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Caterpillar 966H Wheel
Loader HYDRAULIC…
SYSTEM
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Wheel Loader HYDRAULIC SYSTEM
Date uploaded
Aug 27, 2015

Original Title
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[Oto-Hui.com]Caterpillar 966H Wheel Loader HYDRAULIC SYSTEM

Copyright TRANSMISSION HYDRAULIC SYSTEM

© © All Rights Reserved NEUTRAL

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve

Available Formats Cooler

To
Power Train
PDF,ECMTXT or read online from Scribd Transmission
Bearing
Lubrication

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Modulating Modulating
Torque Valve Valve
Converter
Inlet Relief 1 4
Valve REVERSE THIRD
SPEED
1
4

Facebook Modulating
Valve
Twitter Modulating
Valve

Filter
2 5
FORWARD SECOND


Transmission SPEED
Pump 2 5

Modulating Modulating
Valve Valve
Screen Group
Magnet
Email FOURTH
SPEED
3 6
FIRST
SPEED

3 6

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TRANSMISSION HYDRAULIC SYSTEM

FIRST SPEED FORWARD

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve
Cooler
To
Power Train
Transmission
ECM
Bearing
Lubrication

Modulating Modulating
Valve Valve
Torque
Converter
1 4
Inlet Relief
REVERSE THIRD
Valve SPEED
1
4
Modulating Modulating
Valve Valve

Filter
2 5
FORWARD SECOND
SPEED
Transmission
Pump 2 5

Modulating Modulating
Valve Valve

3 6
Screen Group
Magnet FOURTH FIRST
SPEED SPEED

3 6

Tank

TRANSMISSION HYDRAULIC SYSTEM

SECOND SPEED FORWARD

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve
Cooler
Power Train To
ECM Transmission
Bearing
Lubrication

Modulating Modulating
Torque Valve Valve
Converter
1 4
Inlet Relief
REVERSE THIRD
Valve
SPEED
1
4
Modulating Modulating
Valve Valve

Filter
2 5
FORWARD SECOND
SPEED
Transmission
2 5
Pump
Modulating Modulating
Valve Valve

3 66
Screen Group
FOURTH FIRST
Magnet SPEED
SPEED

3 6

Tank

TRANSMISSION HYDRAULIC SYSTEM

SECOND SPEED REVERSE

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve
Cooler
To
Power
Transmission
Train
Bearing
ECM
Lubrication

Modulating Modulating
Valve Valve
Torque
Converter 1 4
Inlet Relief REVERSE THIRD
Valve SPEED
1
4
Modulating Modulating
Valve Valve

Filter
2 5

FORWARD SECOND
SPEED
Transmission
2 5
Pump
Modulating Modulating
Valve Valve

Screen Group 3 66

Magnet FOURTH FIRST

SPEED SPEED

3 6

Tank

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

HOLD

Tilt Ride Auxiliary

Inlet Cylinder Control Function
Manifold Lift Accumulator Cover
Cylinders Manifold
Tilt Antidrift Head End
Manual Hydraulic Lockout
Valve Solenoid valve
Lower Valve
Valve Line
Relief Lift Antidrift
Valves Valve
Pilot
Rod Accumulator
Auxiliary
Raise Pilot End Head End
Solenoid Valve Solenoid Solenoid Valve
Valve

Tilt Back Pilot Pressure

Solenoid Valve Compensator
Lift Spool Valve Ride Control
Relief Valve

Tilt Spool Auxiliary Spool

Pressure Balance
Steering
Compensator Valve
Pilot
Valve
Supply
Screen
Pilot (CCS Only)
Resolver Resolver
Resolver Pressure Pressure
Valve Valve
Check Compensator Reducing
Valve
Valve Valve Valve

Signal
Relief
Valve
Signal
Duplication Ride
Valve Control
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin (Pressure
Solenoid Valve differential)Relief Valve

Case
Drain Choke Check
Valve Pump
Filter
and
Pump
Control
Valve
Min Angle

Tank

"H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE

HOLD
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Valves

To / From Head End To / From Rod End

of Cylinder of Cylinder
Pressure
Compensator
Tilt Antidrift
Valve
Valve

Bridge Passage

Line Relief
and Line Relief
Makeup Valve and
Makeup Valve

0604
Internal Passage
Feeder
Control Spool Passage

Rackback Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage

"H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE

DUMP
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End

of Cylinder of Cylinder
Pressure
Compensator
Tilt Antidrift
Valve
Valve

Bridge Passage

Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage

PRESSURE COMPENSATOR AND LOAD CHECK VALVE

HOLD
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End

To Rod End Load Check
of Cylinder
of Cylinder Spool
Pressure
Tilt Antidrift Compensator
Valve Valve

Bridge Passage

Line Relief Line Relief

and and
Makeup Valve Makeup Valve

Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage

PRESSURE COMPENSATOR AND LOAD CHECK VALVE

LOAD CHECK OPERATION
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End

To Rod End Load Check
of Cylinder
of Cylinder Spool

Tilt Antidrift
Valve Pressure
Compensator
Valve
Bridge Passage
Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage

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  
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  

    

   
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 

 
 
  
  
 
 
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  

    

   




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PROPORTIONAL PRIORITY, PRESSURE COMPENSATOR

OPERATION
From Signal
Duplication Valve

Signal Pressure Differential

To Pump and
Signal Limiter Relief Valve

To
Resolver Resolver
Signal
Valve Valve
Duplication Valve
Valve A Valve B Valve C

Spool Spool Spool

Bridged Bridged Bridged
Pump Pump Feeder Pump
Passage Feeder Passage Passage Feeder
Supply Supply Passage Supply
Passage Passage
HOLD LOW PRESSURE HIGH PRESSURE

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

DUMP

Tilt Ride
Auxiliary
Cylinder Control
Inlet Function
Accumulator Cover
Manifold Lift
Manifold
Cylinders
Head End Hydraulic Lockout
Manual Tilt Antidrift
Solenoid Valve solenoid Valve
Lower Valve
Line
Valve Lift Ant idrift
Relief Pilot
Valves Valve
Accumulator

Rod Auxiliary
Raise Pilot
End Head End
Solenoid Valve
Solenoid Solenoid Valve
Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator Ride Control
Lift Spool Valve Relief Valve Auxiliary
Spool
Tilt Spool

Pressure
Compensator
Valve
Screen
Resolver Resolver Pilot
Balance
Resolver Pressure
Valve Check Valve Valve
Valve Reducing
Valve Valve

Signal
Relief
Signal Valve
Duplication
Ride
Valve
Lower / Float Control
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve Pump
and
Pump
Control
Valve
Min Angle

Tank

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

RAISE

Ride Control
Tilt Auxiliary
Accumulator
Inlet Cylinder Function
Manifold Lift Cover
Cylinders Manifold

Tilt Antidrift Head End

Manual Hydraulic Lockout
Valve Solenoid Valve
Lower Valve
Line
Valve Lift Antidrift
Relief
Valves Valve Pilot
Accumulator
Auxiliary
Raise Pilot
Rod Head End
Solenoid Valve
End Solenoid Valve
Solenoid
Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
Valve
Relief Valve
Auxiliary
Tilt Spool Spool
Pilot
Balance Pressure
Solenoid Reducing
Pressure Valve Valve
Compensator
Valve
Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Valve Check Valve

Signal
Relief
Valve
Signal
Ride
Duplication
Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve Pump
and
Pump
Control
Min Angle Valve

Tank

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

FLOAT

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift Cover
Cylinders Manifold
Head End
Manual Tilt Antidrift Hydraulic Lockout
Solenoid valve
Lower Valve Valve
Line
Valve Lift Antidrift
Relief
Valves Valve Pilot
Accumulator
Rod Auxiliary
Raise Pilot End Head End
Solenoid Valve Solenoid Solenoid Valve
Valve

Tilt Back Pilot Pressure

Solenoid Valve Compensator
Lift Spool Valve Ride Control
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Reducing
Pressure
Valve
Compensator
Valve
Screen
Resolver Balance Resolver
Resolver Valve Check Valve Valve
Valve Valve

Signal
Relief
Valve
Signal
Duplication Ride
Valve Control
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Valve Pump
Filter and
Pump
Control
Valve
Min Angle

Tank

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

TILT BACK AND RAISE

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift Cover
Cylinders Manifold

Manual Tilt Antidrift Hydraulic Lockout

Lower Valve Valve
Line
Valve Lift Ant idrift
Relief Pilot
Valves Valve Accumulator

Auxiliary
Raise Pilot
Head End
Solenoid Valve
Solenoid Valve

Tilt Back Pilot

Pressure
Solenoid Valve Compensator
Lift Spool Valve Ride Control
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Reducing
Pressure
Valve
Compensator
Valve
Screen
Resolver
Balance Resolver
Valve
Resolver Check Valve Valve
Valve Valve

Signal
Relief
Valve
Signal
Duplication Ride
Valve Control
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

HOLD / AUTO TRAVEL MORE THAN 9.7 KM/H (6 MPH)

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders

Tilt Antidrift Head End

Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Line
Valve Lift Antidrift
Relief Pilot
Valves Valve Accumulator
Rod
End Auxiliary
Raise Pilot
Solenoid Head End
Solenoid Valve
Valve Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank

STEERING SYSTEM BLOCK DIAGRAM

HOLD

Hand
Metering
Unit
Neutralizer
Valve

Check Valve
Neutralizer
Steering
Valve
Steering Secondary Steering Cylinders
Pump Diverter Valve

Steering
Control
Valve

Secondary Steering
Pump and Motor
(Optional)
Tank

 


    


 

 

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
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 



  

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   

    


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 

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

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

  


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
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     

    


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
 


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
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 



  


 
   
    




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