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Simulation of The Winding Angles Influence On The Dynamic Strength and Stiffness of Filament Wound Composite Barrel For Railgun
Simulation of The Winding Angles Influence On The Dynamic Strength and Stiffness of Filament Wound Composite Barrel For Railgun
Simulation of The Winding Angles Influence On The Dynamic Strength and Stiffness of Filament Wound Composite Barrel For Railgun
Abstract— Based on the orthotropic composite cylindrical shell were treated as elastic foundation. The results reveal that
theory, the radial displacement in composite housing of railgun the transverse displacements of rail are related to the elastic
barrel is calculated through using the calculation principle of 3-D stiffness coefficient of the elastic foundation, which is related
effective elastic moduli of composite laminate. Then, the effect
of winding angles on the radial stiffness of barrel is theoretically to the geometric structures and elastic moduli of the insulator
forecast with the radial displacement as the measure index. layers and steel containment. Nechitailo and Lewis [5] used
And, a 3-D nonlinear transient finite-element model based on the Bernoulli–Euler analytical model of a beam resting on an
the damage mechanics theory and multilayered solid element is elastic foundation and the Timoshenko and Flügge models to
established for the filament wound composite barrel of railgun estimate the critical velocities in rails and tubular containment
under moving electromagnetic pressure. It is used to simulate
the dynamic responses and the initiation and development of shell for a round railgun barrel, respectively. Then, they
damage for the railgun barrel. The effects of winding angles on studied the buckles’ critical velocities of rails and contain-
the radial stiffness and dynamic strength of the railgun barrel are ment shell and analyzed the effects of the elastic moduli of
also analyzed with the model. Simulation results reveal that the the insulator layers and steel containment on the dynamic
influence trend of winding angles on the radial stiffness of barrel stress and strain in rails through the finite-element method.
is close to the theoretical prediction result. In addition, the plastic
deformation in rail and damage in filament wound composite Based on the model of the double-layer elastic foundation
housing increase as the winding angles become smaller. It means beam under the distribution and concentrated loads, He and
that the strength performance of filament wound composite Bai [6], [7] analyzed the dynamic responses of the rails and
barrel for railgun degrades basically with the winding angles panels in a rectangular electromagnetic rail launcher. They
decreasing. investigated the effects of different structures, materials, and
Index Terms— Barrel, composite materials, filament winding, motion parameters on the dynamic responses of the rails and
railgun, strength and stiffness. panels.
Previous works show that the material parameters of the
I. I NTRODUCTION housing, support structures, and so on, will affect the distribu-
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2234 IEEE TRANSACTIONS ON PLASMA SCIENCE, VOL. 47, NO. 5, MAY 2019
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YIN et al.: SIMULATION OF THE WINDING ANGLES’ INFLUENCE 2235
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2236 IEEE TRANSACTIONS ON PLASMA SCIENCE, VOL. 47, NO. 5, MAY 2019
TABLE I the quarter of barrel length away from breech, is loaded with
I NPUT PARAMETERS D EFINITIONS OF M ATERIAL P ROPERTIES simply supported constraint. Then, a railgun barrel with partial
OF C ERAMIC I NSULATORS [13], [14]
cantilever is modeled. In addition, the symmetric constraints
are acted on the symmetric planes oS1 and oS2 in the quarter
of the railgun barrel’s model.
If the gravity of the armature and the action between the
armature and rail are ignored, only the moving electromagnetic
pressures act on the interior of rails, which are equal on
the top and bottom rails. The electromagnetic pressure is
set to 200 MPa and moves with a constant acceleration
5.208 × 105 m/s2 .
It is assumed that there are adhesive bonds on the contact
interfaces among the copper rail, ceramic insulator, carbon
fiber layers, glass fiber layers 1, and glass fiber layers 2. These
adhesive bonds are modeled with tiebreak contacts in this
TABLE II paper. And, the tiebreak failure criterion can be expressed by
M ATERIAL PARAMETERS FOR F ILAMENT W OUND L AYERS the function of normal and shear stress components [13], [17]:
|σn | 2 |σ S | 2 < 1 unfailed
f = + (3)
NFLS SFLS ≥ 1 failed
In which σn and σs are the normal and shear stress
components on the contact interface, respectively. NFLS and
SFLS are the normal and shear failure stress for the bonding
material.
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YIN et al.: SIMULATION OF THE WINDING ANGLES’ INFLUENCE 2237
Fig. 5. Maximum radial displacements of the nodes in the inner layer of the
housing and located away from the breech with different distances. (a) Several
nodes on the location A. (b) Several nodes on the location B.
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2238 IEEE TRANSACTIONS ON PLASMA SCIENCE, VOL. 47, NO. 5, MAY 2019
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YIN et al.: SIMULATION OF THE WINDING ANGLES’ INFLUENCE 2239
Fig. 10. x y shear stresses for the elements located in the radial direction
near the plane oS1 and with 3L/4 away from the breech while ϕ = 85°, 65°,
45°, and 25°.
Fig. 9. Contact interface between the rail and inner ceramic insulator in the
railgun barrel with ϕ = 25°. (a) Local separation on the contact interface at
4.799 ms. (b) Maximum shear stresses of the locations on this interface and
away from the breech with different distances.
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2240 IEEE TRANSACTIONS ON PLASMA SCIENCE, VOL. 47, NO. 5, MAY 2019
IV. C ONCLUSION
In this paper, a theoretical model is developed to predict the
radial displacement in composite housing of the railgun barrel,
which is further used as the measure index to investigate the
effect of winding angles on the radial stiffness of barrel. Its
result is compared with that obtained by the subsequent 3-D
nonlinear transient finite-element analysis. The anisotropy of
barrel’s materials is considered in both two analytical methods.
Both results reveal that the radial stiffness of barrel grows
mainly with the increase of ϕ. But when ϕ is larger, it has
a slow growth, which means that increasing ϕ has play no
important role in improving the radial stiffness of barrel at
this moment. The effects of winding angles on the dynamic
responses and the evolution of damages for the railgun barrel
are analyzed by the finite-element simulation. The results
exhibit some changing rules of the dynamic distributions of
stresses, displacements, and damages of the barrel under the
moving electromagnetic pressure with the change of ϕ. These
reveal that the barrel’s overall strength and the shear strength
for the contact interfaces among the barrel’s materials drop
with the decrease of ϕ.
In addition, combing with the research in [18], the influenc-
ing trend of winding angles ϕ on the axial bending stiffness of
the barrel is basically opposite with those on the radial stiffness
Fig. 12. Maximum shear stresses of the locations near the plane oS1 on and strength of the barrel. It reveals that the mechanical prop-
the contact interfaces between the glass fiber layers 1 and carbon fiber layers erties of the filament wound composite barrel for the railgun
away from the breech with different distances while ϕ = 65° and 25°. restrict each other and cannot be improved at the same time
only by adjusting the winding angles. Therefore, in order to
obtain a railgun barrel with relatively superior comprehensive
performances, optimal design of multiparameters should be
carried out according to the requirements of the actual project.
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YIN et al.: SIMULATION OF THE WINDING ANGLES’ INFLUENCE 2241
[12] M. Chatiri, T. Schütz, and A. Matzenmiller, “An assessment of the new Baoming Li was born in China. He received the B.S., M.S., and Ph.D. degrees
LS-DYNA multi-layered solid element: Basics patch simulation and its from the Nanjing University of Science and Technology (NJUST), Nanjing,
potential for thick composite structural analysis,” in Proc. 11th Int. Conf. China.
LS-DYNA Users Conf., Detroit, MI, USA, 2010, pp. 1–18. He is currently with NJUST. His current research interests include
[13] LS-DYNA keyword User’s Manual Volume I, Version 971, Livermore high-performance pulse power supply systems and electromagnetic launch
Softw. Technol. Corp., Livermore, CA, USA, 2014. technology.
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Dongmei Yin was born in China. She received the Hongcheng Xiao was born in China. He is currently
B.S. and Ph.D. degrees from the Nanjing Univer- pursuing the Ph.D. degree with the National Key
sity of Science and Technology (NJUST). Nanjing, Laboratory of Transient Physics, Nanjing University
China. of Science and Technology, Nanjing, China, with a
She is currently with NJUST. Her current research focus on composite railgun containment.
interests include the electromagnetic launch technol-
ogy and composite material structures.
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