Professional Documents
Culture Documents
Improved Power Quality On-Board Integrated Charger With Reduced Switching Stress
Improved Power Quality On-Board Integrated Charger With Reduced Switching Stress
fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2981955, IEEE
Transactions on Power Electronics
< TPEL-Reg-2019-10-2258.R1>
0885-8993 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: University of Canberra. Downloaded on April 30,2020 at 10:07:13 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2981955, IEEE
Transactions on Power Electronics
< TPEL-Reg-2019-10-2258.R1>
scheme with current control is employed to charge the battery
with unity power factor operation.While operating in charging
and discharging modes, it should draw a sinusoidal current
with minimum phase angle to improve reactive power and
maximize active power. This circuit provides fast controlling
and high power density as compared to unidirectional charger,
which accounts more components, more cost and greater
challenge for implementation [21]-[23].
To reduce size, weight and cost, windings of electric motor,
inverter and other hardware components are utilized for
charging system, thus integrated drive system with battery
charger topology have been introduced. During charging
process, few mandatory features of integrated on-board
chargers are less harmonic content in supply current, unity
power factor operation and there is no development of
unwanted torque in motor.
This paper focuses on single-phase on-board integrated Fig. 1. Integrated on-board charger (a) schematic diagram (b) power topology.
charging system along with three-level bidirectional dc-dc
converter topology. As compared to conventional dc-dc The power circuit mainly consists of two parts namely
bidirectional converter, size requirements of filter inductor are interleaved boost converter (IBC) and three-level bidirectional
considerably less in three-level bidirectional converter. dc-dc converter. The IBC comprises of stator windings of
Additionally, switch voltage stress is also reduced to half of three-phase induction motor as three inductors (L1,L2,L3),
the input dc link voltage. Therefore, the dynamic response of three-leg voltage source converter (VSC), split dc link
integrated system is also superior to its counterpart [24-28]. capacitors (C1,C2) and bidirectional three level DC-DC
The paper starts with brief description of issues and converter with power switches (Sw1-Sw4) and passive filters
challenges associated with EVs/ PHEVs. The description of (L, C) as shown in Fig. 1(b). During charging mode, single
integrated charging system is presented in section-II. The phase ac voltage (vs) is applied to interleaved boost converter
section-III includes steady state operating details of proposed after closing SAE J1772 connector. The currents (iL1, iL2, iL3)
converter under various switching modes. The control through inductors (L1,L2,L3) are unidirectional in nature, and
algorithms scheme for interleaved boost converter and three- therefore, no electromagnetic torque is developed by the
level dc-dc converter are presented in section-IV. The design motor. Thus, rotor is at standstill condition. It is predictable to
considerations of system configuration are described in have unity power factor operation, requirement of reduced
section-V. The on-board integrated system of 8 kW, switching frequency of VSC, low source current harmonic
400V/20A is developed using Simulink and Sim-Power distortion due to interleaved control of three-leg VSC
System toolbox of MATLAB software and its testing in real- connected stator windings.
time implementation are discussed in section-VI. The section- The rectified output voltage (Vdc) of VSC is divided in two
VII presents the comparative study of three-level dc-dc equal parts using split dc link capacitors (C1, C2) and fed to
converter in buck mode over conventional buck converter to three- level bidirectional DC-DC converter. It is now be used
show its effectiveness. Finally, the conclusion is provided in for conditioning the dc voltage/ current to a constant voltage
section-VIII. (CV)/ constant current (CC) for charging the vehicle battery.
The Fig.1 (b) shows three-level bidirectional dc-dc converter
II. SYSTEM DESCRIPTION OF INTEGRATED ON-BOARD CHARGER with four switches operates as buck converter. In this mode,
Fig. 1(a) shows the schematic diagram of on-board two switches (Sw1, Sw2) operate with switching signals and
integrated drive system with battery charger topology. This switches (Sw3,Sw4) in OFF condition. Main attributes of three
system includes single-phase ac source (230V, 50Hz) as house level dc-dc converter include reduced switch voltage stress,
hold outlet, electric motor, voltage source converter (VSC), reduced filter size and improved transient response.
control system, bidirectional dc-dc converter and battery pack.
Under propulsion mode of vehicle, the J1772 connector is III. STEADY STATE OPERATION
opened and battery pack delivers power to electric motor via In this section, the steady state operation under varying duty
bidirectional dc-dc converter and three-phase voltage source ratio control is presented using switching waveforms and its
converter (VSC) as demanded by the operating conditions of equivalent circuits under various operational modes. Prior to
vehicle. In charging mode electric motor is at standstill and steady state analysis, power switching devices and all passive
J1772 connector is closed. The stator windings of motor are components are assumed to be lossless.
used as filter inductors, three-phase VSC serves as a
bidirectional ac–dc converter as depicted in Fig. 1(a).
0885-8993 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: University of Canberra. Downloaded on April 30,2020 at 10:07:13 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2981955, IEEE
Transactions on Power Electronics
< TPEL-Reg-2019-10-2258.R1>
Fig. 2. Switching waveforms of onboard charger under one switching cycle (a) IBC (b) TL Buck Fig.3. Equivalent circuit during various mode of
Converter with duty ratio D < 0.5 and D > 0.5 operation under one switching cycle.
0885-8993 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: University of Canberra. Downloaded on April 30,2020 at 10:07:13 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2981955, IEEE
Transactions on Power Electronics
< TPEL-Reg-2019-10-2258.R1>
Vdc V below. In this case switching waveforms of voltage and
VL - Vo ; VSw 2 VD 3 dc ; VSw1 VD 4 0;
2 2 current are depicted in Fig.2 (b).
iL ic I o ; iSw 2 iD 3 0; iSw1 iD 4 iL ; (1) 1) Mode-I [t0, t1] and Mode-III [t2, t3]
Vdc In these modes, both the switches Sw1 and Sw2 are in on
- Vo
iL (t ) 2 (t t0 ) iL (t0 ) state and the body diodes D3 and D4 are in reversed biased.
L The inductor current (iL) increases from its initial value are
At the end of mode-I, maximum inductor current shown in Fig.2 (b). The operation of dc-dc converter in mode-
(iL(t1)=ILmax) is obtained by substituting iL (to ) I L min and III is same as mode-I. The voltage, current equations are as
t=DTs, in equation (1) follows:
Vdc V
- Vo VL Vdc - Vo ; VD 3 VD 4 dc ; VSw1 VSw2 0
I L max 2 DTs I L min (2) 2
L iL iC I o ; iD 3 iD 4 0; iSw1 iSw 2 iL ; (7)
2) Mode-II [t1, t2]& Mode-IV [t3, t4] V -V
At instant t1=DTs, switch Sw1 turned off and Sw2 still iL (t ) dc o (t t0 ) iL (t0 )
L
remains off. The voltage stress across both switches is Vdc/2. At the end of mode-I, the value of inductor current can be
Inductor current freewheels through body diodes (D3, D4). The obtained by substituting to=0, t=DTs-Ts/2, in equation (7),
equivalent circuit showing current path is depicted in Fig.
V -V T
3(d). The operation of dc-dc converter in mode-II is same as I L max dc o DTs S I L min (8)
mode-IV. The voltage and current equations are as follows: L 2
V 2) Mode-II [t1, t2]
VL -Vo ; VD 3 VD 4 0; VSw1 VSw 2 dc ;
2 At instant t1=DTs-Ts/2, Sw1 still remains on but Sw2 is
iD 3 iD 4 iL ; iL ic I o ; iSw1 iSw 2 0; (3) turned off. The equivalent circuit showing current path is
depicted in Fig.3 (b). This mode operation is same as Mode-I
-V
iL (t ) o (t t1 ) iL (t1 ) of case D<0.5 operation.
L 3) Mode-IV [t3, t4]
Under steady state condition, at the end of mode-II the
value of inductor current is same as initial value (iL(t2)=ILmin). At instant t3=DTs, switch Sw1 turned off and Sw2 still
It can be obtained by substituting t1=DTs, t=Ts/2, in equation remains on. This mode operation analysis is same as Mode-III
(3). of D<0.5 case.
-V T
I L min o s DTs I L max (4) IV. CONTROL ALGORITHM SCHEME
L 2 In order to regulate dc link voltage and simultaneously
3) Mode-III [t2, t3] charge the vehicle battery as per CV and CC modes, two
At instant t2=Ts/2, switch Sw2 turned on and Sw1 still control schemes are implemented. First, an interleaved control
remains off. Diode D3 still remains on and D4 becomes turned algorithm for IBC to maintain constant dc link voltage (Vdc)
off. The voltage across Sw1 and D4 is Vdc/2. For this time along with unity power factor operation. Secondly, regulation
interval Sw2 and D3 are on as shown in Fig. 3(c). The voltage of output voltage (Vo)/output current (Io) of bidirectional three-
and current equations are as follows: level dc-dc converter to maintain a constant voltage/constant
Vdc V current value in charging mode. The details of each control
VL - Vo ; VSw 2 VD 3 0; VSw1 VD 4 dc ; algorithm are given below:
2 2
iL ic I o ; iD 3 iSw 2 iL ; iSw1 iD 4 0; (5)
Vdc
- Vo
iL (t ) 2 (t t2 ) iL (t2 )
L
At the end of mode-III, the value inductor current is
obtained by Substituting t2=Ts/2, t=DTs+Ts/2, in equation (5).
Vdc
- Vo
I L max 2 DTs I L min (6)
L
Case-II: Buck operation with D > 0.5
Depending on desired voltage for battery charging, the
value of duty ratio, D may be more than 0.5. Therefore,
Fig. 4. Schematic diagram of control system (a) interleaved control algorithm
analysis of TL dc-dc converter is also carried out as given for IBC (b) control algorithm for three-level dc-dc converter.
0885-8993 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: University of Canberra. Downloaded on April 30,2020 at 10:07:13 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2981955, IEEE
Transactions on Power Electronics
< TPEL-Reg-2019-10-2258.R1>
A. Control Algorithm for Interleaved Boost Converter iL1c k = iL1c k - 1 + K pLc ie1 k - ie1 k - 1+ K iLc ie1 k ;
iL 2c k = iL2c k - 1 + K pLc ie2 k - ie2 k - 1+ K iLc ie2 k ; (14)
In order to understand the interleaved control algorithm for
power factor corrected IBC, it is assumed that for a specified
sampling time (Ts), supply voltage (vs) remains constant Vin. iL 3c k = iL3c k - 1 + K pLc ie3 k - ie3 k - 1+ K iLc ie3 k ;
The duty ratio (d) of power switches (T1-T6) varies for each
Where, KiLc and KpLc the integral and proportional gain are
sampling as supply voltage (vs) keeps on changing. Each leg
same values for three PI current controllers. The output signal
of IBC operates with equal phase shift of Ts/3.where Ts is
of each current controller is compared with phase shifted
switching period for power switches (T1-T6).
triangular wave of frequency 2.5 kHz to generate the PWM
Fig.4 (a) shows split DC voltage controller technique for
signals for switches (T1-T6) of IBC converter as shown in
maintaining the midpoint voltage zero. Through this technique
Fig.4 (a). The ripple content in supply current is significantly
used two identical PI controller to maintain the equality of
used due to interleaved operation of each leg.
capacitor voltage VC1 and VC2. In this scheme desired voltage
V*dc/2(k) is compared with the sensed dc-link voltage VC1(k), B. Control Algorithm for Three-level DC-DC Converter
to make a voltage error Ve(k), at any instant „k‟ as given below During charging mode, three-level bidirectional dc-dc
[27]. The voltage error Ve(k), is fed to first voltage controller converter works as buck operation in which power switches
(PI1) for generation of a controlled output Vc(1)(k), as given in (Sw1, Sw2) operate as interleaved control i.e. phase shifted
equation (10). Where, Kpv1, Kiv1 are the proportional gain and 900 to lessen filter inductor and capacitor size significantly.
integral gain of the first voltage controller. The TL-Buck converter operates under constant voltage/
V *dc constant current modes as per battery state of charge (SOC).
Ve (k ) k VC1 (k ) (9)
2 Here, Fig. 4(b) shows schematic diagram of constant
Vc (1)(k ) Vc (1)(k 1) K pv1{Ve (k ) Ve (k 1)} K iv1Ve ( k ) voltage/current control algorithm applied to charge the battery.
For second PI controller (PI2), To maintain VC2 equations When SOC of battery is low (below 30%), the constant
same as (9) are developed. Where, Kpv2, Kiv2 are the current charging is applied by mode selector block of Fig.
proportional gain and integral gain of the second voltage 4(b). In this control scheme, output current (Io) is compared
controller. with desired current Io* at any instant „k‟ to generate error in
V *dc current Ie(k)=I*o(k)-Io(k). This error signal is fed to
Ve (k ) k VC 2 (k ) (10) proportional-integral (PI) controller for generation of
2
Vc (2)(k ) Vc (2)(k 1) K pv 2 {Ve (k ) Ve (k 1)} K iv 2Ve ( k ) controlling the current Ic(k) as given in (15).
Fig. 4(a) used zero crossing detector and sample and hold I c k I c k 1 K pcc I e k I e k 1 Kicc I e k (15)
circuit to get the d-component of input supply voltage from Where, Kicc and Kpcc are the integral and proportional gain
sine template of input sinusoidal voltage. The total output of PI current controller.
generates after adding three outputs of 2 PIs and d-component When SOC of battery reaches to 73 %, the constant voltage
of supply voltage. The peak value (Vm) of single-phase ac charging mode is selected by mode selector block. Similar to
source can be computed as follows [26] constant current charging mode, this mode is accomplished by
Vm vd 2 vq 2 (11) comparing output voltage (Vo) with desired voltage and
voltage error signal, Ve(k)=V*o(k)-Vo(k) is generated at any
Where vd=Vmsinωt and vq =Vmsin(ωt-90) are the
instant k. This error signal is fed to voltage controller to obtain
components in-phase and quadrature of ac supply voltage. The
controlled voltage Vc(k) as given in (16).
components (vd, vq) of supply voltage (vs) can be generated
from phase shifting block which is inbuilt in estimation of sine Vc k Vc k 1 K pcv Ve k Ve k 1 KicvVe k (16)
template block of Fig.4 (a). Where, Kicv, Kpcv are the integral and proportional gain of PI
The unit template of supply voltage us(k) is derived as voltage controller. Amplified signals, Vc(k), Ic(k) are compared
follows: with phase shifted saw-tooth carrier signals of 10 kHz for
v generating the switching signals for switches. These switching
us (k) = d ; (12)
Vm signals are connected to driver circuits of power switches
The reference current i*L(k) is obtained by multiplying the (Sw1, Sw2).
total output of split dc bus controller technique Vctotal(k) [27],
with the unit template of us (k ) as follows: V. DESIGN CONSIDERATIONS
The design of system for integrated battery charger includes
iL* (k ) us (k )Vctotal (k ); (13)
* mainly selection of circuit parameters of interleaved boost
This reference current i L(k) is compared with the sensed
converter (IBC) such as selection of filters (L1,L2,L3) and dc
inductor currents (iL1, iL2, iL3) and passed through individual
link capacitors (C1,C2) and that of three-level dc-dc converter
current controller (PI1,PI2, PI3). The output signal of individual
such as inductor (L), and capacitor (C).
current controller is represented by (14):
0885-8993 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: University of Canberra. Downloaded on April 30,2020 at 10:07:13 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2981955, IEEE
Transactions on Power Electronics
< TPEL-Reg-2019-10-2258.R1>
A. Selection of Circuit Parameters of IBC Average value of output inductor current (IL) is same for
It is designed to provide regulated dc link voltage (Vdc) D<0.5 and D>0.5 as shown in equation (21). Thus, For
along with power factor correction at the ac supply mains. The D<0.5 the maximum and minimum value of output inductor
values of filter inductors (L1,L2,L3) are selected such that IBC currents are determined by using (8), (20) and (21) which are
operates in CCM in all operating conditions. The design given as follows:
equations of filters (L1,L2,L3) and dc link capacitors (C1,C2) are Vo Vo (1 2 D)
I L max
given in equations (17)[28]: Ro 4 fL (22)
2 Pin V V (1 2 D)
I pk ;Vdc
1
V I L min o o ; D 0.5
(17)
Vin 1 Dmin in Ro 4 fL
For (D>0.5) max and min value output inductor currents are
Where, Vin 2Vs ; Vs= RMS Value of supply voltage (vs) determined by using (14), (20) and (21) which given below:
2Vin Dmin V V 1 D (2 D 1)
Li min ; i 1, 2,3. I L max o o
f Sw I Ro 4 fLD
(23)
D (18) Vo Vo 1 D (2 D 1)
C1 C2 I L min ; D 0.5
V Ro 4 fLD
R dc f s
Vdc For the converter to operate in CCM mode, the min value of
The calculated minimum value of filters (L1=L2=L3) and dc output inductor current has to be positive. Therefore, the
link capacitor (C1,C2) are 5.6 mH and 8852μF at switching boundary condition between continuous and discontinuous
frequency (fs) 2.5 kHz, 30% ripple in input current and 1% mode of inductor current is determined from the equations
ripple in dc link voltage. The consider design values of (22) and (23) within ILmin =0. Thus, min value of output
aforesaid components are given in part-A1 of Appendix-A. inductor Lcrit for continuous mode of current in the converter is
calculated by using (24),
B. Selection of Circuit Parameters of three-level dc-dc (1 2 D) Ro
converter Lcrit ; D 0.5
4f
It is designed to provide regulated dc output voltage/ (24)
(2 D 1)(1 D) Ro
current as required by battery charging applications. The Lcrit ; D 0.5
values of inductor (L), and output capacitor (C) are selected 4 Df
such that three-level dc-dc converter operates in CCM mode 3) Design of Output Capacitor (C)
during battery charging. To keep the constant output voltage, capacitor value should
to be very large. But in practice, the capacitor output voltage
1) Voltage Conversion Ratio
cannot be kept completely constant with a finite value of
For periodic operation of dc-dc converter, the average of capacitance. The variation in capacitor output voltage and
inductor voltage should be zero. Express the average of ripple in output voltage are computed from the voltage and
inductor voltage over one switching cycle as follows: current relation of capacitor. The capacitor current during
Vdc TS switching is ic=iL-Io. At the time of capacitor charging, the
2 Vo DTs Vo 2 DTs 0; D 0.5
(19) output capacitor current must be positive.
TS Vdc The change in charge Q is determined by the area of the
Vdc Vo DTs Vo TS DTs 0 ; D 0.5
2 2 triangle shown in the Fig. 3(b).
Solving equation (19) for both the case of duty ratio, yields 1 i T i T
Q C VO L L s (25)
Vo 2 2 4 16
D (20)
Vdc Expression of output capacitor (C) can be obtained by
The voltage conversion ratio of three-level buck mode solving (22), (26) and (23), (26) as given in (27).
converter is the same as that in the conventional buck i T
converter. C L s (26)
16Vo
2) Design of Output Inductor (L) An estimated expression for the essential value of
Assuming that the average power supplied by the dc link capacitance as a function of ripple voltage constraint ΔVo, duty
and absorbed by the load must be same that will determine the ratio D, and switching frequency f and output voltage Vo is
average output inductor current. Therefore output inductor specified as
current average value is evaluated as,
V DVdc
iL I O 0 (21)
Ro Ro
0885-8993 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: University of Canberra. Downloaded on April 30,2020 at 10:07:13 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2981955, IEEE
Transactions on Power Electronics
< TPEL-Reg-2019-10-2258.R1>
(1 2 D)
C ; D 0.5
V0
32 f 2 L
Vo (27)
(1 D)(2 D 1)
C ; D 0.5
V0
32 Df 2 L
Vo
Considering the ESR for the accurate design of output value
of capacitor can be carried out in the ripple of output voltage
ΔVo. Normally, ESR value is designed by manufacturer.
However, the effective value of series inductance (ESL) below
100 kHz can be neglected. The output voltage ripple with ESR
be given as,
i T
Vo L s I c rco (28)
16C
Based on aforementioned designed equations (20)-(28),
8kW, 400V/20A, on-board integrated system for charging
vehicle battery is developed. Selected parameters for
experimental study are given in appendix-A.
0885-8993 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: University of Canberra. Downloaded on April 30,2020 at 10:07:13 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2981955, IEEE
Transactions on Power Electronics
< TPEL-Reg-2019-10-2258.R1>
2) Dynamic performance of integrated system in CV and
CC mode
0885-8993 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: University of Canberra. Downloaded on April 30,2020 at 10:07:13 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2981955, IEEE
Transactions on Power Electronics
< TPEL-Reg-2019-10-2258.R1>
Switch Vin V
VSw 350V VSw in 350V
Voltage VSw Vin 700V 2 2
Stress
Switch rating 700V, 20A 350V, 20A 350V, 20A
(1 D)(2D 1) Ro (1 2 D) Ro
Inductance (1 D) Ro Lcrit Lcrit
Lcrit D *4 f 4* f
value 2* f
(1 D)(2 D 1)
Output (1 D) C ; (1 2 D)
C V C
capacitor V 32 f 2 L o V
Fig. 9. Performance of converter (a) under 85V (i) Ps and Qs (ii) Vs and is (iii) 8 f 2L o Vo 32 f 2 L o
value Vo Vo
Harmonic spectra of iS in CC mode and same for (iv)- (vi) in CV mode,(b)
under 230V (i)-(iii) in CC and(iv)-(vi) in CV mode.
Normalized I Lf _ Buck 1/4 times of 1/4 times of
I *Lf _ Buck
TABLE I
Ripple I Lf _ Buck _ max conventional conventional
POWER QUALITY INDICES OF BATTERY CHARGING WITH DIFFERENT Current buck converter buck converter
SUPPLY VOLTAGES
Normalized VCf _ Buck 1/8 times of 1/8 times of
Battery Charging Modes V *Cf _ Buck
ripple output VCf _ Buck _ max conventional conventional
Supply Voltage Constant Voltage Mode Constant Current Mode voltage buck converter buck converter
Vs (V) vsTHD isTHD vsTHD isTHD
PF PF No. of One switch and one
(%) (%) (%) (%) Two switches and two diodes.
Sim. 0 3.62 0.97 0 1.62 0.98 devices diode.
85
V I V I
PSwloss in o tr t f f sw PSwloss in o tr t f f
Exp. 0.8 2.1 1 0.6 0.6 1
Sim. 0 3.87 0.97 0 1.24 0.98 2 sw
120 4
Exp. 0.5 3.2 0.99 0.5 1.2 0.99 Switching Pcloss I SwRMS 2 Rdson
150
Sim. 0 7.83 0.97 0 1.73 0.99 and Pcloss I SwRMS 2 Rdson
Exp. 0.5 5.4 0.99 0.5 2.1 0.99 IO 2 DRdson 212Rdson
Sim. 0 8.48 0.95 0 3.17 0.99
conduction I O 2 DRdson 212Rdson
180 losses across MOSFET datasheet
Exp. 0.3 7.4 0.98 0.4 2.8 1 switch MOSFET datasheet of 500V, 20A
Sim. 0 9.59 0.96 0 4.31 0.99 of 1200V, 20A
(across one switch)
200 PSwit= 2.275W
Exp. 0.3 8.2 0.98 0.4 3.4 1 PSwit= 0.6125W
Sim. 0 9.24 0.96 0 3.99 0.99 Pcond= 159W Pcond= 53W
230
Exp. 0.3 9.7 0.98 0.3 3.0 1 Pclossdiode VF Io (1 D) Pclossdiode VF I o (1 D)
Sim. 0 56.6 0.95 0 14.6 0.97
265 V I t f V I t f
Exp. 0.3 47.4 0.95 0.3 13.3 0.99 PSwloss in RR RR sw PSwloss in RR RR sw
Switching 2 4
and
conduction Diode datasheet of Diode datasheet of 400V, 20A
VII. COMPARATIVE STUDY OF THREE LEVEL DC-DC BUCK losses across
CONVERTER diode 1200V, 20A (across one Diode)
A comparative study of the proposed three-level dc-dc Pc=11.18W Pc=12.04W
converter in integrated system is carried out under buck PSw= 4.27W PSw= 0.24W
operation. The intend of this study is to evaluate the
Fig. 10 shows, if the ripple inductor current and ripple
performance of aforesaid converter in view of voltage stress,
output voltage of three-level are same as conventional, then
ripple in output voltage and inductor current and filter size.
size of filter inductor reduces by one-fourth and that of filter
0885-8993 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: University of Canberra. Downloaded on April 30,2020 at 10:07:13 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2981955, IEEE
Transactions on Power Electronics
< TPEL-Reg-2019-10-2258.R1>
output capacitor reduces by one-eighth of conventional [4] M. Rawson and S. Kateley, “Electric vehicle charging equipment design
and health and safety codes,” California Energy Commission, Aug. 31,
converter [24]. Outcome of above discussions yields that filter 1998.
components like output inductance and capacitance value [5] C. Botsford and A. Szczepanek, “Fast charging vs. slow charging: Pros
reduces because of effective increase of ripple frequency as and cons for the new age of electric vehicles,” presented at the 24th
Electric Vehicle Symposium, Stavanger, Norway, May 2009.
shown by Table-II. In addition to above, total switching and
[6] D. Aggeler, F. Canales, H. Zelaya-De La Parra, A. Coccia, N. Butcher
conduction loss across two switches of three-level converter and O. Apeldoorn, "Ultra-fast DC-charge infrastructures for EV-
are also less as compare to that of conventional converter. mobility and future smart grids," in Proc. IEEE PES Innovative Smart
Grid Technologies Conference Europe (ISGT Europe), Gothenberg,
2010, pp. 1-8.
VIII. CONCLUSIONS
[7] S. Habib, M. M. Khan, K. Hashmi, M. Ali and H. Tang, "A comparative
In this paper, mathematical analysis, simulation, design and study of electric vehicles concerning charging infrastructure and power
levels," in Proc. International Conference on Frontiers of Information
real-time implementation of integrated system are carried out. Technology (FIT), Islamabad, 2017, pp. 327-332.
It has following advantages (i) reduced size of output filter [8] L. Solero, "Nonconventional on-board charger for electric vehicle
inductor and capacitor (ii) reduced voltage stress on switches. propulsion batteries," in IEEE Transactions on Vehicular Technology,
In addition, interleaved control of IBC in charging mode vol. 50, no. 1, pp. 144-149, Jan. 2001.
[9] L. De-Sousa, B. Bouchez, “Combined Electric Device for Powering and
provides constant dc link voltage along with maintaining unity Charging”, International Patent WO 2010/057892 A1, 2010.
power factor. Simulation and experimental results are obtained [10] M. Grenier, M. G. Hosseini Aghdam and T. Thiringer, "Design of on-
for various loading conditions in steady state and transient board charger for plug-in hybrid electric vehicle," in Proc. 5th IET
International Conference on Power Electronics, Machines and Drives
condition under CC and CV mode. In transient condition of (PEMD), Brighton, UK, 2010, pp. 1-6.
CC and CV mode, irrespective of variation in supply voltage [11] M. Yilmaz and P. T. Krein, "Review of battery charger topologies,
integrated system is able to provide regulated output voltage to charging power levels, and infrastructure for plug-in electric and hybrid
vehicles," in IEEE Transactions on Power Electronics, vol. 28, no. 5,
charge battery. The PQ indices features PF and THD are pp. 2151-2169, May 2013.
evaluated at supply side to measure the PQ performance of [12] F. Musavi, M. Edington, W. Eberle and W. G. Dunford, "Evaluation and
proposed on-board integrated system. The simulation is efficiency comparison of front end AC-DC plug-in hybrid charger
topologies," in IEEE Transactions on Smart Grid, vol. 3, no. 1, pp. 413-
validated through real-time implementation of proposed 421, March 2012.
system with same specifications. The experimental results also [13] M. A. Fasugba and P. T. Krein, "Gaining vehicle-to-grid benefits with
showed good steady state and transient performance under unidirectional electric and plug-in hybrid vehicle chargers," in Proc.
IEEE Vehicle Power and Propulsion Conference, Chicago, IL, 2011, pp.
disturbance of source voltage. Limitations of conventional on- 1-6.
board chargers such cost, weight and space constraints are [14] Y. Lee, A. Khaligh, and A. Emadi, “Advanced integrated bi-directional
avoided using proposed integrated battery charging system. AC/DC and DC/DC converter for plug-in hybrid electric vehicles,” in
IEEE Transactions on Vehicular Technology, vol. 58, no. 3, pp. 3970–
3980, Oct. 2009.
Appendix-A
[15] O. Garcia, P. Zurnel, A. de Castro, and A. Cobos, “Automotive dc–dc
A1. System parameters: (a)for interleaved boost converter bidirectional converter made with many interleaved buck stages,” in
:- Single phase supply voltage (vS)=230V, 50Hz; Each three IEEE Transactions on Power Electronics, vol. 21, no. 3, pp. 578–586,
May 2006.
input inductance (L1=L2=L3)=10mH; each two output [16] D. C. Erb, O. C. Onar and A. Khaligh, "Bi-directional charging
capacitor (C1=C2)=4700µF; Switching Frequency topologies for plug-in hybrid electric vehicles," in Proc. Twenty-Fifth
(fs1)=2.5kHz; (b) for Proposed three level DC-DC converter :- Annual IEEE Applied Power Electronics Conference and Exposition
(APEC), Palm Springs, CA, 2010, pp. 2066-2072.
Input DC voltage (VDC)=700V; Input Inductance (L)=5mH;
[17] S. Haghbin, K. Khan, S. Lundmark, M. Alak¨ula, O. Carlson, M. Leksell
Output Capacitor (C)=4700µF; Switching frequency and O. Wallmark, “Integrated chargers for EV‟s and PHEV‟s: Examples
(fs2)=10kHz; battery (400V, 48Ah) and new solutions,” in Proc. XIX International Conference on Electrical
A2. Control System Parameters: (a) Interleaved boost Machines - ICEM, Rome, 2010, pp. 1–6.
[18] S. Lacroix, E. Laboure and M. Hilairet, "An integrated fast battery
converter two PI voltage controllers gain are kp1= kp2=1.2, ki1= charger for electric vehicle," in Proc. IEEE Vehicle Power and
ki2=3.5 and for three PI current controller gains are kp=0.7 and Propulsion Conference, Lille, 2010, pp. 1-6.
ki=0.1. (b) for proposed three level DC-DC converter: PI [19] D. Thimmesch, "An SCR inverter with an integral battery charger for
electric vehicles," in IEEE Transactions on Industry Applications, vol.
voltage controller gains are kp=0.01, ki=3.2 for constant IA-21, no. 4, pp. 1023-1029, July 1985.
voltage mode and current controller gains are kp= 0.02, ki=1.5 [20] W. E. Rippel, “Integrated traction inverter and battery charger
for constant current mode operation. apparatus,” US Patent 4920475, April 1990.
[21] W. E. Rippel and A. G. Cocconi, “Integrated motor drive and recharge
system,” US Patent 5099186, March 1992.
REFERENCES [22] E. H. Ismail, M. A. Al-Saffar and A. J. Sabzali, "High conversion ratio
[1] M. Ehsani, Y. Gao, S. E. Gay, and A. Emadi, Modern Electric, Hybrid DC–DC converters with reduced switch stress," in IEEE Transactions
Electric, and Fuel Cell Vehicles. Boca Raton, FL: CRC Press, 2005. on Circuits and Systems I: Regular Papers, vol. 55, no. 7, pp. 2139-
[2] A. Y. Saber and G. K. Venayagamoorthy, "One million plug-in electric 2151, Aug. 2008.
vehicles on the road by 2015," in Proc. 12th International IEEE [23] X. Zhou, S. Lukic, S. Bhattacharya and A. Huang, "Design and control
Conference on Intelligent Transportation Systems, St. Louis, MO, 2009, of grid-connected converter in bi-directional battery charger for Plug-in
pp. 1-7. hybrid electric vehicle application," in Proc. IEEE Vehicle Power and
[3] A. Emadi,M. Ehsani, and J.M.Miller, Vehicular Electric Power Systems: Propulsion Conference, Dearborn, MI, 2009, pp. 1716-1721.
Land, Sea, Air, and Space Vehicles. New York: Marcel Dekker, 2003. [24] X. Ruan, B. Li, Q. Chen, S. Tan and C. K. Tse, "Fundamental
considerations of three-Level DC–DC Converters: topologies, analyses,
0885-8993 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: University of Canberra. Downloaded on April 30,2020 at 10:07:13 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2981955, IEEE
Transactions on Power Electronics
< TPEL-Reg-2019-10-2258.R1>
and control," in IEEE Transactions on Circuits and Systems I: Regular Sabha Raj Arya (M’12, SM’15)
Papers, vol. 55, no. 11, pp. 3733-3743, Dec. 2008.
received Bachelor of Engineering degree in
[25] Xinbo Ruan, Bin Li and Qianhong Chen, "Three-level converters-a new
approach for high voltage and high power DC-to-DC conversion," in Electrical Engineering from Government
Proc. IEEE 33rd Annual IEEE Power Electronics Specialists Engineering College Jabalpur, in 2002,
Conference, Australia, 2002, pp. 663-668, vol.2. Master of Technology in Power
[26] B. Singh, K. Al-Haddad and A. Chandra, "A review of active filters for
Electronics from Motilal National Institute
power quality improvement," in IEEE Transactions on Industrial
Electronics, vol. 46, no. 5, pp. 960-971, Oct. 1999. of Technology, Allahabad, in 2004 and
[27] D. Bozalakov, B. Meersman, A. Bottenberg, J. Rens, J. Desmet and L. Ph.D. degree in Electrical Engineering
Vandevelde, "Dc-bus voltage balancing controllers for split dc-link four- from Indian Institute of Technology (I.I.T) Delhi, New Delhi,
wire inverters and their impact on the quality of the injected currents," in
India, in 2014. He is joined as Assistant Professor, Department
CIRED - Open Access Proceedings Journal, vol. 2017, no. 1, pp. 564-
568, 10 2017. of Electrical Engineering, Sardar Vallabhbhai National
[28] M. Farhadi, M. T. Fard, M. Abapour and M. T. Hagh, "DC–AC Institute of Technology, Surat. January 2019, he is promoted
Converter-Fed Induction Motor Drive With Fault-Tolerant Capability as Associate Professor in same institute. His fields of interest
Under Open- and Short-Circuit Switch Failures," in IEEE Transactions
include Power electronics, power quality, design of power
on Power Electronics, vol. 33, no. 2, pp. 1609-1621, Feb. 2018.
filters and distributed power generation. He received Two
National Awards namely INAE Young Engineer Award from
Jyoti Gupta (S’20) received the Indian National Academy of Engineering, POSOCO Power
B.Tech. in Electrical Engineering from System Award from Power Grid Corporation of India in the
Swami Keshvanand Institue of year of 2014 for his research work. He is also received Amit
Technology, Management & Garg Memorial Research Award-2014 from I.I.T Delhi from
Gramothan, Jaipur, in 2013 and M.Tech the high impact publication in a quality journal during the
in Power Systems from Rajasthan session 2013-2014. At present, he has published more than
Technical University, Kota, Rajasthan, Hundred research paper in internal national Journals and
India in 2017. She is pursuing her Ph.D conferences in field of electrical power quality. He also serves
in the Department of Electrical Engineering of Sardar as an Associate Editor for the IET (U.K.) Renewable Power
Vallabhbhai National Institute of Technology, Surat, Gujarat, Generation.
India from 2018 onwards. She also worked as a Lecturer in
Electrical Department of Apex Institute of Engineering &
Technology, Jaipur, Rajasthan, India, from 2014 to 2015. Her
research activities are related to DC-DC Converters, Power
Quality and Battery Charging for EV Applications.
0885-8993 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: University of Canberra. Downloaded on April 30,2020 at 10:07:13 UTC from IEEE Xplore. Restrictions apply.