushes replacement based on the running hours.
Issue maintenance and performance report in the Maintenance Management System
For the new installation & overhauled motor; perform pre-commissioning, commissioning &
start up tests as per the OEM; report test results & operating parameters
Carry out on line /OFF line tests on the AC motor using all tests pro equipment and prepare a
report.
Full knowledge of motor starting methods and application and the criteria for the
implementation of each method.
Conduct RCA and troubleshooting and issue recommendation report/ Remedial Action Plan

Plan & witness overhauling of motor in the W/S report all performed activities and findings as
well as cost report FOR 3Ph 415V and 3.3KV Motors.
Use a schematic diagram to explain in detail the control and power circuits and explain in
detail the function and operation of each major component.
Using a practical example describe a change to the schematic diagram for a modification to
suit the process requirement e.g. timer, limit switch.
Produce a modification to the starter control circuit e.g. timer, switch. Explain the
modification and requirements.
Explain the requirements of a design data sheet for a motor starter
Explain the basic theory that applies to the design of this equipment
Explain the selection criteria for different applications.
Explain the different cooling systems used for motors
Explain the different mounting methods
Explain the basic operating data required to monitor the performance of your industrial
motors. State how this information is obtained
Explain the criticality of this equipment, how the maintenance frequencies are set and the
essential requirements to prepare the equipment for maintenance.
Following a motor rewind describe an inspection scope of work and procedure for this
equipment.
Explain the FAT or site performance test of a large motor.
Perform the sizing calculations for the motor starter and explain the required data input and
results.
Prepare a data sheet for motors and motor starters and explain the requirements.
Contribute to a risk assessment for major maintenance of a large motor.
Perform an analysis of problems and faults with this equipment used on your site. Prepare a
short summary report detailing the results of this analysis with recommendations of ways to
eliminate the losses. Explain your conclusions and discuss recommendations for performance
improvement of this equipment. Also define the operating conditions that caused the main
problems encountered

Write a report detailing test parameters and explain the results and recommendations.
Prepare a specification and design data sheet for the purchase of this equipment. Explain the
type and material selection requirements included in this specification.
Prepare a factory acceptance procedure for a large new motor including the necessary safety
reviews, data requirements, drawings, performance curves and procedures. Explain the
requirements and expected results.
Explain the major maintenance requirements, planning sequence and resources required
(manpower and materials).
Explain the detailed work plan and resource plan for major maintenance of your large
motors.

Diagnosis and troubleshooting ESP motor problems and explain the relation between motor
load current and pump’s flow and if this can help in motor troubleshooting.
For new Installations and overhauled motors, perform pre-commissioning and commissioning
& start up tests as per OEM.
Issue maintenance & performance report for the overhauled ESP after commissioning.
Where appropriate participate in a string pull and run.
State the basic purpose of both down hole&surface components of ESP installations.
Discuss the principle of pressure and flow interrelationship.
Explain the requirements of a design data sheet for an electrical submersible pump.
Explain the design characteristics of all string components (surface transformer, cable, control
panel, pump, protector & motors).
Explain voltage drop calculations and surface control panel settings.
Explain the start-up of ESP and surface pump. Understand the interaction between them and
flow control configuration.
Supervise the pull and run of an ESP In water supply including the availability of tools and
consumables
Perform material and inventory control
Supervise a rig mobilization and operational control
Perform the sizing calculations for an electrical submersible pump and explain the required
data input and results.
Prepare a data sheet for this equipment and explain the requirements
Perform an on-site failure analysis & follow-up with both operations & vendors.
Size-up equipment for oil & water application
Explain what is meant by multiphase pumping and well characteristics and its impact on
string performance.

State the reason we need variable speed drives

List the advantages of motor starting methods such as soft start, variable frequency.
List and discuss the different cooling systems for VFD's
Planning and executing maintenance, troubleshooting & repair VSD including:
a. Bridge circuit maintenance and diodes replacement or total replacement
b. Inverter maintenance and replacement
c. Cooler fan motors maintenance and replacement.
d. Harmonic filters maintenance and replacement
e. Maintenance and replacement of VSD power electronics components(Thyristors Diacs,
Triacs, diodes)
f. Explain the trouble shooting steps when VFD fails to start
g. Issue maintenance & performance report
Prepare interface diagram between VFD and DCS.
Draw a diagram and explain the basic power electronic components used in a variable speed
drive controller.
Prepare a test procedure for a variable speed drive. Explain the requirements of this test
procedure including the precautions and equipment to be used
Explain the requirements of a design data sheet for a variable speed drive.
Explain the design requirements for a VFD cooling system used in PCH. Explain how these
requirements are met.
List Alarm and trips provided on VFD & explain significance of each.
Perform the sizing calculations for a variable speed drive and explain the required data input
and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare selection criteria for different types of variable speed motors. Explain the
requirements of this criteria
Prepare a design of a cooling system for a VFD. Explain the design requirements and design
components.
Demonstrate testing of different types of variable speed drives. Explain the test procedures.

Types and Principles of Operation; Selection; Protection

Planning and executing maintenance, troubleshooting & repair MOV including:
a. Motor maintenance and troubleshooting.
b. Power and control circuit maintenance and trouble shooting.
List the types of actuators used in industry
State why we need to protect the MOV motor. Also why we need to stroke an MOV
periodically.
List the routine checks that need to be carried out on MOV's. State what to look for during
the checks
Issue maintenance & performance report
Identify different type of MOV’s installed in your plant.
Explain the PAKSCAN system.
For new installations and overhauled MOV, perform pre-commissioning and commissioning
start up tests as per OEM.
Obtain the operational drawings of an MOV. Using these drawings, sketches or photos
explain the principle of operation of the MOV.
Explain what is needed to specify an MOV.
Explain what kinds of tests must be carried out when the MOV is received on site.
How is the valve and actuator protected against overloads and overheating
What will happen if the actuator was operating in one direction and an immediate command
for reverse is given
How can we protect against any possible damage; what precautions have to be taken if an
MOV has to be installed in a hazardous area.
How the MOV is protected against overloading and over torque.
Explain the testing and troubleshooting procedure for MOV's and explain this procedure
Prepare a plan to replace old actuators with “IQ” type and prepare a report after carrying out
the replacement.
Carry out different settings on “I Q” type actuator & verify the operation in the shop
Demonstrate the different modes of operation of the MOV. Explain the procedure
Demonstrate testing of the MOV protection circuits and the checks to be performed before
MOV energisation. Explain the procedure and the precautions being taken.
Prepare a data sheet for the sizing of an MOV in a real example. Explain the data and
requirements included in the data sheet

Area Lighting; Emergency Lighting; Domestic Lighting; Special Lighting; Space Heating &
Heaters; Air Conditioning; Moulded Circuit Breakers; Miniature Circuit Breakers
Show where standards for Electrical Installations can be found.
Describe equipment such as DB, socket outlets, outdoor and indoor lighting, conduits,
trunking, bus bar trunking, cable accessories.
Planning and executing maintenance, troubleshooting & installation of light fittings, lighting
dimming and control system.& switch board including the following:
a. Lamps & control gear parts replacement.
b. Connections and termination maintenance.
c. Protective miniature, earth leakage, molded case circuit breaker replacement
d. Emergency light, control gear & back up power.
e. Cables, conduits, raceways maintenance and replacement.

Designing lighting system for in/out door considering CEE, CIE & IES requirements
Identify locations, number of fixtures to achieve this and the color rendering of lamp type to
match application, power consumption and the area classification considering its EX and IP
requirements furthermore the emergency lighting lay out distribution
Designing power lay out for small facilities considering its EX and the IP and the emergency
power distribution
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for new installations.
List the types of lighting fixtures used in area lighting. Discuss why different types are used.
State the requirements for
1. Protection measures for safety
2. Selection and erection of equipment
3. Standard method of testing
List the codes of practice used.

Produce specification and Bill of Material

Explain the requirements of a design data sheet for a lighting or small power application.
Describe a system design for small Industrial & Commercial Building incorporating: Lighting,
110V, 240, 415V Socket Outlet, Air Conditioning, Fire Alarms, Indoor and Outdoor Lighting,
Overhead Crane, Workshop Machinery, Industrial Heating and Sub Main Distribution. Explain
the requirements of the Standards.

Explain different type of lighting for Offices, Workshop and Outdoor

Explain methods of support for cables &conductors
Explain the method of calculating the size trunking and conduits.
Explain methods of support and fixing for trunking and conduits
Describe the tests that need to be carried out for new lighting circuits. Explain the purpose of
these tests.
Describe the completion forms required for a new lighting or small power installation. Explain
the requirements of each form
Demonstrate the testing of new lighting circuits. Explain the tests and expected results.
Perform the sizing calculations for a lighting or small power application and explain the
required data input and results.
Explain statutory requirement for electrical installation in Workshops, Bath Rooms, Offices
and Drawing Rooms
Provide calculation sheets produced for the size of trucking and conduits
Explain the relevant standards and codes of practice that apply to the design of lighting, size
of equipment and cables
Explain the method of installation used for installation of cables, cable capacity of conduit
and trunking.

Workshop Machines and Overhead Crane

Planning and executing maintenance, of the overhead crane electrical system including the
following :
a. Hoist motor maintenance and replacement.
b. Horizontal movement motor and replacement

Show the location of safety devices within the workshop

State what machinery you would expect to find in an electrical workshop and the tasks that
are performed in this workshop. State the safety requirements for this equipment.
Bridge motor maintenance and replacement
Festooned cables replacement
Limit switches maintenance and replacement.
Control circuit and switch board maintenance and replacement
Crane remote control unit maintenance & replacement
List the safety equipment available in your Electrical workshop.
Demonstrate the use of testing / measurement equipment that is required to carry out
routine maintenance and major overhauls of the main workshop equipment. Explain the
procedure being used.
Draw a simple line diagram of the overhead crane circuits. Using this line diagram explain the
operation and protection of the overhead crane.
List the HSE hazards in the Electrical workshop
Explain what measures are taken to ensure a safe working place; the kind of lighting should
be provided and calculate the intensity to avoid hazards
Demonstrate use of at least five test equipment’s for different applications.
Demonstrate your involvement on the following activities:
a. Hand tools (electrical and other) selection and procurement.
b. Operating insulation resistance tester and performing its maintenance and its analyzing its
result data.
c. Operating HIPOT tester and performing its maintenance and analyzing its result data.
d. Operating partial discharge test kit and performing its maintenance and trouble shooting
and full capacity of using its software and its result analysis.
e. Operation relay tester and verifying each protective relay curve and perform tester
maintenance and troubleshooting.

Demonstrate under supervision maintenance and problem solving procedures of the

overhead crane.
For both of the above tasks explain the procedures used, the HSE assessments made and the
results of the work.
Explain the hazards identified for each machine. State the safety precautions required to
operate the machine.

Assist in the preparation for the Pre-Commissioning activities.

Participate in the SAT for the following:
• Switchgears
• Motors
• Cables
• Transformers
• Earthing
• UPS.

Perform the testing of a relay.

Participate in the testing of relay supplied for CT's taking the necessary precautions

Current transformers; Principles of different types of protection; Co-ordination; Testing

Designing , coordination, discrimination, testing , commissioning and start-up of various
electrical devices, network and arrangements (generator, motor, feeder, OHTL bus bar,
transformers and protective relays)
Use line diagrams to show the position of current and voltage transformers for protection
systems
Sketch a typical application for a current transformer.
State why current and voltage transformers used
State why we need electrical protection
State why fuses are used
State the meaning of electrical protection coordination, how this is applied and why we need
to test protection systems
List the common faults experienced with protection schemes. Discuss each fault type and
how they are overcome.
Planning , preparing and execiting circuit breakers & protective relay PM (conventional and
numerical relays)schedule and procedure including the following widely used components:
-- Protective VTs, CTs (burden and saturation) overload
-- Over current (non directional /directional

Obtain electrical drawings that show protection schemes

Write a description of a simple (existing) electrical coordination scheme. Explain the
requirements.
Explain the principles of the following electrical protection, over current, overload, directional
over current, reverse power, over voltage, under and over excitation, E/F & REF, Arc
Suppression Coil (ASC) and differential protection; Explain what is meant by restraining and
stabilizing of differential protection

Explain the requirements for testing a relay supplied by a CT.

Explain what precautions are needed to be taken before testing a relay supplied from CT's.
Explain the following: 1. What is the effect of burden on current transformation ratio? 2.
What is meant by knee point and class of a current transformer? 3. What is the effect of
harmonics on current transformers? 4. How to match current transformers in a differential
protection scheme.

Demonstrate under direct supervision the testing of CT's and VT's. Also over current and
differential relay testing. Analyse and discuss the test results.
Demonstrate and explain the effect of reverse polarity of a CT on REF and differential
protection.
Prepare a design for a protection scheme and explain the required data input and results
Draw a characteristic curve of a current transformer
Draw the I/t fuse characteristics
Prepare a coordination scheme for a protection system in your area. Explain the
requirements of this scheme.
Provide a calculation for protection discrimination
Explain how over current / EF protection can be coordinated
Explain what current limiting means
Explain the advantages and disadvantages of typical protection schemes for the following,
1. Generator
2. Feeder
3. Power Transformer
4. Motor
5. Overhead Line
6. Bus Bar

Power System Modelling; Load Flow, Short Circuit, Reactive Power Flow, Load Acceptance
&rejection, Voltage Profile, Voltage Recovery, Motor Starting, Dynamic Stability; Load
Shedding and harmonic studies
State what is meant by power system modelling and when it is used
State different names of reputable software’s for performing Power system studies.
State what is meant by the short circuit
State what is meant by load flow.
State what is meant by transient stability studies
State what is meant by motor starting studies
State what is meant by power factor correction studies.
Demonstrate participation in power system analysis
Explain the purpose and application of short circuit, load flow, reactive power flow, load
acceptance and rejection, voltage profile and voltage recovery and dynamic stability studies

Explain the main short circuit contributors and the percentage contribution
Explain solutions for limiting short circuit currents
Explain the methods for improving system stability
Explain why a load shedding system is required and how it is applied
Obtain existing Power system study. Explain this data and how it is used.
From the existing Power system study. Explain the following:
Short circuit limits of the switchgears under study. Switchgear voltage levels & relevant
transformer tapings
Calculate the short circuit contribution of a large motor. Explain the calculation.
Explain the different methods for motor starting and their effect on motor starting currents &
torques
Calculate the short circuit rating at the secondary of a Transformer. Explain the calculation.

For a given system, Calculate the short circuit currents, motor starting & power factor
corrections (manually). Explain the calculation
For a given system and using Company available Power system software, perform the load
flow, short circuit faults, motor starting, power factor corrections and transient stability
studies. Explain the input data and output results.

Soil resistivity; Installations; earthing rods & grid; Safety of the System & Personnel
State the main components of an earthing system.
List the main components of an earthing system and elaborate different types of earth rods
used on site
State what is meant by earthing; what is meant by bonding
State what type of material is used in the vicinity of cathodic protected underground pipes, in
high resistance sandy soil and corrosive soil
State how the earthing conductor is normally identified.
State the definition of earth leakage. Discuss this term and its significance
State why earth protection varies for different applications
Draw a block diagram showing the main components of a typical earthing system used on
site.
Draw a typical earth leakage circuit. Explain how this circuit works
Explain the requirements of an earthing system design
Explain each component and comment on the types of earthing systems and applications;
Explain how current flows between two rods driven into the ground and under potential
difference and how this is used to find the earth resistance; Detail how earthing rods in
different locations are connected; The effect of earthing rod length and cross sectional area
on earth resistance; How soil resistivity can affect earth resistance; Detail the minimum value
of earthing for sub stations, buildings, static and lightning

State a type of earth leakage protection device and comment on the affect of poor earthing
on the power system and personnel safety.
Explain the requirements for earthing of instrumentation.
Explain the requirements for earth protection in relation to static discharges and lightning
Demonstrate earth loop resistance measurement. Explain the effect of poor earthing on the
system.
Prepare a design for an earthing system and explain the required data input and results.
Provide comments on a proposed earthing design. Explain any concerns related to this design

Develop a new earthing design. Make a presentation of the design, show calculations and
comment on requirements.
Prepare a procedure to test the earthing rod resistance. Explain the requirements and
expected results
Explain the principles of earthing for generators, overhead lines, towers and transformers.

Insulating materials properties, classes, mechanism of insulation break down, testing and
insulation testing results
List the different techniques for condition monitoring.
State the mechanism of insulation breakdown in gas, liquid and solid insulation
State what is meant by polarization
Draw and explain the characteristic curve of gas breakdown. Explain the mechanism of
breakdown of Solid, Liquid and Gas
Explain how to carry out the following tests: partial discharge; Tan Delta; Megger; Polarization
Index
Explain how voids are formed in insulation. Explain partial discharge within a void in solid
insulation.
Explain the different types and classes of insulation materials
Explain what is meant by a tree effect
Explain the properties of insulating materials, insulation class and the effect of impurities and
humidity, partial discharge of voids within an insulator
Demonstrate and analyse the results of tan delta, Megger and Polarization index test.
Interpret the results accurately.
Demonstrate the ability to choose the most appropriate test. Explain why the tests selected
were chosen

Type of Batteries; Control Circuits; Settings, Alarms & Displays; Float and Boost Charging;
Battery Disposal
List the different types of batteries used in industrial applications
List and discuss the components of your main battery charging system.
Discuss the following;
1. The operation of the battery charging system.
2. The hazards associated with batteries.
3. The methods of battery connection.

State the meaning of a battery impedance test. Discuss why this test is done.
State why commissioning tests are done on new systems.
State the meaning of float and boost charge
Explain the design requirements for a battery system
List and explain the requirements for commissioning a new battery system.
Explain the battery room requirements
Explain the values for float and boost charging.
Explain the main requirements for the safe disposal of batteries
Explain how to determine the life expectancy of batteries
Explain the different types of batteries and electrolytes commonly used and their applications
and the safety requirements
Explain the rated capacity of different types of batteries
Explain the meaning of single and dual battery charging systems
Explain how the type and the size of the batteries are selected for different duties.
Explain the monitoring and communication devices selected
Explain the float and boost charge parameters
Explain the ventilation system required for the battery room.
Explain the procedure for boost charging.

Power Supply Units; Control Circuit

Draw a block diagram showing the components of the UPS System

State what is meant by UPS and the typical applications.
State the main design features of a UPS System.
State why we need to test UPS Systems
Draw a schematic diagram of a UPS system on your site.
Prepare a list of the different tests that are applied to a UPS System.
Explain the design requirements for a UPS system.
Describe the operation of the UPS on loss of mains, rectifier, batteries, inverter, bypass
Explain the main design requirements for a UPS System.
Explain each alarm / trip function.
Explain the control facilities to be provided for a UPS System and the relationship of these
controls.
Identify the critical components that could lead to a complete failure of the system. Explain
the measures taken to prevent this failure
Demonstrate testing of a UPS System. Explain the test requirements and results.
Perform the sizing calculations for a UPS System and explain the required data input and
results.
Prepare a data sheet for this equipment and explain the requirements.
Prepare a checklist for ensuring good performance of the UPS System. Explain these checks
and the precautions necessary.
Prepare a specification for the design of a UPS System to support a DCS System. Explain the
requirements of this specification.
Prepare a single line diagram of a UPS System.

System components, function, Controllers, Batteries; Alarms

Draw a block diagram showing the components of the Solar System. Explain the function of
the different components
Explain the function of the Solar Power Units and when & where to use these systems
Give examples for Solar Power system used in your area.
Witness the preparation and scheduling the solar System maintenance activities including:
-Checking solar Panels
-Checking solar cells out voltages and replace defective ones.
Obtain the manufacturer’s data sheet, single line diagram, system description & sizing
calculations for a main Solar Power system. Explain the data included and the requirements.

Prepare a procedure for carrying out maintenance for the a Solar System. Explain this
procedure
Issue maintenance and performance reports.
Perform the sizing calculations and explain the required data input and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare a specification for a Solar Power system; using a typical site application for this
specification. Explain the requirements of this specification.
Prepare a commissioning procedure for a battery system. Explain the procedure and detail
the precautions required.

Transformer Rectifier; Anode; impressed Current; Application - Plant, Pipelines, Tanks;

Measurement and Analysis
Draw a block diagram and discuss the electrical components used showing the interface with
a cathodically protected item
State the basic principles of impressed current cathodic protection
State the main features of a cathodic protection system.
Participate and explain the frequent checks required to ensure good performance of the
cathodic protection system.
Participate in test procedure for the rectifier transformer. Explain the requirements of this
procedure.
Explain the design requirements for a cathodic protection system.
Participate in the planning and preparation of maintenance program for cathodic protection
system
Plan, prepare and perform Maintenance program for Cathodic protection system including
Checking anode connection, Current monitoring, Record readings on CP transformer and
prepare a report.

Perform the sizing calculations for a cathodic protection system and explain the required data
input and results
Prepare a specification for the design of the electrical equipment used in a CP System for
underground structure

Write down the main Elements of the HSE Management System.

Discuss the following:
1. The basic purpose of the HSE Management System
2. The purpose of a toolbox talk.
3. Why we have safety procedures and how are they prepared.

Write down and discuss the meaning of occupational hygiene (OH)

Write down explaining the requirements of each element in the HSE Management System
and how it is implemented in this discipline.
Explain the requirements of the occupational health system.
Must have completed the basic fire fighting training course and assessed competent
Write down the requirements of an occupational hygiene audit
Explain these requirements and comment on why they are included
Show examples of how you have implemented the expectations of the HSE Management
System.
Demonstrate good Leadership of toolbox talks for a range of hazardous tasks
Explain the objective of the toolbox talk and the outcome achieved.
Show examples of OH procedures developed and explain the requirements
List personal protection equipment (PPE)
Identify areas where PPE are used.
Work assignment to identify the hazard which require the use of (PPE)
Prepare a report explaining the hierarchy of control measures for (PPE)
Demonstrate you can monitor for effective use of (PPE)

Write down and discuss the basic elements that need to be present for a fire to start
Sketch the concept of fire triangle
List the applicable international standards for fire fighting
Explain the different types of fire extinguisher and their application for different types of fires

Explain the following Fire Water System items and their significance:
-Fire water demand
-Fire water storage
-Fire water pumps
-Fire water ring main
-Fire hydrant
-Fire hose
-Fire hose box
-Fire water hose reel and fire monitors.

Explain the following items and their significance :

-Deluge valve
-Dry piping
-Strainer
-Deluge nozzle
-Foam types and it usage
-Foam concentrate storage

Participate in fire drill and provide your observation on areas of improvement

Write down the different types of fire that can occur.
Explain the necessary precautions to eliminate the risks of each type of fire.

Prepare a write up listing:

- The Gas Hazards (Toxic, flammable and corrosive)
- The Hazards associated with H2S and state the critical PPM.
- The types of fires and the respective types of fire extinguishers.
- The types of fires which cannot be extinguished by water and describe why.

Prepare a report summarizing the types of Fire &Gas detection and monitoring systems in the
CPF1 & FSF including:
1. Detector types
2. Flammable and toxic gas audiovisual alarm types
3. Colours of visual alarms and types of alarm tones.

Work assignment to determine the types of gas detection and monitoring system used in PCH
Prepare a report explaining the following basic terms used in fire prevention and protection:
1.Flash point
2.Combustible materials
3.Ignition process
4.LEL and UEL
5.Pool fore
6.Flash fire
7.Escape routes
8.Safety signs

Attend H2S and BA training

Locate the H2S detection monitors and systems in CPF1.
Show and explain required safety equipment used in H2S environment
Participate in H2S detection exercise
Prepare a write up explaining the toxic gas (H2S, SO2) dispersion contours-classification and
entry controls. requirement for RED and YELLOW zones.
Participate in H2S drill.

Draw a sketch of the hazardous areas for the main process plant.
Discuss any observations about these hazardous areas
Identify where to find the hazardous area drawings and who is responsible for ensuring they
are accurate
Discuss what procedure and authorisation is necessary before equipment can be maintained
on site.
Using existing hazardous area drawings write down the requirements for installing equipment
or doing electrical work in the main process area e.g. operational controls and certification.

Explain the precautions and controls necessary when maintaining or installing equipment in
hazardous areas and define the typical hazards encountered for different zones.
Explain the important selection criteria for equipment in different hazardous areas
Prepare a procedure and risk assessment for the installation of equipment in a hazardous
area
Explain the hazards, methods of control and procedure for this task

Define positive isolation and state by what means this can be obtained

Write down where permits are needed to perform work

Discuss the purpose of the permit to work system
Write down and state who is responsible for controlling work in process areas and
workshops. Also discuss operating hazards and give some examples.
Write down and discuss the definition of hot and cold work permit.
Write down the different types of permit used at the sites.
Describe the types of permits used to control work, the procedure used to complete each
permit type and controls that need to be put in place
Describe the risk assessment process needed before carrying out work on site. Also define
who should be involved in this risk assessment
Draw a flowchart showing the sequence and main steps required when taking out a hot work
permit for working in a hazardous area.
Show the certificate obtained from passing the permit to work course
Using a real example successfully prepare a hot work and cold work permit for work in a
hazardous area
Explain the procedure you are following, the hazards and controls necessary for each permit,
using copies of recent hot work and cold work permits recently completed
Explain each permit, hazards identified and controls in place

Write down a list of key personnel involved in controlling an emergency situation of the Plant
and their responsibilities
Write down and discuss the role of the emergency response team during a major emergency

Write down the major emergency response procedure for each member of the site
emergency response team.
Explain this procedure for each person
Show your approved training certificate in the management of major emergencies
Demonstrate your participation as a member of the site emergency management team in
preparing procedures or managing site emergencies during real events, exercises or drills.
Explain the requirements included in emergency procedures

Write down and discuss the basic purpose of a HAZOP Study.

Write down a list of the main elements of a safety case
Write down and discuss why safety cases are produced
Write down the procedure for performing a HAZOP Study
Explain where HAZOPS need to be performed and why
Write down the procedure for producing the essential elements of a safety case
Explain in detail each step and the work required to complete each step
Show examples of participation of HAZOP Studies
Pick out the top 4 hazards identified and explain how these were eliminated or controlled
Show examples of your participation in the preparation of a recent safety case
Explain the findings of this safety case and the actions taken as a result of this assessment

Can differentiate between physical hazards and other hazards

Can identify the basic hazards associated with noise
Can recall the different action level in relation to Noise level in terms of dB(A)
Can connect the basic hazards associated with Vibration
Can identify the different types of vibration
Can state the basic hazards associated with Radiation
List the most common international standards used in your discipline
Prepare a report explaining the most common international standards used in your discipline

Write down and discuss the answers to the following:

1. What data sheets are and where are they used?
2. What engineering manuals are and how are they used?
3. What PFD's are and what data is included?
4. What P&ID's are and how are they used?
5. What schematics and block diagrams are and how are they used?

From the compilation of main documentation used in this discipline select example drawings
used in the main systems or equipment at site e.g. main process PFD or P&ID or Electrical Line
Diagrams (depending on your discipline).
Write down and explain the design data included and controls shown on these drawings.
Show examples of different data sheets produced for major or critical equipment
Write down and explain the data included and requirements specified

Write down the difference between an Industry Standards and PetroChina Standards
Discuss the differences between Standards, Codes and Practices
Identify where can you find copies of these Standards
Explain all the Standards and Codes that relate to your discipline.
Write down and explain which standard has preference the Industry standard or PCH's
standard.
Discuss how Standards, Codes and Practices are utilized.
Explain the important requirements of each Standard and Code of Practice

Write down and discuss the factors that need to be considered in material selection
State the financial limits for a purchase and low value purchase order
Obtain examples of existing material specification sheets for major equipment. Explain why
these materials have been selected and the standards used.
Obtain three different examples of purchase and low value purchase requests. Explain the
purchase request procedure and signature authorities for both types

Prepare a write up describing the differences between QA & QC

List the process cycle for QA & QC
Make power point presentation on how to conduct an audit
Participate in the documentation of the result of audit analysis in accordance with PCH’s
standards
Write down what qualifies as a change that must be covered by the Management of Change
procedure
Write down and discuss why we have a management of change procedure and approval
process
Draw a block diagram showing the steps needed to produce a construction 'Work Package'
Write down and discuss why we need design and construction packages before installation of
equipment at sites
Write down what is an equipment specifications and when do we need to prepare one
Draw a flowchart of the Management of Change procedure
Explain in detail the management of change procedure, controls necessary and the approvals
process
Write down the process of producing a construction ‘Work Package'
Explain in detail each Section of the 'Work Package' and what is needed to prepare each
Section
Explain the approval process and define what is required before approval is given
Show examples of change proposals produced
Explain the process, information included and steps taken
Show examples of design and construction 'Work Packages' produced
Show examples of equipment specifications produced
Explain the process, information included and steps taken

Write down and discuss the difference between a Work Order and Minor Work Order
Write down and discuss the meaning of a task order
Write down and discuss how maintenance costs are analysed
Obtain examples of three different Work Orders, Minor Work Orders and Task Orders
Write down and explain why the requirements defined are necessary
Obtain the annual maintenance budget
Write down and explain the process for estimating annual maintenance budgets
Write down and explain how maintenance cost benefit analysis is done and how budgets are
prepared. Detail the cost risks and how they are managed. Also, where opportunities for
savings exist and how they can be realised
Prepare example Work Orders, Minor Work Orders and Task Orders for three different
requirements
Write down and explain what has been included and why
Prepare the annual maintenance budget
Write down and explain each element with risks and mitigation recommendations; cost
saving opportunities and recommendations to achieve these opportunities
Prepare three cost benefit analysis reports for different maintenance activities
Explain the results of this analysis
Able to identify Process Area, Utility Area, Storage Area, Flare Area and Control Room
Able to explain the procedure, safety measures taken when visiting CPF1
Demonstrate knowledge of the key process units in the CPF1
Able to explain the daily production report and make a summary of the key data
Can deliver a power point presentation describing an overview of the CPF1

Able to describe the facilities at a PAD

Able to describe facilities at a single well
Familiar with the Pads P & IDs
List all facilities at the Pad and identify the tag numbers
Can deliver a power point presentation describing an overview of the field layout and Pads
facilities

Write down the Company Mission statement and vision

Write down your Department objective for this year

Write down the Company partners indicating their shares

List the main elements of an operating budget OPEX

Prepare a flowchart showing the budget cycle

Discuss the purpose and requirements of an operating budget.
Discuss the process, milestones and approving authorities.
Write down the procedure used for estimating the cost of a new item of plant equipment.
Discuss the procedure and where the cost data is obtained.
Using real examples of work done demonstrate your involvement in the preparation of the
annual budget for your discipline
Using the complete budget, write down and explain each element, how the values were set
and any risks or opportunities that may relate to this value.
Using real examples of work done demonstrate your involvement in preparing cost estimates
for new or replacement equipment. This should be the fully build up cost hrough to
installation and operation on the Plant.
Show real examples of the annual budget you have prepared
Explain each element, how the values were defined and any risks or opportunities that may
relate to this budget.
Using real examples of work done show your cost estimates for new or replacement
equipment. This should be fully built up cost through installation and operation on the Plant.

Write down and explain the estimating process, how the values were obtained and any risks
or opportunities that relate to the values. Explain the accuracy of the estimate and what this
means.

Describe how you prevent unauthorized access to your unattended PC

Show where the IT Policies and Procedures are located
List the support services that are available from your IT Department.
List the main media for data storage.
Give examples of commonly used PC peripherals
Identify which operating system is being used on your PC.
Demonstrate you can select a printer
Define Network, Intranet and Internet
List the differences between an Intranet and the Internet
Describe the main functionalities of:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

Demonstrate how you can open, navigate through, print the following type of documents:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

List the main rules for distribution of e-mail messages.

Write down which IT procedures are relevant to you and which elements in these procedures
apply to you.
Describe what a scanner is and explain whether or not text files can be created from a
scanned document.
Describe the main functionalities of MS Internet explorer.
Explain how you find (part of) a word on a web page.
Describe what a hyperlink is.
Explain how you know whether your hard drive is shared with other users
Explain how you share data on a network.
Demonstrate how you can write / edit / format / spell check documents; add tables / pictures
and use fonts; use help in MS Word
Demonstrate how you can create / edit / format / make calculations with spreadsheets; use
help in MS Excel
Demonstrate how you can create / edit / format / organize graphics and presentations; use
help in MS PowerPoint
Demonstrate how you can track changes in documents; customize MS Word.
Demonstrate how you can analyse data in spreadsheets, prepare graphs from tables, format
graphs
Demonstrate how you can auto generate a table of contents in MS Word.
Demonstrate how you can convert documents to PDF format.

Familiar with PCH training & development policies and procedures.

Follow standard development program to acquire skill and competencies required for next
general work level.
Prepare own progress reports.
Participate in induction of fresh graduates.
Implement on the job training programs for fresh graduates assigned to the unit.
Participate in monitoring trainees' performance
Participate in monitoring trainees' performance
Assist assigned Staff drafting Personal Development Plan (PDP).
Monitor and coach employees placed on development plans.
Report on Graduates & trainees' progress.
Design on-the-job training assignments for assigned Graduates/Trainees.

Use email to communicate your daily work activities

Deliver Power point presentation summarizing your achievements and observations for your
first Quarterly Assessment.
Prepare a daily report summarizing the tasks you have completed
Participate in the Dept’s daily communication meeting

Demonstrate a good critical awareness of the fundamental concepts and techniques

applicable to business planning.
Understand the business planning process and purpose, the composition and role of peer
groups
Participate in strategy review or business planning information processes within your team.

Understand and explain the components of a business plan and how these align with asset
objectives and performance criteria

Actively participate in your team’s Daily /weekly meetings.

Make a list of the objectives of your team.
Take a specific role in ??
Contribute to team performance to achieve team’s objectives.
Present evidence of your personal contribution to achieve the team’s objectives.
Prepare meeting agenda for your team
Produce examples of sharing ideas across multidiscipline team.

Prepare a write up describing the importance of time management related to your daily
tasks.
Prepare a write up describing the development opportunities and program assessment
process.
Prepare a power point presentation on setting meeting targets
Make a distinction between urgent and important
Prepare your PDP for the next quarter
Prepare evidence for your next quarterly assessment
Knowledge Skills Mastery
 Fresh Graduate program -Electrical Technician -
ID No. : Name :
Required
Competency Competency Level

Core
C1.01 Electrical Power System

C1.01.01
C1.01.02

C1.01.03

C1.01.04
C1.01.05

C1.01.06
C1.01.07
C1.01.08
C1.01.09
C1.01.10

C1.01.11

C1.02 Electrical Power

Generation
&Distribution

C1.02.01

C1.02.02
C1.02.03

C1.02.04

C1.02.05
C1.02.06
C1.02.07
C1.02.08

C1.02.09
 C1.02.10
C1.02.11

C1.02.12
C1.3 Power Generation

C1.3.1
C1.3.2
C1.3.3
C1.3.4
C1.3.5

C1.3.6
C1.3.7
C1.3.8
C1.3.9
C1.3.10
C1.3.11
C1.3.12
C1.3.13

C1.3.14

C1.3.15
C1.3.16
C1.3.17

C1.3.18

C1.3.19
C1.3.20

C1.3.21
C1.3.22

C1.3.23

C1.3.24

C1.3.25
C1.3.26
C1.3.27
C1.3.28
C1.3.29
C1.3.30
C1.3.31

C1.3.32
C1.3.33
C1.3.34
C1.3.35
C1.3.36
C1.3.37
C1.3.38
C1.3.39
C1.3.40
C1.3.41

C1.3.42
C1.3.43
C1.3.44
C1.3.45
C1.3.46
C1.3.47
C1.3.48

C1.3.49

C1.3.50
C1.3.51
C1.3.52

C1.3.53
C1.3.54

C1.3.55

C1.3.56

C1.3.57

C1.3.58
C1.3.59
C1.3.60
 C1.3.61

C1.3.62
C1.3.63
C1.3.64
C1.3.65
C1.3.66
C1.3.67

C1.3.68
C1.3.69

C1.4 Standby and Emergency

Generator
C1.4.1

C1.4.2
C1.4.3
C1.4.4
C1.4.5

C1.4.6
C1.4.7

C1.4.8

C1.4.9

C1.4.10

C1.4.11
C1.4.12
C1.4.13
C1.4.14

C1.4.15
C1.4.16
C1.4.17
C1.4.18

C1.4.19
C1.5 Substations Equipment

C1.5.1
C1.5.2
C1.5.3
C1.5.4
C1.5.5
C1.5.6
C1.5.7
C1.5.8
C1.5.9

C1.5.10

C1.5.11
C1.5.12

C1.5.13

C1.5.14

C1.5.15

C1.5.16

C1.5.17
C1.5.18
C1.5.19
C1.5.20

C1.5.21
C1.5.22

C1.5.23

C1.5.24

C1.5.25
C1.5.26
C1.5.27

C1.5.28
C1.5.29
C1.5.30
C1.5.31
C1.5.32
 C1.5.33
C1.5.34

C1.5.35
C1.5.36
C1.5.37
C1.5.38
C1.5.39
C1.5.40

C1.5.41
C1.5.42

C1.5.43

C1.5.44
C1.5.45
C1.5.46
C1.5.47
C1.5.48

C1.5.49
C1.5.50
C1.5.51

C1.5.52
C1.5.53
C1.6 Transformers

C1.6.1
C1.6.2
C1.6.3

C1.6.4
C1.6.5
C1.6.6

C1.6.7

C1.6.8
C1.6.9
C1.6.10
C1.6.11
C1.6.12

C1.6.13
C1.6.14

C1.6.15

C1.6.16
C1.6.17
C1.6.18
C1.6.19
C1.6.20
C1.6.21
C1.6.22
C1.6.23
C1.6.24
C1.6.25
C1.6.26
C1.6.27
C1.6.28

C1.6.29

C1.6.30

C1.6.31
C1.6.32

C1.6.33
C1.6.34

C1.6.35
C1.6.36
C1.6.37
C1.6.38
C1.6.39

C1.6.40
C1.6.41

C1.6.42
C1.6.43
C1.6.44
C1.6.45
C1.6.46
C1.6.47
 C1.6.48

C1.6.49
C1.6.50

C1.6.51
C1.6.52

C1.6.53
C1.7 Overhead Transmission
Lines
C1.7.1
C1.7.2
C1.7.3
C1.7.4
C1.7.5
C1.7.6
C1.7.7

C1.7.8
C1.7.9
C1.7.10
C1.7.11
C1.7.12

C1.7.13

C1.7.14
C1.7.15
C1.7.16
C1.7.17

C1.7.18

C1.7.19

C1.7.20
C1.7.21

C1.7.22

C1.7.23
C1.8 Power Cables

C1.8.1
C1.8.2

C1.8.3
C1.8.4
C1.8.5

C1.8.6
C1.8.7
C1.8.8
C1.8.9
C1.8.10

C1.8.11

C1.8.12
C1.8.13

C1.8.14
C1.8.15

C1.8.16

C1.8.17

C1.8.18
C1.8.19
C1.8.20

C1.8.21
C1.8.22
C1.8.23

C1.8.24

C1.8.25
C1.8.26

C1.8.27

C1.8.28
C1.8.29

C1.8.30

C1.8.31

C1.8.32
 C1.8.33

C1.8.34

C1.8.35

C1.8.36
C1.8.37

C1.8.38
C1.8.39
C1.8.40
C1.9 Switch Gears

C1.9.1
C1.9.2
C1.9.3
C1.9.4
C1.9.5

C1.9.6

C1.9.7

C1.9.8

C1.9.9
C1.9.10

C1.9.11

C1.9.12

C1.9.13
C2 Plant Electrical
Equipment
C2.1 AC & DC Motors

C2.1.1
C2.1.2

C2.1.3

C2.1.4
C2.1.5
C2.1.6
C2.1.7

C2.1.8
C2.1.9
C2.1.10

C2.1.11
C2.1.12
C2.1.13
C2.1.14
C2.1.15

C2.1.16
C2.1.17
C2.1.18

C2.1.19
C2.1.20
C2.1.21

C2.1.22

C2.1.23

C2.1.24

C2.1.25

C2.1.26

C2.1.27

C2.1.28

C2.1.29
C2.1.30
C2.1.31
C2.1.32
C2.1.33
C2.1.34

C2.1.35

C2.1.36
 C2.1.37
C2.1.38

C2.1.39
C2.1.40
C2.1.41

C2.1.42
C2.1.43

C2.1.44

C2.1.45

C2.1.46

C2.1.47
C2.1a Electrical Submersible
Pumps*(ESP)

C2.1a.1

C2.1a.2
C2.1a.3
C2.1a.4
C2.1a.5
C2.1a.6
C2.1a.7

C2.1a.8
C2.1a.9

C2.1a.10

C2.1a.11
C2.1a.12
C2.1a.13

C2.1a.14
C2.1a.15
C2.1a.16
C2.1a.17
 C2.1a.18
C2.2 Variable Speed Drives
C2.1.1
C2.1.2
C2.1.3
C2.1.4
C2.1.5
C2.1.6
C2.1.7
C2.1.8

C2.1.9
C2.1.10
C2.1.11
C2.1.12

C2.1.13

C2.1.14
C2.1.15

C2.1.16
C2.1.17

C2.1.18
C2.1.19

C2.1.20

C2.1.21

C2.1.22
C2.3 Motorized Valves
(MOV’s)
C2.3.1

C2.3.2
C2.3.3

C2.3.4

C2.3.5
C2.3.6
C2.3.7
 C2.3.8

C2.3.9

C2.3.10
C2.3.11
C2.3.12
C2.3.13

C2.3.14

C2.3.15
C2.3.16
C2.3.17

C2.3.18
C2.3.19
C2.3.20

C2.3.21

C2.3.22
C2.4 Lighting and small
power

C2.4.1
C2.4.2

C2.4.3

C2.4.4
C2.4.5

C2.4.6

C2.4.7
C2.4.8
C2.4.9
 C2.4.10
C2.4.11
C2.4.12

C2.4.13
C2.4.14
C2.4.15
C2.4.16
C2.4.17

C2.4.18

C2.4.19
C2.4.20

C2.4.21

C2.4.22
C2.4.23

C2.4.24

C2.4.25
C2.5 Electrical Workshop
Equipment &
Procedures

C2.5.1

C2.5.2
C2.5.3

C2.5.4
C2.5.5
C2.5.6
C2.5.7
C2.5.8
C2.5.9
C2.5.10
 C2.5.11

C2.5.12
C2.5.13

C2.5.14
C2.5.15

C2.5.16

C2.5.17

C2.5.18

C2.5.19
C2.6 Supervision of
Construction
C2.6.1

C2.6.2
C2.6.3
C2.6.4
C3 Low Volatge Electrical
Protection Systems
C3.1 Electrical Protection low
volatge
C3.1.1

C3.1.2

C3.1.3
C3.1.4
 C3.1.5
C3.1.6
C3.1.7

C3.1.8

C3.1.9

C3.1.10
C3.1.11

C3.1.12

C3.1.13
C3.1.14
C3.1.15

C3.1.16

C3.1.17

C3.1.18
C3.1.19
C3.1.20
C3.1.21

C3.1.22
C3.1.23
C3.1.24
C3.1.25

C3.1.26
C3.2 Power System Analysis

C3.2.1
 C3.2.2
C3.2.3
C3.2.4
C3.2.5
C3.2.6
C3.2.7
C3.2.8
C3.2.9

C3.2.10
C3.2.11
C3.2.12
C3.2.13
C3.2.14
C3.2.15

C3.2.16
C3.2.17

C3.2.18

C3.2.19

C3.2.20

C3.2.21
C3.3 Earthing Systems &
Lightning Protection
C3.3.1
C3.3.2

C3.3.3
C3.3.4

C3.3.5
C3.3.6
C3.3.7
C3.3.8

C3.3.9
C3.3.10
C3.3.11
 C3.3.12

C3.3.13
C3.3.14
C3.3.15

C3.3.16
C3.3.17

C3.3.18

C3.3.19

C3.3.20
C3.3.21
C3.4 Insulation for low
voltage
C3.4 Insulation

C3.4.1
C3.4.2
C3.4.3
C3.4.4

C3.4.5

C3.4.6

C3.4.7
C3.4.8
C3.4.9

C3.4.10

C3.4.11

C3.4.12

C3.5 Battery and Battery

Chargers
C3.5.1
C3.5.2
 C3.5.3

C3.5.4
C3.5.5
C3.5.6
C3.5.7
C3.5.8
C3.5.9
C3.5.10
C3.5.11
C3.5.12
C3.5.13

C3.5.14
C3.5.15
C3.5.16
C3.5.17
C3.5.18
C3.5.19
C3.5.20

C3.6 Power Supplies & UPS

system
C3.6.1
C3.6.2
C3.6.3
C3.6.4
C3.6.5
C3.6.6
C3.6.7
C3.6.8
C3.6.9
C3.6.10
C3.6.11

C3.6.12

C3.6.13
C3.6.14

C3.6.15
C3.6.16
 C3.6.17

C3.6.18
C3.7 Solar Power System
C3.7.1

C3.7.2
C3.7.3
C3.7.4

C3.7.5

C3.7.6

C3.7.7
C3.7.8
C3.7.9
C3.7.10

C3.7.11

C3.7.12
C3.8 Cathodic Protection

C3.8.1

C3.8.2
C3.8.3
C3.8.4

C3.8.5

C3.8.6
C3.8.7

C3.8.8

C3.8.9

C3.8.10

C3.8.11
S1 Health, Safety &
Environment
S1.1 HSE Management
System
S1.1.1

S1.1.2
S1.1.3

S1.1.4
S1.1.5
S1.1.6
S1.1.7
S1.1.8

S1.1.9
S1.1.10
S1.1.11
S1.1.12
S1.2 Personal Protection
Equipment (PPE)
S1.2.1
S1.2.2
S1.2.3
S1.2.4
S1.2.5
S1.3 Fire Fighting
S1.3.1
S1.3.2
S1.3.3

S1.3.4

S1.3.5
 S1.3.6
S1.3.7
S1.3.8
S1.3.9
S1.4 Fire & Gas Detection
System

S1.4.1

S1.4.2

S1.4.3

S1.4.4

S1.5 Gas Testing

S1.5.1
S1.5.2
S1.5.3
S1.5.4

S1.5.5
S1.5.6
S1.6 Area Classification
S1.6.1
S1.6.2

S1.6.3
 S1.6.4

S1.6.5

S1.6.6
S1.6.7

S1.6.8
S1.6.9

S1.7 Isolation/De-Isolation

S1.8 Permit to Work System

S1.8.1
S1.8.2

S1.8.3
S1.8.4
S1.8.5

S1.8.6

S1.8.7

S1.8.8
S1.8.9

S1.8.10

S1.8.11
S1.8.12
S1.9 Emergency Response

S1.9.1

S1.9.2

S1.9.3
S1.9.4
S1.9.5

S1.9.6
 S1.9.7
S1.10 Risk Assessment &
Method of statement

S1.10.1
S1.10.2
S1.10.3
S1.10.4
S1.10.5
S1.10.6
S1.10.7
S1.10.8
S1.10.9
S1.10.10
S1.10.11
S1.11 Occupational Health

S1.11.1
S1.11.2
S1.11.3
S1.11.4
S1.11.5
S1.11.6
S2 Engineering Standards

S2.1 International Standards

S2.1.1
S2.1.2

S2.2 Company Engineering

Guidelines &
Specifications

S2.1.1

S2.1.2
S2.1.3
 S2.1.4
S2.1.5
S2.3 Company Specifications

S2.3.1
S2.3.2
S2.3.3
S2.3.4

S2.3.5
S2.3.6
S2.3.7
S2.4 Maintenance Materials
Management

S2.4.1
S2.4.2

S2.4.3

S2.4.4
S2.5 Quality Management

S2.5.1
S2.5.2
S2.5.3

S2.5.4

S3 Plant Modification

S3.1 Management of Change

Process

S3.1.1

S3.1.2
S3.1.3

S3.1.4
S3.1.5
S3.1.6

S3.1.7
S3.1.8
 S3.1.9
S3.1.10
S3.1.11
S3.1.12
S3.1.13
S3.1.14
S3.1.15
S3.2 Company Procedures
(Maintenance Systems)

S3.2.1
S3.2.2
S3.2.3
S3.2.4
S3.2.5
S3.2.6
S3.2.7

S3.2.8

S3.2.9
S3.2.10
S3.2.11

S3.2.12
S3.2.13
S3.2.14
S4 CPF & Field Operations

S4.1 Central Processing

Facilities (CPF1)

S4.1.1
S4.1.2
S4.1.3
S4.1.4
S4.1.5
S4.2 Fields Services Facilities

S4.2.1
S4.2.2
S4.2.3
S4.2.4
 S4.2.5
G1 Company Mission &
Values
G1.1
G1.2

G2 Company Partners and

Concessions

G3 Commercial Awareness

G3.1
G3.2
G3.3
G3.4
G3.5
G3.6

G3.7

G3.8

G3.9
G3.10

G3.11

G3.12

G4 Information Technology
(IT)
G4.1
G4.2
G4.3
G4.4
G4.5
G4.6
G4.7
G4.8
G4.9
 G4.10

G4.11
G4.12

G4.13

G4.14
G4.15
G4.16
G4.17
G4.18
G4.19

G4.20

G4.21

G4.22
G4.23

G4.24
G4.25
G4.26
G6 Development &
Training
G6.1

G6.2
G6.3
G6.4
G6.5
G6.6
G6.7
G6.8
G6.9
G6.10
G6.11
B1 Communications
 B1.1

B1.2
B1.3
B1.4
B2 Planning

B2.1

B2.2

B2.3

B2.4
B3 Teamwork
B3.1
B3.2
B3.3
B3.4
B3.5
B3.6
B3.7
B4 Manage Self & Others

B4.1

B4.2
B4.3
B4.4
B4.5
B4.6
 Fresh Graduate program -Electrical Technician - GROUP 2

Competency Level

Awareness

Visit all substations in your plant and prepare a report on your observations
Record the energy readings in the main intake sub-station and prepare a report on the
findings
Prepare a plan to carryout harmonic measurement in any one of the substations and make a
report based on the readings
Prepare a report on the fire protection systems in Sub- stations
Identify the main power system equipment in your plant. Explain the function of the main
power system equipment
Draw a block diagram of the main components of your Company power system
Draw a key single line diagram of the main component of your Company power system
State your understanding of the definition of a power system
List the main system components
State the advantages and disadvantages of using underground and overhead cables for
power distribution and provide example of their use
Describe how a power system model is used

Network & Equipment Location; Interconnected Power Systems; Power System Management

Carry out review study on your site power system network using ETAB software
Collect the necessary data & parameters required & produce the review report highlighting
weaknesses and any rooms for improvement this cover short circuit, load flow, motors
starting and relays settings and relays segregation, fault levels studies.(you can refer to the
most recent short circuit study conducted in your site or other site).

Access the event and alarm list on the protective relay after a fault recently experienced in
your plant network and prepare a report on your findings
Carry daily check list in one sub-station and prepare a report on the findings
Using the single line diagram identify your specific interconnected power system
Demonstrate the use of a power management system
Produce a short report showing conclusions from maintenance and/or factory inspections
carried out on your system
Produce a procedure used for modeling a power system and describe the data needed. Draw
a flowchart of the steps in the modeling process
Explain the requirements of this system.
Explain the consequences if we fail to keep a minimum distance between an overhead line
and buried pipe running in parallel
Explain the Power System model and how the output changes with changes in variables

Operation & Control Philosophy; Turbines; Turbine Controls; Generators; AVR Function;
Auxiliary Systems; Load Shedding / Sharing; Protection; Maintenance, Inspection &Testing
Prepare daily checklist for generator operation
Carry out visual inspection on generators as per daily check list. Prepare report on findings
Identify the main components of the power generation system and its functions
State the purpose of a gas or steam turbine
State the advantages and disadvantages gas and steam turbines and where they may be used

List and discuss the function of turbine components

Explain the starting sequence of a gas turbine
List the power generation main system components
Draw a block diagram of the auxiliary systems
Draw a block diagram of the main elements of the generation protection system
State the meaning of excitation
State the function of these auxiliary systems..??
State why loads need to be shed and identify under what circumstances this would need to
be done
Prepare a job plan for carrying our Power Generator PM including list of special tools, testing
equipment, support from other sections prepare isolation as per PTW
a. Bridge or diode replacement for the brushless exciter synchronous generator
b. Brush replacement for the brush type exciter’s synchronous generator
c. Attend bearing replacement as per running hours and condition monitoring report also
greasing for the ball bearing or oil top up or replacement for the sleeve bearing type
d. Stator and rotor and excitation winding insulation state determination using
• Insulation resistance testing (megger)
• Partial discharge analysis.
• HIPOT test

e. Issuing maintenance report and performance report.

Witness Major overhauling of generators as per vendor procedure. Prepare report based on
the activities and findings.
Demonstrate the procedure for synchronizing two generators
The ability to conduct stable operation and optimize generator performance among power
generation system meeting utility requirements;
• Synchronize power generator to the power grid; troubleshoot any problems & report your
observations
• Monitoring parallel operation parameters and conduct corrective action achieving stable
operations
• Detection and contribution in troubleshooting of governor problems
• Maintenance and function test and load shedding system
• Full understanding of AVR function, do PM & troubleshooting of AVR
• Access the Generator AVR using PC and demonstrate download of settings, event logs etc

Planning and preparing PM for generator protective devices;

• Checking protective device parameters and confirming that it is as per design
• Performing circuit breaker maintenance and checking breaker control circuit also perform
breaker function test after conducting maintenance
• Performing relay function test with C/B
Explain the requirements of a design data sheet for a power generator
Describe the function of governors in different mode of operations
Describe how the reactive load is shared between generators connected in parallel
Explain the steps necessary to put a generator on line and off load
Explain how to increase the loading of a generator
Explain the difference between load shedding and load sharing
Describe the effect of atmospheric temperature on turbine output
Explain the generator excitation system
Explain turbine variables and how they are controlled e.g. speed, pressure and temperature

Explain the operation of the auxiliaries. Specifically for the turbine and generator.
Demonstrate the start up, synchronizing and generator loading procedure
Draw a block diagram of the excitation system
Draw a block diagram indicating all the auxiliaries of a gas turbine generating set
Draw a line diagram indicating the protection requirements for a medium sized generator
State what is meant by control philosophy in relation to turbine, generator and auxiliaries
Explain the requirements and precautions included in the generator start up, synchronizing
and loading procedure
Explain the purpose of an AVR / digital excitation control system and how it works. - Explain
the operation of the auxiliaries
Explain the load shedding system for your power system
Explain what motorization is and how it may be detected and protected
Explain the safety measures that should be taken before and after a high voltage test has
been made on a generator
List the tests that are done on a generator and give a brief outline of these tests
Carry out trouble shooting of any problem in the generator protective circuit and devices if
any
Carryout hands on testing of generator protection relays & prepare a report on your
observation vs commissioning report
For newly installed / overhauled generator:
-Prepare a pre-commissioning, commissioning & start up procedure of the generator and
explain the importance of each steps
-Access capability curve of generators through turbine control panel and prepare a report on
the observations.

Perform the sizing calculations for a power generator and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Read and explain the capability chart indicating the limitations
Demonstrate the start up, synchronizing and loading of a generator. Demonstrate the start up
and shut down of a turbine
Demonstrate how to put the load shed / share systems in operation and analyse the data of
the load sharing system
Demonstrate the testing of the generator protection system and explain the results
Demonstrate the tests/checks to be conducted during maintenance
Draw a schematic diagram of the excitation system of an alternator
Explain the start up, synchronizing and loading steps of a generator being taken and why
Using the excitation system diagram explain how this system works
Explain the outcome when an alternator has lost its excitation when connected in parallel
with others
Explain the effects of failures of any auxiliary systems

Control circuit & protection system; Auto Change Over; Load and unload during weekly test
runs
All applied real work for C1.2 will be applicable in case of stand by and emergency generators

Prepare a list of loads connected to emergency generator

State the purpose of an emergency generator
Define what auto change over switch is
The conditions required for a manual and automatic changeover of the emergency generator

Why is it important to maintain and test the standby generator at regular frequencies
State the required weekly and monthly tests for your emergency generator and identify the
purpose of these tests
Demonstrate the switching operation and explain the conditions for a change over system
(both on and off)
Demonstrate the maintenance, inspection and tests routines required and explain their
frequency
Draw a line diagram of circuit incorporating an emergency generator and changeover switch
and explain the operation
Explain the essential loads to be connected to emergency generators
Explain the requirements of a design data sheet for a standby generator
Explain the essential loads to be connected to emergency generators
Perform the sizing calculations for this equipment and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Demonstrate the starting, synchronizing, loading and unloading of the standby generator
Demonstrate the routine testing of the standby generator
Demonstrate protection relay testing and analyse the results and explain the relay settings.
Under supervision, perform the weekly and monthly tests / checks on the site emergency
generator
Analyse and explain the weekly and monthly test results

Substation Layout, Requirements & Design; Single Line Diagram and Control Circuits;
Switchgear; Maintenance, Inspection &Testing; Protection
As per maintenance policy , plan and perform the PM for the C/Bs & contactors in the S/S in
your site (air ,air blast , MOCB, SF6 & vacuum);
a. Low voltage circuit breaker and its control circuit
b. Medium voltage circuit breaker and its control circuit.
c. Low voltage contractor /starter and their control circuit.
d. Medium voltage contractor / starter and their control circuit.
Using catalogs and drawings identify the components of a typical substation
State why the layout of a substation is important
Define what is the meaning of a single line diagram and where is it used
At site and In the main substation, state the substation design requirements and constraints

Identify the different types of switchgear and types of low voltage switchboards, distribution
boards and MCC's.
State the meaning of short circuit rating
List the routine checks required for HV Switchgear and identify the required frequency of
these checks
State what is meant by HV switching and list the qualifications needed before being
authorized for switching
State the typical tests that are done on an existing high voltage circuit breaker and why they
are done
Plan , prepare and perform the PM for switch board protective relays navigation, checking the
existing settings vs. the design and performing function test of the protective relays post
maintenance and issuing main report
As per maintenance policy plan, prepare work procedure and perform the down listed jobs
for the following Equipments:
a. Low, medium and High voltage MCCs, Distribution Boards and Switchgear motors:
These jobs will include the following:
1- Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV.
2- Maintenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers motor (motor managers) and issuing maintenance and
performance report.
3- Load break switches and fuses maintenance with full understanding of selection basis
4- Infra red check for switch gear and connection points detecting any over heat and
conducting corrective action by replacing the element or tightening the connection with the
pre designed torque.
Using an existing single line diagram, explain the operating principles of the main substation
components
Demonstrate involvement in the maintenance of LV and MV switchgear and explain the
requirements
Identify the differences between contactor, breaker and isolating switches.
Draw a single line diagram of your distribution system
Write down what safety measures should be taken before and after a high voltage test has
been made on a bus bar and explain the potential hazards encountered
Explain the requirements of a design data sheet for switchgear equipment
Define the requirements for designing the substation layout and identify the data required
Explain the different types of protection used for switchgear
Explain the difference between normal and essential switchboards
Identify the strengths and weaknesses of your distribution system
Explain the factors that determine the short circuit rating
Explain what is meant by thermal short circuit rating, breaking capacity and making capacity

Explain the impact on the switchgear if we add a larger motor or generator to the circuit
Identify the advantages and disadvantages between vacuum and SF6 breakers
Describe the effect of switching of resistive /capacitive /inductive loads
Explain arc extinction process in different types of circuit breakers
Explain the requirements for switching LV and MV switchgear
Carry out hands on testing of protection relays connected to incomer of MV switch board and
prepare a report on the findings
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for the new installed
Switchgears and MCCs.
Convert control circuit diagram of switch board Incomer into logic diagram and explain
requirements for a breaker closing and tripping.
Demonstrate problem solving for defined faults
Demonstrate the maintenance and testing of switchgear
Demonstrate thermal analysis of bus bars and explain the results
Demonstrate relay testing for high and low voltage systems and explain the results
Perform the sizing calculations for switchgear equipment and explain the required data input
and results
Prepare a single line diagram for the power system (all voltages) in your area
Explain the procedure for troubleshooting of a typical fault in a substation breaker
Analyze the layout criteria and explain the sub-station layout design and segregation
requirements
Explain the procedure and precautions and assessments required for switching

Oil Filled (sealed and conventional), Air and Cast Resin Types.
List in writing the different types of transformers and where they are used
List the components of a transformer
Identify the different types of insulation material used for the winding and core lamination.

Identify the purpose of a transformer tap changer

State the tests required for new transformers and identify the requirements for each test
List the routine checks for existing power transformers and state the requirements of these
checks
As per Maintenance Policy; plan, prepare & issue work procedure to perform the down listed
maintenance job power & distribution transformers in your plant with full understanding of
the types, functions, characteristics and applications of each type including following
activities

Power and Distribution Transformer;

a. Transformer isolation and de isolation
b. Turns ratio verification
c. Oil level check, addition or replacement in the conservator type
d. Oil sampling and oil insulation test. Explain Dissolved gas analysis. Study past test reports
and report your observations
e. Winding insulation check (megger, HIPOT, DGA)
f. On- Tank gauges & protective relays & instrumentation check & trouble shooting and any
abnormal condition
g. Check of cooling radiators for any leaks & cooling fans in ONAF and OFAF types and oil
pumps.
h. Trouble shooting and diagnosis of ON/Off line tap chargers
i. Check of connection of high and low tension side terminations & isolator condition
j. Prepare a plan for online changeover of breather in the transformers
k. Carry our online changeover of silica gel breather in the transformers.
l. Issuing maintenance report and recommendations
Instrumentation Transformers:
a. Check turn ratio
b. Checking and adequacy to the application
c. Check current transformer saturation and performing function test
d. Issue maintenance report and performance report
Participate in the inspection of transformers in different applications
Explain the frequency of inspection for an oil filled power transformer
Participate in routine and major maintenance for different types of transformers and describe
the requirements
Draw the circuit diagram for the main protection of a power transmission transformer and
explain how this protection system works
Prepare a procedure for carrying out maintenance of your power transformers. Explain the
requirements of this procedure
Explain the requirements of a design data sheet for a power transformer
List in the conditions required for the parallel operation of two transformers and explain what
happens if these conditions are not met
Explain the different types of cooling for transformers (AN, ONAN, ONAF, and OFAF)
Explain the effect of abnormal load conditions on the transformer performance e.g. over
load, over voltage and under frequency
Explain the effect of harmonics on transformers and how this can be eliminated
Explain the transformer vector groups
State the types and applications of transformers tap changers
Explain the difference between on load and off load tap changing
Explain what is the inrush current for a power transformer and why is it important for a
protection coordination study
Explain the different methods of earthing and the different applications
Conduct a factory acceptance and site test for a power transformer. Explain the acceptance
criteria for these tests.
Demonstrate the following testing of;
1. Protective relays for a power transformer
2. Transformer winding and dielectric tests
3. Transformer oil
4. Inter-tripping connection
5. Explain the results of each test
Perform the sizing calculations for a power transformer and explain the required data input
and results.
Prepare a data sheet for this equipment and explain the requirements
Prepare a procedure for removing or installing a power transformer, including the method
statement. Explain the requirements of this procedure.
Define the condition monitoring required for high capacity power transformers
Explain the requirements for operation and on load maintenance of transformers tap
changers
Explain the causes of common failures of transformers

Line Voltage; Main Components; Structures; Earth Wires

State the main purpose of building overhead transmission lines
List the main components of an overhead line system
Identify the factors that determine the line voltage
Identify the purpose of having warning lights and warning spheres on overhead lines
List the conditions when wooden poles and steel towers are used
List the advantage of having earth wire(s) on top of overhead lines
State why insulators are used with overhead lines and state why the number of insulators in
one string increases with higher voltage levels?
List the inspection techniques for overhead lines
List the main components of surge arresters
Explain the requirements of a design data sheet for an overhead transmission line.
Explain the advantages & disadvantages of having overhead lines
Explain why it is recommended to keep a minimum distance from residential areas or buried
pipelines when an overhead line crosses these areas. Explain what would be the consequence
if we fail to meet this clearance
List the different types of insulators in terms of design and material and explain the
differences. Explain which type of insulator is more suitable to the weather in the Gulf
Countries e.g. Glass, Porcelain or silicon rubber and why.
Explain how we prevent trips of overhead lines with glass or porcelain insulators.
Describe the methods of maintenance for insulators
Write down and explain the role of a surge arrestor
Explain how it protects electrical equipment from external lightning or internal system
discrepancy
Explain what affects the functioning of the overhead transmission line. Also, the basis for
determining the voltage level of an overhead line.
Perform the sizing calculations for an overhead transmission and explain the required data
input and results.
Prepare a data sheet for this equipment and explain the requirements.
Review the design of a new overhead transmission line. Define the requirements of the
design specification
Define the requirements in the design specification of an effective surge arrester for different
voltage levels, 33KV and 132KV

Cable Types; Cable Sizing; Cable Accessories; Jointing; Cable Installation; Cable Fault Location
Techniques
Power Cables Installation and check:
a. For a new installation, visually inspect the cable for any mechanical damage & check the
adequacy of the cable accessories to area classifications, plan & preparing for laying
b. And carry out insulation measurements & insulation resistance and perform hi pot test.
c. Trouble shooting any cable problem, fault location and cable splicing.
d. Inspection of cable ducts and multi cable transits, and considering cable spacing and de-
rating if needed.
e. Issue maintenance & performance report.
f. Perform pre-commissioning and commissioning tests
Give some examples of the use of different types of cables.
List the types of cable accessories
State the variables we need to know before sizing a cable and identify where to find this
information.
List the equipment required to locate a fault in an underground cable and explain how this
equipment is used
State why a safety assessment is required before and after a high voltage test.
List and identify the different types of cable joints. State the difference between a joint and a
termination
State the data required to size a single-phase motor supply cable.
List and discuss the types of tests performed on industrial cables on site. In the discussion
identify why completion forms are used
Knowledge of the available types of cable and the type suitable mechanically, electrically,
safely for each installation location also cable current carrying capacity.
Knowing how to bury underground cable, the required depth for each cable type and rating,
cable spacing and its mechanical protection.
Knowing the cable tray mechanical
Identify the cable accessories used for cable installation, jointing and termination.
Demonstrate one of the methods used to locate a fault in an underground cable. Explain the
precautions needed before cutting out a faulty section of cable.
Explain the requirements of a design data sheet for a power cable
State the types of cables used for power transmission.
Explain what is meant by electrical stress and how electrical stress is controlled. Also explain
how to control circulating current in single corecable
Describe the different methods of cable installation. Explain the different type of cable
earthing.
Explain the procedure and Standards used when sizing a high voltage cable.
Explain the safety measures that should be taken before and after a high voltage test has
been made on a feeder cable.
For a newly installed cable explain the recommended HIPOT test voltage. Explain how is it
applied and for how long.
Explain the types of cable joints used for MV and HV underground cables
Explain the procedure and Standards used for cable sizing for a lighting supply in a hazardous
area
Withstand weight and number of cable and the suitable cable spacing and the rerating if
required
Perform the sizing calculations for a power cable and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Prepare a specification for an underground power cable and accessories and explain the
requirements included in this specification.
Explain your role in the risk assessment for testing a high voltage cable. Define the hazards
and explain the measures that should be taken to eliminate or control these hazards.
Perform a voltage drop calculation in a real example. Show the calculation sheet for examples
of LV, MV and HV cables. Analyze and explain the results.
Explain the factors that influence the selection of cable size.
Explain what types of cables are used in power transmission, distribution and petrochemical
industry?
Why is aluminum armour used in single core power cables
Explain the requirements of the test procedure following the joining operation

As per PCH Maintenance Policy, Plan and perform the PM for Circuit Breakers (Air, Air blast,
MOCB, and Vacuum) and Contactor in the Sub Station in your site;
1-Low voltage circuit Breaker and its control circuit
2-Medium Voltage Circuit Breaker and its control circuit.
3-Low voltage Contactor/Starter and their control circuit.
4.Medium Voltage Contactor/Starter and their control circuit
Assist in the planning and performing the PM for switch board protective relays, navigation,
checking the existing settings Vs the design and performing function test of the protective
relay post maintenance.
Participate in the planning and preparing work procedure and performing the below listed
jobs for the following:
Low , Medium and High Voltage MCC's Distribution Boards and Switchgear motors:
1-Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV Switchgear &
MCC and Low Voltage Switch board,
2-Maitenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers an issuing maintenance and performance reports.
Plan and prepare work procedure and perform the following:
1-Low Voltage Isolation, earthing , interlocks, de isolation and de-earthing sequence for MV
Switchgear and MCC & LV switch board
2-Low Voltage Load break switches and fuses maintenance with full understanding of
selection basis.
3-Low Voltage Infra red check for the Switchgear and connection points detecting any over
heat and conducting corrective action by replacing the elements or tightening the connection
with predesigned torque

380V, 415V, 3.3KV 6.6KV & 11KV: 24V DC & 110V DC Single Phase; Three Phase; DC Motors;
Power & Control Circuits
Checking the motor loading condition & adequacy of motor to driven loads
As per PCH Maintenance Policy; plan and preparing for motor maintenance activities
including the following:
a. Planning and supervise motor isolation and earthing (medium voltage motors) and the
reinstatement procedure.
b. Bearing maintenance , greasing (ball bearing ( top up oil (sleeve bearing).
c. Bearing replacement based on the running hours or condition monitoring report.
d. Coil group connection review & tightening
e. Checking the JB, cable glands and termination are in good case and the IP and area
classification consideration are not violated.
f. Visual checking of any mechanical damage or corrosion
List the typical motor components and component function.
List the main components of an electrical starter and accessories and state the function of
these components.
List the types of motors typically used in the petrochemical industry
List the yearly operating checks required. State why these checks are necessary.
List in writing the data required to specify a new motor.
Show where the data can be found
List the weekly and monthly checks that are required for this equipment. Discuss the
requirements of these checks.
State the types of modifications to AC and DC motors that can be done on site.
Checking motor starter and circuit breaker confirming matching
Check the Partial Discharge levels for 11KV & discuss the findings /data with the Line
Supervisor / Vendor.
For the DC motors, brushes replacement brushes replacement based on the running hours.
Issue maintenance and performance report in the Maintenance Management System
For the new installation & overhauled motor; perform pre-commissioning, commissioning &
start up tests as per the OEM; report test results & operating parameters
Carry out on line /OFF line tests on the AC motor using all tests pro equipment and prepare a
report.
Full knowledge of motor starting methods and application and the criteria for the
implementation of each method.
Conduct RCA and troubleshooting and issue recommendation report/ Remedial Action Plan

Plan & witness overhauling of motor in the W/S report all performed activities and findings as
well as cost report FOR 3Ph 415V and 3.3KV Motors.
Use a schematic diagram to explain in detail the control and power circuits and explain in
detail the function and operation of each major component.
Using a practical example describe a change to the schematic diagram for a modification to
suit the process requirement e.g. timer, limit switch.
Produce a modification to the starter control circuit e.g. timer, switch. Explain the
modification and requirements.
Explain the requirements of a design data sheet for a motor starter
Explain the basic theory that applies to the design of this equipment
Explain the selection criteria for different applications.
Explain the different cooling systems used for motors
Explain the different mounting methods
Explain the basic operating data required to monitor the performance of your industrial
motors. State how this information is obtained
Explain the criticality of this equipment, how the maintenance frequencies are set and the
essential requirements to prepare the equipment for maintenance.
Following a motor rewind describe an inspection scope of work and procedure for this
equipment.
Explain the FAT or site performance test of a large motor.
Perform the sizing calculations for the motor starter and explain the required data input and
results.
Prepare a data sheet for motors and motor starters and explain the requirements.
Contribute to a risk assessment for major maintenance of a large motor.
Perform an analysis of problems and faults with this equipment used on your site. Prepare a
short summary report detailing the results of this analysis with recommendations of ways to
eliminate the losses. Explain your conclusions and discuss recommendations for performance
improvement of this equipment. Also define the operating conditions that caused the main
problems encountered

Write a report detailing test parameters and explain the results and recommendations.
Prepare a specification and design data sheet for the purchase of this equipment. Explain the
type and material selection requirements included in this specification.
Prepare a factory acceptance procedure for a large new motor including the necessary safety
reviews, data requirements, drawings, performance curves and procedures. Explain the
requirements and expected results.
Explain the major maintenance requirements, planning sequence and resources required
(manpower and materials).
Explain the detailed work plan and resource plan for major maintenance of your large
motors.

Diagnosis and troubleshooting ESP motor problems and explain the relation between motor
load current and pump’s flow and if this can help in motor troubleshooting.
For new Installations and overhauled motors, perform pre-commissioning and commissioning
& start up tests as per OEM.
Issue maintenance & performance report for the overhauled ESP after commissioning.
Where appropriate participate in a string pull and run.
State the basic purpose of both down hole&surface components of ESP installations.
Discuss the principle of pressure and flow interrelationship.
Explain the requirements of a design data sheet for an electrical submersible pump.
Explain the design characteristics of all string components (surface transformer, cable, control
panel, pump, protector & motors).
Explain voltage drop calculations and surface control panel settings.
Explain the start-up of ESP and surface pump. Understand the interaction between them and
flow control configuration.
Supervise the pull and run of an ESP In water supply including the availability of tools and
consumables
Perform material and inventory control
Supervise a rig mobilization and operational control
Perform the sizing calculations for an electrical submersible pump and explain the required
data input and results.
Prepare a data sheet for this equipment and explain the requirements
Perform an on-site failure analysis & follow-up with both operations & vendors.
Size-up equipment for oil & water application
Explain what is meant by multiphase pumping and well characteristics and its impact on
string performance.

State the reason we need variable speed drives

List the advantages of motor starting methods such as soft start, variable frequency.
List and discuss the different cooling systems for VFD's
Planning and executing maintenance, troubleshooting & repair VSD including:
a. Bridge circuit maintenance and diodes replacement or total replacement
b. Inverter maintenance and replacement
c. Cooler fan motors maintenance and replacement.
d. Harmonic filters maintenance and replacement
e. Maintenance and replacement of VSD power electronics components(Thyristors Diacs,
Triacs, diodes)
f. Explain the trouble shooting steps when VFD fails to start
g. Issue maintenance & performance report
Prepare interface diagram between VFD and DCS.
Draw a diagram and explain the basic power electronic components used in a variable speed
drive controller.
Prepare a test procedure for a variable speed drive. Explain the requirements of this test
procedure including the precautions and equipment to be used
Explain the requirements of a design data sheet for a variable speed drive.
Explain the design requirements for a VFD cooling system used in PCH. Explain how these
requirements are met.
List Alarm and trips provided on VFD & explain significance of each.
Perform the sizing calculations for a variable speed drive and explain the required data input
and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare selection criteria for different types of variable speed motors. Explain the
requirements of this criteria
Prepare a design of a cooling system for a VFD. Explain the design requirements and design
components.
Demonstrate testing of different types of variable speed drives. Explain the test procedures.

Types and Principles of Operation; Selection; Protection

Planning and executing maintenance, troubleshooting & repair MOV including:
a. Motor maintenance and troubleshooting.
b. Power and control circuit maintenance and trouble shooting.
List the types of actuators used in industry
State why we need to protect the MOV motor. Also why we need to stroke an MOV
periodically.
List the routine checks that need to be carried out on MOV's. State what to look for during
the checks
Issue maintenance & performance report
Identify different type of MOV’s installed in your plant.
Explain the PAKSCAN system.
For new installations and overhauled MOV, perform pre-commissioning and commissioning
start up tests as per OEM.
Obtain the operational drawings of an MOV. Using these drawings, sketches or photos
explain the principle of operation of the MOV.
Explain what is needed to specify an MOV.
Explain what kinds of tests must be carried out when the MOV is received on site.
How is the valve and actuator protected against overloads and overheating
What will happen if the actuator was operating in one direction and an immediate command
for reverse is given
How can we protect against any possible damage; what precautions have to be taken if an
MOV has to be installed in a hazardous area.
How the MOV is protected against overloading and over torque.
Explain the testing and troubleshooting procedure for MOV's and explain this procedure
Prepare a plan to replace old actuators with “IQ” type and prepare a report after carrying out
the replacement.
Carry out different settings on “I Q” type actuator & verify the operation in the shop
Demonstrate the different modes of operation of the MOV. Explain the procedure
Demonstrate testing of the MOV protection circuits and the checks to be performed before
MOV energisation. Explain the procedure and the precautions being taken.
Prepare a data sheet for the sizing of an MOV in a real example. Explain the data and
requirements included in the data sheet

Area Lighting; Emergency Lighting; Domestic Lighting; Special Lighting; Space Heating &
Heaters; Air Conditioning; Moulded Circuit Breakers; Miniature Circuit Breakers
Show where standards for Electrical Installations can be found.
Describe equipment such as DB, socket outlets, outdoor and indoor lighting, conduits,
trunking, bus bar trunking, cable accessories.
Planning and executing maintenance, troubleshooting & installation of light fittings, lighting
dimming and control system.& switch board including the following:
a. Lamps & control gear parts replacement.
b. Connections and termination maintenance.
c. Protective miniature, earth leakage, molded case circuit breaker replacement
d. Emergency light, control gear & back up power.
e. Cables, conduits, raceways maintenance and replacement.

Designing lighting system for in/out door considering CEE, CIE & IES requirements
Identify locations, number of fixtures to achieve this and the color rendering of lamp type to
match application, power consumption and the area classification considering its EX and IP
requirements furthermore the emergency lighting lay out distribution
Designing power lay out for small facilities considering its EX and the IP and the emergency
power distribution
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for new installations.
List the types of lighting fixtures used in area lighting. Discuss why different types are used.
State the requirements for
1. Protection measures for safety
2. Selection and erection of equipment
3. Standard method of testing
List the codes of practice used.

Produce specification and Bill of Material

Explain the requirements of a design data sheet for a lighting or small power application.
Describe a system design for small Industrial & Commercial Building incorporating: Lighting,
110V, 240, 415V Socket Outlet, Air Conditioning, Fire Alarms, Indoor and Outdoor Lighting,
Overhead Crane, Workshop Machinery, Industrial Heating and Sub Main Distribution. Explain
the requirements of the Standards.

Explain different type of lighting for Offices, Workshop and Outdoor

Explain methods of support for cables &conductors
Explain the method of calculating the size trunking and conduits.
Explain methods of support and fixing for trunking and conduits
Describe the tests that need to be carried out for new lighting circuits. Explain the purpose of
these tests.
Describe the completion forms required for a new lighting or small power installation. Explain
the requirements of each form
Demonstrate the testing of new lighting circuits. Explain the tests and expected results.
Perform the sizing calculations for a lighting or small power application and explain the
required data input and results.
Explain statutory requirement for electrical installation in Workshops, Bath Rooms, Offices
and Drawing Rooms
Provide calculation sheets produced for the size of trucking and conduits
Explain the relevant standards and codes of practice that apply to the design of lighting, size
of equipment and cables
Explain the method of installation used for installation of cables, cable capacity of conduit
and trunking.

Workshop Machines and Overhead Crane

Planning and executing maintenance, of the overhead crane electrical system including the
following :
a. Hoist motor maintenance and replacement.
b. Horizontal movement motor and replacement

Show the location of safety devices within the workshop

State what machinery you would expect to find in an electrical workshop and the tasks that
are performed in this workshop. State the safety requirements for this equipment.
Bridge motor maintenance and replacement
Festooned cables replacement
Limit switches maintenance and replacement.
Control circuit and switch board maintenance and replacement
Crane remote control unit maintenance & replacement
List the safety equipment available in your Electrical workshop.
Demonstrate the use of testing / measurement equipment that is required to carry out
routine maintenance and major overhauls of the main workshop equipment. Explain the
procedure being used.
Draw a simple line diagram of the overhead crane circuits. Using this line diagram explain the
operation and protection of the overhead crane.
List the HSE hazards in the Electrical workshop
Explain what measures are taken to ensure a safe working place; the kind of lighting should
be provided and calculate the intensity to avoid hazards
Demonstrate use of at least five test equipment’s for different applications.
Demonstrate your involvement on the following activities:
a. Hand tools (electrical and other) selection and procurement.
b. Operating insulation resistance tester and performing its maintenance and its analyzing its
result data.
c. Operating HIPOT tester and performing its maintenance and analyzing its result data.
d. Operating partial discharge test kit and performing its maintenance and trouble shooting
and full capacity of using its software and its result analysis.
e. Operation relay tester and verifying each protective relay curve and perform tester
maintenance and troubleshooting.

Demonstrate under supervision maintenance and problem solving procedures of the

overhead crane.
For both of the above tasks explain the procedures used, the HSE assessments made and the
results of the work.
Explain the hazards identified for each machine. State the safety precautions required to
operate the machine.

Assist in the preparation for the Pre-Commissioning activities.

Participate in the SAT for the following:
• Switchgears
• Motors
• Cables
• Transformers
• Earthing
• UPS.

Perform the testing of a relay.

Participate in the testing of relay supplied for CT's taking the necessary precautions

Current transformers; Principles of different types of protection; Co-ordination; Testing

Designing , coordination, discrimination, testing , commissioning and start-up of various
electrical devices, network and arrangements (generator, motor, feeder, OHTL bus bar,
transformers and protective relays)
Use line diagrams to show the position of current and voltage transformers for protection
systems
Sketch a typical application for a current transformer.
State why current and voltage transformers used
State why we need electrical protection
State why fuses are used
State the meaning of electrical protection coordination, how this is applied and why we need
to test protection systems
List the common faults experienced with protection schemes. Discuss each fault type and
how they are overcome.
Planning , preparing and execiting circuit breakers & protective relay PM (conventional and
numerical relays)schedule and procedure including the following widely used components:
-- Protective VTs, CTs (burden and saturation) overload
-- Over current (non directional /directional

Obtain electrical drawings that show protection schemes

Write a description of a simple (existing) electrical coordination scheme. Explain the
requirements.
Explain the principles of the following electrical protection, over current, overload, directional
over current, reverse power, over voltage, under and over excitation, E/F & REF, Arc
Suppression Coil (ASC) and differential protection; Explain what is meant by restraining and
stabilizing of differential protection

Explain the requirements for testing a relay supplied by a CT.

Explain what precautions are needed to be taken before testing a relay supplied from CT's.
Explain the following: 1. What is the effect of burden on current transformation ratio? 2.
What is meant by knee point and class of a current transformer? 3. What is the effect of
harmonics on current transformers? 4. How to match current transformers in a differential
protection scheme.

Demonstrate under direct supervision the testing of CT's and VT's. Also over current and
differential relay testing. Analyse and discuss the test results.
Demonstrate and explain the effect of reverse polarity of a CT on REF and differential
protection.
Prepare a design for a protection scheme and explain the required data input and results
Draw a characteristic curve of a current transformer
Draw the I/t fuse characteristics
Prepare a coordination scheme for a protection system in your area. Explain the
requirements of this scheme.
Provide a calculation for protection discrimination
Explain how over current / EF protection can be coordinated
Explain what current limiting means
Explain the advantages and disadvantages of typical protection schemes for the following,
1. Generator
2. Feeder
3. Power Transformer
4. Motor
5. Overhead Line
6. Bus Bar

Power System Modelling; Load Flow, Short Circuit, Reactive Power Flow, Load Acceptance
&rejection, Voltage Profile, Voltage Recovery, Motor Starting, Dynamic Stability; Load
Shedding and harmonic studies
State what is meant by power system modelling and when it is used
State different names of reputable software’s for performing Power system studies.
State what is meant by the short circuit
State what is meant by load flow.
State what is meant by transient stability studies
State what is meant by motor starting studies
State what is meant by power factor correction studies.
Demonstrate participation in power system analysis
Explain the purpose and application of short circuit, load flow, reactive power flow, load
acceptance and rejection, voltage profile and voltage recovery and dynamic stability studies

Explain the main short circuit contributors and the percentage contribution
Explain solutions for limiting short circuit currents
Explain the methods for improving system stability
Explain why a load shedding system is required and how it is applied
Obtain existing Power system study. Explain this data and how it is used.
From the existing Power system study. Explain the following:
Short circuit limits of the switchgears under study. Switchgear voltage levels & relevant
transformer tapings
Calculate the short circuit contribution of a large motor. Explain the calculation.
Explain the different methods for motor starting and their effect on motor starting currents &
torques
Calculate the short circuit rating at the secondary of a Transformer. Explain the calculation.

For a given system, Calculate the short circuit currents, motor starting & power factor
corrections (manually). Explain the calculation
For a given system and using Company available Power system software, perform the load
flow, short circuit faults, motor starting, power factor corrections and transient stability
studies. Explain the input data and output results.

Soil resistivity; Installations; earthing rods & grid; Safety of the System & Personnel
State the main components of an earthing system.
List the main components of an earthing system and elaborate different types of earth rods
used on site
State what is meant by earthing; what is meant by bonding
State what type of material is used in the vicinity of cathodic protected underground pipes, in
high resistance sandy soil and corrosive soil
State how the earthing conductor is normally identified.
State the definition of earth leakage. Discuss this term and its significance
State why earth protection varies for different applications
Draw a block diagram showing the main components of a typical earthing system used on
site.
Draw a typical earth leakage circuit. Explain how this circuit works
Explain the requirements of an earthing system design
Explain each component and comment on the types of earthing systems and applications;
Explain how current flows between two rods driven into the ground and under potential
difference and how this is used to find the earth resistance; Detail how earthing rods in
different locations are connected; The effect of earthing rod length and cross sectional area
on earth resistance; How soil resistivity can affect earth resistance; Detail the minimum value
of earthing for sub stations, buildings, static and lightning

State a type of earth leakage protection device and comment on the affect of poor earthing
on the power system and personnel safety.
Explain the requirements for earthing of instrumentation.
Explain the requirements for earth protection in relation to static discharges and lightning
Demonstrate earth loop resistance measurement. Explain the effect of poor earthing on the
system.
Prepare a design for an earthing system and explain the required data input and results.
Provide comments on a proposed earthing design. Explain any concerns related to this design

Develop a new earthing design. Make a presentation of the design, show calculations and
comment on requirements.
Prepare a procedure to test the earthing rod resistance. Explain the requirements and
expected results
Explain the principles of earthing for generators, overhead lines, towers and transformers.

Insulating materials properties, classes, mechanism of insulation break down, testing and
insulation testing results
List the different techniques for condition monitoring.
State the mechanism of insulation breakdown in gas, liquid and solid insulation
State what is meant by polarization
Draw and explain the characteristic curve of gas breakdown. Explain the mechanism of
breakdown of Solid, Liquid and Gas
Explain how to carry out the following tests: partial discharge; Tan Delta; Megger; Polarization
Index
Explain how voids are formed in insulation. Explain partial discharge within a void in solid
insulation.
Explain the different types and classes of insulation materials
Explain what is meant by a tree effect
Explain the properties of insulating materials, insulation class and the effect of impurities and
humidity, partial discharge of voids within an insulator
Demonstrate and analyse the results of tan delta, Megger and Polarization index test.
Interpret the results accurately.
Demonstrate the ability to choose the most appropriate test. Explain why the tests selected
were chosen

Type of Batteries; Control Circuits; Settings, Alarms & Displays; Float and Boost Charging;
Battery Disposal
List the different types of batteries used in industrial applications
List and discuss the components of your main battery charging system.
Discuss the following;
1. The operation of the battery charging system.
2. The hazards associated with batteries.
3. The methods of battery connection.

State the meaning of a battery impedance test. Discuss why this test is done.
State why commissioning tests are done on new systems.
State the meaning of float and boost charge
Explain the design requirements for a battery system
List and explain the requirements for commissioning a new battery system.
Explain the battery room requirements
Explain the values for float and boost charging.
Explain the main requirements for the safe disposal of batteries
Explain how to determine the life expectancy of batteries
Explain the different types of batteries and electrolytes commonly used and their applications
and the safety requirements
Explain the rated capacity of different types of batteries
Explain the meaning of single and dual battery charging systems
Explain how the type and the size of the batteries are selected for different duties.
Explain the monitoring and communication devices selected
Explain the float and boost charge parameters
Explain the ventilation system required for the battery room.
Explain the procedure for boost charging.

Power Supply Units; Control Circuit

Draw a block diagram showing the components of the UPS System

State what is meant by UPS and the typical applications.
State the main design features of a UPS System.
State why we need to test UPS Systems
Draw a schematic diagram of a UPS system on your site.
Prepare a list of the different tests that are applied to a UPS System.
Explain the design requirements for a UPS system.
Describe the operation of the UPS on loss of mains, rectifier, batteries, inverter, bypass
Explain the main design requirements for a UPS System.
Explain each alarm / trip function.
Explain the control facilities to be provided for a UPS System and the relationship of these
controls.
Identify the critical components that could lead to a complete failure of the system. Explain
the measures taken to prevent this failure
Demonstrate testing of a UPS System. Explain the test requirements and results.
Perform the sizing calculations for a UPS System and explain the required data input and
results.
Prepare a data sheet for this equipment and explain the requirements.
Prepare a checklist for ensuring good performance of the UPS System. Explain these checks
and the precautions necessary.
Prepare a specification for the design of a UPS System to support a DCS System. Explain the
requirements of this specification.
Prepare a single line diagram of a UPS System.

System components, function, Controllers, Batteries; Alarms

Draw a block diagram showing the components of the Solar System. Explain the function of
the different components
Explain the function of the Solar Power Units and when & where to use these systems
Give examples for Solar Power system used in your area.
Witness the preparation and scheduling the solar System maintenance activities including:
-Checking solar Panels
-Checking solar cells out voltages and replace defective ones.
Obtain the manufacturer’s data sheet, single line diagram, system description & sizing
calculations for a main Solar Power system. Explain the data included and the requirements.

Prepare a procedure for carrying out maintenance for the a Solar System. Explain this
procedure
Issue maintenance and performance reports.
Perform the sizing calculations and explain the required data input and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare a specification for a Solar Power system; using a typical site application for this
specification. Explain the requirements of this specification.
Prepare a commissioning procedure for a battery system. Explain the procedure and detail
the precautions required.

Transformer Rectifier; Anode; impressed Current; Application - Plant, Pipelines, Tanks;

Measurement and Analysis
Draw a block diagram and discuss the electrical components used showing the interface with
a cathodically protected item
State the basic principles of impressed current cathodic protection
State the main features of a cathodic protection system.
Participate and explain the frequent checks required to ensure good performance of the
cathodic protection system.
Participate in test procedure for the rectifier transformer. Explain the requirements of this
procedure.
Explain the design requirements for a cathodic protection system.
Participate in the planning and preparation of maintenance program for cathodic protection
system
Plan, prepare and perform Maintenance program for Cathodic protection system including
Checking anode connection, Current monitoring, Record readings on CP transformer and
prepare a report.

Perform the sizing calculations for a cathodic protection system and explain the required data
input and results
Prepare a specification for the design of the electrical equipment used in a CP System for
underground structure
Write down the main Elements of the HSE Management System.
Discuss the following:
1. The basic purpose of the HSE Management System
2. The purpose of a toolbox talk.
3. Why we have safety procedures and how are they prepared.

Write down and discuss the meaning of occupational hygiene (OH)

Write down explaining the requirements of each element in the HSE Management System
and how it is implemented in this discipline.
Explain the requirements of the occupational health system.
Must have completed the basic fire fighting training course and assessed competent
Write down the requirements of an occupational hygiene audit
Explain these requirements and comment on why they are included
Show examples of how you have implemented the expectations of the HSE Management
System.
Demonstrate good Leadership of toolbox talks for a range of hazardous tasks
Explain the objective of the toolbox talk and the outcome achieved.
Show examples of OH procedures developed and explain the requirements

List personal protection equipment (PPE)

Identify areas where PPE are used.
Work assignment to identify the hazard which require the use of (PPE)
Prepare a report explaining the hierarchy of control measures for (PPE)
Demonstrate you can monitor for effective use of (PPE)

Write down and discuss the basic elements that need to be present for a fire to start
Sketch the concept of fire triangle
List the applicable international standards for fire fighting
Explain the different types of fire extinguisher and their application for different types of fires

Explain the following Fire Water System items and their significance:
-Fire water demand
-Fire water storage
-Fire water pumps
-Fire water ring main
-Fire hydrant
-Fire hose
-Fire hose box
-Fire water hose reel and fire monitors.
Explain the following items and their significance :
-Deluge valve
-Dry piping
-Strainer
-Deluge nozzle
-Foam types and it usage
-Foam concentrate storage

Participate in fire drill and provide your observation on areas of improvement

Write down the different types of fire that can occur.
Explain the necessary precautions to eliminate the risks of each type of fire.

Prepare a write up listing:

- The Gas Hazards (Toxic, flammable and corrosive)
- The Hazards associated with H2S and state the critical PPM.
- The types of fires and the respective types of fire extinguishers.
- The types of fires which cannot be extinguished by water and describe why.

Prepare a report summarizing the types of Fire &Gas detection and monitoring systems in the
CPF1 & FSF including:
1. Detector types
2. Flammable and toxic gas audiovisual alarm types
3. Colours of visual alarms and types of alarm tones.

Work assignment to determine the types of gas detection and monitoring system used in PCH

Prepare a report explaining the following basic terms used in fire prevention and protection:
1.Flash point
2.Combustible materials
3.Ignition process
4.LEL and UEL
5.Pool fore
6.Flash fire
7.Escape routes
8.Safety signs

Attend H2S and BA training

Locate the H2S detection monitors and systems in CPF1.
Show and explain required safety equipment used in H2S environment
Participate in H2S detection exercise
Prepare a write up explaining the toxic gas (H2S, SO2) dispersion contours-classification and
entry controls. requirement for RED and YELLOW zones.
Participate in H2S drill.

Draw a sketch of the hazardous areas for the main process plant.
Discuss any observations about these hazardous areas
Identify where to find the hazardous area drawings and who is responsible for ensuring they
are accurate
Discuss what procedure and authorisation is necessary before equipment can be maintained
on site.
Using existing hazardous area drawings write down the requirements for installing equipment
or doing electrical work in the main process area e.g. operational controls and certification.

Explain the precautions and controls necessary when maintaining or installing equipment in
hazardous areas and define the typical hazards encountered for different zones.
Explain the important selection criteria for equipment in different hazardous areas
Prepare a procedure and risk assessment for the installation of equipment in a hazardous
area
Explain the hazards, methods of control and procedure for this task

Define positive isolation and state by what means this can be obtained

Write down where permits are needed to perform work

Discuss the purpose of the permit to work system
Write down and state who is responsible for controlling work in process areas and
workshops. Also discuss operating hazards and give some examples.
Write down and discuss the definition of hot and cold work permit.
Write down the different types of permit used at the sites.
Describe the types of permits used to control work, the procedure used to complete each
permit type and controls that need to be put in place
Describe the risk assessment process needed before carrying out work on site. Also define
who should be involved in this risk assessment
Draw a flowchart showing the sequence and main steps required when taking out a hot work
permit for working in a hazardous area.
Show the certificate obtained from passing the permit to work course
Using a real example successfully prepare a hot work and cold work permit for work in a
hazardous area
Explain the procedure you are following, the hazards and controls necessary for each permit,
using copies of recent hot work and cold work permits recently completed
Explain each permit, hazards identified and controls in place

Write down a list of key personnel involved in controlling an emergency situation of the Plant
and their responsibilities
Write down and discuss the role of the emergency response team during a major emergency

Write down the major emergency response procedure for each member of the site
emergency response team.
Explain this procedure for each person
Show your approved training certificate in the management of major emergencies
Demonstrate your participation as a member of the site emergency management team in
preparing procedures or managing site emergencies during real events, exercises or drills.
Explain the requirements included in emergency procedures

Write down and discuss the basic purpose of a HAZOP Study.

Write down a list of the main elements of a safety case
Write down and discuss why safety cases are produced
Write down the procedure for performing a HAZOP Study
Explain where HAZOPS need to be performed and why
Write down the procedure for producing the essential elements of a safety case
Explain in detail each step and the work required to complete each step
Show examples of participation of HAZOP Studies
Pick out the top 4 hazards identified and explain how these were eliminated or controlled
Show examples of your participation in the preparation of a recent safety case
Explain the findings of this safety case and the actions taken as a result of this assessment

Can differentiate between physical hazards and other hazards

Can identify the basic hazards associated with noise
Can recall the different action level in relation to Noise level in terms of dB(A)
Can connect the basic hazards associated with Vibration
Can identify the different types of vibration
Can state the basic hazards associated with Radiation

List the most common international standards used in your discipline

Prepare a report explaining the most common international standards used in your discipline

Write down and discuss the answers to the following:

1. What data sheets are and where are they used?
2. What engineering manuals are and how are they used?
3. What PFD's are and what data is included?
4. What P&ID's are and how are they used?
5. What schematics and block diagrams are and how are they used?

From the compilation of main documentation used in this discipline select example drawings
used in the main systems or equipment at site e.g. main process PFD or P&ID or Electrical Line
Diagrams (depending on your discipline).
Write down and explain the design data included and controls shown on these drawings.
Show examples of different data sheets produced for major or critical equipment
Write down and explain the data included and requirements specified

Write down the difference between an Industry Standards and PetroChina Standards
Discuss the differences between Standards, Codes and Practices
Identify where can you find copies of these Standards
Explain all the Standards and Codes that relate to your discipline.
Write down and explain which standard has preference the Industry standard or PCH's
standard.
Discuss how Standards, Codes and Practices are utilized.
Explain the important requirements of each Standard and Code of Practice

Write down and discuss the factors that need to be considered in material selection
State the financial limits for a purchase and low value purchase order
Obtain examples of existing material specification sheets for major equipment. Explain why
these materials have been selected and the standards used.
Obtain three different examples of purchase and low value purchase requests. Explain the
purchase request procedure and signature authorities for both types

Prepare a write up describing the differences between QA & QC

List the process cycle for QA & QC
Make power point presentation on how to conduct an audit
Participate in the documentation of the result of audit analysis in accordance with PCH’s
standards

Write down what qualifies as a change that must be covered by the Management of Change
procedure
Write down and discuss why we have a management of change procedure and approval
process
Draw a block diagram showing the steps needed to produce a construction 'Work Package'
Write down and discuss why we need design and construction packages before installation of
equipment at sites
Write down what is an equipment specifications and when do we need to prepare one
Draw a flowchart of the Management of Change procedure
Explain in detail the management of change procedure, controls necessary and the approvals
process
Write down the process of producing a construction ‘Work Package'
Explain in detail each Section of the 'Work Package' and what is needed to prepare each
Section
Explain the approval process and define what is required before approval is given
Show examples of change proposals produced
Explain the process, information included and steps taken
Show examples of design and construction 'Work Packages' produced
Show examples of equipment specifications produced
Explain the process, information included and steps taken

Write down and discuss the difference between a Work Order and Minor Work Order
Write down and discuss the meaning of a task order
Write down and discuss how maintenance costs are analysed
Obtain examples of three different Work Orders, Minor Work Orders and Task Orders
Write down and explain why the requirements defined are necessary
Obtain the annual maintenance budget
Write down and explain the process for estimating annual maintenance budgets
Write down and explain how maintenance cost benefit analysis is done and how budgets are
prepared. Detail the cost risks and how they are managed. Also, where opportunities for
savings exist and how they can be realised
Prepare example Work Orders, Minor Work Orders and Task Orders for three different
requirements
Write down and explain what has been included and why
Prepare the annual maintenance budget
Write down and explain each element with risks and mitigation recommendations; cost
saving opportunities and recommendations to achieve these opportunities
Prepare three cost benefit analysis reports for different maintenance activities
Explain the results of this analysis

Able to identify Process Area, Utility Area, Storage Area, Flare Area and Control Room
Able to explain the procedure, safety measures taken when visiting CPF1
Demonstrate knowledge of the key process units in the CPF1
Able to explain the daily production report and make a summary of the key data
Can deliver a power point presentation describing an overview of the CPF1

Able to describe the facilities at a PAD

Able to describe facilities at a single well
Familiar with the Pads P & IDs
List all facilities at the Pad and identify the tag numbers
Can deliver a power point presentation describing an overview of the field layout and Pads
facilities

Write down the Company Mission statement and vision

Write down your Department objective for this year

Write down the Company partners indicating their shares

List the main elements of an operating budget OPEX

Prepare a flowchart showing the budget cycle

Discuss the purpose and requirements of an operating budget.
Discuss the process, milestones and approving authorities.
Write down the procedure used for estimating the cost of a new item of plant equipment.
Discuss the procedure and where the cost data is obtained.
Using real examples of work done demonstrate your involvement in the preparation of the
annual budget for your discipline
Using the complete budget, write down and explain each element, how the values were set
and any risks or opportunities that may relate to this value.
Using real examples of work done demonstrate your involvement in preparing cost estimates
for new or replacement equipment. This should be the fully build up cost hrough to
installation and operation on the Plant.
Show real examples of the annual budget you have prepared
Explain each element, how the values were defined and any risks or opportunities that may
relate to this budget.
Using real examples of work done show your cost estimates for new or replacement
equipment. This should be fully built up cost through installation and operation on the Plant.

Write down and explain the estimating process, how the values were obtained and any risks
or opportunities that relate to the values. Explain the accuracy of the estimate and what this
means.

Describe how you prevent unauthorized access to your unattended PC

Show where the IT Policies and Procedures are located
List the support services that are available from your IT Department.
List the main media for data storage.
Give examples of commonly used PC peripherals
Identify which operating system is being used on your PC.
Demonstrate you can select a printer
Define Network, Intranet and Internet
List the differences between an Intranet and the Internet
Describe the main functionalities of:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

Demonstrate how you can open, navigate through, print the following type of documents:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

List the main rules for distribution of e-mail messages.

Write down which IT procedures are relevant to you and which elements in these procedures
apply to you.
Describe what a scanner is and explain whether or not text files can be created from a
scanned document.
Describe the main functionalities of MS Internet explorer.
Explain how you find (part of) a word on a web page.
Describe what a hyperlink is.
Explain how you know whether your hard drive is shared with other users
Explain how you share data on a network.
Demonstrate how you can write / edit / format / spell check documents; add tables / pictures
and use fonts; use help in MS Word
Demonstrate how you can create / edit / format / make calculations with spreadsheets; use
help in MS Excel
Demonstrate how you can create / edit / format / organize graphics and presentations; use
help in MS PowerPoint
Demonstrate how you can track changes in documents; customize MS Word.
Demonstrate how you can analyse data in spreadsheets, prepare graphs from tables, format
graphs
Demonstrate how you can auto generate a table of contents in MS Word.
Demonstrate how you can convert documents to PDF format.

Familiar with PCH training & development policies and procedures.

Follow standard development program to acquire skill and competencies required for next
general work level.
Prepare own progress reports.
Participate in induction of fresh graduates.
Implement on the job training programs for fresh graduates assigned to the unit.
Participate in monitoring trainees' performance
Participate in monitoring trainees' performance
Assist assigned Staff drafting Personal Development Plan (PDP).
Monitor and coach employees placed on development plans.
Report on Graduates & trainees' progress.
Design on-the-job training assignments for assigned Graduates/Trainees.
Use email to communicate your daily work activities
Deliver Power point presentation summarizing your achievements and observations for your
first Quarterly Assessment.
Prepare a daily report summarizing the tasks you have completed
Participate in the Dept’s daily communication meeting

Demonstrate a good critical awareness of the fundamental concepts and techniques

applicable to business planning.
Understand the business planning process and purpose, the composition and role of peer
groups
Participate in strategy review or business planning information processes within your team.

Understand and explain the components of a business plan and how these align with asset
objectives and performance criteria

Actively participate in your team’s Daily /weekly meetings.

Make a list of the objectives of your team.
Take a specific role in ??
Contribute to team performance to achieve team’s objectives.
Present evidence of your personal contribution to achieve the team’s objectives.
Prepare meeting agenda for your team
Produce examples of sharing ideas across multidiscipline team.

Prepare a write up describing the importance of time management related to your daily
tasks.
Prepare a write up describing the development opportunities and program assessment
process.
Prepare a power point presentation on setting meeting targets
Make a distinction between urgent and important
Prepare your PDP for the next quarter
Prepare evidence for your next quarterly assessment
Knowledge Skills Mastery
 Fresh Graduate program -Electrical Technician -
ID No. : Name :
Required
Competency Competency Level

Core
C1.01 Electrical Power System

C1.01.01
C1.01.02

C1.01.03

C1.01.04
C1.01.05

C1.01.06
C1.01.07
C1.01.08
C1.01.09
C1.01.10

C1.01.11

C1.02 Electrical Power

Generation
&Distribution

C1.02.01

C1.02.02
C1.02.03

C1.02.04

C1.02.05
C1.02.06
C1.02.07
C1.02.08

C1.02.09
 C1.02.10
C1.02.11

C1.02.12
C1.3 Power Generation

C1.3.1
C1.3.2
C1.3.3
C1.3.4
C1.3.5

C1.3.6
C1.3.7
C1.3.8
C1.3.9
C1.3.10
C1.3.11
C1.3.12
C1.3.13

C1.3.14

C1.3.15
C1.3.16
C1.3.17

C1.3.18

C1.3.19
C1.3.20

C1.3.21
C1.3.22

C1.3.23

C1.3.24

C1.3.25
C1.3.26
C1.3.27
C1.3.28
C1.3.29
C1.3.30
C1.3.31

C1.3.32
C1.3.33
C1.3.34
C1.3.35
C1.3.36
C1.3.37
C1.3.38
C1.3.39
C1.3.40
C1.3.41

C1.3.42
C1.3.43
C1.3.44
C1.3.45
C1.3.46
C1.3.47
C1.3.48

C1.3.49

C1.3.50
C1.3.51
C1.3.52

C1.3.53
C1.3.54

C1.3.55

C1.3.56

C1.3.57

C1.3.58
C1.3.59
C1.3.60
 C1.3.61

C1.3.62
C1.3.63
C1.3.64
C1.3.65
C1.3.66
C1.3.67

C1.3.68
C1.3.69

C1.4 Standby and Emergency

Generator
C1.4.1

C1.4.2
C1.4.3
C1.4.4
C1.4.5

C1.4.6
C1.4.7

C1.4.8

C1.4.9

C1.4.10

C1.4.11
C1.4.12
C1.4.13
C1.4.14

C1.4.15
C1.4.16
C1.4.17
C1.4.18

C1.4.19
C1.5 Substations Equipment

C1.5.1
C1.5.2
C1.5.3
C1.5.4
C1.5.5
C1.5.6
C1.5.7
C1.5.8
C1.5.9

C1.5.10

C1.5.11
C1.5.12

C1.5.13

C1.5.14

C1.5.15

C1.5.16

C1.5.17
C1.5.18
C1.5.19
C1.5.20

C1.5.21
C1.5.22

C1.5.23

C1.5.24

C1.5.25
C1.5.26
C1.5.27

C1.5.28
C1.5.29
C1.5.30
C1.5.31
C1.5.32
 C1.5.33
C1.5.34

C1.5.35
C1.5.36
C1.5.37
C1.5.38
C1.5.39
C1.5.40

C1.5.41
C1.5.42

C1.5.43

C1.5.44
C1.5.45
C1.5.46
C1.5.47
C1.5.48

C1.5.49
C1.5.50
C1.5.51

C1.5.52
C1.5.53
C1.6 Transformers

C1.6.1
C1.6.2
C1.6.3

C1.6.4
C1.6.5
C1.6.6

C1.6.7

C1.6.8
C1.6.9
C1.6.10
C1.6.11
C1.6.12

C1.6.13
C1.6.14

C1.6.15

C1.6.16
C1.6.17
C1.6.18
C1.6.19
C1.6.20
C1.6.21
C1.6.22
C1.6.23
C1.6.24
C1.6.25
C1.6.26
C1.6.27
C1.6.28

C1.6.29

C1.6.30

C1.6.31
C1.6.32

C1.6.33
C1.6.34

C1.6.35
C1.6.36
C1.6.37
C1.6.38
C1.6.39

C1.6.40
C1.6.41

C1.6.42
C1.6.43
C1.6.44
C1.6.45
C1.6.46
C1.6.47
 C1.6.48

C1.6.49
C1.6.50

C1.6.51
C1.6.52

C1.6.53
C1.7 Overhead Transmission
Lines
C1.7.1
C1.7.2
C1.7.3
C1.7.4
C1.7.5
C1.7.6
C1.7.7

C1.7.8
C1.7.9
C1.7.10
C1.7.11
C1.7.12

C1.7.13

C1.7.14
C1.7.15
C1.7.16
C1.7.17

C1.7.18

C1.7.19

C1.7.20
C1.7.21

C1.7.22

C1.7.23
C1.8 Power Cables

C1.8.1
C1.8.2

C1.8.3
C1.8.4
C1.8.5

C1.8.6
C1.8.7
C1.8.8
C1.8.9
C1.8.10

C1.8.11

C1.8.12
C1.8.13

C1.8.14
C1.8.15

C1.8.16

C1.8.17

C1.8.18
C1.8.19
C1.8.20

C1.8.21
C1.8.22
C1.8.23

C1.8.24

C1.8.25
C1.8.26

C1.8.27

C1.8.28
C1.8.29

C1.8.30

C1.8.31

C1.8.32
 C1.8.33

C1.8.34

C1.8.35

C1.8.36
C1.8.37

C1.8.38
C1.8.39
C1.8.40
C1.9 Switch Gears

C1.9.1
C1.9.2
C1.9.3
C1.9.4
C1.9.5

C1.9.6

C1.9.7

C1.9.8

C1.9.9
C1.9.10

C1.9.11

C1.9.12

C1.9.13
C2 Plant Electrical
Equipment
C2.1 AC & DC Motors

C2.1.1
C2.1.2

C2.1.3

C2.1.4
C2.1.5
C2.1.6
C2.1.7

C2.1.8
C2.1.9
C2.1.10

C2.1.11
C2.1.12
C2.1.13
C2.1.14
C2.1.15

C2.1.16
C2.1.17
C2.1.18

C2.1.19
C2.1.20
C2.1.21

C2.1.22

C2.1.23

C2.1.24

C2.1.25

C2.1.26

C2.1.27

C2.1.28

C2.1.29
C2.1.30
C2.1.31
C2.1.32
C2.1.33
C2.1.34

C2.1.35

C2.1.36
 C2.1.37
C2.1.38

C2.1.39
C2.1.40
C2.1.41

C2.1.42
C2.1.43

C2.1.44

C2.1.45

C2.1.46

C2.1.47
C2.1a Electrical Submersible
Pumps*(ESP)

C2.1a.1

C2.1a.2
C2.1a.3
C2.1a.4
C2.1a.5
C2.1a.6
C2.1a.7

C2.1a.8
C2.1a.9

C2.1a.10

C2.1a.11
C2.1a.12
C2.1a.13

C2.1a.14
C2.1a.15
C2.1a.16
C2.1a.17
 C2.1a.18
C2.2 Variable Speed Drives
C2.1.1
C2.1.2
C2.1.3
C2.1.4
C2.1.5
C2.1.6
C2.1.7
C2.1.8

C2.1.9
C2.1.10
C2.1.11
C2.1.12

C2.1.13

C2.1.14
C2.1.15

C2.1.16
C2.1.17

C2.1.18
C2.1.19

C2.1.20

C2.1.21

C2.1.22
C2.3 Motorized Valves
(MOV’s)
C2.3.1

C2.3.2
C2.3.3

C2.3.4

C2.3.5
C2.3.6
C2.3.7
 C2.3.8

C2.3.9

C2.3.10
C2.3.11
C2.3.12
C2.3.13

C2.3.14

C2.3.15
C2.3.16
C2.3.17

C2.3.18
C2.3.19
C2.3.20

C2.3.21

C2.3.22
C2.4 Lighting and small
power

C2.4.1
C2.4.2

C2.4.3

C2.4.4
C2.4.5

C2.4.6

C2.4.7
C2.4.8
C2.4.9
 C2.4.10
C2.4.11
C2.4.12

C2.4.13
C2.4.14
C2.4.15
C2.4.16
C2.4.17

C2.4.18

C2.4.19
C2.4.20

C2.4.21

C2.4.22
C2.4.23

C2.4.24

C2.4.25
C2.5 Electrical Workshop
Equipment &
Procedures

C2.5.1

C2.5.2
C2.5.3

C2.5.4
C2.5.5
C2.5.6
C2.5.7
C2.5.8
C2.5.9
C2.5.10
 C2.5.11

C2.5.12
C2.5.13

C2.5.14
C2.5.15

C2.5.16

C2.5.17

C2.5.18

C2.5.19
C2.6 Supervision of
Construction
C2.6.1

C2.6.2
C2.6.3
C2.6.4
C3 Low Volatge Electrical
Protection Systems
C3.1 Electrical Protection low
volatge
C3.1.1

C3.1.2

C3.1.3
C3.1.4
 C3.1.5
C3.1.6
C3.1.7

C3.1.8

C3.1.9

C3.1.10
C3.1.11

C3.1.12

C3.1.13
C3.1.14
C3.1.15

C3.1.16

C3.1.17

C3.1.18
C3.1.19
C3.1.20
C3.1.21

C3.1.22
C3.1.23
C3.1.24
C3.1.25

C3.1.26
C3.2 Power System Analysis

C3.2.1
 C3.2.2
C3.2.3
C3.2.4
C3.2.5
C3.2.6
C3.2.7
C3.2.8
C3.2.9

C3.2.10
C3.2.11
C3.2.12
C3.2.13
C3.2.14
C3.2.15

C3.2.16
C3.2.17

C3.2.18

C3.2.19

C3.2.20

C3.2.21
C3.3 Earthing Systems &
Lightning Protection
C3.3.1
C3.3.2

C3.3.3
C3.3.4

C3.3.5
C3.3.6
C3.3.7
C3.3.8

C3.3.9
C3.3.10
C3.3.11
 C3.3.12

C3.3.13
C3.3.14
C3.3.15

C3.3.16
C3.3.17

C3.3.18

C3.3.19

C3.3.20
C3.3.21
C3.4 Insulation for low
voltage
C3.4 Insulation

C3.4.1
C3.4.2
C3.4.3
C3.4.4

C3.4.5

C3.4.6

C3.4.7
C3.4.8
C3.4.9

C3.4.10

C3.4.11

C3.4.12

C3.5 Battery and Battery

Chargers
C3.5.1
C3.5.2
 C3.5.3

C3.5.4
C3.5.5
C3.5.6
C3.5.7
C3.5.8
C3.5.9
C3.5.10
C3.5.11
C3.5.12
C3.5.13

C3.5.14
C3.5.15
C3.5.16
C3.5.17
C3.5.18
C3.5.19
C3.5.20

C3.6 Power Supplies & UPS

system
C3.6.1
C3.6.2
C3.6.3
C3.6.4
C3.6.5
C3.6.6
C3.6.7
C3.6.8
C3.6.9
C3.6.10
C3.6.11

C3.6.12

C3.6.13
C3.6.14

C3.6.15
C3.6.16
 C3.6.17

C3.6.18
C3.7 Solar Power System
C3.7.1

C3.7.2
C3.7.3
C3.7.4

C3.7.5

C3.7.6

C3.7.7
C3.7.8
C3.7.9
C3.7.10

C3.7.11

C3.7.12
C3.8 Cathodic Protection

C3.8.1

C3.8.2
C3.8.3
C3.8.4

C3.8.5

C3.8.6
C3.8.7

C3.8.8

C3.8.9

C3.8.10

C3.8.11
S1 Health, Safety &
Environment
S1.1 HSE Management
System
S1.1.1

S1.1.2
S1.1.3

S1.1.4
S1.1.5
S1.1.6
S1.1.7
S1.1.8

S1.1.9
S1.1.10
S1.1.11
S1.1.12
S1.2 Personal Protection
Equipment (PPE)
S1.2.1
S1.2.2
S1.2.3
S1.2.4
S1.2.5
S1.3 Fire Fighting
S1.3.1
S1.3.2
S1.3.3

S1.3.4

S1.3.5
 S1.3.6
S1.3.7
S1.3.8
S1.3.9
S1.4 Fire & Gas Detection
System

S1.4.1

S1.4.2

S1.4.3

S1.4.4

S1.5 Gas Testing

S1.5.1
S1.5.2
S1.5.3
S1.5.4

S1.5.5
S1.5.6
S1.6 Area Classification
S1.6.1
S1.6.2

S1.6.3
 S1.6.4

S1.6.5

S1.6.6
S1.6.7

S1.6.8
S1.6.9

S1.7 Isolation/De-Isolation

S1.8 Permit to Work System

S1.8.1
S1.8.2

S1.8.3
S1.8.4
S1.8.5

S1.8.6

S1.8.7

S1.8.8
S1.8.9

S1.8.10

S1.8.11
S1.8.12
S1.9 Emergency Response

S1.9.1

S1.9.2

S1.9.3
S1.9.4
S1.9.5

S1.9.6
 S1.9.7
S1.10 Risk Assessment &
Method of statement

S1.10.1
S1.10.2
S1.10.3
S1.10.4
S1.10.5
S1.10.6
S1.10.7
S1.10.8
S1.10.9
S1.10.10
S1.10.11
S1.11 Occupational Health

S1.11.1
S1.11.2
S1.11.3
S1.11.4
S1.11.5
S1.11.6
S2 Engineering Standards

S2.1 International Standards

S2.1.1
S2.1.2

S2.2 Company Engineering

Guidelines &
Specifications

S2.1.1

S2.1.2
S2.1.3
 S2.1.4
S2.1.5
S2.3 Company Specifications

S2.3.1
S2.3.2
S2.3.3
S2.3.4

S2.3.5
S2.3.6
S2.3.7
S2.4 Maintenance Materials
Management

S2.4.1
S2.4.2

S2.4.3

S2.4.4
S2.5 Quality Management

S2.5.1
S2.5.2
S2.5.3

S2.5.4

S3 Plant Modification

S3.1 Management of Change

Process

S3.1.1

S3.1.2
S3.1.3

S3.1.4
S3.1.5
S3.1.6

S3.1.7
S3.1.8
 S3.1.9
S3.1.10
S3.1.11
S3.1.12
S3.1.13
S3.1.14
S3.1.15
S3.2 Company Procedures
(Maintenance Systems)

S3.2.1
S3.2.2
S3.2.3
S3.2.4
S3.2.5
S3.2.6
S3.2.7

S3.2.8

S3.2.9
S3.2.10
S3.2.11

S3.2.12
S3.2.13
S3.2.14
S4 CPF & Field Operations

S4.1 Central Processing

Facilities (CPF1)

S4.1.1
S4.1.2
S4.1.3
S4.1.4
S4.1.5
S4.2 Fields Services Facilities

S4.2.1
S4.2.2
S4.2.3
S4.2.4
 S4.2.5
G1 Company Mission &
Values
G1.1
G1.2

G2 Company Partners and

Concessions

G3 Commercial Awareness

G3.1
G3.2
G3.3
G3.4
G3.5
G3.6

G3.7

G3.8

G3.9
G3.10

G3.11

G3.12

G4 Information Technology
(IT)
G4.1
G4.2
G4.3
G4.4
G4.5
G4.6
G4.7
G4.8
G4.9
 G4.10

G4.11
G4.12

G4.13

G4.14
G4.15
G4.16
G4.17
G4.18
G4.19

G4.20

G4.21

G4.22
G4.23

G4.24
G4.25
G4.26
G6 Development &
Training
G6.1

G6.2
G6.3
G6.4
G6.5
G6.6
G6.7
G6.8
G6.9
G6.10
G6.11
B1 Communications
 B1.1

B1.2
B1.3
B1.4
B2 Planning

B2.1

B2.2

B2.3

B2.4
B3 Teamwork
B3.1
B3.2
B3.3
B3.4
B3.5
B3.6
B3.7
B4 Manage Self & Others

B4.1

B4.2
B4.3
B4.4
B4.5
B4.6
 Fresh Graduate program -Electrical Technician - GROUP 2

Competency Level

Awareness

Visit all substations in your plant and prepare a report on your observations
Record the energy readings in the main intake sub-station and prepare a report on the
findings
Prepare a plan to carryout harmonic measurement in any one of the substations and make a
report based on the readings
Prepare a report on the fire protection systems in Sub- stations
Identify the main power system equipment in your plant. Explain the function of the main
power system equipment
Draw a block diagram of the main components of your Company power system
Draw a key single line diagram of the main component of your Company power system
State your understanding of the definition of a power system
List the main system components
State the advantages and disadvantages of using underground and overhead cables for
power distribution and provide example of their use
Describe how a power system model is used

Network & Equipment Location; Interconnected Power Systems; Power System Management

Carry out review study on your site power system network using ETAB software
Collect the necessary data & parameters required & produce the review report highlighting
weaknesses and any rooms for improvement this cover short circuit, load flow, motors
starting and relays settings and relays segregation, fault levels studies.(you can refer to the
most recent short circuit study conducted in your site or other site).

Access the event and alarm list on the protective relay after a fault recently experienced in
your plant network and prepare a report on your findings
Carry daily check list in one sub-station and prepare a report on the findings
Using the single line diagram identify your specific interconnected power system
Demonstrate the use of a power management system
Produce a short report showing conclusions from maintenance and/or factory inspections
carried out on your system
Produce a procedure used for modeling a power system and describe the data needed. Draw
a flowchart of the steps in the modeling process
Explain the requirements of this system.
Explain the consequences if we fail to keep a minimum distance between an overhead line
and buried pipe running in parallel
Explain the Power System model and how the output changes with changes in variables

Operation & Control Philosophy; Turbines; Turbine Controls; Generators; AVR Function;
Auxiliary Systems; Load Shedding / Sharing; Protection; Maintenance, Inspection &Testing
Prepare daily checklist for generator operation
Carry out visual inspection on generators as per daily check list. Prepare report on findings
Identify the main components of the power generation system and its functions
State the purpose of a gas or steam turbine
State the advantages and disadvantages gas and steam turbines and where they may be used

List and discuss the function of turbine components

Explain the starting sequence of a gas turbine
List the power generation main system components
Draw a block diagram of the auxiliary systems
Draw a block diagram of the main elements of the generation protection system
State the meaning of excitation
State the function of these auxiliary systems..??
State why loads need to be shed and identify under what circumstances this would need to
be done
Prepare a job plan for carrying our Power Generator PM including list of special tools, testing
equipment, support from other sections prepare isolation as per PTW
a. Bridge or diode replacement for the brushless exciter synchronous generator
b. Brush replacement for the brush type exciter’s synchronous generator
c. Attend bearing replacement as per running hours and condition monitoring report also
greasing for the ball bearing or oil top up or replacement for the sleeve bearing type
d. Stator and rotor and excitation winding insulation state determination using
• Insulation resistance testing (megger)
• Partial discharge analysis.
• HIPOT test

e. Issuing maintenance report and performance report.

Witness Major overhauling of generators as per vendor procedure. Prepare report based on
the activities and findings.
Demonstrate the procedure for synchronizing two generators
The ability to conduct stable operation and optimize generator performance among power
generation system meeting utility requirements;
• Synchronize power generator to the power grid; troubleshoot any problems & report your
observations
• Monitoring parallel operation parameters and conduct corrective action achieving stable
operations
• Detection and contribution in troubleshooting of governor problems
• Maintenance and function test and load shedding system
• Full understanding of AVR function, do PM & troubleshooting of AVR
• Access the Generator AVR using PC and demonstrate download of settings, event logs etc

Planning and preparing PM for generator protective devices;

• Checking protective device parameters and confirming that it is as per design
• Performing circuit breaker maintenance and checking breaker control circuit also perform
breaker function test after conducting maintenance
• Performing relay function test with C/B
Explain the requirements of a design data sheet for a power generator
Describe the function of governors in different mode of operations
Describe how the reactive load is shared between generators connected in parallel
Explain the steps necessary to put a generator on line and off load
Explain how to increase the loading of a generator
Explain the difference between load shedding and load sharing
Describe the effect of atmospheric temperature on turbine output
Explain the generator excitation system
Explain turbine variables and how they are controlled e.g. speed, pressure and temperature

Explain the operation of the auxiliaries. Specifically for the turbine and generator.
Demonstrate the start up, synchronizing and generator loading procedure
Draw a block diagram of the excitation system
Draw a block diagram indicating all the auxiliaries of a gas turbine generating set
Draw a line diagram indicating the protection requirements for a medium sized generator
State what is meant by control philosophy in relation to turbine, generator and auxiliaries
Explain the requirements and precautions included in the generator start up, synchronizing
and loading procedure
Explain the purpose of an AVR / digital excitation control system and how it works. - Explain
the operation of the auxiliaries
Explain the load shedding system for your power system
Explain what motorization is and how it may be detected and protected
Explain the safety measures that should be taken before and after a high voltage test has
been made on a generator
List the tests that are done on a generator and give a brief outline of these tests
Carry out trouble shooting of any problem in the generator protective circuit and devices if
any
Carryout hands on testing of generator protection relays & prepare a report on your
observation vs commissioning report
For newly installed / overhauled generator:
-Prepare a pre-commissioning, commissioning & start up procedure of the generator and
explain the importance of each steps
-Access capability curve of generators through turbine control panel and prepare a report on
the observations.

Perform the sizing calculations for a power generator and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Read and explain the capability chart indicating the limitations
Demonstrate the start up, synchronizing and loading of a generator. Demonstrate the start up
and shut down of a turbine
Demonstrate how to put the load shed / share systems in operation and analyse the data of
the load sharing system
Demonstrate the testing of the generator protection system and explain the results
Demonstrate the tests/checks to be conducted during maintenance
Draw a schematic diagram of the excitation system of an alternator
Explain the start up, synchronizing and loading steps of a generator being taken and why
Using the excitation system diagram explain how this system works
Explain the outcome when an alternator has lost its excitation when connected in parallel
with others
Explain the effects of failures of any auxiliary systems

Control circuit & protection system; Auto Change Over; Load and unload during weekly test
runs
All applied real work for C1.2 will be applicable in case of stand by and emergency generators

Prepare a list of loads connected to emergency generator

State the purpose of an emergency generator
Define what auto change over switch is
The conditions required for a manual and automatic changeover of the emergency generator

Why is it important to maintain and test the standby generator at regular frequencies
State the required weekly and monthly tests for your emergency generator and identify the
purpose of these tests
Demonstrate the switching operation and explain the conditions for a change over system
(both on and off)
Demonstrate the maintenance, inspection and tests routines required and explain their
frequency
Draw a line diagram of circuit incorporating an emergency generator and changeover switch
and explain the operation
Explain the essential loads to be connected to emergency generators
Explain the requirements of a design data sheet for a standby generator
Explain the essential loads to be connected to emergency generators
Perform the sizing calculations for this equipment and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Demonstrate the starting, synchronizing, loading and unloading of the standby generator
Demonstrate the routine testing of the standby generator
Demonstrate protection relay testing and analyse the results and explain the relay settings.
Under supervision, perform the weekly and monthly tests / checks on the site emergency
generator
Analyse and explain the weekly and monthly test results

Substation Layout, Requirements & Design; Single Line Diagram and Control Circuits;
Switchgear; Maintenance, Inspection &Testing; Protection
As per maintenance policy , plan and perform the PM for the C/Bs & contactors in the S/S in
your site (air ,air blast , MOCB, SF6 & vacuum);
a. Low voltage circuit breaker and its control circuit
b. Medium voltage circuit breaker and its control circuit.
c. Low voltage contractor /starter and their control circuit.
d. Medium voltage contractor / starter and their control circuit.
Using catalogs and drawings identify the components of a typical substation
State why the layout of a substation is important
Define what is the meaning of a single line diagram and where is it used
At site and In the main substation, state the substation design requirements and constraints

Identify the different types of switchgear and types of low voltage switchboards, distribution
boards and MCC's.
State the meaning of short circuit rating
List the routine checks required for HV Switchgear and identify the required frequency of
these checks
State what is meant by HV switching and list the qualifications needed before being
authorized for switching
State the typical tests that are done on an existing high voltage circuit breaker and why they
are done
Plan , prepare and perform the PM for switch board protective relays navigation, checking the
existing settings vs. the design and performing function test of the protective relays post
maintenance and issuing main report
As per maintenance policy plan, prepare work procedure and perform the down listed jobs
for the following Equipments:
a. Low, medium and High voltage MCCs, Distribution Boards and Switchgear motors:
These jobs will include the following:
1- Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV.
2- Maintenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers motor (motor managers) and issuing maintenance and
performance report.
3- Load break switches and fuses maintenance with full understanding of selection basis
4- Infra red check for switch gear and connection points detecting any over heat and
conducting corrective action by replacing the element or tightening the connection with the
pre designed torque.
Using an existing single line diagram, explain the operating principles of the main substation
components
Demonstrate involvement in the maintenance of LV and MV switchgear and explain the
requirements
Identify the differences between contactor, breaker and isolating switches.
Draw a single line diagram of your distribution system
Write down what safety measures should be taken before and after a high voltage test has
been made on a bus bar and explain the potential hazards encountered
Explain the requirements of a design data sheet for switchgear equipment
Define the requirements for designing the substation layout and identify the data required
Explain the different types of protection used for switchgear
Explain the difference between normal and essential switchboards
Identify the strengths and weaknesses of your distribution system
Explain the factors that determine the short circuit rating
Explain what is meant by thermal short circuit rating, breaking capacity and making capacity

Explain the impact on the switchgear if we add a larger motor or generator to the circuit
Identify the advantages and disadvantages between vacuum and SF6 breakers
Describe the effect of switching of resistive /capacitive /inductive loads
Explain arc extinction process in different types of circuit breakers
Explain the requirements for switching LV and MV switchgear
Carry out hands on testing of protection relays connected to incomer of MV switch board and
prepare a report on the findings
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for the new installed
Switchgears and MCCs.
Convert control circuit diagram of switch board Incomer into logic diagram and explain
requirements for a breaker closing and tripping.
Demonstrate problem solving for defined faults
Demonstrate the maintenance and testing of switchgear
Demonstrate thermal analysis of bus bars and explain the results
Demonstrate relay testing for high and low voltage systems and explain the results
Perform the sizing calculations for switchgear equipment and explain the required data input
and results
Prepare a single line diagram for the power system (all voltages) in your area
Explain the procedure for troubleshooting of a typical fault in a substation breaker
Analyze the layout criteria and explain the sub-station layout design and segregation
requirements
Explain the procedure and precautions and assessments required for switching

Oil Filled (sealed and conventional), Air and Cast Resin Types.
List in writing the different types of transformers and where they are used
List the components of a transformer
Identify the different types of insulation material used for the winding and core lamination.

Identify the purpose of a transformer tap changer

State the tests required for new transformers and identify the requirements for each test
List the routine checks for existing power transformers and state the requirements of these
checks
As per Maintenance Policy; plan, prepare & issue work procedure to perform the down listed
maintenance job power & distribution transformers in your plant with full understanding of
the types, functions, characteristics and applications of each type including following
activities

Power and Distribution Transformer;

a. Transformer isolation and de isolation
b. Turns ratio verification
c. Oil level check, addition or replacement in the conservator type
d. Oil sampling and oil insulation test. Explain Dissolved gas analysis. Study past test reports
and report your observations
e. Winding insulation check (megger, HIPOT, DGA)
f. On- Tank gauges & protective relays & instrumentation check & trouble shooting and any
abnormal condition
g. Check of cooling radiators for any leaks & cooling fans in ONAF and OFAF types and oil
pumps.
h. Trouble shooting and diagnosis of ON/Off line tap chargers
i. Check of connection of high and low tension side terminations & isolator condition
j. Prepare a plan for online changeover of breather in the transformers
k. Carry our online changeover of silica gel breather in the transformers.
l. Issuing maintenance report and recommendations
Instrumentation Transformers:
a. Check turn ratio
b. Checking and adequacy to the application
c. Check current transformer saturation and performing function test
d. Issue maintenance report and performance report
Participate in the inspection of transformers in different applications
Explain the frequency of inspection for an oil filled power transformer
Participate in routine and major maintenance for different types of transformers and describe
the requirements
Draw the circuit diagram for the main protection of a power transmission transformer and
explain how this protection system works
Prepare a procedure for carrying out maintenance of your power transformers. Explain the
requirements of this procedure
Explain the requirements of a design data sheet for a power transformer
List in the conditions required for the parallel operation of two transformers and explain what
happens if these conditions are not met
Explain the different types of cooling for transformers (AN, ONAN, ONAF, and OFAF)
Explain the effect of abnormal load conditions on the transformer performance e.g. over
load, over voltage and under frequency
Explain the effect of harmonics on transformers and how this can be eliminated
Explain the transformer vector groups
State the types and applications of transformers tap changers
Explain the difference between on load and off load tap changing
Explain what is the inrush current for a power transformer and why is it important for a
protection coordination study
Explain the different methods of earthing and the different applications
Conduct a factory acceptance and site test for a power transformer. Explain the acceptance
criteria for these tests.
Demonstrate the following testing of;
1. Protective relays for a power transformer
2. Transformer winding and dielectric tests
3. Transformer oil
4. Inter-tripping connection
5. Explain the results of each test
Perform the sizing calculations for a power transformer and explain the required data input
and results.
Prepare a data sheet for this equipment and explain the requirements
Prepare a procedure for removing or installing a power transformer, including the method
statement. Explain the requirements of this procedure.
Define the condition monitoring required for high capacity power transformers
Explain the requirements for operation and on load maintenance of transformers tap
changers
Explain the causes of common failures of transformers

Line Voltage; Main Components; Structures; Earth Wires

State the main purpose of building overhead transmission lines
List the main components of an overhead line system
Identify the factors that determine the line voltage
Identify the purpose of having warning lights and warning spheres on overhead lines
List the conditions when wooden poles and steel towers are used
List the advantage of having earth wire(s) on top of overhead lines
State why insulators are used with overhead lines and state why the number of insulators in
one string increases with higher voltage levels?
List the inspection techniques for overhead lines
List the main components of surge arresters
Explain the requirements of a design data sheet for an overhead transmission line.
Explain the advantages & disadvantages of having overhead lines
Explain why it is recommended to keep a minimum distance from residential areas or buried
pipelines when an overhead line crosses these areas. Explain what would be the consequence
if we fail to meet this clearance
List the different types of insulators in terms of design and material and explain the
differences. Explain which type of insulator is more suitable to the weather in the Gulf
Countries e.g. Glass, Porcelain or silicon rubber and why.
Explain how we prevent trips of overhead lines with glass or porcelain insulators.
Describe the methods of maintenance for insulators
Write down and explain the role of a surge arrestor
Explain how it protects electrical equipment from external lightning or internal system
discrepancy
Explain what affects the functioning of the overhead transmission line. Also, the basis for
determining the voltage level of an overhead line.
Perform the sizing calculations for an overhead transmission and explain the required data
input and results.
Prepare a data sheet for this equipment and explain the requirements.
Review the design of a new overhead transmission line. Define the requirements of the
design specification
Define the requirements in the design specification of an effective surge arrester for different
voltage levels, 33KV and 132KV

Cable Types; Cable Sizing; Cable Accessories; Jointing; Cable Installation; Cable Fault Location
Techniques
Power Cables Installation and check:
a. For a new installation, visually inspect the cable for any mechanical damage & check the
adequacy of the cable accessories to area classifications, plan & preparing for laying
b. And carry out insulation measurements & insulation resistance and perform hi pot test.
c. Trouble shooting any cable problem, fault location and cable splicing.
d. Inspection of cable ducts and multi cable transits, and considering cable spacing and de-
rating if needed.
e. Issue maintenance & performance report.
f. Perform pre-commissioning and commissioning tests
Give some examples of the use of different types of cables.
List the types of cable accessories
State the variables we need to know before sizing a cable and identify where to find this
information.
List the equipment required to locate a fault in an underground cable and explain how this
equipment is used
State why a safety assessment is required before and after a high voltage test.
List and identify the different types of cable joints. State the difference between a joint and a
termination
State the data required to size a single-phase motor supply cable.
List and discuss the types of tests performed on industrial cables on site. In the discussion
identify why completion forms are used
Knowledge of the available types of cable and the type suitable mechanically, electrically,
safely for each installation location also cable current carrying capacity.
Knowing how to bury underground cable, the required depth for each cable type and rating,
cable spacing and its mechanical protection.
Knowing the cable tray mechanical
Identify the cable accessories used for cable installation, jointing and termination.
Demonstrate one of the methods used to locate a fault in an underground cable. Explain the
precautions needed before cutting out a faulty section of cable.
Explain the requirements of a design data sheet for a power cable
State the types of cables used for power transmission.
Explain what is meant by electrical stress and how electrical stress is controlled. Also explain
how to control circulating current in single corecable
Describe the different methods of cable installation. Explain the different type of cable
earthing.
Explain the procedure and Standards used when sizing a high voltage cable.
Explain the safety measures that should be taken before and after a high voltage test has
been made on a feeder cable.
For a newly installed cable explain the recommended HIPOT test voltage. Explain how is it
applied and for how long.
Explain the types of cable joints used for MV and HV underground cables
Explain the procedure and Standards used for cable sizing for a lighting supply in a hazardous
area
Withstand weight and number of cable and the suitable cable spacing and the rerating if
required
Perform the sizing calculations for a power cable and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Prepare a specification for an underground power cable and accessories and explain the
requirements included in this specification.
Explain your role in the risk assessment for testing a high voltage cable. Define the hazards
and explain the measures that should be taken to eliminate or control these hazards.
Perform a voltage drop calculation in a real example. Show the calculation sheet for examples
of LV, MV and HV cables. Analyze and explain the results.
Explain the factors that influence the selection of cable size.
Explain what types of cables are used in power transmission, distribution and petrochemical
industry?
Why is aluminum armour used in single core power cables
Explain the requirements of the test procedure following the joining operation

As per PCH Maintenance Policy, Plan and perform the PM for Circuit Breakers (Air, Air blast,
MOCB, and Vacuum) and Contactor in the Sub Station in your site;
1-Low voltage circuit Breaker and its control circuit
2-Medium Voltage Circuit Breaker and its control circuit.
3-Low voltage Contactor/Starter and their control circuit.
4.Medium Voltage Contactor/Starter and their control circuit
Assist in the planning and performing the PM for switch board protective relays, navigation,
checking the existing settings Vs the design and performing function test of the protective
relay post maintenance.
Participate in the planning and preparing work procedure and performing the below listed
jobs for the following:
Low , Medium and High Voltage MCC's Distribution Boards and Switchgear motors:
1-Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV Switchgear &
MCC and Low Voltage Switch board,
2-Maitenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers an issuing maintenance and performance reports.
Plan and prepare work procedure and perform the following:
1-Low Voltage Isolation, earthing , interlocks, de isolation and de-earthing sequence for MV
Switchgear and MCC & LV switch board
2-Low Voltage Load break switches and fuses maintenance with full understanding of
selection basis.
3-Low Voltage Infra red check for the Switchgear and connection points detecting any over
heat and conducting corrective action by replacing the elements or tightening the connection
with predesigned torque

380V, 415V, 3.3KV 6.6KV & 11KV: 24V DC & 110V DC Single Phase; Three Phase; DC Motors;
Power & Control Circuits
Checking the motor loading condition & adequacy of motor to driven loads
As per PCH Maintenance Policy; plan and preparing for motor maintenance activities
including the following:
a. Planning and supervise motor isolation and earthing (medium voltage motors) and the
reinstatement procedure.
b. Bearing maintenance , greasing (ball bearing ( top up oil (sleeve bearing).
c. Bearing replacement based on the running hours or condition monitoring report.
d. Coil group connection review & tightening
e. Checking the JB, cable glands and termination are in good case and the IP and area
classification consideration are not violated.
f. Visual checking of any mechanical damage or corrosion
List the typical motor components and component function.
List the main components of an electrical starter and accessories and state the function of
these components.
List the types of motors typically used in the petrochemical industry
List the yearly operating checks required. State why these checks are necessary.
List in writing the data required to specify a new motor.
Show where the data can be found
List the weekly and monthly checks that are required for this equipment. Discuss the
requirements of these checks.
State the types of modifications to AC and DC motors that can be done on site.
Checking motor starter and circuit breaker confirming matching
Check the Partial Discharge levels for 11KV & discuss the findings /data with the Line
Supervisor / Vendor.
For the DC motors, brushes replacement brushes replacement based on the running hours.
Issue maintenance and performance report in the Maintenance Management System
For the new installation & overhauled motor; perform pre-commissioning, commissioning &
start up tests as per the OEM; report test results & operating parameters
Carry out on line /OFF line tests on the AC motor using all tests pro equipment and prepare a
report.
Full knowledge of motor starting methods and application and the criteria for the
implementation of each method.
Conduct RCA and troubleshooting and issue recommendation report/ Remedial Action Plan

Plan & witness overhauling of motor in the W/S report all performed activities and findings as
well as cost report FOR 3Ph 415V and 3.3KV Motors.
Use a schematic diagram to explain in detail the control and power circuits and explain in
detail the function and operation of each major component.
Using a practical example describe a change to the schematic diagram for a modification to
suit the process requirement e.g. timer, limit switch.
Produce a modification to the starter control circuit e.g. timer, switch. Explain the
modification and requirements.
Explain the requirements of a design data sheet for a motor starter
Explain the basic theory that applies to the design of this equipment
Explain the selection criteria for different applications.
Explain the different cooling systems used for motors
Explain the different mounting methods
Explain the basic operating data required to monitor the performance of your industrial
motors. State how this information is obtained
Explain the criticality of this equipment, how the maintenance frequencies are set and the
essential requirements to prepare the equipment for maintenance.
Following a motor rewind describe an inspection scope of work and procedure for this
equipment.
Explain the FAT or site performance test of a large motor.
Perform the sizing calculations for the motor starter and explain the required data input and
results.
Prepare a data sheet for motors and motor starters and explain the requirements.
Contribute to a risk assessment for major maintenance of a large motor.
Perform an analysis of problems and faults with this equipment used on your site. Prepare a
short summary report detailing the results of this analysis with recommendations of ways to
eliminate the losses. Explain your conclusions and discuss recommendations for performance
improvement of this equipment. Also define the operating conditions that caused the main
problems encountered

Write a report detailing test parameters and explain the results and recommendations.
Prepare a specification and design data sheet for the purchase of this equipment. Explain the
type and material selection requirements included in this specification.
Prepare a factory acceptance procedure for a large new motor including the necessary safety
reviews, data requirements, drawings, performance curves and procedures. Explain the
requirements and expected results.
Explain the major maintenance requirements, planning sequence and resources required
(manpower and materials).
Explain the detailed work plan and resource plan for major maintenance of your large
motors.

Diagnosis and troubleshooting ESP motor problems and explain the relation between motor
load current and pump’s flow and if this can help in motor troubleshooting.
For new Installations and overhauled motors, perform pre-commissioning and commissioning
& start up tests as per OEM.
Issue maintenance & performance report for the overhauled ESP after commissioning.
Where appropriate participate in a string pull and run.
State the basic purpose of both down hole&surface components of ESP installations.
Discuss the principle of pressure and flow interrelationship.
Explain the requirements of a design data sheet for an electrical submersible pump.
Explain the design characteristics of all string components (surface transformer, cable, control
panel, pump, protector & motors).
Explain voltage drop calculations and surface control panel settings.
Explain the start-up of ESP and surface pump. Understand the interaction between them and
flow control configuration.
Supervise the pull and run of an ESP In water supply including the availability of tools and
consumables
Perform material and inventory control
Supervise a rig mobilization and operational control
Perform the sizing calculations for an electrical submersible pump and explain the required
data input and results.
Prepare a data sheet for this equipment and explain the requirements
Perform an on-site failure analysis & follow-up with both operations & vendors.
Size-up equipment for oil & water application
Explain what is meant by multiphase pumping and well characteristics and its impact on
string performance.

State the reason we need variable speed drives

List the advantages of motor starting methods such as soft start, variable frequency.
List and discuss the different cooling systems for VFD's
Planning and executing maintenance, troubleshooting & repair VSD including:
a. Bridge circuit maintenance and diodes replacement or total replacement
b. Inverter maintenance and replacement
c. Cooler fan motors maintenance and replacement.
d. Harmonic filters maintenance and replacement
e. Maintenance and replacement of VSD power electronics components(Thyristors Diacs,
Triacs, diodes)
f. Explain the trouble shooting steps when VFD fails to start
g. Issue maintenance & performance report
Prepare interface diagram between VFD and DCS.
Draw a diagram and explain the basic power electronic components used in a variable speed
drive controller.
Prepare a test procedure for a variable speed drive. Explain the requirements of this test
procedure including the precautions and equipment to be used
Explain the requirements of a design data sheet for a variable speed drive.
Explain the design requirements for a VFD cooling system used in PCH. Explain how these
requirements are met.
List Alarm and trips provided on VFD & explain significance of each.
Perform the sizing calculations for a variable speed drive and explain the required data input
and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare selection criteria for different types of variable speed motors. Explain the
requirements of this criteria
Prepare a design of a cooling system for a VFD. Explain the design requirements and design
components.
Demonstrate testing of different types of variable speed drives. Explain the test procedures.

Types and Principles of Operation; Selection; Protection

Planning and executing maintenance, troubleshooting & repair MOV including:
a. Motor maintenance and troubleshooting.
b. Power and control circuit maintenance and trouble shooting.
List the types of actuators used in industry
State why we need to protect the MOV motor. Also why we need to stroke an MOV
periodically.
List the routine checks that need to be carried out on MOV's. State what to look for during
the checks
Issue maintenance & performance report
Identify different type of MOV’s installed in your plant.
Explain the PAKSCAN system.
For new installations and overhauled MOV, perform pre-commissioning and commissioning
start up tests as per OEM.
Obtain the operational drawings of an MOV. Using these drawings, sketches or photos
explain the principle of operation of the MOV.
Explain what is needed to specify an MOV.
Explain what kinds of tests must be carried out when the MOV is received on site.
How is the valve and actuator protected against overloads and overheating
What will happen if the actuator was operating in one direction and an immediate command
for reverse is given
How can we protect against any possible damage; what precautions have to be taken if an
MOV has to be installed in a hazardous area.
How the MOV is protected against overloading and over torque.
Explain the testing and troubleshooting procedure for MOV's and explain this procedure
Prepare a plan to replace old actuators with “IQ” type and prepare a report after carrying out
the replacement.
Carry out different settings on “I Q” type actuator & verify the operation in the shop
Demonstrate the different modes of operation of the MOV. Explain the procedure
Demonstrate testing of the MOV protection circuits and the checks to be performed before
MOV energisation. Explain the procedure and the precautions being taken.
Prepare a data sheet for the sizing of an MOV in a real example. Explain the data and
requirements included in the data sheet

Area Lighting; Emergency Lighting; Domestic Lighting; Special Lighting; Space Heating &
Heaters; Air Conditioning; Moulded Circuit Breakers; Miniature Circuit Breakers
Show where standards for Electrical Installations can be found.
Describe equipment such as DB, socket outlets, outdoor and indoor lighting, conduits,
trunking, bus bar trunking, cable accessories.
Planning and executing maintenance, troubleshooting & installation of light fittings, lighting
dimming and control system.& switch board including the following:
a. Lamps & control gear parts replacement.
b. Connections and termination maintenance.
c. Protective miniature, earth leakage, molded case circuit breaker replacement
d. Emergency light, control gear & back up power.
e. Cables, conduits, raceways maintenance and replacement.

Designing lighting system for in/out door considering CEE, CIE & IES requirements
Identify locations, number of fixtures to achieve this and the color rendering of lamp type to
match application, power consumption and the area classification considering its EX and IP
requirements furthermore the emergency lighting lay out distribution
Designing power lay out for small facilities considering its EX and the IP and the emergency
power distribution
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for new installations.
List the types of lighting fixtures used in area lighting. Discuss why different types are used.
State the requirements for
1. Protection measures for safety
2. Selection and erection of equipment
3. Standard method of testing
List the codes of practice used.

Produce specification and Bill of Material

Explain the requirements of a design data sheet for a lighting or small power application.
Describe a system design for small Industrial & Commercial Building incorporating: Lighting,
110V, 240, 415V Socket Outlet, Air Conditioning, Fire Alarms, Indoor and Outdoor Lighting,
Overhead Crane, Workshop Machinery, Industrial Heating and Sub Main Distribution. Explain
the requirements of the Standards.

Explain different type of lighting for Offices, Workshop and Outdoor

Explain methods of support for cables &conductors
Explain the method of calculating the size trunking and conduits.
Explain methods of support and fixing for trunking and conduits
Describe the tests that need to be carried out for new lighting circuits. Explain the purpose of
these tests.
Describe the completion forms required for a new lighting or small power installation. Explain
the requirements of each form
Demonstrate the testing of new lighting circuits. Explain the tests and expected results.
Perform the sizing calculations for a lighting or small power application and explain the
required data input and results.
Explain statutory requirement for electrical installation in Workshops, Bath Rooms, Offices
and Drawing Rooms
Provide calculation sheets produced for the size of trucking and conduits
Explain the relevant standards and codes of practice that apply to the design of lighting, size
of equipment and cables
Explain the method of installation used for installation of cables, cable capacity of conduit
and trunking.

Workshop Machines and Overhead Crane

Planning and executing maintenance, of the overhead crane electrical system including the
following :
a. Hoist motor maintenance and replacement.
b. Horizontal movement motor and replacement

Show the location of safety devices within the workshop

State what machinery you would expect to find in an electrical workshop and the tasks that
are performed in this workshop. State the safety requirements for this equipment.
Bridge motor maintenance and replacement
Festooned cables replacement
Limit switches maintenance and replacement.
Control circuit and switch board maintenance and replacement
Crane remote control unit maintenance & replacement
List the safety equipment available in your Electrical workshop.
Demonstrate the use of testing / measurement equipment that is required to carry out
routine maintenance and major overhauls of the main workshop equipment. Explain the
procedure being used.
Draw a simple line diagram of the overhead crane circuits. Using this line diagram explain the
operation and protection of the overhead crane.
List the HSE hazards in the Electrical workshop
Explain what measures are taken to ensure a safe working place; the kind of lighting should
be provided and calculate the intensity to avoid hazards
Demonstrate use of at least five test equipment’s for different applications.
Demonstrate your involvement on the following activities:
a. Hand tools (electrical and other) selection and procurement.
b. Operating insulation resistance tester and performing its maintenance and its analyzing its
result data.
c. Operating HIPOT tester and performing its maintenance and analyzing its result data.
d. Operating partial discharge test kit and performing its maintenance and trouble shooting
and full capacity of using its software and its result analysis.
e. Operation relay tester and verifying each protective relay curve and perform tester
maintenance and troubleshooting.

Demonstrate under supervision maintenance and problem solving procedures of the

overhead crane.
For both of the above tasks explain the procedures used, the HSE assessments made and the
results of the work.
Explain the hazards identified for each machine. State the safety precautions required to
operate the machine.

Assist in the preparation for the Pre-Commissioning activities.

Participate in the SAT for the following:
• Switchgears
• Motors
• Cables
• Transformers
• Earthing
• UPS.

Perform the testing of a relay.

Participate in the testing of relay supplied for CT's taking the necessary precautions

Current transformers; Principles of different types of protection; Co-ordination; Testing

Designing , coordination, discrimination, testing , commissioning and start-up of various
electrical devices, network and arrangements (generator, motor, feeder, OHTL bus bar,
transformers and protective relays)
Use line diagrams to show the position of current and voltage transformers for protection
systems
Sketch a typical application for a current transformer.
State why current and voltage transformers used
State why we need electrical protection
State why fuses are used
State the meaning of electrical protection coordination, how this is applied and why we need
to test protection systems
List the common faults experienced with protection schemes. Discuss each fault type and
how they are overcome.
Planning , preparing and execiting circuit breakers & protective relay PM (conventional and
numerical relays)schedule and procedure including the following widely used components:
-- Protective VTs, CTs (burden and saturation) overload
-- Over current (non directional /directional

Obtain electrical drawings that show protection schemes

Write a description of a simple (existing) electrical coordination scheme. Explain the
requirements.
Explain the principles of the following electrical protection, over current, overload, directional
over current, reverse power, over voltage, under and over excitation, E/F & REF, Arc
Suppression Coil (ASC) and differential protection; Explain what is meant by restraining and
stabilizing of differential protection

Explain the requirements for testing a relay supplied by a CT.

Explain what precautions are needed to be taken before testing a relay supplied from CT's.
Explain the following: 1. What is the effect of burden on current transformation ratio? 2.
What is meant by knee point and class of a current transformer? 3. What is the effect of
harmonics on current transformers? 4. How to match current transformers in a differential
protection scheme.

Demonstrate under direct supervision the testing of CT's and VT's. Also over current and
differential relay testing. Analyse and discuss the test results.
Demonstrate and explain the effect of reverse polarity of a CT on REF and differential
protection.
Prepare a design for a protection scheme and explain the required data input and results
Draw a characteristic curve of a current transformer
Draw the I/t fuse characteristics
Prepare a coordination scheme for a protection system in your area. Explain the
requirements of this scheme.
Provide a calculation for protection discrimination
Explain how over current / EF protection can be coordinated
Explain what current limiting means
Explain the advantages and disadvantages of typical protection schemes for the following,
1. Generator
2. Feeder
3. Power Transformer
4. Motor
5. Overhead Line
6. Bus Bar

Power System Modelling; Load Flow, Short Circuit, Reactive Power Flow, Load Acceptance
&rejection, Voltage Profile, Voltage Recovery, Motor Starting, Dynamic Stability; Load
Shedding and harmonic studies
State what is meant by power system modelling and when it is used
State different names of reputable software’s for performing Power system studies.
State what is meant by the short circuit
State what is meant by load flow.
State what is meant by transient stability studies
State what is meant by motor starting studies
State what is meant by power factor correction studies.
Demonstrate participation in power system analysis
Explain the purpose and application of short circuit, load flow, reactive power flow, load
acceptance and rejection, voltage profile and voltage recovery and dynamic stability studies

Explain the main short circuit contributors and the percentage contribution
Explain solutions for limiting short circuit currents
Explain the methods for improving system stability
Explain why a load shedding system is required and how it is applied
Obtain existing Power system study. Explain this data and how it is used.
From the existing Power system study. Explain the following:
Short circuit limits of the switchgears under study. Switchgear voltage levels & relevant
transformer tapings
Calculate the short circuit contribution of a large motor. Explain the calculation.
Explain the different methods for motor starting and their effect on motor starting currents &
torques
Calculate the short circuit rating at the secondary of a Transformer. Explain the calculation.

For a given system, Calculate the short circuit currents, motor starting & power factor
corrections (manually). Explain the calculation
For a given system and using Company available Power system software, perform the load
flow, short circuit faults, motor starting, power factor corrections and transient stability
studies. Explain the input data and output results.

Soil resistivity; Installations; earthing rods & grid; Safety of the System & Personnel
State the main components of an earthing system.
List the main components of an earthing system and elaborate different types of earth rods
used on site
State what is meant by earthing; what is meant by bonding
State what type of material is used in the vicinity of cathodic protected underground pipes, in
high resistance sandy soil and corrosive soil
State how the earthing conductor is normally identified.
State the definition of earth leakage. Discuss this term and its significance
State why earth protection varies for different applications
Draw a block diagram showing the main components of a typical earthing system used on
site.
Draw a typical earth leakage circuit. Explain how this circuit works
Explain the requirements of an earthing system design
Explain each component and comment on the types of earthing systems and applications;
Explain how current flows between two rods driven into the ground and under potential
difference and how this is used to find the earth resistance; Detail how earthing rods in
different locations are connected; The effect of earthing rod length and cross sectional area
on earth resistance; How soil resistivity can affect earth resistance; Detail the minimum value
of earthing for sub stations, buildings, static and lightning

State a type of earth leakage protection device and comment on the affect of poor earthing
on the power system and personnel safety.
Explain the requirements for earthing of instrumentation.
Explain the requirements for earth protection in relation to static discharges and lightning
Demonstrate earth loop resistance measurement. Explain the effect of poor earthing on the
system.
Prepare a design for an earthing system and explain the required data input and results.
Provide comments on a proposed earthing design. Explain any concerns related to this design

Develop a new earthing design. Make a presentation of the design, show calculations and
comment on requirements.
Prepare a procedure to test the earthing rod resistance. Explain the requirements and
expected results
Explain the principles of earthing for generators, overhead lines, towers and transformers.

Insulating materials properties, classes, mechanism of insulation break down, testing and
insulation testing results
List the different techniques for condition monitoring.
State the mechanism of insulation breakdown in gas, liquid and solid insulation
State what is meant by polarization
Draw and explain the characteristic curve of gas breakdown. Explain the mechanism of
breakdown of Solid, Liquid and Gas
Explain how to carry out the following tests: partial discharge; Tan Delta; Megger; Polarization
Index
Explain how voids are formed in insulation. Explain partial discharge within a void in solid
insulation.
Explain the different types and classes of insulation materials
Explain what is meant by a tree effect
Explain the properties of insulating materials, insulation class and the effect of impurities and
humidity, partial discharge of voids within an insulator
Demonstrate and analyse the results of tan delta, Megger and Polarization index test.
Interpret the results accurately.
Demonstrate the ability to choose the most appropriate test. Explain why the tests selected
were chosen

Type of Batteries; Control Circuits; Settings, Alarms & Displays; Float and Boost Charging;
Battery Disposal
List the different types of batteries used in industrial applications
List and discuss the components of your main battery charging system.
Discuss the following;
1. The operation of the battery charging system.
2. The hazards associated with batteries.
3. The methods of battery connection.

State the meaning of a battery impedance test. Discuss why this test is done.
State why commissioning tests are done on new systems.
State the meaning of float and boost charge
Explain the design requirements for a battery system
List and explain the requirements for commissioning a new battery system.
Explain the battery room requirements
Explain the values for float and boost charging.
Explain the main requirements for the safe disposal of batteries
Explain how to determine the life expectancy of batteries
Explain the different types of batteries and electrolytes commonly used and their applications
and the safety requirements
Explain the rated capacity of different types of batteries
Explain the meaning of single and dual battery charging systems
Explain how the type and the size of the batteries are selected for different duties.
Explain the monitoring and communication devices selected
Explain the float and boost charge parameters
Explain the ventilation system required for the battery room.
Explain the procedure for boost charging.

Power Supply Units; Control Circuit

Draw a block diagram showing the components of the UPS System

State what is meant by UPS and the typical applications.
State the main design features of a UPS System.
State why we need to test UPS Systems
Draw a schematic diagram of a UPS system on your site.
Prepare a list of the different tests that are applied to a UPS System.
Explain the design requirements for a UPS system.
Describe the operation of the UPS on loss of mains, rectifier, batteries, inverter, bypass
Explain the main design requirements for a UPS System.
Explain each alarm / trip function.
Explain the control facilities to be provided for a UPS System and the relationship of these
controls.
Identify the critical components that could lead to a complete failure of the system. Explain
the measures taken to prevent this failure
Demonstrate testing of a UPS System. Explain the test requirements and results.
Perform the sizing calculations for a UPS System and explain the required data input and
results.
Prepare a data sheet for this equipment and explain the requirements.
Prepare a checklist for ensuring good performance of the UPS System. Explain these checks
and the precautions necessary.
Prepare a specification for the design of a UPS System to support a DCS System. Explain the
requirements of this specification.
Prepare a single line diagram of a UPS System.

System components, function, Controllers, Batteries; Alarms

Draw a block diagram showing the components of the Solar System. Explain the function of
the different components
Explain the function of the Solar Power Units and when & where to use these systems
Give examples for Solar Power system used in your area.
Witness the preparation and scheduling the solar System maintenance activities including:
-Checking solar Panels
-Checking solar cells out voltages and replace defective ones.
Obtain the manufacturer’s data sheet, single line diagram, system description & sizing
calculations for a main Solar Power system. Explain the data included and the requirements.

Prepare a procedure for carrying out maintenance for the a Solar System. Explain this
procedure
Issue maintenance and performance reports.
Perform the sizing calculations and explain the required data input and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare a specification for a Solar Power system; using a typical site application for this
specification. Explain the requirements of this specification.
Prepare a commissioning procedure for a battery system. Explain the procedure and detail
the precautions required.

Transformer Rectifier; Anode; impressed Current; Application - Plant, Pipelines, Tanks;

Measurement and Analysis
Draw a block diagram and discuss the electrical components used showing the interface with
a cathodically protected item
State the basic principles of impressed current cathodic protection
State the main features of a cathodic protection system.
Participate and explain the frequent checks required to ensure good performance of the
cathodic protection system.
Participate in test procedure for the rectifier transformer. Explain the requirements of this
procedure.
Explain the design requirements for a cathodic protection system.
Participate in the planning and preparation of maintenance program for cathodic protection
system
Plan, prepare and perform Maintenance program for Cathodic protection system including
Checking anode connection, Current monitoring, Record readings on CP transformer and
prepare a report.

Perform the sizing calculations for a cathodic protection system and explain the required data
input and results
Prepare a specification for the design of the electrical equipment used in a CP System for
underground structure
Write down the main Elements of the HSE Management System.
Discuss the following:
1. The basic purpose of the HSE Management System
2. The purpose of a toolbox talk.
3. Why we have safety procedures and how are they prepared.

Write down and discuss the meaning of occupational hygiene (OH)

Write down explaining the requirements of each element in the HSE Management System
and how it is implemented in this discipline.
Explain the requirements of the occupational health system.
Must have completed the basic fire fighting training course and assessed competent
Write down the requirements of an occupational hygiene audit
Explain these requirements and comment on why they are included
Show examples of how you have implemented the expectations of the HSE Management
System.
Demonstrate good Leadership of toolbox talks for a range of hazardous tasks
Explain the objective of the toolbox talk and the outcome achieved.
Show examples of OH procedures developed and explain the requirements

List personal protection equipment (PPE)

Identify areas where PPE are used.
Work assignment to identify the hazard which require the use of (PPE)
Prepare a report explaining the hierarchy of control measures for (PPE)
Demonstrate you can monitor for effective use of (PPE)

Write down and discuss the basic elements that need to be present for a fire to start
Sketch the concept of fire triangle
List the applicable international standards for fire fighting
Explain the different types of fire extinguisher and their application for different types of fires

Explain the following Fire Water System items and their significance:
-Fire water demand
-Fire water storage
-Fire water pumps
-Fire water ring main
-Fire hydrant
-Fire hose
-Fire hose box
-Fire water hose reel and fire monitors.
Explain the following items and their significance :
-Deluge valve
-Dry piping
-Strainer
-Deluge nozzle
-Foam types and it usage
-Foam concentrate storage

Participate in fire drill and provide your observation on areas of improvement

Write down the different types of fire that can occur.
Explain the necessary precautions to eliminate the risks of each type of fire.

Prepare a write up listing:

- The Gas Hazards (Toxic, flammable and corrosive)
- The Hazards associated with H2S and state the critical PPM.
- The types of fires and the respective types of fire extinguishers.
- The types of fires which cannot be extinguished by water and describe why.

Prepare a report summarizing the types of Fire &Gas detection and monitoring systems in the
CPF1 & FSF including:
1. Detector types
2. Flammable and toxic gas audiovisual alarm types
3. Colours of visual alarms and types of alarm tones.

Work assignment to determine the types of gas detection and monitoring system used in PCH

Prepare a report explaining the following basic terms used in fire prevention and protection:
1.Flash point
2.Combustible materials
3.Ignition process
4.LEL and UEL
5.Pool fore
6.Flash fire
7.Escape routes
8.Safety signs

Attend H2S and BA training

Locate the H2S detection monitors and systems in CPF1.
Show and explain required safety equipment used in H2S environment
Participate in H2S detection exercise
Prepare a write up explaining the toxic gas (H2S, SO2) dispersion contours-classification and
entry controls. requirement for RED and YELLOW zones.
Participate in H2S drill.

Draw a sketch of the hazardous areas for the main process plant.
Discuss any observations about these hazardous areas
Identify where to find the hazardous area drawings and who is responsible for ensuring they
are accurate
Discuss what procedure and authorisation is necessary before equipment can be maintained
on site.
Using existing hazardous area drawings write down the requirements for installing equipment
or doing electrical work in the main process area e.g. operational controls and certification.

Explain the precautions and controls necessary when maintaining or installing equipment in
hazardous areas and define the typical hazards encountered for different zones.
Explain the important selection criteria for equipment in different hazardous areas
Prepare a procedure and risk assessment for the installation of equipment in a hazardous
area
Explain the hazards, methods of control and procedure for this task

Define positive isolation and state by what means this can be obtained

Write down where permits are needed to perform work

Discuss the purpose of the permit to work system
Write down and state who is responsible for controlling work in process areas and
workshops. Also discuss operating hazards and give some examples.
Write down and discuss the definition of hot and cold work permit.
Write down the different types of permit used at the sites.
Describe the types of permits used to control work, the procedure used to complete each
permit type and controls that need to be put in place
Describe the risk assessment process needed before carrying out work on site. Also define
who should be involved in this risk assessment
Draw a flowchart showing the sequence and main steps required when taking out a hot work
permit for working in a hazardous area.
Show the certificate obtained from passing the permit to work course
Using a real example successfully prepare a hot work and cold work permit for work in a
hazardous area
Explain the procedure you are following, the hazards and controls necessary for each permit,
using copies of recent hot work and cold work permits recently completed
Explain each permit, hazards identified and controls in place

Write down a list of key personnel involved in controlling an emergency situation of the Plant
and their responsibilities
Write down and discuss the role of the emergency response team during a major emergency

Write down the major emergency response procedure for each member of the site
emergency response team.
Explain this procedure for each person
Show your approved training certificate in the management of major emergencies
Demonstrate your participation as a member of the site emergency management team in
preparing procedures or managing site emergencies during real events, exercises or drills.
Explain the requirements included in emergency procedures

Write down and discuss the basic purpose of a HAZOP Study.

Write down a list of the main elements of a safety case
Write down and discuss why safety cases are produced
Write down the procedure for performing a HAZOP Study
Explain where HAZOPS need to be performed and why
Write down the procedure for producing the essential elements of a safety case
Explain in detail each step and the work required to complete each step
Show examples of participation of HAZOP Studies
Pick out the top 4 hazards identified and explain how these were eliminated or controlled
Show examples of your participation in the preparation of a recent safety case
Explain the findings of this safety case and the actions taken as a result of this assessment

Can differentiate between physical hazards and other hazards

Can identify the basic hazards associated with noise
Can recall the different action level in relation to Noise level in terms of dB(A)
Can connect the basic hazards associated with Vibration
Can identify the different types of vibration
Can state the basic hazards associated with Radiation

List the most common international standards used in your discipline

Prepare a report explaining the most common international standards used in your discipline

Write down and discuss the answers to the following:

1. What data sheets are and where are they used?
2. What engineering manuals are and how are they used?
3. What PFD's are and what data is included?
4. What P&ID's are and how are they used?
5. What schematics and block diagrams are and how are they used?

From the compilation of main documentation used in this discipline select example drawings
used in the main systems or equipment at site e.g. main process PFD or P&ID or Electrical Line
Diagrams (depending on your discipline).
Write down and explain the design data included and controls shown on these drawings.
Show examples of different data sheets produced for major or critical equipment
Write down and explain the data included and requirements specified

Write down the difference between an Industry Standards and PetroChina Standards
Discuss the differences between Standards, Codes and Practices
Identify where can you find copies of these Standards
Explain all the Standards and Codes that relate to your discipline.
Write down and explain which standard has preference the Industry standard or PCH's
standard.
Discuss how Standards, Codes and Practices are utilized.
Explain the important requirements of each Standard and Code of Practice

Write down and discuss the factors that need to be considered in material selection
State the financial limits for a purchase and low value purchase order
Obtain examples of existing material specification sheets for major equipment. Explain why
these materials have been selected and the standards used.
Obtain three different examples of purchase and low value purchase requests. Explain the
purchase request procedure and signature authorities for both types

Prepare a write up describing the differences between QA & QC

List the process cycle for QA & QC
Make power point presentation on how to conduct an audit
Participate in the documentation of the result of audit analysis in accordance with PCH’s
standards

Write down what qualifies as a change that must be covered by the Management of Change
procedure
Write down and discuss why we have a management of change procedure and approval
process
Draw a block diagram showing the steps needed to produce a construction 'Work Package'
Write down and discuss why we need design and construction packages before installation of
equipment at sites
Write down what is an equipment specifications and when do we need to prepare one
Draw a flowchart of the Management of Change procedure
Explain in detail the management of change procedure, controls necessary and the approvals
process
Write down the process of producing a construction ‘Work Package'
Explain in detail each Section of the 'Work Package' and what is needed to prepare each
Section
Explain the approval process and define what is required before approval is given
Show examples of change proposals produced
Explain the process, information included and steps taken
Show examples of design and construction 'Work Packages' produced
Show examples of equipment specifications produced
Explain the process, information included and steps taken

Write down and discuss the difference between a Work Order and Minor Work Order
Write down and discuss the meaning of a task order
Write down and discuss how maintenance costs are analysed
Obtain examples of three different Work Orders, Minor Work Orders and Task Orders
Write down and explain why the requirements defined are necessary
Obtain the annual maintenance budget
Write down and explain the process for estimating annual maintenance budgets
Write down and explain how maintenance cost benefit analysis is done and how budgets are
prepared. Detail the cost risks and how they are managed. Also, where opportunities for
savings exist and how they can be realised
Prepare example Work Orders, Minor Work Orders and Task Orders for three different
requirements
Write down and explain what has been included and why
Prepare the annual maintenance budget
Write down and explain each element with risks and mitigation recommendations; cost
saving opportunities and recommendations to achieve these opportunities
Prepare three cost benefit analysis reports for different maintenance activities
Explain the results of this analysis

Able to identify Process Area, Utility Area, Storage Area, Flare Area and Control Room
Able to explain the procedure, safety measures taken when visiting CPF1
Demonstrate knowledge of the key process units in the CPF1
Able to explain the daily production report and make a summary of the key data
Can deliver a power point presentation describing an overview of the CPF1

Able to describe the facilities at a PAD

Able to describe facilities at a single well
Familiar with the Pads P & IDs
List all facilities at the Pad and identify the tag numbers
Can deliver a power point presentation describing an overview of the field layout and Pads
facilities

Write down the Company Mission statement and vision

Write down your Department objective for this year

Write down the Company partners indicating their shares

List the main elements of an operating budget OPEX

Prepare a flowchart showing the budget cycle

Discuss the purpose and requirements of an operating budget.
Discuss the process, milestones and approving authorities.
Write down the procedure used for estimating the cost of a new item of plant equipment.
Discuss the procedure and where the cost data is obtained.
Using real examples of work done demonstrate your involvement in the preparation of the
annual budget for your discipline
Using the complete budget, write down and explain each element, how the values were set
and any risks or opportunities that may relate to this value.
Using real examples of work done demonstrate your involvement in preparing cost estimates
for new or replacement equipment. This should be the fully build up cost hrough to
installation and operation on the Plant.
Show real examples of the annual budget you have prepared
Explain each element, how the values were defined and any risks or opportunities that may
relate to this budget.
Using real examples of work done show your cost estimates for new or replacement
equipment. This should be fully built up cost through installation and operation on the Plant.

Write down and explain the estimating process, how the values were obtained and any risks
or opportunities that relate to the values. Explain the accuracy of the estimate and what this
means.

Describe how you prevent unauthorized access to your unattended PC

Show where the IT Policies and Procedures are located
List the support services that are available from your IT Department.
List the main media for data storage.
Give examples of commonly used PC peripherals
Identify which operating system is being used on your PC.
Demonstrate you can select a printer
Define Network, Intranet and Internet
List the differences between an Intranet and the Internet
Describe the main functionalities of:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

Demonstrate how you can open, navigate through, print the following type of documents:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

List the main rules for distribution of e-mail messages.

Write down which IT procedures are relevant to you and which elements in these procedures
apply to you.
Describe what a scanner is and explain whether or not text files can be created from a
scanned document.
Describe the main functionalities of MS Internet explorer.
Explain how you find (part of) a word on a web page.
Describe what a hyperlink is.
Explain how you know whether your hard drive is shared with other users
Explain how you share data on a network.
Demonstrate how you can write / edit / format / spell check documents; add tables / pictures
and use fonts; use help in MS Word
Demonstrate how you can create / edit / format / make calculations with spreadsheets; use
help in MS Excel
Demonstrate how you can create / edit / format / organize graphics and presentations; use
help in MS PowerPoint
Demonstrate how you can track changes in documents; customize MS Word.
Demonstrate how you can analyse data in spreadsheets, prepare graphs from tables, format
graphs
Demonstrate how you can auto generate a table of contents in MS Word.
Demonstrate how you can convert documents to PDF format.

Familiar with PCH training & development policies and procedures.

Follow standard development program to acquire skill and competencies required for next
general work level.
Prepare own progress reports.
Participate in induction of fresh graduates.
Implement on the job training programs for fresh graduates assigned to the unit.
Participate in monitoring trainees' performance
Participate in monitoring trainees' performance
Assist assigned Staff drafting Personal Development Plan (PDP).
Monitor and coach employees placed on development plans.
Report on Graduates & trainees' progress.
Design on-the-job training assignments for assigned Graduates/Trainees.
Use email to communicate your daily work activities
Deliver Power point presentation summarizing your achievements and observations for your
first Quarterly Assessment.
Prepare a daily report summarizing the tasks you have completed
Participate in the Dept’s daily communication meeting

Demonstrate a good critical awareness of the fundamental concepts and techniques

applicable to business planning.
Understand the business planning process and purpose, the composition and role of peer
groups
Participate in strategy review or business planning information processes within your team.

Understand and explain the components of a business plan and how these align with asset
objectives and performance criteria

Actively participate in your team’s Daily /weekly meetings.

Make a list of the objectives of your team.
Take a specific role in ??
Contribute to team performance to achieve team’s objectives.
Present evidence of your personal contribution to achieve the team’s objectives.
Prepare meeting agenda for your team
Produce examples of sharing ideas across multidiscipline team.

Prepare a write up describing the importance of time management related to your daily
tasks.
Prepare a write up describing the development opportunities and program assessment
process.
Prepare a power point presentation on setting meeting targets
Make a distinction between urgent and important
Prepare your PDP for the next quarter
Prepare evidence for your next quarterly assessment
Knowledge Skills Mastery
 Fresh Graduate program -Electrical Technician -
ID No. : Name :
Required
Competency Competency Level

Core
C1.01 Electrical Power System

C1.01.01
C1.01.02

C1.01.03

C1.01.04
C1.01.05

C1.01.06
C1.01.07
C1.01.08
C1.01.09
C1.01.10

C1.01.11

C1.02 Electrical Power

Generation
&Distribution

C1.02.01

C1.02.02
C1.02.03

C1.02.04

C1.02.05
C1.02.06
C1.02.07
C1.02.08

C1.02.09
 C1.02.10
C1.02.11

C1.02.12
C1.3 Power Generation

C1.3.1
C1.3.2
C1.3.3
C1.3.4
C1.3.5

C1.3.6
C1.3.7
C1.3.8
C1.3.9
C1.3.10
C1.3.11
C1.3.12
C1.3.13

C1.3.14

C1.3.15
C1.3.16
C1.3.17

C1.3.18

C1.3.19
C1.3.20

C1.3.21
C1.3.22

C1.3.23

C1.3.24

C1.3.25
C1.3.26
C1.3.27
C1.3.28
C1.3.29
C1.3.30
C1.3.31

C1.3.32
C1.3.33
C1.3.34
C1.3.35
C1.3.36
C1.3.37
C1.3.38
C1.3.39
C1.3.40
C1.3.41

C1.3.42
C1.3.43
C1.3.44
C1.3.45
C1.3.46
C1.3.47
C1.3.48

C1.3.49

C1.3.50
C1.3.51
C1.3.52

C1.3.53
C1.3.54

C1.3.55

C1.3.56

C1.3.57

C1.3.58
C1.3.59
C1.3.60
 C1.3.61

C1.3.62
C1.3.63
C1.3.64
C1.3.65
C1.3.66
C1.3.67

C1.3.68
C1.3.69

C1.4 Standby and Emergency

Generator
C1.4.1

C1.4.2
C1.4.3
C1.4.4
C1.4.5

C1.4.6
C1.4.7

C1.4.8

C1.4.9

C1.4.10

C1.4.11
C1.4.12
C1.4.13
C1.4.14

C1.4.15
C1.4.16
C1.4.17
C1.4.18

C1.4.19
C1.5 Substations Equipment

C1.5.1
C1.5.2
C1.5.3
C1.5.4
C1.5.5
C1.5.6
C1.5.7
C1.5.8
C1.5.9

C1.5.10

C1.5.11
C1.5.12

C1.5.13

C1.5.14

C1.5.15

C1.5.16

C1.5.17
C1.5.18
C1.5.19
C1.5.20

C1.5.21
C1.5.22

C1.5.23

C1.5.24

C1.5.25
C1.5.26
C1.5.27

C1.5.28
C1.5.29
C1.5.30
C1.5.31
C1.5.32
 C1.5.33
C1.5.34

C1.5.35
C1.5.36
C1.5.37
C1.5.38
C1.5.39
C1.5.40

C1.5.41
C1.5.42

C1.5.43

C1.5.44
C1.5.45
C1.5.46
C1.5.47
C1.5.48

C1.5.49
C1.5.50
C1.5.51

C1.5.52
C1.5.53
C1.6 Transformers

C1.6.1
C1.6.2
C1.6.3

C1.6.4
C1.6.5
C1.6.6

C1.6.7

C1.6.8
C1.6.9
C1.6.10
C1.6.11
C1.6.12

C1.6.13
C1.6.14

C1.6.15

C1.6.16
C1.6.17
C1.6.18
C1.6.19
C1.6.20
C1.6.21
C1.6.22
C1.6.23
C1.6.24
C1.6.25
C1.6.26
C1.6.27
C1.6.28

C1.6.29

C1.6.30

C1.6.31
C1.6.32

C1.6.33
C1.6.34

C1.6.35
C1.6.36
C1.6.37
C1.6.38
C1.6.39

C1.6.40
C1.6.41

C1.6.42
C1.6.43
C1.6.44
C1.6.45
C1.6.46
C1.6.47
 C1.6.48

C1.6.49
C1.6.50

C1.6.51
C1.6.52

C1.6.53
C1.7 Overhead Transmission
Lines
C1.7.1
C1.7.2
C1.7.3
C1.7.4
C1.7.5
C1.7.6
C1.7.7

C1.7.8
C1.7.9
C1.7.10
C1.7.11
C1.7.12

C1.7.13

C1.7.14
C1.7.15
C1.7.16
C1.7.17

C1.7.18

C1.7.19

C1.7.20
C1.7.21

C1.7.22

C1.7.23
C1.8 Power Cables

C1.8.1
C1.8.2

C1.8.3
C1.8.4
C1.8.5

C1.8.6
C1.8.7
C1.8.8
C1.8.9
C1.8.10

C1.8.11

C1.8.12
C1.8.13

C1.8.14
C1.8.15

C1.8.16

C1.8.17

C1.8.18
C1.8.19
C1.8.20

C1.8.21
C1.8.22
C1.8.23

C1.8.24

C1.8.25
C1.8.26

C1.8.27

C1.8.28
C1.8.29

C1.8.30

C1.8.31

C1.8.32
 C1.8.33

C1.8.34

C1.8.35

C1.8.36
C1.8.37

C1.8.38
C1.8.39
C1.8.40
C1.9 Switch Gears

C1.9.1
C1.9.2
C1.9.3
C1.9.4
C1.9.5

C1.9.6

C1.9.7

C1.9.8

C1.9.9
C1.9.10

C1.9.11

C1.9.12

C1.9.13
C2 Plant Electrical
Equipment
C2.1 AC & DC Motors

C2.1.1
C2.1.2

C2.1.3

C2.1.4
C2.1.5
C2.1.6
C2.1.7

C2.1.8
C2.1.9
C2.1.10

C2.1.11
C2.1.12
C2.1.13
C2.1.14
C2.1.15

C2.1.16
C2.1.17
C2.1.18

C2.1.19
C2.1.20
C2.1.21

C2.1.22

C2.1.23

C2.1.24

C2.1.25

C2.1.26

C2.1.27

C2.1.28

C2.1.29
C2.1.30
C2.1.31
C2.1.32
C2.1.33
C2.1.34

C2.1.35

C2.1.36
 C2.1.37
C2.1.38

C2.1.39
C2.1.40
C2.1.41

C2.1.42
C2.1.43

C2.1.44

C2.1.45

C2.1.46

C2.1.47
C2.1a Electrical Submersible
Pumps*(ESP)

C2.1a.1

C2.1a.2
C2.1a.3
C2.1a.4
C2.1a.5
C2.1a.6
C2.1a.7

C2.1a.8
C2.1a.9

C2.1a.10

C2.1a.11
C2.1a.12
C2.1a.13

C2.1a.14
C2.1a.15
C2.1a.16
C2.1a.17
 C2.1a.18
C2.2 Variable Speed Drives
C2.1.1
C2.1.2
C2.1.3
C2.1.4
C2.1.5
C2.1.6
C2.1.7
C2.1.8

C2.1.9
C2.1.10
C2.1.11
C2.1.12

C2.1.13

C2.1.14
C2.1.15

C2.1.16
C2.1.17

C2.1.18
C2.1.19

C2.1.20

C2.1.21

C2.1.22
C2.3 Motorized Valves
(MOV’s)
C2.3.1

C2.3.2
C2.3.3

C2.3.4

C2.3.5
C2.3.6
C2.3.7
 C2.3.8

C2.3.9

C2.3.10
C2.3.11
C2.3.12
C2.3.13

C2.3.14

C2.3.15
C2.3.16
C2.3.17

C2.3.18
C2.3.19
C2.3.20

C2.3.21

C2.3.22
C2.4 Lighting and small
power

C2.4.1
C2.4.2

C2.4.3

C2.4.4
C2.4.5

C2.4.6

C2.4.7
C2.4.8
C2.4.9
 C2.4.10
C2.4.11
C2.4.12

C2.4.13
C2.4.14
C2.4.15
C2.4.16
C2.4.17

C2.4.18

C2.4.19
C2.4.20

C2.4.21

C2.4.22
C2.4.23

C2.4.24

C2.4.25
C2.5 Electrical Workshop
Equipment &
Procedures

C2.5.1

C2.5.2
C2.5.3

C2.5.4
C2.5.5
C2.5.6
C2.5.7
C2.5.8
C2.5.9
C2.5.10
 C2.5.11

C2.5.12
C2.5.13

C2.5.14
C2.5.15

C2.5.16

C2.5.17

C2.5.18

C2.5.19
C2.6 Supervision of
Construction
C2.6.1

C2.6.2
C2.6.3
C2.6.4
C3 Low Volatge Electrical
Protection Systems
C3.1 Electrical Protection low
volatge
C3.1.1

C3.1.2

C3.1.3
C3.1.4
 C3.1.5
C3.1.6
C3.1.7

C3.1.8

C3.1.9

C3.1.10
C3.1.11

C3.1.12

C3.1.13
C3.1.14
C3.1.15

C3.1.16

C3.1.17

C3.1.18
C3.1.19
C3.1.20
C3.1.21

C3.1.22
C3.1.23
C3.1.24
C3.1.25

C3.1.26
C3.2 Power System Analysis

C3.2.1
 C3.2.2
C3.2.3
C3.2.4
C3.2.5
C3.2.6
C3.2.7
C3.2.8
C3.2.9

C3.2.10
C3.2.11
C3.2.12
C3.2.13
C3.2.14
C3.2.15

C3.2.16
C3.2.17

C3.2.18

C3.2.19

C3.2.20

C3.2.21
C3.3 Earthing Systems &
Lightning Protection
C3.3.1
C3.3.2

C3.3.3
C3.3.4

C3.3.5
C3.3.6
C3.3.7
C3.3.8

C3.3.9
C3.3.10
C3.3.11
 C3.3.12

C3.3.13
C3.3.14
C3.3.15

C3.3.16
C3.3.17

C3.3.18

C3.3.19

C3.3.20
C3.3.21
C3.4 Insulation for low
voltage
C3.4 Insulation

C3.4.1
C3.4.2
C3.4.3
C3.4.4

C3.4.5

C3.4.6

C3.4.7
C3.4.8
C3.4.9

C3.4.10

C3.4.11

C3.4.12

C3.5 Battery and Battery

Chargers
C3.5.1
C3.5.2
 C3.5.3

C3.5.4
C3.5.5
C3.5.6
C3.5.7
C3.5.8
C3.5.9
C3.5.10
C3.5.11
C3.5.12
C3.5.13

C3.5.14
C3.5.15
C3.5.16
C3.5.17
C3.5.18
C3.5.19
C3.5.20

C3.6 Power Supplies & UPS

system
C3.6.1
C3.6.2
C3.6.3
C3.6.4
C3.6.5
C3.6.6
C3.6.7
C3.6.8
C3.6.9
C3.6.10
C3.6.11

C3.6.12

C3.6.13
C3.6.14

C3.6.15
C3.6.16
 C3.6.17

C3.6.18
C3.7 Solar Power System
C3.7.1

C3.7.2
C3.7.3
C3.7.4

C3.7.5

C3.7.6

C3.7.7
C3.7.8
C3.7.9
C3.7.10

C3.7.11

C3.7.12
C3.8 Cathodic Protection

C3.8.1

C3.8.2
C3.8.3
C3.8.4

C3.8.5

C3.8.6
C3.8.7

C3.8.8

C3.8.9

C3.8.10

C3.8.11
S1 Health, Safety &
Environment
S1.1 HSE Management
System
S1.1.1

S1.1.2
S1.1.3

S1.1.4
S1.1.5
S1.1.6
S1.1.7
S1.1.8

S1.1.9
S1.1.10
S1.1.11
S1.1.12
S1.2 Personal Protection
Equipment (PPE)
S1.2.1
S1.2.2
S1.2.3
S1.2.4
S1.2.5
S1.3 Fire Fighting
S1.3.1
S1.3.2
S1.3.3

S1.3.4

S1.3.5
 S1.3.6
S1.3.7
S1.3.8
S1.3.9
S1.4 Fire & Gas Detection
System

S1.4.1

S1.4.2

S1.4.3

S1.4.4

S1.5 Gas Testing

S1.5.1
S1.5.2
S1.5.3
S1.5.4

S1.5.5
S1.5.6
S1.6 Area Classification
S1.6.1
S1.6.2

S1.6.3
 S1.6.4

S1.6.5

S1.6.6
S1.6.7

S1.6.8
S1.6.9

S1.7 Isolation/De-Isolation

S1.8 Permit to Work System

S1.8.1
S1.8.2

S1.8.3
S1.8.4
S1.8.5

S1.8.6

S1.8.7

S1.8.8
S1.8.9

S1.8.10

S1.8.11
S1.8.12
S1.9 Emergency Response

S1.9.1

S1.9.2

S1.9.3
S1.9.4
S1.9.5

S1.9.6
 S1.9.7
S1.10 Risk Assessment &
Method of statement

S1.10.1
S1.10.2
S1.10.3
S1.10.4
S1.10.5
S1.10.6
S1.10.7
S1.10.8
S1.10.9
S1.10.10
S1.10.11
S1.11 Occupational Health

S1.11.1
S1.11.2
S1.11.3
S1.11.4
S1.11.5
S1.11.6
S2 Engineering Standards

S2.1 International Standards

S2.1.1
S2.1.2

S2.2 Company Engineering

Guidelines &
Specifications

S2.1.1

S2.1.2
S2.1.3
 S2.1.4
S2.1.5
S2.3 Company Specifications

S2.3.1
S2.3.2
S2.3.3
S2.3.4

S2.3.5
S2.3.6
S2.3.7
S2.4 Maintenance Materials
Management

S2.4.1
S2.4.2

S2.4.3

S2.4.4
S2.5 Quality Management

S2.5.1
S2.5.2
S2.5.3

S2.5.4

S3 Plant Modification

S3.1 Management of Change

Process

S3.1.1

S3.1.2
S3.1.3

S3.1.4
S3.1.5
S3.1.6

S3.1.7
S3.1.8
 S3.1.9
S3.1.10
S3.1.11
S3.1.12
S3.1.13
S3.1.14
S3.1.15
S3.2 Company Procedures
(Maintenance Systems)

S3.2.1
S3.2.2
S3.2.3
S3.2.4
S3.2.5
S3.2.6
S3.2.7

S3.2.8

S3.2.9
S3.2.10
S3.2.11

S3.2.12
S3.2.13
S3.2.14
S4 CPF & Field Operations

S4.1 Central Processing

Facilities (CPF1)

S4.1.1
S4.1.2
S4.1.3
S4.1.4
S4.1.5
S4.2 Fields Services Facilities

S4.2.1
S4.2.2
S4.2.3
S4.2.4
 S4.2.5
G1 Company Mission &
Values
G1.1
G1.2

G2 Company Partners and

Concessions

G3 Commercial Awareness

G3.1
G3.2
G3.3
G3.4
G3.5
G3.6

G3.7

G3.8

G3.9
G3.10

G3.11

G3.12

G4 Information Technology
(IT)
G4.1
G4.2
G4.3
G4.4
G4.5
G4.6
G4.7
G4.8
G4.9
 G4.10

G4.11
G4.12

G4.13

G4.14
G4.15
G4.16
G4.17
G4.18
G4.19

G4.20

G4.21

G4.22
G4.23

G4.24
G4.25
G4.26
G6 Development &
Training
G6.1

G6.2
G6.3
G6.4
G6.5
G6.6
G6.7
G6.8
G6.9
G6.10
G6.11
B1 Communications
 B1.1

B1.2
B1.3
B1.4
B2 Planning

B2.1

B2.2

B2.3

B2.4
B3 Teamwork
B3.1
B3.2
B3.3
B3.4
B3.5
B3.6
B3.7
B4 Manage Self & Others

B4.1

B4.2
B4.3
B4.4
B4.5
B4.6
 Fresh Graduate program -Electrical Technician - GROUP 2

Competency Level

Awareness

Visit all substations in your plant and prepare a report on your observations
Record the energy readings in the main intake sub-station and prepare a report on the
findings
Prepare a plan to carryout harmonic measurement in any one of the substations and make a
report based on the readings
Prepare a report on the fire protection systems in Sub- stations
Identify the main power system equipment in your plant. Explain the function of the main
power system equipment
Draw a block diagram of the main components of your Company power system
Draw a key single line diagram of the main component of your Company power system
State your understanding of the definition of a power system
List the main system components
State the advantages and disadvantages of using underground and overhead cables for
power distribution and provide example of their use
Describe how a power system model is used

Network & Equipment Location; Interconnected Power Systems; Power System Management

Carry out review study on your site power system network using ETAB software
Collect the necessary data & parameters required & produce the review report highlighting
weaknesses and any rooms for improvement this cover short circuit, load flow, motors
starting and relays settings and relays segregation, fault levels studies.(you can refer to the
most recent short circuit study conducted in your site or other site).

Access the event and alarm list on the protective relay after a fault recently experienced in
your plant network and prepare a report on your findings
Carry daily check list in one sub-station and prepare a report on the findings
Using the single line diagram identify your specific interconnected power system
Demonstrate the use of a power management system
Produce a short report showing conclusions from maintenance and/or factory inspections
carried out on your system
Produce a procedure used for modeling a power system and describe the data needed. Draw
a flowchart of the steps in the modeling process
Explain the requirements of this system.
Explain the consequences if we fail to keep a minimum distance between an overhead line
and buried pipe running in parallel
Explain the Power System model and how the output changes with changes in variables

Operation & Control Philosophy; Turbines; Turbine Controls; Generators; AVR Function;
Auxiliary Systems; Load Shedding / Sharing; Protection; Maintenance, Inspection &Testing
Prepare daily checklist for generator operation
Carry out visual inspection on generators as per daily check list. Prepare report on findings
Identify the main components of the power generation system and its functions
State the purpose of a gas or steam turbine
State the advantages and disadvantages gas and steam turbines and where they may be used

List and discuss the function of turbine components

Explain the starting sequence of a gas turbine
List the power generation main system components
Draw a block diagram of the auxiliary systems
Draw a block diagram of the main elements of the generation protection system
State the meaning of excitation
State the function of these auxiliary systems..??
State why loads need to be shed and identify under what circumstances this would need to
be done
Prepare a job plan for carrying our Power Generator PM including list of special tools, testing
equipment, support from other sections prepare isolation as per PTW
a. Bridge or diode replacement for the brushless exciter synchronous generator
b. Brush replacement for the brush type exciter’s synchronous generator
c. Attend bearing replacement as per running hours and condition monitoring report also
greasing for the ball bearing or oil top up or replacement for the sleeve bearing type
d. Stator and rotor and excitation winding insulation state determination using
• Insulation resistance testing (megger)
• Partial discharge analysis.
• HIPOT test

e. Issuing maintenance report and performance report.

Witness Major overhauling of generators as per vendor procedure. Prepare report based on
the activities and findings.
Demonstrate the procedure for synchronizing two generators
The ability to conduct stable operation and optimize generator performance among power
generation system meeting utility requirements;
• Synchronize power generator to the power grid; troubleshoot any problems & report your
observations
• Monitoring parallel operation parameters and conduct corrective action achieving stable
operations
• Detection and contribution in troubleshooting of governor problems
• Maintenance and function test and load shedding system
• Full understanding of AVR function, do PM & troubleshooting of AVR
• Access the Generator AVR using PC and demonstrate download of settings, event logs etc

Planning and preparing PM for generator protective devices;

• Checking protective device parameters and confirming that it is as per design
• Performing circuit breaker maintenance and checking breaker control circuit also perform
breaker function test after conducting maintenance
• Performing relay function test with C/B
Explain the requirements of a design data sheet for a power generator
Describe the function of governors in different mode of operations
Describe how the reactive load is shared between generators connected in parallel
Explain the steps necessary to put a generator on line and off load
Explain how to increase the loading of a generator
Explain the difference between load shedding and load sharing
Describe the effect of atmospheric temperature on turbine output
Explain the generator excitation system
Explain turbine variables and how they are controlled e.g. speed, pressure and temperature

Explain the operation of the auxiliaries. Specifically for the turbine and generator.
Demonstrate the start up, synchronizing and generator loading procedure
Draw a block diagram of the excitation system
Draw a block diagram indicating all the auxiliaries of a gas turbine generating set
Draw a line diagram indicating the protection requirements for a medium sized generator
State what is meant by control philosophy in relation to turbine, generator and auxiliaries
Explain the requirements and precautions included in the generator start up, synchronizing
and loading procedure
Explain the purpose of an AVR / digital excitation control system and how it works. - Explain
the operation of the auxiliaries
Explain the load shedding system for your power system
Explain what motorization is and how it may be detected and protected
Explain the safety measures that should be taken before and after a high voltage test has
been made on a generator
List the tests that are done on a generator and give a brief outline of these tests
Carry out trouble shooting of any problem in the generator protective circuit and devices if
any
Carryout hands on testing of generator protection relays & prepare a report on your
observation vs commissioning report
For newly installed / overhauled generator:
-Prepare a pre-commissioning, commissioning & start up procedure of the generator and
explain the importance of each steps
-Access capability curve of generators through turbine control panel and prepare a report on
the observations.

Perform the sizing calculations for a power generator and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Read and explain the capability chart indicating the limitations
Demonstrate the start up, synchronizing and loading of a generator. Demonstrate the start up
and shut down of a turbine
Demonstrate how to put the load shed / share systems in operation and analyse the data of
the load sharing system
Demonstrate the testing of the generator protection system and explain the results
Demonstrate the tests/checks to be conducted during maintenance
Draw a schematic diagram of the excitation system of an alternator
Explain the start up, synchronizing and loading steps of a generator being taken and why
Using the excitation system diagram explain how this system works
Explain the outcome when an alternator has lost its excitation when connected in parallel
with others
Explain the effects of failures of any auxiliary systems

Control circuit & protection system; Auto Change Over; Load and unload during weekly test
runs
All applied real work for C1.2 will be applicable in case of stand by and emergency generators

Prepare a list of loads connected to emergency generator

State the purpose of an emergency generator
Define what auto change over switch is
The conditions required for a manual and automatic changeover of the emergency generator

Why is it important to maintain and test the standby generator at regular frequencies
State the required weekly and monthly tests for your emergency generator and identify the
purpose of these tests
Demonstrate the switching operation and explain the conditions for a change over system
(both on and off)
Demonstrate the maintenance, inspection and tests routines required and explain their
frequency
Draw a line diagram of circuit incorporating an emergency generator and changeover switch
and explain the operation
Explain the essential loads to be connected to emergency generators
Explain the requirements of a design data sheet for a standby generator
Explain the essential loads to be connected to emergency generators
Perform the sizing calculations for this equipment and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Demonstrate the starting, synchronizing, loading and unloading of the standby generator
Demonstrate the routine testing of the standby generator
Demonstrate protection relay testing and analyse the results and explain the relay settings.
Under supervision, perform the weekly and monthly tests / checks on the site emergency
generator
Analyse and explain the weekly and monthly test results

Substation Layout, Requirements & Design; Single Line Diagram and Control Circuits;
Switchgear; Maintenance, Inspection &Testing; Protection
As per maintenance policy , plan and perform the PM for the C/Bs & contactors in the S/S in
your site (air ,air blast , MOCB, SF6 & vacuum);
a. Low voltage circuit breaker and its control circuit
b. Medium voltage circuit breaker and its control circuit.
c. Low voltage contractor /starter and their control circuit.
d. Medium voltage contractor / starter and their control circuit.
Using catalogs and drawings identify the components of a typical substation
State why the layout of a substation is important
Define what is the meaning of a single line diagram and where is it used
At site and In the main substation, state the substation design requirements and constraints

Identify the different types of switchgear and types of low voltage switchboards, distribution
boards and MCC's.
State the meaning of short circuit rating
List the routine checks required for HV Switchgear and identify the required frequency of
these checks
State what is meant by HV switching and list the qualifications needed before being
authorized for switching
State the typical tests that are done on an existing high voltage circuit breaker and why they
are done
Plan , prepare and perform the PM for switch board protective relays navigation, checking the
existing settings vs. the design and performing function test of the protective relays post
maintenance and issuing main report
As per maintenance policy plan, prepare work procedure and perform the down listed jobs
for the following Equipments:
a. Low, medium and High voltage MCCs, Distribution Boards and Switchgear motors:
These jobs will include the following:
1- Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV.
2- Maintenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers motor (motor managers) and issuing maintenance and
performance report.
3- Load break switches and fuses maintenance with full understanding of selection basis
4- Infra red check for switch gear and connection points detecting any over heat and
conducting corrective action by replacing the element or tightening the connection with the
pre designed torque.
Using an existing single line diagram, explain the operating principles of the main substation
components
Demonstrate involvement in the maintenance of LV and MV switchgear and explain the
requirements
Identify the differences between contactor, breaker and isolating switches.
Draw a single line diagram of your distribution system
Write down what safety measures should be taken before and after a high voltage test has
been made on a bus bar and explain the potential hazards encountered
Explain the requirements of a design data sheet for switchgear equipment
Define the requirements for designing the substation layout and identify the data required
Explain the different types of protection used for switchgear
Explain the difference between normal and essential switchboards
Identify the strengths and weaknesses of your distribution system
Explain the factors that determine the short circuit rating
Explain what is meant by thermal short circuit rating, breaking capacity and making capacity

Explain the impact on the switchgear if we add a larger motor or generator to the circuit
Identify the advantages and disadvantages between vacuum and SF6 breakers
Describe the effect of switching of resistive /capacitive /inductive loads
Explain arc extinction process in different types of circuit breakers
Explain the requirements for switching LV and MV switchgear
Carry out hands on testing of protection relays connected to incomer of MV switch board and
prepare a report on the findings
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for the new installed
Switchgears and MCCs.
Convert control circuit diagram of switch board Incomer into logic diagram and explain
requirements for a breaker closing and tripping.
Demonstrate problem solving for defined faults
Demonstrate the maintenance and testing of switchgear
Demonstrate thermal analysis of bus bars and explain the results
Demonstrate relay testing for high and low voltage systems and explain the results
Perform the sizing calculations for switchgear equipment and explain the required data input
and results
Prepare a single line diagram for the power system (all voltages) in your area
Explain the procedure for troubleshooting of a typical fault in a substation breaker
Analyze the layout criteria and explain the sub-station layout design and segregation
requirements
Explain the procedure and precautions and assessments required for switching

Oil Filled (sealed and conventional), Air and Cast Resin Types.
List in writing the different types of transformers and where they are used
List the components of a transformer
Identify the different types of insulation material used for the winding and core lamination.

Identify the purpose of a transformer tap changer

State the tests required for new transformers and identify the requirements for each test
List the routine checks for existing power transformers and state the requirements of these
checks
As per Maintenance Policy; plan, prepare & issue work procedure to perform the down listed
maintenance job power & distribution transformers in your plant with full understanding of
the types, functions, characteristics and applications of each type including following
activities

Power and Distribution Transformer;

a. Transformer isolation and de isolation
b. Turns ratio verification
c. Oil level check, addition or replacement in the conservator type
d. Oil sampling and oil insulation test. Explain Dissolved gas analysis. Study past test reports
and report your observations
e. Winding insulation check (megger, HIPOT, DGA)
f. On- Tank gauges & protective relays & instrumentation check & trouble shooting and any
abnormal condition
g. Check of cooling radiators for any leaks & cooling fans in ONAF and OFAF types and oil
pumps.
h. Trouble shooting and diagnosis of ON/Off line tap chargers
i. Check of connection of high and low tension side terminations & isolator condition
j. Prepare a plan for online changeover of breather in the transformers
k. Carry our online changeover of silica gel breather in the transformers.
l. Issuing maintenance report and recommendations
Instrumentation Transformers:
a. Check turn ratio
b. Checking and adequacy to the application
c. Check current transformer saturation and performing function test
d. Issue maintenance report and performance report
Participate in the inspection of transformers in different applications
Explain the frequency of inspection for an oil filled power transformer
Participate in routine and major maintenance for different types of transformers and describe
the requirements
Draw the circuit diagram for the main protection of a power transmission transformer and
explain how this protection system works
Prepare a procedure for carrying out maintenance of your power transformers. Explain the
requirements of this procedure
Explain the requirements of a design data sheet for a power transformer
List in the conditions required for the parallel operation of two transformers and explain what
happens if these conditions are not met
Explain the different types of cooling for transformers (AN, ONAN, ONAF, and OFAF)
Explain the effect of abnormal load conditions on the transformer performance e.g. over
load, over voltage and under frequency
Explain the effect of harmonics on transformers and how this can be eliminated
Explain the transformer vector groups
State the types and applications of transformers tap changers
Explain the difference between on load and off load tap changing
Explain what is the inrush current for a power transformer and why is it important for a
protection coordination study
Explain the different methods of earthing and the different applications
Conduct a factory acceptance and site test for a power transformer. Explain the acceptance
criteria for these tests.
Demonstrate the following testing of;
1. Protective relays for a power transformer
2. Transformer winding and dielectric tests
3. Transformer oil
4. Inter-tripping connection
5. Explain the results of each test
Perform the sizing calculations for a power transformer and explain the required data input
and results.
Prepare a data sheet for this equipment and explain the requirements
Prepare a procedure for removing or installing a power transformer, including the method
statement. Explain the requirements of this procedure.
Define the condition monitoring required for high capacity power transformers
Explain the requirements for operation and on load maintenance of transformers tap
changers
Explain the causes of common failures of transformers

Line Voltage; Main Components; Structures; Earth Wires

State the main purpose of building overhead transmission lines
List the main components of an overhead line system
Identify the factors that determine the line voltage
Identify the purpose of having warning lights and warning spheres on overhead lines
List the conditions when wooden poles and steel towers are used
List the advantage of having earth wire(s) on top of overhead lines
State why insulators are used with overhead lines and state why the number of insulators in
one string increases with higher voltage levels?
List the inspection techniques for overhead lines
List the main components of surge arresters
Explain the requirements of a design data sheet for an overhead transmission line.
Explain the advantages & disadvantages of having overhead lines
Explain why it is recommended to keep a minimum distance from residential areas or buried
pipelines when an overhead line crosses these areas. Explain what would be the consequence
if we fail to meet this clearance
List the different types of insulators in terms of design and material and explain the
differences. Explain which type of insulator is more suitable to the weather in the Gulf
Countries e.g. Glass, Porcelain or silicon rubber and why.
Explain how we prevent trips of overhead lines with glass or porcelain insulators.
Describe the methods of maintenance for insulators
Write down and explain the role of a surge arrestor
Explain how it protects electrical equipment from external lightning or internal system
discrepancy
Explain what affects the functioning of the overhead transmission line. Also, the basis for
determining the voltage level of an overhead line.
Perform the sizing calculations for an overhead transmission and explain the required data
input and results.
Prepare a data sheet for this equipment and explain the requirements.
Review the design of a new overhead transmission line. Define the requirements of the
design specification
Define the requirements in the design specification of an effective surge arrester for different
voltage levels, 33KV and 132KV

Cable Types; Cable Sizing; Cable Accessories; Jointing; Cable Installation; Cable Fault Location
Techniques
Power Cables Installation and check:
a. For a new installation, visually inspect the cable for any mechanical damage & check the
adequacy of the cable accessories to area classifications, plan & preparing for laying
b. And carry out insulation measurements & insulation resistance and perform hi pot test.
c. Trouble shooting any cable problem, fault location and cable splicing.
d. Inspection of cable ducts and multi cable transits, and considering cable spacing and de-
rating if needed.
e. Issue maintenance & performance report.
f. Perform pre-commissioning and commissioning tests
Give some examples of the use of different types of cables.
List the types of cable accessories
State the variables we need to know before sizing a cable and identify where to find this
information.
List the equipment required to locate a fault in an underground cable and explain how this
equipment is used
State why a safety assessment is required before and after a high voltage test.
List and identify the different types of cable joints. State the difference between a joint and a
termination
State the data required to size a single-phase motor supply cable.
List and discuss the types of tests performed on industrial cables on site. In the discussion
identify why completion forms are used
Knowledge of the available types of cable and the type suitable mechanically, electrically,
safely for each installation location also cable current carrying capacity.
Knowing how to bury underground cable, the required depth for each cable type and rating,
cable spacing and its mechanical protection.
Knowing the cable tray mechanical
Identify the cable accessories used for cable installation, jointing and termination.
Demonstrate one of the methods used to locate a fault in an underground cable. Explain the
precautions needed before cutting out a faulty section of cable.
Explain the requirements of a design data sheet for a power cable
State the types of cables used for power transmission.
Explain what is meant by electrical stress and how electrical stress is controlled. Also explain
how to control circulating current in single corecable
Describe the different methods of cable installation. Explain the different type of cable
earthing.
Explain the procedure and Standards used when sizing a high voltage cable.
Explain the safety measures that should be taken before and after a high voltage test has
been made on a feeder cable.
For a newly installed cable explain the recommended HIPOT test voltage. Explain how is it
applied and for how long.
Explain the types of cable joints used for MV and HV underground cables
Explain the procedure and Standards used for cable sizing for a lighting supply in a hazardous
area
Withstand weight and number of cable and the suitable cable spacing and the rerating if
required
Perform the sizing calculations for a power cable and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Prepare a specification for an underground power cable and accessories and explain the
requirements included in this specification.
Explain your role in the risk assessment for testing a high voltage cable. Define the hazards
and explain the measures that should be taken to eliminate or control these hazards.
Perform a voltage drop calculation in a real example. Show the calculation sheet for examples
of LV, MV and HV cables. Analyze and explain the results.
Explain the factors that influence the selection of cable size.
Explain what types of cables are used in power transmission, distribution and petrochemical
industry?
Why is aluminum armour used in single core power cables
Explain the requirements of the test procedure following the joining operation

As per PCH Maintenance Policy, Plan and perform the PM for Circuit Breakers (Air, Air blast,
MOCB, and Vacuum) and Contactor in the Sub Station in your site;
1-Low voltage circuit Breaker and its control circuit
2-Medium Voltage Circuit Breaker and its control circuit.
3-Low voltage Contactor/Starter and their control circuit.
4.Medium Voltage Contactor/Starter and their control circuit
Assist in the planning and performing the PM for switch board protective relays, navigation,
checking the existing settings Vs the design and performing function test of the protective
relay post maintenance.
Participate in the planning and preparing work procedure and performing the below listed
jobs for the following:
Low , Medium and High Voltage MCC's Distribution Boards and Switchgear motors:
1-Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV Switchgear &
MCC and Low Voltage Switch board,
2-Maitenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers an issuing maintenance and performance reports.
Plan and prepare work procedure and perform the following:
1-Low Voltage Isolation, earthing , interlocks, de isolation and de-earthing sequence for MV
Switchgear and MCC & LV switch board
2-Low Voltage Load break switches and fuses maintenance with full understanding of
selection basis.
3-Low Voltage Infra red check for the Switchgear and connection points detecting any over
heat and conducting corrective action by replacing the elements or tightening the connection
with predesigned torque

380V, 415V, 3.3KV 6.6KV & 11KV: 24V DC & 110V DC Single Phase; Three Phase; DC Motors;
Power & Control Circuits
Checking the motor loading condition & adequacy of motor to driven loads
As per PCH Maintenance Policy; plan and preparing for motor maintenance activities
including the following:
a. Planning and supervise motor isolation and earthing (medium voltage motors) and the
reinstatement procedure.
b. Bearing maintenance , greasing (ball bearing ( top up oil (sleeve bearing).
c. Bearing replacement based on the running hours or condition monitoring report.
d. Coil group connection review & tightening
e. Checking the JB, cable glands and termination are in good case and the IP and area
classification consideration are not violated.
f. Visual checking of any mechanical damage or corrosion
List the typical motor components and component function.
List the main components of an electrical starter and accessories and state the function of
these components.
List the types of motors typically used in the petrochemical industry
List the yearly operating checks required. State why these checks are necessary.
List in writing the data required to specify a new motor.
Show where the data can be found
List the weekly and monthly checks that are required for this equipment. Discuss the
requirements of these checks.
State the types of modifications to AC and DC motors that can be done on site.
Checking motor starter and circuit breaker confirming matching
Check the Partial Discharge levels for 11KV & discuss the findings /data with the Line
Supervisor / Vendor.
For the DC motors, brushes replacement brushes replacement based on the running hours.
Issue maintenance and performance report in the Maintenance Management System
For the new installation & overhauled motor; perform pre-commissioning, commissioning &
start up tests as per the OEM; report test results & operating parameters
Carry out on line /OFF line tests on the AC motor using all tests pro equipment and prepare a
report.
Full knowledge of motor starting methods and application and the criteria for the
implementation of each method.
Conduct RCA and troubleshooting and issue recommendation report/ Remedial Action Plan

Plan & witness overhauling of motor in the W/S report all performed activities and findings as
well as cost report FOR 3Ph 415V and 3.3KV Motors.
Use a schematic diagram to explain in detail the control and power circuits and explain in
detail the function and operation of each major component.
Using a practical example describe a change to the schematic diagram for a modification to
suit the process requirement e.g. timer, limit switch.
Produce a modification to the starter control circuit e.g. timer, switch. Explain the
modification and requirements.
Explain the requirements of a design data sheet for a motor starter
Explain the basic theory that applies to the design of this equipment
Explain the selection criteria for different applications.
Explain the different cooling systems used for motors
Explain the different mounting methods
Explain the basic operating data required to monitor the performance of your industrial
motors. State how this information is obtained
Explain the criticality of this equipment, how the maintenance frequencies are set and the
essential requirements to prepare the equipment for maintenance.
Following a motor rewind describe an inspection scope of work and procedure for this
equipment.
Explain the FAT or site performance test of a large motor.
Perform the sizing calculations for the motor starter and explain the required data input and
results.
Prepare a data sheet for motors and motor starters and explain the requirements.
Contribute to a risk assessment for major maintenance of a large motor.
Perform an analysis of problems and faults with this equipment used on your site. Prepare a
short summary report detailing the results of this analysis with recommendations of ways to
eliminate the losses. Explain your conclusions and discuss recommendations for performance
improvement of this equipment. Also define the operating conditions that caused the main
problems encountered

Write a report detailing test parameters and explain the results and recommendations.
Prepare a specification and design data sheet for the purchase of this equipment. Explain the
type and material selection requirements included in this specification.
Prepare a factory acceptance procedure for a large new motor including the necessary safety
reviews, data requirements, drawings, performance curves and procedures. Explain the
requirements and expected results.
Explain the major maintenance requirements, planning sequence and resources required
(manpower and materials).
Explain the detailed work plan and resource plan for major maintenance of your large
motors.

Diagnosis and troubleshooting ESP motor problems and explain the relation between motor
load current and pump’s flow and if this can help in motor troubleshooting.
For new Installations and overhauled motors, perform pre-commissioning and commissioning
& start up tests as per OEM.
Issue maintenance & performance report for the overhauled ESP after commissioning.
Where appropriate participate in a string pull and run.
State the basic purpose of both down hole&surface components of ESP installations.
Discuss the principle of pressure and flow interrelationship.
Explain the requirements of a design data sheet for an electrical submersible pump.
Explain the design characteristics of all string components (surface transformer, cable, control
panel, pump, protector & motors).
Explain voltage drop calculations and surface control panel settings.
Explain the start-up of ESP and surface pump. Understand the interaction between them and
flow control configuration.
Supervise the pull and run of an ESP In water supply including the availability of tools and
consumables
Perform material and inventory control
Supervise a rig mobilization and operational control
Perform the sizing calculations for an electrical submersible pump and explain the required
data input and results.
Prepare a data sheet for this equipment and explain the requirements
Perform an on-site failure analysis & follow-up with both operations & vendors.
Size-up equipment for oil & water application
Explain what is meant by multiphase pumping and well characteristics and its impact on
string performance.

State the reason we need variable speed drives

List the advantages of motor starting methods such as soft start, variable frequency.
List and discuss the different cooling systems for VFD's
Planning and executing maintenance, troubleshooting & repair VSD including:
a. Bridge circuit maintenance and diodes replacement or total replacement
b. Inverter maintenance and replacement
c. Cooler fan motors maintenance and replacement.
d. Harmonic filters maintenance and replacement
e. Maintenance and replacement of VSD power electronics components(Thyristors Diacs,
Triacs, diodes)
f. Explain the trouble shooting steps when VFD fails to start
g. Issue maintenance & performance report
Prepare interface diagram between VFD and DCS.
Draw a diagram and explain the basic power electronic components used in a variable speed
drive controller.
Prepare a test procedure for a variable speed drive. Explain the requirements of this test
procedure including the precautions and equipment to be used
Explain the requirements of a design data sheet for a variable speed drive.
Explain the design requirements for a VFD cooling system used in PCH. Explain how these
requirements are met.
List Alarm and trips provided on VFD & explain significance of each.
Perform the sizing calculations for a variable speed drive and explain the required data input
and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare selection criteria for different types of variable speed motors. Explain the
requirements of this criteria
Prepare a design of a cooling system for a VFD. Explain the design requirements and design
components.
Demonstrate testing of different types of variable speed drives. Explain the test procedures.

Types and Principles of Operation; Selection; Protection

Planning and executing maintenance, troubleshooting & repair MOV including:
a. Motor maintenance and troubleshooting.
b. Power and control circuit maintenance and trouble shooting.
List the types of actuators used in industry
State why we need to protect the MOV motor. Also why we need to stroke an MOV
periodically.
List the routine checks that need to be carried out on MOV's. State what to look for during
the checks
Issue maintenance & performance report
Identify different type of MOV’s installed in your plant.
Explain the PAKSCAN system.
For new installations and overhauled MOV, perform pre-commissioning and commissioning
start up tests as per OEM.
Obtain the operational drawings of an MOV. Using these drawings, sketches or photos
explain the principle of operation of the MOV.
Explain what is needed to specify an MOV.
Explain what kinds of tests must be carried out when the MOV is received on site.
How is the valve and actuator protected against overloads and overheating
What will happen if the actuator was operating in one direction and an immediate command
for reverse is given
How can we protect against any possible damage; what precautions have to be taken if an
MOV has to be installed in a hazardous area.
How the MOV is protected against overloading and over torque.
Explain the testing and troubleshooting procedure for MOV's and explain this procedure
Prepare a plan to replace old actuators with “IQ” type and prepare a report after carrying out
the replacement.
Carry out different settings on “I Q” type actuator & verify the operation in the shop
Demonstrate the different modes of operation of the MOV. Explain the procedure
Demonstrate testing of the MOV protection circuits and the checks to be performed before
MOV energisation. Explain the procedure and the precautions being taken.
Prepare a data sheet for the sizing of an MOV in a real example. Explain the data and
requirements included in the data sheet

Area Lighting; Emergency Lighting; Domestic Lighting; Special Lighting; Space Heating &
Heaters; Air Conditioning; Moulded Circuit Breakers; Miniature Circuit Breakers
Show where standards for Electrical Installations can be found.
Describe equipment such as DB, socket outlets, outdoor and indoor lighting, conduits,
trunking, bus bar trunking, cable accessories.
Planning and executing maintenance, troubleshooting & installation of light fittings, lighting
dimming and control system.& switch board including the following:
a. Lamps & control gear parts replacement.
b. Connections and termination maintenance.
c. Protective miniature, earth leakage, molded case circuit breaker replacement
d. Emergency light, control gear & back up power.
e. Cables, conduits, raceways maintenance and replacement.

Designing lighting system for in/out door considering CEE, CIE & IES requirements
Identify locations, number of fixtures to achieve this and the color rendering of lamp type to
match application, power consumption and the area classification considering its EX and IP
requirements furthermore the emergency lighting lay out distribution
Designing power lay out for small facilities considering its EX and the IP and the emergency
power distribution
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for new installations.
List the types of lighting fixtures used in area lighting. Discuss why different types are used.
State the requirements for
1. Protection measures for safety
2. Selection and erection of equipment
3. Standard method of testing
List the codes of practice used.

Produce specification and Bill of Material

Explain the requirements of a design data sheet for a lighting or small power application.
Describe a system design for small Industrial & Commercial Building incorporating: Lighting,
110V, 240, 415V Socket Outlet, Air Conditioning, Fire Alarms, Indoor and Outdoor Lighting,
Overhead Crane, Workshop Machinery, Industrial Heating and Sub Main Distribution. Explain
the requirements of the Standards.

Explain different type of lighting for Offices, Workshop and Outdoor

Explain methods of support for cables &conductors
Explain the method of calculating the size trunking and conduits.
Explain methods of support and fixing for trunking and conduits
Describe the tests that need to be carried out for new lighting circuits. Explain the purpose of
these tests.
Describe the completion forms required for a new lighting or small power installation. Explain
the requirements of each form
Demonstrate the testing of new lighting circuits. Explain the tests and expected results.
Perform the sizing calculations for a lighting or small power application and explain the
required data input and results.
Explain statutory requirement for electrical installation in Workshops, Bath Rooms, Offices
and Drawing Rooms
Provide calculation sheets produced for the size of trucking and conduits
Explain the relevant standards and codes of practice that apply to the design of lighting, size
of equipment and cables
Explain the method of installation used for installation of cables, cable capacity of conduit
and trunking.

Workshop Machines and Overhead Crane

Planning and executing maintenance, of the overhead crane electrical system including the
following :
a. Hoist motor maintenance and replacement.
b. Horizontal movement motor and replacement

Show the location of safety devices within the workshop

State what machinery you would expect to find in an electrical workshop and the tasks that
are performed in this workshop. State the safety requirements for this equipment.
Bridge motor maintenance and replacement
Festooned cables replacement
Limit switches maintenance and replacement.
Control circuit and switch board maintenance and replacement
Crane remote control unit maintenance & replacement
List the safety equipment available in your Electrical workshop.
Demonstrate the use of testing / measurement equipment that is required to carry out
routine maintenance and major overhauls of the main workshop equipment. Explain the
procedure being used.
Draw a simple line diagram of the overhead crane circuits. Using this line diagram explain the
operation and protection of the overhead crane.
List the HSE hazards in the Electrical workshop
Explain what measures are taken to ensure a safe working place; the kind of lighting should
be provided and calculate the intensity to avoid hazards
Demonstrate use of at least five test equipment’s for different applications.
Demonstrate your involvement on the following activities:
a. Hand tools (electrical and other) selection and procurement.
b. Operating insulation resistance tester and performing its maintenance and its analyzing its
result data.
c. Operating HIPOT tester and performing its maintenance and analyzing its result data.
d. Operating partial discharge test kit and performing its maintenance and trouble shooting
and full capacity of using its software and its result analysis.
e. Operation relay tester and verifying each protective relay curve and perform tester
maintenance and troubleshooting.

Demonstrate under supervision maintenance and problem solving procedures of the

overhead crane.
For both of the above tasks explain the procedures used, the HSE assessments made and the
results of the work.
Explain the hazards identified for each machine. State the safety precautions required to
operate the machine.

Assist in the preparation for the Pre-Commissioning activities.

Participate in the SAT for the following:
• Switchgears
• Motors
• Cables
• Transformers
• Earthing
• UPS.

Perform the testing of a relay.

Participate in the testing of relay supplied for CT's taking the necessary precautions

Current transformers; Principles of different types of protection; Co-ordination; Testing

Designing , coordination, discrimination, testing , commissioning and start-up of various
electrical devices, network and arrangements (generator, motor, feeder, OHTL bus bar,
transformers and protective relays)
Use line diagrams to show the position of current and voltage transformers for protection
systems
Sketch a typical application for a current transformer.
State why current and voltage transformers used
State why we need electrical protection
State why fuses are used
State the meaning of electrical protection coordination, how this is applied and why we need
to test protection systems
List the common faults experienced with protection schemes. Discuss each fault type and
how they are overcome.
Planning , preparing and execiting circuit breakers & protective relay PM (conventional and
numerical relays)schedule and procedure including the following widely used components:
-- Protective VTs, CTs (burden and saturation) overload
-- Over current (non directional /directional

Obtain electrical drawings that show protection schemes

Write a description of a simple (existing) electrical coordination scheme. Explain the
requirements.
Explain the principles of the following electrical protection, over current, overload, directional
over current, reverse power, over voltage, under and over excitation, E/F & REF, Arc
Suppression Coil (ASC) and differential protection; Explain what is meant by restraining and
stabilizing of differential protection

Explain the requirements for testing a relay supplied by a CT.

Explain what precautions are needed to be taken before testing a relay supplied from CT's.
Explain the following: 1. What is the effect of burden on current transformation ratio? 2.
What is meant by knee point and class of a current transformer? 3. What is the effect of
harmonics on current transformers? 4. How to match current transformers in a differential
protection scheme.

Demonstrate under direct supervision the testing of CT's and VT's. Also over current and
differential relay testing. Analyse and discuss the test results.
Demonstrate and explain the effect of reverse polarity of a CT on REF and differential
protection.
Prepare a design for a protection scheme and explain the required data input and results
Draw a characteristic curve of a current transformer
Draw the I/t fuse characteristics
Prepare a coordination scheme for a protection system in your area. Explain the
requirements of this scheme.
Provide a calculation for protection discrimination
Explain how over current / EF protection can be coordinated
Explain what current limiting means
Explain the advantages and disadvantages of typical protection schemes for the following,
1. Generator
2. Feeder
3. Power Transformer
4. Motor
5. Overhead Line
6. Bus Bar

Power System Modelling; Load Flow, Short Circuit, Reactive Power Flow, Load Acceptance
&rejection, Voltage Profile, Voltage Recovery, Motor Starting, Dynamic Stability; Load
Shedding and harmonic studies
State what is meant by power system modelling and when it is used
State different names of reputable software’s for performing Power system studies.
State what is meant by the short circuit
State what is meant by load flow.
State what is meant by transient stability studies
State what is meant by motor starting studies
State what is meant by power factor correction studies.
Demonstrate participation in power system analysis
Explain the purpose and application of short circuit, load flow, reactive power flow, load
acceptance and rejection, voltage profile and voltage recovery and dynamic stability studies

Explain the main short circuit contributors and the percentage contribution
Explain solutions for limiting short circuit currents
Explain the methods for improving system stability
Explain why a load shedding system is required and how it is applied
Obtain existing Power system study. Explain this data and how it is used.
From the existing Power system study. Explain the following:
Short circuit limits of the switchgears under study. Switchgear voltage levels & relevant
transformer tapings
Calculate the short circuit contribution of a large motor. Explain the calculation.
Explain the different methods for motor starting and their effect on motor starting currents &
torques
Calculate the short circuit rating at the secondary of a Transformer. Explain the calculation.

For a given system, Calculate the short circuit currents, motor starting & power factor
corrections (manually). Explain the calculation
For a given system and using Company available Power system software, perform the load
flow, short circuit faults, motor starting, power factor corrections and transient stability
studies. Explain the input data and output results.

Soil resistivity; Installations; earthing rods & grid; Safety of the System & Personnel
State the main components of an earthing system.
List the main components of an earthing system and elaborate different types of earth rods
used on site
State what is meant by earthing; what is meant by bonding
State what type of material is used in the vicinity of cathodic protected underground pipes, in
high resistance sandy soil and corrosive soil
State how the earthing conductor is normally identified.
State the definition of earth leakage. Discuss this term and its significance
State why earth protection varies for different applications
Draw a block diagram showing the main components of a typical earthing system used on
site.
Draw a typical earth leakage circuit. Explain how this circuit works
Explain the requirements of an earthing system design
Explain each component and comment on the types of earthing systems and applications;
Explain how current flows between two rods driven into the ground and under potential
difference and how this is used to find the earth resistance; Detail how earthing rods in
different locations are connected; The effect of earthing rod length and cross sectional area
on earth resistance; How soil resistivity can affect earth resistance; Detail the minimum value
of earthing for sub stations, buildings, static and lightning

State a type of earth leakage protection device and comment on the affect of poor earthing
on the power system and personnel safety.
Explain the requirements for earthing of instrumentation.
Explain the requirements for earth protection in relation to static discharges and lightning
Demonstrate earth loop resistance measurement. Explain the effect of poor earthing on the
system.
Prepare a design for an earthing system and explain the required data input and results.
Provide comments on a proposed earthing design. Explain any concerns related to this design

Develop a new earthing design. Make a presentation of the design, show calculations and
comment on requirements.
Prepare a procedure to test the earthing rod resistance. Explain the requirements and
expected results
Explain the principles of earthing for generators, overhead lines, towers and transformers.

Insulating materials properties, classes, mechanism of insulation break down, testing and
insulation testing results
List the different techniques for condition monitoring.
State the mechanism of insulation breakdown in gas, liquid and solid insulation
State what is meant by polarization
Draw and explain the characteristic curve of gas breakdown. Explain the mechanism of
breakdown of Solid, Liquid and Gas
Explain how to carry out the following tests: partial discharge; Tan Delta; Megger; Polarization
Index
Explain how voids are formed in insulation. Explain partial discharge within a void in solid
insulation.
Explain the different types and classes of insulation materials
Explain what is meant by a tree effect
Explain the properties of insulating materials, insulation class and the effect of impurities and
humidity, partial discharge of voids within an insulator
Demonstrate and analyse the results of tan delta, Megger and Polarization index test.
Interpret the results accurately.
Demonstrate the ability to choose the most appropriate test. Explain why the tests selected
were chosen

Type of Batteries; Control Circuits; Settings, Alarms & Displays; Float and Boost Charging;
Battery Disposal
List the different types of batteries used in industrial applications
List and discuss the components of your main battery charging system.
Discuss the following;
1. The operation of the battery charging system.
2. The hazards associated with batteries.
3. The methods of battery connection.

State the meaning of a battery impedance test. Discuss why this test is done.
State why commissioning tests are done on new systems.
State the meaning of float and boost charge
Explain the design requirements for a battery system
List and explain the requirements for commissioning a new battery system.
Explain the battery room requirements
Explain the values for float and boost charging.
Explain the main requirements for the safe disposal of batteries
Explain how to determine the life expectancy of batteries
Explain the different types of batteries and electrolytes commonly used and their applications
and the safety requirements
Explain the rated capacity of different types of batteries
Explain the meaning of single and dual battery charging systems
Explain how the type and the size of the batteries are selected for different duties.
Explain the monitoring and communication devices selected
Explain the float and boost charge parameters
Explain the ventilation system required for the battery room.
Explain the procedure for boost charging.

Power Supply Units; Control Circuit

Draw a block diagram showing the components of the UPS System

State what is meant by UPS and the typical applications.
State the main design features of a UPS System.
State why we need to test UPS Systems
Draw a schematic diagram of a UPS system on your site.
Prepare a list of the different tests that are applied to a UPS System.
Explain the design requirements for a UPS system.
Describe the operation of the UPS on loss of mains, rectifier, batteries, inverter, bypass
Explain the main design requirements for a UPS System.
Explain each alarm / trip function.
Explain the control facilities to be provided for a UPS System and the relationship of these
controls.
Identify the critical components that could lead to a complete failure of the system. Explain
the measures taken to prevent this failure
Demonstrate testing of a UPS System. Explain the test requirements and results.
Perform the sizing calculations for a UPS System and explain the required data input and
results.
Prepare a data sheet for this equipment and explain the requirements.
Prepare a checklist for ensuring good performance of the UPS System. Explain these checks
and the precautions necessary.
Prepare a specification for the design of a UPS System to support a DCS System. Explain the
requirements of this specification.
Prepare a single line diagram of a UPS System.

System components, function, Controllers, Batteries; Alarms

Draw a block diagram showing the components of the Solar System. Explain the function of
the different components
Explain the function of the Solar Power Units and when & where to use these systems
Give examples for Solar Power system used in your area.
Witness the preparation and scheduling the solar System maintenance activities including:
-Checking solar Panels
-Checking solar cells out voltages and replace defective ones.
Obtain the manufacturer’s data sheet, single line diagram, system description & sizing
calculations for a main Solar Power system. Explain the data included and the requirements.

Prepare a procedure for carrying out maintenance for the a Solar System. Explain this
procedure
Issue maintenance and performance reports.
Perform the sizing calculations and explain the required data input and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare a specification for a Solar Power system; using a typical site application for this
specification. Explain the requirements of this specification.
Prepare a commissioning procedure for a battery system. Explain the procedure and detail
the precautions required.

Transformer Rectifier; Anode; impressed Current; Application - Plant, Pipelines, Tanks;

Measurement and Analysis
Draw a block diagram and discuss the electrical components used showing the interface with
a cathodically protected item
State the basic principles of impressed current cathodic protection
State the main features of a cathodic protection system.
Participate and explain the frequent checks required to ensure good performance of the
cathodic protection system.
Participate in test procedure for the rectifier transformer. Explain the requirements of this
procedure.
Explain the design requirements for a cathodic protection system.
Participate in the planning and preparation of maintenance program for cathodic protection
system
Plan, prepare and perform Maintenance program for Cathodic protection system including
Checking anode connection, Current monitoring, Record readings on CP transformer and
prepare a report.

Perform the sizing calculations for a cathodic protection system and explain the required data
input and results
Prepare a specification for the design of the electrical equipment used in a CP System for
underground structure
Write down the main Elements of the HSE Management System.
Discuss the following:
1. The basic purpose of the HSE Management System
2. The purpose of a toolbox talk.
3. Why we have safety procedures and how are they prepared.

Write down and discuss the meaning of occupational hygiene (OH)

Write down explaining the requirements of each element in the HSE Management System
and how it is implemented in this discipline.
Explain the requirements of the occupational health system.
Must have completed the basic fire fighting training course and assessed competent
Write down the requirements of an occupational hygiene audit
Explain these requirements and comment on why they are included
Show examples of how you have implemented the expectations of the HSE Management
System.
Demonstrate good Leadership of toolbox talks for a range of hazardous tasks
Explain the objective of the toolbox talk and the outcome achieved.
Show examples of OH procedures developed and explain the requirements

List personal protection equipment (PPE)

Identify areas where PPE are used.
Work assignment to identify the hazard which require the use of (PPE)
Prepare a report explaining the hierarchy of control measures for (PPE)
Demonstrate you can monitor for effective use of (PPE)

Write down and discuss the basic elements that need to be present for a fire to start
Sketch the concept of fire triangle
List the applicable international standards for fire fighting
Explain the different types of fire extinguisher and their application for different types of fires

Explain the following Fire Water System items and their significance:
-Fire water demand
-Fire water storage
-Fire water pumps
-Fire water ring main
-Fire hydrant
-Fire hose
-Fire hose box
-Fire water hose reel and fire monitors.
Explain the following items and their significance :
-Deluge valve
-Dry piping
-Strainer
-Deluge nozzle
-Foam types and it usage
-Foam concentrate storage

Participate in fire drill and provide your observation on areas of improvement

Write down the different types of fire that can occur.
Explain the necessary precautions to eliminate the risks of each type of fire.

Prepare a write up listing:

- The Gas Hazards (Toxic, flammable and corrosive)
- The Hazards associated with H2S and state the critical PPM.
- The types of fires and the respective types of fire extinguishers.
- The types of fires which cannot be extinguished by water and describe why.

Prepare a report summarizing the types of Fire &Gas detection and monitoring systems in the
CPF1 & FSF including:
1. Detector types
2. Flammable and toxic gas audiovisual alarm types
3. Colours of visual alarms and types of alarm tones.

Work assignment to determine the types of gas detection and monitoring system used in PCH

Prepare a report explaining the following basic terms used in fire prevention and protection:
1.Flash point
2.Combustible materials
3.Ignition process
4.LEL and UEL
5.Pool fore
6.Flash fire
7.Escape routes
8.Safety signs

Attend H2S and BA training

Locate the H2S detection monitors and systems in CPF1.
Show and explain required safety equipment used in H2S environment
Participate in H2S detection exercise
Prepare a write up explaining the toxic gas (H2S, SO2) dispersion contours-classification and
entry controls. requirement for RED and YELLOW zones.
Participate in H2S drill.

Draw a sketch of the hazardous areas for the main process plant.
Discuss any observations about these hazardous areas
Identify where to find the hazardous area drawings and who is responsible for ensuring they
are accurate
Discuss what procedure and authorisation is necessary before equipment can be maintained
on site.
Using existing hazardous area drawings write down the requirements for installing equipment
or doing electrical work in the main process area e.g. operational controls and certification.

Explain the precautions and controls necessary when maintaining or installing equipment in
hazardous areas and define the typical hazards encountered for different zones.
Explain the important selection criteria for equipment in different hazardous areas
Prepare a procedure and risk assessment for the installation of equipment in a hazardous
area
Explain the hazards, methods of control and procedure for this task

Define positive isolation and state by what means this can be obtained

Write down where permits are needed to perform work

Discuss the purpose of the permit to work system
Write down and state who is responsible for controlling work in process areas and
workshops. Also discuss operating hazards and give some examples.
Write down and discuss the definition of hot and cold work permit.
Write down the different types of permit used at the sites.
Describe the types of permits used to control work, the procedure used to complete each
permit type and controls that need to be put in place
Describe the risk assessment process needed before carrying out work on site. Also define
who should be involved in this risk assessment
Draw a flowchart showing the sequence and main steps required when taking out a hot work
permit for working in a hazardous area.
Show the certificate obtained from passing the permit to work course
Using a real example successfully prepare a hot work and cold work permit for work in a
hazardous area
Explain the procedure you are following, the hazards and controls necessary for each permit,
using copies of recent hot work and cold work permits recently completed
Explain each permit, hazards identified and controls in place

Write down a list of key personnel involved in controlling an emergency situation of the Plant
and their responsibilities
Write down and discuss the role of the emergency response team during a major emergency

Write down the major emergency response procedure for each member of the site
emergency response team.
Explain this procedure for each person
Show your approved training certificate in the management of major emergencies
Demonstrate your participation as a member of the site emergency management team in
preparing procedures or managing site emergencies during real events, exercises or drills.
Explain the requirements included in emergency procedures

Write down and discuss the basic purpose of a HAZOP Study.

Write down a list of the main elements of a safety case
Write down and discuss why safety cases are produced
Write down the procedure for performing a HAZOP Study
Explain where HAZOPS need to be performed and why
Write down the procedure for producing the essential elements of a safety case
Explain in detail each step and the work required to complete each step
Show examples of participation of HAZOP Studies
Pick out the top 4 hazards identified and explain how these were eliminated or controlled
Show examples of your participation in the preparation of a recent safety case
Explain the findings of this safety case and the actions taken as a result of this assessment

Can differentiate between physical hazards and other hazards

Can identify the basic hazards associated with noise
Can recall the different action level in relation to Noise level in terms of dB(A)
Can connect the basic hazards associated with Vibration
Can identify the different types of vibration
Can state the basic hazards associated with Radiation

List the most common international standards used in your discipline

Prepare a report explaining the most common international standards used in your discipline

Write down and discuss the answers to the following:

1. What data sheets are and where are they used?
2. What engineering manuals are and how are they used?
3. What PFD's are and what data is included?
4. What P&ID's are and how are they used?
5. What schematics and block diagrams are and how are they used?

From the compilation of main documentation used in this discipline select example drawings
used in the main systems or equipment at site e.g. main process PFD or P&ID or Electrical Line
Diagrams (depending on your discipline).
Write down and explain the design data included and controls shown on these drawings.
Show examples of different data sheets produced for major or critical equipment
Write down and explain the data included and requirements specified

Write down the difference between an Industry Standards and PetroChina Standards
Discuss the differences between Standards, Codes and Practices
Identify where can you find copies of these Standards
Explain all the Standards and Codes that relate to your discipline.
Write down and explain which standard has preference the Industry standard or PCH's
standard.
Discuss how Standards, Codes and Practices are utilized.
Explain the important requirements of each Standard and Code of Practice

Write down and discuss the factors that need to be considered in material selection
State the financial limits for a purchase and low value purchase order
Obtain examples of existing material specification sheets for major equipment. Explain why
these materials have been selected and the standards used.
Obtain three different examples of purchase and low value purchase requests. Explain the
purchase request procedure and signature authorities for both types

Prepare a write up describing the differences between QA & QC

List the process cycle for QA & QC
Make power point presentation on how to conduct an audit
Participate in the documentation of the result of audit analysis in accordance with PCH’s
standards

Write down what qualifies as a change that must be covered by the Management of Change
procedure
Write down and discuss why we have a management of change procedure and approval
process
Draw a block diagram showing the steps needed to produce a construction 'Work Package'
Write down and discuss why we need design and construction packages before installation of
equipment at sites
Write down what is an equipment specifications and when do we need to prepare one
Draw a flowchart of the Management of Change procedure
Explain in detail the management of change procedure, controls necessary and the approvals
process
Write down the process of producing a construction ‘Work Package'
Explain in detail each Section of the 'Work Package' and what is needed to prepare each
Section
Explain the approval process and define what is required before approval is given
Show examples of change proposals produced
Explain the process, information included and steps taken
Show examples of design and construction 'Work Packages' produced
Show examples of equipment specifications produced
Explain the process, information included and steps taken

Write down and discuss the difference between a Work Order and Minor Work Order
Write down and discuss the meaning of a task order
Write down and discuss how maintenance costs are analysed
Obtain examples of three different Work Orders, Minor Work Orders and Task Orders
Write down and explain why the requirements defined are necessary
Obtain the annual maintenance budget
Write down and explain the process for estimating annual maintenance budgets
Write down and explain how maintenance cost benefit analysis is done and how budgets are
prepared. Detail the cost risks and how they are managed. Also, where opportunities for
savings exist and how they can be realised
Prepare example Work Orders, Minor Work Orders and Task Orders for three different
requirements
Write down and explain what has been included and why
Prepare the annual maintenance budget
Write down and explain each element with risks and mitigation recommendations; cost
saving opportunities and recommendations to achieve these opportunities
Prepare three cost benefit analysis reports for different maintenance activities
Explain the results of this analysis

Able to identify Process Area, Utility Area, Storage Area, Flare Area and Control Room
Able to explain the procedure, safety measures taken when visiting CPF1
Demonstrate knowledge of the key process units in the CPF1
Able to explain the daily production report and make a summary of the key data
Can deliver a power point presentation describing an overview of the CPF1

Able to describe the facilities at a PAD

Able to describe facilities at a single well
Familiar with the Pads P & IDs
List all facilities at the Pad and identify the tag numbers
Can deliver a power point presentation describing an overview of the field layout and Pads
facilities

Write down the Company Mission statement and vision

Write down your Department objective for this year

Write down the Company partners indicating their shares

List the main elements of an operating budget OPEX

Prepare a flowchart showing the budget cycle

Discuss the purpose and requirements of an operating budget.
Discuss the process, milestones and approving authorities.
Write down the procedure used for estimating the cost of a new item of plant equipment.
Discuss the procedure and where the cost data is obtained.
Using real examples of work done demonstrate your involvement in the preparation of the
annual budget for your discipline
Using the complete budget, write down and explain each element, how the values were set
and any risks or opportunities that may relate to this value.
Using real examples of work done demonstrate your involvement in preparing cost estimates
for new or replacement equipment. This should be the fully build up cost hrough to
installation and operation on the Plant.
Show real examples of the annual budget you have prepared
Explain each element, how the values were defined and any risks or opportunities that may
relate to this budget.
Using real examples of work done show your cost estimates for new or replacement
equipment. This should be fully built up cost through installation and operation on the Plant.

Write down and explain the estimating process, how the values were obtained and any risks
or opportunities that relate to the values. Explain the accuracy of the estimate and what this
means.

Describe how you prevent unauthorized access to your unattended PC

Show where the IT Policies and Procedures are located
List the support services that are available from your IT Department.
List the main media for data storage.
Give examples of commonly used PC peripherals
Identify which operating system is being used on your PC.
Demonstrate you can select a printer
Define Network, Intranet and Internet
List the differences between an Intranet and the Internet
Describe the main functionalities of:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

Demonstrate how you can open, navigate through, print the following type of documents:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

List the main rules for distribution of e-mail messages.

Write down which IT procedures are relevant to you and which elements in these procedures
apply to you.
Describe what a scanner is and explain whether or not text files can be created from a
scanned document.
Describe the main functionalities of MS Internet explorer.
Explain how you find (part of) a word on a web page.
Describe what a hyperlink is.
Explain how you know whether your hard drive is shared with other users
Explain how you share data on a network.
Demonstrate how you can write / edit / format / spell check documents; add tables / pictures
and use fonts; use help in MS Word
Demonstrate how you can create / edit / format / make calculations with spreadsheets; use
help in MS Excel
Demonstrate how you can create / edit / format / organize graphics and presentations; use
help in MS PowerPoint
Demonstrate how you can track changes in documents; customize MS Word.
Demonstrate how you can analyse data in spreadsheets, prepare graphs from tables, format
graphs
Demonstrate how you can auto generate a table of contents in MS Word.
Demonstrate how you can convert documents to PDF format.

Familiar with PCH training & development policies and procedures.

Follow standard development program to acquire skill and competencies required for next
general work level.
Prepare own progress reports.
Participate in induction of fresh graduates.
Implement on the job training programs for fresh graduates assigned to the unit.
Participate in monitoring trainees' performance
Participate in monitoring trainees' performance
Assist assigned Staff drafting Personal Development Plan (PDP).
Monitor and coach employees placed on development plans.
Report on Graduates & trainees' progress.
Design on-the-job training assignments for assigned Graduates/Trainees.
Use email to communicate your daily work activities
Deliver Power point presentation summarizing your achievements and observations for your
first Quarterly Assessment.
Prepare a daily report summarizing the tasks you have completed
Participate in the Dept’s daily communication meeting

Demonstrate a good critical awareness of the fundamental concepts and techniques

applicable to business planning.
Understand the business planning process and purpose, the composition and role of peer
groups
Participate in strategy review or business planning information processes within your team.

Understand and explain the components of a business plan and how these align with asset
objectives and performance criteria

Actively participate in your team’s Daily /weekly meetings.

Make a list of the objectives of your team.
Take a specific role in ??
Contribute to team performance to achieve team’s objectives.
Present evidence of your personal contribution to achieve the team’s objectives.
Prepare meeting agenda for your team
Produce examples of sharing ideas across multidiscipline team.

Prepare a write up describing the importance of time management related to your daily
tasks.
Prepare a write up describing the development opportunities and program assessment
process.
Prepare a power point presentation on setting meeting targets
Make a distinction between urgent and important
Prepare your PDP for the next quarter
Prepare evidence for your next quarterly assessment
Knowledge Skills Mastery
 Fresh Graduate program -Electrical Technician -
ID No. : Name :
Required
Competency Competency Level

Core
C1.01 Electrical Power System

C1.01.01
C1.01.02

C1.01.03

C1.01.04
C1.01.05

C1.01.06
C1.01.07
C1.01.08
C1.01.09
C1.01.10

C1.01.11

C1.02 Electrical Power

Generation
&Distribution

C1.02.01

C1.02.02
C1.02.03

C1.02.04

C1.02.05
C1.02.06
C1.02.07
C1.02.08

C1.02.09
 C1.02.10
C1.02.11

C1.02.12
C1.3 Power Generation

C1.3.1
C1.3.2
C1.3.3
C1.3.4
C1.3.5

C1.3.6
C1.3.7
C1.3.8
C1.3.9
C1.3.10
C1.3.11
C1.3.12
C1.3.13

C1.3.14

C1.3.15
C1.3.16
C1.3.17

C1.3.18

C1.3.19
C1.3.20

C1.3.21
C1.3.22

C1.3.23

C1.3.24

C1.3.25
C1.3.26
C1.3.27
C1.3.28
C1.3.29
C1.3.30
C1.3.31

C1.3.32
C1.3.33
C1.3.34
C1.3.35
C1.3.36
C1.3.37
C1.3.38
C1.3.39
C1.3.40
C1.3.41

C1.3.42
C1.3.43
C1.3.44
C1.3.45
C1.3.46
C1.3.47
C1.3.48

C1.3.49

C1.3.50
C1.3.51
C1.3.52

C1.3.53
C1.3.54

C1.3.55

C1.3.56

C1.3.57

C1.3.58
C1.3.59
C1.3.60
 C1.3.61

C1.3.62
C1.3.63
C1.3.64
C1.3.65
C1.3.66
C1.3.67

C1.3.68
C1.3.69

C1.4 Standby and Emergency

Generator
C1.4.1

C1.4.2
C1.4.3
C1.4.4
C1.4.5

C1.4.6
C1.4.7

C1.4.8

C1.4.9

C1.4.10

C1.4.11
C1.4.12
C1.4.13
C1.4.14

C1.4.15
C1.4.16
C1.4.17
C1.4.18

C1.4.19
C1.5 Substations Equipment

C1.5.1
C1.5.2
C1.5.3
C1.5.4
C1.5.5
C1.5.6
C1.5.7
C1.5.8
C1.5.9

C1.5.10

C1.5.11
C1.5.12

C1.5.13

C1.5.14

C1.5.15

C1.5.16

C1.5.17
C1.5.18
C1.5.19
C1.5.20

C1.5.21
C1.5.22

C1.5.23

C1.5.24

C1.5.25
C1.5.26
C1.5.27

C1.5.28
C1.5.29
C1.5.30
C1.5.31
C1.5.32
 C1.5.33
C1.5.34

C1.5.35
C1.5.36
C1.5.37
C1.5.38
C1.5.39
C1.5.40

C1.5.41
C1.5.42

C1.5.43

C1.5.44
C1.5.45
C1.5.46
C1.5.47
C1.5.48

C1.5.49
C1.5.50
C1.5.51

C1.5.52
C1.5.53
C1.6 Transformers

C1.6.1
C1.6.2
C1.6.3

C1.6.4
C1.6.5
C1.6.6

C1.6.7

C1.6.8
C1.6.9
C1.6.10
C1.6.11
C1.6.12

C1.6.13
C1.6.14

C1.6.15

C1.6.16
C1.6.17
C1.6.18
C1.6.19
C1.6.20
C1.6.21
C1.6.22
C1.6.23
C1.6.24
C1.6.25
C1.6.26
C1.6.27
C1.6.28

C1.6.29

C1.6.30

C1.6.31
C1.6.32

C1.6.33
C1.6.34

C1.6.35
C1.6.36
C1.6.37
C1.6.38
C1.6.39

C1.6.40
C1.6.41

C1.6.42
C1.6.43
C1.6.44
C1.6.45
C1.6.46
C1.6.47
 C1.6.48

C1.6.49
C1.6.50

C1.6.51
C1.6.52

C1.6.53
C1.7 Overhead Transmission
Lines
C1.7.1
C1.7.2
C1.7.3
C1.7.4
C1.7.5
C1.7.6
C1.7.7

C1.7.8
C1.7.9
C1.7.10
C1.7.11
C1.7.12

C1.7.13

C1.7.14
C1.7.15
C1.7.16
C1.7.17

C1.7.18

C1.7.19

C1.7.20
C1.7.21

C1.7.22

C1.7.23
C1.8 Power Cables

C1.8.1
C1.8.2

C1.8.3
C1.8.4
C1.8.5

C1.8.6
C1.8.7
C1.8.8
C1.8.9
C1.8.10

C1.8.11

C1.8.12
C1.8.13

C1.8.14
C1.8.15

C1.8.16

C1.8.17

C1.8.18
C1.8.19
C1.8.20

C1.8.21
C1.8.22
C1.8.23

C1.8.24

C1.8.25
C1.8.26

C1.8.27

C1.8.28
C1.8.29

C1.8.30

C1.8.31

C1.8.32
 C1.8.33

C1.8.34

C1.8.35

C1.8.36
C1.8.37

C1.8.38
C1.8.39
C1.8.40
C1.9 Switch Gears

C1.9.1
C1.9.2
C1.9.3
C1.9.4
C1.9.5

C1.9.6

C1.9.7

C1.9.8

C1.9.9
C1.9.10

C1.9.11

C1.9.12

C1.9.13
C2 Plant Electrical
Equipment
C2.1 AC & DC Motors

C2.1.1
C2.1.2

C2.1.3

C2.1.4
C2.1.5
C2.1.6
C2.1.7

C2.1.8
C2.1.9
C2.1.10

C2.1.11
C2.1.12
C2.1.13
C2.1.14
C2.1.15

C2.1.16
C2.1.17
C2.1.18

C2.1.19
C2.1.20
C2.1.21

C2.1.22

C2.1.23

C2.1.24

C2.1.25

C2.1.26

C2.1.27

C2.1.28

C2.1.29
C2.1.30
C2.1.31
C2.1.32
C2.1.33
C2.1.34

C2.1.35

C2.1.36
 C2.1.37
C2.1.38

C2.1.39
C2.1.40
C2.1.41

C2.1.42
C2.1.43

C2.1.44

C2.1.45

C2.1.46

C2.1.47
C2.1a Electrical Submersible
Pumps*(ESP)

C2.1a.1

C2.1a.2
C2.1a.3
C2.1a.4
C2.1a.5
C2.1a.6
C2.1a.7

C2.1a.8
C2.1a.9

C2.1a.10

C2.1a.11
C2.1a.12
C2.1a.13

C2.1a.14
C2.1a.15
C2.1a.16
C2.1a.17
 C2.1a.18
C2.2 Variable Speed Drives
C2.1.1
C2.1.2
C2.1.3
C2.1.4
C2.1.5
C2.1.6
C2.1.7
C2.1.8

C2.1.9
C2.1.10
C2.1.11
C2.1.12

C2.1.13

C2.1.14
C2.1.15

C2.1.16
C2.1.17

C2.1.18
C2.1.19

C2.1.20

C2.1.21

C2.1.22
C2.3 Motorized Valves
(MOV’s)
C2.3.1

C2.3.2
C2.3.3

C2.3.4

C2.3.5
C2.3.6
C2.3.7
 C2.3.8

C2.3.9

C2.3.10
C2.3.11
C2.3.12
C2.3.13

C2.3.14

C2.3.15
C2.3.16
C2.3.17

C2.3.18
C2.3.19
C2.3.20

C2.3.21

C2.3.22
C2.4 Lighting and small
power

C2.4.1
C2.4.2

C2.4.3

C2.4.4
C2.4.5

C2.4.6

C2.4.7
C2.4.8
C2.4.9
 C2.4.10
C2.4.11
C2.4.12

C2.4.13
C2.4.14
C2.4.15
C2.4.16
C2.4.17

C2.4.18

C2.4.19
C2.4.20

C2.4.21

C2.4.22
C2.4.23

C2.4.24

C2.4.25
C2.5 Electrical Workshop
Equipment &
Procedures

C2.5.1

C2.5.2
C2.5.3

C2.5.4
C2.5.5
C2.5.6
C2.5.7
C2.5.8
C2.5.9
C2.5.10
 C2.5.11

C2.5.12
C2.5.13

C2.5.14
C2.5.15

C2.5.16

C2.5.17

C2.5.18

C2.5.19
C2.6 Supervision of
Construction
C2.6.1

C2.6.2
C2.6.3
C2.6.4
C3 Low Volatge Electrical
Protection Systems
C3.1 Electrical Protection low
volatge
C3.1.1

C3.1.2

C3.1.3
C3.1.4
 C3.1.5
C3.1.6
C3.1.7

C3.1.8

C3.1.9

C3.1.10
C3.1.11

C3.1.12

C3.1.13
C3.1.14
C3.1.15

C3.1.16

C3.1.17

C3.1.18
C3.1.19
C3.1.20
C3.1.21

C3.1.22
C3.1.23
C3.1.24
C3.1.25

C3.1.26
C3.2 Power System Analysis

C3.2.1
 C3.2.2
C3.2.3
C3.2.4
C3.2.5
C3.2.6
C3.2.7
C3.2.8
C3.2.9

C3.2.10
C3.2.11
C3.2.12
C3.2.13
C3.2.14
C3.2.15

C3.2.16
C3.2.17

C3.2.18

C3.2.19

C3.2.20

C3.2.21
C3.3 Earthing Systems &
Lightning Protection
C3.3.1
C3.3.2

C3.3.3
C3.3.4

C3.3.5
C3.3.6
C3.3.7
C3.3.8

C3.3.9
C3.3.10
C3.3.11
 C3.3.12

C3.3.13
C3.3.14
C3.3.15

C3.3.16
C3.3.17

C3.3.18

C3.3.19

C3.3.20
C3.3.21
C3.4 Insulation for low
voltage
C3.4 Insulation

C3.4.1
C3.4.2
C3.4.3
C3.4.4

C3.4.5

C3.4.6

C3.4.7
C3.4.8
C3.4.9

C3.4.10

C3.4.11

C3.4.12

C3.5 Battery and Battery

Chargers
C3.5.1
C3.5.2
 C3.5.3

C3.5.4
C3.5.5
C3.5.6
C3.5.7
C3.5.8
C3.5.9
C3.5.10
C3.5.11
C3.5.12
C3.5.13

C3.5.14
C3.5.15
C3.5.16
C3.5.17
C3.5.18
C3.5.19
C3.5.20

C3.6 Power Supplies & UPS

system
C3.6.1
C3.6.2
C3.6.3
C3.6.4
C3.6.5
C3.6.6
C3.6.7
C3.6.8
C3.6.9
C3.6.10
C3.6.11

C3.6.12

C3.6.13
C3.6.14

C3.6.15
C3.6.16
 C3.6.17

C3.6.18
C3.7 Solar Power System
C3.7.1

C3.7.2
C3.7.3
C3.7.4

C3.7.5

C3.7.6

C3.7.7
C3.7.8
C3.7.9
C3.7.10

C3.7.11

C3.7.12
C3.8 Cathodic Protection

C3.8.1

C3.8.2
C3.8.3
C3.8.4

C3.8.5

C3.8.6
C3.8.7

C3.8.8

C3.8.9

C3.8.10

C3.8.11
S1 Health, Safety &
Environment
S1.1 HSE Management
System
S1.1.1

S1.1.2
S1.1.3

S1.1.4
S1.1.5
S1.1.6
S1.1.7
S1.1.8

S1.1.9
S1.1.10
S1.1.11
S1.1.12
S1.2 Personal Protection
Equipment (PPE)
S1.2.1
S1.2.2
S1.2.3
S1.2.4
S1.2.5
S1.3 Fire Fighting
S1.3.1
S1.3.2
S1.3.3

S1.3.4

S1.3.5
 S1.3.6
S1.3.7
S1.3.8
S1.3.9
S1.4 Fire & Gas Detection
System

S1.4.1

S1.4.2

S1.4.3

S1.4.4

S1.5 Gas Testing

S1.5.1
S1.5.2
S1.5.3
S1.5.4

S1.5.5
S1.5.6
S1.6 Area Classification
S1.6.1
S1.6.2

S1.6.3
 S1.6.4

S1.6.5

S1.6.6
S1.6.7

S1.6.8
S1.6.9

S1.7 Isolation/De-Isolation

S1.8 Permit to Work System

S1.8.1
S1.8.2

S1.8.3
S1.8.4
S1.8.5

S1.8.6

S1.8.7

S1.8.8
S1.8.9

S1.8.10

S1.8.11
S1.8.12
S1.9 Emergency Response

S1.9.1

S1.9.2

S1.9.3
S1.9.4
S1.9.5

S1.9.6
 S1.9.7
S1.10 Risk Assessment &
Method of statement

S1.10.1
S1.10.2
S1.10.3
S1.10.4
S1.10.5
S1.10.6
S1.10.7
S1.10.8
S1.10.9
S1.10.10
S1.10.11
S1.11 Occupational Health

S1.11.1
S1.11.2
S1.11.3
S1.11.4
S1.11.5
S1.11.6
S2 Engineering Standards

S2.1 International Standards

S2.1.1
S2.1.2

S2.2 Company Engineering

Guidelines &
Specifications

S2.1.1

S2.1.2
S2.1.3
 S2.1.4
S2.1.5
S2.3 Company Specifications

S2.3.1
S2.3.2
S2.3.3
S2.3.4

S2.3.5
S2.3.6
S2.3.7
S2.4 Maintenance Materials
Management

S2.4.1
S2.4.2

S2.4.3

S2.4.4
S2.5 Quality Management

S2.5.1
S2.5.2
S2.5.3

S2.5.4

S3 Plant Modification

S3.1 Management of Change

Process

S3.1.1

S3.1.2
S3.1.3

S3.1.4
S3.1.5
S3.1.6

S3.1.7
S3.1.8
 S3.1.9
S3.1.10
S3.1.11
S3.1.12
S3.1.13
S3.1.14
S3.1.15
S3.2 Company Procedures
(Maintenance Systems)

S3.2.1
S3.2.2
S3.2.3
S3.2.4
S3.2.5
S3.2.6
S3.2.7

S3.2.8

S3.2.9
S3.2.10
S3.2.11

S3.2.12
S3.2.13
S3.2.14
S4 CPF & Field Operations

S4.1 Central Processing

Facilities (CPF1)

S4.1.1
S4.1.2
S4.1.3
S4.1.4
S4.1.5
S4.2 Fields Services Facilities

S4.2.1
S4.2.2
S4.2.3
S4.2.4
 S4.2.5
G1 Company Mission &
Values
G1.1
G1.2

G2 Company Partners and

Concessions

G3 Commercial Awareness

G3.1
G3.2
G3.3
G3.4
G3.5
G3.6

G3.7

G3.8

G3.9
G3.10

G3.11

G3.12

G4 Information Technology
(IT)
G4.1
G4.2
G4.3
G4.4
G4.5
G4.6
G4.7
G4.8
G4.9
 G4.10

G4.11
G4.12

G4.13

G4.14
G4.15
G4.16
G4.17
G4.18
G4.19

G4.20

G4.21

G4.22
G4.23

G4.24
G4.25
G4.26
G6 Development &
Training
G6.1

G6.2
G6.3
G6.4
G6.5
G6.6
G6.7
G6.8
G6.9
G6.10
G6.11
B1 Communications
 B1.1

B1.2
B1.3
B1.4
B2 Planning

B2.1

B2.2

B2.3

B2.4
B3 Teamwork
B3.1
B3.2
B3.3
B3.4
B3.5
B3.6
B3.7
B4 Manage Self & Others

B4.1

B4.2
B4.3
B4.4
B4.5
B4.6
 Fresh Graduate program -Electrical Technician - GROUP 2

Competency Level

Awareness

Visit all substations in your plant and prepare a report on your observations
Record the energy readings in the main intake sub-station and prepare a report on the
findings
Prepare a plan to carryout harmonic measurement in any one of the substations and make a
report based on the readings
Prepare a report on the fire protection systems in Sub- stations
Identify the main power system equipment in your plant. Explain the function of the main
power system equipment
Draw a block diagram of the main components of your Company power system
Draw a key single line diagram of the main component of your Company power system
State your understanding of the definition of a power system
List the main system components
State the advantages and disadvantages of using underground and overhead cables for
power distribution and provide example of their use
Describe how a power system model is used

Network & Equipment Location; Interconnected Power Systems; Power System Management

Carry out review study on your site power system network using ETAB software
Collect the necessary data & parameters required & produce the review report highlighting
weaknesses and any rooms for improvement this cover short circuit, load flow, motors
starting and relays settings and relays segregation, fault levels studies.(you can refer to the
most recent short circuit study conducted in your site or other site).

Access the event and alarm list on the protective relay after a fault recently experienced in
your plant network and prepare a report on your findings
Carry daily check list in one sub-station and prepare a report on the findings
Using the single line diagram identify your specific interconnected power system
Demonstrate the use of a power management system
Produce a short report showing conclusions from maintenance and/or factory inspections
carried out on your system
Produce a procedure used for modeling a power system and describe the data needed. Draw
a flowchart of the steps in the modeling process
Explain the requirements of this system.
Explain the consequences if we fail to keep a minimum distance between an overhead line
and buried pipe running in parallel
Explain the Power System model and how the output changes with changes in variables

Operation & Control Philosophy; Turbines; Turbine Controls; Generators; AVR Function;
Auxiliary Systems; Load Shedding / Sharing; Protection; Maintenance, Inspection &Testing
Prepare daily checklist for generator operation
Carry out visual inspection on generators as per daily check list. Prepare report on findings
Identify the main components of the power generation system and its functions
State the purpose of a gas or steam turbine
State the advantages and disadvantages gas and steam turbines and where they may be used

List and discuss the function of turbine components

Explain the starting sequence of a gas turbine
List the power generation main system components
Draw a block diagram of the auxiliary systems
Draw a block diagram of the main elements of the generation protection system
State the meaning of excitation
State the function of these auxiliary systems..??
State why loads need to be shed and identify under what circumstances this would need to
be done
Prepare a job plan for carrying our Power Generator PM including list of special tools, testing
equipment, support from other sections prepare isolation as per PTW
a. Bridge or diode replacement for the brushless exciter synchronous generator
b. Brush replacement for the brush type exciter’s synchronous generator
c. Attend bearing replacement as per running hours and condition monitoring report also
greasing for the ball bearing or oil top up or replacement for the sleeve bearing type
d. Stator and rotor and excitation winding insulation state determination using
• Insulation resistance testing (megger)
• Partial discharge analysis.
• HIPOT test

e. Issuing maintenance report and performance report.

Witness Major overhauling of generators as per vendor procedure. Prepare report based on
the activities and findings.
Demonstrate the procedure for synchronizing two generators
The ability to conduct stable operation and optimize generator performance among power
generation system meeting utility requirements;
• Synchronize power generator to the power grid; troubleshoot any problems & report your
observations
• Monitoring parallel operation parameters and conduct corrective action achieving stable
operations
• Detection and contribution in troubleshooting of governor problems
• Maintenance and function test and load shedding system
• Full understanding of AVR function, do PM & troubleshooting of AVR
• Access the Generator AVR using PC and demonstrate download of settings, event logs etc

Planning and preparing PM for generator protective devices;

• Checking protective device parameters and confirming that it is as per design
• Performing circuit breaker maintenance and checking breaker control circuit also perform
breaker function test after conducting maintenance
• Performing relay function test with C/B
Explain the requirements of a design data sheet for a power generator
Describe the function of governors in different mode of operations
Describe how the reactive load is shared between generators connected in parallel
Explain the steps necessary to put a generator on line and off load
Explain how to increase the loading of a generator
Explain the difference between load shedding and load sharing
Describe the effect of atmospheric temperature on turbine output
Explain the generator excitation system
Explain turbine variables and how they are controlled e.g. speed, pressure and temperature

Explain the operation of the auxiliaries. Specifically for the turbine and generator.
Demonstrate the start up, synchronizing and generator loading procedure
Draw a block diagram of the excitation system
Draw a block diagram indicating all the auxiliaries of a gas turbine generating set
Draw a line diagram indicating the protection requirements for a medium sized generator
State what is meant by control philosophy in relation to turbine, generator and auxiliaries
Explain the requirements and precautions included in the generator start up, synchronizing
and loading procedure
Explain the purpose of an AVR / digital excitation control system and how it works. - Explain
the operation of the auxiliaries
Explain the load shedding system for your power system
Explain what motorization is and how it may be detected and protected
Explain the safety measures that should be taken before and after a high voltage test has
been made on a generator
List the tests that are done on a generator and give a brief outline of these tests
Carry out trouble shooting of any problem in the generator protective circuit and devices if
any
Carryout hands on testing of generator protection relays & prepare a report on your
observation vs commissioning report
For newly installed / overhauled generator:
-Prepare a pre-commissioning, commissioning & start up procedure of the generator and
explain the importance of each steps
-Access capability curve of generators through turbine control panel and prepare a report on
the observations.

Perform the sizing calculations for a power generator and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Read and explain the capability chart indicating the limitations
Demonstrate the start up, synchronizing and loading of a generator. Demonstrate the start up
and shut down of a turbine
Demonstrate how to put the load shed / share systems in operation and analyse the data of
the load sharing system
Demonstrate the testing of the generator protection system and explain the results
Demonstrate the tests/checks to be conducted during maintenance
Draw a schematic diagram of the excitation system of an alternator
Explain the start up, synchronizing and loading steps of a generator being taken and why
Using the excitation system diagram explain how this system works
Explain the outcome when an alternator has lost its excitation when connected in parallel
with others
Explain the effects of failures of any auxiliary systems

Control circuit & protection system; Auto Change Over; Load and unload during weekly test
runs
All applied real work for C1.2 will be applicable in case of stand by and emergency generators

Prepare a list of loads connected to emergency generator

State the purpose of an emergency generator
Define what auto change over switch is
The conditions required for a manual and automatic changeover of the emergency generator

Why is it important to maintain and test the standby generator at regular frequencies
State the required weekly and monthly tests for your emergency generator and identify the
purpose of these tests
Demonstrate the switching operation and explain the conditions for a change over system
(both on and off)
Demonstrate the maintenance, inspection and tests routines required and explain their
frequency
Draw a line diagram of circuit incorporating an emergency generator and changeover switch
and explain the operation
Explain the essential loads to be connected to emergency generators
Explain the requirements of a design data sheet for a standby generator
Explain the essential loads to be connected to emergency generators
Perform the sizing calculations for this equipment and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Demonstrate the starting, synchronizing, loading and unloading of the standby generator
Demonstrate the routine testing of the standby generator
Demonstrate protection relay testing and analyse the results and explain the relay settings.
Under supervision, perform the weekly and monthly tests / checks on the site emergency
generator
Analyse and explain the weekly and monthly test results

Substation Layout, Requirements & Design; Single Line Diagram and Control Circuits;
Switchgear; Maintenance, Inspection &Testing; Protection
As per maintenance policy , plan and perform the PM for the C/Bs & contactors in the S/S in
your site (air ,air blast , MOCB, SF6 & vacuum);
a. Low voltage circuit breaker and its control circuit
b. Medium voltage circuit breaker and its control circuit.
c. Low voltage contractor /starter and their control circuit.
d. Medium voltage contractor / starter and their control circuit.
Using catalogs and drawings identify the components of a typical substation
State why the layout of a substation is important
Define what is the meaning of a single line diagram and where is it used
At site and In the main substation, state the substation design requirements and constraints

Identify the different types of switchgear and types of low voltage switchboards, distribution
boards and MCC's.
State the meaning of short circuit rating
List the routine checks required for HV Switchgear and identify the required frequency of
these checks
State what is meant by HV switching and list the qualifications needed before being
authorized for switching
State the typical tests that are done on an existing high voltage circuit breaker and why they
are done
Plan , prepare and perform the PM for switch board protective relays navigation, checking the
existing settings vs. the design and performing function test of the protective relays post
maintenance and issuing main report
As per maintenance policy plan, prepare work procedure and perform the down listed jobs
for the following Equipments:
a. Low, medium and High voltage MCCs, Distribution Boards and Switchgear motors:
These jobs will include the following:
1- Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV.
2- Maintenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers motor (motor managers) and issuing maintenance and
performance report.
3- Load break switches and fuses maintenance with full understanding of selection basis
4- Infra red check for switch gear and connection points detecting any over heat and
conducting corrective action by replacing the element or tightening the connection with the
pre designed torque.
Using an existing single line diagram, explain the operating principles of the main substation
components
Demonstrate involvement in the maintenance of LV and MV switchgear and explain the
requirements
Identify the differences between contactor, breaker and isolating switches.
Draw a single line diagram of your distribution system
Write down what safety measures should be taken before and after a high voltage test has
been made on a bus bar and explain the potential hazards encountered
Explain the requirements of a design data sheet for switchgear equipment
Define the requirements for designing the substation layout and identify the data required
Explain the different types of protection used for switchgear
Explain the difference between normal and essential switchboards
Identify the strengths and weaknesses of your distribution system
Explain the factors that determine the short circuit rating
Explain what is meant by thermal short circuit rating, breaking capacity and making capacity

Explain the impact on the switchgear if we add a larger motor or generator to the circuit
Identify the advantages and disadvantages between vacuum and SF6 breakers
Describe the effect of switching of resistive /capacitive /inductive loads
Explain arc extinction process in different types of circuit breakers
Explain the requirements for switching LV and MV switchgear
Carry out hands on testing of protection relays connected to incomer of MV switch board and
prepare a report on the findings
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for the new installed
Switchgears and MCCs.
Convert control circuit diagram of switch board Incomer into logic diagram and explain
requirements for a breaker closing and tripping.
Demonstrate problem solving for defined faults
Demonstrate the maintenance and testing of switchgear
Demonstrate thermal analysis of bus bars and explain the results
Demonstrate relay testing for high and low voltage systems and explain the results
Perform the sizing calculations for switchgear equipment and explain the required data input
and results
Prepare a single line diagram for the power system (all voltages) in your area
Explain the procedure for troubleshooting of a typical fault in a substation breaker
Analyze the layout criteria and explain the sub-station layout design and segregation
requirements
Explain the procedure and precautions and assessments required for switching

Oil Filled (sealed and conventional), Air and Cast Resin Types.
List in writing the different types of transformers and where they are used
List the components of a transformer
Identify the different types of insulation material used for the winding and core lamination.

Identify the purpose of a transformer tap changer

State the tests required for new transformers and identify the requirements for each test
List the routine checks for existing power transformers and state the requirements of these
checks
As per Maintenance Policy; plan, prepare & issue work procedure to perform the down listed
maintenance job power & distribution transformers in your plant with full understanding of
the types, functions, characteristics and applications of each type including following
activities

Power and Distribution Transformer;

a. Transformer isolation and de isolation
b. Turns ratio verification
c. Oil level check, addition or replacement in the conservator type
d. Oil sampling and oil insulation test. Explain Dissolved gas analysis. Study past test reports
and report your observations
e. Winding insulation check (megger, HIPOT, DGA)
f. On- Tank gauges & protective relays & instrumentation check & trouble shooting and any
abnormal condition
g. Check of cooling radiators for any leaks & cooling fans in ONAF and OFAF types and oil
pumps.
h. Trouble shooting and diagnosis of ON/Off line tap chargers
i. Check of connection of high and low tension side terminations & isolator condition
j. Prepare a plan for online changeover of breather in the transformers
k. Carry our online changeover of silica gel breather in the transformers.
l. Issuing maintenance report and recommendations
Instrumentation Transformers:
a. Check turn ratio
b. Checking and adequacy to the application
c. Check current transformer saturation and performing function test
d. Issue maintenance report and performance report
Participate in the inspection of transformers in different applications
Explain the frequency of inspection for an oil filled power transformer
Participate in routine and major maintenance for different types of transformers and describe
the requirements
Draw the circuit diagram for the main protection of a power transmission transformer and
explain how this protection system works
Prepare a procedure for carrying out maintenance of your power transformers. Explain the
requirements of this procedure
Explain the requirements of a design data sheet for a power transformer
List in the conditions required for the parallel operation of two transformers and explain what
happens if these conditions are not met
Explain the different types of cooling for transformers (AN, ONAN, ONAF, and OFAF)
Explain the effect of abnormal load conditions on the transformer performance e.g. over
load, over voltage and under frequency
Explain the effect of harmonics on transformers and how this can be eliminated
Explain the transformer vector groups
State the types and applications of transformers tap changers
Explain the difference between on load and off load tap changing
Explain what is the inrush current for a power transformer and why is it important for a
protection coordination study
Explain the different methods of earthing and the different applications
Conduct a factory acceptance and site test for a power transformer. Explain the acceptance
criteria for these tests.
Demonstrate the following testing of;
1. Protective relays for a power transformer
2. Transformer winding and dielectric tests
3. Transformer oil
4. Inter-tripping connection
5. Explain the results of each test
Perform the sizing calculations for a power transformer and explain the required data input
and results.
Prepare a data sheet for this equipment and explain the requirements
Prepare a procedure for removing or installing a power transformer, including the method
statement. Explain the requirements of this procedure.
Define the condition monitoring required for high capacity power transformers
Explain the requirements for operation and on load maintenance of transformers tap
changers
Explain the causes of common failures of transformers

Line Voltage; Main Components; Structures; Earth Wires

State the main purpose of building overhead transmission lines
List the main components of an overhead line system
Identify the factors that determine the line voltage
Identify the purpose of having warning lights and warning spheres on overhead lines
List the conditions when wooden poles and steel towers are used
List the advantage of having earth wire(s) on top of overhead lines
State why insulators are used with overhead lines and state why the number of insulators in
one string increases with higher voltage levels?
List the inspection techniques for overhead lines
List the main components of surge arresters
Explain the requirements of a design data sheet for an overhead transmission line.
Explain the advantages & disadvantages of having overhead lines
Explain why it is recommended to keep a minimum distance from residential areas or buried
pipelines when an overhead line crosses these areas. Explain what would be the consequence
if we fail to meet this clearance
List the different types of insulators in terms of design and material and explain the
differences. Explain which type of insulator is more suitable to the weather in the Gulf
Countries e.g. Glass, Porcelain or silicon rubber and why.
Explain how we prevent trips of overhead lines with glass or porcelain insulators.
Describe the methods of maintenance for insulators
Write down and explain the role of a surge arrestor
Explain how it protects electrical equipment from external lightning or internal system
discrepancy
Explain what affects the functioning of the overhead transmission line. Also, the basis for
determining the voltage level of an overhead line.
Perform the sizing calculations for an overhead transmission and explain the required data
input and results.
Prepare a data sheet for this equipment and explain the requirements.
Review the design of a new overhead transmission line. Define the requirements of the
design specification
Define the requirements in the design specification of an effective surge arrester for different
voltage levels, 33KV and 132KV

Cable Types; Cable Sizing; Cable Accessories; Jointing; Cable Installation; Cable Fault Location
Techniques
Power Cables Installation and check:
a. For a new installation, visually inspect the cable for any mechanical damage & check the
adequacy of the cable accessories to area classifications, plan & preparing for laying
b. And carry out insulation measurements & insulation resistance and perform hi pot test.
c. Trouble shooting any cable problem, fault location and cable splicing.
d. Inspection of cable ducts and multi cable transits, and considering cable spacing and de-
rating if needed.
e. Issue maintenance & performance report.
f. Perform pre-commissioning and commissioning tests
Give some examples of the use of different types of cables.
List the types of cable accessories
State the variables we need to know before sizing a cable and identify where to find this
information.
List the equipment required to locate a fault in an underground cable and explain how this
equipment is used
State why a safety assessment is required before and after a high voltage test.
List and identify the different types of cable joints. State the difference between a joint and a
termination
State the data required to size a single-phase motor supply cable.
List and discuss the types of tests performed on industrial cables on site. In the discussion
identify why completion forms are used
Knowledge of the available types of cable and the type suitable mechanically, electrically,
safely for each installation location also cable current carrying capacity.
Knowing how to bury underground cable, the required depth for each cable type and rating,
cable spacing and its mechanical protection.
Knowing the cable tray mechanical
Identify the cable accessories used for cable installation, jointing and termination.
Demonstrate one of the methods used to locate a fault in an underground cable. Explain the
precautions needed before cutting out a faulty section of cable.
Explain the requirements of a design data sheet for a power cable
State the types of cables used for power transmission.
Explain what is meant by electrical stress and how electrical stress is controlled. Also explain
how to control circulating current in single corecable
Describe the different methods of cable installation. Explain the different type of cable
earthing.
Explain the procedure and Standards used when sizing a high voltage cable.
Explain the safety measures that should be taken before and after a high voltage test has
been made on a feeder cable.
For a newly installed cable explain the recommended HIPOT test voltage. Explain how is it
applied and for how long.
Explain the types of cable joints used for MV and HV underground cables
Explain the procedure and Standards used for cable sizing for a lighting supply in a hazardous
area
Withstand weight and number of cable and the suitable cable spacing and the rerating if
required
Perform the sizing calculations for a power cable and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Prepare a specification for an underground power cable and accessories and explain the
requirements included in this specification.
Explain your role in the risk assessment for testing a high voltage cable. Define the hazards
and explain the measures that should be taken to eliminate or control these hazards.
Perform a voltage drop calculation in a real example. Show the calculation sheet for examples
of LV, MV and HV cables. Analyze and explain the results.
Explain the factors that influence the selection of cable size.
Explain what types of cables are used in power transmission, distribution and petrochemical
industry?
Why is aluminum armour used in single core power cables
Explain the requirements of the test procedure following the joining operation

As per PCH Maintenance Policy, Plan and perform the PM for Circuit Breakers (Air, Air blast,
MOCB, and Vacuum) and Contactor in the Sub Station in your site;
1-Low voltage circuit Breaker and its control circuit
2-Medium Voltage Circuit Breaker and its control circuit.
3-Low voltage Contactor/Starter and their control circuit.
4.Medium Voltage Contactor/Starter and their control circuit
Assist in the planning and performing the PM for switch board protective relays, navigation,
checking the existing settings Vs the design and performing function test of the protective
relay post maintenance.
Participate in the planning and preparing work procedure and performing the below listed
jobs for the following:
Low , Medium and High Voltage MCC's Distribution Boards and Switchgear motors:
1-Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV Switchgear &
MCC and Low Voltage Switch board,
2-Maitenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers an issuing maintenance and performance reports.
Plan and prepare work procedure and perform the following:
1-Low Voltage Isolation, earthing , interlocks, de isolation and de-earthing sequence for MV
Switchgear and MCC & LV switch board
2-Low Voltage Load break switches and fuses maintenance with full understanding of
selection basis.
3-Low Voltage Infra red check for the Switchgear and connection points detecting any over
heat and conducting corrective action by replacing the elements or tightening the connection
with predesigned torque

380V, 415V, 3.3KV 6.6KV & 11KV: 24V DC & 110V DC Single Phase; Three Phase; DC Motors;
Power & Control Circuits
Checking the motor loading condition & adequacy of motor to driven loads
As per PCH Maintenance Policy; plan and preparing for motor maintenance activities
including the following:
a. Planning and supervise motor isolation and earthing (medium voltage motors) and the
reinstatement procedure.
b. Bearing maintenance , greasing (ball bearing ( top up oil (sleeve bearing).
c. Bearing replacement based on the running hours or condition monitoring report.
d. Coil group connection review & tightening
e. Checking the JB, cable glands and termination are in good case and the IP and area
classification consideration are not violated.
f. Visual checking of any mechanical damage or corrosion
List the typical motor components and component function.
List the main components of an electrical starter and accessories and state the function of
these components.
List the types of motors typically used in the petrochemical industry
List the yearly operating checks required. State why these checks are necessary.
List in writing the data required to specify a new motor.
Show where the data can be found
List the weekly and monthly checks that are required for this equipment. Discuss the
requirements of these checks.
State the types of modifications to AC and DC motors that can be done on site.
Checking motor starter and circuit breaker confirming matching
Check the Partial Discharge levels for 11KV & discuss the findings /data with the Line
Supervisor / Vendor.
For the DC motors, brushes replacement brushes replacement based on the running hours.
Issue maintenance and performance report in the Maintenance Management System
For the new installation & overhauled motor; perform pre-commissioning, commissioning &
start up tests as per the OEM; report test results & operating parameters
Carry out on line /OFF line tests on the AC motor using all tests pro equipment and prepare a
report.
Full knowledge of motor starting methods and application and the criteria for the
implementation of each method.
Conduct RCA and troubleshooting and issue recommendation report/ Remedial Action Plan

Plan & witness overhauling of motor in the W/S report all performed activities and findings as
well as cost report FOR 3Ph 415V and 3.3KV Motors.
Use a schematic diagram to explain in detail the control and power circuits and explain in
detail the function and operation of each major component.
Using a practical example describe a change to the schematic diagram for a modification to
suit the process requirement e.g. timer, limit switch.
Produce a modification to the starter control circuit e.g. timer, switch. Explain the
modification and requirements.
Explain the requirements of a design data sheet for a motor starter
Explain the basic theory that applies to the design of this equipment
Explain the selection criteria for different applications.
Explain the different cooling systems used for motors
Explain the different mounting methods
Explain the basic operating data required to monitor the performance of your industrial
motors. State how this information is obtained
Explain the criticality of this equipment, how the maintenance frequencies are set and the
essential requirements to prepare the equipment for maintenance.
Following a motor rewind describe an inspection scope of work and procedure for this
equipment.
Explain the FAT or site performance test of a large motor.
Perform the sizing calculations for the motor starter and explain the required data input and
results.
Prepare a data sheet for motors and motor starters and explain the requirements.
Contribute to a risk assessment for major maintenance of a large motor.
Perform an analysis of problems and faults with this equipment used on your site. Prepare a
short summary report detailing the results of this analysis with recommendations of ways to
eliminate the losses. Explain your conclusions and discuss recommendations for performance
improvement of this equipment. Also define the operating conditions that caused the main
problems encountered

Write a report detailing test parameters and explain the results and recommendations.
Prepare a specification and design data sheet for the purchase of this equipment. Explain the
type and material selection requirements included in this specification.
Prepare a factory acceptance procedure for a large new motor including the necessary safety
reviews, data requirements, drawings, performance curves and procedures. Explain the
requirements and expected results.
Explain the major maintenance requirements, planning sequence and resources required
(manpower and materials).
Explain the detailed work plan and resource plan for major maintenance of your large
motors.

Diagnosis and troubleshooting ESP motor problems and explain the relation between motor
load current and pump’s flow and if this can help in motor troubleshooting.
For new Installations and overhauled motors, perform pre-commissioning and commissioning
& start up tests as per OEM.
Issue maintenance & performance report for the overhauled ESP after commissioning.
Where appropriate participate in a string pull and run.
State the basic purpose of both down hole&surface components of ESP installations.
Discuss the principle of pressure and flow interrelationship.
Explain the requirements of a design data sheet for an electrical submersible pump.
Explain the design characteristics of all string components (surface transformer, cable, control
panel, pump, protector & motors).
Explain voltage drop calculations and surface control panel settings.
Explain the start-up of ESP and surface pump. Understand the interaction between them and
flow control configuration.
Supervise the pull and run of an ESP In water supply including the availability of tools and
consumables
Perform material and inventory control
Supervise a rig mobilization and operational control
Perform the sizing calculations for an electrical submersible pump and explain the required
data input and results.
Prepare a data sheet for this equipment and explain the requirements
Perform an on-site failure analysis & follow-up with both operations & vendors.
Size-up equipment for oil & water application
Explain what is meant by multiphase pumping and well characteristics and its impact on
string performance.

State the reason we need variable speed drives

List the advantages of motor starting methods such as soft start, variable frequency.
List and discuss the different cooling systems for VFD's
Planning and executing maintenance, troubleshooting & repair VSD including:
a. Bridge circuit maintenance and diodes replacement or total replacement
b. Inverter maintenance and replacement
c. Cooler fan motors maintenance and replacement.
d. Harmonic filters maintenance and replacement
e. Maintenance and replacement of VSD power electronics components(Thyristors Diacs,
Triacs, diodes)
f. Explain the trouble shooting steps when VFD fails to start
g. Issue maintenance & performance report
Prepare interface diagram between VFD and DCS.
Draw a diagram and explain the basic power electronic components used in a variable speed
drive controller.
Prepare a test procedure for a variable speed drive. Explain the requirements of this test
procedure including the precautions and equipment to be used
Explain the requirements of a design data sheet for a variable speed drive.
Explain the design requirements for a VFD cooling system used in PCH. Explain how these
requirements are met.
List Alarm and trips provided on VFD & explain significance of each.
Perform the sizing calculations for a variable speed drive and explain the required data input
and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare selection criteria for different types of variable speed motors. Explain the
requirements of this criteria
Prepare a design of a cooling system for a VFD. Explain the design requirements and design
components.
Demonstrate testing of different types of variable speed drives. Explain the test procedures.

Types and Principles of Operation; Selection; Protection

Planning and executing maintenance, troubleshooting & repair MOV including:
a. Motor maintenance and troubleshooting.
b. Power and control circuit maintenance and trouble shooting.
List the types of actuators used in industry
State why we need to protect the MOV motor. Also why we need to stroke an MOV
periodically.
List the routine checks that need to be carried out on MOV's. State what to look for during
the checks
Issue maintenance & performance report
Identify different type of MOV’s installed in your plant.
Explain the PAKSCAN system.
For new installations and overhauled MOV, perform pre-commissioning and commissioning
start up tests as per OEM.
Obtain the operational drawings of an MOV. Using these drawings, sketches or photos
explain the principle of operation of the MOV.
Explain what is needed to specify an MOV.
Explain what kinds of tests must be carried out when the MOV is received on site.
How is the valve and actuator protected against overloads and overheating
What will happen if the actuator was operating in one direction and an immediate command
for reverse is given
How can we protect against any possible damage; what precautions have to be taken if an
MOV has to be installed in a hazardous area.
How the MOV is protected against overloading and over torque.
Explain the testing and troubleshooting procedure for MOV's and explain this procedure
Prepare a plan to replace old actuators with “IQ” type and prepare a report after carrying out
the replacement.
Carry out different settings on “I Q” type actuator & verify the operation in the shop
Demonstrate the different modes of operation of the MOV. Explain the procedure
Demonstrate testing of the MOV protection circuits and the checks to be performed before
MOV energisation. Explain the procedure and the precautions being taken.
Prepare a data sheet for the sizing of an MOV in a real example. Explain the data and
requirements included in the data sheet

Area Lighting; Emergency Lighting; Domestic Lighting; Special Lighting; Space Heating &
Heaters; Air Conditioning; Moulded Circuit Breakers; Miniature Circuit Breakers
Show where standards for Electrical Installations can be found.
Describe equipment such as DB, socket outlets, outdoor and indoor lighting, conduits,
trunking, bus bar trunking, cable accessories.
Planning and executing maintenance, troubleshooting & installation of light fittings, lighting
dimming and control system.& switch board including the following:
a. Lamps & control gear parts replacement.
b. Connections and termination maintenance.
c. Protective miniature, earth leakage, molded case circuit breaker replacement
d. Emergency light, control gear & back up power.
e. Cables, conduits, raceways maintenance and replacement.

Designing lighting system for in/out door considering CEE, CIE & IES requirements
Identify locations, number of fixtures to achieve this and the color rendering of lamp type to
match application, power consumption and the area classification considering its EX and IP
requirements furthermore the emergency lighting lay out distribution
Designing power lay out for small facilities considering its EX and the IP and the emergency
power distribution
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for new installations.
List the types of lighting fixtures used in area lighting. Discuss why different types are used.
State the requirements for
1. Protection measures for safety
2. Selection and erection of equipment
3. Standard method of testing
List the codes of practice used.

Produce specification and Bill of Material

Explain the requirements of a design data sheet for a lighting or small power application.
Describe a system design for small Industrial & Commercial Building incorporating: Lighting,
110V, 240, 415V Socket Outlet, Air Conditioning, Fire Alarms, Indoor and Outdoor Lighting,
Overhead Crane, Workshop Machinery, Industrial Heating and Sub Main Distribution. Explain
the requirements of the Standards.

Explain different type of lighting for Offices, Workshop and Outdoor

Explain methods of support for cables &conductors
Explain the method of calculating the size trunking and conduits.
Explain methods of support and fixing for trunking and conduits
Describe the tests that need to be carried out for new lighting circuits. Explain the purpose of
these tests.
Describe the completion forms required for a new lighting or small power installation. Explain
the requirements of each form
Demonstrate the testing of new lighting circuits. Explain the tests and expected results.
Perform the sizing calculations for a lighting or small power application and explain the
required data input and results.
Explain statutory requirement for electrical installation in Workshops, Bath Rooms, Offices
and Drawing Rooms
Provide calculation sheets produced for the size of trucking and conduits
Explain the relevant standards and codes of practice that apply to the design of lighting, size
of equipment and cables
Explain the method of installation used for installation of cables, cable capacity of conduit
and trunking.

Workshop Machines and Overhead Crane

Planning and executing maintenance, of the overhead crane electrical system including the
following :
a. Hoist motor maintenance and replacement.
b. Horizontal movement motor and replacement

Show the location of safety devices within the workshop

State what machinery you would expect to find in an electrical workshop and the tasks that
are performed in this workshop. State the safety requirements for this equipment.
Bridge motor maintenance and replacement
Festooned cables replacement
Limit switches maintenance and replacement.
Control circuit and switch board maintenance and replacement
Crane remote control unit maintenance & replacement
List the safety equipment available in your Electrical workshop.
Demonstrate the use of testing / measurement equipment that is required to carry out
routine maintenance and major overhauls of the main workshop equipment. Explain the
procedure being used.
Draw a simple line diagram of the overhead crane circuits. Using this line diagram explain the
operation and protection of the overhead crane.
List the HSE hazards in the Electrical workshop
Explain what measures are taken to ensure a safe working place; the kind of lighting should
be provided and calculate the intensity to avoid hazards
Demonstrate use of at least five test equipment’s for different applications.
Demonstrate your involvement on the following activities:
a. Hand tools (electrical and other) selection and procurement.
b. Operating insulation resistance tester and performing its maintenance and its analyzing its
result data.
c. Operating HIPOT tester and performing its maintenance and analyzing its result data.
d. Operating partial discharge test kit and performing its maintenance and trouble shooting
and full capacity of using its software and its result analysis.
e. Operation relay tester and verifying each protective relay curve and perform tester
maintenance and troubleshooting.

Demonstrate under supervision maintenance and problem solving procedures of the

overhead crane.
For both of the above tasks explain the procedures used, the HSE assessments made and the
results of the work.
Explain the hazards identified for each machine. State the safety precautions required to
operate the machine.

Assist in the preparation for the Pre-Commissioning activities.

Participate in the SAT for the following:
• Switchgears
• Motors
• Cables
• Transformers
• Earthing
• UPS.

Perform the testing of a relay.

Participate in the testing of relay supplied for CT's taking the necessary precautions

Current transformers; Principles of different types of protection; Co-ordination; Testing

Designing , coordination, discrimination, testing , commissioning and start-up of various
electrical devices, network and arrangements (generator, motor, feeder, OHTL bus bar,
transformers and protective relays)
Use line diagrams to show the position of current and voltage transformers for protection
systems
Sketch a typical application for a current transformer.
State why current and voltage transformers used
State why we need electrical protection
State why fuses are used
State the meaning of electrical protection coordination, how this is applied and why we need
to test protection systems
List the common faults experienced with protection schemes. Discuss each fault type and
how they are overcome.
Planning , preparing and execiting circuit breakers & protective relay PM (conventional and
numerical relays)schedule and procedure including the following widely used components:
-- Protective VTs, CTs (burden and saturation) overload
-- Over current (non directional /directional

Obtain electrical drawings that show protection schemes

Write a description of a simple (existing) electrical coordination scheme. Explain the
requirements.
Explain the principles of the following electrical protection, over current, overload, directional
over current, reverse power, over voltage, under and over excitation, E/F & REF, Arc
Suppression Coil (ASC) and differential protection; Explain what is meant by restraining and
stabilizing of differential protection

Explain the requirements for testing a relay supplied by a CT.

Explain what precautions are needed to be taken before testing a relay supplied from CT's.
Explain the following: 1. What is the effect of burden on current transformation ratio? 2.
What is meant by knee point and class of a current transformer? 3. What is the effect of
harmonics on current transformers? 4. How to match current transformers in a differential
protection scheme.

Demonstrate under direct supervision the testing of CT's and VT's. Also over current and
differential relay testing. Analyse and discuss the test results.
Demonstrate and explain the effect of reverse polarity of a CT on REF and differential
protection.
Prepare a design for a protection scheme and explain the required data input and results
Draw a characteristic curve of a current transformer
Draw the I/t fuse characteristics
Prepare a coordination scheme for a protection system in your area. Explain the
requirements of this scheme.
Provide a calculation for protection discrimination
Explain how over current / EF protection can be coordinated
Explain what current limiting means
Explain the advantages and disadvantages of typical protection schemes for the following,
1. Generator
2. Feeder
3. Power Transformer
4. Motor
5. Overhead Line
6. Bus Bar

Power System Modelling; Load Flow, Short Circuit, Reactive Power Flow, Load Acceptance
&rejection, Voltage Profile, Voltage Recovery, Motor Starting, Dynamic Stability; Load
Shedding and harmonic studies
State what is meant by power system modelling and when it is used
State different names of reputable software’s for performing Power system studies.
State what is meant by the short circuit
State what is meant by load flow.
State what is meant by transient stability studies
State what is meant by motor starting studies
State what is meant by power factor correction studies.
Demonstrate participation in power system analysis
Explain the purpose and application of short circuit, load flow, reactive power flow, load
acceptance and rejection, voltage profile and voltage recovery and dynamic stability studies

Explain the main short circuit contributors and the percentage contribution
Explain solutions for limiting short circuit currents
Explain the methods for improving system stability
Explain why a load shedding system is required and how it is applied
Obtain existing Power system study. Explain this data and how it is used.
From the existing Power system study. Explain the following:
Short circuit limits of the switchgears under study. Switchgear voltage levels & relevant
transformer tapings
Calculate the short circuit contribution of a large motor. Explain the calculation.
Explain the different methods for motor starting and their effect on motor starting currents &
torques
Calculate the short circuit rating at the secondary of a Transformer. Explain the calculation.

For a given system, Calculate the short circuit currents, motor starting & power factor
corrections (manually). Explain the calculation
For a given system and using Company available Power system software, perform the load
flow, short circuit faults, motor starting, power factor corrections and transient stability
studies. Explain the input data and output results.

Soil resistivity; Installations; earthing rods & grid; Safety of the System & Personnel
State the main components of an earthing system.
List the main components of an earthing system and elaborate different types of earth rods
used on site
State what is meant by earthing; what is meant by bonding
State what type of material is used in the vicinity of cathodic protected underground pipes, in
high resistance sandy soil and corrosive soil
State how the earthing conductor is normally identified.
State the definition of earth leakage. Discuss this term and its significance
State why earth protection varies for different applications
Draw a block diagram showing the main components of a typical earthing system used on
site.
Draw a typical earth leakage circuit. Explain how this circuit works
Explain the requirements of an earthing system design
Explain each component and comment on the types of earthing systems and applications;
Explain how current flows between two rods driven into the ground and under potential
difference and how this is used to find the earth resistance; Detail how earthing rods in
different locations are connected; The effect of earthing rod length and cross sectional area
on earth resistance; How soil resistivity can affect earth resistance; Detail the minimum value
of earthing for sub stations, buildings, static and lightning

State a type of earth leakage protection device and comment on the affect of poor earthing
on the power system and personnel safety.
Explain the requirements for earthing of instrumentation.
Explain the requirements for earth protection in relation to static discharges and lightning
Demonstrate earth loop resistance measurement. Explain the effect of poor earthing on the
system.
Prepare a design for an earthing system and explain the required data input and results.
Provide comments on a proposed earthing design. Explain any concerns related to this design

Develop a new earthing design. Make a presentation of the design, show calculations and
comment on requirements.
Prepare a procedure to test the earthing rod resistance. Explain the requirements and
expected results
Explain the principles of earthing for generators, overhead lines, towers and transformers.

Insulating materials properties, classes, mechanism of insulation break down, testing and
insulation testing results
List the different techniques for condition monitoring.
State the mechanism of insulation breakdown in gas, liquid and solid insulation
State what is meant by polarization
Draw and explain the characteristic curve of gas breakdown. Explain the mechanism of
breakdown of Solid, Liquid and Gas
Explain how to carry out the following tests: partial discharge; Tan Delta; Megger; Polarization
Index
Explain how voids are formed in insulation. Explain partial discharge within a void in solid
insulation.
Explain the different types and classes of insulation materials
Explain what is meant by a tree effect
Explain the properties of insulating materials, insulation class and the effect of impurities and
humidity, partial discharge of voids within an insulator
Demonstrate and analyse the results of tan delta, Megger and Polarization index test.
Interpret the results accurately.
Demonstrate the ability to choose the most appropriate test. Explain why the tests selected
were chosen

Type of Batteries; Control Circuits; Settings, Alarms & Displays; Float and Boost Charging;
Battery Disposal
List the different types of batteries used in industrial applications
List and discuss the components of your main battery charging system.
Discuss the following;
1. The operation of the battery charging system.
2. The hazards associated with batteries.
3. The methods of battery connection.

State the meaning of a battery impedance test. Discuss why this test is done.
State why commissioning tests are done on new systems.
State the meaning of float and boost charge
Explain the design requirements for a battery system
List and explain the requirements for commissioning a new battery system.
Explain the battery room requirements
Explain the values for float and boost charging.
Explain the main requirements for the safe disposal of batteries
Explain how to determine the life expectancy of batteries
Explain the different types of batteries and electrolytes commonly used and their applications
and the safety requirements
Explain the rated capacity of different types of batteries
Explain the meaning of single and dual battery charging systems
Explain how the type and the size of the batteries are selected for different duties.
Explain the monitoring and communication devices selected
Explain the float and boost charge parameters
Explain the ventilation system required for the battery room.
Explain the procedure for boost charging.

Power Supply Units; Control Circuit

Draw a block diagram showing the components of the UPS System

State what is meant by UPS and the typical applications.
State the main design features of a UPS System.
State why we need to test UPS Systems
Draw a schematic diagram of a UPS system on your site.
Prepare a list of the different tests that are applied to a UPS System.
Explain the design requirements for a UPS system.
Describe the operation of the UPS on loss of mains, rectifier, batteries, inverter, bypass
Explain the main design requirements for a UPS System.
Explain each alarm / trip function.
Explain the control facilities to be provided for a UPS System and the relationship of these
controls.
Identify the critical components that could lead to a complete failure of the system. Explain
the measures taken to prevent this failure
Demonstrate testing of a UPS System. Explain the test requirements and results.
Perform the sizing calculations for a UPS System and explain the required data input and
results.
Prepare a data sheet for this equipment and explain the requirements.
Prepare a checklist for ensuring good performance of the UPS System. Explain these checks
and the precautions necessary.
Prepare a specification for the design of a UPS System to support a DCS System. Explain the
requirements of this specification.
Prepare a single line diagram of a UPS System.

System components, function, Controllers, Batteries; Alarms

Draw a block diagram showing the components of the Solar System. Explain the function of
the different components
Explain the function of the Solar Power Units and when & where to use these systems
Give examples for Solar Power system used in your area.
Witness the preparation and scheduling the solar System maintenance activities including:
-Checking solar Panels
-Checking solar cells out voltages and replace defective ones.
Obtain the manufacturer’s data sheet, single line diagram, system description & sizing
calculations for a main Solar Power system. Explain the data included and the requirements.

Prepare a procedure for carrying out maintenance for the a Solar System. Explain this
procedure
Issue maintenance and performance reports.
Perform the sizing calculations and explain the required data input and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare a specification for a Solar Power system; using a typical site application for this
specification. Explain the requirements of this specification.
Prepare a commissioning procedure for a battery system. Explain the procedure and detail
the precautions required.

Transformer Rectifier; Anode; impressed Current; Application - Plant, Pipelines, Tanks;

Measurement and Analysis
Draw a block diagram and discuss the electrical components used showing the interface with
a cathodically protected item
State the basic principles of impressed current cathodic protection
State the main features of a cathodic protection system.
Participate and explain the frequent checks required to ensure good performance of the
cathodic protection system.
Participate in test procedure for the rectifier transformer. Explain the requirements of this
procedure.
Explain the design requirements for a cathodic protection system.
Participate in the planning and preparation of maintenance program for cathodic protection
system
Plan, prepare and perform Maintenance program for Cathodic protection system including
Checking anode connection, Current monitoring, Record readings on CP transformer and
prepare a report.

Perform the sizing calculations for a cathodic protection system and explain the required data
input and results
Prepare a specification for the design of the electrical equipment used in a CP System for
underground structure
Write down the main Elements of the HSE Management System.
Discuss the following:
1. The basic purpose of the HSE Management System
2. The purpose of a toolbox talk.
3. Why we have safety procedures and how are they prepared.

Write down and discuss the meaning of occupational hygiene (OH)

Write down explaining the requirements of each element in the HSE Management System
and how it is implemented in this discipline.
Explain the requirements of the occupational health system.
Must have completed the basic fire fighting training course and assessed competent
Write down the requirements of an occupational hygiene audit
Explain these requirements and comment on why they are included
Show examples of how you have implemented the expectations of the HSE Management
System.
Demonstrate good Leadership of toolbox talks for a range of hazardous tasks
Explain the objective of the toolbox talk and the outcome achieved.
Show examples of OH procedures developed and explain the requirements

List personal protection equipment (PPE)

Identify areas where PPE are used.
Work assignment to identify the hazard which require the use of (PPE)
Prepare a report explaining the hierarchy of control measures for (PPE)
Demonstrate you can monitor for effective use of (PPE)

Write down and discuss the basic elements that need to be present for a fire to start
Sketch the concept of fire triangle
List the applicable international standards for fire fighting
Explain the different types of fire extinguisher and their application for different types of fires

Explain the following Fire Water System items and their significance:
-Fire water demand
-Fire water storage
-Fire water pumps
-Fire water ring main
-Fire hydrant
-Fire hose
-Fire hose box
-Fire water hose reel and fire monitors.
Explain the following items and their significance :
-Deluge valve
-Dry piping
-Strainer
-Deluge nozzle
-Foam types and it usage
-Foam concentrate storage

Participate in fire drill and provide your observation on areas of improvement

Write down the different types of fire that can occur.
Explain the necessary precautions to eliminate the risks of each type of fire.

Prepare a write up listing:

- The Gas Hazards (Toxic, flammable and corrosive)
- The Hazards associated with H2S and state the critical PPM.
- The types of fires and the respective types of fire extinguishers.
- The types of fires which cannot be extinguished by water and describe why.

Prepare a report summarizing the types of Fire &Gas detection and monitoring systems in the
CPF1 & FSF including:
1. Detector types
2. Flammable and toxic gas audiovisual alarm types
3. Colours of visual alarms and types of alarm tones.

Work assignment to determine the types of gas detection and monitoring system used in PCH

Prepare a report explaining the following basic terms used in fire prevention and protection:
1.Flash point
2.Combustible materials
3.Ignition process
4.LEL and UEL
5.Pool fore
6.Flash fire
7.Escape routes
8.Safety signs

Attend H2S and BA training

Locate the H2S detection monitors and systems in CPF1.
Show and explain required safety equipment used in H2S environment
Participate in H2S detection exercise
Prepare a write up explaining the toxic gas (H2S, SO2) dispersion contours-classification and
entry controls. requirement for RED and YELLOW zones.
Participate in H2S drill.

Draw a sketch of the hazardous areas for the main process plant.
Discuss any observations about these hazardous areas
Identify where to find the hazardous area drawings and who is responsible for ensuring they
are accurate
Discuss what procedure and authorisation is necessary before equipment can be maintained
on site.
Using existing hazardous area drawings write down the requirements for installing equipment
or doing electrical work in the main process area e.g. operational controls and certification.

Explain the precautions and controls necessary when maintaining or installing equipment in
hazardous areas and define the typical hazards encountered for different zones.
Explain the important selection criteria for equipment in different hazardous areas
Prepare a procedure and risk assessment for the installation of equipment in a hazardous
area
Explain the hazards, methods of control and procedure for this task

Define positive isolation and state by what means this can be obtained

Write down where permits are needed to perform work

Discuss the purpose of the permit to work system
Write down and state who is responsible for controlling work in process areas and
workshops. Also discuss operating hazards and give some examples.
Write down and discuss the definition of hot and cold work permit.
Write down the different types of permit used at the sites.
Describe the types of permits used to control work, the procedure used to complete each
permit type and controls that need to be put in place
Describe the risk assessment process needed before carrying out work on site. Also define
who should be involved in this risk assessment
Draw a flowchart showing the sequence and main steps required when taking out a hot work
permit for working in a hazardous area.
Show the certificate obtained from passing the permit to work course
Using a real example successfully prepare a hot work and cold work permit for work in a
hazardous area
Explain the procedure you are following, the hazards and controls necessary for each permit,
using copies of recent hot work and cold work permits recently completed
Explain each permit, hazards identified and controls in place

Write down a list of key personnel involved in controlling an emergency situation of the Plant
and their responsibilities
Write down and discuss the role of the emergency response team during a major emergency

Write down the major emergency response procedure for each member of the site
emergency response team.
Explain this procedure for each person
Show your approved training certificate in the management of major emergencies
Demonstrate your participation as a member of the site emergency management team in
preparing procedures or managing site emergencies during real events, exercises or drills.
Explain the requirements included in emergency procedures

Write down and discuss the basic purpose of a HAZOP Study.

Write down a list of the main elements of a safety case
Write down and discuss why safety cases are produced
Write down the procedure for performing a HAZOP Study
Explain where HAZOPS need to be performed and why
Write down the procedure for producing the essential elements of a safety case
Explain in detail each step and the work required to complete each step
Show examples of participation of HAZOP Studies
Pick out the top 4 hazards identified and explain how these were eliminated or controlled
Show examples of your participation in the preparation of a recent safety case
Explain the findings of this safety case and the actions taken as a result of this assessment

Can differentiate between physical hazards and other hazards

Can identify the basic hazards associated with noise
Can recall the different action level in relation to Noise level in terms of dB(A)
Can connect the basic hazards associated with Vibration
Can identify the different types of vibration
Can state the basic hazards associated with Radiation

List the most common international standards used in your discipline

Prepare a report explaining the most common international standards used in your discipline

Write down and discuss the answers to the following:

1. What data sheets are and where are they used?
2. What engineering manuals are and how are they used?
3. What PFD's are and what data is included?
4. What P&ID's are and how are they used?
5. What schematics and block diagrams are and how are they used?

From the compilation of main documentation used in this discipline select example drawings
used in the main systems or equipment at site e.g. main process PFD or P&ID or Electrical Line
Diagrams (depending on your discipline).
Write down and explain the design data included and controls shown on these drawings.
Show examples of different data sheets produced for major or critical equipment
Write down and explain the data included and requirements specified

Write down the difference between an Industry Standards and PetroChina Standards
Discuss the differences between Standards, Codes and Practices
Identify where can you find copies of these Standards
Explain all the Standards and Codes that relate to your discipline.
Write down and explain which standard has preference the Industry standard or PCH's
standard.
Discuss how Standards, Codes and Practices are utilized.
Explain the important requirements of each Standard and Code of Practice

Write down and discuss the factors that need to be considered in material selection
State the financial limits for a purchase and low value purchase order
Obtain examples of existing material specification sheets for major equipment. Explain why
these materials have been selected and the standards used.
Obtain three different examples of purchase and low value purchase requests. Explain the
purchase request procedure and signature authorities for both types

Prepare a write up describing the differences between QA & QC

List the process cycle for QA & QC
Make power point presentation on how to conduct an audit
Participate in the documentation of the result of audit analysis in accordance with PCH’s
standards

Write down what qualifies as a change that must be covered by the Management of Change
procedure
Write down and discuss why we have a management of change procedure and approval
process
Draw a block diagram showing the steps needed to produce a construction 'Work Package'
Write down and discuss why we need design and construction packages before installation of
equipment at sites
Write down what is an equipment specifications and when do we need to prepare one
Draw a flowchart of the Management of Change procedure
Explain in detail the management of change procedure, controls necessary and the approvals
process
Write down the process of producing a construction ‘Work Package'
Explain in detail each Section of the 'Work Package' and what is needed to prepare each
Section
Explain the approval process and define what is required before approval is given
Show examples of change proposals produced
Explain the process, information included and steps taken
Show examples of design and construction 'Work Packages' produced
Show examples of equipment specifications produced
Explain the process, information included and steps taken

Write down and discuss the difference between a Work Order and Minor Work Order
Write down and discuss the meaning of a task order
Write down and discuss how maintenance costs are analysed
Obtain examples of three different Work Orders, Minor Work Orders and Task Orders
Write down and explain why the requirements defined are necessary
Obtain the annual maintenance budget
Write down and explain the process for estimating annual maintenance budgets
Write down and explain how maintenance cost benefit analysis is done and how budgets are
prepared. Detail the cost risks and how they are managed. Also, where opportunities for
savings exist and how they can be realised
Prepare example Work Orders, Minor Work Orders and Task Orders for three different
requirements
Write down and explain what has been included and why
Prepare the annual maintenance budget
Write down and explain each element with risks and mitigation recommendations; cost
saving opportunities and recommendations to achieve these opportunities
Prepare three cost benefit analysis reports for different maintenance activities
Explain the results of this analysis

Able to identify Process Area, Utility Area, Storage Area, Flare Area and Control Room
Able to explain the procedure, safety measures taken when visiting CPF1
Demonstrate knowledge of the key process units in the CPF1
Able to explain the daily production report and make a summary of the key data
Can deliver a power point presentation describing an overview of the CPF1

Able to describe the facilities at a PAD

Able to describe facilities at a single well
Familiar with the Pads P & IDs
List all facilities at the Pad and identify the tag numbers
Can deliver a power point presentation describing an overview of the field layout and Pads
facilities

Write down the Company Mission statement and vision

Write down your Department objective for this year

Write down the Company partners indicating their shares

List the main elements of an operating budget OPEX

Prepare a flowchart showing the budget cycle

Discuss the purpose and requirements of an operating budget.
Discuss the process, milestones and approving authorities.
Write down the procedure used for estimating the cost of a new item of plant equipment.
Discuss the procedure and where the cost data is obtained.
Using real examples of work done demonstrate your involvement in the preparation of the
annual budget for your discipline
Using the complete budget, write down and explain each element, how the values were set
and any risks or opportunities that may relate to this value.
Using real examples of work done demonstrate your involvement in preparing cost estimates
for new or replacement equipment. This should be the fully build up cost hrough to
installation and operation on the Plant.
Show real examples of the annual budget you have prepared
Explain each element, how the values were defined and any risks or opportunities that may
relate to this budget.
Using real examples of work done show your cost estimates for new or replacement
equipment. This should be fully built up cost through installation and operation on the Plant.

Write down and explain the estimating process, how the values were obtained and any risks
or opportunities that relate to the values. Explain the accuracy of the estimate and what this
means.

Describe how you prevent unauthorized access to your unattended PC

Show where the IT Policies and Procedures are located
List the support services that are available from your IT Department.
List the main media for data storage.
Give examples of commonly used PC peripherals
Identify which operating system is being used on your PC.
Demonstrate you can select a printer
Define Network, Intranet and Internet
List the differences between an Intranet and the Internet
Describe the main functionalities of:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

Demonstrate how you can open, navigate through, print the following type of documents:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

List the main rules for distribution of e-mail messages.

Write down which IT procedures are relevant to you and which elements in these procedures
apply to you.
Describe what a scanner is and explain whether or not text files can be created from a
scanned document.
Describe the main functionalities of MS Internet explorer.
Explain how you find (part of) a word on a web page.
Describe what a hyperlink is.
Explain how you know whether your hard drive is shared with other users
Explain how you share data on a network.
Demonstrate how you can write / edit / format / spell check documents; add tables / pictures
and use fonts; use help in MS Word
Demonstrate how you can create / edit / format / make calculations with spreadsheets; use
help in MS Excel
Demonstrate how you can create / edit / format / organize graphics and presentations; use
help in MS PowerPoint
Demonstrate how you can track changes in documents; customize MS Word.
Demonstrate how you can analyse data in spreadsheets, prepare graphs from tables, format
graphs
Demonstrate how you can auto generate a table of contents in MS Word.
Demonstrate how you can convert documents to PDF format.

Familiar with PCH training & development policies and procedures.

Follow standard development program to acquire skill and competencies required for next
general work level.
Prepare own progress reports.
Participate in induction of fresh graduates.
Implement on the job training programs for fresh graduates assigned to the unit.
Participate in monitoring trainees' performance
Participate in monitoring trainees' performance
Assist assigned Staff drafting Personal Development Plan (PDP).
Monitor and coach employees placed on development plans.
Report on Graduates & trainees' progress.
Design on-the-job training assignments for assigned Graduates/Trainees.
Use email to communicate your daily work activities
Deliver Power point presentation summarizing your achievements and observations for your
first Quarterly Assessment.
Prepare a daily report summarizing the tasks you have completed
Participate in the Dept’s daily communication meeting

Demonstrate a good critical awareness of the fundamental concepts and techniques

applicable to business planning.
Understand the business planning process and purpose, the composition and role of peer
groups
Participate in strategy review or business planning information processes within your team.

Understand and explain the components of a business plan and how these align with asset
objectives and performance criteria

Actively participate in your team’s Daily /weekly meetings.

Make a list of the objectives of your team.
Take a specific role in ??
Contribute to team performance to achieve team’s objectives.
Present evidence of your personal contribution to achieve the team’s objectives.
Prepare meeting agenda for your team
Produce examples of sharing ideas across multidiscipline team.

Prepare a write up describing the importance of time management related to your daily
tasks.
Prepare a write up describing the development opportunities and program assessment
process.
Prepare a power point presentation on setting meeting targets
Make a distinction between urgent and important
Prepare your PDP for the next quarter
Prepare evidence for your next quarterly assessment
Knowledge Skills Mastery
 Fresh Graduate program -Electrical Technician -
ID No. : Name :
Required
Competency Competency Level

Core
C1.01 Electrical Power System

C1.01.01
C1.01.02

C1.01.03

C1.01.04
C1.01.05

C1.01.06
C1.01.07
C1.01.08
C1.01.09
C1.01.10

C1.01.11

C1.02 Electrical Power

Generation
&Distribution

C1.02.01

C1.02.02
C1.02.03

C1.02.04

C1.02.05
C1.02.06
C1.02.07
C1.02.08

C1.02.09
 C1.02.10
C1.02.11

C1.02.12
C1.3 Power Generation

C1.3.1
C1.3.2
C1.3.3
C1.3.4
C1.3.5

C1.3.6
C1.3.7
C1.3.8
C1.3.9
C1.3.10
C1.3.11
C1.3.12
C1.3.13

C1.3.14

C1.3.15
C1.3.16
C1.3.17

C1.3.18

C1.3.19
C1.3.20

C1.3.21
C1.3.22

C1.3.23

C1.3.24

C1.3.25
C1.3.26
C1.3.27
C1.3.28
C1.3.29
C1.3.30
C1.3.31

C1.3.32
C1.3.33
C1.3.34
C1.3.35
C1.3.36
C1.3.37
C1.3.38
C1.3.39
C1.3.40
C1.3.41

C1.3.42
C1.3.43
C1.3.44
C1.3.45
C1.3.46
C1.3.47
C1.3.48

C1.3.49

C1.3.50
C1.3.51
C1.3.52

C1.3.53
C1.3.54

C1.3.55

C1.3.56

C1.3.57

C1.3.58
C1.3.59
C1.3.60
 C1.3.61

C1.3.62
C1.3.63
C1.3.64
C1.3.65
C1.3.66
C1.3.67

C1.3.68
C1.3.69

C1.4 Standby and Emergency

Generator
C1.4.1

C1.4.2
C1.4.3
C1.4.4
C1.4.5

C1.4.6
C1.4.7

C1.4.8

C1.4.9

C1.4.10

C1.4.11
C1.4.12
C1.4.13
C1.4.14

C1.4.15
C1.4.16
C1.4.17
C1.4.18

C1.4.19
C1.5 Substations Equipment

C1.5.1
C1.5.2
C1.5.3
C1.5.4
C1.5.5
C1.5.6
C1.5.7
C1.5.8
C1.5.9

C1.5.10

C1.5.11
C1.5.12

C1.5.13

C1.5.14

C1.5.15

C1.5.16

C1.5.17
C1.5.18
C1.5.19
C1.5.20

C1.5.21
C1.5.22

C1.5.23

C1.5.24

C1.5.25
C1.5.26
C1.5.27

C1.5.28
C1.5.29
C1.5.30
C1.5.31
C1.5.32
 C1.5.33
C1.5.34

C1.5.35
C1.5.36
C1.5.37
C1.5.38
C1.5.39
C1.5.40

C1.5.41
C1.5.42

C1.5.43

C1.5.44
C1.5.45
C1.5.46
C1.5.47
C1.5.48

C1.5.49
C1.5.50
C1.5.51

C1.5.52
C1.5.53
C1.6 Transformers

C1.6.1
C1.6.2
C1.6.3

C1.6.4
C1.6.5
C1.6.6

C1.6.7

C1.6.8
C1.6.9
C1.6.10
C1.6.11
C1.6.12

C1.6.13
C1.6.14

C1.6.15

C1.6.16
C1.6.17
C1.6.18
C1.6.19
C1.6.20
C1.6.21
C1.6.22
C1.6.23
C1.6.24
C1.6.25
C1.6.26
C1.6.27
C1.6.28

C1.6.29

C1.6.30

C1.6.31
C1.6.32

C1.6.33
C1.6.34

C1.6.35
C1.6.36
C1.6.37
C1.6.38
C1.6.39

C1.6.40
C1.6.41

C1.6.42
C1.6.43
C1.6.44
C1.6.45
C1.6.46
C1.6.47
 C1.6.48

C1.6.49
C1.6.50

C1.6.51
C1.6.52

C1.6.53
C1.7 Overhead Transmission
Lines
C1.7.1
C1.7.2
C1.7.3
C1.7.4
C1.7.5
C1.7.6
C1.7.7

C1.7.8
C1.7.9
C1.7.10
C1.7.11
C1.7.12

C1.7.13

C1.7.14
C1.7.15
C1.7.16
C1.7.17

C1.7.18

C1.7.19

C1.7.20
C1.7.21

C1.7.22

C1.7.23
C1.8 Power Cables

C1.8.1
C1.8.2

C1.8.3
C1.8.4
C1.8.5

C1.8.6
C1.8.7
C1.8.8
C1.8.9
C1.8.10

C1.8.11

C1.8.12
C1.8.13

C1.8.14
C1.8.15

C1.8.16

C1.8.17

C1.8.18
C1.8.19
C1.8.20

C1.8.21
C1.8.22
C1.8.23

C1.8.24

C1.8.25
C1.8.26

C1.8.27

C1.8.28
C1.8.29

C1.8.30

C1.8.31

C1.8.32
 C1.8.33

C1.8.34

C1.8.35

C1.8.36
C1.8.37

C1.8.38
C1.8.39
C1.8.40
C1.9 Switch Gears

C1.9.1
C1.9.2
C1.9.3
C1.9.4
C1.9.5

C1.9.6

C1.9.7

C1.9.8

C1.9.9
C1.9.10

C1.9.11

C1.9.12

C1.9.13
C2 Plant Electrical
Equipment
C2.1 AC & DC Motors

C2.1.1
C2.1.2

C2.1.3

C2.1.4
C2.1.5
C2.1.6
C2.1.7

C2.1.8
C2.1.9
C2.1.10

C2.1.11
C2.1.12
C2.1.13
C2.1.14
C2.1.15

C2.1.16
C2.1.17
C2.1.18

C2.1.19
C2.1.20
C2.1.21

C2.1.22

C2.1.23

C2.1.24

C2.1.25

C2.1.26

C2.1.27

C2.1.28

C2.1.29
C2.1.30
C2.1.31
C2.1.32
C2.1.33
C2.1.34

C2.1.35

C2.1.36
 C2.1.37
C2.1.38

C2.1.39
C2.1.40
C2.1.41

C2.1.42
C2.1.43

C2.1.44

C2.1.45

C2.1.46

C2.1.47
C2.1a Electrical Submersible
Pumps*(ESP)

C2.1a.1

C2.1a.2
C2.1a.3
C2.1a.4
C2.1a.5
C2.1a.6
C2.1a.7

C2.1a.8
C2.1a.9

C2.1a.10

C2.1a.11
C2.1a.12
C2.1a.13

C2.1a.14
C2.1a.15
C2.1a.16
C2.1a.17
 C2.1a.18
C2.2 Variable Speed Drives
C2.1.1
C2.1.2
C2.1.3
C2.1.4
C2.1.5
C2.1.6
C2.1.7
C2.1.8

C2.1.9
C2.1.10
C2.1.11
C2.1.12

C2.1.13

C2.1.14
C2.1.15

C2.1.16
C2.1.17

C2.1.18
C2.1.19

C2.1.20

C2.1.21

C2.1.22
C2.3 Motorized Valves
(MOV’s)
C2.3.1

C2.3.2
C2.3.3

C2.3.4

C2.3.5
C2.3.6
C2.3.7
 C2.3.8

C2.3.9

C2.3.10
C2.3.11
C2.3.12
C2.3.13

C2.3.14

C2.3.15
C2.3.16
C2.3.17

C2.3.18
C2.3.19
C2.3.20

C2.3.21

C2.3.22
C2.4 Lighting and small
power

C2.4.1
C2.4.2

C2.4.3

C2.4.4
C2.4.5

C2.4.6

C2.4.7
C2.4.8
C2.4.9
 C2.4.10
C2.4.11
C2.4.12

C2.4.13
C2.4.14
C2.4.15
C2.4.16
C2.4.17

C2.4.18

C2.4.19
C2.4.20

C2.4.21

C2.4.22
C2.4.23

C2.4.24

C2.4.25
C2.5 Electrical Workshop
Equipment &
Procedures

C2.5.1

C2.5.2
C2.5.3

C2.5.4
C2.5.5
C2.5.6
C2.5.7
C2.5.8
C2.5.9
C2.5.10
 C2.5.11

C2.5.12
C2.5.13

C2.5.14
C2.5.15

C2.5.16

C2.5.17

C2.5.18

C2.5.19
C2.6 Supervision of
Construction
C2.6.1

C2.6.2
C2.6.3
C2.6.4
C3 Low Volatge Electrical
Protection Systems
C3.1 Electrical Protection low
volatge
C3.1.1

C3.1.2

C3.1.3
C3.1.4
 C3.1.5
C3.1.6
C3.1.7

C3.1.8

C3.1.9

C3.1.10
C3.1.11

C3.1.12

C3.1.13
C3.1.14
C3.1.15

C3.1.16

C3.1.17

C3.1.18
C3.1.19
C3.1.20
C3.1.21

C3.1.22
C3.1.23
C3.1.24
C3.1.25

C3.1.26
C3.2 Power System Analysis

C3.2.1
 C3.2.2
C3.2.3
C3.2.4
C3.2.5
C3.2.6
C3.2.7
C3.2.8
C3.2.9

C3.2.10
C3.2.11
C3.2.12
C3.2.13
C3.2.14
C3.2.15

C3.2.16
C3.2.17

C3.2.18

C3.2.19

C3.2.20

C3.2.21
C3.3 Earthing Systems &
Lightning Protection
C3.3.1
C3.3.2

C3.3.3
C3.3.4

C3.3.5
C3.3.6
C3.3.7
C3.3.8

C3.3.9
C3.3.10
C3.3.11
 C3.3.12

C3.3.13
C3.3.14
C3.3.15

C3.3.16
C3.3.17

C3.3.18

C3.3.19

C3.3.20
C3.3.21
C3.4 Insulation for low
voltage
C3.4 Insulation

C3.4.1
C3.4.2
C3.4.3
C3.4.4

C3.4.5

C3.4.6

C3.4.7
C3.4.8
C3.4.9

C3.4.10

C3.4.11

C3.4.12

C3.5 Battery and Battery

Chargers
C3.5.1
C3.5.2
 C3.5.3

C3.5.4
C3.5.5
C3.5.6
C3.5.7
C3.5.8
C3.5.9
C3.5.10
C3.5.11
C3.5.12
C3.5.13

C3.5.14
C3.5.15
C3.5.16
C3.5.17
C3.5.18
C3.5.19
C3.5.20

C3.6 Power Supplies & UPS

system
C3.6.1
C3.6.2
C3.6.3
C3.6.4
C3.6.5
C3.6.6
C3.6.7
C3.6.8
C3.6.9
C3.6.10
C3.6.11

C3.6.12

C3.6.13
C3.6.14

C3.6.15
C3.6.16
 C3.6.17

C3.6.18
C3.7 Solar Power System
C3.7.1

C3.7.2
C3.7.3
C3.7.4

C3.7.5

C3.7.6

C3.7.7
C3.7.8
C3.7.9
C3.7.10

C3.7.11

C3.7.12
C3.8 Cathodic Protection

C3.8.1

C3.8.2
C3.8.3
C3.8.4

C3.8.5

C3.8.6
C3.8.7

C3.8.8

C3.8.9

C3.8.10

C3.8.11
S1 Health, Safety &
Environment
S1.1 HSE Management
System
S1.1.1

S1.1.2
S1.1.3

S1.1.4
S1.1.5
S1.1.6
S1.1.7
S1.1.8

S1.1.9
S1.1.10
S1.1.11
S1.1.12
S1.2 Personal Protection
Equipment (PPE)
S1.2.1
S1.2.2
S1.2.3
S1.2.4
S1.2.5
S1.3 Fire Fighting
S1.3.1
S1.3.2
S1.3.3

S1.3.4

S1.3.5
 S1.3.6
S1.3.7
S1.3.8
S1.3.9
S1.4 Fire & Gas Detection
System

S1.4.1

S1.4.2

S1.4.3

S1.4.4

S1.5 Gas Testing

S1.5.1
S1.5.2
S1.5.3
S1.5.4

S1.5.5
S1.5.6
S1.6 Area Classification
S1.6.1
S1.6.2

S1.6.3
 S1.6.4

S1.6.5

S1.6.6
S1.6.7

S1.6.8
S1.6.9

S1.7 Isolation/De-Isolation

S1.8 Permit to Work System

S1.8.1
S1.8.2

S1.8.3
S1.8.4
S1.8.5

S1.8.6

S1.8.7

S1.8.8
S1.8.9

S1.8.10

S1.8.11
S1.8.12
S1.9 Emergency Response

S1.9.1

S1.9.2

S1.9.3
S1.9.4
S1.9.5

S1.9.6
 S1.9.7
S1.10 Risk Assessment &
Method of statement

S1.10.1
S1.10.2
S1.10.3
S1.10.4
S1.10.5
S1.10.6
S1.10.7
S1.10.8
S1.10.9
S1.10.10
S1.10.11
S1.11 Occupational Health

S1.11.1
S1.11.2
S1.11.3
S1.11.4
S1.11.5
S1.11.6
S2 Engineering Standards

S2.1 International Standards

S2.1.1
S2.1.2

S2.2 Company Engineering

Guidelines &
Specifications

S2.1.1

S2.1.2
S2.1.3
 S2.1.4
S2.1.5
S2.3 Company Specifications

S2.3.1
S2.3.2
S2.3.3
S2.3.4

S2.3.5
S2.3.6
S2.3.7
S2.4 Maintenance Materials
Management

S2.4.1
S2.4.2

S2.4.3

S2.4.4
S2.5 Quality Management

S2.5.1
S2.5.2
S2.5.3

S2.5.4

S3 Plant Modification

S3.1 Management of Change

Process

S3.1.1

S3.1.2
S3.1.3

S3.1.4
S3.1.5
S3.1.6

S3.1.7
S3.1.8
 S3.1.9
S3.1.10
S3.1.11
S3.1.12
S3.1.13
S3.1.14
S3.1.15
S3.2 Company Procedures
(Maintenance Systems)

S3.2.1
S3.2.2
S3.2.3
S3.2.4
S3.2.5
S3.2.6
S3.2.7

S3.2.8

S3.2.9
S3.2.10
S3.2.11

S3.2.12
S3.2.13
S3.2.14
S4 CPF & Field Operations

S4.1 Central Processing

Facilities (CPF1)

S4.1.1
S4.1.2
S4.1.3
S4.1.4
S4.1.5
S4.2 Fields Services Facilities

S4.2.1
S4.2.2
S4.2.3
S4.2.4
 S4.2.5
G1 Company Mission &
Values
G1.1
G1.2

G2 Company Partners and

Concessions

G3 Commercial Awareness

G3.1
G3.2
G3.3
G3.4
G3.5
G3.6

G3.7

G3.8

G3.9
G3.10

G3.11

G3.12

G4 Information Technology
(IT)
G4.1
G4.2
G4.3
G4.4
G4.5
G4.6
G4.7
G4.8
G4.9
 G4.10

G4.11
G4.12

G4.13

G4.14
G4.15
G4.16
G4.17
G4.18
G4.19

G4.20

G4.21

G4.22
G4.23

G4.24
G4.25
G4.26
G6 Development &
Training
G6.1

G6.2
G6.3
G6.4
G6.5
G6.6
G6.7
G6.8
G6.9
G6.10
G6.11
B1 Communications
 B1.1

B1.2
B1.3
B1.4
B2 Planning

B2.1

B2.2

B2.3

B2.4
B3 Teamwork
B3.1
B3.2
B3.3
B3.4
B3.5
B3.6
B3.7
B4 Manage Self & Others

B4.1

B4.2
B4.3
B4.4
B4.5
B4.6
 Fresh Graduate program -Electrical Technician - GROUP 2

Competency Level

Awareness

Visit all substations in your plant and prepare a report on your observations
Record the energy readings in the main intake sub-station and prepare a report on the
findings
Prepare a plan to carryout harmonic measurement in any one of the substations and make a
report based on the readings
Prepare a report on the fire protection systems in Sub- stations
Identify the main power system equipment in your plant. Explain the function of the main
power system equipment
Draw a block diagram of the main components of your Company power system
Draw a key single line diagram of the main component of your Company power system
State your understanding of the definition of a power system
List the main system components
State the advantages and disadvantages of using underground and overhead cables for
power distribution and provide example of their use
Describe how a power system model is used

Network & Equipment Location; Interconnected Power Systems; Power System Management

Carry out review study on your site power system network using ETAB software
Collect the necessary data & parameters required & produce the review report highlighting
weaknesses and any rooms for improvement this cover short circuit, load flow, motors
starting and relays settings and relays segregation, fault levels studies.(you can refer to the
most recent short circuit study conducted in your site or other site).

Access the event and alarm list on the protective relay after a fault recently experienced in
your plant network and prepare a report on your findings
Carry daily check list in one sub-station and prepare a report on the findings
Using the single line diagram identify your specific interconnected power system
Demonstrate the use of a power management system
Produce a short report showing conclusions from maintenance and/or factory inspections
carried out on your system
Produce a procedure used for modeling a power system and describe the data needed. Draw
a flowchart of the steps in the modeling process
Explain the requirements of this system.
Explain the consequences if we fail to keep a minimum distance between an overhead line
and buried pipe running in parallel
Explain the Power System model and how the output changes with changes in variables

Operation & Control Philosophy; Turbines; Turbine Controls; Generators; AVR Function;
Auxiliary Systems; Load Shedding / Sharing; Protection; Maintenance, Inspection &Testing
Prepare daily checklist for generator operation
Carry out visual inspection on generators as per daily check list. Prepare report on findings
Identify the main components of the power generation system and its functions
State the purpose of a gas or steam turbine
State the advantages and disadvantages gas and steam turbines and where they may be used

List and discuss the function of turbine components

Explain the starting sequence of a gas turbine
List the power generation main system components
Draw a block diagram of the auxiliary systems
Draw a block diagram of the main elements of the generation protection system
State the meaning of excitation
State the function of these auxiliary systems..??
State why loads need to be shed and identify under what circumstances this would need to
be done
Prepare a job plan for carrying our Power Generator PM including list of special tools, testing
equipment, support from other sections prepare isolation as per PTW
a. Bridge or diode replacement for the brushless exciter synchronous generator
b. Brush replacement for the brush type exciter’s synchronous generator
c. Attend bearing replacement as per running hours and condition monitoring report also
greasing for the ball bearing or oil top up or replacement for the sleeve bearing type
d. Stator and rotor and excitation winding insulation state determination using
• Insulation resistance testing (megger)
• Partial discharge analysis.
• HIPOT test

e. Issuing maintenance report and performance report.

Witness Major overhauling of generators as per vendor procedure. Prepare report based on
the activities and findings.
Demonstrate the procedure for synchronizing two generators
The ability to conduct stable operation and optimize generator performance among power
generation system meeting utility requirements;
• Synchronize power generator to the power grid; troubleshoot any problems & report your
observations
• Monitoring parallel operation parameters and conduct corrective action achieving stable
operations
• Detection and contribution in troubleshooting of governor problems
• Maintenance and function test and load shedding system
• Full understanding of AVR function, do PM & troubleshooting of AVR
• Access the Generator AVR using PC and demonstrate download of settings, event logs etc

Planning and preparing PM for generator protective devices;

• Checking protective device parameters and confirming that it is as per design
• Performing circuit breaker maintenance and checking breaker control circuit also perform
breaker function test after conducting maintenance
• Performing relay function test with C/B
Explain the requirements of a design data sheet for a power generator
Describe the function of governors in different mode of operations
Describe how the reactive load is shared between generators connected in parallel
Explain the steps necessary to put a generator on line and off load
Explain how to increase the loading of a generator
Explain the difference between load shedding and load sharing
Describe the effect of atmospheric temperature on turbine output
Explain the generator excitation system
Explain turbine variables and how they are controlled e.g. speed, pressure and temperature

Explain the operation of the auxiliaries. Specifically for the turbine and generator.
Demonstrate the start up, synchronizing and generator loading procedure
Draw a block diagram of the excitation system
Draw a block diagram indicating all the auxiliaries of a gas turbine generating set
Draw a line diagram indicating the protection requirements for a medium sized generator
State what is meant by control philosophy in relation to turbine, generator and auxiliaries
Explain the requirements and precautions included in the generator start up, synchronizing
and loading procedure
Explain the purpose of an AVR / digital excitation control system and how it works. - Explain
the operation of the auxiliaries
Explain the load shedding system for your power system
Explain what motorization is and how it may be detected and protected
Explain the safety measures that should be taken before and after a high voltage test has
been made on a generator
List the tests that are done on a generator and give a brief outline of these tests
Carry out trouble shooting of any problem in the generator protective circuit and devices if
any
Carryout hands on testing of generator protection relays & prepare a report on your
observation vs commissioning report
For newly installed / overhauled generator:
-Prepare a pre-commissioning, commissioning & start up procedure of the generator and
explain the importance of each steps
-Access capability curve of generators through turbine control panel and prepare a report on
the observations.

Perform the sizing calculations for a power generator and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Read and explain the capability chart indicating the limitations
Demonstrate the start up, synchronizing and loading of a generator. Demonstrate the start up
and shut down of a turbine
Demonstrate how to put the load shed / share systems in operation and analyse the data of
the load sharing system
Demonstrate the testing of the generator protection system and explain the results
Demonstrate the tests/checks to be conducted during maintenance
Draw a schematic diagram of the excitation system of an alternator
Explain the start up, synchronizing and loading steps of a generator being taken and why
Using the excitation system diagram explain how this system works
Explain the outcome when an alternator has lost its excitation when connected in parallel
with others
Explain the effects of failures of any auxiliary systems

Control circuit & protection system; Auto Change Over; Load and unload during weekly test
runs
All applied real work for C1.2 will be applicable in case of stand by and emergency generators

Prepare a list of loads connected to emergency generator

State the purpose of an emergency generator
Define what auto change over switch is
The conditions required for a manual and automatic changeover of the emergency generator

Why is it important to maintain and test the standby generator at regular frequencies
State the required weekly and monthly tests for your emergency generator and identify the
purpose of these tests
Demonstrate the switching operation and explain the conditions for a change over system
(both on and off)
Demonstrate the maintenance, inspection and tests routines required and explain their
frequency
Draw a line diagram of circuit incorporating an emergency generator and changeover switch
and explain the operation
Explain the essential loads to be connected to emergency generators
Explain the requirements of a design data sheet for a standby generator
Explain the essential loads to be connected to emergency generators
Perform the sizing calculations for this equipment and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Demonstrate the starting, synchronizing, loading and unloading of the standby generator
Demonstrate the routine testing of the standby generator
Demonstrate protection relay testing and analyse the results and explain the relay settings.
Under supervision, perform the weekly and monthly tests / checks on the site emergency
generator
Analyse and explain the weekly and monthly test results

Substation Layout, Requirements & Design; Single Line Diagram and Control Circuits;
Switchgear; Maintenance, Inspection &Testing; Protection
As per maintenance policy , plan and perform the PM for the C/Bs & contactors in the S/S in
your site (air ,air blast , MOCB, SF6 & vacuum);
a. Low voltage circuit breaker and its control circuit
b. Medium voltage circuit breaker and its control circuit.
c. Low voltage contractor /starter and their control circuit.
d. Medium voltage contractor / starter and their control circuit.
Using catalogs and drawings identify the components of a typical substation
State why the layout of a substation is important
Define what is the meaning of a single line diagram and where is it used
At site and In the main substation, state the substation design requirements and constraints

Identify the different types of switchgear and types of low voltage switchboards, distribution
boards and MCC's.
State the meaning of short circuit rating
List the routine checks required for HV Switchgear and identify the required frequency of
these checks
State what is meant by HV switching and list the qualifications needed before being
authorized for switching
State the typical tests that are done on an existing high voltage circuit breaker and why they
are done
Plan , prepare and perform the PM for switch board protective relays navigation, checking the
existing settings vs. the design and performing function test of the protective relays post
maintenance and issuing main report
As per maintenance policy plan, prepare work procedure and perform the down listed jobs
for the following Equipments:
a. Low, medium and High voltage MCCs, Distribution Boards and Switchgear motors:
These jobs will include the following:
1- Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV.
2- Maintenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers motor (motor managers) and issuing maintenance and
performance report.
3- Load break switches and fuses maintenance with full understanding of selection basis
4- Infra red check for switch gear and connection points detecting any over heat and
conducting corrective action by replacing the element or tightening the connection with the
pre designed torque.
Using an existing single line diagram, explain the operating principles of the main substation
components
Demonstrate involvement in the maintenance of LV and MV switchgear and explain the
requirements
Identify the differences between contactor, breaker and isolating switches.
Draw a single line diagram of your distribution system
Write down what safety measures should be taken before and after a high voltage test has
been made on a bus bar and explain the potential hazards encountered
Explain the requirements of a design data sheet for switchgear equipment
Define the requirements for designing the substation layout and identify the data required
Explain the different types of protection used for switchgear
Explain the difference between normal and essential switchboards
Identify the strengths and weaknesses of your distribution system
Explain the factors that determine the short circuit rating
Explain what is meant by thermal short circuit rating, breaking capacity and making capacity

Explain the impact on the switchgear if we add a larger motor or generator to the circuit
Identify the advantages and disadvantages between vacuum and SF6 breakers
Describe the effect of switching of resistive /capacitive /inductive loads
Explain arc extinction process in different types of circuit breakers
Explain the requirements for switching LV and MV switchgear
Carry out hands on testing of protection relays connected to incomer of MV switch board and
prepare a report on the findings
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for the new installed
Switchgears and MCCs.
Convert control circuit diagram of switch board Incomer into logic diagram and explain
requirements for a breaker closing and tripping.
Demonstrate problem solving for defined faults
Demonstrate the maintenance and testing of switchgear
Demonstrate thermal analysis of bus bars and explain the results
Demonstrate relay testing for high and low voltage systems and explain the results
Perform the sizing calculations for switchgear equipment and explain the required data input
and results
Prepare a single line diagram for the power system (all voltages) in your area
Explain the procedure for troubleshooting of a typical fault in a substation breaker
Analyze the layout criteria and explain the sub-station layout design and segregation
requirements
Explain the procedure and precautions and assessments required for switching

Oil Filled (sealed and conventional), Air and Cast Resin Types.
List in writing the different types of transformers and where they are used
List the components of a transformer
Identify the different types of insulation material used for the winding and core lamination.

Identify the purpose of a transformer tap changer

State the tests required for new transformers and identify the requirements for each test
List the routine checks for existing power transformers and state the requirements of these
checks
As per Maintenance Policy; plan, prepare & issue work procedure to perform the down listed
maintenance job power & distribution transformers in your plant with full understanding of
the types, functions, characteristics and applications of each type including following
activities

Power and Distribution Transformer;

a. Transformer isolation and de isolation
b. Turns ratio verification
c. Oil level check, addition or replacement in the conservator type
d. Oil sampling and oil insulation test. Explain Dissolved gas analysis. Study past test reports
and report your observations
e. Winding insulation check (megger, HIPOT, DGA)
f. On- Tank gauges & protective relays & instrumentation check & trouble shooting and any
abnormal condition
g. Check of cooling radiators for any leaks & cooling fans in ONAF and OFAF types and oil
pumps.
h. Trouble shooting and diagnosis of ON/Off line tap chargers
i. Check of connection of high and low tension side terminations & isolator condition
j. Prepare a plan for online changeover of breather in the transformers
k. Carry our online changeover of silica gel breather in the transformers.
l. Issuing maintenance report and recommendations
Instrumentation Transformers:
a. Check turn ratio
b. Checking and adequacy to the application
c. Check current transformer saturation and performing function test
d. Issue maintenance report and performance report
Participate in the inspection of transformers in different applications
Explain the frequency of inspection for an oil filled power transformer
Participate in routine and major maintenance for different types of transformers and describe
the requirements
Draw the circuit diagram for the main protection of a power transmission transformer and
explain how this protection system works
Prepare a procedure for carrying out maintenance of your power transformers. Explain the
requirements of this procedure
Explain the requirements of a design data sheet for a power transformer
List in the conditions required for the parallel operation of two transformers and explain what
happens if these conditions are not met
Explain the different types of cooling for transformers (AN, ONAN, ONAF, and OFAF)
Explain the effect of abnormal load conditions on the transformer performance e.g. over
load, over voltage and under frequency
Explain the effect of harmonics on transformers and how this can be eliminated
Explain the transformer vector groups
State the types and applications of transformers tap changers
Explain the difference between on load and off load tap changing
Explain what is the inrush current for a power transformer and why is it important for a
protection coordination study
Explain the different methods of earthing and the different applications
Conduct a factory acceptance and site test for a power transformer. Explain the acceptance
criteria for these tests.
Demonstrate the following testing of;
1. Protective relays for a power transformer
2. Transformer winding and dielectric tests
3. Transformer oil
4. Inter-tripping connection
5. Explain the results of each test
Perform the sizing calculations for a power transformer and explain the required data input
and results.
Prepare a data sheet for this equipment and explain the requirements
Prepare a procedure for removing or installing a power transformer, including the method
statement. Explain the requirements of this procedure.
Define the condition monitoring required for high capacity power transformers
Explain the requirements for operation and on load maintenance of transformers tap
changers
Explain the causes of common failures of transformers

Line Voltage; Main Components; Structures; Earth Wires

State the main purpose of building overhead transmission lines
List the main components of an overhead line system
Identify the factors that determine the line voltage
Identify the purpose of having warning lights and warning spheres on overhead lines
List the conditions when wooden poles and steel towers are used
List the advantage of having earth wire(s) on top of overhead lines
State why insulators are used with overhead lines and state why the number of insulators in
one string increases with higher voltage levels?
List the inspection techniques for overhead lines
List the main components of surge arresters
Explain the requirements of a design data sheet for an overhead transmission line.
Explain the advantages & disadvantages of having overhead lines
Explain why it is recommended to keep a minimum distance from residential areas or buried
pipelines when an overhead line crosses these areas. Explain what would be the consequence
if we fail to meet this clearance
List the different types of insulators in terms of design and material and explain the
differences. Explain which type of insulator is more suitable to the weather in the Gulf
Countries e.g. Glass, Porcelain or silicon rubber and why.
Explain how we prevent trips of overhead lines with glass or porcelain insulators.
Describe the methods of maintenance for insulators
Write down and explain the role of a surge arrestor
Explain how it protects electrical equipment from external lightning or internal system
discrepancy
Explain what affects the functioning of the overhead transmission line. Also, the basis for
determining the voltage level of an overhead line.
Perform the sizing calculations for an overhead transmission and explain the required data
input and results.
Prepare a data sheet for this equipment and explain the requirements.
Review the design of a new overhead transmission line. Define the requirements of the
design specification
Define the requirements in the design specification of an effective surge arrester for different
voltage levels, 33KV and 132KV

Cable Types; Cable Sizing; Cable Accessories; Jointing; Cable Installation; Cable Fault Location
Techniques
Power Cables Installation and check:
a. For a new installation, visually inspect the cable for any mechanical damage & check the
adequacy of the cable accessories to area classifications, plan & preparing for laying
b. And carry out insulation measurements & insulation resistance and perform hi pot test.
c. Trouble shooting any cable problem, fault location and cable splicing.
d. Inspection of cable ducts and multi cable transits, and considering cable spacing and de-
rating if needed.
e. Issue maintenance & performance report.
f. Perform pre-commissioning and commissioning tests
Give some examples of the use of different types of cables.
List the types of cable accessories
State the variables we need to know before sizing a cable and identify where to find this
information.
List the equipment required to locate a fault in an underground cable and explain how this
equipment is used
State why a safety assessment is required before and after a high voltage test.
List and identify the different types of cable joints. State the difference between a joint and a
termination
State the data required to size a single-phase motor supply cable.
List and discuss the types of tests performed on industrial cables on site. In the discussion
identify why completion forms are used
Knowledge of the available types of cable and the type suitable mechanically, electrically,
safely for each installation location also cable current carrying capacity.
Knowing how to bury underground cable, the required depth for each cable type and rating,
cable spacing and its mechanical protection.
Knowing the cable tray mechanical
Identify the cable accessories used for cable installation, jointing and termination.
Demonstrate one of the methods used to locate a fault in an underground cable. Explain the
precautions needed before cutting out a faulty section of cable.
Explain the requirements of a design data sheet for a power cable
State the types of cables used for power transmission.
Explain what is meant by electrical stress and how electrical stress is controlled. Also explain
how to control circulating current in single corecable
Describe the different methods of cable installation. Explain the different type of cable
earthing.
Explain the procedure and Standards used when sizing a high voltage cable.
Explain the safety measures that should be taken before and after a high voltage test has
been made on a feeder cable.
For a newly installed cable explain the recommended HIPOT test voltage. Explain how is it
applied and for how long.
Explain the types of cable joints used for MV and HV underground cables
Explain the procedure and Standards used for cable sizing for a lighting supply in a hazardous
area
Withstand weight and number of cable and the suitable cable spacing and the rerating if
required
Perform the sizing calculations for a power cable and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Prepare a specification for an underground power cable and accessories and explain the
requirements included in this specification.
Explain your role in the risk assessment for testing a high voltage cable. Define the hazards
and explain the measures that should be taken to eliminate or control these hazards.
Perform a voltage drop calculation in a real example. Show the calculation sheet for examples
of LV, MV and HV cables. Analyze and explain the results.
Explain the factors that influence the selection of cable size.
Explain what types of cables are used in power transmission, distribution and petrochemical
industry?
Why is aluminum armour used in single core power cables
Explain the requirements of the test procedure following the joining operation

As per PCH Maintenance Policy, Plan and perform the PM for Circuit Breakers (Air, Air blast,
MOCB, and Vacuum) and Contactor in the Sub Station in your site;
1-Low voltage circuit Breaker and its control circuit
2-Medium Voltage Circuit Breaker and its control circuit.
3-Low voltage Contactor/Starter and their control circuit.
4.Medium Voltage Contactor/Starter and their control circuit
Assist in the planning and performing the PM for switch board protective relays, navigation,
checking the existing settings Vs the design and performing function test of the protective
relay post maintenance.
Participate in the planning and preparing work procedure and performing the below listed
jobs for the following:
Low , Medium and High Voltage MCC's Distribution Boards and Switchgear motors:
1-Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV Switchgear &
MCC and Low Voltage Switch board,
2-Maitenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers an issuing maintenance and performance reports.
Plan and prepare work procedure and perform the following:
1-Low Voltage Isolation, earthing , interlocks, de isolation and de-earthing sequence for MV
Switchgear and MCC & LV switch board
2-Low Voltage Load break switches and fuses maintenance with full understanding of
selection basis.
3-Low Voltage Infra red check for the Switchgear and connection points detecting any over
heat and conducting corrective action by replacing the elements or tightening the connection
with predesigned torque

380V, 415V, 3.3KV 6.6KV & 11KV: 24V DC & 110V DC Single Phase; Three Phase; DC Motors;
Power & Control Circuits
Checking the motor loading condition & adequacy of motor to driven loads
As per PCH Maintenance Policy; plan and preparing for motor maintenance activities
including the following:
a. Planning and supervise motor isolation and earthing (medium voltage motors) and the
reinstatement procedure.
b. Bearing maintenance , greasing (ball bearing ( top up oil (sleeve bearing).
c. Bearing replacement based on the running hours or condition monitoring report.
d. Coil group connection review & tightening
e. Checking the JB, cable glands and termination are in good case and the IP and area
classification consideration are not violated.
f. Visual checking of any mechanical damage or corrosion
List the typical motor components and component function.
List the main components of an electrical starter and accessories and state the function of
these components.
List the types of motors typically used in the petrochemical industry
List the yearly operating checks required. State why these checks are necessary.
List in writing the data required to specify a new motor.
Show where the data can be found
List the weekly and monthly checks that are required for this equipment. Discuss the
requirements of these checks.
State the types of modifications to AC and DC motors that can be done on site.
Checking motor starter and circuit breaker confirming matching
Check the Partial Discharge levels for 11KV & discuss the findings /data with the Line
Supervisor / Vendor.
For the DC motors, brushes replacement brushes replacement based on the running hours.
Issue maintenance and performance report in the Maintenance Management System
For the new installation & overhauled motor; perform pre-commissioning, commissioning &
start up tests as per the OEM; report test results & operating parameters
Carry out on line /OFF line tests on the AC motor using all tests pro equipment and prepare a
report.
Full knowledge of motor starting methods and application and the criteria for the
implementation of each method.
Conduct RCA and troubleshooting and issue recommendation report/ Remedial Action Plan

Plan & witness overhauling of motor in the W/S report all performed activities and findings as
well as cost report FOR 3Ph 415V and 3.3KV Motors.
Use a schematic diagram to explain in detail the control and power circuits and explain in
detail the function and operation of each major component.
Using a practical example describe a change to the schematic diagram for a modification to
suit the process requirement e.g. timer, limit switch.
Produce a modification to the starter control circuit e.g. timer, switch. Explain the
modification and requirements.
Explain the requirements of a design data sheet for a motor starter
Explain the basic theory that applies to the design of this equipment
Explain the selection criteria for different applications.
Explain the different cooling systems used for motors
Explain the different mounting methods
Explain the basic operating data required to monitor the performance of your industrial
motors. State how this information is obtained
Explain the criticality of this equipment, how the maintenance frequencies are set and the
essential requirements to prepare the equipment for maintenance.
Following a motor rewind describe an inspection scope of work and procedure for this
equipment.
Explain the FAT or site performance test of a large motor.
Perform the sizing calculations for the motor starter and explain the required data input and
results.
Prepare a data sheet for motors and motor starters and explain the requirements.
Contribute to a risk assessment for major maintenance of a large motor.
Perform an analysis of problems and faults with this equipment used on your site. Prepare a
short summary report detailing the results of this analysis with recommendations of ways to
eliminate the losses. Explain your conclusions and discuss recommendations for performance
improvement of this equipment. Also define the operating conditions that caused the main
problems encountered

Write a report detailing test parameters and explain the results and recommendations.
Prepare a specification and design data sheet for the purchase of this equipment. Explain the
type and material selection requirements included in this specification.
Prepare a factory acceptance procedure for a large new motor including the necessary safety
reviews, data requirements, drawings, performance curves and procedures. Explain the
requirements and expected results.
Explain the major maintenance requirements, planning sequence and resources required
(manpower and materials).
Explain the detailed work plan and resource plan for major maintenance of your large
motors.

Diagnosis and troubleshooting ESP motor problems and explain the relation between motor
load current and pump’s flow and if this can help in motor troubleshooting.
For new Installations and overhauled motors, perform pre-commissioning and commissioning
& start up tests as per OEM.
Issue maintenance & performance report for the overhauled ESP after commissioning.
Where appropriate participate in a string pull and run.
State the basic purpose of both down hole&surface components of ESP installations.
Discuss the principle of pressure and flow interrelationship.
Explain the requirements of a design data sheet for an electrical submersible pump.
Explain the design characteristics of all string components (surface transformer, cable, control
panel, pump, protector & motors).
Explain voltage drop calculations and surface control panel settings.
Explain the start-up of ESP and surface pump. Understand the interaction between them and
flow control configuration.
Supervise the pull and run of an ESP In water supply including the availability of tools and
consumables
Perform material and inventory control
Supervise a rig mobilization and operational control
Perform the sizing calculations for an electrical submersible pump and explain the required
data input and results.
Prepare a data sheet for this equipment and explain the requirements
Perform an on-site failure analysis & follow-up with both operations & vendors.
Size-up equipment for oil & water application
Explain what is meant by multiphase pumping and well characteristics and its impact on
string performance.

State the reason we need variable speed drives

List the advantages of motor starting methods such as soft start, variable frequency.
List and discuss the different cooling systems for VFD's
Planning and executing maintenance, troubleshooting & repair VSD including:
a. Bridge circuit maintenance and diodes replacement or total replacement
b. Inverter maintenance and replacement
c. Cooler fan motors maintenance and replacement.
d. Harmonic filters maintenance and replacement
e. Maintenance and replacement of VSD power electronics components(Thyristors Diacs,
Triacs, diodes)
f. Explain the trouble shooting steps when VFD fails to start
g. Issue maintenance & performance report
Prepare interface diagram between VFD and DCS.
Draw a diagram and explain the basic power electronic components used in a variable speed
drive controller.
Prepare a test procedure for a variable speed drive. Explain the requirements of this test
procedure including the precautions and equipment to be used
Explain the requirements of a design data sheet for a variable speed drive.
Explain the design requirements for a VFD cooling system used in PCH. Explain how these
requirements are met.
List Alarm and trips provided on VFD & explain significance of each.
Perform the sizing calculations for a variable speed drive and explain the required data input
and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare selection criteria for different types of variable speed motors. Explain the
requirements of this criteria
Prepare a design of a cooling system for a VFD. Explain the design requirements and design
components.
Demonstrate testing of different types of variable speed drives. Explain the test procedures.

Types and Principles of Operation; Selection; Protection

Planning and executing maintenance, troubleshooting & repair MOV including:
a. Motor maintenance and troubleshooting.
b. Power and control circuit maintenance and trouble shooting.
List the types of actuators used in industry
State why we need to protect the MOV motor. Also why we need to stroke an MOV
periodically.
List the routine checks that need to be carried out on MOV's. State what to look for during
the checks
Issue maintenance & performance report
Identify different type of MOV’s installed in your plant.
Explain the PAKSCAN system.
For new installations and overhauled MOV, perform pre-commissioning and commissioning
start up tests as per OEM.
Obtain the operational drawings of an MOV. Using these drawings, sketches or photos
explain the principle of operation of the MOV.
Explain what is needed to specify an MOV.
Explain what kinds of tests must be carried out when the MOV is received on site.
How is the valve and actuator protected against overloads and overheating
What will happen if the actuator was operating in one direction and an immediate command
for reverse is given
How can we protect against any possible damage; what precautions have to be taken if an
MOV has to be installed in a hazardous area.
How the MOV is protected against overloading and over torque.
Explain the testing and troubleshooting procedure for MOV's and explain this procedure
Prepare a plan to replace old actuators with “IQ” type and prepare a report after carrying out
the replacement.
Carry out different settings on “I Q” type actuator & verify the operation in the shop
Demonstrate the different modes of operation of the MOV. Explain the procedure
Demonstrate testing of the MOV protection circuits and the checks to be performed before
MOV energisation. Explain the procedure and the precautions being taken.
Prepare a data sheet for the sizing of an MOV in a real example. Explain the data and
requirements included in the data sheet

Area Lighting; Emergency Lighting; Domestic Lighting; Special Lighting; Space Heating &
Heaters; Air Conditioning; Moulded Circuit Breakers; Miniature Circuit Breakers
Show where standards for Electrical Installations can be found.
Describe equipment such as DB, socket outlets, outdoor and indoor lighting, conduits,
trunking, bus bar trunking, cable accessories.
Planning and executing maintenance, troubleshooting & installation of light fittings, lighting
dimming and control system.& switch board including the following:
a. Lamps & control gear parts replacement.
b. Connections and termination maintenance.
c. Protective miniature, earth leakage, molded case circuit breaker replacement
d. Emergency light, control gear & back up power.
e. Cables, conduits, raceways maintenance and replacement.

Designing lighting system for in/out door considering CEE, CIE & IES requirements
Identify locations, number of fixtures to achieve this and the color rendering of lamp type to
match application, power consumption and the area classification considering its EX and IP
requirements furthermore the emergency lighting lay out distribution
Designing power lay out for small facilities considering its EX and the IP and the emergency
power distribution
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for new installations.
List the types of lighting fixtures used in area lighting. Discuss why different types are used.
State the requirements for
1. Protection measures for safety
2. Selection and erection of equipment
3. Standard method of testing
List the codes of practice used.

Produce specification and Bill of Material

Explain the requirements of a design data sheet for a lighting or small power application.
Describe a system design for small Industrial & Commercial Building incorporating: Lighting,
110V, 240, 415V Socket Outlet, Air Conditioning, Fire Alarms, Indoor and Outdoor Lighting,
Overhead Crane, Workshop Machinery, Industrial Heating and Sub Main Distribution. Explain
the requirements of the Standards.

Explain different type of lighting for Offices, Workshop and Outdoor

Explain methods of support for cables &conductors
Explain the method of calculating the size trunking and conduits.
Explain methods of support and fixing for trunking and conduits
Describe the tests that need to be carried out for new lighting circuits. Explain the purpose of
these tests.
Describe the completion forms required for a new lighting or small power installation. Explain
the requirements of each form
Demonstrate the testing of new lighting circuits. Explain the tests and expected results.
Perform the sizing calculations for a lighting or small power application and explain the
required data input and results.
Explain statutory requirement for electrical installation in Workshops, Bath Rooms, Offices
and Drawing Rooms
Provide calculation sheets produced for the size of trucking and conduits
Explain the relevant standards and codes of practice that apply to the design of lighting, size
of equipment and cables
Explain the method of installation used for installation of cables, cable capacity of conduit
and trunking.

Workshop Machines and Overhead Crane

Planning and executing maintenance, of the overhead crane electrical system including the
following :
a. Hoist motor maintenance and replacement.
b. Horizontal movement motor and replacement

Show the location of safety devices within the workshop

State what machinery you would expect to find in an electrical workshop and the tasks that
are performed in this workshop. State the safety requirements for this equipment.
Bridge motor maintenance and replacement
Festooned cables replacement
Limit switches maintenance and replacement.
Control circuit and switch board maintenance and replacement
Crane remote control unit maintenance & replacement
List the safety equipment available in your Electrical workshop.
Demonstrate the use of testing / measurement equipment that is required to carry out
routine maintenance and major overhauls of the main workshop equipment. Explain the
procedure being used.
Draw a simple line diagram of the overhead crane circuits. Using this line diagram explain the
operation and protection of the overhead crane.
List the HSE hazards in the Electrical workshop
Explain what measures are taken to ensure a safe working place; the kind of lighting should
be provided and calculate the intensity to avoid hazards
Demonstrate use of at least five test equipment’s for different applications.
Demonstrate your involvement on the following activities:
a. Hand tools (electrical and other) selection and procurement.
b. Operating insulation resistance tester and performing its maintenance and its analyzing its
result data.
c. Operating HIPOT tester and performing its maintenance and analyzing its result data.
d. Operating partial discharge test kit and performing its maintenance and trouble shooting
and full capacity of using its software and its result analysis.
e. Operation relay tester and verifying each protective relay curve and perform tester
maintenance and troubleshooting.

Demonstrate under supervision maintenance and problem solving procedures of the

overhead crane.
For both of the above tasks explain the procedures used, the HSE assessments made and the
results of the work.
Explain the hazards identified for each machine. State the safety precautions required to
operate the machine.

Assist in the preparation for the Pre-Commissioning activities.

Participate in the SAT for the following:
• Switchgears
• Motors
• Cables
• Transformers
• Earthing
• UPS.

Perform the testing of a relay.

Participate in the testing of relay supplied for CT's taking the necessary precautions

Current transformers; Principles of different types of protection; Co-ordination; Testing

Designing , coordination, discrimination, testing , commissioning and start-up of various
electrical devices, network and arrangements (generator, motor, feeder, OHTL bus bar,
transformers and protective relays)
Use line diagrams to show the position of current and voltage transformers for protection
systems
Sketch a typical application for a current transformer.
State why current and voltage transformers used
State why we need electrical protection
State why fuses are used
State the meaning of electrical protection coordination, how this is applied and why we need
to test protection systems
List the common faults experienced with protection schemes. Discuss each fault type and
how they are overcome.
Planning , preparing and execiting circuit breakers & protective relay PM (conventional and
numerical relays)schedule and procedure including the following widely used components:
-- Protective VTs, CTs (burden and saturation) overload
-- Over current (non directional /directional

Obtain electrical drawings that show protection schemes

Write a description of a simple (existing) electrical coordination scheme. Explain the
requirements.
Explain the principles of the following electrical protection, over current, overload, directional
over current, reverse power, over voltage, under and over excitation, E/F & REF, Arc
Suppression Coil (ASC) and differential protection; Explain what is meant by restraining and
stabilizing of differential protection

Explain the requirements for testing a relay supplied by a CT.

Explain what precautions are needed to be taken before testing a relay supplied from CT's.
Explain the following: 1. What is the effect of burden on current transformation ratio? 2.
What is meant by knee point and class of a current transformer? 3. What is the effect of
harmonics on current transformers? 4. How to match current transformers in a differential
protection scheme.

Demonstrate under direct supervision the testing of CT's and VT's. Also over current and
differential relay testing. Analyse and discuss the test results.
Demonstrate and explain the effect of reverse polarity of a CT on REF and differential
protection.
Prepare a design for a protection scheme and explain the required data input and results
Draw a characteristic curve of a current transformer
Draw the I/t fuse characteristics
Prepare a coordination scheme for a protection system in your area. Explain the
requirements of this scheme.
Provide a calculation for protection discrimination
Explain how over current / EF protection can be coordinated
Explain what current limiting means
Explain the advantages and disadvantages of typical protection schemes for the following,
1. Generator
2. Feeder
3. Power Transformer
4. Motor
5. Overhead Line
6. Bus Bar

Power System Modelling; Load Flow, Short Circuit, Reactive Power Flow, Load Acceptance
&rejection, Voltage Profile, Voltage Recovery, Motor Starting, Dynamic Stability; Load
Shedding and harmonic studies
State what is meant by power system modelling and when it is used
State different names of reputable software’s for performing Power system studies.
State what is meant by the short circuit
State what is meant by load flow.
State what is meant by transient stability studies
State what is meant by motor starting studies
State what is meant by power factor correction studies.
Demonstrate participation in power system analysis
Explain the purpose and application of short circuit, load flow, reactive power flow, load
acceptance and rejection, voltage profile and voltage recovery and dynamic stability studies

Explain the main short circuit contributors and the percentage contribution
Explain solutions for limiting short circuit currents
Explain the methods for improving system stability
Explain why a load shedding system is required and how it is applied
Obtain existing Power system study. Explain this data and how it is used.
From the existing Power system study. Explain the following:
Short circuit limits of the switchgears under study. Switchgear voltage levels & relevant
transformer tapings
Calculate the short circuit contribution of a large motor. Explain the calculation.
Explain the different methods for motor starting and their effect on motor starting currents &
torques
Calculate the short circuit rating at the secondary of a Transformer. Explain the calculation.

For a given system, Calculate the short circuit currents, motor starting & power factor
corrections (manually). Explain the calculation
For a given system and using Company available Power system software, perform the load
flow, short circuit faults, motor starting, power factor corrections and transient stability
studies. Explain the input data and output results.

Soil resistivity; Installations; earthing rods & grid; Safety of the System & Personnel
State the main components of an earthing system.
List the main components of an earthing system and elaborate different types of earth rods
used on site
State what is meant by earthing; what is meant by bonding
State what type of material is used in the vicinity of cathodic protected underground pipes, in
high resistance sandy soil and corrosive soil
State how the earthing conductor is normally identified.
State the definition of earth leakage. Discuss this term and its significance
State why earth protection varies for different applications
Draw a block diagram showing the main components of a typical earthing system used on
site.
Draw a typical earth leakage circuit. Explain how this circuit works
Explain the requirements of an earthing system design
Explain each component and comment on the types of earthing systems and applications;
Explain how current flows between two rods driven into the ground and under potential
difference and how this is used to find the earth resistance; Detail how earthing rods in
different locations are connected; The effect of earthing rod length and cross sectional area
on earth resistance; How soil resistivity can affect earth resistance; Detail the minimum value
of earthing for sub stations, buildings, static and lightning

State a type of earth leakage protection device and comment on the affect of poor earthing
on the power system and personnel safety.
Explain the requirements for earthing of instrumentation.
Explain the requirements for earth protection in relation to static discharges and lightning
Demonstrate earth loop resistance measurement. Explain the effect of poor earthing on the
system.
Prepare a design for an earthing system and explain the required data input and results.
Provide comments on a proposed earthing design. Explain any concerns related to this design

Develop a new earthing design. Make a presentation of the design, show calculations and
comment on requirements.
Prepare a procedure to test the earthing rod resistance. Explain the requirements and
expected results
Explain the principles of earthing for generators, overhead lines, towers and transformers.

Insulating materials properties, classes, mechanism of insulation break down, testing and
insulation testing results
List the different techniques for condition monitoring.
State the mechanism of insulation breakdown in gas, liquid and solid insulation
State what is meant by polarization
Draw and explain the characteristic curve of gas breakdown. Explain the mechanism of
breakdown of Solid, Liquid and Gas
Explain how to carry out the following tests: partial discharge; Tan Delta; Megger; Polarization
Index
Explain how voids are formed in insulation. Explain partial discharge within a void in solid
insulation.
Explain the different types and classes of insulation materials
Explain what is meant by a tree effect
Explain the properties of insulating materials, insulation class and the effect of impurities and
humidity, partial discharge of voids within an insulator
Demonstrate and analyse the results of tan delta, Megger and Polarization index test.
Interpret the results accurately.
Demonstrate the ability to choose the most appropriate test. Explain why the tests selected
were chosen

Type of Batteries; Control Circuits; Settings, Alarms & Displays; Float and Boost Charging;
Battery Disposal
List the different types of batteries used in industrial applications
List and discuss the components of your main battery charging system.
Discuss the following;
1. The operation of the battery charging system.
2. The hazards associated with batteries.
3. The methods of battery connection.

State the meaning of a battery impedance test. Discuss why this test is done.
State why commissioning tests are done on new systems.
State the meaning of float and boost charge
Explain the design requirements for a battery system
List and explain the requirements for commissioning a new battery system.
Explain the battery room requirements
Explain the values for float and boost charging.
Explain the main requirements for the safe disposal of batteries
Explain how to determine the life expectancy of batteries
Explain the different types of batteries and electrolytes commonly used and their applications
and the safety requirements
Explain the rated capacity of different types of batteries
Explain the meaning of single and dual battery charging systems
Explain how the type and the size of the batteries are selected for different duties.
Explain the monitoring and communication devices selected
Explain the float and boost charge parameters
Explain the ventilation system required for the battery room.
Explain the procedure for boost charging.

Power Supply Units; Control Circuit

Draw a block diagram showing the components of the UPS System

State what is meant by UPS and the typical applications.
State the main design features of a UPS System.
State why we need to test UPS Systems
Draw a schematic diagram of a UPS system on your site.
Prepare a list of the different tests that are applied to a UPS System.
Explain the design requirements for a UPS system.
Describe the operation of the UPS on loss of mains, rectifier, batteries, inverter, bypass
Explain the main design requirements for a UPS System.
Explain each alarm / trip function.
Explain the control facilities to be provided for a UPS System and the relationship of these
controls.
Identify the critical components that could lead to a complete failure of the system. Explain
the measures taken to prevent this failure
Demonstrate testing of a UPS System. Explain the test requirements and results.
Perform the sizing calculations for a UPS System and explain the required data input and
results.
Prepare a data sheet for this equipment and explain the requirements.
Prepare a checklist for ensuring good performance of the UPS System. Explain these checks
and the precautions necessary.
Prepare a specification for the design of a UPS System to support a DCS System. Explain the
requirements of this specification.
Prepare a single line diagram of a UPS System.

System components, function, Controllers, Batteries; Alarms

Draw a block diagram showing the components of the Solar System. Explain the function of
the different components
Explain the function of the Solar Power Units and when & where to use these systems
Give examples for Solar Power system used in your area.
Witness the preparation and scheduling the solar System maintenance activities including:
-Checking solar Panels
-Checking solar cells out voltages and replace defective ones.
Obtain the manufacturer’s data sheet, single line diagram, system description & sizing
calculations for a main Solar Power system. Explain the data included and the requirements.

Prepare a procedure for carrying out maintenance for the a Solar System. Explain this
procedure
Issue maintenance and performance reports.
Perform the sizing calculations and explain the required data input and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare a specification for a Solar Power system; using a typical site application for this
specification. Explain the requirements of this specification.
Prepare a commissioning procedure for a battery system. Explain the procedure and detail
the precautions required.

Transformer Rectifier; Anode; impressed Current; Application - Plant, Pipelines, Tanks;

Measurement and Analysis
Draw a block diagram and discuss the electrical components used showing the interface with
a cathodically protected item
State the basic principles of impressed current cathodic protection
State the main features of a cathodic protection system.
Participate and explain the frequent checks required to ensure good performance of the
cathodic protection system.
Participate in test procedure for the rectifier transformer. Explain the requirements of this
procedure.
Explain the design requirements for a cathodic protection system.
Participate in the planning and preparation of maintenance program for cathodic protection
system
Plan, prepare and perform Maintenance program for Cathodic protection system including
Checking anode connection, Current monitoring, Record readings on CP transformer and
prepare a report.

Perform the sizing calculations for a cathodic protection system and explain the required data
input and results
Prepare a specification for the design of the electrical equipment used in a CP System for
underground structure
Write down the main Elements of the HSE Management System.
Discuss the following:
1. The basic purpose of the HSE Management System
2. The purpose of a toolbox talk.
3. Why we have safety procedures and how are they prepared.

Write down and discuss the meaning of occupational hygiene (OH)

Write down explaining the requirements of each element in the HSE Management System
and how it is implemented in this discipline.
Explain the requirements of the occupational health system.
Must have completed the basic fire fighting training course and assessed competent
Write down the requirements of an occupational hygiene audit
Explain these requirements and comment on why they are included
Show examples of how you have implemented the expectations of the HSE Management
System.
Demonstrate good Leadership of toolbox talks for a range of hazardous tasks
Explain the objective of the toolbox talk and the outcome achieved.
Show examples of OH procedures developed and explain the requirements

List personal protection equipment (PPE)

Identify areas where PPE are used.
Work assignment to identify the hazard which require the use of (PPE)
Prepare a report explaining the hierarchy of control measures for (PPE)
Demonstrate you can monitor for effective use of (PPE)

Write down and discuss the basic elements that need to be present for a fire to start
Sketch the concept of fire triangle
List the applicable international standards for fire fighting
Explain the different types of fire extinguisher and their application for different types of fires

Explain the following Fire Water System items and their significance:
-Fire water demand
-Fire water storage
-Fire water pumps
-Fire water ring main
-Fire hydrant
-Fire hose
-Fire hose box
-Fire water hose reel and fire monitors.
Explain the following items and their significance :
-Deluge valve
-Dry piping
-Strainer
-Deluge nozzle
-Foam types and it usage
-Foam concentrate storage

Participate in fire drill and provide your observation on areas of improvement

Write down the different types of fire that can occur.
Explain the necessary precautions to eliminate the risks of each type of fire.

Prepare a write up listing:

- The Gas Hazards (Toxic, flammable and corrosive)
- The Hazards associated with H2S and state the critical PPM.
- The types of fires and the respective types of fire extinguishers.
- The types of fires which cannot be extinguished by water and describe why.

Prepare a report summarizing the types of Fire &Gas detection and monitoring systems in the
CPF1 & FSF including:
1. Detector types
2. Flammable and toxic gas audiovisual alarm types
3. Colours of visual alarms and types of alarm tones.

Work assignment to determine the types of gas detection and monitoring system used in PCH

Prepare a report explaining the following basic terms used in fire prevention and protection:
1.Flash point
2.Combustible materials
3.Ignition process
4.LEL and UEL
5.Pool fore
6.Flash fire
7.Escape routes
8.Safety signs

Attend H2S and BA training

Locate the H2S detection monitors and systems in CPF1.
Show and explain required safety equipment used in H2S environment
Participate in H2S detection exercise
Prepare a write up explaining the toxic gas (H2S, SO2) dispersion contours-classification and
entry controls. requirement for RED and YELLOW zones.
Participate in H2S drill.

Draw a sketch of the hazardous areas for the main process plant.
Discuss any observations about these hazardous areas
Identify where to find the hazardous area drawings and who is responsible for ensuring they
are accurate
Discuss what procedure and authorisation is necessary before equipment can be maintained
on site.
Using existing hazardous area drawings write down the requirements for installing equipment
or doing electrical work in the main process area e.g. operational controls and certification.

Explain the precautions and controls necessary when maintaining or installing equipment in
hazardous areas and define the typical hazards encountered for different zones.
Explain the important selection criteria for equipment in different hazardous areas
Prepare a procedure and risk assessment for the installation of equipment in a hazardous
area
Explain the hazards, methods of control and procedure for this task

Define positive isolation and state by what means this can be obtained

Write down where permits are needed to perform work

Discuss the purpose of the permit to work system
Write down and state who is responsible for controlling work in process areas and
workshops. Also discuss operating hazards and give some examples.
Write down and discuss the definition of hot and cold work permit.
Write down the different types of permit used at the sites.
Describe the types of permits used to control work, the procedure used to complete each
permit type and controls that need to be put in place
Describe the risk assessment process needed before carrying out work on site. Also define
who should be involved in this risk assessment
Draw a flowchart showing the sequence and main steps required when taking out a hot work
permit for working in a hazardous area.
Show the certificate obtained from passing the permit to work course
Using a real example successfully prepare a hot work and cold work permit for work in a
hazardous area
Explain the procedure you are following, the hazards and controls necessary for each permit,
using copies of recent hot work and cold work permits recently completed
Explain each permit, hazards identified and controls in place

Write down a list of key personnel involved in controlling an emergency situation of the Plant
and their responsibilities
Write down and discuss the role of the emergency response team during a major emergency

Write down the major emergency response procedure for each member of the site
emergency response team.
Explain this procedure for each person
Show your approved training certificate in the management of major emergencies
Demonstrate your participation as a member of the site emergency management team in
preparing procedures or managing site emergencies during real events, exercises or drills.
Explain the requirements included in emergency procedures

Write down and discuss the basic purpose of a HAZOP Study.

Write down a list of the main elements of a safety case
Write down and discuss why safety cases are produced
Write down the procedure for performing a HAZOP Study
Explain where HAZOPS need to be performed and why
Write down the procedure for producing the essential elements of a safety case
Explain in detail each step and the work required to complete each step
Show examples of participation of HAZOP Studies
Pick out the top 4 hazards identified and explain how these were eliminated or controlled
Show examples of your participation in the preparation of a recent safety case
Explain the findings of this safety case and the actions taken as a result of this assessment

Can differentiate between physical hazards and other hazards

Can identify the basic hazards associated with noise
Can recall the different action level in relation to Noise level in terms of dB(A)
Can connect the basic hazards associated with Vibration
Can identify the different types of vibration
Can state the basic hazards associated with Radiation

List the most common international standards used in your discipline

Prepare a report explaining the most common international standards used in your discipline

Write down and discuss the answers to the following:

1. What data sheets are and where are they used?
2. What engineering manuals are and how are they used?
3. What PFD's are and what data is included?
4. What P&ID's are and how are they used?
5. What schematics and block diagrams are and how are they used?

From the compilation of main documentation used in this discipline select example drawings
used in the main systems or equipment at site e.g. main process PFD or P&ID or Electrical Line
Diagrams (depending on your discipline).
Write down and explain the design data included and controls shown on these drawings.
Show examples of different data sheets produced for major or critical equipment
Write down and explain the data included and requirements specified

Write down the difference between an Industry Standards and PetroChina Standards
Discuss the differences between Standards, Codes and Practices
Identify where can you find copies of these Standards
Explain all the Standards and Codes that relate to your discipline.
Write down and explain which standard has preference the Industry standard or PCH's
standard.
Discuss how Standards, Codes and Practices are utilized.
Explain the important requirements of each Standard and Code of Practice

Write down and discuss the factors that need to be considered in material selection
State the financial limits for a purchase and low value purchase order
Obtain examples of existing material specification sheets for major equipment. Explain why
these materials have been selected and the standards used.
Obtain three different examples of purchase and low value purchase requests. Explain the
purchase request procedure and signature authorities for both types

Prepare a write up describing the differences between QA & QC

List the process cycle for QA & QC
Make power point presentation on how to conduct an audit
Participate in the documentation of the result of audit analysis in accordance with PCH’s
standards

Write down what qualifies as a change that must be covered by the Management of Change
procedure
Write down and discuss why we have a management of change procedure and approval
process
Draw a block diagram showing the steps needed to produce a construction 'Work Package'
Write down and discuss why we need design and construction packages before installation of
equipment at sites
Write down what is an equipment specifications and when do we need to prepare one
Draw a flowchart of the Management of Change procedure
Explain in detail the management of change procedure, controls necessary and the approvals
process
Write down the process of producing a construction ‘Work Package'
Explain in detail each Section of the 'Work Package' and what is needed to prepare each
Section
Explain the approval process and define what is required before approval is given
Show examples of change proposals produced
Explain the process, information included and steps taken
Show examples of design and construction 'Work Packages' produced
Show examples of equipment specifications produced
Explain the process, information included and steps taken

Write down and discuss the difference between a Work Order and Minor Work Order
Write down and discuss the meaning of a task order
Write down and discuss how maintenance costs are analysed
Obtain examples of three different Work Orders, Minor Work Orders and Task Orders
Write down and explain why the requirements defined are necessary
Obtain the annual maintenance budget
Write down and explain the process for estimating annual maintenance budgets
Write down and explain how maintenance cost benefit analysis is done and how budgets are
prepared. Detail the cost risks and how they are managed. Also, where opportunities for
savings exist and how they can be realised
Prepare example Work Orders, Minor Work Orders and Task Orders for three different
requirements
Write down and explain what has been included and why
Prepare the annual maintenance budget
Write down and explain each element with risks and mitigation recommendations; cost
saving opportunities and recommendations to achieve these opportunities
Prepare three cost benefit analysis reports for different maintenance activities
Explain the results of this analysis

Able to identify Process Area, Utility Area, Storage Area, Flare Area and Control Room
Able to explain the procedure, safety measures taken when visiting CPF1
Demonstrate knowledge of the key process units in the CPF1
Able to explain the daily production report and make a summary of the key data
Can deliver a power point presentation describing an overview of the CPF1

Able to describe the facilities at a PAD

Able to describe facilities at a single well
Familiar with the Pads P & IDs
List all facilities at the Pad and identify the tag numbers
Can deliver a power point presentation describing an overview of the field layout and Pads
facilities

Write down the Company Mission statement and vision

Write down your Department objective for this year

Write down the Company partners indicating their shares

List the main elements of an operating budget OPEX

Prepare a flowchart showing the budget cycle

Discuss the purpose and requirements of an operating budget.
Discuss the process, milestones and approving authorities.
Write down the procedure used for estimating the cost of a new item of plant equipment.
Discuss the procedure and where the cost data is obtained.
Using real examples of work done demonstrate your involvement in the preparation of the
annual budget for your discipline
Using the complete budget, write down and explain each element, how the values were set
and any risks or opportunities that may relate to this value.
Using real examples of work done demonstrate your involvement in preparing cost estimates
for new or replacement equipment. This should be the fully build up cost hrough to
installation and operation on the Plant.
Show real examples of the annual budget you have prepared
Explain each element, how the values were defined and any risks or opportunities that may
relate to this budget.
Using real examples of work done show your cost estimates for new or replacement
equipment. This should be fully built up cost through installation and operation on the Plant.

Write down and explain the estimating process, how the values were obtained and any risks
or opportunities that relate to the values. Explain the accuracy of the estimate and what this
means.

Describe how you prevent unauthorized access to your unattended PC

Show where the IT Policies and Procedures are located
List the support services that are available from your IT Department.
List the main media for data storage.
Give examples of commonly used PC peripherals
Identify which operating system is being used on your PC.
Demonstrate you can select a printer
Define Network, Intranet and Internet
List the differences between an Intranet and the Internet
Describe the main functionalities of:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

Demonstrate how you can open, navigate through, print the following type of documents:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

List the main rules for distribution of e-mail messages.

Write down which IT procedures are relevant to you and which elements in these procedures
apply to you.
Describe what a scanner is and explain whether or not text files can be created from a
scanned document.
Describe the main functionalities of MS Internet explorer.
Explain how you find (part of) a word on a web page.
Describe what a hyperlink is.
Explain how you know whether your hard drive is shared with other users
Explain how you share data on a network.
Demonstrate how you can write / edit / format / spell check documents; add tables / pictures
and use fonts; use help in MS Word
Demonstrate how you can create / edit / format / make calculations with spreadsheets; use
help in MS Excel
Demonstrate how you can create / edit / format / organize graphics and presentations; use
help in MS PowerPoint
Demonstrate how you can track changes in documents; customize MS Word.
Demonstrate how you can analyse data in spreadsheets, prepare graphs from tables, format
graphs
Demonstrate how you can auto generate a table of contents in MS Word.
Demonstrate how you can convert documents to PDF format.

Familiar with PCH training & development policies and procedures.

Follow standard development program to acquire skill and competencies required for next
general work level.
Prepare own progress reports.
Participate in induction of fresh graduates.
Implement on the job training programs for fresh graduates assigned to the unit.
Participate in monitoring trainees' performance
Participate in monitoring trainees' performance
Assist assigned Staff drafting Personal Development Plan (PDP).
Monitor and coach employees placed on development plans.
Report on Graduates & trainees' progress.
Design on-the-job training assignments for assigned Graduates/Trainees.
Use email to communicate your daily work activities
Deliver Power point presentation summarizing your achievements and observations for your
first Quarterly Assessment.
Prepare a daily report summarizing the tasks you have completed
Participate in the Dept’s daily communication meeting

Demonstrate a good critical awareness of the fundamental concepts and techniques

applicable to business planning.
Understand the business planning process and purpose, the composition and role of peer
groups
Participate in strategy review or business planning information processes within your team.

Understand and explain the components of a business plan and how these align with asset
objectives and performance criteria

Actively participate in your team’s Daily /weekly meetings.

Make a list of the objectives of your team.
Take a specific role in ??
Contribute to team performance to achieve team’s objectives.
Present evidence of your personal contribution to achieve the team’s objectives.
Prepare meeting agenda for your team
Produce examples of sharing ideas across multidiscipline team.

Prepare a write up describing the importance of time management related to your daily
tasks.
Prepare a write up describing the development opportunities and program assessment
process.
Prepare a power point presentation on setting meeting targets
Make a distinction between urgent and important
Prepare your PDP for the next quarter
Prepare evidence for your next quarterly assessment
Knowledge Skills Mastery
 Fresh Graduate program -Electrical Technician -
ID No. : Name :
Required
Competency Competency Level

Core
C1.01 Electrical Power System

C1.01.01
C1.01.02

C1.01.03

C1.01.04
C1.01.05

C1.01.06
C1.01.07
C1.01.08
C1.01.09
C1.01.10

C1.01.11

C1.02 Electrical Power

Generation
&Distribution

C1.02.01

C1.02.02
C1.02.03

C1.02.04

C1.02.05
C1.02.06
C1.02.07
C1.02.08

C1.02.09
 C1.02.10
C1.02.11

C1.02.12
C1.3 Power Generation

C1.3.1
C1.3.2
C1.3.3
C1.3.4
C1.3.5

C1.3.6
C1.3.7
C1.3.8
C1.3.9
C1.3.10
C1.3.11
C1.3.12
C1.3.13

C1.3.14

C1.3.15
C1.3.16
C1.3.17

C1.3.18

C1.3.19
C1.3.20

C1.3.21
C1.3.22

C1.3.23

C1.3.24

C1.3.25
C1.3.26
C1.3.27
C1.3.28
C1.3.29
C1.3.30
C1.3.31

C1.3.32
C1.3.33
C1.3.34
C1.3.35
C1.3.36
C1.3.37
C1.3.38
C1.3.39
C1.3.40
C1.3.41

C1.3.42
C1.3.43
C1.3.44
C1.3.45
C1.3.46
C1.3.47
C1.3.48

C1.3.49

C1.3.50
C1.3.51
C1.3.52

C1.3.53
C1.3.54

C1.3.55

C1.3.56

C1.3.57

C1.3.58
C1.3.59
C1.3.60
 C1.3.61

C1.3.62
C1.3.63
C1.3.64
C1.3.65
C1.3.66
C1.3.67

C1.3.68
C1.3.69

C1.4 Standby and Emergency

Generator
C1.4.1

C1.4.2
C1.4.3
C1.4.4
C1.4.5

C1.4.6
C1.4.7

C1.4.8

C1.4.9

C1.4.10

C1.4.11
C1.4.12
C1.4.13
C1.4.14

C1.4.15
C1.4.16
C1.4.17
C1.4.18

C1.4.19
C1.5 Substations Equipment

C1.5.1
C1.5.2
C1.5.3
C1.5.4
C1.5.5
C1.5.6
C1.5.7
C1.5.8
C1.5.9

C1.5.10

C1.5.11
C1.5.12

C1.5.13

C1.5.14

C1.5.15

C1.5.16

C1.5.17
C1.5.18
C1.5.19
C1.5.20

C1.5.21
C1.5.22

C1.5.23

C1.5.24

C1.5.25
C1.5.26
C1.5.27

C1.5.28
C1.5.29
C1.5.30
C1.5.31
C1.5.32
 C1.5.33
C1.5.34

C1.5.35
C1.5.36
C1.5.37
C1.5.38
C1.5.39
C1.5.40

C1.5.41
C1.5.42

C1.5.43

C1.5.44
C1.5.45
C1.5.46
C1.5.47
C1.5.48

C1.5.49
C1.5.50
C1.5.51

C1.5.52
C1.5.53
C1.6 Transformers

C1.6.1
C1.6.2
C1.6.3

C1.6.4
C1.6.5
C1.6.6

C1.6.7

C1.6.8
C1.6.9
C1.6.10
C1.6.11
C1.6.12

C1.6.13
C1.6.14

C1.6.15

C1.6.16
C1.6.17
C1.6.18
C1.6.19
C1.6.20
C1.6.21
C1.6.22
C1.6.23
C1.6.24
C1.6.25
C1.6.26
C1.6.27
C1.6.28

C1.6.29

C1.6.30

C1.6.31
C1.6.32

C1.6.33
C1.6.34

C1.6.35
C1.6.36
C1.6.37
C1.6.38
C1.6.39

C1.6.40
C1.6.41

C1.6.42
C1.6.43
C1.6.44
C1.6.45
C1.6.46
C1.6.47
 C1.6.48

C1.6.49
C1.6.50

C1.6.51
C1.6.52

C1.6.53
C1.7 Overhead Transmission
Lines
C1.7.1
C1.7.2
C1.7.3
C1.7.4
C1.7.5
C1.7.6
C1.7.7

C1.7.8
C1.7.9
C1.7.10
C1.7.11
C1.7.12

C1.7.13

C1.7.14
C1.7.15
C1.7.16
C1.7.17

C1.7.18

C1.7.19

C1.7.20
C1.7.21

C1.7.22

C1.7.23
C1.8 Power Cables

C1.8.1
C1.8.2

C1.8.3
C1.8.4
C1.8.5

C1.8.6
C1.8.7
C1.8.8
C1.8.9
C1.8.10

C1.8.11

C1.8.12
C1.8.13

C1.8.14
C1.8.15

C1.8.16

C1.8.17

C1.8.18
C1.8.19
C1.8.20

C1.8.21
C1.8.22
C1.8.23

C1.8.24

C1.8.25
C1.8.26

C1.8.27

C1.8.28
C1.8.29

C1.8.30

C1.8.31

C1.8.32
 C1.8.33

C1.8.34

C1.8.35

C1.8.36
C1.8.37

C1.8.38
C1.8.39
C1.8.40
C1.9 Switch Gears

C1.9.1
C1.9.2
C1.9.3
C1.9.4
C1.9.5

C1.9.6

C1.9.7

C1.9.8

C1.9.9
C1.9.10

C1.9.11

C1.9.12

C1.9.13
C2 Plant Electrical
Equipment
C2.1 AC & DC Motors

C2.1.1
C2.1.2

C2.1.3

C2.1.4
C2.1.5
C2.1.6
C2.1.7

C2.1.8
C2.1.9
C2.1.10

C2.1.11
C2.1.12
C2.1.13
C2.1.14
C2.1.15

C2.1.16
C2.1.17
C2.1.18

C2.1.19
C2.1.20
C2.1.21

C2.1.22

C2.1.23

C2.1.24

C2.1.25

C2.1.26

C2.1.27

C2.1.28

C2.1.29
C2.1.30
C2.1.31
C2.1.32
C2.1.33
C2.1.34

C2.1.35

C2.1.36
 C2.1.37
C2.1.38

C2.1.39
C2.1.40
C2.1.41

C2.1.42
C2.1.43

C2.1.44

C2.1.45

C2.1.46

C2.1.47
C2.1a Electrical Submersible
Pumps*(ESP)

C2.1a.1

C2.1a.2
C2.1a.3
C2.1a.4
C2.1a.5
C2.1a.6
C2.1a.7

C2.1a.8
C2.1a.9

C2.1a.10

C2.1a.11
C2.1a.12
C2.1a.13

C2.1a.14
C2.1a.15
C2.1a.16
C2.1a.17
 C2.1a.18
C2.2 Variable Speed Drives
C2.1.1
C2.1.2
C2.1.3
C2.1.4
C2.1.5
C2.1.6
C2.1.7
C2.1.8

C2.1.9
C2.1.10
C2.1.11
C2.1.12

C2.1.13

C2.1.14
C2.1.15

C2.1.16
C2.1.17

C2.1.18
C2.1.19

C2.1.20

C2.1.21

C2.1.22
C2.3 Motorized Valves
(MOV’s)
C2.3.1

C2.3.2
C2.3.3

C2.3.4

C2.3.5
C2.3.6
C2.3.7
 C2.3.8

C2.3.9

C2.3.10
C2.3.11
C2.3.12
C2.3.13

C2.3.14

C2.3.15
C2.3.16
C2.3.17

C2.3.18
C2.3.19
C2.3.20

C2.3.21

C2.3.22
C2.4 Lighting and small
power

C2.4.1
C2.4.2

C2.4.3

C2.4.4
C2.4.5

C2.4.6

C2.4.7
C2.4.8
C2.4.9
 C2.4.10
C2.4.11
C2.4.12

C2.4.13
C2.4.14
C2.4.15
C2.4.16
C2.4.17

C2.4.18

C2.4.19
C2.4.20

C2.4.21

C2.4.22
C2.4.23

C2.4.24

C2.4.25
C2.5 Electrical Workshop
Equipment &
Procedures

C2.5.1

C2.5.2
C2.5.3

C2.5.4
C2.5.5
C2.5.6
C2.5.7
C2.5.8
C2.5.9
C2.5.10
 C2.5.11

C2.5.12
C2.5.13

C2.5.14
C2.5.15

C2.5.16

C2.5.17

C2.5.18

C2.5.19
C2.6 Supervision of
Construction
C2.6.1

C2.6.2
C2.6.3
C2.6.4
C3 Low Volatge Electrical
Protection Systems
C3.1 Electrical Protection low
volatge
C3.1.1

C3.1.2

C3.1.3
C3.1.4
 C3.1.5
C3.1.6
C3.1.7

C3.1.8

C3.1.9

C3.1.10
C3.1.11

C3.1.12

C3.1.13
C3.1.14
C3.1.15

C3.1.16

C3.1.17

C3.1.18
C3.1.19
C3.1.20
C3.1.21

C3.1.22
C3.1.23
C3.1.24
C3.1.25

C3.1.26
C3.2 Power System Analysis

C3.2.1
 C3.2.2
C3.2.3
C3.2.4
C3.2.5
C3.2.6
C3.2.7
C3.2.8
C3.2.9

C3.2.10
C3.2.11
C3.2.12
C3.2.13
C3.2.14
C3.2.15

C3.2.16
C3.2.17

C3.2.18

C3.2.19

C3.2.20

C3.2.21
C3.3 Earthing Systems &
Lightning Protection
C3.3.1
C3.3.2

C3.3.3
C3.3.4

C3.3.5
C3.3.6
C3.3.7
C3.3.8

C3.3.9
C3.3.10
C3.3.11
 C3.3.12

C3.3.13
C3.3.14
C3.3.15

C3.3.16
C3.3.17

C3.3.18

C3.3.19

C3.3.20
C3.3.21
C3.4 Insulation for low
voltage
C3.4 Insulation

C3.4.1
C3.4.2
C3.4.3
C3.4.4

C3.4.5

C3.4.6

C3.4.7
C3.4.8
C3.4.9

C3.4.10

C3.4.11

C3.4.12

C3.5 Battery and Battery

Chargers
C3.5.1
C3.5.2
 C3.5.3

C3.5.4
C3.5.5
C3.5.6
C3.5.7
C3.5.8
C3.5.9
C3.5.10
C3.5.11
C3.5.12
C3.5.13

C3.5.14
C3.5.15
C3.5.16
C3.5.17
C3.5.18
C3.5.19
C3.5.20

C3.6 Power Supplies & UPS

system
C3.6.1
C3.6.2
C3.6.3
C3.6.4
C3.6.5
C3.6.6
C3.6.7
C3.6.8
C3.6.9
C3.6.10
C3.6.11

C3.6.12

C3.6.13
C3.6.14

C3.6.15
C3.6.16
 C3.6.17

C3.6.18
C3.7 Solar Power System
C3.7.1

C3.7.2
C3.7.3
C3.7.4

C3.7.5

C3.7.6

C3.7.7
C3.7.8
C3.7.9
C3.7.10

C3.7.11

C3.7.12
C3.8 Cathodic Protection

C3.8.1

C3.8.2
C3.8.3
C3.8.4

C3.8.5

C3.8.6
C3.8.7

C3.8.8

C3.8.9

C3.8.10

C3.8.11
S1 Health, Safety &
Environment
S1.1 HSE Management
System
S1.1.1

S1.1.2
S1.1.3

S1.1.4
S1.1.5
S1.1.6
S1.1.7
S1.1.8

S1.1.9
S1.1.10
S1.1.11
S1.1.12
S1.2 Personal Protection
Equipment (PPE)
S1.2.1
S1.2.2
S1.2.3
S1.2.4
S1.2.5
S1.3 Fire Fighting
S1.3.1
S1.3.2
S1.3.3

S1.3.4

S1.3.5
 S1.3.6
S1.3.7
S1.3.8
S1.3.9
S1.4 Fire & Gas Detection
System

S1.4.1

S1.4.2

S1.4.3

S1.4.4

S1.5 Gas Testing

S1.5.1
S1.5.2
S1.5.3
S1.5.4

S1.5.5
S1.5.6
S1.6 Area Classification
S1.6.1
S1.6.2

S1.6.3
 S1.6.4

S1.6.5

S1.6.6
S1.6.7

S1.6.8
S1.6.9

S1.7 Isolation/De-Isolation

S1.8 Permit to Work System

S1.8.1
S1.8.2

S1.8.3
S1.8.4
S1.8.5

S1.8.6

S1.8.7

S1.8.8
S1.8.9

S1.8.10

S1.8.11
S1.8.12
S1.9 Emergency Response

S1.9.1

S1.9.2

S1.9.3
S1.9.4
S1.9.5

S1.9.6
 S1.9.7
S1.10 Risk Assessment &
Method of statement

S1.10.1
S1.10.2
S1.10.3
S1.10.4
S1.10.5
S1.10.6
S1.10.7
S1.10.8
S1.10.9
S1.10.10
S1.10.11
S1.11 Occupational Health

S1.11.1
S1.11.2
S1.11.3
S1.11.4
S1.11.5
S1.11.6
S2 Engineering Standards

S2.1 International Standards

S2.1.1
S2.1.2

S2.2 Company Engineering

Guidelines &
Specifications

S2.1.1

S2.1.2
S2.1.3
 S2.1.4
S2.1.5
S2.3 Company Specifications

S2.3.1
S2.3.2
S2.3.3
S2.3.4

S2.3.5
S2.3.6
S2.3.7
S2.4 Maintenance Materials
Management

S2.4.1
S2.4.2

S2.4.3

S2.4.4
S2.5 Quality Management

S2.5.1
S2.5.2
S2.5.3

S2.5.4

S3 Plant Modification

S3.1 Management of Change

Process

S3.1.1

S3.1.2
S3.1.3

S3.1.4
S3.1.5
S3.1.6

S3.1.7
S3.1.8
 S3.1.9
S3.1.10
S3.1.11
S3.1.12
S3.1.13
S3.1.14
S3.1.15
S3.2 Company Procedures
(Maintenance Systems)

S3.2.1
S3.2.2
S3.2.3
S3.2.4
S3.2.5
S3.2.6
S3.2.7

S3.2.8

S3.2.9
S3.2.10
S3.2.11

S3.2.12
S3.2.13
S3.2.14
S4 CPF & Field Operations

S4.1 Central Processing

Facilities (CPF1)

S4.1.1
S4.1.2
S4.1.3
S4.1.4
S4.1.5
S4.2 Fields Services Facilities

S4.2.1
S4.2.2
S4.2.3
S4.2.4
 S4.2.5
G1 Company Mission &
Values
G1.1
G1.2

G2 Company Partners and

Concessions

G3 Commercial Awareness

G3.1
G3.2
G3.3
G3.4
G3.5
G3.6

G3.7

G3.8

G3.9
G3.10

G3.11

G3.12

G4 Information Technology
(IT)
G4.1
G4.2
G4.3
G4.4
G4.5
G4.6
G4.7
G4.8
G4.9
 G4.10

G4.11
G4.12

G4.13

G4.14
G4.15
G4.16
G4.17
G4.18
G4.19

G4.20

G4.21

G4.22
G4.23

G4.24
G4.25
G4.26
G6 Development &
Training
G6.1

G6.2
G6.3
G6.4
G6.5
G6.6
G6.7
G6.8
G6.9
G6.10
G6.11
B1 Communications
 B1.1

B1.2
B1.3
B1.4
B2 Planning

B2.1

B2.2

B2.3

B2.4
B3 Teamwork
B3.1
B3.2
B3.3
B3.4
B3.5
B3.6
B3.7
B4 Manage Self & Others

B4.1

B4.2
B4.3
B4.4
B4.5
B4.6
 Fresh Graduate program -Electrical Technician - GROUP 2

Competency Level

Awareness

Visit all substations in your plant and prepare a report on your observations
Record the energy readings in the main intake sub-station and prepare a report on the
findings
Prepare a plan to carryout harmonic measurement in any one of the substations and make a
report based on the readings
Prepare a report on the fire protection systems in Sub- stations
Identify the main power system equipment in your plant. Explain the function of the main
power system equipment
Draw a block diagram of the main components of your Company power system
Draw a key single line diagram of the main component of your Company power system
State your understanding of the definition of a power system
List the main system components
State the advantages and disadvantages of using underground and overhead cables for
power distribution and provide example of their use
Describe how a power system model is used

Network & Equipment Location; Interconnected Power Systems; Power System Management

Carry out review study on your site power system network using ETAB software
Collect the necessary data & parameters required & produce the review report highlighting
weaknesses and any rooms for improvement this cover short circuit, load flow, motors
starting and relays settings and relays segregation, fault levels studies.(you can refer to the
most recent short circuit study conducted in your site or other site).

Access the event and alarm list on the protective relay after a fault recently experienced in
your plant network and prepare a report on your findings
Carry daily check list in one sub-station and prepare a report on the findings
Using the single line diagram identify your specific interconnected power system
Demonstrate the use of a power management system
Produce a short report showing conclusions from maintenance and/or factory inspections
carried out on your system
Produce a procedure used for modeling a power system and describe the data needed. Draw
a flowchart of the steps in the modeling process
Explain the requirements of this system.
Explain the consequences if we fail to keep a minimum distance between an overhead line
and buried pipe running in parallel
Explain the Power System model and how the output changes with changes in variables

Operation & Control Philosophy; Turbines; Turbine Controls; Generators; AVR Function;
Auxiliary Systems; Load Shedding / Sharing; Protection; Maintenance, Inspection &Testing
Prepare daily checklist for generator operation
Carry out visual inspection on generators as per daily check list. Prepare report on findings
Identify the main components of the power generation system and its functions
State the purpose of a gas or steam turbine
State the advantages and disadvantages gas and steam turbines and where they may be used

List and discuss the function of turbine components

Explain the starting sequence of a gas turbine
List the power generation main system components
Draw a block diagram of the auxiliary systems
Draw a block diagram of the main elements of the generation protection system
State the meaning of excitation
State the function of these auxiliary systems..??
State why loads need to be shed and identify under what circumstances this would need to
be done
Prepare a job plan for carrying our Power Generator PM including list of special tools, testing
equipment, support from other sections prepare isolation as per PTW
a. Bridge or diode replacement for the brushless exciter synchronous generator
b. Brush replacement for the brush type exciter’s synchronous generator
c. Attend bearing replacement as per running hours and condition monitoring report also
greasing for the ball bearing or oil top up or replacement for the sleeve bearing type
d. Stator and rotor and excitation winding insulation state determination using
• Insulation resistance testing (megger)
• Partial discharge analysis.
• HIPOT test

e. Issuing maintenance report and performance report.

Witness Major overhauling of generators as per vendor procedure. Prepare report based on
the activities and findings.
Demonstrate the procedure for synchronizing two generators
The ability to conduct stable operation and optimize generator performance among power
generation system meeting utility requirements;
• Synchronize power generator to the power grid; troubleshoot any problems & report your
observations
• Monitoring parallel operation parameters and conduct corrective action achieving stable
operations
• Detection and contribution in troubleshooting of governor problems
• Maintenance and function test and load shedding system
• Full understanding of AVR function, do PM & troubleshooting of AVR
• Access the Generator AVR using PC and demonstrate download of settings, event logs etc

Planning and preparing PM for generator protective devices;

• Checking protective device parameters and confirming that it is as per design
• Performing circuit breaker maintenance and checking breaker control circuit also perform
breaker function test after conducting maintenance
• Performing relay function test with C/B
Explain the requirements of a design data sheet for a power generator
Describe the function of governors in different mode of operations
Describe how the reactive load is shared between generators connected in parallel
Explain the steps necessary to put a generator on line and off load
Explain how to increase the loading of a generator
Explain the difference between load shedding and load sharing
Describe the effect of atmospheric temperature on turbine output
Explain the generator excitation system
Explain turbine variables and how they are controlled e.g. speed, pressure and temperature

Explain the operation of the auxiliaries. Specifically for the turbine and generator.
Demonstrate the start up, synchronizing and generator loading procedure
Draw a block diagram of the excitation system
Draw a block diagram indicating all the auxiliaries of a gas turbine generating set
Draw a line diagram indicating the protection requirements for a medium sized generator
State what is meant by control philosophy in relation to turbine, generator and auxiliaries
Explain the requirements and precautions included in the generator start up, synchronizing
and loading procedure
Explain the purpose of an AVR / digital excitation control system and how it works. - Explain
the operation of the auxiliaries
Explain the load shedding system for your power system
Explain what motorization is and how it may be detected and protected
Explain the safety measures that should be taken before and after a high voltage test has
been made on a generator
List the tests that are done on a generator and give a brief outline of these tests
Carry out trouble shooting of any problem in the generator protective circuit and devices if
any
Carryout hands on testing of generator protection relays & prepare a report on your
observation vs commissioning report
For newly installed / overhauled generator:
-Prepare a pre-commissioning, commissioning & start up procedure of the generator and
explain the importance of each steps
-Access capability curve of generators through turbine control panel and prepare a report on
the observations.

Perform the sizing calculations for a power generator and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Read and explain the capability chart indicating the limitations
Demonstrate the start up, synchronizing and loading of a generator. Demonstrate the start up
and shut down of a turbine
Demonstrate how to put the load shed / share systems in operation and analyse the data of
the load sharing system
Demonstrate the testing of the generator protection system and explain the results
Demonstrate the tests/checks to be conducted during maintenance
Draw a schematic diagram of the excitation system of an alternator
Explain the start up, synchronizing and loading steps of a generator being taken and why
Using the excitation system diagram explain how this system works
Explain the outcome when an alternator has lost its excitation when connected in parallel
with others
Explain the effects of failures of any auxiliary systems

Control circuit & protection system; Auto Change Over; Load and unload during weekly test
runs
All applied real work for C1.2 will be applicable in case of stand by and emergency generators

Prepare a list of loads connected to emergency generator

State the purpose of an emergency generator
Define what auto change over switch is
The conditions required for a manual and automatic changeover of the emergency generator

Why is it important to maintain and test the standby generator at regular frequencies
State the required weekly and monthly tests for your emergency generator and identify the
purpose of these tests
Demonstrate the switching operation and explain the conditions for a change over system
(both on and off)
Demonstrate the maintenance, inspection and tests routines required and explain their
frequency
Draw a line diagram of circuit incorporating an emergency generator and changeover switch
and explain the operation
Explain the essential loads to be connected to emergency generators
Explain the requirements of a design data sheet for a standby generator
Explain the essential loads to be connected to emergency generators
Perform the sizing calculations for this equipment and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Demonstrate the starting, synchronizing, loading and unloading of the standby generator
Demonstrate the routine testing of the standby generator
Demonstrate protection relay testing and analyse the results and explain the relay settings.
Under supervision, perform the weekly and monthly tests / checks on the site emergency
generator
Analyse and explain the weekly and monthly test results

Substation Layout, Requirements & Design; Single Line Diagram and Control Circuits;
Switchgear; Maintenance, Inspection &Testing; Protection
As per maintenance policy , plan and perform the PM for the C/Bs & contactors in the S/S in
your site (air ,air blast , MOCB, SF6 & vacuum);
a. Low voltage circuit breaker and its control circuit
b. Medium voltage circuit breaker and its control circuit.
c. Low voltage contractor /starter and their control circuit.
d. Medium voltage contractor / starter and their control circuit.
Using catalogs and drawings identify the components of a typical substation
State why the layout of a substation is important
Define what is the meaning of a single line diagram and where is it used
At site and In the main substation, state the substation design requirements and constraints

Identify the different types of switchgear and types of low voltage switchboards, distribution
boards and MCC's.
State the meaning of short circuit rating
List the routine checks required for HV Switchgear and identify the required frequency of
these checks
State what is meant by HV switching and list the qualifications needed before being
authorized for switching
State the typical tests that are done on an existing high voltage circuit breaker and why they
are done
Plan , prepare and perform the PM for switch board protective relays navigation, checking the
existing settings vs. the design and performing function test of the protective relays post
maintenance and issuing main report
As per maintenance policy plan, prepare work procedure and perform the down listed jobs
for the following Equipments:
a. Low, medium and High voltage MCCs, Distribution Boards and Switchgear motors:
These jobs will include the following:
1- Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV.
2- Maintenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers motor (motor managers) and issuing maintenance and
performance report.
3- Load break switches and fuses maintenance with full understanding of selection basis
4- Infra red check for switch gear and connection points detecting any over heat and
conducting corrective action by replacing the element or tightening the connection with the
pre designed torque.
Using an existing single line diagram, explain the operating principles of the main substation
components
Demonstrate involvement in the maintenance of LV and MV switchgear and explain the
requirements
Identify the differences between contactor, breaker and isolating switches.
Draw a single line diagram of your distribution system
Write down what safety measures should be taken before and after a high voltage test has
been made on a bus bar and explain the potential hazards encountered
Explain the requirements of a design data sheet for switchgear equipment
Define the requirements for designing the substation layout and identify the data required
Explain the different types of protection used for switchgear
Explain the difference between normal and essential switchboards
Identify the strengths and weaknesses of your distribution system
Explain the factors that determine the short circuit rating
Explain what is meant by thermal short circuit rating, breaking capacity and making capacity

Explain the impact on the switchgear if we add a larger motor or generator to the circuit
Identify the advantages and disadvantages between vacuum and SF6 breakers
Describe the effect of switching of resistive /capacitive /inductive loads
Explain arc extinction process in different types of circuit breakers
Explain the requirements for switching LV and MV switchgear
Carry out hands on testing of protection relays connected to incomer of MV switch board and
prepare a report on the findings
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for the new installed
Switchgears and MCCs.
Convert control circuit diagram of switch board Incomer into logic diagram and explain
requirements for a breaker closing and tripping.
Demonstrate problem solving for defined faults
Demonstrate the maintenance and testing of switchgear
Demonstrate thermal analysis of bus bars and explain the results
Demonstrate relay testing for high and low voltage systems and explain the results
Perform the sizing calculations for switchgear equipment and explain the required data input
and results
Prepare a single line diagram for the power system (all voltages) in your area
Explain the procedure for troubleshooting of a typical fault in a substation breaker
Analyze the layout criteria and explain the sub-station layout design and segregation
requirements
Explain the procedure and precautions and assessments required for switching

Oil Filled (sealed and conventional), Air and Cast Resin Types.
List in writing the different types of transformers and where they are used
List the components of a transformer
Identify the different types of insulation material used for the winding and core lamination.

Identify the purpose of a transformer tap changer

State the tests required for new transformers and identify the requirements for each test
List the routine checks for existing power transformers and state the requirements of these
checks
As per Maintenance Policy; plan, prepare & issue work procedure to perform the down listed
maintenance job power & distribution transformers in your plant with full understanding of
the types, functions, characteristics and applications of each type including following
activities

Power and Distribution Transformer;

a. Transformer isolation and de isolation
b. Turns ratio verification
c. Oil level check, addition or replacement in the conservator type
d. Oil sampling and oil insulation test. Explain Dissolved gas analysis. Study past test reports
and report your observations
e. Winding insulation check (megger, HIPOT, DGA)
f. On- Tank gauges & protective relays & instrumentation check & trouble shooting and any
abnormal condition
g. Check of cooling radiators for any leaks & cooling fans in ONAF and OFAF types and oil
pumps.
h. Trouble shooting and diagnosis of ON/Off line tap chargers
i. Check of connection of high and low tension side terminations & isolator condition
j. Prepare a plan for online changeover of breather in the transformers
k. Carry our online changeover of silica gel breather in the transformers.
l. Issuing maintenance report and recommendations
Instrumentation Transformers:
a. Check turn ratio
b. Checking and adequacy to the application
c. Check current transformer saturation and performing function test
d. Issue maintenance report and performance report
Participate in the inspection of transformers in different applications
Explain the frequency of inspection for an oil filled power transformer
Participate in routine and major maintenance for different types of transformers and describe
the requirements
Draw the circuit diagram for the main protection of a power transmission transformer and
explain how this protection system works
Prepare a procedure for carrying out maintenance of your power transformers. Explain the
requirements of this procedure
Explain the requirements of a design data sheet for a power transformer
List in the conditions required for the parallel operation of two transformers and explain what
happens if these conditions are not met
Explain the different types of cooling for transformers (AN, ONAN, ONAF, and OFAF)
Explain the effect of abnormal load conditions on the transformer performance e.g. over
load, over voltage and under frequency
Explain the effect of harmonics on transformers and how this can be eliminated
Explain the transformer vector groups
State the types and applications of transformers tap changers
Explain the difference between on load and off load tap changing
Explain what is the inrush current for a power transformer and why is it important for a
protection coordination study
Explain the different methods of earthing and the different applications
Conduct a factory acceptance and site test for a power transformer. Explain the acceptance
criteria for these tests.
Demonstrate the following testing of;
1. Protective relays for a power transformer
2. Transformer winding and dielectric tests
3. Transformer oil
4. Inter-tripping connection
5. Explain the results of each test
Perform the sizing calculations for a power transformer and explain the required data input
and results.
Prepare a data sheet for this equipment and explain the requirements
Prepare a procedure for removing or installing a power transformer, including the method
statement. Explain the requirements of this procedure.
Define the condition monitoring required for high capacity power transformers
Explain the requirements for operation and on load maintenance of transformers tap
changers
Explain the causes of common failures of transformers

Line Voltage; Main Components; Structures; Earth Wires

State the main purpose of building overhead transmission lines
List the main components of an overhead line system
Identify the factors that determine the line voltage
Identify the purpose of having warning lights and warning spheres on overhead lines
List the conditions when wooden poles and steel towers are used
List the advantage of having earth wire(s) on top of overhead lines
State why insulators are used with overhead lines and state why the number of insulators in
one string increases with higher voltage levels?
List the inspection techniques for overhead lines
List the main components of surge arresters
Explain the requirements of a design data sheet for an overhead transmission line.
Explain the advantages & disadvantages of having overhead lines
Explain why it is recommended to keep a minimum distance from residential areas or buried
pipelines when an overhead line crosses these areas. Explain what would be the consequence
if we fail to meet this clearance
List the different types of insulators in terms of design and material and explain the
differences. Explain which type of insulator is more suitable to the weather in the Gulf
Countries e.g. Glass, Porcelain or silicon rubber and why.
Explain how we prevent trips of overhead lines with glass or porcelain insulators.
Describe the methods of maintenance for insulators
Write down and explain the role of a surge arrestor
Explain how it protects electrical equipment from external lightning or internal system
discrepancy
Explain what affects the functioning of the overhead transmission line. Also, the basis for
determining the voltage level of an overhead line.
Perform the sizing calculations for an overhead transmission and explain the required data
input and results.
Prepare a data sheet for this equipment and explain the requirements.
Review the design of a new overhead transmission line. Define the requirements of the
design specification
Define the requirements in the design specification of an effective surge arrester for different
voltage levels, 33KV and 132KV

Cable Types; Cable Sizing; Cable Accessories; Jointing; Cable Installation; Cable Fault Location
Techniques
Power Cables Installation and check:
a. For a new installation, visually inspect the cable for any mechanical damage & check the
adequacy of the cable accessories to area classifications, plan & preparing for laying
b. And carry out insulation measurements & insulation resistance and perform hi pot test.
c. Trouble shooting any cable problem, fault location and cable splicing.
d. Inspection of cable ducts and multi cable transits, and considering cable spacing and de-
rating if needed.
e. Issue maintenance & performance report.
f. Perform pre-commissioning and commissioning tests
Give some examples of the use of different types of cables.
List the types of cable accessories
State the variables we need to know before sizing a cable and identify where to find this
information.
List the equipment required to locate a fault in an underground cable and explain how this
equipment is used
State why a safety assessment is required before and after a high voltage test.
List and identify the different types of cable joints. State the difference between a joint and a
termination
State the data required to size a single-phase motor supply cable.
List and discuss the types of tests performed on industrial cables on site. In the discussion
identify why completion forms are used
Knowledge of the available types of cable and the type suitable mechanically, electrically,
safely for each installation location also cable current carrying capacity.
Knowing how to bury underground cable, the required depth for each cable type and rating,
cable spacing and its mechanical protection.
Knowing the cable tray mechanical
Identify the cable accessories used for cable installation, jointing and termination.
Demonstrate one of the methods used to locate a fault in an underground cable. Explain the
precautions needed before cutting out a faulty section of cable.
Explain the requirements of a design data sheet for a power cable
State the types of cables used for power transmission.
Explain what is meant by electrical stress and how electrical stress is controlled. Also explain
how to control circulating current in single corecable
Describe the different methods of cable installation. Explain the different type of cable
earthing.
Explain the procedure and Standards used when sizing a high voltage cable.
Explain the safety measures that should be taken before and after a high voltage test has
been made on a feeder cable.
For a newly installed cable explain the recommended HIPOT test voltage. Explain how is it
applied and for how long.
Explain the types of cable joints used for MV and HV underground cables
Explain the procedure and Standards used for cable sizing for a lighting supply in a hazardous
area
Withstand weight and number of cable and the suitable cable spacing and the rerating if
required
Perform the sizing calculations for a power cable and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Prepare a specification for an underground power cable and accessories and explain the
requirements included in this specification.
Explain your role in the risk assessment for testing a high voltage cable. Define the hazards
and explain the measures that should be taken to eliminate or control these hazards.
Perform a voltage drop calculation in a real example. Show the calculation sheet for examples
of LV, MV and HV cables. Analyze and explain the results.
Explain the factors that influence the selection of cable size.
Explain what types of cables are used in power transmission, distribution and petrochemical
industry?
Why is aluminum armour used in single core power cables
Explain the requirements of the test procedure following the joining operation

As per PCH Maintenance Policy, Plan and perform the PM for Circuit Breakers (Air, Air blast,
MOCB, and Vacuum) and Contactor in the Sub Station in your site;
1-Low voltage circuit Breaker and its control circuit
2-Medium Voltage Circuit Breaker and its control circuit.
3-Low voltage Contactor/Starter and their control circuit.
4.Medium Voltage Contactor/Starter and their control circuit
Assist in the planning and performing the PM for switch board protective relays, navigation,
checking the existing settings Vs the design and performing function test of the protective
relay post maintenance.
Participate in the planning and preparing work procedure and performing the below listed
jobs for the following:
Low , Medium and High Voltage MCC's Distribution Boards and Switchgear motors:
1-Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV Switchgear &
MCC and Low Voltage Switch board,
2-Maitenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers an issuing maintenance and performance reports.
Plan and prepare work procedure and perform the following:
1-Low Voltage Isolation, earthing , interlocks, de isolation and de-earthing sequence for MV
Switchgear and MCC & LV switch board
2-Low Voltage Load break switches and fuses maintenance with full understanding of
selection basis.
3-Low Voltage Infra red check for the Switchgear and connection points detecting any over
heat and conducting corrective action by replacing the elements or tightening the connection
with predesigned torque

380V, 415V, 3.3KV 6.6KV & 11KV: 24V DC & 110V DC Single Phase; Three Phase; DC Motors;
Power & Control Circuits
Checking the motor loading condition & adequacy of motor to driven loads
As per PCH Maintenance Policy; plan and preparing for motor maintenance activities
including the following:
a. Planning and supervise motor isolation and earthing (medium voltage motors) and the
reinstatement procedure.
b. Bearing maintenance , greasing (ball bearing ( top up oil (sleeve bearing).
c. Bearing replacement based on the running hours or condition monitoring report.
d. Coil group connection review & tightening
e. Checking the JB, cable glands and termination are in good case and the IP and area
classification consideration are not violated.
f. Visual checking of any mechanical damage or corrosion
List the typical motor components and component function.
List the main components of an electrical starter and accessories and state the function of
these components.
List the types of motors typically used in the petrochemical industry
List the yearly operating checks required. State why these checks are necessary.
List in writing the data required to specify a new motor.
Show where the data can be found
List the weekly and monthly checks that are required for this equipment. Discuss the
requirements of these checks.
State the types of modifications to AC and DC motors that can be done on site.
Checking motor starter and circuit breaker confirming matching
Check the Partial Discharge levels for 11KV & discuss the findings /data with the Line
Supervisor / Vendor.
For the DC motors, brushes replacement brushes replacement based on the running hours.
Issue maintenance and performance report in the Maintenance Management System
For the new installation & overhauled motor; perform pre-commissioning, commissioning &
start up tests as per the OEM; report test results & operating parameters
Carry out on line /OFF line tests on the AC motor using all tests pro equipment and prepare a
report.
Full knowledge of motor starting methods and application and the criteria for the
implementation of each method.
Conduct RCA and troubleshooting and issue recommendation report/ Remedial Action Plan

Plan & witness overhauling of motor in the W/S report all performed activities and findings as
well as cost report FOR 3Ph 415V and 3.3KV Motors.
Use a schematic diagram to explain in detail the control and power circuits and explain in
detail the function and operation of each major component.
Using a practical example describe a change to the schematic diagram for a modification to
suit the process requirement e.g. timer, limit switch.
Produce a modification to the starter control circuit e.g. timer, switch. Explain the
modification and requirements.
Explain the requirements of a design data sheet for a motor starter
Explain the basic theory that applies to the design of this equipment
Explain the selection criteria for different applications.
Explain the different cooling systems used for motors
Explain the different mounting methods
Explain the basic operating data required to monitor the performance of your industrial
motors. State how this information is obtained
Explain the criticality of this equipment, how the maintenance frequencies are set and the
essential requirements to prepare the equipment for maintenance.
Following a motor rewind describe an inspection scope of work and procedure for this
equipment.
Explain the FAT or site performance test of a large motor.
Perform the sizing calculations for the motor starter and explain the required data input and
results.
Prepare a data sheet for motors and motor starters and explain the requirements.
Contribute to a risk assessment for major maintenance of a large motor.
Perform an analysis of problems and faults with this equipment used on your site. Prepare a
short summary report detailing the results of this analysis with recommendations of ways to
eliminate the losses. Explain your conclusions and discuss recommendations for performance
improvement of this equipment. Also define the operating conditions that caused the main
problems encountered

Write a report detailing test parameters and explain the results and recommendations.
Prepare a specification and design data sheet for the purchase of this equipment. Explain the
type and material selection requirements included in this specification.
Prepare a factory acceptance procedure for a large new motor including the necessary safety
reviews, data requirements, drawings, performance curves and procedures. Explain the
requirements and expected results.
Explain the major maintenance requirements, planning sequence and resources required
(manpower and materials).
Explain the detailed work plan and resource plan for major maintenance of your large
motors.

Diagnosis and troubleshooting ESP motor problems and explain the relation between motor
load current and pump’s flow and if this can help in motor troubleshooting.
For new Installations and overhauled motors, perform pre-commissioning and commissioning
& start up tests as per OEM.
Issue maintenance & performance report for the overhauled ESP after commissioning.
Where appropriate participate in a string pull and run.
State the basic purpose of both down hole&surface components of ESP installations.
Discuss the principle of pressure and flow interrelationship.
Explain the requirements of a design data sheet for an electrical submersible pump.
Explain the design characteristics of all string components (surface transformer, cable, control
panel, pump, protector & motors).
Explain voltage drop calculations and surface control panel settings.
Explain the start-up of ESP and surface pump. Understand the interaction between them and
flow control configuration.
Supervise the pull and run of an ESP In water supply including the availability of tools and
consumables
Perform material and inventory control
Supervise a rig mobilization and operational control
Perform the sizing calculations for an electrical submersible pump and explain the required
data input and results.
Prepare a data sheet for this equipment and explain the requirements
Perform an on-site failure analysis & follow-up with both operations & vendors.
Size-up equipment for oil & water application
Explain what is meant by multiphase pumping and well characteristics and its impact on
string performance.

State the reason we need variable speed drives

List the advantages of motor starting methods such as soft start, variable frequency.
List and discuss the different cooling systems for VFD's
Planning and executing maintenance, troubleshooting & repair VSD including:
a. Bridge circuit maintenance and diodes replacement or total replacement
b. Inverter maintenance and replacement
c. Cooler fan motors maintenance and replacement.
d. Harmonic filters maintenance and replacement
e. Maintenance and replacement of VSD power electronics components(Thyristors Diacs,
Triacs, diodes)
f. Explain the trouble shooting steps when VFD fails to start
g. Issue maintenance & performance report
Prepare interface diagram between VFD and DCS.
Draw a diagram and explain the basic power electronic components used in a variable speed
drive controller.
Prepare a test procedure for a variable speed drive. Explain the requirements of this test
procedure including the precautions and equipment to be used
Explain the requirements of a design data sheet for a variable speed drive.
Explain the design requirements for a VFD cooling system used in PCH. Explain how these
requirements are met.
List Alarm and trips provided on VFD & explain significance of each.
Perform the sizing calculations for a variable speed drive and explain the required data input
and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare selection criteria for different types of variable speed motors. Explain the
requirements of this criteria
Prepare a design of a cooling system for a VFD. Explain the design requirements and design
components.
Demonstrate testing of different types of variable speed drives. Explain the test procedures.

Types and Principles of Operation; Selection; Protection

Planning and executing maintenance, troubleshooting & repair MOV including:
a. Motor maintenance and troubleshooting.
b. Power and control circuit maintenance and trouble shooting.
List the types of actuators used in industry
State why we need to protect the MOV motor. Also why we need to stroke an MOV
periodically.
List the routine checks that need to be carried out on MOV's. State what to look for during
the checks
Issue maintenance & performance report
Identify different type of MOV’s installed in your plant.
Explain the PAKSCAN system.
For new installations and overhauled MOV, perform pre-commissioning and commissioning
start up tests as per OEM.
Obtain the operational drawings of an MOV. Using these drawings, sketches or photos
explain the principle of operation of the MOV.
Explain what is needed to specify an MOV.
Explain what kinds of tests must be carried out when the MOV is received on site.
How is the valve and actuator protected against overloads and overheating
What will happen if the actuator was operating in one direction and an immediate command
for reverse is given
How can we protect against any possible damage; what precautions have to be taken if an
MOV has to be installed in a hazardous area.
How the MOV is protected against overloading and over torque.
Explain the testing and troubleshooting procedure for MOV's and explain this procedure
Prepare a plan to replace old actuators with “IQ” type and prepare a report after carrying out
the replacement.
Carry out different settings on “I Q” type actuator & verify the operation in the shop
Demonstrate the different modes of operation of the MOV. Explain the procedure
Demonstrate testing of the MOV protection circuits and the checks to be performed before
MOV energisation. Explain the procedure and the precautions being taken.
Prepare a data sheet for the sizing of an MOV in a real example. Explain the data and
requirements included in the data sheet

Area Lighting; Emergency Lighting; Domestic Lighting; Special Lighting; Space Heating &
Heaters; Air Conditioning; Moulded Circuit Breakers; Miniature Circuit Breakers
Show where standards for Electrical Installations can be found.
Describe equipment such as DB, socket outlets, outdoor and indoor lighting, conduits,
trunking, bus bar trunking, cable accessories.
Planning and executing maintenance, troubleshooting & installation of light fittings, lighting
dimming and control system.& switch board including the following:
a. Lamps & control gear parts replacement.
b. Connections and termination maintenance.
c. Protective miniature, earth leakage, molded case circuit breaker replacement
d. Emergency light, control gear & back up power.
e. Cables, conduits, raceways maintenance and replacement.

Designing lighting system for in/out door considering CEE, CIE & IES requirements
Identify locations, number of fixtures to achieve this and the color rendering of lamp type to
match application, power consumption and the area classification considering its EX and IP
requirements furthermore the emergency lighting lay out distribution
Designing power lay out for small facilities considering its EX and the IP and the emergency
power distribution
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for new installations.
List the types of lighting fixtures used in area lighting. Discuss why different types are used.
State the requirements for
1. Protection measures for safety
2. Selection and erection of equipment
3. Standard method of testing
List the codes of practice used.

Produce specification and Bill of Material

Explain the requirements of a design data sheet for a lighting or small power application.
Describe a system design for small Industrial & Commercial Building incorporating: Lighting,
110V, 240, 415V Socket Outlet, Air Conditioning, Fire Alarms, Indoor and Outdoor Lighting,
Overhead Crane, Workshop Machinery, Industrial Heating and Sub Main Distribution. Explain
the requirements of the Standards.

Explain different type of lighting for Offices, Workshop and Outdoor

Explain methods of support for cables &conductors
Explain the method of calculating the size trunking and conduits.
Explain methods of support and fixing for trunking and conduits
Describe the tests that need to be carried out for new lighting circuits. Explain the purpose of
these tests.
Describe the completion forms required for a new lighting or small power installation. Explain
the requirements of each form
Demonstrate the testing of new lighting circuits. Explain the tests and expected results.
Perform the sizing calculations for a lighting or small power application and explain the
required data input and results.
Explain statutory requirement for electrical installation in Workshops, Bath Rooms, Offices
and Drawing Rooms
Provide calculation sheets produced for the size of trucking and conduits
Explain the relevant standards and codes of practice that apply to the design of lighting, size
of equipment and cables
Explain the method of installation used for installation of cables, cable capacity of conduit
and trunking.

Workshop Machines and Overhead Crane

Planning and executing maintenance, of the overhead crane electrical system including the
following :
a. Hoist motor maintenance and replacement.
b. Horizontal movement motor and replacement

Show the location of safety devices within the workshop

State what machinery you would expect to find in an electrical workshop and the tasks that
are performed in this workshop. State the safety requirements for this equipment.
Bridge motor maintenance and replacement
Festooned cables replacement
Limit switches maintenance and replacement.
Control circuit and switch board maintenance and replacement
Crane remote control unit maintenance & replacement
List the safety equipment available in your Electrical workshop.
Demonstrate the use of testing / measurement equipment that is required to carry out
routine maintenance and major overhauls of the main workshop equipment. Explain the
procedure being used.
Draw a simple line diagram of the overhead crane circuits. Using this line diagram explain the
operation and protection of the overhead crane.
List the HSE hazards in the Electrical workshop
Explain what measures are taken to ensure a safe working place; the kind of lighting should
be provided and calculate the intensity to avoid hazards
Demonstrate use of at least five test equipment’s for different applications.
Demonstrate your involvement on the following activities:
a. Hand tools (electrical and other) selection and procurement.
b. Operating insulation resistance tester and performing its maintenance and its analyzing its
result data.
c. Operating HIPOT tester and performing its maintenance and analyzing its result data.
d. Operating partial discharge test kit and performing its maintenance and trouble shooting
and full capacity of using its software and its result analysis.
e. Operation relay tester and verifying each protective relay curve and perform tester
maintenance and troubleshooting.

Demonstrate under supervision maintenance and problem solving procedures of the

overhead crane.
For both of the above tasks explain the procedures used, the HSE assessments made and the
results of the work.
Explain the hazards identified for each machine. State the safety precautions required to
operate the machine.

Assist in the preparation for the Pre-Commissioning activities.

Participate in the SAT for the following:
• Switchgears
• Motors
• Cables
• Transformers
• Earthing
• UPS.

Perform the testing of a relay.

Participate in the testing of relay supplied for CT's taking the necessary precautions

Current transformers; Principles of different types of protection; Co-ordination; Testing

Designing , coordination, discrimination, testing , commissioning and start-up of various
electrical devices, network and arrangements (generator, motor, feeder, OHTL bus bar,
transformers and protective relays)
Use line diagrams to show the position of current and voltage transformers for protection
systems
Sketch a typical application for a current transformer.
State why current and voltage transformers used
State why we need electrical protection
State why fuses are used
State the meaning of electrical protection coordination, how this is applied and why we need
to test protection systems
List the common faults experienced with protection schemes. Discuss each fault type and
how they are overcome.
Planning , preparing and execiting circuit breakers & protective relay PM (conventional and
numerical relays)schedule and procedure including the following widely used components:
-- Protective VTs, CTs (burden and saturation) overload
-- Over current (non directional /directional

Obtain electrical drawings that show protection schemes

Write a description of a simple (existing) electrical coordination scheme. Explain the
requirements.
Explain the principles of the following electrical protection, over current, overload, directional
over current, reverse power, over voltage, under and over excitation, E/F & REF, Arc
Suppression Coil (ASC) and differential protection; Explain what is meant by restraining and
stabilizing of differential protection

Explain the requirements for testing a relay supplied by a CT.

Explain what precautions are needed to be taken before testing a relay supplied from CT's.
Explain the following: 1. What is the effect of burden on current transformation ratio? 2.
What is meant by knee point and class of a current transformer? 3. What is the effect of
harmonics on current transformers? 4. How to match current transformers in a differential
protection scheme.

Demonstrate under direct supervision the testing of CT's and VT's. Also over current and
differential relay testing. Analyse and discuss the test results.
Demonstrate and explain the effect of reverse polarity of a CT on REF and differential
protection.
Prepare a design for a protection scheme and explain the required data input and results
Draw a characteristic curve of a current transformer
Draw the I/t fuse characteristics
Prepare a coordination scheme for a protection system in your area. Explain the
requirements of this scheme.
Provide a calculation for protection discrimination
Explain how over current / EF protection can be coordinated
Explain what current limiting means
Explain the advantages and disadvantages of typical protection schemes for the following,
1. Generator
2. Feeder
3. Power Transformer
4. Motor
5. Overhead Line
6. Bus Bar

Power System Modelling; Load Flow, Short Circuit, Reactive Power Flow, Load Acceptance
&rejection, Voltage Profile, Voltage Recovery, Motor Starting, Dynamic Stability; Load
Shedding and harmonic studies
State what is meant by power system modelling and when it is used
State different names of reputable software’s for performing Power system studies.
State what is meant by the short circuit
State what is meant by load flow.
State what is meant by transient stability studies
State what is meant by motor starting studies
State what is meant by power factor correction studies.
Demonstrate participation in power system analysis
Explain the purpose and application of short circuit, load flow, reactive power flow, load
acceptance and rejection, voltage profile and voltage recovery and dynamic stability studies

Explain the main short circuit contributors and the percentage contribution
Explain solutions for limiting short circuit currents
Explain the methods for improving system stability
Explain why a load shedding system is required and how it is applied
Obtain existing Power system study. Explain this data and how it is used.
From the existing Power system study. Explain the following:
Short circuit limits of the switchgears under study. Switchgear voltage levels & relevant
transformer tapings
Calculate the short circuit contribution of a large motor. Explain the calculation.
Explain the different methods for motor starting and their effect on motor starting currents &
torques
Calculate the short circuit rating at the secondary of a Transformer. Explain the calculation.

For a given system, Calculate the short circuit currents, motor starting & power factor
corrections (manually). Explain the calculation
For a given system and using Company available Power system software, perform the load
flow, short circuit faults, motor starting, power factor corrections and transient stability
studies. Explain the input data and output results.

Soil resistivity; Installations; earthing rods & grid; Safety of the System & Personnel
State the main components of an earthing system.
List the main components of an earthing system and elaborate different types of earth rods
used on site
State what is meant by earthing; what is meant by bonding
State what type of material is used in the vicinity of cathodic protected underground pipes, in
high resistance sandy soil and corrosive soil
State how the earthing conductor is normally identified.
State the definition of earth leakage. Discuss this term and its significance
State why earth protection varies for different applications
Draw a block diagram showing the main components of a typical earthing system used on
site.
Draw a typical earth leakage circuit. Explain how this circuit works
Explain the requirements of an earthing system design
Explain each component and comment on the types of earthing systems and applications;
Explain how current flows between two rods driven into the ground and under potential
difference and how this is used to find the earth resistance; Detail how earthing rods in
different locations are connected; The effect of earthing rod length and cross sectional area
on earth resistance; How soil resistivity can affect earth resistance; Detail the minimum value
of earthing for sub stations, buildings, static and lightning

State a type of earth leakage protection device and comment on the affect of poor earthing
on the power system and personnel safety.
Explain the requirements for earthing of instrumentation.
Explain the requirements for earth protection in relation to static discharges and lightning
Demonstrate earth loop resistance measurement. Explain the effect of poor earthing on the
system.
Prepare a design for an earthing system and explain the required data input and results.
Provide comments on a proposed earthing design. Explain any concerns related to this design

Develop a new earthing design. Make a presentation of the design, show calculations and
comment on requirements.
Prepare a procedure to test the earthing rod resistance. Explain the requirements and
expected results
Explain the principles of earthing for generators, overhead lines, towers and transformers.

Insulating materials properties, classes, mechanism of insulation break down, testing and
insulation testing results
List the different techniques for condition monitoring.
State the mechanism of insulation breakdown in gas, liquid and solid insulation
State what is meant by polarization
Draw and explain the characteristic curve of gas breakdown. Explain the mechanism of
breakdown of Solid, Liquid and Gas
Explain how to carry out the following tests: partial discharge; Tan Delta; Megger; Polarization
Index
Explain how voids are formed in insulation. Explain partial discharge within a void in solid
insulation.
Explain the different types and classes of insulation materials
Explain what is meant by a tree effect
Explain the properties of insulating materials, insulation class and the effect of impurities and
humidity, partial discharge of voids within an insulator
Demonstrate and analyse the results of tan delta, Megger and Polarization index test.
Interpret the results accurately.
Demonstrate the ability to choose the most appropriate test. Explain why the tests selected
were chosen

Type of Batteries; Control Circuits; Settings, Alarms & Displays; Float and Boost Charging;
Battery Disposal
List the different types of batteries used in industrial applications
List and discuss the components of your main battery charging system.
Discuss the following;
1. The operation of the battery charging system.
2. The hazards associated with batteries.
3. The methods of battery connection.

State the meaning of a battery impedance test. Discuss why this test is done.
State why commissioning tests are done on new systems.
State the meaning of float and boost charge
Explain the design requirements for a battery system
List and explain the requirements for commissioning a new battery system.
Explain the battery room requirements
Explain the values for float and boost charging.
Explain the main requirements for the safe disposal of batteries
Explain how to determine the life expectancy of batteries
Explain the different types of batteries and electrolytes commonly used and their applications
and the safety requirements
Explain the rated capacity of different types of batteries
Explain the meaning of single and dual battery charging systems
Explain how the type and the size of the batteries are selected for different duties.
Explain the monitoring and communication devices selected
Explain the float and boost charge parameters
Explain the ventilation system required for the battery room.
Explain the procedure for boost charging.

Power Supply Units; Control Circuit

Draw a block diagram showing the components of the UPS System

State what is meant by UPS and the typical applications.
State the main design features of a UPS System.
State why we need to test UPS Systems
Draw a schematic diagram of a UPS system on your site.
Prepare a list of the different tests that are applied to a UPS System.
Explain the design requirements for a UPS system.
Describe the operation of the UPS on loss of mains, rectifier, batteries, inverter, bypass
Explain the main design requirements for a UPS System.
Explain each alarm / trip function.
Explain the control facilities to be provided for a UPS System and the relationship of these
controls.
Identify the critical components that could lead to a complete failure of the system. Explain
the measures taken to prevent this failure
Demonstrate testing of a UPS System. Explain the test requirements and results.
Perform the sizing calculations for a UPS System and explain the required data input and
results.
Prepare a data sheet for this equipment and explain the requirements.
Prepare a checklist for ensuring good performance of the UPS System. Explain these checks
and the precautions necessary.
Prepare a specification for the design of a UPS System to support a DCS System. Explain the
requirements of this specification.
Prepare a single line diagram of a UPS System.

System components, function, Controllers, Batteries; Alarms

Draw a block diagram showing the components of the Solar System. Explain the function of
the different components
Explain the function of the Solar Power Units and when & where to use these systems
Give examples for Solar Power system used in your area.
Witness the preparation and scheduling the solar System maintenance activities including:
-Checking solar Panels
-Checking solar cells out voltages and replace defective ones.
Obtain the manufacturer’s data sheet, single line diagram, system description & sizing
calculations for a main Solar Power system. Explain the data included and the requirements.

Prepare a procedure for carrying out maintenance for the a Solar System. Explain this
procedure
Issue maintenance and performance reports.
Perform the sizing calculations and explain the required data input and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare a specification for a Solar Power system; using a typical site application for this
specification. Explain the requirements of this specification.
Prepare a commissioning procedure for a battery system. Explain the procedure and detail
the precautions required.

Transformer Rectifier; Anode; impressed Current; Application - Plant, Pipelines, Tanks;

Measurement and Analysis
Draw a block diagram and discuss the electrical components used showing the interface with
a cathodically protected item
State the basic principles of impressed current cathodic protection
State the main features of a cathodic protection system.
Participate and explain the frequent checks required to ensure good performance of the
cathodic protection system.
Participate in test procedure for the rectifier transformer. Explain the requirements of this
procedure.
Explain the design requirements for a cathodic protection system.
Participate in the planning and preparation of maintenance program for cathodic protection
system
Plan, prepare and perform Maintenance program for Cathodic protection system including
Checking anode connection, Current monitoring, Record readings on CP transformer and
prepare a report.

Perform the sizing calculations for a cathodic protection system and explain the required data
input and results
Prepare a specification for the design of the electrical equipment used in a CP System for
underground structure
Write down the main Elements of the HSE Management System.
Discuss the following:
1. The basic purpose of the HSE Management System
2. The purpose of a toolbox talk.
3. Why we have safety procedures and how are they prepared.

Write down and discuss the meaning of occupational hygiene (OH)

Write down explaining the requirements of each element in the HSE Management System
and how it is implemented in this discipline.
Explain the requirements of the occupational health system.
Must have completed the basic fire fighting training course and assessed competent
Write down the requirements of an occupational hygiene audit
Explain these requirements and comment on why they are included
Show examples of how you have implemented the expectations of the HSE Management
System.
Demonstrate good Leadership of toolbox talks for a range of hazardous tasks
Explain the objective of the toolbox talk and the outcome achieved.
Show examples of OH procedures developed and explain the requirements

List personal protection equipment (PPE)

Identify areas where PPE are used.
Work assignment to identify the hazard which require the use of (PPE)
Prepare a report explaining the hierarchy of control measures for (PPE)
Demonstrate you can monitor for effective use of (PPE)

Write down and discuss the basic elements that need to be present for a fire to start
Sketch the concept of fire triangle
List the applicable international standards for fire fighting
Explain the different types of fire extinguisher and their application for different types of fires

Explain the following Fire Water System items and their significance:
-Fire water demand
-Fire water storage
-Fire water pumps
-Fire water ring main
-Fire hydrant
-Fire hose
-Fire hose box
-Fire water hose reel and fire monitors.
Explain the following items and their significance :
-Deluge valve
-Dry piping
-Strainer
-Deluge nozzle
-Foam types and it usage
-Foam concentrate storage

Participate in fire drill and provide your observation on areas of improvement

Write down the different types of fire that can occur.
Explain the necessary precautions to eliminate the risks of each type of fire.

Prepare a write up listing:

- The Gas Hazards (Toxic, flammable and corrosive)
- The Hazards associated with H2S and state the critical PPM.
- The types of fires and the respective types of fire extinguishers.
- The types of fires which cannot be extinguished by water and describe why.

Prepare a report summarizing the types of Fire &Gas detection and monitoring systems in the
CPF1 & FSF including:
1. Detector types
2. Flammable and toxic gas audiovisual alarm types
3. Colours of visual alarms and types of alarm tones.

Work assignment to determine the types of gas detection and monitoring system used in PCH

Prepare a report explaining the following basic terms used in fire prevention and protection:
1.Flash point
2.Combustible materials
3.Ignition process
4.LEL and UEL
5.Pool fore
6.Flash fire
7.Escape routes
8.Safety signs

Attend H2S and BA training

Locate the H2S detection monitors and systems in CPF1.
Show and explain required safety equipment used in H2S environment
Participate in H2S detection exercise
Prepare a write up explaining the toxic gas (H2S, SO2) dispersion contours-classification and
entry controls. requirement for RED and YELLOW zones.
Participate in H2S drill.

Draw a sketch of the hazardous areas for the main process plant.
Discuss any observations about these hazardous areas
Identify where to find the hazardous area drawings and who is responsible for ensuring they
are accurate
Discuss what procedure and authorisation is necessary before equipment can be maintained
on site.
Using existing hazardous area drawings write down the requirements for installing equipment
or doing electrical work in the main process area e.g. operational controls and certification.

Explain the precautions and controls necessary when maintaining or installing equipment in
hazardous areas and define the typical hazards encountered for different zones.
Explain the important selection criteria for equipment in different hazardous areas
Prepare a procedure and risk assessment for the installation of equipment in a hazardous
area
Explain the hazards, methods of control and procedure for this task

Define positive isolation and state by what means this can be obtained

Write down where permits are needed to perform work

Discuss the purpose of the permit to work system
Write down and state who is responsible for controlling work in process areas and
workshops. Also discuss operating hazards and give some examples.
Write down and discuss the definition of hot and cold work permit.
Write down the different types of permit used at the sites.
Describe the types of permits used to control work, the procedure used to complete each
permit type and controls that need to be put in place
Describe the risk assessment process needed before carrying out work on site. Also define
who should be involved in this risk assessment
Draw a flowchart showing the sequence and main steps required when taking out a hot work
permit for working in a hazardous area.
Show the certificate obtained from passing the permit to work course
Using a real example successfully prepare a hot work and cold work permit for work in a
hazardous area
Explain the procedure you are following, the hazards and controls necessary for each permit,
using copies of recent hot work and cold work permits recently completed
Explain each permit, hazards identified and controls in place

Write down a list of key personnel involved in controlling an emergency situation of the Plant
and their responsibilities
Write down and discuss the role of the emergency response team during a major emergency

Write down the major emergency response procedure for each member of the site
emergency response team.
Explain this procedure for each person
Show your approved training certificate in the management of major emergencies
Demonstrate your participation as a member of the site emergency management team in
preparing procedures or managing site emergencies during real events, exercises or drills.
Explain the requirements included in emergency procedures

Write down and discuss the basic purpose of a HAZOP Study.

Write down a list of the main elements of a safety case
Write down and discuss why safety cases are produced
Write down the procedure for performing a HAZOP Study
Explain where HAZOPS need to be performed and why
Write down the procedure for producing the essential elements of a safety case
Explain in detail each step and the work required to complete each step
Show examples of participation of HAZOP Studies
Pick out the top 4 hazards identified and explain how these were eliminated or controlled
Show examples of your participation in the preparation of a recent safety case
Explain the findings of this safety case and the actions taken as a result of this assessment

Can differentiate between physical hazards and other hazards

Can identify the basic hazards associated with noise
Can recall the different action level in relation to Noise level in terms of dB(A)
Can connect the basic hazards associated with Vibration
Can identify the different types of vibration
Can state the basic hazards associated with Radiation

List the most common international standards used in your discipline

Prepare a report explaining the most common international standards used in your discipline

Write down and discuss the answers to the following:

1. What data sheets are and where are they used?
2. What engineering manuals are and how are they used?
3. What PFD's are and what data is included?
4. What P&ID's are and how are they used?
5. What schematics and block diagrams are and how are they used?

From the compilation of main documentation used in this discipline select example drawings
used in the main systems or equipment at site e.g. main process PFD or P&ID or Electrical Line
Diagrams (depending on your discipline).
Write down and explain the design data included and controls shown on these drawings.
Show examples of different data sheets produced for major or critical equipment
Write down and explain the data included and requirements specified

Write down the difference between an Industry Standards and PetroChina Standards
Discuss the differences between Standards, Codes and Practices
Identify where can you find copies of these Standards
Explain all the Standards and Codes that relate to your discipline.
Write down and explain which standard has preference the Industry standard or PCH's
standard.
Discuss how Standards, Codes and Practices are utilized.
Explain the important requirements of each Standard and Code of Practice

Write down and discuss the factors that need to be considered in material selection
State the financial limits for a purchase and low value purchase order
Obtain examples of existing material specification sheets for major equipment. Explain why
these materials have been selected and the standards used.
Obtain three different examples of purchase and low value purchase requests. Explain the
purchase request procedure and signature authorities for both types

Prepare a write up describing the differences between QA & QC

List the process cycle for QA & QC
Make power point presentation on how to conduct an audit
Participate in the documentation of the result of audit analysis in accordance with PCH’s
standards

Write down what qualifies as a change that must be covered by the Management of Change
procedure
Write down and discuss why we have a management of change procedure and approval
process
Draw a block diagram showing the steps needed to produce a construction 'Work Package'
Write down and discuss why we need design and construction packages before installation of
equipment at sites
Write down what is an equipment specifications and when do we need to prepare one
Draw a flowchart of the Management of Change procedure
Explain in detail the management of change procedure, controls necessary and the approvals
process
Write down the process of producing a construction ‘Work Package'
Explain in detail each Section of the 'Work Package' and what is needed to prepare each
Section
Explain the approval process and define what is required before approval is given
Show examples of change proposals produced
Explain the process, information included and steps taken
Show examples of design and construction 'Work Packages' produced
Show examples of equipment specifications produced
Explain the process, information included and steps taken

Write down and discuss the difference between a Work Order and Minor Work Order
Write down and discuss the meaning of a task order
Write down and discuss how maintenance costs are analysed
Obtain examples of three different Work Orders, Minor Work Orders and Task Orders
Write down and explain why the requirements defined are necessary
Obtain the annual maintenance budget
Write down and explain the process for estimating annual maintenance budgets
Write down and explain how maintenance cost benefit analysis is done and how budgets are
prepared. Detail the cost risks and how they are managed. Also, where opportunities for
savings exist and how they can be realised
Prepare example Work Orders, Minor Work Orders and Task Orders for three different
requirements
Write down and explain what has been included and why
Prepare the annual maintenance budget
Write down and explain each element with risks and mitigation recommendations; cost
saving opportunities and recommendations to achieve these opportunities
Prepare three cost benefit analysis reports for different maintenance activities
Explain the results of this analysis

Able to identify Process Area, Utility Area, Storage Area, Flare Area and Control Room
Able to explain the procedure, safety measures taken when visiting CPF1
Demonstrate knowledge of the key process units in the CPF1
Able to explain the daily production report and make a summary of the key data
Can deliver a power point presentation describing an overview of the CPF1

Able to describe the facilities at a PAD

Able to describe facilities at a single well
Familiar with the Pads P & IDs
List all facilities at the Pad and identify the tag numbers
Can deliver a power point presentation describing an overview of the field layout and Pads
facilities

Write down the Company Mission statement and vision

Write down your Department objective for this year

Write down the Company partners indicating their shares

List the main elements of an operating budget OPEX

Prepare a flowchart showing the budget cycle

Discuss the purpose and requirements of an operating budget.
Discuss the process, milestones and approving authorities.
Write down the procedure used for estimating the cost of a new item of plant equipment.
Discuss the procedure and where the cost data is obtained.
Using real examples of work done demonstrate your involvement in the preparation of the
annual budget for your discipline
Using the complete budget, write down and explain each element, how the values were set
and any risks or opportunities that may relate to this value.
Using real examples of work done demonstrate your involvement in preparing cost estimates
for new or replacement equipment. This should be the fully build up cost hrough to
installation and operation on the Plant.
Show real examples of the annual budget you have prepared
Explain each element, how the values were defined and any risks or opportunities that may
relate to this budget.
Using real examples of work done show your cost estimates for new or replacement
equipment. This should be fully built up cost through installation and operation on the Plant.

Write down and explain the estimating process, how the values were obtained and any risks
or opportunities that relate to the values. Explain the accuracy of the estimate and what this
means.

Describe how you prevent unauthorized access to your unattended PC

Show where the IT Policies and Procedures are located
List the support services that are available from your IT Department.
List the main media for data storage.
Give examples of commonly used PC peripherals
Identify which operating system is being used on your PC.
Demonstrate you can select a printer
Define Network, Intranet and Internet
List the differences between an Intranet and the Internet
Describe the main functionalities of:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

Demonstrate how you can open, navigate through, print the following type of documents:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

List the main rules for distribution of e-mail messages.

Write down which IT procedures are relevant to you and which elements in these procedures
apply to you.
Describe what a scanner is and explain whether or not text files can be created from a
scanned document.
Describe the main functionalities of MS Internet explorer.
Explain how you find (part of) a word on a web page.
Describe what a hyperlink is.
Explain how you know whether your hard drive is shared with other users
Explain how you share data on a network.
Demonstrate how you can write / edit / format / spell check documents; add tables / pictures
and use fonts; use help in MS Word
Demonstrate how you can create / edit / format / make calculations with spreadsheets; use
help in MS Excel
Demonstrate how you can create / edit / format / organize graphics and presentations; use
help in MS PowerPoint
Demonstrate how you can track changes in documents; customize MS Word.
Demonstrate how you can analyse data in spreadsheets, prepare graphs from tables, format
graphs
Demonstrate how you can auto generate a table of contents in MS Word.
Demonstrate how you can convert documents to PDF format.

Familiar with PCH training & development policies and procedures.

Follow standard development program to acquire skill and competencies required for next
general work level.
Prepare own progress reports.
Participate in induction of fresh graduates.
Implement on the job training programs for fresh graduates assigned to the unit.
Participate in monitoring trainees' performance
Participate in monitoring trainees' performance
Assist assigned Staff drafting Personal Development Plan (PDP).
Monitor and coach employees placed on development plans.
Report on Graduates & trainees' progress.
Design on-the-job training assignments for assigned Graduates/Trainees.
Use email to communicate your daily work activities
Deliver Power point presentation summarizing your achievements and observations for your
first Quarterly Assessment.
Prepare a daily report summarizing the tasks you have completed
Participate in the Dept’s daily communication meeting

Demonstrate a good critical awareness of the fundamental concepts and techniques

applicable to business planning.
Understand the business planning process and purpose, the composition and role of peer
groups
Participate in strategy review or business planning information processes within your team.

Understand and explain the components of a business plan and how these align with asset
objectives and performance criteria

Actively participate in your team’s Daily /weekly meetings.

Make a list of the objectives of your team.
Take a specific role in ??
Contribute to team performance to achieve team’s objectives.
Present evidence of your personal contribution to achieve the team’s objectives.
Prepare meeting agenda for your team
Produce examples of sharing ideas across multidiscipline team.

Prepare a write up describing the importance of time management related to your daily
tasks.
Prepare a write up describing the development opportunities and program assessment
process.
Prepare a power point presentation on setting meeting targets
Make a distinction between urgent and important
Prepare your PDP for the next quarter
Prepare evidence for your next quarterly assessment
Knowledge Skills Mastery
 Fresh Graduate program -Electrical Technician -
ID No. : Name :
Required
Competency Competency Level

Core
C1.01 Electrical Power System

C1.01.01
C1.01.02

C1.01.03

C1.01.04
C1.01.05

C1.01.06
C1.01.07
C1.01.08
C1.01.09
C1.01.10

C1.01.11

C1.02 Electrical Power

Generation
&Distribution

C1.02.01

C1.02.02
C1.02.03

C1.02.04

C1.02.05
C1.02.06
C1.02.07
C1.02.08

C1.02.09
 C1.02.10
C1.02.11

C1.02.12
C1.3 Power Generation

C1.3.1
C1.3.2
C1.3.3
C1.3.4
C1.3.5

C1.3.6
C1.3.7
C1.3.8
C1.3.9
C1.3.10
C1.3.11
C1.3.12
C1.3.13

C1.3.14

C1.3.15
C1.3.16
C1.3.17

C1.3.18

C1.3.19
C1.3.20

C1.3.21
C1.3.22

C1.3.23

C1.3.24

C1.3.25
C1.3.26
C1.3.27
C1.3.28
C1.3.29
C1.3.30
C1.3.31

C1.3.32
C1.3.33
C1.3.34
C1.3.35
C1.3.36
C1.3.37
C1.3.38
C1.3.39
C1.3.40
C1.3.41

C1.3.42
C1.3.43
C1.3.44
C1.3.45
C1.3.46
C1.3.47
C1.3.48

C1.3.49

C1.3.50
C1.3.51
C1.3.52

C1.3.53
C1.3.54

C1.3.55

C1.3.56

C1.3.57

C1.3.58
C1.3.59
C1.3.60
 C1.3.61

C1.3.62
C1.3.63
C1.3.64
C1.3.65
C1.3.66
C1.3.67

C1.3.68
C1.3.69

C1.4 Standby and Emergency

Generator
C1.4.1

C1.4.2
C1.4.3
C1.4.4
C1.4.5

C1.4.6
C1.4.7

C1.4.8

C1.4.9

C1.4.10

C1.4.11
C1.4.12
C1.4.13
C1.4.14

C1.4.15
C1.4.16
C1.4.17
C1.4.18

C1.4.19
C1.5 Substations Equipment

C1.5.1
C1.5.2
C1.5.3
C1.5.4
C1.5.5
C1.5.6
C1.5.7
C1.5.8
C1.5.9

C1.5.10

C1.5.11
C1.5.12

C1.5.13

C1.5.14

C1.5.15

C1.5.16

C1.5.17
C1.5.18
C1.5.19
C1.5.20

C1.5.21
C1.5.22

C1.5.23

C1.5.24

C1.5.25
C1.5.26
C1.5.27

C1.5.28
C1.5.29
C1.5.30
C1.5.31
C1.5.32
 C1.5.33
C1.5.34

C1.5.35
C1.5.36
C1.5.37
C1.5.38
C1.5.39
C1.5.40

C1.5.41
C1.5.42

C1.5.43

C1.5.44
C1.5.45
C1.5.46
C1.5.47
C1.5.48

C1.5.49
C1.5.50
C1.5.51

C1.5.52
C1.5.53
C1.6 Transformers

C1.6.1
C1.6.2
C1.6.3

C1.6.4
C1.6.5
C1.6.6

C1.6.7

C1.6.8
C1.6.9
C1.6.10
C1.6.11
C1.6.12

C1.6.13
C1.6.14

C1.6.15

C1.6.16
C1.6.17
C1.6.18
C1.6.19
C1.6.20
C1.6.21
C1.6.22
C1.6.23
C1.6.24
C1.6.25
C1.6.26
C1.6.27
C1.6.28

C1.6.29

C1.6.30

C1.6.31
C1.6.32

C1.6.33
C1.6.34

C1.6.35
C1.6.36
C1.6.37
C1.6.38
C1.6.39

C1.6.40
C1.6.41

C1.6.42
C1.6.43
C1.6.44
C1.6.45
C1.6.46
C1.6.47
 C1.6.48

C1.6.49
C1.6.50

C1.6.51
C1.6.52

C1.6.53
C1.7 Overhead Transmission
Lines
C1.7.1
C1.7.2
C1.7.3
C1.7.4
C1.7.5
C1.7.6
C1.7.7

C1.7.8
C1.7.9
C1.7.10
C1.7.11
C1.7.12

C1.7.13

C1.7.14
C1.7.15
C1.7.16
C1.7.17

C1.7.18

C1.7.19

C1.7.20
C1.7.21

C1.7.22

C1.7.23
C1.8 Power Cables

C1.8.1
C1.8.2

C1.8.3
C1.8.4
C1.8.5

C1.8.6
C1.8.7
C1.8.8
C1.8.9
C1.8.10

C1.8.11

C1.8.12
C1.8.13

C1.8.14
C1.8.15

C1.8.16

C1.8.17

C1.8.18
C1.8.19
C1.8.20

C1.8.21
C1.8.22
C1.8.23

C1.8.24

C1.8.25
C1.8.26

C1.8.27

C1.8.28
C1.8.29

C1.8.30

C1.8.31

C1.8.32
 C1.8.33

C1.8.34

C1.8.35

C1.8.36
C1.8.37

C1.8.38
C1.8.39
C1.8.40
C1.9 Switch Gears

C1.9.1
C1.9.2
C1.9.3
C1.9.4
C1.9.5

C1.9.6

C1.9.7

C1.9.8

C1.9.9
C1.9.10

C1.9.11

C1.9.12

C1.9.13
C2 Plant Electrical
Equipment
C2.1 AC & DC Motors

C2.1.1
C2.1.2

C2.1.3

C2.1.4
C2.1.5
C2.1.6
C2.1.7

C2.1.8
C2.1.9
C2.1.10

C2.1.11
C2.1.12
C2.1.13
C2.1.14
C2.1.15

C2.1.16
C2.1.17
C2.1.18

C2.1.19
C2.1.20
C2.1.21

C2.1.22

C2.1.23

C2.1.24

C2.1.25

C2.1.26

C2.1.27

C2.1.28

C2.1.29
C2.1.30
C2.1.31
C2.1.32
C2.1.33
C2.1.34

C2.1.35

C2.1.36
 C2.1.37
C2.1.38

C2.1.39
C2.1.40
C2.1.41

C2.1.42
C2.1.43

C2.1.44

C2.1.45

C2.1.46

C2.1.47
C2.1a Electrical Submersible
Pumps*(ESP)

C2.1a.1

C2.1a.2
C2.1a.3
C2.1a.4
C2.1a.5
C2.1a.6
C2.1a.7

C2.1a.8
C2.1a.9

C2.1a.10

C2.1a.11
C2.1a.12
C2.1a.13

C2.1a.14
C2.1a.15
C2.1a.16
C2.1a.17
 C2.1a.18
C2.2 Variable Speed Drives
C2.1.1
C2.1.2
C2.1.3
C2.1.4
C2.1.5
C2.1.6
C2.1.7
C2.1.8

C2.1.9
C2.1.10
C2.1.11
C2.1.12

C2.1.13

C2.1.14
C2.1.15

C2.1.16
C2.1.17

C2.1.18
C2.1.19

C2.1.20

C2.1.21

C2.1.22
C2.3 Motorized Valves
(MOV’s)
C2.3.1

C2.3.2
C2.3.3

C2.3.4

C2.3.5
C2.3.6
C2.3.7
 C2.3.8

C2.3.9

C2.3.10
C2.3.11
C2.3.12
C2.3.13

C2.3.14

C2.3.15
C2.3.16
C2.3.17

C2.3.18
C2.3.19
C2.3.20

C2.3.21

C2.3.22
C2.4 Lighting and small
power

C2.4.1
C2.4.2

C2.4.3

C2.4.4
C2.4.5

C2.4.6

C2.4.7
C2.4.8
C2.4.9
 C2.4.10
C2.4.11
C2.4.12

C2.4.13
C2.4.14
C2.4.15
C2.4.16
C2.4.17

C2.4.18

C2.4.19
C2.4.20

C2.4.21

C2.4.22
C2.4.23

C2.4.24

C2.4.25
C2.5 Electrical Workshop
Equipment &
Procedures

C2.5.1

C2.5.2
C2.5.3

C2.5.4
C2.5.5
C2.5.6
C2.5.7
C2.5.8
C2.5.9
C2.5.10
 C2.5.11

C2.5.12
C2.5.13

C2.5.14
C2.5.15

C2.5.16

C2.5.17

C2.5.18

C2.5.19
C2.6 Supervision of
Construction
C2.6.1

C2.6.2
C2.6.3
C2.6.4
C3 Low Volatge Electrical
Protection Systems
C3.1 Electrical Protection low
volatge
C3.1.1

C3.1.2

C3.1.3
C3.1.4
 C3.1.5
C3.1.6
C3.1.7

C3.1.8

C3.1.9

C3.1.10
C3.1.11

C3.1.12

C3.1.13
C3.1.14
C3.1.15

C3.1.16

C3.1.17

C3.1.18
C3.1.19
C3.1.20
C3.1.21

C3.1.22
C3.1.23
C3.1.24
C3.1.25

C3.1.26
C3.2 Power System Analysis

C3.2.1
 C3.2.2
C3.2.3
C3.2.4
C3.2.5
C3.2.6
C3.2.7
C3.2.8
C3.2.9

C3.2.10
C3.2.11
C3.2.12
C3.2.13
C3.2.14
C3.2.15

C3.2.16
C3.2.17

C3.2.18

C3.2.19

C3.2.20

C3.2.21
C3.3 Earthing Systems &
Lightning Protection
C3.3.1
C3.3.2

C3.3.3
C3.3.4

C3.3.5
C3.3.6
C3.3.7
C3.3.8

C3.3.9
C3.3.10
C3.3.11
 C3.3.12

C3.3.13
C3.3.14
C3.3.15

C3.3.16
C3.3.17

C3.3.18

C3.3.19

C3.3.20
C3.3.21
C3.4 Insulation for low
voltage
C3.4 Insulation

C3.4.1
C3.4.2
C3.4.3
C3.4.4

C3.4.5

C3.4.6

C3.4.7
C3.4.8
C3.4.9

C3.4.10

C3.4.11

C3.4.12

C3.5 Battery and Battery

Chargers
C3.5.1
C3.5.2
 C3.5.3

C3.5.4
C3.5.5
C3.5.6
C3.5.7
C3.5.8
C3.5.9
C3.5.10
C3.5.11
C3.5.12
C3.5.13

C3.5.14
C3.5.15
C3.5.16
C3.5.17
C3.5.18
C3.5.19
C3.5.20

C3.6 Power Supplies & UPS

system
C3.6.1
C3.6.2
C3.6.3
C3.6.4
C3.6.5
C3.6.6
C3.6.7
C3.6.8
C3.6.9
C3.6.10
C3.6.11

C3.6.12

C3.6.13
C3.6.14

C3.6.15
C3.6.16
 C3.6.17

C3.6.18
C3.7 Solar Power System
C3.7.1

C3.7.2
C3.7.3
C3.7.4

C3.7.5

C3.7.6

C3.7.7
C3.7.8
C3.7.9
C3.7.10

C3.7.11

C3.7.12
C3.8 Cathodic Protection

C3.8.1

C3.8.2
C3.8.3
C3.8.4

C3.8.5

C3.8.6
C3.8.7

C3.8.8

C3.8.9

C3.8.10

C3.8.11
S1 Health, Safety &
Environment
S1.1 HSE Management
System
S1.1.1

S1.1.2
S1.1.3

S1.1.4
S1.1.5
S1.1.6
S1.1.7
S1.1.8

S1.1.9
S1.1.10
S1.1.11
S1.1.12
S1.2 Personal Protection
Equipment (PPE)
S1.2.1
S1.2.2
S1.2.3
S1.2.4
S1.2.5
S1.3 Fire Fighting
S1.3.1
S1.3.2
S1.3.3

S1.3.4

S1.3.5
 S1.3.6
S1.3.7
S1.3.8
S1.3.9
S1.4 Fire & Gas Detection
System

S1.4.1

S1.4.2

S1.4.3

S1.4.4

S1.5 Gas Testing

S1.5.1
S1.5.2
S1.5.3
S1.5.4

S1.5.5
S1.5.6
S1.6 Area Classification
S1.6.1
S1.6.2

S1.6.3
 S1.6.4

S1.6.5

S1.6.6
S1.6.7

S1.6.8
S1.6.9

S1.7 Isolation/De-Isolation

S1.8 Permit to Work System

S1.8.1
S1.8.2

S1.8.3
S1.8.4
S1.8.5

S1.8.6

S1.8.7

S1.8.8
S1.8.9

S1.8.10

S1.8.11
S1.8.12
S1.9 Emergency Response

S1.9.1

S1.9.2

S1.9.3
S1.9.4
S1.9.5

S1.9.6
 S1.9.7
S1.10 Risk Assessment &
Method of statement

S1.10.1
S1.10.2
S1.10.3
S1.10.4
S1.10.5
S1.10.6
S1.10.7
S1.10.8
S1.10.9
S1.10.10
S1.10.11
S1.11 Occupational Health

S1.11.1
S1.11.2
S1.11.3
S1.11.4
S1.11.5
S1.11.6
S2 Engineering Standards

S2.1 International Standards

S2.1.1
S2.1.2

S2.2 Company Engineering

Guidelines &
Specifications

S2.1.1

S2.1.2
S2.1.3
 S2.1.4
S2.1.5
S2.3 Company Specifications

S2.3.1
S2.3.2
S2.3.3
S2.3.4

S2.3.5
S2.3.6
S2.3.7
S2.4 Maintenance Materials
Management

S2.4.1
S2.4.2

S2.4.3

S2.4.4
S2.5 Quality Management

S2.5.1
S2.5.2
S2.5.3

S2.5.4

S3 Plant Modification

S3.1 Management of Change

Process

S3.1.1

S3.1.2
S3.1.3

S3.1.4
S3.1.5
S3.1.6

S3.1.7
S3.1.8
 S3.1.9
S3.1.10
S3.1.11
S3.1.12
S3.1.13
S3.1.14
S3.1.15
S3.2 Company Procedures
(Maintenance Systems)

S3.2.1
S3.2.2
S3.2.3
S3.2.4
S3.2.5
S3.2.6
S3.2.7

S3.2.8

S3.2.9
S3.2.10
S3.2.11

S3.2.12
S3.2.13
S3.2.14
S4 CPF & Field Operations

S4.1 Central Processing

Facilities (CPF1)

S4.1.1
S4.1.2
S4.1.3
S4.1.4
S4.1.5
S4.2 Fields Services Facilities

S4.2.1
S4.2.2
S4.2.3
S4.2.4
 S4.2.5
G1 Company Mission &
Values
G1.1
G1.2

G2 Company Partners and

Concessions

G3 Commercial Awareness

G3.1
G3.2
G3.3
G3.4
G3.5
G3.6

G3.7

G3.8

G3.9
G3.10

G3.11

G3.12

G4 Information Technology
(IT)
G4.1
G4.2
G4.3
G4.4
G4.5
G4.6
G4.7
G4.8
G4.9
 G4.10

G4.11
G4.12

G4.13

G4.14
G4.15
G4.16
G4.17
G4.18
G4.19

G4.20

G4.21

G4.22
G4.23

G4.24
G4.25
G4.26
G6 Development &
Training
G6.1

G6.2
G6.3
G6.4
G6.5
G6.6
G6.7
G6.8
G6.9
G6.10
G6.11
B1 Communications
 B1.1

B1.2
B1.3
B1.4
B2 Planning

B2.1

B2.2

B2.3

B2.4
B3 Teamwork
B3.1
B3.2
B3.3
B3.4
B3.5
B3.6
B3.7
B4 Manage Self & Others

B4.1

B4.2
B4.3
B4.4
B4.5
B4.6
 Fresh Graduate program -Electrical Technician - GROUP 2

Competency Level

Awareness

Visit all substations in your plant and prepare a report on your observations
Record the energy readings in the main intake sub-station and prepare a report on the
findings
Prepare a plan to carryout harmonic measurement in any one of the substations and make a
report based on the readings
Prepare a report on the fire protection systems in Sub- stations
Identify the main power system equipment in your plant. Explain the function of the main
power system equipment
Draw a block diagram of the main components of your Company power system
Draw a key single line diagram of the main component of your Company power system
State your understanding of the definition of a power system
List the main system components
State the advantages and disadvantages of using underground and overhead cables for
power distribution and provide example of their use
Describe how a power system model is used

Network & Equipment Location; Interconnected Power Systems; Power System Management

Carry out review study on your site power system network using ETAB software
Collect the necessary data & parameters required & produce the review report highlighting
weaknesses and any rooms for improvement this cover short circuit, load flow, motors
starting and relays settings and relays segregation, fault levels studies.(you can refer to the
most recent short circuit study conducted in your site or other site).

Access the event and alarm list on the protective relay after a fault recently experienced in
your plant network and prepare a report on your findings
Carry daily check list in one sub-station and prepare a report on the findings
Using the single line diagram identify your specific interconnected power system
Demonstrate the use of a power management system
Produce a short report showing conclusions from maintenance and/or factory inspections
carried out on your system
Produce a procedure used for modeling a power system and describe the data needed. Draw
a flowchart of the steps in the modeling process
Explain the requirements of this system.
Explain the consequences if we fail to keep a minimum distance between an overhead line
and buried pipe running in parallel
Explain the Power System model and how the output changes with changes in variables

Operation & Control Philosophy; Turbines; Turbine Controls; Generators; AVR Function;
Auxiliary Systems; Load Shedding / Sharing; Protection; Maintenance, Inspection &Testing
Prepare daily checklist for generator operation
Carry out visual inspection on generators as per daily check list. Prepare report on findings
Identify the main components of the power generation system and its functions
State the purpose of a gas or steam turbine
State the advantages and disadvantages gas and steam turbines and where they may be used

List and discuss the function of turbine components

Explain the starting sequence of a gas turbine
List the power generation main system components
Draw a block diagram of the auxiliary systems
Draw a block diagram of the main elements of the generation protection system
State the meaning of excitation
State the function of these auxiliary systems..??
State why loads need to be shed and identify under what circumstances this would need to
be done
Prepare a job plan for carrying our Power Generator PM including list of special tools, testing
equipment, support from other sections prepare isolation as per PTW
a. Bridge or diode replacement for the brushless exciter synchronous generator
b. Brush replacement for the brush type exciter’s synchronous generator
c. Attend bearing replacement as per running hours and condition monitoring report also
greasing for the ball bearing or oil top up or replacement for the sleeve bearing type
d. Stator and rotor and excitation winding insulation state determination using
• Insulation resistance testing (megger)
• Partial discharge analysis.
• HIPOT test

e. Issuing maintenance report and performance report.

Witness Major overhauling of generators as per vendor procedure. Prepare report based on
the activities and findings.
Demonstrate the procedure for synchronizing two generators
The ability to conduct stable operation and optimize generator performance among power
generation system meeting utility requirements;
• Synchronize power generator to the power grid; troubleshoot any problems & report your
observations
• Monitoring parallel operation parameters and conduct corrective action achieving stable
operations
• Detection and contribution in troubleshooting of governor problems
• Maintenance and function test and load shedding system
• Full understanding of AVR function, do PM & troubleshooting of AVR
• Access the Generator AVR using PC and demonstrate download of settings, event logs etc

Planning and preparing PM for generator protective devices;

• Checking protective device parameters and confirming that it is as per design
• Performing circuit breaker maintenance and checking breaker control circuit also perform
breaker function test after conducting maintenance
• Performing relay function test with C/B
Explain the requirements of a design data sheet for a power generator
Describe the function of governors in different mode of operations
Describe how the reactive load is shared between generators connected in parallel
Explain the steps necessary to put a generator on line and off load
Explain how to increase the loading of a generator
Explain the difference between load shedding and load sharing
Describe the effect of atmospheric temperature on turbine output
Explain the generator excitation system
Explain turbine variables and how they are controlled e.g. speed, pressure and temperature

Explain the operation of the auxiliaries. Specifically for the turbine and generator.
Demonstrate the start up, synchronizing and generator loading procedure
Draw a block diagram of the excitation system
Draw a block diagram indicating all the auxiliaries of a gas turbine generating set
Draw a line diagram indicating the protection requirements for a medium sized generator
State what is meant by control philosophy in relation to turbine, generator and auxiliaries
Explain the requirements and precautions included in the generator start up, synchronizing
and loading procedure
Explain the purpose of an AVR / digital excitation control system and how it works. - Explain
the operation of the auxiliaries
Explain the load shedding system for your power system
Explain what motorization is and how it may be detected and protected
Explain the safety measures that should be taken before and after a high voltage test has
been made on a generator
List the tests that are done on a generator and give a brief outline of these tests
Carry out trouble shooting of any problem in the generator protective circuit and devices if
any
Carryout hands on testing of generator protection relays & prepare a report on your
observation vs commissioning report
For newly installed / overhauled generator:
-Prepare a pre-commissioning, commissioning & start up procedure of the generator and
explain the importance of each steps
-Access capability curve of generators through turbine control panel and prepare a report on
the observations.

Perform the sizing calculations for a power generator and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Read and explain the capability chart indicating the limitations
Demonstrate the start up, synchronizing and loading of a generator. Demonstrate the start up
and shut down of a turbine
Demonstrate how to put the load shed / share systems in operation and analyse the data of
the load sharing system
Demonstrate the testing of the generator protection system and explain the results
Demonstrate the tests/checks to be conducted during maintenance
Draw a schematic diagram of the excitation system of an alternator
Explain the start up, synchronizing and loading steps of a generator being taken and why
Using the excitation system diagram explain how this system works
Explain the outcome when an alternator has lost its excitation when connected in parallel
with others
Explain the effects of failures of any auxiliary systems

Control circuit & protection system; Auto Change Over; Load and unload during weekly test
runs
All applied real work for C1.2 will be applicable in case of stand by and emergency generators

Prepare a list of loads connected to emergency generator

State the purpose of an emergency generator
Define what auto change over switch is
The conditions required for a manual and automatic changeover of the emergency generator

Why is it important to maintain and test the standby generator at regular frequencies
State the required weekly and monthly tests for your emergency generator and identify the
purpose of these tests
Demonstrate the switching operation and explain the conditions for a change over system
(both on and off)
Demonstrate the maintenance, inspection and tests routines required and explain their
frequency
Draw a line diagram of circuit incorporating an emergency generator and changeover switch
and explain the operation
Explain the essential loads to be connected to emergency generators
Explain the requirements of a design data sheet for a standby generator
Explain the essential loads to be connected to emergency generators
Perform the sizing calculations for this equipment and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Demonstrate the starting, synchronizing, loading and unloading of the standby generator
Demonstrate the routine testing of the standby generator
Demonstrate protection relay testing and analyse the results and explain the relay settings.
Under supervision, perform the weekly and monthly tests / checks on the site emergency
generator
Analyse and explain the weekly and monthly test results

Substation Layout, Requirements & Design; Single Line Diagram and Control Circuits;
Switchgear; Maintenance, Inspection &Testing; Protection
As per maintenance policy , plan and perform the PM for the C/Bs & contactors in the S/S in
your site (air ,air blast , MOCB, SF6 & vacuum);
a. Low voltage circuit breaker and its control circuit
b. Medium voltage circuit breaker and its control circuit.
c. Low voltage contractor /starter and their control circuit.
d. Medium voltage contractor / starter and their control circuit.
Using catalogs and drawings identify the components of a typical substation
State why the layout of a substation is important
Define what is the meaning of a single line diagram and where is it used
At site and In the main substation, state the substation design requirements and constraints

Identify the different types of switchgear and types of low voltage switchboards, distribution
boards and MCC's.
State the meaning of short circuit rating
List the routine checks required for HV Switchgear and identify the required frequency of
these checks
State what is meant by HV switching and list the qualifications needed before being
authorized for switching
State the typical tests that are done on an existing high voltage circuit breaker and why they
are done
Plan , prepare and perform the PM for switch board protective relays navigation, checking the
existing settings vs. the design and performing function test of the protective relays post
maintenance and issuing main report
As per maintenance policy plan, prepare work procedure and perform the down listed jobs
for the following Equipments:
a. Low, medium and High voltage MCCs, Distribution Boards and Switchgear motors:
These jobs will include the following:
1- Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV.
2- Maintenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers motor (motor managers) and issuing maintenance and
performance report.
3- Load break switches and fuses maintenance with full understanding of selection basis
4- Infra red check for switch gear and connection points detecting any over heat and
conducting corrective action by replacing the element or tightening the connection with the
pre designed torque.
Using an existing single line diagram, explain the operating principles of the main substation
components
Demonstrate involvement in the maintenance of LV and MV switchgear and explain the
requirements
Identify the differences between contactor, breaker and isolating switches.
Draw a single line diagram of your distribution system
Write down what safety measures should be taken before and after a high voltage test has
been made on a bus bar and explain the potential hazards encountered
Explain the requirements of a design data sheet for switchgear equipment
Define the requirements for designing the substation layout and identify the data required
Explain the different types of protection used for switchgear
Explain the difference between normal and essential switchboards
Identify the strengths and weaknesses of your distribution system
Explain the factors that determine the short circuit rating
Explain what is meant by thermal short circuit rating, breaking capacity and making capacity

Explain the impact on the switchgear if we add a larger motor or generator to the circuit
Identify the advantages and disadvantages between vacuum and SF6 breakers
Describe the effect of switching of resistive /capacitive /inductive loads
Explain arc extinction process in different types of circuit breakers
Explain the requirements for switching LV and MV switchgear
Carry out hands on testing of protection relays connected to incomer of MV switch board and
prepare a report on the findings
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for the new installed
Switchgears and MCCs.
Convert control circuit diagram of switch board Incomer into logic diagram and explain
requirements for a breaker closing and tripping.
Demonstrate problem solving for defined faults
Demonstrate the maintenance and testing of switchgear
Demonstrate thermal analysis of bus bars and explain the results
Demonstrate relay testing for high and low voltage systems and explain the results
Perform the sizing calculations for switchgear equipment and explain the required data input
and results
Prepare a single line diagram for the power system (all voltages) in your area
Explain the procedure for troubleshooting of a typical fault in a substation breaker
Analyze the layout criteria and explain the sub-station layout design and segregation
requirements
Explain the procedure and precautions and assessments required for switching

Oil Filled (sealed and conventional), Air and Cast Resin Types.
List in writing the different types of transformers and where they are used
List the components of a transformer
Identify the different types of insulation material used for the winding and core lamination.

Identify the purpose of a transformer tap changer

State the tests required for new transformers and identify the requirements for each test
List the routine checks for existing power transformers and state the requirements of these
checks
As per Maintenance Policy; plan, prepare & issue work procedure to perform the down listed
maintenance job power & distribution transformers in your plant with full understanding of
the types, functions, characteristics and applications of each type including following
activities

Power and Distribution Transformer;

a. Transformer isolation and de isolation
b. Turns ratio verification
c. Oil level check, addition or replacement in the conservator type
d. Oil sampling and oil insulation test. Explain Dissolved gas analysis. Study past test reports
and report your observations
e. Winding insulation check (megger, HIPOT, DGA)
f. On- Tank gauges & protective relays & instrumentation check & trouble shooting and any
abnormal condition
g. Check of cooling radiators for any leaks & cooling fans in ONAF and OFAF types and oil
pumps.
h. Trouble shooting and diagnosis of ON/Off line tap chargers
i. Check of connection of high and low tension side terminations & isolator condition
j. Prepare a plan for online changeover of breather in the transformers
k. Carry our online changeover of silica gel breather in the transformers.
l. Issuing maintenance report and recommendations
Instrumentation Transformers:
a. Check turn ratio
b. Checking and adequacy to the application
c. Check current transformer saturation and performing function test
d. Issue maintenance report and performance report
Participate in the inspection of transformers in different applications
Explain the frequency of inspection for an oil filled power transformer
Participate in routine and major maintenance for different types of transformers and describe
the requirements
Draw the circuit diagram for the main protection of a power transmission transformer and
explain how this protection system works
Prepare a procedure for carrying out maintenance of your power transformers. Explain the
requirements of this procedure
Explain the requirements of a design data sheet for a power transformer
List in the conditions required for the parallel operation of two transformers and explain what
happens if these conditions are not met
Explain the different types of cooling for transformers (AN, ONAN, ONAF, and OFAF)
Explain the effect of abnormal load conditions on the transformer performance e.g. over
load, over voltage and under frequency
Explain the effect of harmonics on transformers and how this can be eliminated
Explain the transformer vector groups
State the types and applications of transformers tap changers
Explain the difference between on load and off load tap changing
Explain what is the inrush current for a power transformer and why is it important for a
protection coordination study
Explain the different methods of earthing and the different applications
Conduct a factory acceptance and site test for a power transformer. Explain the acceptance
criteria for these tests.
Demonstrate the following testing of;
1. Protective relays for a power transformer
2. Transformer winding and dielectric tests
3. Transformer oil
4. Inter-tripping connection
5. Explain the results of each test
Perform the sizing calculations for a power transformer and explain the required data input
and results.
Prepare a data sheet for this equipment and explain the requirements
Prepare a procedure for removing or installing a power transformer, including the method
statement. Explain the requirements of this procedure.
Define the condition monitoring required for high capacity power transformers
Explain the requirements for operation and on load maintenance of transformers tap
changers
Explain the causes of common failures of transformers

Line Voltage; Main Components; Structures; Earth Wires

State the main purpose of building overhead transmission lines
List the main components of an overhead line system
Identify the factors that determine the line voltage
Identify the purpose of having warning lights and warning spheres on overhead lines
List the conditions when wooden poles and steel towers are used
List the advantage of having earth wire(s) on top of overhead lines
State why insulators are used with overhead lines and state why the number of insulators in
one string increases with higher voltage levels?
List the inspection techniques for overhead lines
List the main components of surge arresters
Explain the requirements of a design data sheet for an overhead transmission line.
Explain the advantages & disadvantages of having overhead lines
Explain why it is recommended to keep a minimum distance from residential areas or buried
pipelines when an overhead line crosses these areas. Explain what would be the consequence
if we fail to meet this clearance
List the different types of insulators in terms of design and material and explain the
differences. Explain which type of insulator is more suitable to the weather in the Gulf
Countries e.g. Glass, Porcelain or silicon rubber and why.
Explain how we prevent trips of overhead lines with glass or porcelain insulators.
Describe the methods of maintenance for insulators
Write down and explain the role of a surge arrestor
Explain how it protects electrical equipment from external lightning or internal system
discrepancy
Explain what affects the functioning of the overhead transmission line. Also, the basis for
determining the voltage level of an overhead line.
Perform the sizing calculations for an overhead transmission and explain the required data
input and results.
Prepare a data sheet for this equipment and explain the requirements.
Review the design of a new overhead transmission line. Define the requirements of the
design specification
Define the requirements in the design specification of an effective surge arrester for different
voltage levels, 33KV and 132KV

Cable Types; Cable Sizing; Cable Accessories; Jointing; Cable Installation; Cable Fault Location
Techniques
Power Cables Installation and check:
a. For a new installation, visually inspect the cable for any mechanical damage & check the
adequacy of the cable accessories to area classifications, plan & preparing for laying
b. And carry out insulation measurements & insulation resistance and perform hi pot test.
c. Trouble shooting any cable problem, fault location and cable splicing.
d. Inspection of cable ducts and multi cable transits, and considering cable spacing and de-
rating if needed.
e. Issue maintenance & performance report.
f. Perform pre-commissioning and commissioning tests
Give some examples of the use of different types of cables.
List the types of cable accessories
State the variables we need to know before sizing a cable and identify where to find this
information.
List the equipment required to locate a fault in an underground cable and explain how this
equipment is used
State why a safety assessment is required before and after a high voltage test.
List and identify the different types of cable joints. State the difference between a joint and a
termination
State the data required to size a single-phase motor supply cable.
List and discuss the types of tests performed on industrial cables on site. In the discussion
identify why completion forms are used
Knowledge of the available types of cable and the type suitable mechanically, electrically,
safely for each installation location also cable current carrying capacity.
Knowing how to bury underground cable, the required depth for each cable type and rating,
cable spacing and its mechanical protection.
Knowing the cable tray mechanical
Identify the cable accessories used for cable installation, jointing and termination.
Demonstrate one of the methods used to locate a fault in an underground cable. Explain the
precautions needed before cutting out a faulty section of cable.
Explain the requirements of a design data sheet for a power cable
State the types of cables used for power transmission.
Explain what is meant by electrical stress and how electrical stress is controlled. Also explain
how to control circulating current in single corecable
Describe the different methods of cable installation. Explain the different type of cable
earthing.
Explain the procedure and Standards used when sizing a high voltage cable.
Explain the safety measures that should be taken before and after a high voltage test has
been made on a feeder cable.
For a newly installed cable explain the recommended HIPOT test voltage. Explain how is it
applied and for how long.
Explain the types of cable joints used for MV and HV underground cables
Explain the procedure and Standards used for cable sizing for a lighting supply in a hazardous
area
Withstand weight and number of cable and the suitable cable spacing and the rerating if
required
Perform the sizing calculations for a power cable and explain the required data input and
results
Prepare a data sheet for this equipment and explain the requirements
Prepare a specification for an underground power cable and accessories and explain the
requirements included in this specification.
Explain your role in the risk assessment for testing a high voltage cable. Define the hazards
and explain the measures that should be taken to eliminate or control these hazards.
Perform a voltage drop calculation in a real example. Show the calculation sheet for examples
of LV, MV and HV cables. Analyze and explain the results.
Explain the factors that influence the selection of cable size.
Explain what types of cables are used in power transmission, distribution and petrochemical
industry?
Why is aluminum armour used in single core power cables
Explain the requirements of the test procedure following the joining operation

As per PCH Maintenance Policy, Plan and perform the PM for Circuit Breakers (Air, Air blast,
MOCB, and Vacuum) and Contactor in the Sub Station in your site;
1-Low voltage circuit Breaker and its control circuit
2-Medium Voltage Circuit Breaker and its control circuit.
3-Low voltage Contactor/Starter and their control circuit.
4.Medium Voltage Contactor/Starter and their control circuit
Assist in the planning and performing the PM for switch board protective relays, navigation,
checking the existing settings Vs the design and performing function test of the protective
relay post maintenance.
Participate in the planning and preparing work procedure and performing the below listed
jobs for the following:
Low , Medium and High Voltage MCC's Distribution Boards and Switchgear motors:
1-Isolation, earthing, interlocks, de-isolation and de-earthing sequence for MV Switchgear &
MCC and Low Voltage Switch board,
2-Maitenance, navigation, setting review, amendment, problem diagnose and trouble
shooting of motor digital controllers an issuing maintenance and performance reports.
Plan and prepare work procedure and perform the following:
1-Low Voltage Isolation, earthing , interlocks, de isolation and de-earthing sequence for MV
Switchgear and MCC & LV switch board
2-Low Voltage Load break switches and fuses maintenance with full understanding of
selection basis.
3-Low Voltage Infra red check for the Switchgear and connection points detecting any over
heat and conducting corrective action by replacing the elements or tightening the connection
with predesigned torque

380V, 415V, 3.3KV 6.6KV & 11KV: 24V DC & 110V DC Single Phase; Three Phase; DC Motors;
Power & Control Circuits
Checking the motor loading condition & adequacy of motor to driven loads
As per PCH Maintenance Policy; plan and preparing for motor maintenance activities
including the following:
a. Planning and supervise motor isolation and earthing (medium voltage motors) and the
reinstatement procedure.
b. Bearing maintenance , greasing (ball bearing ( top up oil (sleeve bearing).
c. Bearing replacement based on the running hours or condition monitoring report.
d. Coil group connection review & tightening
e. Checking the JB, cable glands and termination are in good case and the IP and area
classification consideration are not violated.
f. Visual checking of any mechanical damage or corrosion
List the typical motor components and component function.
List the main components of an electrical starter and accessories and state the function of
these components.
List the types of motors typically used in the petrochemical industry
List the yearly operating checks required. State why these checks are necessary.
List in writing the data required to specify a new motor.
Show where the data can be found
List the weekly and monthly checks that are required for this equipment. Discuss the
requirements of these checks.
State the types of modifications to AC and DC motors that can be done on site.
Checking motor starter and circuit breaker confirming matching
Check the Partial Discharge levels for 11KV & discuss the findings /data with the Line
Supervisor / Vendor.
For the DC motors, brushes replacement brushes replacement based on the running hours.
Issue maintenance and performance report in the Maintenance Management System
For the new installation & overhauled motor; perform pre-commissioning, commissioning &
start up tests as per the OEM; report test results & operating parameters
Carry out on line /OFF line tests on the AC motor using all tests pro equipment and prepare a
report.
Full knowledge of motor starting methods and application and the criteria for the
implementation of each method.
Conduct RCA and troubleshooting and issue recommendation report/ Remedial Action Plan

Plan & witness overhauling of motor in the W/S report all performed activities and findings as
well as cost report FOR 3Ph 415V and 3.3KV Motors.
Use a schematic diagram to explain in detail the control and power circuits and explain in
detail the function and operation of each major component.
Using a practical example describe a change to the schematic diagram for a modification to
suit the process requirement e.g. timer, limit switch.
Produce a modification to the starter control circuit e.g. timer, switch. Explain the
modification and requirements.
Explain the requirements of a design data sheet for a motor starter
Explain the basic theory that applies to the design of this equipment
Explain the selection criteria for different applications.
Explain the different cooling systems used for motors
Explain the different mounting methods
Explain the basic operating data required to monitor the performance of your industrial
motors. State how this information is obtained
Explain the criticality of this equipment, how the maintenance frequencies are set and the
essential requirements to prepare the equipment for maintenance.
Following a motor rewind describe an inspection scope of work and procedure for this
equipment.
Explain the FAT or site performance test of a large motor.
Perform the sizing calculations for the motor starter and explain the required data input and
results.
Prepare a data sheet for motors and motor starters and explain the requirements.
Contribute to a risk assessment for major maintenance of a large motor.
Perform an analysis of problems and faults with this equipment used on your site. Prepare a
short summary report detailing the results of this analysis with recommendations of ways to
eliminate the losses. Explain your conclusions and discuss recommendations for performance
improvement of this equipment. Also define the operating conditions that caused the main
problems encountered

Write a report detailing test parameters and explain the results and recommendations.
Prepare a specification and design data sheet for the purchase of this equipment. Explain the
type and material selection requirements included in this specification.
Prepare a factory acceptance procedure for a large new motor including the necessary safety
reviews, data requirements, drawings, performance curves and procedures. Explain the
requirements and expected results.
Explain the major maintenance requirements, planning sequence and resources required
(manpower and materials).
Explain the detailed work plan and resource plan for major maintenance of your large
motors.

Diagnosis and troubleshooting ESP motor problems and explain the relation between motor
load current and pump’s flow and if this can help in motor troubleshooting.
For new Installations and overhauled motors, perform pre-commissioning and commissioning
& start up tests as per OEM.
Issue maintenance & performance report for the overhauled ESP after commissioning.
Where appropriate participate in a string pull and run.
State the basic purpose of both down hole&surface components of ESP installations.
Discuss the principle of pressure and flow interrelationship.
Explain the requirements of a design data sheet for an electrical submersible pump.
Explain the design characteristics of all string components (surface transformer, cable, control
panel, pump, protector & motors).
Explain voltage drop calculations and surface control panel settings.
Explain the start-up of ESP and surface pump. Understand the interaction between them and
flow control configuration.
Supervise the pull and run of an ESP In water supply including the availability of tools and
consumables
Perform material and inventory control
Supervise a rig mobilization and operational control
Perform the sizing calculations for an electrical submersible pump and explain the required
data input and results.
Prepare a data sheet for this equipment and explain the requirements
Perform an on-site failure analysis & follow-up with both operations & vendors.
Size-up equipment for oil & water application
Explain what is meant by multiphase pumping and well characteristics and its impact on
string performance.

State the reason we need variable speed drives

List the advantages of motor starting methods such as soft start, variable frequency.
List and discuss the different cooling systems for VFD's
Planning and executing maintenance, troubleshooting & repair VSD including:
a. Bridge circuit maintenance and diodes replacement or total replacement
b. Inverter maintenance and replacement
c. Cooler fan motors maintenance and replacement.
d. Harmonic filters maintenance and replacement
e. Maintenance and replacement of VSD power electronics components(Thyristors Diacs,
Triacs, diodes)
f. Explain the trouble shooting steps when VFD fails to start
g. Issue maintenance & performance report
Prepare interface diagram between VFD and DCS.
Draw a diagram and explain the basic power electronic components used in a variable speed
drive controller.
Prepare a test procedure for a variable speed drive. Explain the requirements of this test
procedure including the precautions and equipment to be used
Explain the requirements of a design data sheet for a variable speed drive.
Explain the design requirements for a VFD cooling system used in PCH. Explain how these
requirements are met.
List Alarm and trips provided on VFD & explain significance of each.
Perform the sizing calculations for a variable speed drive and explain the required data input
and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare selection criteria for different types of variable speed motors. Explain the
requirements of this criteria
Prepare a design of a cooling system for a VFD. Explain the design requirements and design
components.
Demonstrate testing of different types of variable speed drives. Explain the test procedures.

Types and Principles of Operation; Selection; Protection

Planning and executing maintenance, troubleshooting & repair MOV including:
a. Motor maintenance and troubleshooting.
b. Power and control circuit maintenance and trouble shooting.
List the types of actuators used in industry
State why we need to protect the MOV motor. Also why we need to stroke an MOV
periodically.
List the routine checks that need to be carried out on MOV's. State what to look for during
the checks
Issue maintenance & performance report
Identify different type of MOV’s installed in your plant.
Explain the PAKSCAN system.
For new installations and overhauled MOV, perform pre-commissioning and commissioning
start up tests as per OEM.
Obtain the operational drawings of an MOV. Using these drawings, sketches or photos
explain the principle of operation of the MOV.
Explain what is needed to specify an MOV.
Explain what kinds of tests must be carried out when the MOV is received on site.
How is the valve and actuator protected against overloads and overheating
What will happen if the actuator was operating in one direction and an immediate command
for reverse is given
How can we protect against any possible damage; what precautions have to be taken if an
MOV has to be installed in a hazardous area.
How the MOV is protected against overloading and over torque.
Explain the testing and troubleshooting procedure for MOV's and explain this procedure
Prepare a plan to replace old actuators with “IQ” type and prepare a report after carrying out
the replacement.
Carry out different settings on “I Q” type actuator & verify the operation in the shop
Demonstrate the different modes of operation of the MOV. Explain the procedure
Demonstrate testing of the MOV protection circuits and the checks to be performed before
MOV energisation. Explain the procedure and the precautions being taken.
Prepare a data sheet for the sizing of an MOV in a real example. Explain the data and
requirements included in the data sheet

Area Lighting; Emergency Lighting; Domestic Lighting; Special Lighting; Space Heating &
Heaters; Air Conditioning; Moulded Circuit Breakers; Miniature Circuit Breakers
Show where standards for Electrical Installations can be found.
Describe equipment such as DB, socket outlets, outdoor and indoor lighting, conduits,
trunking, bus bar trunking, cable accessories.
Planning and executing maintenance, troubleshooting & installation of light fittings, lighting
dimming and control system.& switch board including the following:
a. Lamps & control gear parts replacement.
b. Connections and termination maintenance.
c. Protective miniature, earth leakage, molded case circuit breaker replacement
d. Emergency light, control gear & back up power.
e. Cables, conduits, raceways maintenance and replacement.

Designing lighting system for in/out door considering CEE, CIE & IES requirements
Identify locations, number of fixtures to achieve this and the color rendering of lamp type to
match application, power consumption and the area classification considering its EX and IP
requirements furthermore the emergency lighting lay out distribution
Designing power lay out for small facilities considering its EX and the IP and the emergency
power distribution
Issuing maintenance report and performance report
Performing pre-commissioning and commissioning and start up tests for new installations.
List the types of lighting fixtures used in area lighting. Discuss why different types are used.
State the requirements for
1. Protection measures for safety
2. Selection and erection of equipment
3. Standard method of testing
List the codes of practice used.

Produce specification and Bill of Material

Explain the requirements of a design data sheet for a lighting or small power application.
Describe a system design for small Industrial & Commercial Building incorporating: Lighting,
110V, 240, 415V Socket Outlet, Air Conditioning, Fire Alarms, Indoor and Outdoor Lighting,
Overhead Crane, Workshop Machinery, Industrial Heating and Sub Main Distribution. Explain
the requirements of the Standards.

Explain different type of lighting for Offices, Workshop and Outdoor

Explain methods of support for cables &conductors
Explain the method of calculating the size trunking and conduits.
Explain methods of support and fixing for trunking and conduits
Describe the tests that need to be carried out for new lighting circuits. Explain the purpose of
these tests.
Describe the completion forms required for a new lighting or small power installation. Explain
the requirements of each form
Demonstrate the testing of new lighting circuits. Explain the tests and expected results.
Perform the sizing calculations for a lighting or small power application and explain the
required data input and results.
Explain statutory requirement for electrical installation in Workshops, Bath Rooms, Offices
and Drawing Rooms
Provide calculation sheets produced for the size of trucking and conduits
Explain the relevant standards and codes of practice that apply to the design of lighting, size
of equipment and cables
Explain the method of installation used for installation of cables, cable capacity of conduit
and trunking.

Workshop Machines and Overhead Crane

Planning and executing maintenance, of the overhead crane electrical system including the
following :
a. Hoist motor maintenance and replacement.
b. Horizontal movement motor and replacement

Show the location of safety devices within the workshop

State what machinery you would expect to find in an electrical workshop and the tasks that
are performed in this workshop. State the safety requirements for this equipment.
Bridge motor maintenance and replacement
Festooned cables replacement
Limit switches maintenance and replacement.
Control circuit and switch board maintenance and replacement
Crane remote control unit maintenance & replacement
List the safety equipment available in your Electrical workshop.
Demonstrate the use of testing / measurement equipment that is required to carry out
routine maintenance and major overhauls of the main workshop equipment. Explain the
procedure being used.
Draw a simple line diagram of the overhead crane circuits. Using this line diagram explain the
operation and protection of the overhead crane.
List the HSE hazards in the Electrical workshop
Explain what measures are taken to ensure a safe working place; the kind of lighting should
be provided and calculate the intensity to avoid hazards
Demonstrate use of at least five test equipment’s for different applications.
Demonstrate your involvement on the following activities:
a. Hand tools (electrical and other) selection and procurement.
b. Operating insulation resistance tester and performing its maintenance and its analyzing its
result data.
c. Operating HIPOT tester and performing its maintenance and analyzing its result data.
d. Operating partial discharge test kit and performing its maintenance and trouble shooting
and full capacity of using its software and its result analysis.
e. Operation relay tester and verifying each protective relay curve and perform tester
maintenance and troubleshooting.

Demonstrate under supervision maintenance and problem solving procedures of the

overhead crane.
For both of the above tasks explain the procedures used, the HSE assessments made and the
results of the work.
Explain the hazards identified for each machine. State the safety precautions required to
operate the machine.

Assist in the preparation for the Pre-Commissioning activities.

Participate in the SAT for the following:
• Switchgears
• Motors
• Cables
• Transformers
• Earthing
• UPS.

Perform the testing of a relay.

Participate in the testing of relay supplied for CT's taking the necessary precautions

Current transformers; Principles of different types of protection; Co-ordination; Testing

Designing , coordination, discrimination, testing , commissioning and start-up of various
electrical devices, network and arrangements (generator, motor, feeder, OHTL bus bar,
transformers and protective relays)
Use line diagrams to show the position of current and voltage transformers for protection
systems
Sketch a typical application for a current transformer.
State why current and voltage transformers used
State why we need electrical protection
State why fuses are used
State the meaning of electrical protection coordination, how this is applied and why we need
to test protection systems
List the common faults experienced with protection schemes. Discuss each fault type and
how they are overcome.
Planning , preparing and execiting circuit breakers & protective relay PM (conventional and
numerical relays)schedule and procedure including the following widely used components:
-- Protective VTs, CTs (burden and saturation) overload
-- Over current (non directional /directional

Obtain electrical drawings that show protection schemes

Write a description of a simple (existing) electrical coordination scheme. Explain the
requirements.
Explain the principles of the following electrical protection, over current, overload, directional
over current, reverse power, over voltage, under and over excitation, E/F & REF, Arc
Suppression Coil (ASC) and differential protection; Explain what is meant by restraining and
stabilizing of differential protection

Explain the requirements for testing a relay supplied by a CT.

Explain what precautions are needed to be taken before testing a relay supplied from CT's.
Explain the following: 1. What is the effect of burden on current transformation ratio? 2.
What is meant by knee point and class of a current transformer? 3. What is the effect of
harmonics on current transformers? 4. How to match current transformers in a differential
protection scheme.

Demonstrate under direct supervision the testing of CT's and VT's. Also over current and
differential relay testing. Analyse and discuss the test results.
Demonstrate and explain the effect of reverse polarity of a CT on REF and differential
protection.
Prepare a design for a protection scheme and explain the required data input and results
Draw a characteristic curve of a current transformer
Draw the I/t fuse characteristics
Prepare a coordination scheme for a protection system in your area. Explain the
requirements of this scheme.
Provide a calculation for protection discrimination
Explain how over current / EF protection can be coordinated
Explain what current limiting means
Explain the advantages and disadvantages of typical protection schemes for the following,
1. Generator
2. Feeder
3. Power Transformer
4. Motor
5. Overhead Line
6. Bus Bar

Power System Modelling; Load Flow, Short Circuit, Reactive Power Flow, Load Acceptance
&rejection, Voltage Profile, Voltage Recovery, Motor Starting, Dynamic Stability; Load
Shedding and harmonic studies
State what is meant by power system modelling and when it is used
State different names of reputable software’s for performing Power system studies.
State what is meant by the short circuit
State what is meant by load flow.
State what is meant by transient stability studies
State what is meant by motor starting studies
State what is meant by power factor correction studies.
Demonstrate participation in power system analysis
Explain the purpose and application of short circuit, load flow, reactive power flow, load
acceptance and rejection, voltage profile and voltage recovery and dynamic stability studies

Explain the main short circuit contributors and the percentage contribution
Explain solutions for limiting short circuit currents
Explain the methods for improving system stability
Explain why a load shedding system is required and how it is applied
Obtain existing Power system study. Explain this data and how it is used.
From the existing Power system study. Explain the following:
Short circuit limits of the switchgears under study. Switchgear voltage levels & relevant
transformer tapings
Calculate the short circuit contribution of a large motor. Explain the calculation.
Explain the different methods for motor starting and their effect on motor starting currents &
torques
Calculate the short circuit rating at the secondary of a Transformer. Explain the calculation.

For a given system, Calculate the short circuit currents, motor starting & power factor
corrections (manually). Explain the calculation
For a given system and using Company available Power system software, perform the load
flow, short circuit faults, motor starting, power factor corrections and transient stability
studies. Explain the input data and output results.

Soil resistivity; Installations; earthing rods & grid; Safety of the System & Personnel
State the main components of an earthing system.
List the main components of an earthing system and elaborate different types of earth rods
used on site
State what is meant by earthing; what is meant by bonding
State what type of material is used in the vicinity of cathodic protected underground pipes, in
high resistance sandy soil and corrosive soil
State how the earthing conductor is normally identified.
State the definition of earth leakage. Discuss this term and its significance
State why earth protection varies for different applications
Draw a block diagram showing the main components of a typical earthing system used on
site.
Draw a typical earth leakage circuit. Explain how this circuit works
Explain the requirements of an earthing system design
Explain each component and comment on the types of earthing systems and applications;
Explain how current flows between two rods driven into the ground and under potential
difference and how this is used to find the earth resistance; Detail how earthing rods in
different locations are connected; The effect of earthing rod length and cross sectional area
on earth resistance; How soil resistivity can affect earth resistance; Detail the minimum value
of earthing for sub stations, buildings, static and lightning

State a type of earth leakage protection device and comment on the affect of poor earthing
on the power system and personnel safety.
Explain the requirements for earthing of instrumentation.
Explain the requirements for earth protection in relation to static discharges and lightning
Demonstrate earth loop resistance measurement. Explain the effect of poor earthing on the
system.
Prepare a design for an earthing system and explain the required data input and results.
Provide comments on a proposed earthing design. Explain any concerns related to this design

Develop a new earthing design. Make a presentation of the design, show calculations and
comment on requirements.
Prepare a procedure to test the earthing rod resistance. Explain the requirements and
expected results
Explain the principles of earthing for generators, overhead lines, towers and transformers.

Insulating materials properties, classes, mechanism of insulation break down, testing and
insulation testing results
List the different techniques for condition monitoring.
State the mechanism of insulation breakdown in gas, liquid and solid insulation
State what is meant by polarization
Draw and explain the characteristic curve of gas breakdown. Explain the mechanism of
breakdown of Solid, Liquid and Gas
Explain how to carry out the following tests: partial discharge; Tan Delta; Megger; Polarization
Index
Explain how voids are formed in insulation. Explain partial discharge within a void in solid
insulation.
Explain the different types and classes of insulation materials
Explain what is meant by a tree effect
Explain the properties of insulating materials, insulation class and the effect of impurities and
humidity, partial discharge of voids within an insulator
Demonstrate and analyse the results of tan delta, Megger and Polarization index test.
Interpret the results accurately.
Demonstrate the ability to choose the most appropriate test. Explain why the tests selected
were chosen

Type of Batteries; Control Circuits; Settings, Alarms & Displays; Float and Boost Charging;
Battery Disposal
List the different types of batteries used in industrial applications
List and discuss the components of your main battery charging system.
Discuss the following;
1. The operation of the battery charging system.
2. The hazards associated with batteries.
3. The methods of battery connection.

State the meaning of a battery impedance test. Discuss why this test is done.
State why commissioning tests are done on new systems.
State the meaning of float and boost charge
Explain the design requirements for a battery system
List and explain the requirements for commissioning a new battery system.
Explain the battery room requirements
Explain the values for float and boost charging.
Explain the main requirements for the safe disposal of batteries
Explain how to determine the life expectancy of batteries
Explain the different types of batteries and electrolytes commonly used and their applications
and the safety requirements
Explain the rated capacity of different types of batteries
Explain the meaning of single and dual battery charging systems
Explain how the type and the size of the batteries are selected for different duties.
Explain the monitoring and communication devices selected
Explain the float and boost charge parameters
Explain the ventilation system required for the battery room.
Explain the procedure for boost charging.

Power Supply Units; Control Circuit

Draw a block diagram showing the components of the UPS System

State what is meant by UPS and the typical applications.
State the main design features of a UPS System.
State why we need to test UPS Systems
Draw a schematic diagram of a UPS system on your site.
Prepare a list of the different tests that are applied to a UPS System.
Explain the design requirements for a UPS system.
Describe the operation of the UPS on loss of mains, rectifier, batteries, inverter, bypass
Explain the main design requirements for a UPS System.
Explain each alarm / trip function.
Explain the control facilities to be provided for a UPS System and the relationship of these
controls.
Identify the critical components that could lead to a complete failure of the system. Explain
the measures taken to prevent this failure
Demonstrate testing of a UPS System. Explain the test requirements and results.
Perform the sizing calculations for a UPS System and explain the required data input and
results.
Prepare a data sheet for this equipment and explain the requirements.
Prepare a checklist for ensuring good performance of the UPS System. Explain these checks
and the precautions necessary.
Prepare a specification for the design of a UPS System to support a DCS System. Explain the
requirements of this specification.
Prepare a single line diagram of a UPS System.

System components, function, Controllers, Batteries; Alarms

Draw a block diagram showing the components of the Solar System. Explain the function of
the different components
Explain the function of the Solar Power Units and when & where to use these systems
Give examples for Solar Power system used in your area.
Witness the preparation and scheduling the solar System maintenance activities including:
-Checking solar Panels
-Checking solar cells out voltages and replace defective ones.
Obtain the manufacturer’s data sheet, single line diagram, system description & sizing
calculations for a main Solar Power system. Explain the data included and the requirements.

Prepare a procedure for carrying out maintenance for the a Solar System. Explain this
procedure
Issue maintenance and performance reports.
Perform the sizing calculations and explain the required data input and results
Prepare a data sheet for this equipment and explain the requirements.
Prepare a specification for a Solar Power system; using a typical site application for this
specification. Explain the requirements of this specification.
Prepare a commissioning procedure for a battery system. Explain the procedure and detail
the precautions required.

Transformer Rectifier; Anode; impressed Current; Application - Plant, Pipelines, Tanks;

Measurement and Analysis
Draw a block diagram and discuss the electrical components used showing the interface with
a cathodically protected item
State the basic principles of impressed current cathodic protection
State the main features of a cathodic protection system.
Participate and explain the frequent checks required to ensure good performance of the
cathodic protection system.
Participate in test procedure for the rectifier transformer. Explain the requirements of this
procedure.
Explain the design requirements for a cathodic protection system.
Participate in the planning and preparation of maintenance program for cathodic protection
system
Plan, prepare and perform Maintenance program for Cathodic protection system including
Checking anode connection, Current monitoring, Record readings on CP transformer and
prepare a report.

Perform the sizing calculations for a cathodic protection system and explain the required data
input and results
Prepare a specification for the design of the electrical equipment used in a CP System for
underground structure
Write down the main Elements of the HSE Management System.
Discuss the following:
1. The basic purpose of the HSE Management System
2. The purpose of a toolbox talk.
3. Why we have safety procedures and how are they prepared.

Write down and discuss the meaning of occupational hygiene (OH)

Write down explaining the requirements of each element in the HSE Management System
and how it is implemented in this discipline.
Explain the requirements of the occupational health system.
Must have completed the basic fire fighting training course and assessed competent
Write down the requirements of an occupational hygiene audit
Explain these requirements and comment on why they are included
Show examples of how you have implemented the expectations of the HSE Management
System.
Demonstrate good Leadership of toolbox talks for a range of hazardous tasks
Explain the objective of the toolbox talk and the outcome achieved.
Show examples of OH procedures developed and explain the requirements

List personal protection equipment (PPE)

Identify areas where PPE are used.
Work assignment to identify the hazard which require the use of (PPE)
Prepare a report explaining the hierarchy of control measures for (PPE)
Demonstrate you can monitor for effective use of (PPE)

Write down and discuss the basic elements that need to be present for a fire to start
Sketch the concept of fire triangle
List the applicable international standards for fire fighting
Explain the different types of fire extinguisher and their application for different types of fires

Explain the following Fire Water System items and their significance:
-Fire water demand
-Fire water storage
-Fire water pumps
-Fire water ring main
-Fire hydrant
-Fire hose
-Fire hose box
-Fire water hose reel and fire monitors.
Explain the following items and their significance :
-Deluge valve
-Dry piping
-Strainer
-Deluge nozzle
-Foam types and it usage
-Foam concentrate storage

Participate in fire drill and provide your observation on areas of improvement

Write down the different types of fire that can occur.
Explain the necessary precautions to eliminate the risks of each type of fire.

Prepare a write up listing:

- The Gas Hazards (Toxic, flammable and corrosive)
- The Hazards associated with H2S and state the critical PPM.
- The types of fires and the respective types of fire extinguishers.
- The types of fires which cannot be extinguished by water and describe why.

Prepare a report summarizing the types of Fire &Gas detection and monitoring systems in the
CPF1 & FSF including:
1. Detector types
2. Flammable and toxic gas audiovisual alarm types
3. Colours of visual alarms and types of alarm tones.

Work assignment to determine the types of gas detection and monitoring system used in PCH

Prepare a report explaining the following basic terms used in fire prevention and protection:
1.Flash point
2.Combustible materials
3.Ignition process
4.LEL and UEL
5.Pool fore
6.Flash fire
7.Escape routes
8.Safety signs

Attend H2S and BA training

Locate the H2S detection monitors and systems in CPF1.
Show and explain required safety equipment used in H2S environment
Participate in H2S detection exercise
Prepare a write up explaining the toxic gas (H2S, SO2) dispersion contours-classification and
entry controls. requirement for RED and YELLOW zones.
Participate in H2S drill.

Draw a sketch of the hazardous areas for the main process plant.
Discuss any observations about these hazardous areas
Identify where to find the hazardous area drawings and who is responsible for ensuring they
are accurate
Discuss what procedure and authorisation is necessary before equipment can be maintained
on site.
Using existing hazardous area drawings write down the requirements for installing equipment
or doing electrical work in the main process area e.g. operational controls and certification.

Explain the precautions and controls necessary when maintaining or installing equipment in
hazardous areas and define the typical hazards encountered for different zones.
Explain the important selection criteria for equipment in different hazardous areas
Prepare a procedure and risk assessment for the installation of equipment in a hazardous
area
Explain the hazards, methods of control and procedure for this task

Define positive isolation and state by what means this can be obtained

Write down where permits are needed to perform work

Discuss the purpose of the permit to work system
Write down and state who is responsible for controlling work in process areas and
workshops. Also discuss operating hazards and give some examples.
Write down and discuss the definition of hot and cold work permit.
Write down the different types of permit used at the sites.
Describe the types of permits used to control work, the procedure used to complete each
permit type and controls that need to be put in place
Describe the risk assessment process needed before carrying out work on site. Also define
who should be involved in this risk assessment
Draw a flowchart showing the sequence and main steps required when taking out a hot work
permit for working in a hazardous area.
Show the certificate obtained from passing the permit to work course
Using a real example successfully prepare a hot work and cold work permit for work in a
hazardous area
Explain the procedure you are following, the hazards and controls necessary for each permit,
using copies of recent hot work and cold work permits recently completed
Explain each permit, hazards identified and controls in place

Write down a list of key personnel involved in controlling an emergency situation of the Plant
and their responsibilities
Write down and discuss the role of the emergency response team during a major emergency

Write down the major emergency response procedure for each member of the site
emergency response team.
Explain this procedure for each person
Show your approved training certificate in the management of major emergencies
Demonstrate your participation as a member of the site emergency management team in
preparing procedures or managing site emergencies during real events, exercises or drills.
Explain the requirements included in emergency procedures

Write down and discuss the basic purpose of a HAZOP Study.

Write down a list of the main elements of a safety case
Write down and discuss why safety cases are produced
Write down the procedure for performing a HAZOP Study
Explain where HAZOPS need to be performed and why
Write down the procedure for producing the essential elements of a safety case
Explain in detail each step and the work required to complete each step
Show examples of participation of HAZOP Studies
Pick out the top 4 hazards identified and explain how these were eliminated or controlled
Show examples of your participation in the preparation of a recent safety case
Explain the findings of this safety case and the actions taken as a result of this assessment

Can differentiate between physical hazards and other hazards

Can identify the basic hazards associated with noise
Can recall the different action level in relation to Noise level in terms of dB(A)
Can connect the basic hazards associated with Vibration
Can identify the different types of vibration
Can state the basic hazards associated with Radiation

List the most common international standards used in your discipline

Prepare a report explaining the most common international standards used in your discipline

Write down and discuss the answers to the following:

1. What data sheets are and where are they used?
2. What engineering manuals are and how are they used?
3. What PFD's are and what data is included?
4. What P&ID's are and how are they used?
5. What schematics and block diagrams are and how are they used?

From the compilation of main documentation used in this discipline select example drawings
used in the main systems or equipment at site e.g. main process PFD or P&ID or Electrical Line
Diagrams (depending on your discipline).
Write down and explain the design data included and controls shown on these drawings.
Show examples of different data sheets produced for major or critical equipment
Write down and explain the data included and requirements specified

Write down the difference between an Industry Standards and PetroChina Standards
Discuss the differences between Standards, Codes and Practices
Identify where can you find copies of these Standards
Explain all the Standards and Codes that relate to your discipline.
Write down and explain which standard has preference the Industry standard or PCH's
standard.
Discuss how Standards, Codes and Practices are utilized.
Explain the important requirements of each Standard and Code of Practice

Write down and discuss the factors that need to be considered in material selection
State the financial limits for a purchase and low value purchase order
Obtain examples of existing material specification sheets for major equipment. Explain why
these materials have been selected and the standards used.
Obtain three different examples of purchase and low value purchase requests. Explain the
purchase request procedure and signature authorities for both types

Prepare a write up describing the differences between QA & QC

List the process cycle for QA & QC
Make power point presentation on how to conduct an audit
Participate in the documentation of the result of audit analysis in accordance with PCH’s
standards

Write down what qualifies as a change that must be covered by the Management of Change
procedure
Write down and discuss why we have a management of change procedure and approval
process
Draw a block diagram showing the steps needed to produce a construction 'Work Package'
Write down and discuss why we need design and construction packages before installation of
equipment at sites
Write down what is an equipment specifications and when do we need to prepare one
Draw a flowchart of the Management of Change procedure
Explain in detail the management of change procedure, controls necessary and the approvals
process
Write down the process of producing a construction ‘Work Package'
Explain in detail each Section of the 'Work Package' and what is needed to prepare each
Section
Explain the approval process and define what is required before approval is given
Show examples of change proposals produced
Explain the process, information included and steps taken
Show examples of design and construction 'Work Packages' produced
Show examples of equipment specifications produced
Explain the process, information included and steps taken

Write down and discuss the difference between a Work Order and Minor Work Order
Write down and discuss the meaning of a task order
Write down and discuss how maintenance costs are analysed
Obtain examples of three different Work Orders, Minor Work Orders and Task Orders
Write down and explain why the requirements defined are necessary
Obtain the annual maintenance budget
Write down and explain the process for estimating annual maintenance budgets
Write down and explain how maintenance cost benefit analysis is done and how budgets are
prepared. Detail the cost risks and how they are managed. Also, where opportunities for
savings exist and how they can be realised
Prepare example Work Orders, Minor Work Orders and Task Orders for three different
requirements
Write down and explain what has been included and why
Prepare the annual maintenance budget
Write down and explain each element with risks and mitigation recommendations; cost
saving opportunities and recommendations to achieve these opportunities
Prepare three cost benefit analysis reports for different maintenance activities
Explain the results of this analysis

Able to identify Process Area, Utility Area, Storage Area, Flare Area and Control Room
Able to explain the procedure, safety measures taken when visiting CPF1
Demonstrate knowledge of the key process units in the CPF1
Able to explain the daily production report and make a summary of the key data
Can deliver a power point presentation describing an overview of the CPF1

Able to describe the facilities at a PAD

Able to describe facilities at a single well
Familiar with the Pads P & IDs
List all facilities at the Pad and identify the tag numbers
Can deliver a power point presentation describing an overview of the field layout and Pads
facilities

Write down the Company Mission statement and vision

Write down your Department objective for this year

Write down the Company partners indicating their shares

List the main elements of an operating budget OPEX

Prepare a flowchart showing the budget cycle

Discuss the purpose and requirements of an operating budget.
Discuss the process, milestones and approving authorities.
Write down the procedure used for estimating the cost of a new item of plant equipment.
Discuss the procedure and where the cost data is obtained.
Using real examples of work done demonstrate your involvement in the preparation of the
annual budget for your discipline
Using the complete budget, write down and explain each element, how the values were set
and any risks or opportunities that may relate to this value.
Using real examples of work done demonstrate your involvement in preparing cost estimates
for new or replacement equipment. This should be the fully build up cost hrough to
installation and operation on the Plant.
Show real examples of the annual budget you have prepared
Explain each element, how the values were defined and any risks or opportunities that may
relate to this budget.
Using real examples of work done show your cost estimates for new or replacement
equipment. This should be fully built up cost through installation and operation on the Plant.

Write down and explain the estimating process, how the values were obtained and any risks
or opportunities that relate to the values. Explain the accuracy of the estimate and what this
means.

Describe how you prevent unauthorized access to your unattended PC

Show where the IT Policies and Procedures are located
List the support services that are available from your IT Department.
List the main media for data storage.
Give examples of commonly used PC peripherals
Identify which operating system is being used on your PC.
Demonstrate you can select a printer
Define Network, Intranet and Internet
List the differences between an Intranet and the Internet
Describe the main functionalities of:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

Demonstrate how you can open, navigate through, print the following type of documents:
1.MS Outlook
2.MS Word
3.MS Excel
4.MS PowerPoint

List the main rules for distribution of e-mail messages.

Write down which IT procedures are relevant to you and which elements in these procedures
apply to you.
Describe what a scanner is and explain whether or not text files can be created from a
scanned document.
Describe the main functionalities of MS Internet explorer.
Explain how you find (part of) a word on a web page.
Describe what a hyperlink is.
Explain how you know whether your hard drive is shared with other users
Explain how you share data on a network.
Demonstrate how you can write / edit / format / spell check documents; add tables / pictures
and use fonts; use help in MS Word
Demonstrate how you can create / edit / format / make calculations with spreadsheets; use
help in MS Excel
Demonstrate how you can create / edit / format / organize graphics and presentations; use
help in MS PowerPoint
Demonstrate how you can track changes in documents; customize MS Word.
Demonstrate how you can analyse data in spreadsheets, prepare graphs from tables, format
graphs
Demonstrate how you can auto generate a table of contents in MS Word.
Demonstrate how you can convert documents to PDF format.

Familiar with PCH training & development policies and procedures.

Follow standard development program to acquire skill and competencies required for next
general work level.
Prepare own progress reports.
Participate in induction of fresh graduates.
Implement on the job training programs for fresh graduates assigned to the unit.
Participate in monitoring trainees' performance
Participate in monitoring trainees' performance
Assist assigned Staff drafting Personal Development Plan (PDP).
Monitor and coach employees placed on development plans.
Report on Graduates & trainees' progress.
Design on-the-job training assignments for assigned Graduates/Trainees.
Use email to communicate your daily work activities
Deliver Power point presentation summarizing your achievements and observations for your
first Quarterly Assessment.
Prepare a daily report summarizing the tasks you have completed
Participate in the Dept’s daily communication meeting

Demonstrate a good critical awareness of the fundamental concepts and techniques

applicable to business planning.
Understand the business planning process and purpose, the composition and role of peer
groups
Participate in strategy review or business planning information processes within your team.

Understand and explain the components of a business plan and how these align with asset
objectives and performance criteria

Actively participate in your team’s Daily /weekly meetings.

Make a list of the objectives of your team.
Take a specific role in ??
Contribute to team performance to achieve team’s objectives.
Present evidence of your personal contribution to achieve the team’s objectives.
Prepare meeting agenda for your team
Produce examples of sharing ideas across multidiscipline team.

Prepare a write up describing the importance of time management related to your daily
tasks.
Prepare a write up describing the development opportunities and program assessment
process.
Prepare a power point presentation on setting meeting targets
Make a distinction between urgent and important
Prepare your PDP for the next quarter
Prepare evidence for your next quarterly assessment
Knowledge Skills Mastery