THE SEKSARIA BISWAN SUGAR FACTORY LTD.

Steam Generation/consumption Report(2023-24)

On date To date
DATE : 29 December 2023 Crushing (qtls.) 80200 3915800
CROP DAY : 52 Sugar Bagged 7500 346380
Particulars Total Flow
Sr.No Tonnes FlowRate Kg/ Kw
1 Boiler no.4 steam flow (70T) 1461.84 60.91
2 Boiler no.4 Feed water flow 1491.61 62.15
3 3 MW TG (New) Steam Flow 673.94 28.08 12.03
4 3 MW TG (New) KWH 56000 2333.33
5 3 MW TG (Old) Steam Flow 681.80 28.41 16.64
6 3 MW TG (Old) KWH 40970 1707.08
7 Steam Flow 21 to 7 Kg/Cm Sq 97.06 4.04 Steam % on cane
8 Live steam to B/H 65.22 2.72 based on
9 Steam generated 1461.84 60.91 Venturimeter Exh.
10 steam consumed 1452.80 60.53 Steam flow
11 Steam % on Cane 41.65 % 3132.70 T
12 3 Ata Steam from COGEN 1901.73 79.24 130.53 TPH
13 PRDSH WATER 62.67 2.61 39.06 %
14 Steam for 70 TPH Boiler Deaerator 45.42 1.89
15 steam to 70 Tph Scaph 31.84 1.33
16 Total Steam consumed 3339.94 139.16
Return condensate from Sugar
Return cond. Sugar to cogen 1614.31 67.26
17
Exhaust condensate (tonnes) 1567.50 65.31 95.27
TPH %
Tubewell water M3/day M3/hr.
Sulp.Godown tubewell water fl 0.00 0.00
Bank-side tubewell water flow 82.00 3.42
18
Park side tubewell water flow 0.0 0.00
Cogen Tubewell water Flow 2390.0 99.58
Water consumption at Distillery 0.0 0.00 Per TCH
At Filters 378.84 15.78 4.72
At S.H. wash water 170.36 7.10 2.12
19 At CFW m/cs 93.90 3.91 1.17
(Water consuption points) at BFW M/c,
RAW M/c,B-Melter, RAW- Melter 3071.00 127.96 38.29
Water consumption at A-PAN 18.69 0.78 0.23
20
Water consumption at B-PAN 18.75 0.78 0.23
TPH Raising
Bagasse weight
21 639.91 26.66 2.28
 Hourly Bagasse Weight
Date: 18-04-2022
Sr.no. Time AM/PM Bagasse weight
1 7.00 AM 31.37
2 8.00 AM 35.34
3 9.00 AM 32.34
4 10.00 AM 27.36
5 11.00 AM 29.74
6 12.00 NOON 23.19
7 1.00 PM 26.03
8 2.00 PM 31.77
9 3.00 PM 38.64
10 4.00 PM 37.19
11 5.00 PM 34.17
12 6.00 PM 31.72
13 7.00 PM 24.62
14 8.00 PM 28.26
15 9.00 PM 29.77
16 10.00 PM 25.55
17 11.00 PM 30.85
18 12.00 MN 29.73
19 1.00 AM 33.69
20 2.00 AM 32.10
21 3.00 AM 33.54
22 4.00 AM 34.86
23 5.00 AM 37.75
24 6.00 AM 35.25 Avg.
Total 754.83 31.45
THE SEKSARIA BISWAN SUGAR FACTORY LTD.
% of cond. 83 2/5/2023 91.61
Sr.No Date Return 84 2/6/2023 87.53
1 11/15/2022 70.65 85 2/7/2023 89.95
2 11/16/2022 82.00 86 2/8/2023 81.95
3 11/17/2022 89.97 87 2/9/2023 92.75
4 11/18/2022 90.25 88 2/10/2023 93.36
5 11/19/2022 90.68 89 2/11/2023 93.66
6 11/20/2022 89.62 90 2/12/2023 92.34
7 11/21/2022 89.91 91 2/13/2023 94.63
8 11/22/2022 90.98 92 2/14/2023 93.92
9 11/23/2022 91.16 93 2/15/2023 91.41
10 11/24/2022 89.37 94 2/16/2023 92.47
11 11/25/2022 88.65 95 2/17/2023 91.79
12 11/26/2022 89.29 96 2/18/2023 91.20
13 11/27/2022 88.90 97 2/19/2023 92.75
14 11/28/2022 89.27 98 2/20/2023 94.39
15 11/29/2022 89.45 99 2/21/2023 95.77
16 11/30/2022 88.53 100 2/22/2023 94.63
17 12/1/2022 88.10 101 2/23/2023 87.81
18 12/2/2022 88.11 102 2/24/2023 95.36
19 12/3/2022 89.51 103 2/25/2023 93.88
20 12/4/2022 89.33 104 2/26/2023 94.35
21 12/5/2022 89.64 105 2/27/2023 93.84
22 12/6/2022 89.79 106 2/28/2023 95.39
23 12/7/2022 87.90 107 3/1/2023 90.15
24 12/8/2022 88.07 108 3/2/2023 94.53
25 12/9/2022 88.67 109 3/3/2023 94.47
26 12/10/2022 88.87 110 3/4/2023 94.72
27 12/11/2022 89.35 111 3/5/2023 94.40
28 12/12/2022 89.95 112 3/6/2023 94.57
29 12/13/2022 82.62 113 3/7/2023 94.32
30 12/14/2022 89.89 114 3/8/2023 72.75
31 12/15/2022 89.77 115 3/9/2023 84.86
32 12/16/2022 89.05 116 3/10/2023 91.15
33 12/17/2022 88.37 117 3/11/2023 91.90
34 12/18/2022 89.86 118 3/12/2023 91.02
35 12/19/2022 88.91 119 3/13/2023 92.58
36 12/20/2022 88.98 120 3/14/2023 94.81
37 12/21/2022 88.33 121 3/15/2023 90.92
38 12/22/2022 89.24 122 3/16/2023 86.45
39 12/23/2022 88.33 123 3/17/2023 92.28
40 12/24/2022 87.80 124 3/18/2023 91.99
41 12/25/2022 88.03 125 3/19/2023 88.92
42 12/26/2022 89.86 126 3/20/2023 88.10
43 12/27/2022 90.71 127 3/21/2023 88.30
44 12/28/2022 90.87 128 3/22/2023 88.67
45 12/29/2022 90.14 129 3/23/2023 88.61
46 12/30/2022 90.44 130 3/24/2023 89.92
47 12/31/2022 91.76 131 3/25/2023 91.37
48 1/1/2023 91.53 132 3/26/2023 89.17
49 1/2/2023 91.66 133 3/27/2023 89.30
50 1/3/2023 93.67 134 3/28/2023 83.94
51 1/4/2023 90.84 135 3/29/2023 84.96
52 1/5/2023 92.98 136 3/30/2023 86.45
53 1/6/2023 91.04 137 3/31/2023 85.16
54 1/7/2023 89.94 138 4/1/2023 90.55
55 1/8/2023 91.02 139 4/2/2023 89.09
56 1/9/2023 91.46 140 4/3/2023 88.90
57 1/10/2023 90.57 141 4/4/2023 87.84
58 1/11/2023 90.30 142 4/5/2023 87.63
59 1/12/2023 91.56 143 4/6/2023 89.18
60 1/13/2023 91.79 144 4/7/2023 89.03
61 1/14/2023 92.30 145 4/8/2023 89.34
62 1/15/2023 92.13 146 4/9/2023 90.66
63 1/16/2023 91.64 147 4/10/2023 88.87
64 1/17/2023 89.20 148 4/11/2023 88.62
65 1/18/2023 89.59 149 4/12/2023 88.89
66 1/19/2023 87.32 150 4/13/2023 86.95
67 1/20/2023 88.93 151 4/14/2023 90.05
68 1/21/2023 89.82 152 4/15/2023 89.66
69 1/22/2023 88.73 153 4/16/2023 86.36
70 1/23/2023 87.18 154 4/17/2023 85.87
71 1/24/2023 85.37 155 4/18/2023 83.56
72 1/25/2023 90.47 156 4/19/2023 84.65
73 1/26/2023 89.54 157 4/20/2023 87.66
74 1/27/2023 89.58 158 4/21/2023 87.53
75 1/28/2023 90.58 159 4/22/2023 85.12
76 1/29/2023 89.41 160 4/23/2023 88.64
77 1/30/2023 89.33 161 4/24/2023 90.20
78 1/31/2023 92.53 162 4/25/2023 88.90
79 2/1/2023 92.61 163 4/26/2023 89.70
80 2/2/2023 92.03
81 2/3/2023 90.79
82 2/4/2023 91.42
3 Ata Steam
from cogen

Exhaust Steam
temperature ⁰ C

Exhaust Steam
Pressure Kg/cm2
 Steam Temperature
sr.no. Steam pressure (Saturated)
Kg/cm2 Deg. Temp.
1 1.00 120.115
2 0.95 119.33
3 0.90 118.529
4 0.85 117.711
5 0.80 116.874
6 0.75 116.00
7 0.70 115.144
8 0.65 114.248
9 0.60 113.329
10 0.55 112.388
11 0.50 111.422
12 0.45 110.429
13 0.40 109.409
14 0.35 108.359
15 0.30 107.277
16 0.25 106.16
17 0.20 105.009
18 0.15 103.817
19 0.10 102.58
20 0.09 102.33
21 0.080 102
22 0.07 101.82
23 0.06 101.56
24 0.05 101.304
25 0.04 101.042
Linear → formula
The following Sq Rtcan
4-20mA Conversion
be used for converting a linear
4-20mA current loop signal to a square root extraction
type:
OutputSqRt = 4mA + (4 x √ (OutputLinear – 4mA))

The following table shows values for linear to square root

extraction 4 to 20 milliamp current loop signal.

Linear (mA) Square Root (mA)

4 4
5 8
6 9.66
7 10.93
8 12
9 12.94
10 13.8
11 14.58
12 15.31
13 16
14 16.65
15 17.27
16 17.86
17 18.42
18 18.97
19 19.49
20 20