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Balmoral Tanks Brochure
Balmoral Tanks Brochure
Balmoral Tanks Brochure
BALMOR AL TANKS
GLOBAL WATER
STORAGE SOLUTIONS
www.balmoraltanks.com
UK Designed and
manufactured
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Contents
Balmoral Group 10
Technical Services 28
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Balmoral Tanks
Balmoral Tanks Ltd, a division of Balmoral Group Holdings Ltd, is “I, and many of my team, have been
a leading European engineering design and manufacturing
company.
designing and manufacturing tanks
As a result of significant investment in people and plant, the
since the 1960s”
company produces what is believed to be the most James S Milne, CBE, DL, Hon DBA, DHC
Chairman and Managing Director, Balmoral Group Holdings Ltd
comprehensive range of tank products available from a single
source in the EU.
Quality Assurance
Balmoral Park, the company’s Balmoral Tanks is certified to BS EN ISO 9001. The company’s QA
45 acre HQ
manuals are available for examination by all clients.
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GRP SECTIONAL
WATER TANKS
With an unrivalled reputation for quality and service Balmoral
offers sectional tanks, which can be pre-insulated, ranging from
1m3-1000m3 litres capacity and erected to a height of 4m in 1m
and 0.5m increments.
These tanks carry WRAS approval for potable water storage and
LPCB approval for fixed fire fighting sprinkler systems. All panels
are fully tested to resist pressures in excess of six times their
working pressure.
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Engineering innovation
The panels are moulded at temperatures up to 150°C under Flexural modulus 12 Gpa
strict quality control disciplines. The process results in strong, Impact strength 180 Kj/m2
consistent panels which are fully cured, dimensionally
Shore hardness D90
accurate with sharply defined profiles and smooth surfaces on
Shear strength 94.1 Mpa
both faces.
Glass content >30%
Drilling and finishing of the panels is undertaken in a purpose
Thermal expansion 2.0 x 10-5/°C
built controlled area, where high technology automated
drilling equipment is used to complete production to Thermal conductivity 0.2 Kcal/m hr°C
exacting tolerance levels. Overall heat transmission 0.6 W/m2 K
Feature Benefit
High grade materials Improved resistance to bacterial growth, increased water resistance, reduced risk of osmotic
attack. Colour 00-A-05 to BS 5252
Heavy duty cover Low maintenance, resists wind and snow loadings. BS 6399 Pt1 (1996)
Integrated insulation Provides U value of 0.6W/m2K. CFC and HCFC free. Suitable for water storage up to 38ºC
Exclusive sealant WRAS approved, provides optimum performance under varying climatic conditions
WRAS approved Tanks compliant to WRAS Section 0135, fittings compliant to Water regulation 16 (Byelaw 30) for
tanks to 4m depth
Flange types
EFB Externally flanged base, IFB Internally flanged base, IBT Internally flanged base,
externally flanged sides externally flanged sides internally flanged sides
Q The dimensions shown above apply to tanks where the top of the tank is less than 2.5m above FFL. Where the top of tank is greater than 2.5m above FFL
work at height equipment should be supplied. Dimensions increase to OD+750mm for fixed scaffold and OD+850mm for mobile tower
Q IBT tanks to be tight to two adjacent walls only
Q 500mm required underneath the EFB tank for installation
Q IBT tanks maximum height: 3m
Clearance requirements External plan sizes (for IFB/EFB only) Flange detail
All installations require a clearance of 500mm above manway. A
minimum clearance of 350mm is required above the tank to
comply with water regulations.
Height up to 1m add 80mm for flanges
= 80mm over the internal dimensions for each side
Base support
Option 1 - Flat foundation Option 2 - Close centre beams Option 3 - Pier walls
For IFB and IBT tanks. Flat screed concrete foundation to be level and not IFB and IBT tanks may also be For EFB tanks allowing self drain.
vary more than 2mm p/m or 6mm p/6m, measured laterally or diagonally. supported by steel bearer beams. 1m centres required.
Levelling steels are recommended due to difficulties in achieving +/-
2mm per metre over whole base area.
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3 6
2
7
4
9
8
15 10
22 16
11
14
12
20
19
21
13
17
Fixed ladder
Typical arrangement of a fixed ladder according
to BS4211
18
Description
18 Tank supported on a flat and level foundation, pier walls or bearer beams
(500mm centred 100x50mm high galvanised levelling steels shown)
Case study
GRP sectional water tanks
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The suffix “LP” denotes a low profile tank while “I” denotes an insulated product
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PRESSED STEEL
SECTIONAL
WATER TANKS
Pressed steel sectional tanks with capacities of up to 1300m3 have
been installed worldwide in water supply projects, the food and
processing industries, hotels, railways, hospitals and the utilities
sectors. Using proven technology, Balmoral steel sectional tanks
and towers have an outstanding track record.
Balmoral tanks can be found throughout the UK and around the world,
particularly in the emerging nations, where water – the basis of life – is
often difficult to obtain and has to be preciously guarded.
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3
10
8
5 6
4
Indicates plate
thickness (mm)
Description
Base Base
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The ends of pitched roofs are closed with stiffened gable fillers which WRAS approved systems. Balmoral Tanks also offers a DWI
are bolted to the roof and wall plates. (Drinking Water Inspectorate) approved coating which meets
the requirements of Regulations 31-33 (Reg 25 in Scotland) of
All joints incorporate jointing strip to make them weather and vermin
the Water Supply (Water Quality) regulations.
proof.
Pressed steel tanks are not designated as pressure vessels, but in Towers
special circumstances the roof can be constructed from standard When a constant pressure head of water is required for supply
plates to allow a slight internal pressure. If this is required, please purposes, tanks can be mounted on a steel tower at a suitable
consult our engineering department. height. Towers must be designed with suitable seismic and wind
loads to BS5950 Pt1:1990.
Laser cutting Balmoral Tanks provides a full design and supply service for
Balmoral Tanks uses the latest laser cutting technology to bring high
towers, to BS5950. When specifying tower requirements it may
levels of accuracy to its panels. The cutters use a 3D capability
be advisable to anticipate future increases in tank capacity.
providing precise, repeatable, burr-free profiles and are BSEN ISO 9001
Customers are advised to consider foundation requirements and
certified.
to let Balmoral know what additional loadings on towers may be
required in the future.
Surface coatings and finishes
A wide range of coatings can be applied to the inside and outside of On request Balmoral can supply loading and uplift details
the tanks which include hot dip galvanising (BSEN ISO 1461:1999) and enabling contractors to design suitable foundations.
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The outlet or service pipe should be taken through the base of the
Pipe connections and fittings
tank and fitted with an internal bellmouth pipe or rose strainer to
All pipe connections are made at Balmoral Tanks’ factory before
prevent suspended matter entering the water supply.
dispatch and customers are asked to provide full details when
ordering. The type of pipe connection should be specified together The overflow should always be fitted to give at least 75mm of
with the relevant standard to which the coupling flanges are freeboard below the top of the tank in accordance with the UK
drilled or the pipes screwed. To assist delivery, the size and position Water Byelaws, or other regulations, to give the required air gap.
of each connection should also be specified at the time of
The washout pipe opening should be fitted flush with the bottom
ordering. Ball and gate valves and all pipework, including bends
of the tank and a sluice valve fitted immediately below the tank
and flanges, can be supplied if specified at the time of ordering.
base.
Connections can be supplied as flanged stools to BS4504, ASA or
DIN standards, or, for small pipework, screwed sockets to BS1387. Optional extras
The connections are shop-welded to the plates in positions agreed • Ball-valve housing used to raise water level to maximise storage
at the time of order. • Screened overflows and warning pipes to Water Regulation 16
(UK Byelaw 30)
Pipework configuration • Internal and external mild steel ladders complete
The inlet or delivery pipe can enter the tank through either the with safety hoops and rails
side wall at the top of the tank or through the tank base. Flow can • Walkways with railings
be controlled through a ball valve, equilibrium float valve or • Indicator gear or contents gauges
automatic float switch. • Air gaps to latest WRAS guidelines
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foam insulation. The foam is dimensionally stable with very low water ingress
ensuring long term thermal performance. It is made from a pentane expansion
agent which is CFC and HCFC free and can be recycled by melting down and
reforming.
Recess for insulation
fixing brackets
The external skin of the panel is manufactured in UV resistant thermoplastic
giving an overall typical thickness of 95mm providing a typical U value of less than
0.4 W/m2K.
Conditions of contract
All work is carried out under Balmoral Tanks conditions of sale as stated in the
original quotation. Extra copies are available on request.
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These charts are not exhaustive as tanks can be configured to suit any application
1m module tanks 1.22m module tanks
Tank capacities in litres Tank capacities in litres
To convert to gallons divide by 4.546 To convert to gallons divide by 4.546
Length x 1m deep 2m deep 3m deep 4m deep 5m deep Length x 1.22m deep 2.44m deep 3.66m deep 4.88m deep
breadth capacity capacity capacity capacity capacity breadth capacity capacity capacity capacity
(m) (litres) (litres) (litres) (litres) (litres) (m) (litres) (litres) (litres) (litres)
2x1 2000 4000 6000 8000 10000 2.44 x 1.22 3632 7264 10896 14528
3x1 3000 6000 9000 12000 15000 3.66 x 1.22 5448 10896 16344 21792
2x2 4000 8000 12000 16000 20000 2.44 x 2.44 7364 14528 21792 29056
3x2 6000 12000 18000 24000 30000 3.66 x 2.44 10896 21792 32688 43584
4x2 8000 16000 24000 32000 40000 4.88 x 2.44 14528 29056 43584 58112
3x3 9000 18000 27000 36000 45000 3.66 x 3.66 16344 32688 49032 65376
4x3 12000 24000 36000 48000 60000 4.88 x 3.66 21792 43584 65376 87168
4x4 16000 32000 48000 64000 80000 4.88 x 4.88 29056 58112 87168 116224
5x4 20000 40000 60000 80000 100000 6.10 x 4.88 36320 72640 108960 145280
5x5 25000 50000 75000 100000 125000 6.10 x 6.10 45400 90800 136200 181600
6x5 30000 60000 90000 120000 150000 7.32 x 6.10 54480 108960 163440 217920
6x6 36000 72000 108000 144000 180000 7.32 x 7.32 65376 130752 196128 261504
7x6 42000 84000 126000 168000 210000 8.54 x 8.54 88984 177968 266952 355936
7x7 49000 98000 147000 196000 245000 9.76 x 8.54 101696 203392 305088 406784
8x8 64000 128000 192000 256000 320000 9.76 x 7.76 116224 232448 348672 464896
10 x 8 80000 160000 240000 320000 400000 10.98 x 9.76 130752 261504 392256 523008
9x9 81000 162000 243000 324000 405000 10.98 x 10.98 147096 294192 441288 588384
10 x 10 100000 200000 300000 400000 500000 12.20 x 10.98 163440 326880 490320 653760
11 x 11 121000 242000 363000 484000 605000 12.20 x 12.20 181600 363200 544800 726400
12 x 12 144000 288000 432000 576000 720000 13.42 x 13.42 219736 439472 659208 878944
13 x 12 156000 312000 468000 624000 780000 14.64 x 14.64 261504 523008 784512 1046016
13 x 13 169000 338000 507000 676000 845000 15.86 x 15.86 306904 613808 920712 1227616
25 115 85 4 M12 110 365 275 110 110 250 275 110
40 150 110 4 M16 125 350 315 125 125 235 315 125
50 165 125 4 M16 135 340 335 135 135 225 335 135
65 185 145 4 M16 145 330 360 145 145 215 360 145
80 200 160 8 M16 150 325 375 150 150 210 375 150
100 220 180 8 M16 160 315 400 160 160 200 400 160
125 250 210 8 M16 175 300 435 175 175 185 435 175
150 285 240 8 M20 195 280 480 195
175 315 270 8 M20 210 265 515 210
200 340 295 12 M20 220 255 545 220
BS 4504 – NP16 A = 609mm A = 500mm
Note
It is preferable to make positions A and B the standard positions and for economy
these should be used whenever possible. Positions C, D and E show the maximum
C variations from positions A and B so as to clear the strengthening impressions in
E B
the plate. If required, larger pipe flanges can be easily accommodated.
D A
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Case study
Pressed steel sectional tanks
This tank was supplied to The Coca Cola Bottling Company of Ghana
Ltd, at their plant in Accra, as part of an expansion of their production
facilities in 2000.
The tank stores water from the Ghana Water Company mains supply
and provides buffer storage to overcome additional production and
irregular supply.
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CYLINDRICAL
SECTIONAL
WATER TANKS
Balmoral cylindrical sectional tanks are manufactured in aluminium,
galvanised and stainless steel. The range of materials on offer
provides customers with cost effective and project specific options
in the fire protection, potable and irrigation water storage sectors.
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2 3
Description
7
1 Aluminium or galvanised steel gated ladder
2 600mm manway access
3 Heavy duty roof
4 Kick plate
5 Aluminium, glavanised or stainless steel panels
6 Balmoral FireFlowTM vortex inhibitor (Fire tanks only)
This is not a typical
7 Side entrance manway access panel 8 tank design. Panels
and components are
8 Concrete base shown for illustration
purposes only.
9 EDPM or butyl rubber liner
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Corrosion protection
All Balmoral tank fittings, flanges and accessories are also hot
dipped galvanized as standard with options of epoxy or polyester
coatings available. The galvanized coating of the tank shell along
with the options of an epoxy performance coating for such
applications as potable water or polyester coatings for aesthetic
requirements guarantee long durability, low maintenance and
extended life-cycle costs of the tank shell. Colour options for the
epoxy or polyester coatings are available if required.
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Case study
Cylindrical sectional water tanks
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FIRE FIGHTING
WATER TANKS
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Automatic fire sprinkler, wet riser and mist system tanks are
installed for two main reasons; property protection or life safety.
For enhanced reliability, the water storage tank can be split into two
half-capacity tanks. This ensures that there is always a water supply
A list of LPCB-approved tanks can be found in the LPCB ‘Red Book’ and
available to the sprinkler system, even when one tank (or any of its
on their website. These tanks come in sizes from 5m3-1300m3 depending
equipment) is being serviced or maintained.
on the hazard category of the sprinkler system. If a larger capacity is
required a combination of approved tanks can be used.
Standard of construction for
fire fighting tanks The relevant sections of the LPC Rules for Automatic Sprinkler
It is essential that the water storage tank is of robust construction and Installations incorporating BS EN 12845:2009 that apply to water
is designed and constructed to need little maintenance or servicing. storage tanks for sprinklers are:
Balmoral fire fighting water storage tanks are designed in accordance
TB 203 Care and maintenance of automatic sprinkler systems
with best practice and technical information relating to corrosion
TB 204 Sprinkler system grading
protection and design considerations. They are installed such that the
TB 209 ESFR sprinkler protection
need for emptying for maintenance is reduced to a period of not less
TB 218 Water supply diagrams
than 10 years.
TB 221 Sprinkler in schools
Where sprinkler systems are designed to the LPC Rules for TB 224 Water storage tanks (cisterns)
Automatic Sprinkler Installations incorporating BS EN 12845:2009 TB 229 Variations to BS EN 12845 rules
the most commonly used water storage tanks have LPCB approval. TB 233 Water supplies for life safety systems
LPCB listed tanks must comply with the rigorous manufacturing and
Sprinkler tanks are also listed by the US insurers’ certification body UL
test standard LPS 1276.
and by the industrial insurer FM Global for use on specified sites. For
Type ‘A’ tanks with a 15-year maintenance free period can still contracts designed to NFPA 13 (US National Fire Protection
be provided for contracts designed to the now obsolete BS 5306 Association Codes) either an FM or LPCB listed tank can be used
Part 2:1990 subject to insurers’ approval.
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Balmoral FireFlowTM
LPCB approved vortex inhibitor
Fire fighting water tanks require a large, fast flowing volume of water with
a vortex inhibitor playing a key role in preventing air being drawn into the
system and reducing the flow. Vortex inhibitors are fitted to the outlet
pipe of the pumped water system.
Balmoral’s unique design fully meets the requirements of LPCB’s LPS 2070 This image is taken from a computational fluid dynamics analysis
and BS EN 12845 standards, including pipe dimensions, flow rate and of the Balmoral FireFlow vortex inhibitor which clearly shows a
mechanical strength, but with the advantage of increasing the effective smooth and uniform flow leading to drag reduction and a
decrease in suction requirements
capacity of the tank and decreasing the suction loss through the vortex
inhibitor by an industry-leading 30%.
For optimum functionality the following accessories will usually be Q Most tanks have a vortex inhibitor fitted at the inlet of the pump
installed on a Balmoral fire fighting sprinkler tank: suction pipe to prevent air getting drawn into the pump. For
Q Electric float switches to transmit signals to the BMS or fire control Q An access hatch is provided at ground level to allow access
panels to indicate the high/low level volume of water in the tank during tank construction and evacuate personnel in an
emergency
Q A drain valve at low level
Q A contents gauge or device which shows the level of water in
Q A gated ladder to allow personnel to get to the inspection and the tank
Q Third party pump suction pipe with an electrically monitored gate This allows the brigade to ‘top up’ the sprinkler water storage
valve, locked open if necessary.
Q A rigid roof that excludes daylight, can withstand snow loads and Q A sump can be formed in the concrete tank base. This allows the
prevents any matter falling into and contaminating the water sprinkler pump to draw water to a lower level from the tank.
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TECHNICAL
SERVICES
Balmoral Tanks’ technical services team provides
comprehensive inspection, maintenance, repair and
refurbishment services on all tank products whether they are
of Balmoral origin or not.
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Technical services
Roof structures and supports are inspected and all ancillaries, fittings and
fasteners are checked for signs of deterioration and potential failure. If the
tank is of mastic sealed design all external seams are checked for signs of
leaks. Similar external inspection methods are used on liner sealed tanks for
signs of piercings.
Tank inspections can be complex and the following parameters are always
taken into consideration:
Q Tank isolation and draining
Q Access and egress (confined space)
Q Working at height (access equipment)
Q Tank cleaning
Q Health and safety controls
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Technical services
The Balmoral Technical Services UTM gauge: The Balmoral Technical Services TCM gauge:
Q Ignores the coating thickness Q Ignores the material thickness
Q Provides data output Q Provides data output
Q Is hand held and robust Q Is hand held and robust
Q Benefits from a backlit display Q Benefits from a backlit display
The thickness of materials cannot always be determined by direct An internal probe provides greater stability during measurement
measurement as access to both sides is not always possible. The allowing for consistent, repeatable and accurate results. Clients are
effects of corrosion and erosion on the reverse of a metal panel provided with a test certificate and set of calibration foils following
may reduce its thickness significantly without being visually each inspection.
apparent on the outside of the tank.
ROV inspection
A remotely operated vehicle (ROV) may appear to be overly-technical when
carrying out an internal tank inspection, however, when the following points
are considered it is undoubtedly the safest and most cost effective method
available:
Q Improved health and safety procedures
Q No isolation of water supply or decommissioning of mechanical
operations
Q No disruption of water services
Q No insurance premium payments for removing tank from service
Q One man operation means reduced inspection costs
Q No access equipment required for carrying out operations at height
Q Highly detailed inspection
Q No confined space working
Q Inspection completed in a single day
Q Inspection carried out at a time to suit customer requirements
Q External tank inspection can be carried out simultaneously
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Tank installation
Balmoral Tanks provides a full UK tank erection service. Each site is Access
inspected by a qualified supervisor prior to tank erection ensuring To allow access to bolts, a clearance of 500mm should be
site and base suitability. An experienced Balmoral team will build provided all round the tank. When tanks are fitted with
your tank and leave it ready for commissioning. Supervisors can also covers, a distance of 750mm should be left between the
be provided for overseas contracts. Customers should, however, cover and any ceiling to allow access to the manhole. It is the
observe the following check points before calling Balmoral to site: customer’s responsibility to ensure adequate clearance
around the tank.
Tank supports
Externally flanged tanks at ground/floor level require dwarf walls or Health and safety
piers, made of steel univeral beams, brick or concrete, with footings Balmoral Tanks reserves the right to refuse to carry out work
suitable for the bearing capacity of the sub-soil. The walls should be in unsafe conditions. Erectors will observe site safety rules
at least 500mm high and must run in one direction only with centres under relevant national and local health and safety
at 1000mm or 1220mm depending on the plate dimensions. They regulations.
should extend at least 150mm beyond the tank at each end.
Dwarf walls should be between 150 and 225mm wide and should Delays
Balmoral Tanks reserves the right to make additional charges
taper to no more than 110mm at the top to give access for spanners
for delays caused by preparatory work not being completed
when bolting the bottom joints.
in accordance with its requirements.
Supports for tanks of 3660mm and over should ideally have capping flats
under the bottom flanges to give a greater bearing surface. Alternatively,
steel supports may be used, in which case customers are advised to
consult Balmoral engineers regarding their design.
Foundation requirements
Tank type Requirement Dimension Level tolerance
GRP sectional IFB - FS Flat continuous support ID + 200mm 2mm in any metre and 6mm in any 6m
IFB - CCS Steels at 500mm centres ID + 200mm 2mm in any metre and 6mm in any 6m
EFB Piers/steels at 1m centres ID + 200mm 2mm in any metre and 6mm in any 6m
IBT Any of the above ID + 200mm 2mm in any metre and 6mm in any 6m
Steel sectional EFB metric Piers/steels at 1m centres ID + 300mm Plus or minus 3mm in any metre
EFB imperial Piers/steels at 1.22m centres ID + 300mm Plus or minus 3mm in any metre
Cylindrical All Flat continuous support ID + 500mm Plus or minus 5mm in any metre around perimeter of tank
Accessories All foundations should be free from any local protuberances and irregularities
Specific details should always be checked prior to building of foundations
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Contracts and
customer commitment
Estimating Customer commitment
With significant investment in a unique electronic estimating system Recognising today’s requirement for rapid and accurate enquiry
Balmoral aims to provide an industry-leading turnaround time on all responses, Balmoral Tanks has committed significant investment
quotations. All estimates can include drawings in both 2D and 3D for to its IT resource. Coupled with this is a determination to assist
improved clarity of specification and understanding of detail within the clients in their day-to-day tasks through the strategic use of the
proposal. It is this type of commitment to customer service that company’s website as a working business tool.
differentiates Balmoral Tanks in the market place.
Balmoral Tanks offers the following online services:
Q Enquiry submission
Design Q Current product information
Q Technical detail
Balmoral’s sales and estimating staff are trained to assist with any
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E RTIGHT
AT
AW
IT Y
UA L
Q
SE
I
PROM
SALES
Unit 2, Coomber Way Ind Est, Croydon, Surrey CR0 4TQ
Tel: +44 (0)208 665 4100 Email watertanksales@balmoral.co.uk
www.balmoraltanks.com
UK Designed and
manufactured
DESIGN | MANUFACTURING | PROJECTS | TECHNICAL
Llantrisant Business Park, Llantrisant, Pontyclun CF72 8LF
Tel +44 (0)1443 235170 Email technicalservices@balmoral.co.uk
GRP/STEEL/CYL-1012-REV02