R911335488 02 Ssi

Electric Drives Linear Motion and Assembly
and Controls Hydraulics Technologies Pneumatics Service
R911335488
Rexroth Inline Block IO for Edition 02
SERCOS III with Analog I/Os

and SSI Interfaces
R-ILB S3 AI12 AO4 SSI-IN4
SERCOS III connection 12/2013

12 analog inputs
4 analog outputs
4 SSI interfaces
1 Description Input Features

The module is designed for use within a SERCOS III • Twelve analog differential signal inputs
network. It is used to acquire analog input signals and • Connection of sensors in 2 and 3-wire technolo-
output analog signals. gy
The SSI interfaces are used to read data from abso- • Four current measuring ranges:
lute encoders with SSI interface up to 31 bits. They ±10 mA, 0 mA to 20 mA, 4 mA to 20 mA, ±20 mA
support encoders with gray and binary code.
• Two voltage measuring ranges:
SERCOS III Features 0 V to 10 V, ±10 V
• 2 x Ethernet twisted pair in accordance with • Measured value resolution 16 bits (15 bits + sign
802.3u with auto negotiation and auto crossing bit)
• 100 Mbps transmission speed • Adjustable filter times
• I/O areas can be parameterized individually for • Mean-value generation
each channel
• Supports SERCOS III V1.12
• SERCOS III diagnostic LED
2/42 Bosch Rexroth AG | Electric Drives R-ILB S3 AI12 AO4 SSI-IN4 | Data Sheet
and Controls
Output Features
• Four universal analog signal outputs for the con-
nection of either voltage or current signals
• Connection of actuators in 2 and 3-wire technol-
ogy
• Four current ranges:
±10 mA, 0 mA to 20 mA, 4 mA to 20 mA, ±20 mA
• Two voltage ranges:
0 V to 10 V, ±10 V
• Resolution 16 bits (15 bits + sign bit)
• Short-circuit-proof outputs
• Parameterizable output values when the bus fails
SSI Interface Features
All standard absolute encoders with SSI interface can
be connected with the following properties:
• Four SSI interfaces
• 8 to 31 bits (configurable)
• Gray code, binary code
• No, even or odd parity monitoring
• Transmission speeds: 67.5 kHz, 100 kHz,
150 kHz, 200 kHz, 250 kHz, 300 kHz, 400 kHz,
500 kHz, 600 kHz, 700 kHz, 800 kHz, 900 kHz,
1 MHz, 2 MHz, 4 MHz
• Encoder resolution: 8 bits ... 31 bits
• Evaluation of waiting cycles (clock-pulse space,
sub-clock)
• Activation/deactivation of SSI interface
• Parameterizable offset
• Parameterizable substitute value in the event of
an error (e.g., open circuit)
This data sheet is only valid in associa-

tion with the application descriptions for
the Rexroth Inline system and the
SERCOS III system manual (see
page 4).
Make sure you always use the latest

documentation.
It can be downloaded at
www.boschrexroth.com.
Here you will also find the current SDD-
ML file.
Data Sheet | R-ILB S3 AI12 AO4 SSI-IN4 Electric Drives | Bosch Rexroth AG 3/42
and Controls
Table of Contents
1 Description ............................................................................................................... 1
2 Ordering Data ........................................................................................................... 4
3 Technical Data ......................................................................................................... 5
4 Internal Basic Circuit Diagram ............................................................................. 12
5 Electrical Isolation ................................................................................................. 13
6 Relevant Notes ....................................................................................................... 13
7 Local Diagnostics and Status Indicators ............................................................ 14
8 Connecting SERCOS III, Supply,
Analog Sensors, and Actuators ........................................................................... 15
8.1 Connecting SERCOS III....................................................................................................................15
8.2 Connecting the Supply, Actuators, and Sensors ..............................................................................16
9 Connection Notes .................................................................................................. 17

10 Connection Examples ........................................................................................... 18
10.1 Connection Examples for Analog Inputs...........................................................................................18
10.2 Connection Example for the SSI Interfaces ......................................................................................19
11 Configuration Using a Configuration Software .................................................. 19

11.1 Analog Outputs and Inputs ...............................................................................................................20
11.2 SSI Interfaces ...................................................................................................................................20
12 SERCOS III.............................................................................................................. 22
12.1 SERCOS III Profiles, Classes and
Function Groups ...............................................................................................................................22
12.2 Electronic Rating Plate .....................................................................................................................22
12.3 Configuration Via the Service Channel .............................................................................................23
12.4 Process Data ....................................................................................................................................26
12.5 Diagnostics.......................................................................................................................................31
12.6 SERCOS Address ............................................................................................................................34
12.7 Password (IDN/S-0-0267) ................................................................................................................34
13 Timing Diagram...................................................................................................... 35
14 SERCOS III Parameters ......................................................................................... 36
15 Reconfiguration Button......................................................................................... 41
15.1 Restart of the Module .......................................................................................................................41
15.2 Restoring the Default Settings ..........................................................................................................41
and Controls
2 Ordering Data
Products
Description Type MNR Pcs. / Pkt.
Rexroth Inline Block IO for SERCOS III with 12 analog inputs R-ILB S3 AI12 AO4 SSI-IN4 R911171949 1
and 4 analog outputs and 4 SSI interfaces
Accessories: Ethernet
Ethernet cable, 10BASE-T, CAT.5, RKB0007/00,15 R911170146 0.15 m
crosslink, assembled with RJ45 connectors at both ends
assembled with RJ45 connectors at both ends
Accessories: Other
End clamp for securing the Inline station on the DIN rail for a SUP-M01-ENDHALTER R911170685 2
horizontal mounting position; to the right and left of the sta-
tion
End clamp for securing the Inline station on the DIN rail for a SUP-M01-ENDHALTER/AL R911171035 2
vertical mounting position; above and below the station
Documentation
“Automation terminals of the Rexroth Inline product range” DOK-CONTRL- R911317021 1
application description ILSYSINS***-AW..-EN-P
“SERCOS III system manual” application description DOK-CONTRL-ILS3*******- R911333512 1
AP01-EN-P
For additional ordering data (accessories), please refer to the product catalog at
www.boschrexroth.com.
and Controls
3 Technical Data
Housing dimensions
156 59
120
141
Fig. 1 Module housing dimensions (in mm)
Housing dimensions with connectors (width x height x depth) 156 mm x 141 mm x 59 mm (with connectors)
General data
Weight 505 g (with connectors)
Operating mode SERCOS III process data mode
Transmission speed 100 Mbps
Connection method for sensors 2- and 3-wire technology (shielded)
Connection method for actuators 2-wire technology (shielded)
Connection data for Inline connectors
Connection method Spring-cage terminal blocks
Conductor cross section 0.08 mm2 ... 1.5 mm2 (solid or stranded), 28 - 16 AWG
Ambient conditions
Regulations Developed according to VDE 0160 / EN 50178 / IEC 62103,
UL 508
Ambient temperature (operation) -25°C ... +60°C
Ambient temperature (storage/transport) -25°C ... +85°C
Humidity (operation/storage/transport) 10% ... 95%, EN 61131-2
Air pressure (operation/storage/transport) 70 kPa to 106 kPa (up to 3000 m above sea level)
Degree of protection IP20
Protection class III, IEC 61140, EN 61140, VDE 0140-1
Air and creepage distances According to DIN VDE 0110/IEC 60664, IEC 60664A,
DIN VDE 0160/EN 50178/IEC 62103
Housing material Plastic, PVC-free, PBT, self-extinguishing (V0)
Pollution degree according to 2; condensation not permitted during operation
EN 60664-1/IEC 60664-1, EN 61131-2/IEC 61131-2
Surge voltage class II
and Controls
Electrical isolation/isolation of the voltage areas

Test distance Test voltage
SERCOS III/logic area 500 V AC, 50 Hz, 1 min.
SERCOS III/analog I/O 500 V AC, 50 Hz, 1 min.
SERCOS III/communications power UL 500 V AC, 50 Hz, 1 min.
SERCOS III/initiator supply US 500 V AC, 50 Hz, 1 min.
SERCOS III / functional earth ground 500 V AC, 50 Hz, 1 min.
SSI (7.5 V supply (bus logic))/ I/O 500 V AC, 50 Hz, 1 min.
SSI (7.5 V supply (bus logic))/functional earth ground 500 V AC, 50 Hz, 1 min.
SSI (24 V supply (I/O))/functional earth ground 500 V AC, 50 Hz, 1 min.
Logic area/analog I/O 500 V AC, 50 Hz, 1 min.
Logic area/communications power UL 500 V AC, 50 Hz, 1 min.
Logic area/initiator supply US 500 V AC, 50 Hz, 1 min.
Logic area/functional earth ground 500 V AC, 50 Hz, 1 min.
Analog I/O/communications power UL 500 V AC, 50 Hz, 1 min.
Analog I/O/initiator supply US 500 V AC, 50 Hz, 1 min.
I/O / functional earth ground 500 V AC, 50 Hz, 1 min.
Communications power UL/initiator supply US 500 V AC, 50 Hz, 1 min.
Communications power UL/functional earth ground 500 V AC, 50 Hz, 1 min.
Initiator supply US/functional earth ground 500 V AC, 50 Hz, 1 min.
Mechanical requirements
Vibration test sinusoidal vibrations according to 5g load, 2.5 hours in each space direction
EN 60068-2-6/IEC 60068-2-6
Shock test according to EN 60068-2-27/IEC 60068-2-27 30g load for 11 ms, half sinusoidal wave,
three shocks in each space direction and orientation
Broadband noise according to EN 60068-2-64/IEC 60068-2- 0.78g load, 2.5 hours in each space direction
64
Conformance with EMC directive 2004/108/EC

Noise immunity test according to EN 61000-6-2
Electrostatic discharge (ESD) EN 61000-4-2 Criterion B
IEC 61000-4-2 4 kV contact discharge
8 kV air discharge
Electromagnetic fields EN 61000-4-3 Criterion A
IEC 61000-4-3 Field strength: 10 V/m
Fast transients (burst) EN 61000-4-4 Criterion B
IEC 61000-4-4 Remote bus: 2 kV
Voltage supply: 2 kV
I/O cables: 2 kV
Criterion A
All interfaces: 1 kV
Surge voltage EN 61000-4-5 Criterion B
IEC 61000-4-5 DC supply lines: ± 0.5 kV/± 0.5 kV
(symmetrical/asymmetrical)
Signal lines: ± 1 kV/± 1 kV
(symmetrical/asymmetrical)
Conducted interference EN 61000-4-6 Criterion A
IEC 61000-4-6 Test voltage 10 V
Noise emission test according to EN 61000-6-4
Radiated noise emission EN 55011 Class A
Interface
SERCOS III interface 2 x SERCOS III via RJ45 connector;
Shielding via parallel connection of R, C, and VDR
and Controls
24 V module supply (communications power and sensor supply; UL and US)

Nominal value 24 V DC
Tolerance -15%/+20% according to DIN EN 61131-2
Ripple ±5% according to DIN EN 61131-2
Permissible range 19.2 V DC to 30.0 V DC
Current consumption at UL See “Current consumption at UL and US”
Current consumption at US See “Current consumption at UL and US”
Protective measures for UL Transient surge protection via arresters, serial protection
against polarity reversal
Protective measures for US Transient surge protection via arresters, serial protection
against polarity reversal, channel-specific short-circuit pro-
tection with single channel diagnostics
Connection Via power connector
Electronically protected initiator supply UIS (via supply of US)

Nominal value UIS 24 V DC
Nominal current IIS per channel 200 mA
Protection Internal, channel-specific electronic fuse,
short-circuit-proof with single-channel diagnostics
Current consumption at UL and US Typical Maximum

Current consumption at UL
No-load operation of outputs and AI mode 180 mA 200 mA
AO U nominal load (UOUT = 10 V with RL = 2 k) 208 mA 225 mA
AO I nominal load (IOUT = 20 mA with RL = 0 ) 255 mA 270 mA
Current consumption at US
No-load operation SSI without encoder and encoder supply 38 mA 40 mA
SSI with 4 encoders MBaud without encoder supply 70 mA 80 mA
SSI with 4 encoders MBaud with encoder supply (4 x 200 mA) 890 mA 900 mA
Total current consumption at UL and US
No-load operation of outputs and AI mode 220 mA 240 mA
AO U nominal load/SSI nominal load (UOUT = 10 V with RL = 2 k); 278 mA 305 mA
4 x SSI encoder 1 MBaud without encoder supply
AO I nominal load/SSI nominal load (IOUT = 20 mA with RL = 0 k); 325 mA 350 mA
4 x SSI encoder 1 MBaud without encoder supply
AO I nominal load/SSI nominal load (IOUT = 20 mA with RL = 0 k); 1125 mA 1150 mA
4 x SSI encoder 1 MBaud with encoder supply (4 x 200 mA)
and Controls
Analog inputs
Number 12 differential analog inputs
Measured value resolution 16 bits (15 bits + sign bit)
Measured value representation IB IL (15 bits with sign bit)
Input filter 10 kHz HW filter, mean-value generation via software filter
with adjustable number of values per software
Conversion time 75 µs
Cut-off frequency (-3 dB) of the input filters 10 kHz
Transient protection Yes, via arresters
Connection method of signals 2 and 3-wire connection; shielded,
twisted pair cable
Overload protection Yes, ±30 V DC, minimum
Voltage mode
Input range 0 V to 10 V; ± 10 V
Input resistance ≥ 260 k
Open circuit response Goes to 0 V
Maximum permissible voltage between analog voltage in- ± 30 V DC
puts and analog ground (UCM)
Current mode
Input range ± 10 mA; 0 to 20 mA; 4 mA to 20 mA; ± 20 mA
Input resistance 240 
Open circuit response Goes to 0 mA
Maximum permissible current per current input Electronic overload protection
Overload protection at the analog current inputs Yes, ±30 V DC, minimum
Analog outputs
Number 4
Voltage output range 0 V to 10 V, ± 10 V
Current output range 0 mA to 20 mA, ± 20 mA, 4 mA to 20 mA
Measured value resolution 16 bits (15 bits + sign bit)
Measured value representation IB IL (15 bits with sign bit)
Conversion time 75 µs
Resolution 16 bits
Output load
Voltage output RLmin = 2 k
Current output RLB = 0  to 500 
Transient protection Yes, internally via arresters
Connection method of signals 2-wire termination; shielded, twisted pair cable
Short-circuit protection
Voltage output Yes, permanent electronic short-circuit protection
Current output Yes, permanent electronic short-circuit protection
Enabling function Yes, internal electronic
Optical indicators 5% output LED, channel-specific
and Controls
Permissible cable lengths

Permissible cable lengths 30 m
The ambient conditions and the local conditions in the system can result in special requirements
for the installation of cables. These must be taken into consideration accordingly.
For the integration of shielded I/O cables in an equipotential bonding concept for the automation
system, the following applies in principle:
Shielded analog I/O cables may only be connected directly to functional earth ground potential
at a single point.This results in the prevention of voltage equalization currents via the analog ca-
ble. Additional information is available on request.
Tolerances at TA = 25°C
AI measuring range Absolute (typical) Absolute (maximum) Relative (typical) Relative (maximum)
0 V to 10 V, ±10V ±20 mV ±30 mV 0.2% ±0.3%
±10 mA, ±40 µA ±60 µA 0.2% ±0.3%
0 mA to 20 mA
4 mA to 20 mA
±20 mA
AO output range Absolute (typical) Absolute (maximum) Relative (typical) Relative (maximum)
0 V to 10 V, ±10V ±10 mV ±15 mV 0.1% ±0.2%
±10 mA, ±20 µA ±40 µA 0.1% ±0.2%
0 mA to 20 mA
4 mA to 20 mA
±20 mA
The data contains the offset error, gain error, and linearity error. All percentage values refer to
the relevant positive measuring range final value. Unless stated otherwise, the values refer to
nominal operation (nominal voltage US = UL = 24 V, preferred horizontal mounting position, "IB
IL" format, default filter setting, the same measuring range setting for the channels, etc.).
Please also take into consideration the values for temperature drift and the tolerances influenced
by electromagnetic interference. The maximum tolerance values represent the worst-case mea-
surement inaccuracy. They contain the theoretically maximum possible tolerances in the corre-
sponding measuring ranges. In the same way, the theoretical maximum possible tolerances of
the calibration and test equipment have been taken into account.
Tolerance and temperature response at TA = -25°C to +60°C

AI measuring range Drift (typical) Drift (maximum)
0 V to 10 V, ±10V ±50 ppm/K ±65 ppm/K
±10 mA, 0 mA to 20 mA, 4 mA to 20 mA, ±20 mA ±60 ppm/K ±75 ppm/K
AO output range Drift (typical) Drift (maximum)
0 V to 10 V, ±10V ±23 ppm/K ±30 ppm/K
±10 mA, 0 mA to 20 mA, 4 mA to 20 mA, ±20 mA ±23 ppm/K ±30 ppm/K
The drift values refer to the relevant measuring range final value.
The data refers to nominal operation with horizontal installation on DIN rail.
Formula for calculating the tolerance influenced by temperature

Typical temperature drift Drifttyp = Δϑ x TCtyp x MFV
Where:
Drifttyp = Typical temperature drift
Δϑ = Temperature difference between the ambient tempera-
ture of the module TA and +25°C
TCtyp = Typical temperature coefficient in ppm/K
MFV = Measuring range final value (e.g., 10 V voltage mode)
and Controls
Formula for calculating the tolerance influenced by temperature

Maximum temperature drift Driftmax = Δϑ x TCmax x MFV
Where:
Driftmax = Maximum temperature drift
Δϑ = Temperature difference between the ambient tempera-
ture of the module TA and +25°C
TCmax = Maximum temperature coefficient in ppm/K
MFV = Measuring range final value
Example Voltage mode 10 V
Ambient temperature TA = 40°C
Temperature coefficient TCtyp = 50 ppm/K
Temperature coefficient TCmax = 65 ppm/K
Drifttyp = Δϑ x TCtyp x MFV = 10 V x ± 50 ppm/K x (+ 40°C -

25°C) = 10 V x ± 0.00005 1/K x 15°C = ± 7.5 mV
Driftmax = Δϑ x TCmax x MFV = 10 V x ± 65 ppm/K x (+ 40°C -

25°C) = 10 V x ± 0.000065 1/K x 15°C = ± 9.75 mV
Tolerances influenced by electromagnetic interference

Analog input Analog output
Current Voltage Current Voltage
Electromagnetic fields EN 61000-4-3 < ±1.5% < ±5.0% < ±0.5% < ±0.5%
IEC 61000-4-3
Fast transients (burst) EN 61000-4-4 – 5.0% – –
IEC 61000-4-4
Conducted interference EN 61000-4-6 – – – –
IEC 61000-4-6
Additional tolerances may occur due to the influence of high-frequency electromagnetic interfer-
ence caused by wireless transmission systems in the near vicinity. The specified values refer to
nominal operation. The components are directly exposed to interference without the use of ad-
ditional shielding measures (e.g., steel cabinet).
The tolerances specified above can be reduced through additional shielding for the I/O module
(e.g., use of a shielded control box/control cabinet, etc.). Please observe the measures recom-
mended in the Rexroth Inline system manual for your bus system.
Signal rise times: voltage output 0 V to 10 V (typical values)

10% to 90% 0% to > 99%
Ohmic load RL = 2 k 15 µs 30 µs
Ohmic/capacitive load RL = 2 k / CL = 10 nF 15 µs 20 µs
Ohmic/capacitive load RL = 2 k / CL = 220 nF 150 µs 230 µs
Ohmic/inductive load RL = 2 k / LL = 3.3 mH 15 µs 30 µs
Signal rise times: current output 0 mA to 20 mA (typical values)

10% to 90% 0% to > 99%
Ohmic load RL = 500  4 µs 10 µs
Ohmic/capacitive load RL = 500  / CL = 10 nF 15 µs 30 µs
Ohmic/inductive load RL = 500  / LL = 3.3 mH 2 µs 400 µs
Signal rise times: current output 4 mA to 20 mA (typical values)

10% to 90% 0% to > 99%
Ohmic load RL = 500  4 µs 10 µs
Ohmic/inductive load RL = 500  / LL = 3,3 mH 3 µs 350 µs
and Controls
SSI interface
Absolute encoder inputs
Number 4
Encoder signal Clock, clock inverted (according to RS-422)
Data, data inverted (according to RS-422)
The corresponding red Ex LED (x = 1 to 4) lights up when the encoder cable is broken.
Connection method of signals Shielded cable
Unshielded cables may lead to erroneous results in environments subject to heavy noise.
Encoder
Resolution 8 to 31 bits
Encoding Gray code, binary code (configurable)
Parity monitoring None, even, odd (configurable)
Transmission frequency 67.5 kHz, 100 kHz, 125 kHz, 200 kHz, 250 kHz, 100 kHz,
300 kHz, 400 kHz, 500 kHz, 600 kHz, 700 kHz, 800 kHz, 900
kHz, 1 MHz, 2 MHz, 4 MHz (configurable)
Encoder supply
Nominal voltage 24 V DC
Voltage range 19.2 V DC ... 30.0 V DC
Current carrying capacity 200 mA, maximum
Short-circuit protection Thermic (self-healing)
The corresponding red Ex LED (x = 1 to 4) lights up when the 24 V encoder supply is overloaded
or short-circuited.
Cable length < 30 m for shielded cable (to ensure conformance with EMC
directive 89/336/EEC)
Approvals
For the latest approvals, please visit www.boschrexroth.com.
and Controls
4 Internal Basic Circuit Diagram
SPI SPI
SSI SSI
SPI SPI
ADC
# DAC
#
MUX
FPGA 9
AI ...
4x 4x
1,2 V ±5 V
2,5 V ±15 V
3,3 V
24 V 24 V
U/I U/I U/I U/I U/I
+24 V
+5 V
US
UL
GNDUL GNDUS
FE
PWR SSI 1-4 AI 1-3 AO 1-4
Fig. 2 Internal wiring of the terminal points
Key: Input amplifier for current (I) or voltage (U)

U/I
Amplifier
Optocoupler
Power supply unit without electrical isolation

Switch
Power supply unit with electrical isolation

Transmitter
Electronic fuse
FPGA FPGA (field programmable array)
Other symbols used are explained in

MU X Multiplexers the application descriptions for the
Rexroth Inline system.
Digital/analog converter
Universal output driver for current (I) or volt-

U/I age (U) with integrated output shutdown
and Controls
5 Electrical Isolation
Electrical isolation between

SERCOS III the areas
Logic supply UL SERCOS III
(5 V DC)
(24 V DC)
Logic area
UL (3.3 V DC / 2.5 V DC /
1.2 V DC)
(24 V DC)
FPGA, Switch
Analog I/O
Analog inputs (4 x 3)
...
(5 V DC / +-15 V DC)
DAC, ADC, ... Analog outputs (1 x 4)
...
Supply of the SSI channels (4 x 1)
US Initiator supply UIS
initiator supply US UIS1
(24 V DC) SSI interface (24 V DC) UIS2
(24 V DC) UIS3
UIS4
FE potential 8013B003
Fig. 3 Electrical isolation of the individual function areas
6 Relevant Notes
Shielding
Shielding ground of the connected
twisted pair cables is electrically con-
nected to FE. When connecting net-
work segments, avoid ground loops,
potential transfers, and voltage equal-
ization currents via the braided shield.
Electrostatic discharge
The module contains components that
can be damaged or destroyed by elec-
trostatic discharge. When handling the
module, observe the necessary safety
precautions against electrostatic dis-
charge (ESD) according to
EN 61340-5-1 and IEC 61340-5-1.
Housing
Only personnel authorized by Bosch
Rexroth are permitted to open the
housing.
and Controls
7 Local Diagnostics and Status

Indicators
SERCOS III PWR SSI AI AO
S3 LNK1 SF E1 E2 E3 E4 1
ACT1 US 2
LNK2 UL 3
ACT2 4
PWR SSI1 SSI2 SSI3 SSI4 AI1-3 AI4-6 AI7-9 AI10-12 AO1-4
Fig. 4 Local diagnostic and status indicators

LED Color/ Meaning
LED Color/ Meaning status
status
SSI1 ... 4
SERCOS III
E1 ... Red Error message of SSI inter-
S3 Green E4 faces, channel-by-channel
On CP4 no error On Error
Flashing at Loop back activated Off No error
4 Hz
AO1 ... 4
Red
1 ... 4 Yellow Analog output value
On SIII C1D (Class 1 diagnostics) of channels 1 - 4
Flashing at Error on the module On Analog output value is ≥ 5% of the
4 Hz positive measuring range final
Red/green value
Flashing at WARNING: Loss of SERCOS III Off Analog output value is < 5% of the
4 Hz telegram positive measuring range final
Orange value
On CP0 ... CP3
Flashing at Identification (bit 15 in device con-
4 Hz trol)
Used for address assignment and
configuration errors.
Off 24 V communications power not
present or no SERCOS III commu-
nication
LNK1/2 Green Link1/2,
On Connection via Ethernet to a mod-
ule via port 1/2 established
ACT1/2 Yellow Activity1/2,
On If the yellow LED is on, this indi-
cates transmission or reception of
a telegram at port 1/2.
PWR
SF Red Group error
On Group error occurred
Off Normal operation
US Green Sensor supply
On Sensor supply 1 ... 4 present
Off Sensor supply 1 ... 4 not present
UL Green 24 V communications power
On 24 V communications power pres-
ent
Off 24 V communications power not
present
and Controls
8 Connecting SERCOS III, Supply,

Analog Sensors, and Actuators Shielding
The shielding ground of the connect-
8.1 Connecting SERCOS III able twisted pair cables is electrically
connected to the socket. When con-
By default upon delivery, the Ethernet connections necting network segments, avoid
have been set to auto negotiation with auto crossing. ground loops, potential transfers, and
The module can be connected with a 1:1 cable or a voltage equalization currents via the
crossover cable. braided shield.
Connect SERCOS III to the module via an 8-pos. RJ45
connector. For the pin assignment of the socket, Observe bending radii
please refer to the following table: The housing dimensions specified un-
der “General data” on page 5 refer to
Pin Assignment the bus coupler with Inline connectors
1 TD+ (transmit data +) without Ethernet connection. When in-
2 TD- (transmit data -) stalling the bus coupler in a control box
3 RD+ (receive data +) observe the bending radii of the
Ethernet cables and the connectors
4 Reserved
used.If required, use angled RJ45 con-
5 Reserved nectors to maintain these bending radii.
6 RD- (receive data -)
7 Reserved
8 Reserved
RJ45
Pin 8
Pin 7
Pin 6
Pin 5
Pin 4
Pin 3
Pin 2
Pin 1
Fig. 5 Pin assignment of the M45 socket
1 2
3 4
1-4
AO
-12
AI10
AI7-9
E4 AI4-6
E3 AI1-3
E2 SS
I4
E1 SS
I3
SF US
I2
SS
K1
UL
I1
LN CT1 SS
A
S3
LN
K2
A CT2
PW
R RECONF
X7E1
X7E2
Fig. 6 8-pos. RJ45 sockets

and Controls
8.2 Connecting the Supply, Actuators, and

Sensors
AI10 ... 12
AO1 ... 4
AI1 ... 3
AI4 ... 6
AI7 ... 9
PWR
SSI1
SSI2
SSI3
SSI4
1 2 3 4 5 6 7 8 9 10
RECONF
US US T /T T /T T /T T /T UI1+UI1- UI4+UI4- UI7+UI7- UI10+UI10- U1 AGND
PWR X7E1 UL UL D /D D /D D /D D /D UI2+UI2- UI5+UI5- UI8+UI8- UI11+ UI11- U2 AGND SSI, AI, AO
1 2 GND GND24VGND 24VGND 24VGND 24VGND UI3+UI3- UI6+UI6- UI9+UI9- UI12+UI12- U3 AGND 1 2
UL US
1.1 1 1
2.1 1.1 1 1
2.1
FE U4 AGND
1.2 2 2 2.2 1.2 2 2 2.2

X7E2
1.3 3 3 2.3 1.3 3 3 2.3
1.4 2.4 SERCOS III 1.4 2.4

4 4 4 4
Fig. 7 Terminal point assignment of the connectors

Power connector, PWR
Terminal point Assignment
Connector 1 (PWR)
1.1, 2.1 24 V supply US
1.2, 2.2 24 V communications power UL
1.3 GND UL
2.3 GND US
1.4, 2.4 FE
For information on the power supplies,

please refer to the DOK-CONTRL-ILSYS-
INS***-AW..-EN-P application description.
Connectors for the SSI interfaces, SSI1 ... SSI4

(SSI; connectors 2 to 5 in Fig. 7 on page 16)
Terminal point Signal Assignment
Connector Connector Connector Connector
2 (SSI1) 3 4 5
(SSI2) (SSI3) (SSI4)
1.1 1.1 1.1 1.1 Clock Clock
2.1 2.1 2.1 2.1 /Clock Clock inverted
1.2 1.2 1.2 1.2 Data Data
2.2 2.2 2.2 2.2 /Data Data inverted
1.3 1.3 1.3 1.3 24 V 24 V encoder supply
2.3 2.3 2.3 2.3 0V 0 V encoder supply
1.4, 2.4 1.4, 2.4 1.4, 2.4 1.4, 2.4 Shield Encoder cable shield
and Controls
Connectors for the analog inputs, AI

(AI; connectors 6 to 9 in Fig. 7 on page 16)
Connector 6 Connector 7 Connector 8 Connector 9
(AI1...3) (AI4...6) (AI7...9) (AI10...12)
1.1 1.1 1.1 1.1 UA+/IA+ Positive voltage and current input for channel A
2.1 2.1 2.1 2.1 UA-/IA- Negative voltage and current input for channel A
1.2 1.2 1.2 1.2 UB+/IB+ Positive voltage and current input for channel B
2.2 2.2 2.2 2.2 UB-/IB- Negative voltage and current input for channel B
1.3 1.3 1.3 1.3 UC+/IC+ Positive voltage and current input for channel C
2.3 2.3 2.3 2.3 UC-/IC- Negative voltage and current input for channel B
1.4, 2.4 1.4, 2.4 1.4, 2.4 1.4, 2.4 Shield Shield connection
A = 1, 4, 7, 10
B= 2, 5, 8, 11
C= 3, 6, 9, 12
A, B, C = Channel/sensor
Connector for the analog outputs, AO
(AO, connector 10 in Fig. 7 on page 16)
Connector 10 (AO)
1.1 U1/I1 Voltage or current output of channel 1
2.1 AGND Analog ground channel of 1
9 Connection Notes
The module has an FE spring (metal Always connect the analog sensors,
clip) on the bottom of the electronics actuators, as well as SSI encoders, us-
base. This spring establishes an electri- ing shielded, twisted-pair cables.
cal connection to the DIN rail. Use The conductor cross section of these
grounding terminals to connect the DIN cables must be 0.25 mm².
rail to protective earth ground. The Connect the shielding to the module us-
module is grounded when it is snapped ing the shield connection clamp. The
onto the DIN rail. clamp connects the shield to FE on the
To ensure reliable functional earth module side. Avoid connection to FE
grounding of the module even when from both sides.
the DIN rail is dirty or the metal clip This shield connection clamp does not
is damaged, always ground the exist for the connector for the analog
module additionally via the FE ter- outputs AO (connector 10), therefore
minal point. connect the shield of the analog outputs
externally.
The module is supplied with a shield

connector and a standard connector for
each input channel. The shield connec-
tion can be used for the standard signal
(current/voltage).
and Controls
10 Connection Examples 10.1 Connection Examples for Analog Inputs
AI 10 ... 12
AO 1 ... 4
AI 1 ... 3
AI 4 ... 6
AI 7 ... 9
Power supply Sensor
SSI 1
SSI 2
SSI 3
SSI 4
PWR
24 V DC
AI + - + - SI
1 2 3 4 5 6 7 8 9 10 1 2
U/I+ U/I-
U/I+ U/I-
U/I+ U/I-
Fig. 9 Current measurement 4 mA ... 20 mA, 3-wire

connection method
(SI = current signal)
U Sensor
Power supply
-
OUT2
SERCOS III - 24 V DC
+
UL US AI + - + SI
Fig. 8 General connection example 1 2
U/I+ U/I-
Absolute encoder U/I+ U/I-
U/I+ U/I-
Voltage measurement
-
+
OUT2
General actuator
Fig. 10 Current measurement 4 mA ... 20 mA, 2-wire
connection method
(SI = current signal)
The numbers above the module illustra- Power supply Sensor

tion identify the connector slots. 24 V DC
AI + - + - SU
1 2
U/I+ U/I-
U/I+ U/I-
U/I+ U/I-
Fig. 11 Spannungsmessung 0 V ... 10 V

(SU = Voltage signal)
and Controls
10.2 Connection Example for the SSI Interfaces 11 Configuration Using a Configuration
Software
The module can be configured in two ways:
• Configuration with a configuration software, e.g.,
Rexroth IndraWorks, in connection with the as-
sociated SDDML file.
This way is described in the following.
• Configuration via the service channel
See “Configuration Via the Service Channel” on
page 23.
If you use a configuration software, the values for con-
figuration will be displayed on the interface.
Make sure you always use the latest

SDDML file version. It can be found on
the Internet at www.boschrexroth.com.
Configurable are:
Fig. 12 Typical connection with 24 V encoder supply • SSI interfaces
• Analog outputs and inputs
Absolute encoder The values in bold are default settings.
and Controls
11.1 Analog Outputs and Inputs 11.2 SSI Interfaces
Analog output Code

AO output range Gray code (default)
±10 mA Binary code
±20 mA • Code
0 to 20 mA defines the code for every SSI interface.
4 to 20 mA
±10 V (default) SSI error bit
0 V to 10 V Error bit off (default)
• AO output range Error bit on
indicates the range for the analog outputs.
SSI parity
AO fallback value None (default)
0 (default) Odd
• AO fallback value Even
indicates the output value in the event of an error
for every output. SSI encoder frequency
Value range: -5120 ... +27648 67.5 kHz
100 kHz
Analog input 125 kHz
AI measuring range 200 kHz
±10 mA 250 kHz
±20 mA 300 kHz
0 to 20 mA 400 kHz
4 to 20 mA 500 kHz
±10 V (default) 600 kHz
• AI measuring range 700 kHz
indicates the range for the analog inputs 800 kHz
900 kHz
AI average filter 1 MHz (default)
No average (default) 2 MHz
2 4 MHz
4
8 SSI encoder resolution
• AI average filter 8 bits 20 bits
At the analog inputs it is possible to use an aver- 9 bits 21 bits
age filter. If this filter is activated, the last n values 10 bits 22 bits
(n = 2, 4, 8) are stored, added and the average 11 bits 23 bits
value is generated. Thus a new average value is 12 bits 24 bits (default)
available after an analog input was read. 13 bits 25 bits
14 bits 26 bits
15 bits 27 bits
16 bits 28 bits
17 bits 29 bits
18 bits 30 bits
19 bits 31 bits
and Controls
SSI encoder wait cycles

0 Refresh at each SERCOS III bus cycle (default)
1 Refresh at every second SERCOS III bus cycle (1
wait cycle)
2 Refresh at every third SERCOS III bus cycle (2 wait
cycles)
...
100 Refresh at every 101st SERCOS III bus cycles (100
wait cycles) SERCOS III bus cycle (100 wait cycles)
• SSI encoder wait cycles

defines the update frequency.
Value range: 0 ... 100
Encoder channel disable

SSI channel active
SSI channel disable (default)
• Encoder channel disable

enables or disables the SSI interface.
When the SSI interface is disabled, the substitute
value is returned in the process data in the event
of an error.
SSI offset value

0 (default)
-2147483647 ... 2147483647
• SSI offset value

defines an offset value that is subtracted from the
encoder value.
Value range: -2147483647 ... 2147483647
and Controls
12 SERCOS III 12.2 Electronic Rating Plate

Up to a SERCOS III cycle time of 250 µs, all inputs and The electronic rating place includes the following
outputs are detected or output clock-synchronously to IDNs.
the SERCOS III cycle. IDN Contents
With SERCOS III cycle times of less than 250 µs, the
S-0-1300.0.01 Component “SERCOS 3 block 4 axis I/O
I/O update cycle time is 250 µs. name module”
The module allows a maximum of two real-time con- S-0-1300.0.02 Vendor name “Bosch Rexroth”
nections (IDN/S-0-1050.0.x and IDN/S-0-1050.1.x). S-0-1300.0.03 Vendor code “100”
S-0-1300.0.04 Device name “R-ILB S3 AI12 AO4 SSI-
12.1 SERCOS III Profiles, Classes and IN4”
Function Groups S-0-1300.0.05 Vendor de- “R911171949”
The following SERCOS III profiles and classes ac- vice ID
cording to the specification version V1.1.2 are imple- S-0-1300.0.07 Function revi- Device revision
mented in the module: sion
S-0-1300.0.08 Hardware Technical index,
SERCOS III device profile revision e.g., AB1
(GDP: Generic Device Profile)
S-0-1300.0.09 Software revi- Software revision
• Basic device profile (GDP_Basic) sion
• Diagnostics (FG_Diagnosis) S-0-1300.0.10 Firmware Boot loader revision
• Administration (FG_Administration) loader revi-
• Device identification (FG_Identification) sion
• State machine (FG_State_Machine) S-0-1300.0.11 Order num- “R911171949”
ber
SERCOS III communication profile S-0-1300.0.12 Serial num- “171949-xxxxx”, xxxxx =
(SCP: SERCOS Communication Profiles) ber consecutive number,
• Variable configuration (SCP_VarCfg) starting with 00001
• Type and version of the communication profile (FG S-0-1300.0.13 Manufactur- Manufacturing date
SCP Identification) ing date
• Control of communication phases (FG Control) S-0-1300.0.14 QS date Date of final test after pro-
• Telegram structure (FG Telegram Setup) duction
• Parameters for the producer-consumer connection S-0-1300.0.20 Operational Operating hours counter
(FG Connection) hours
• Bus diagnostics (FG Bus-Diagnostics) S-0-1300.0.21 Service date Service date (e.g. firmware
update)
• Parameters for the non-realtime channel (FG NRT)
• Synchronization (SCP_Sync) S-0-1300.0.22 Calibration Calibration date
date
• Parameters for synchronization (FG Timing)
S-0-1300.0.23 Calibration Date of next calibration
• Parameters for the producer-consumer connection
due date
(FG Connection)
S-0-1300.0.128 FPGA version identification
• Diagnostics (SCP_Diag)
S-0-1300.0.129 Identification of the proces-
• Control of communication phases (FG Control) sor kernel
• Bus diagnostics (FG Bus-Diagnostics) S-0-1300.0.130 Time stamp of FPGA cre-
• Non-realtime channel (SCP_NRT) ation
• Parameters for the non-realtime channel (FG NRT) S-0-1300.0.131 Identification of the configu-
• Watchdog (SCP_WD) ration data record stored in
the flash
• Parameters for the producer-consumer connection S-0-1300.0.132 Checksum of the firmware
(FG Connection)
S-0-1300.0.133 Last boot filename as-
SERCOS III function profile signed via BootP
(FSP: Function-Specific Profile IO) S-0-1300.0.134 Part of the configuration
• I/O function profile (FSP_IO) data saved in the flash
S-0-1300.0.135 Internal version information
of the S3 stack used
S-0-1300.0.136 Build string with SVN revi-
sion and date/clock
and Controls
12.3 Configuration Via the Service Channel SSI interfaces

The module can be configured in two ways: – Adaptation to the encoder
• Configuration with a configuration software, e.g., An SSI interface is assigned to every structure in-
Rexroth IndraWorks, in connection with the as- stance. One byte for "Configuration", one byte for
sociated SDDML file. "Transmission rate", and one byte for "Encoder reso-
See “Configuration Using a Configuration Soft- lution" is required for every interface, that means three
ware” on page 19. configuration bytes are used for every function group
• Configuration via the service channel instance.
This way is described in the following.
S- Byte
Configuration via the service channel takes place for 1515. 0 1 2 3 4
every FG-IO structure instance via structure element SI.20
SE 20 and is confirmed via structure element SE 19. Configu- Trans- Encoder Wait Dis-
ration mission resolu- cycle abling
For each correctly configured byte, a copy is entered speed tion
in SE 19 at the same place (offset), if there are errors
SI = 1 to 4 (at connectors 2 to 5, depending on the in-
in the configuration, bit 7 of the corresponding byte in
terface)
SE 19 is set to “1”.
Configuration byte 0 (configuration)
Configurable are:
Bits Value Description
• SSI interface:
0 Code
• Adaptation to the encoder
0 Gray code (default)
Configuration (binary/gray code, error bit, validity
bit, parity) 1 Binary code
Transmission rate 1 Reserved
Encoder resolution 2 SSI error bit
Wait cycle 0 Error bit off (default)
Disabling
1 Error bit on
• Encoder offset
3 Data valid bit
• Substitute value in the event of an error
0 Off (default)
• Analog inputs:
1 On
• Measuring range (current/voltage)
4 ... 5 SSI parity
• Filter/mean-value generation
0 None (default)
• Analog outputs:
1 Odd
• Output range (current/voltage)
2 Even
• Output value in the event of an error
3 Reserved
The I/Os can be parameterized in CP2 to CP4.
6 ... 7 Reserved
Configuration byte 1 (transmission rate)
Bit Value Description
0 ... 7 SSI encoder frequency
0 67.5 kHz
1 100 kHz
2 125 kHz
3 200 kHz
4 250 kHz
5 300 kHz
6 400 kHz
7 500 kHz
8 600 kHz
9 700 kHz
10 800 kHz
11 900 kHz
12 1 MHz (default)
13 2 MHz
14 4 MHz
≥ 15 Reserved
and Controls
Configuration byte 2 (encoder resolution) – SSI Offset value

Bit Value Description An offset value that is added to the encoder value can
0 ... 7 SSI encoder resolution be configured for every SSI interface. This value is en-
0 8 bits tered in the IDN/S-0-1515.SI.128 (offset for SSI input).
1 9 bits
S-1515.SI.128 Bit 31... ...bit 0
2 10 bits (encoder offset) Offset value
3 11 bits
4 12 bits
terface)
5 13 bits
6 14 bits – Substitute value in the event of an error
7 15 bits A substitute value can be configured for every SSI in-
8 16 bits terface. When an error occurs, this value will be trans-
mitted instead of the SSI data word. This value is en-
9 17 bits
tered in the IDN/S-0-1515.SI.129 (Sensor replace
10 18 bits
value in error case).
11 19 bits
This value consists of 32 bits. The lowest four bits are
12 20 bits
occupied with the status code of the causing error.
13 21 bits The following errors may occur:
14 22 bits
1. Parity error in the SSI data word
15 23 bits
16 24 bits (default) 2. Data valid error in the SSI data word
17 25 bits 3. Open circuit/short-circuit detection of the encod-
18 26 bits er cable
19 27 bits 4. Short circuit/failure of the encoder supply
20 28 bits With this encoding parity errors and data valid errors
21 29 bits can also be detected in the cyclic realtime data. The
22 30 bits errors open circuit/short-circuit and supply error are
23 31 bits usually errors which last for several cycles and their
≥ 24 Reserved causes have to be detected in detail with the IDN/S-0-
1515.SI.17 (DIAGIN).
Configuration byte 3 (wait cycle)
Bit Value Description S-1515.SI.129 Bit 31 ... Bit 4 3 2 1 0
0 ... 7 SSI encoder wait cycles (substitute value in Substitute value 0 0 0 0
the event of an
0 Refresh at each SERCOS III bus cycle error)
(default)
1 Refresh at every second SERCOS III bus
cycle (1 wait cycle)
terface)
2 Refresh at every third SERCOS III bus Default value: 7FFF FFF0hex
cycle (2 wait cycles) The lowest four bits of the written value will be ignored.
...
100 Refresh at every 101st SERCOS III bus cy- Bit 3 Short circuit/failure of the encoder supply
cles (100 wait cycles) SERCOS III bus Bit 2 Open circuit/short circuit of the encoder cable
cycle (100 wait cycles) Bit 1 Data valid error
Configuration byte 4 (disabling of the SSI interface) Bit 0 Parity error
Bit Value Description 0 No error
0 ... 7 Encoder channel disable 1 Error
0 SSI interface disabled
1 SSI interface disabled (default)
≥ 2 Reserved
When the SSI interface is disabled the value of the
IDN/S-0-1515.SI.129 (Feedback Value in Error Case)
is returned in the process data. The lowest four bits
are fixed on low level and do not report an error.
and Controls
Analog Inputs
Since three analog inputs have been assigned to
every structure instance, the configuration bytes for
the three inputs must be specified one after the other.
For configuration one byte for "Measuring range" and
one byte for "Filter" is required for every input. This re-
sults in six configuration bytes for every function group
instance.
S-0-1505.1.20 Byte
(Connector 6) 0 1 2 3 4 5
AI 1 measuring AI 2 measuring AI 3 measuring AI1 filter AI2 filter AI3 filter
range range range
S-0-1505.2.20 Byte
(Connector 7) 0 1 2 3 4 5
range range range
S-0-1505.3.20 Byte
(Connector 8) 0 1 2 3 4 5
range range range
S-0-1505.4.20 Byte
(Connector 9) 0 1 2 3 4 5
AI 10 measur- AI 11 measur- AI 12 measur- AI10 filter AI11 filter AI12 filter
ing range ing range ing range
Configuration bytes 0 to 2 (AI measuring range)

0 ... 7 AI measuring range
0 ± 10 mA
1 ± 20 mA
2 0 ... 20 mA
3 4 ... 20 mA
4 ± 10 V (default)
5 0 ... 10 V
≥ 6 Reserved
Configuration bytes 3 to 5 (AI average value)

0 ... 7 AI average filter
0 0 (default), no average value
1 Mean-value generation with 2 values
≥ 4 Reserved
and Controls
Analog Outputs 12.4 Process Data

Output Range The following lists the default assignments of the two
An analog output is assigned to every structure in- realtime connections. Depending on the requirements
stance. For configuration one byte is required for "Out- they can be adapted with the SERCOS III mecha-
put range" for every output, that means one configura- nisms for that purpose.
tion byte is used for every function group instance. Connection in the MDT
The Master Data Telegram (MDT) includes the follow-
S-1504.SI.20 Byte ing default assignments.
(Connector 10) 0
AO output range Connection assignment in the MDT
SI = 1 to 4 (depending on the analog output at connec- IDN Length (in bytes)
tor 10) Connection control S-0-1050.x.8 2
IO control S-0-1500.0.1 2
Configuration byte 0 (AO output range) Container output data S-0-1500.0.5 8
Total 12
0 ... 7 AO output range Control word of the connection (IDN/S-0-
1050.x.8)
0 ± 10 mA
1 ± 20 mA Bit Value Description Remark
2 0 ... 20 mA 15 ... Reserved
3 4 ... 20 mA 10
4 ± 10 V (default) 9 Reserved For realtime bit 4
5 0 ... 10 V 8 Reserved For realtime bit 3
≥ 6 Reserved 7 Realtime bit
2
– Output value in the event of an error
6 Realtime bit
In the event of an error an output value can be config- 1
ured for every analog output. This is done with IDN/S- 5-4 Reserved
0-1504.SI.22 (Fallback value output).
3 Producer
synchroniza-
S-1504.SI.22 Byte tion
(Output value in the 0 0 Not synchro- The producer is not syn-
event of an error)
Output value nized chronous with the reference
synchronization time
SI = 1 to 4 (depending on the analog output at connec- (TSref).
tor 10) 1 Synchro- The producer is synchro-
nized nous with the reference
synchronization time
(TSref).
2 Array delay The consumer should pref-
erably accept the data from
the port at which this bit has
the value 0.
0 No delay Data is transmitted in the
same SERCOS cycle with-
out delay.
1 Delay The master has copied the
data. Thus, data is transmit-
ted with the additional delay
of one SERCOS cycle.
and Controls
Bit Value Description Remark I/O Control Word (IO control, IDN/S-0-1500.0.1)
1 New data New producer data Bit Value Description Remark
Toggle • Initial value of the bit is 0 15 Outputs
in CP4
0 Outputs inactive Substitute values en-
• This bit must be abled
switched when changes
1 Outputs enabled
occur.
14-0 Reserved
• New data is generated in
the connection each Output Data
time this bit is switched (Container OutputData, IDN/S-0-1500.0.5)
and the data between
connection and applica- Container OutputData assignment
tion is exchanged. That IDN Length (in
means that the expected bytes)
value for this bit in the
consumer must also be PDOUT AO1 S-0-1504.1.5 2
switched for the next PDOUT AO2 S-0-1504.2.5 2
communication cycle PDOUT AO3 S-0-1504.3.5 2
when the data of a cer-
PDOUT AO4 S-0-1504.4.5 2
tain producer cycle have
not been received.
• For a cycle synchroniza-
tion connection, this bit
should always be
switched in the associ-
ated SERCOS cycle.
• This bit causes a moni-
toring for an asynchro-
nous connection. After
this bit has been
switched, for example,
the monitoring always
starts with the monitoring
time (tPcyc)
• This bit should be
switched once for every
transmission time (tPcyc),
after the producer readi-
ness (bit 0) was set to
the value 1.
0 Producer
readiness
0 Not ready The producer does not gen-
erate data in this connec-
tion.
1 Ready The producer generates
data in this connection. The
recipient can process the
connection data when the
producer has switched the
new data (bit 1). The pro-
ducer readiness bit should
only be evaluated in CP4.
and Controls
Output Data
Significant values for output voltage and output cur-
rent can be taken from the following table:
Output Data Word 0 V to ±10 V 0 mA to 4 mA to ±10 mA ±20 mA

10 V UOutput 20 mA 20 mA IOutput IOutput
UOutput IOutput IOutput
hex dec V V mA mA mA mA
8001 Over- +10.837 +10.837 +21.6764 +21.3397 +10.837 +21.6764
range
7FFF to – +10.837 +10.837 +21.6764 +21.3397 +10.837 +21.6764
7F01
7F00 +32512 +10.837 +10.837 +21.6764 +21.3397 +10.837 +21.6764
7530 +30000 +10.0 +10.0 +20.0 +20.0 +10.0 +20.0
3A98 +15000 +5.0 +5.0 +10.0 +12.0 +5.0 +10.0
0001 +1 +333.33 µV +333.33 µV +0.6667 µA +4.000533 +0.3333 µA +0.6667 µA
0000 0 0 0 0 +4.0 0 0
FFFF -1 0 -333.33 µV 0 +4.0 -0.3333 µA -0.6667 µA
C568 -15000 0 -5.0 0 +4.0 -5.0 -10.0
8AD0 -30000 0 -10.0 0 +4.0 -10.0 -20.0
8100 -32512 0 -10.837 0 +4.0 -10.837 -21.6764
80FF to – HOLD HOLD HOLD HOLD HOLD HOLD
8000
without
8001,
8080, 8002
8080 Under- 0 -10.837 0 HOLD -10.837 -21.6764
range
8002 Open cir- HOLD HOLD HOLD 0 HOLD HOLD
cuit
Output Value in the Event of an Error
In the event of an error (e.g., failure of SERCOS III
communication) the outputs output the values param-
eterized via the IDN/S-0-1504.SI.22 (Fallback value
output) (SI = 1 to 4 depending on the analog output at
connector 10).
Connection in the AT
The Acknowledge Telegram (AT) includes the follow-
ing default assignments.
Assignment of the connection in the AT
IDN Length (in
bytes)
Connection control S-0-1050.x.8 2
IO status S-0-1500.0.2 2
Container InputData S-0-1500.0.9 64
Total 68
and Controls
I/O Status Word (IO Status, IDN/S-0-1500.x.2) Input Data

(Container InputData, IDN/S-0-1500.0.9)
Bit Valu Description Remark
e Assignment
15 Outputs IDN Length (in
0 Outputs inactive The outputs are set to bytes)
substitute values. DIAGIN AO1 S-0-1504.1.17 2
1 Outputs are active The corresponding bit in DIAGIN AI1 to AI3 S-0-1505.1.17 2
S-0-1500.x.01
PDIN AI1 to AI3 S-0-1505.1.9 6
I/O control is set and the
device has activated the DIAGIN SSI1 S-0-1515.1.17 2
outputs successfully. PDIN SSI1 S-0-1515.1.9 4
14 Inputs DIAGIN AO2 S-0-1504.2.17 2
0 Input data invalid The device has not gen- DIAGIN AI4 to AI6 S-0-1505.2.17 2
erated valid input data. PDIN AI4 to AI 6 S-0-1505.2.9 6
1 Input data valid The device has gener- IO status S-0-1515.2.17 2
ated valid input data.
PDIN SSI2 S-0-1515.2.9 4
13 I/O error
DIAGIN AO3 S-0-1504.3.17 2
0 No error
DIAGIN AI7 to AI9 S-0-1505.3.17 2
1 Error Reset with
S-0-0099. PDIN AI7 to AI 9 S-0-1505.3.9 6
12 I/O warning DIAGIN SSI3 S-0-1515.3.17 2
0 No PDIN SSI3 S-0-1515.3.9 4
warning DIAGIN AO4 S-0-1504.4.17 2
1 Warning The bit is cleared auto- DIAGIN AI10 to AI12 S-0-1505.4.17 2
matically when the rea- PDIN AI10 to AI12 S-0-1505.4.9 6
son is no longer present.
DIAGIN SSI4 S-0-1515.4.17 2
11 I/O information
PDIN SSI4 S-0-1515.4.9 4
0 No information
1 Information The bit is cleared auto-
matically when the rea-
son is no longer present.
10 ... Reserved
0
and Controls
Input Data
Significant values for input voltage and input current
can be taken from the following table:
Input data word 0 V to 10 V ±10 V 0 mA to 4 mA to ±10 mA ±20 mA

(two’s complement) UInput UInput 20 mA 20 mA IInput IInput
IInput IInput
hex dec V V mA mA mA mA
8001 Overrange > +10.837 > +10.837 > +21.6747 > +21.339733 > +10.837 > +21.6747
7F00 32512 +10.837 +10.837 +21.6747 +21.339733 +10.837 +21.6747
7530 30000 +10.0 +10.0 +20.0 +20.0 +10.0 +20.0
0001 1 +333.33 µV +333.33 µV +0.6667 µV +4.0005333 +0.3333 µA +0.6667 µA
0000 0 ≤0 0 ≤0 +4.0 ... +3.2 0 0
FFFF -1 – -333.33 µV – – -0.3333 µA -0.6667 µA
8AD0 -30000 – -10.0 – – -10.0 -20.0
8100 -32512 – -10.837 – – -10.837 -21.6747
8080 Under- – < -10.837 – – < -10.837 < -21.6747
range
8002 Open cir- – – – < +3.2 – –
cuit
Substitute Values in the Event of an Error
In the event of an error (e.g., short circuit of the en-
coder cable) the value entered in the IDN/S-0-
1515.SI.129 (Sensor replace value in error case) will
be displayed as encoder value. This value consists of
32 bits, whereas the lowest four bits are occupied with
the status code of the causing error.
Bit 3 Short circuit/failure of the encoder supply
Bit 2 Open circuit/short circuit of the encoder cable
Bit 1 Data valid error
Bit 0 Parity error
and Controls
12.5 Diagnostics
Analog Outputs (IDN/S-0-1504.SI.17)
SI has a value from 1 to 4, depending on the analog
output at connector 10.
The diagnostics IDN for an analog output is 16 bits
wide. The meaning of the individual bits is shown in
the following table:
Bit Diagnostics Meaning

0 Voltage monitoring of the 0 -15 V OK
negative 15 V supply 1 -15 V below per-
missible level
1 Voltage monitoring of the 0 -5 V OK
negative 5 V supply 1 -5 V below per-
missible level
2 Voltage monitoring of the 0 15 V OK
15 V supply 1 15 V below per-
missible level
3 Voltage monitoring of the 0 5 V OK
positive 5 V supply 1 5 V below per-
missible level
4 ... 7 Reserved
8 Short circuit or overcurrent 0 Output OK
detection (there is an over- 1 Short circuit or
current when the output overcurrent de-
current > 15 mA) tected
9 Detection of an open input 0 Output OK
in the current mode; it is de- 1 Open input or in-
tected that the output has valid voltage
an invalid voltage value. value detected
at the output
10 Chip temperature 0 Output OK
above150°C 1 Overtempera-
ture detected
11 Communication error when 0 Output OK
data is transmitted to the 1 Communication
output driver error
detected
12 ... 15 Reserved
and Controls
Analog Inputs (IDN/S-0-1505.SI.17) Bit Des. Description Meaning

SI has a value from 1 to 4, depending on the connector 12 Underrange 0 Voltage/current value
(connectors 6 to 9) where the error is present. OK
1 Below voltage/current
The diagnostic IDN for the three analog inputs of a slot range
is 16 bits wide. The meaning of the individual bits is
13 Overrange 0 Voltage/current value
shown in the following table: OK
Input 3
1 Above voltage/current
Bit Des. Description Meaning range
0 Voltage monitoring 0 -15 V OK 14 Open circuit 0 Input OK
of the negative 15 V 1 -15 V below permissi- (no open circuit)
supply ble level 1 An open circuit was
1 Voltage monitoring 0 -5 V OK detected at the input
Input 1, 2, 3
of the negative 5 V 1 - 5 V below permissi- (current <3.2 mA)

supply ble level 15 Reserved
2 Voltage monitoring 0 15 V OK SSI (IDN/S-0-1515.SI.17)
of the positive 15 V 1 15 V below permissi-
supply SI has a value from 1 to 4, depending on the interface
ble level
at connectors 2 to 5. The diagnostic IDN for an SSI
3 Voltage monitoring 0 5 V OK
input is 16 bits wide. The meaning of the individual bits
of the positive 5 V 1 5 V below permissible
supply is shown in the following table:
level
4 Underrange 0 Voltage/current value Bit Des. Description Meaning
OK 0 Reserved
1 Below voltage/current ...
range 1
5 Overrange 0 Voltage/current value 2 Data va- 0 Check OK
OK lidity 1 Check not OK
error
Input 1
1 Above voltage/current
range 3 Parity 0 Check OK
error 1 Check not OK
6 Open circuit 0 Input OK
(no open circuit) 4 Initiator Power status 0 PTC fuse has not
1 An open circuit was supply feedback for the blown
detected at the input initiator supply of 1 PTC fuse has blown
(current <3.2 mA) the correspond-
ing channel.
7 Reserved
5 Logic Power status 0 Power supply OK
8 Underrange 0 Voltage/current value voltage feedback for the 1 Power supply failed
OK error input and output
1 Below voltage/current drivers of the
range corresponding
9 Overrange 0 Voltage/current value channel.
OK 6 Global Group message 0 Power OK
Input 2
1 Above voltage/current power for all power 1 A power error oc-

range fault messages. curred
10 Open circuit 0 Input OK 7 Open Open circuit 0 No open circuit
(no open circuit) circuit message of the 1 Open circuit
1 An open circuit was data cable
detected at the input 8 Short Short circuit of 0 No short circuit
(current <3.2 mA) circuit the data cable to 1 Short circuit
11 Reserved GND
9 Reserved
...
15
and Controls
Diagnostic Number (IDN/S-0-0390) /

IO Diagnostic Message (IDN/S-0-1500.0.32)
Diagnostic messages can be read via these two IDNs. SN = Slot number
CN = Channel number
– Analog Outputs
Error description S-0-1504.SI.17 S-0-0390 [hex] S-0-1500.0.32 [hex]
Negative 15 V supply below permissible level Bit 0 C10E3120 0E312005E0<SN>00<CN>
Positive 15 V supply below permissible level Bit 2 C10E3120 0E312005E0<SN>00<CN>
Short circuit or overcurrent (there is an overcurrent, when Bit 8 C10E2347 0E234705E0<SN>00<CN>
the output current > 15 mA)
Open input is in current mode or the output has an invalid Bit 9 C10E2350 0E235005E0<SN>00<CN>
voltage value
Chip temperature above 150°C Bit 10 C10E4200 0E420005E0<SN>00<CN>
Communication error when data is transmitted to the out- Bit 11 C10E5230 0E523005E0<SN>00<CN>
put driver
SI has a value from 1 to 4, depending on the channel.
– Analog Inputs
Channel Error description S-0-1505.SI.17 S-0-0390 [hex] S-0-1500.0.32 [hex]
1, 2, 3
Underrange Bit 4 C10E8920 0E892005E1<SN>0001
1 Overrange Bit 5 C10E8910 0E891005E1<SN>0001
Open circuit Bit 6 C10E2360 0E236005E1<SN>0001
SI has a value from 1 to 4, depending on the connector (connectors 6 to 9) where the error is present.
– SSI Inputs
Error description IDN
S-0-1515.SI.17 S-0-0390 S-0-1500.0.32
Invalid data Bit 2 0xC10E6320 0x0E632005EB<SN>00<CN>
Parity error Bit 3 0xC10E6320 0x0E632005EB<SN>00<CN>
Initiator supply error (PTC Bit 4 0xC10E3410 0x0E341005EB<SN>00<CN>
fuse has blown)
Communications power Bit 5 0xC10E3410 0x0E341005EB<SN>00<CN>
error
Global power fault Bit 6 0xC10E3410 0x0E341005EB<SN>00<CN>
Open circuit Bit 7 0xC10E2360 0x0E236005E0<SN>00<CN>
Short circuit Bit 8 0xC10E2137 0x0E213705E0<SN>00<CN>
SI has a value from 1 to 4, depending on the interface at connectors 2 to 5.
and Controls
12.6 SERCOS Address 12.7 Password (IDN/S-0-0267)

• There is no switch for setting the SERCOS ad- In the default setting some parameters of the module
dress. are write-protected with a password. The list of pass-
• Default address 1 is used for manual address as- word-protected parameters can be found in parameter
signment. S-0-0279 "IDN-list of password protected data".
• The module supports remote address assign- If you try to edit a parameter with write protection you
ment of the SERCOS address according to will receive the following message from the module
SERCOS III. over the service channel: "Error code 0x7009: Opera-
tion data is password write-protected".
• The SERCOS address is stored retentively.
You can change the password and enable or disable
write protection with the parameter S-0-0267. The
For an automatic address assignment
password should have 3-10 characters and no spaces
description, please refer to the docu-
and is stored in non-volatile memory. The following
mentation of your SERCOS III master.
characters are permitted: "0…9", "a…z" and "A…Z".
If the password is read via the service channel, the
module will send the password as a string with 10
characters (UTF8 code 0x2A = *) and not as plain text.
Change Password
To change the password, send the currently active
password, the new password and for confirmation the
new password again via the service channel to the
module, each separated by a space. Changing the
password automatically activates write protection for
all password-protected parameters.
Activate Write Protection
You can activate the password write protection as fol-
lows:
• Switch the power supply for the corresponding
device on and off again.
or
• Overwrite the password parameter with some-
thing other than the password.
Deactivate Write Protection
Password write protection is deactivated by writing the
current password to this parameter.
Write Access Error
With every write access that is not used for changing
the password or activating or deactivating the write
protection, the module returns the error message "Er-
ror code 0x7008: Invalid data" via the service channel.
and Controls
13 Timing Diagram
Fig. 13 Timing diagram
TSSI: Variable, depends on clock rate and data length
1. The time TAOUT is set permanently to 80 µs af-

ter reception of the setpoint values via MDT (the
four analog values are output almost simultane-
ously.)
2. The reading process for the analog inputs (ADU)
runs continuously without reference and requires
75 µs each to update all channels.
3. The input values of the SSI channels refer to the
T4x information. .
The reading process of the four SSI channels is
done in parallel and is started in such a way that
the read-in of all channels is completed simulta-
nously. The firmware determines from the data
rate and the data length of the SSI channel prior
to T4X when the read-in of each channel is start-
ed.
Example:
1 Mbaud TSSI = 24 * 1 µs + runtime (1 µs) = 25 µs
500 Kbaud TSSI = 24 * 2 µs + 1 µs = 49 µs
100 Kbaud TSSI = 24 * 10 µs + 1 µs = 241 µs
and Controls
14 SERCOS III Parameters

The following table lists all implemented SERCOS III parameters (S parameters) with important features.
IDN Name Function Unit Default values Min. value Max. value Scaling
S-0-0014 Interface status Parameter – – – – 1
S-0-0017 IDN-list of all opera- Parameter – – – – 1
tion data
S-0-0021 IDN-list of invalid Parameter – – – – 1
operation data for
CP2
S-0-0022 IDN-list of invalid Parameter – – – – 1
operation data for
CP3
S-0-0025 IDN-list of all proce- Parameter – – – – 1
dure commands
S-0-0095 Diagnostic message Parameter – – – – 1
S-0-0099 Reset class 1 diag- Process – – – – 1
nostic command
S-0-0127 CP3 transition Process – – – – 1
check command
S-0-0128 CP4 transition Process – – – – 1
check command
S-0-0187 IDN-list of configu- Parameter – – – – 1
rable data in the AT
S-0-0188 IDN-list of configu- Parameter – – – – 1
rable data in the
MDT
S-0-0192 IDN-list of all backup Parameter – – – – 1
operation data
S-0-0264 Backup working Parameter – – – – 1
memory procedure
command
S-0-0265 Language selection Parameter 1 – – – 1
S-0-0266 List of available lan- Parameter – – – – 1
guages
S-0-0267 Password Parameter – PW71949 – – 1
S-0-0279 List of password Parameter 1 – – – 1
protected data
S-0-0390 Diagnostic number Parameter – – – – 1
S-0-1000 SCP type & version Parameter – 0x0201 – – 1
0x0301
0x0401
0x0501
0x0A01
S-0-1002 Communication Parameter µs – 250 000 65 000 000 0.001µs
cycle time (tScyc)
S-0-1003 Allowed MST losses Parameter – – – – 1
in CP3/CP4
S-0-1005 Minimum feedback Parameter µs 90 000 – – 0.001µs
processing time (t5)
S-0-1006 AT0 transmission Parameter µs – 0 65 000 000 0.001µs
starting time (t1)
S-0-1007 Feedback acquisi- Parameter µs – 0 2000 000 0.001µs
tion capture point
(t4)
S-0-1008 Command value Parameter µs – 0 2000 000 0.001µs
valid time (t3)
and Controls
S-0-1009 Device control (C- Parameter – – – – 1
Dev) offset in MDT
S-0-1010 Lengths of MDTs Parameter – – 0 – 1
S-0-1011 Device status (S- Parameter – – – – 1
Dev) offset in AT
S-0-1012 Lengths of ATs Parameter – – 0 – 1
S-0-1013 SVC offset in MDT Parameter – – – – 1
S-0-1014 SVC offset in AT Parameter – – – – 1
S-0-1015 Ring delay Parameter µs – – 1 048 575 0.001µs
S-0-1016 Slave delay (P/S) Parameter µs – – – 1
S-0-1017 NRT transmission Parameter µs – – – 1
time
S-0-1019 MAC address Parameter – 00-60-34-xx-xx- – – 1
xx
S-0-1020 IP Address Parameter – 149.208.18.209 – – 1
S-0-1021 Subnet mask Parameter – 255.2550.0 – – 1
S-0-1022 Gateway address Parameter – 0.0.0.0 – – 1
S-0-1023 SYNC jitter Parameter µs – – – 1
S-0-1024 SYNC delay mea- Parameter – – – – 1
suring procedure
command
S-0-1026 Version of commu- Parameter – – – – 1
nication hardware
S-0-1027.0.1 Requested MTU Parameter – – 46 1500 1
S-0-1027.0.2 Effective MTU Parameter – – 46 1500 1
S-0-1028 Error counter MST Parameter – – – – 1
P/S
S-0-1031 Signal assignment Parameter – – – – 1
port 1 & port 2
S-0-1035 Error counter port 1 Parameter – – – – 1
& port 2
S-0-1040 SERCOS address Parameter µs 1 0 511 1
S-0-1041 AT command value Parameter µs – 0 65 000 000 0.001µs
valid time (t9)
S-0-1044 Device control Parameter – – – – 1
(C-Dev)
S-0-1045 Device status Parameter – – – – 1
(S-Dev)
S-0-1050.x.1 Configuration of the Parameter – – – – 1
connection
S-0-1050.x.2 Connection number Parameter – – 0 65 535 1
S-0-1050.x.3 Telegram assign- Parameter – – 0 0x3DD4 1
ment
S-0-1050.x.4 Max. length of con- Parameter – – 2 1484 1
nection
S-0-1050.x.5 Actual length of con- Parameter – – – – 1
nection
S-0-1050.x.6 Configuration list Parameter – – – – 1
S-0-1050.x.8 Connection control Parameter – – – – 1
(C-Con)
S-0-1050.x.10 Producer cycle time Parameter µs – 250 000 65 000 000 0.001µs
S-0-1050.x.11 Allowed data losses Parameter – – 1 65 535 1
S-0-1050.x.12 Error counter data Parameter – – – – 1
losses
S-0-1051.0.0 Image of connection Parameter – – – – 1
setups
and Controls
S-0-1300.0.1 Component name Parameter – SERCOS 3 – – 1
block 4 axis I/O
module
S-0-1300.0.2 Vendor name Parameter – Bosch Rexroth – – 1
S-0-1300.0.3 Vendor code Parameter – 100 – – 1
S-0-1300.0.4 Device name Parameter – R-ILB S3 AI12 – – 1
AO4 SSI-IN4
S-0-1300.0.5 Device ID Parameter – R911171949 – – 1
S-0-1300.0.6 Connected to sub- Parameter – – 0 511 1
device
S-0-1300.0.7 Function revision Parameter – – 0 9999 1
S-0-1300.0.8 Hardware revision Parameter – – – – 1
S-0-1300.0.9 Software revision Parameter – – – – 1
S-0-1300.0.10 Firmware loader Parameter – – – – 1
revision
S-0-1300.0.11 Order number Parameter – R911171949 – – 1
S-0-1300.0.12 Serial number Parameter – 171949-xxxxx – – 1
S-0-1300.0.13 Manufacturing date Parameter – – – – 1
S-0-1300.0.14 QS date Parameter – – – – 1
S-0-1300.0.20 Operational hours Parameter h – 0 – 1h
S-0-1300.0.21 Service date Parameter – – – – 1
S-0-1300.0.22 Calibration date Parameter – – – – 1
S-0-1300.0.23 Calibration due date Parameter – – – – 1
S-0-1300.0.128 FPGA register Parameter – – – – 1
BORAR-ID
SYSID-ID
SYSID time stamp
S-0-1300.0.131 Configuration data- Parameter – – – – 1
set identification
S-0-1300.0.132 Firmware checksum Parameter – – – – 1
S-0-1300.0.133 Firmware filename Parameter – – – – 1
S-0-1300.0.134 INI block content Parameter – – – – 1
S-0-1300.0.135 Slave communica- Parameter – – – – 1
tion stack
S-0-1300.0.136 Application build Parameter – – – – 1
info
S-0-1301.0.0 List of GDP classes Parameter – 0x0101 – – 1
& version
S-0-1302.0.1 FSP type & version Parameter – 0x00010001 – – 1
S-0-1302.0.2 Function groups Parameter – S-0-1500.0.0 – – 1
S-0-1504.1.0
S-0-1505.1.0
S-0-1515.1.0
S-0-1504.2.0
S-0-1505.2.0
S-0-1515.2.0
S-0-1504.3.0
S-0-1505.3.0
S-0-1515.3.0
S-0-1504.4.0
S-0-1505.4.0
S-0-1515.4.0
S-0-1302.0.3 Application type Parameter – Axis – – 1
S-0-1303.0.1 Diagnostic trace Parameter – – – – 1
configuration
and Controls
control
state
S-0-1303.0.10 Diagnosis trace Parameter – – – – 1
buffer no1
buffer no2
buffer no3
S-0-1305.0.1 SERCOS current Parameter – – – – 1
time
S-0-1500.0.1 IO control Parameter – – – – 1
S-0-1500.0.2 IO status Parameter – – – – 1
S-0-1500.0.3 Module type code Parameter – 0x424C000000 – – 1
000110
0x424C000000
000111
0x424C000000
000112
0x424C000000
000113
0x424C000000
000114
S-0-1500.0.5 Container output Parameter – – – – 1
data
S-0-1500.0.9 Container input data Parameter – – – – 1
S-0-1500.0.19 Parameter channel
receive
S-0-1500.0.20 Parameter channel Parameter – – – – 1
transmit
S-0-1500.0.32 IO diagnostic mes- Parameter – – – – 1
sage
S-0-1500.0.33 Current IO diagnos- Parameter – – – – 1
tic message
S-0-1504.x.1 Name of IO_FG Parameter – – – – 1
S-0-1504.x.2 Configuration of Parameter – – – – 1
IO_FG
S-0-1504.x.3 Channel quantity Parameter – 1 – – 1
PDOUT
S-0-1504.x.4 Channel size Parameter – 16 – – 1
PDOUT
S-0-1504.x.5 PDOUT Parameter – – – – 1
S-0-1504.x.15 Channel quantity DI- Parameter – 1 – – 1
AGIN
DIAGIN
S-0-1504.x.17 DIAGIN Parameter – – – – 1
S-0-1504.x.19 Parameter channel Parameter – – – – 1
receive
transmit
S-0-1504.x.22 Fallback value out- Parameter – – – – 1
put
S-0-1504.x.23 Min. delay time Parameter NS – – – 1 ns
S-0-1504.x.24 Max. delay time Parameter NS – – – 1 ns
and Controls
IO_FG
PDIN
S-0-1505.x.8 Channel size PDIN Parameter – 16 – – 1
S-0-1505.x.9 PDIN Parameter – – – – 1
AGIN
DIAGIN
receive
transmit
S-0-1505.x.23 Min. delay time Parameter NS – – – 1 ns
S-0-1505.x.24 Max.delay time Parameter NS – – – 1 ns
IO_FG
PDIN
S-0-1515.x.8 Channel size PDIN Parameter – 32 – – 1
S-0-1515.x.9 PDIN Parameter – – – – 1
AGIN
DIAGIN
receive
transmit
S-0-1515.x.128 Offset for SSI input Parameter – 0 – – 1
S-0-1515.x.129 Feedback value in Parameter – – – – 1
error case
and Controls
15 Reconfiguration Button If you wish to restore the default settings, proceed as

follows:
The RECONF reconfiguration button is on the front
• Disconnect power to the module.
side of the module (see Fig. 6 on page 15).
• Connect power.
It has two functions:
• Wait for the flashing frequency ON/OFF for the
• Restart of the module
SF LED.
• Restoring of default settings
• Press the reconfiguration button briefly when the
15.1 Restart of the Module SF LED lights up for approximately 4 s.
The SF LED goes off after 4 s.
The module is restarted when the reconfiguration but-
The default settings are restored.
ton is pressed during operation.
The outputs output the substitute value parameterized
in the IDN/S-0-1504.SI.22 (Fallback value output) (see
also “– Output value in the event of an error” on
page 26 and “Output Value in the Event of an Error” on
page 28).
15.2 Restoring the Default Settings

The bus coupler is supplied with the following default
settings:
Default values (default settings)
S-0-1019 00-60-34-xx-xx-xx MAC address
S-0-1020 149.208.18.209 IP address
S-0-1021 255.255.0.0 Subnet mask
S-0-1022 0.0.0.0 Gateway address
S-0-1040 1 SERCOS address
S-0-1302.0.3 Axis Application type
Pressing the reconfiguration button briefly at a certain
time during the initialization phase restores the default
settings.
The LEDs indicate the initialization phase:
LED State Meaning
S3 OFF Starting the firmware
SF ON for approximately Initializing the firmware
250 ms
OFF for approximately
250 ms
ON for approximately 4
ms
OFF Initialization complete
42/42 Bosch Rexroth AG Electric Drives R-ILB S3 AI12 AO4 SSI-IN4 | Data Sheet
and Controls
DOK-CONTRL- Bosch Rexroth AG All rights reserved. No part of this document may be reproduced or stored,
S3AI*AO*SSI-DA02-EN-P Electric Drives and Controls processed, duplicated, or circulated using electronic systems, in any form or
Postfach 13 57 by any means, without the prior written authorization of Bosch Rexroth AG,
97803 Lohr, Deutschland Electric Drives and Controls. Violations shall give rise to claims for damages.
Bgm.-Dr.-Nebel-Str. 2
The data specified above only serve to describe the product. They do not in-
97816 Lohr, Deutschland
Tel. +49 9352 18 0 dicate any specific condition or suitability for a certain application. It must be
Fax +49 9352 18 400 remembered that our products are subject to natural wear and ageing.
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Electric Drives Linear Motion and Assembly

and Controls Hydraulics Technologies Pneumatics Service

SERCOS III with Analog I/Os

R-ILB S3 AI12 AO4 SSI-IN4

SERCOS III connection 12/2013

1 Description Input Features

This data sheet is only valid in associa-

Make sure you always use the latest

9 Connection Notes .................................................................................................. 17

11 Configuration Using a Configuration Software .................................................. 19

Electrical isolation/isolation of the voltage areas

Conformance with EMC directive 2004/108/EC

24 V module supply (communications power and sensor supply; UL and US)

Electronically protected initiator supply UIS (via supply of US)

Current consumption at UL and US Typical Maximum

AO I nominal load (IOUT = 20 mA with RL = 0 ) 255 mA 270 mA

Permissible cable lengths

Tolerance and temperature response at TA = -25°C to +60°C

Formula for calculating the tolerance influenced by temperature

Formula for calculating the tolerance influenced by temperature

Drifttyp = Δϑ x TCtyp x MFV = 10 V x ± 50 ppm/K x (+ 40°C -

Driftmax = Δϑ x TCmax x MFV = 10 V x ± 65 ppm/K x (+ 40°C -

Tolerances influenced by electromagnetic interference

Signal rise times: voltage output 0 V to 10 V (typical values)

Signal rise times: current output 0 mA to 20 mA (typical values)

Signal rise times: current output 4 mA to 20 mA (typical values)

Connection method of signals Shielded cable

4 Internal Basic Circuit Diagram

PWR SSI 1-4 AI 1-3 AO 1-4

Fig. 2 Internal wiring of the terminal points

Key: Input amplifier for current (I) or voltage (U)

Power supply unit without electrical isolation

Power supply unit with electrical isolation

Other symbols used are explained in

Universal output driver for current (I) or volt-

Electrical isolation between

Fig. 3 Electrical isolation of the individual function areas

7 Local Diagnostics and Status

Fig. 4 Local diagnostic and status indicators

8 Connecting SERCOS III, Supply,

Fig. 5 Pin assignment of the M45 socket

Fig. 6 8-pos. RJ45 sockets

8.2 Connecting the Supply, Actuators, and

1.2 2 2 2.2 1.2 2 2 2.2

1.3 3 3 2.3 1.3 3 3 2.3

1.4 2.4 SERCOS III 1.4 2.4

Fig. 7 Terminal point assignment of the connectors

For information on the power supplies,

Connectors for the SSI interfaces, SSI1 ... SSI4

Connectors for the analog inputs, AI

The module is supplied with a shield

10 Connection Examples 10.1 Connection Examples for Analog Inputs

Fig. 9 Current measurement 4 mA ... 20 mA, 3-wire

Fig. 8 General connection example 1 2

Absolute encoder U/I+ U/I-

The numbers above the module illustra- Power supply Sensor

Fig. 11 Spannungsmessung 0 V ... 10 V

Make sure you always use the latest

11.1 Analog Outputs and Inputs 11.2 SSI Interfaces

Analog output Code

SSI encoder wait cycles

• SSI encoder wait cycles