Download as pdf or txt
Download as pdf or txt
You are on page 1of 70

FREEZER

MODEL CODE
RZ60EESW1,
RZ60EGMS1,
RZ80ECMS1,
RZ80EGMH1,
RZ80ECSW1

FREEZER PRODUCT FEATURE



Fresh Cool System

External Display

Take & Go Guard

Freezer Divider

Tempered Glass Shelves

Fresh Ever Lighting/
Fresh Ever Zone

Fresh Box

For the latest parts information, Please access to our service GSPN address.

TWIN 냉동고 SM.indd 2 2009.4.9 2:55:28 PM


WARNING

IMPORTANT SAFETY NOTICE

The service guide is for service men with adequate backgrounds of


electrical, electronic, and mechanical experience. Any attempt to repair
a major appliance may result in personal injury and property damage.
The manufacturer or dealer cannot be responsible for the interpretation
of this information.

SAMSUNG ELECTRONICS AMERICA, INC.


Technical Service Guide
Copyright ©2009

All rights reserved. This service guide may not be reproduced in whole or in
part in any form without written permission from the SAMSUNG ELECTRONICS
Company.

TWIN 냉동고 SM.indd 3 2009.4.9 2:55:28 PM


Contents

1. Precautions (safety W arnings)..............................................2

2. Product sPecifications. ............................................................4

3. oPerating instructions & instaLLation............................. 11

4. aLignMents and adJustMents................................................18

5. disasseMbLy and reasseMbLy .................................................19

6. troubLeshooting. ......................................................................26

7. eXPLoded vieW & Part List........................................................37

8. bLocK diagraM .............................................................................60

9 . Wiring diagraM...........................................................................62

10. Pcb diagraM................................................................................64

11. circuit diagraM.........................................................................66

12. circuit descriPtion.................................................................67

13. reference inforMation. ........................................................72

14. reference inforMation. ........................................................78

TWIN 냉동고 SM.indd 4 2009.4.9 2:55:28 PM


272, Oseon-Dong, Gwangsan-Gu,
Gwangju-City, Korea, 506-253
TEL : 82-62-950-6193, 6896
FAX : 82-62-950-6829

- This Service Manual is a property of Samsung Electronics Co., Ltd.


Any unauthorized use of Manual can be punished under applicable
International or domestic law. -

© Samsung Electronics Co., Ltd.


Refrigerator Division 2009.04
Printed in Korea

TWIN 냉동고 SM.indd 1 2009.4.9 2:55:27 PM


1. Precautions (Safety Warnings)

●  Upon electronic Control system repair/change, make sure the set is


unplugged. Beware of electric shock.
● Use rated electronic Control equipment.
Make sure to check ModeL name, Rated voltage, Rated current, Operation
Temp, etc.
●  Do not use excessive force to separate wiring connectors. Ensure that all
wiring connectors are refitted correctly in the original position.
● Upon repair, completely remove dust or other foreign substances from
housing, harness, connector, etc.
To prevent fire by tracking, short, etc.
● Check whether water has penetrated into the electronic Control system.
If there is any kind of trace, take necessary measures such as related
component change, insulation tapping, etc.
● After repair, check the assembled state of parts.
It should be the same as the original state.
● Check the surrounding conditions.
Change the location, if the fridge is located at humid, wet places or the
installed state is unstable.
● If needed, ground the fridge.
Especially, if there is a possibility of electric leakage, ground is indispensable.
● Advise the customer if you see that the electrical socket is overloaded.
●  Replace the mains lead if you see signs of damage.
● Do not allow consumers to keep things except for food.
Pharmaceutical, Chemical substances : These are not possible to be fine-
Controlled with a consumer fridge.
Flammable material (alcohol, benzene, ether, LPG, etc) : possibility of
explosion.

TWIN 냉동고 SM.indd 5 2009.4.9 2:55:28 PM


1. Precautions (Safety Warnings)

Read all instructions before repairing the product and keep to the instructions
in order to prevent danger or property damage.

CAUTION/WARNING SYMBOLS DISPLAYED SYMBOLS


means Prohibition”.
Indicates that a
danger of death
Warning or serious injury means Do not disassemble”.
exists.
means No contact”.

means The things to be followed”.


Indicates that a risk
Caution of personal injury means Power cord should be
or material damage unplugged from the consent”
exists.
means Earth to prevent Electric
shock”.

Warning & Caution


Pull the power plug out to exchange the Use the rated components on the On repair, make sure that the wires such
interior lamp of the refrigerator. replacement. as harness are bundled tightly.
● It may cause electric shock. ● Check the correct model, rated voltage, ● Bundle tightly wires in order not to be detached
rated current, operating temperature and so on. by the external force and then not to be wetted.

comRated
pone
nts

Unplug

On repair, remove completely dust or After repair, check the assembled state of Check if there is any trace indicating the
other things of housing parts, harness components. permeation of water.
parts, and check parts. ● It must be in the same assembled state ● If there is that kind of trace, change
● Cleaning may prevent the possible fire by tracking when compared with the state before disassembly. the related components or do the necessary treatment
or short. such as taping using the
insulating tape.

TWIN 냉동고 SM.indd 6 2009.4.9 2:55:35 PM


1. Precautions (Safety Warnings)

❈ Please ler users know following warnings & cautions in detail.

Warning & Caution


Do not allow users to put bottles or kinds of Do not allow users to store narrow and Do not allow users to store
glass in the freezer. lengthy bottles or foods in a small multi- pharmaceutical products, scientific
purpose room. materials, etc., in the refrigerator.
● Freezing of the contents may inflict a wound. ● It may hurt you when refrigerator door is ● The products which temperature control should not be
opened and closed resulting in falling stuff down. stored in the refrigerator.

Prohibition Prohibition Prohibition

Do not allow users to insert the power Do not allow users to disassemble, Do not allow users to bend the power
plugs for many products at the same repair or alter. cord with excessive force or do not have
time. ● It may cause fire or abnormal operation the power cord pressed by heavy article.
● May cause abnormal generation of heat or fire. which leads to injury. ● May cause fire.

Prohibition Do not
disassemble

Do not allow users to store articles on the Do not allow users to install the Make sure of the earth.
product. refrigerator in the wet place or the place
● Opening or closing the door may cause things to which water splashes. ● If earthing is not done, it will cause
● Deterioration of insulation of electric breakdown and electric shock.
fall down, with may inflict a wound.
parts may cause electric shock or fire.

Prohibition

Earth

TWIN 냉동고 SM.indd 7 2009.4.9 2:55:35 PM


2. Product Specifications

2-1. Introduction of main function......................................................... 5

2-2. DOMESTIC MODEL SPECIFICATION............................................................ 6

2-3. EXPORT MODEL SPECIFICATION : 115V/60HZ........................................... 7

2-4. EXPORT MODEL SPECIFICATION : 220V/50HZ


It contains all models except RT*/XBG (Argentina).................... 8

2-5. EXPORT MODEL SPECIFICATION : 220V/50HZ RT*/XBG (for Argentina)........9

2-6. DIMENTION................................................................................................. 10

TWIN 냉동고 SM.indd 8 2009.4.9 2:55:36 PM


2. Product Specifications

2-1. Introduction of main function

Samsung TWIN 1Door

Primary : Style
WHO
Secondary : Performance

Product Concept
Style : Beautiful 1Door that brightens your life
(Key Benefit)

Space : Large Capacity


Key features No Frost : No need to defrost
Energy A+ : Excellent energy efficiency

Design Modern & Elegant Design w/ bright inside

Pricing Premium price

TWIN 냉동고 SM.indd 9 2009.4.9 2:55:36 PM


2. Product Specifications

- Wide Inside & Effective Organization

[ Freezer ]
Soft Frost Guard

Fresher Drawer

2 Big Boxes

Storage Structure with High Capacity & Efficiency


Space Friendly Design for Installation

10

TWIN 냉동고 SM.indd 10 2009.4.9 2:55:36 PM


2. Product Specifications

- Easy Opening Handle - Outside Electronic Blue Display


For quick check
present temperature
[ Freezer ]
and status

- Clean & Hygienic Twist Ice System - No Frost


Drawer for Ice Cubes Keep from getting dirt No more Defrosting

- Premium White LED Lighting

Freezer - TOP

11

TWIN 냉동고 SM.indd 11 2009.4.9 2:55:37 PM


2. Product Specifications

2-2. Model Specification (FREEZER)

- The central Asia

Item Specification
Model RZ80TE RZ60TE
Net Capacity

Total 277L 244L


Refrigerator - -
Freezer 277L 244L
Net dimension(W*D*H) 595×643×1800 595×643×1650
Rated V oltage and
220~240V/50Hz, 220V/60Hz
Frequency
Motor Rated Consumption
50Hz:69 ~ 89W, 60Hz:74 ~ 94W
Power
Electric Heater Rated
180 ~ 220 W
Consumption Power
Kind of Refrigerator INDIRECT COOLING METHOD REFRIGERATOR
Refrigerant/Refrigerant
R134a / 155g
Amount
Freezer Performance
Product Weight 77 kg 70 kg

- Europe

Item Specification
Model RZ80TE RZ60TE
Net Capacity

Total 277L 244L


Refrigerator - -
Freezer 277L 244L
Net dimension(W*D*H) 595×643×1800 595×643×1650
Rated V oltage and
220~240V/50Hz
Frequency
Motor Rated Consumption
60 ~ 77 W
Power
Electric Heater Rated
180 ~ 220 W
Consumption Power
Kind of Refrigerator INDIRECT COOLING METHOD REFRIGERATOR
Refrigerant/Refrigerant
R600a / 80g
Amount
Freezer Performance
Product Weight 77 kg 70 kg

12

TWIN 냉동고 SM.indd 12 2009.4.9 2:55:37 PM


2. Product Specifications

2-3. Comparison Chart (FREEZER)

- The central Asia

Item Specification
CORE-PJT TWIN-PJT
Model
RL38H* RZ80TE RZ60TE
Total 301L 277L 244L
Capacity
Net

Refrigerator 207L - -
Freezer 94L 277L 244L
Net dimension(W*D*H) 595×643×1820 595×643×1800 595×643×1650
Rated V oltage and
220~240V/50Hz, 220V/60Hz
Frequency
Motor Rated
100~110 W 50Hz:69 ~ 89W, 60Hz:74 ~ 94W
Consumption Power
Electric Heater Rated
219 ~ 261 W 180 ~ 220 W
Consumption Power
Refrigerant/Refrigerant
R134a / 145g R134a / 155g
Amount
Freezer Performance
Product Weight 73 kg 77 kg 70 kg

- Europe

Item Specification
CORE-PJT TWIN-PJT
Model
RL38H* RZ80TE RZ60TE
Total 301L 277L 244L
Capacity
Net

Refrigerator 207L - -
Freezer 94L 277L 244L
Net dimension(W*D*H) 595×643×1820 595×643×1800 595×643×1650
Rated V oltage and
220~240V/50Hz 220~240V/50Hz
Frequency
Motor Rated
90~95 W 60 ~ 77 W
Consumption Power
Electric Heater Rated
219 ~ 261 W 180 ~ 220 W
Consumption Power
Refrigerant/Refrigerant
R600a / 60g R600a / 80g
Amount
Freezer Performance
Product Weight 73 kg 77 kg 70 kg

13

TWIN 냉동고 SM.indd 13 2009.4.9 2:55:38 PM


SAMSUNG BOSCH WHIRLPOOL AEG
ITEM SPEC.
Freezer Freezer Freezer Freezer

TWIN 냉동고 SM.indd


14
Appearance FREEZER FRIDGE
2. Product Specifications

2-4. EXPORT MODEL SPECIFICATION

Cooling Speed

14
250  160  197.0 178.4 231.8 186.6
(Min)

43ºC Cooling -18ºC  -7ºC  -24.8 -25.9 -23.1 -21.2


Perfroman
Temperature
3ºC  2ºC  1.7 2.1 0.8 1.3
Distribution

Operation Rate 65%  65%  54.7 49.6 63.5 82.4

Sound power
46.0 dB  46.0 dB  43.0 42.0 45.3 42.0
level
Noise
Sound Pressure
45.0 dB  45.0 dB  41.5 40.5 42.5 41.0
level

Cooling type Indirect Cooling Indirect Cooling Indirect Cooling Direct Cooling
Product Feature
Door Type VCM VCM PCM STS

2009.4.9
2:55:38 PM
2. Product Specifications

2-5. DIMENTION

15

TWIN 냉동고 SM.indd 15 2009.4.9 2:55:41 PM


3. Disassembly and Reassembly

3-1. Temperature adjustment part design (Panel PCB) . ...................................................12

3-2. Temperature control function . ......................................................................................12

3-3. Quick Freeze function........................................................................................................... 13

3-4. Freeze Care Light function................................................................................................. 13

3-5. Defrost function ....................................................................................................................13

3-6. Buzzer alarm function......................................................................................................... 14

3-7. Test function . ..........................................................................................................................14

3-8. Emergency operation function.........................................................................................15

3-9. EEPROM function (Power outage compensation function) ....................................15

3-10. Self diagnosis function .....................................................................................................16

3-11. Diode option............................................................................................................................ 17

16

TWIN 냉동고 SM.indd 16 2009.4.9 2:55:41 PM


3. Disassembly and Reassembly

3-1. PRECAUTION

• Unplug the refrigerator before cleaning and making repairs.


• Do not dissemble or repair the refrigerator by yourself.
- You run risk of causing a fire, malfunction and/or personal injury.
• Remove any foreign matter or dust from the power plug pins.
- Otherwise there is a risk of fire.
• Do not use a cord that shows cracks or abrasion damage along its length or at either end.
• Do not plug several appliances into the same multiple power board. The refrigerator should always
be plugged into its own individual electrical which has a voltage rating that matched the rating plate.
- This provides the best performance and also prevents overloading house wiring circuits, which
could cause a fire hazard from overheated wires.
• Do not install the refrigerator in a damp place or place where it may come in contact with water.
- Deteriorated insulation of electrical parts may cause an electric shock or fire.
• The refrigerator must be grounded.
- You must ground the refrigerator to prevent any power leakages or electric shocks caused by
current leakage from the refrigerator.
• Do not put bottles or glass containers in the freezer.
- When the contents freeze, the glass may break and cause personal injury.
• Do not store volatile or flammable substances in the refrigerator.
- The storage of benzene, thinner, alcohol, ether, LP gas and other such products may cause
explosions.

- REQUIRED TOOLS
IMAGE ITEM USE

Use for assembling and


Phillips Head Driver
disassembling of screw

Use for assembling and


disassembling of HomeBar,
Flat Head Driver
Dispenser, Deli Cartessen
Box, Main PBA etc...

Use for assembling and


Hex Wrench Ø2mm
disassembling of Handle

Use for assembling and


Socket Wrench Ø10mm
disassembling of Door Hinge

17

TWIN 냉동고 SM.indd 17 2009.4.9 2:55:42 PM


3. Disassembly and Reassembly

3
3-2. Assy Door (Same for Freezer & Fridge Doors)
2

1
PART NAME DESCRIPTION FIGURE

3 3
3
2 2
1. Close the door first. With a 2
“-” Blade-lade screwdriver, 1 1
disassemble the Cover Wite 1
Door (①) on the top. And, with a 4
3
“+” Philips screwdriver , remove
2
the Top Table Front & Rear
(②, ③). Then, remove the wire
harness (④,1⑤).
4 4
Be careful not to scratch 4
or break the parts.

Assy Door

2. Remove the screws at the


upper hinge by turning them
counter clockwise and remove
the upper hinge. Lift the door to
separate it from the lower hinge.
- To reassemble complete the
above steps in the reverse
order.

At this time, be careful not


to drop the door.

18

TWIN 냉동고 SM.indd 18 2009.4.9 2:55:43 PM


3. Disassembly and Reassembly

3-3. Door Components

PART NAME DESCRIPTION FIGURE

Insert a “-” flat-blade screwdriver


to the repair slot at the bottom of
the Control Panel. and carefully
remove the control panel as
Control Panel
shown. remove the Control Panel
(Same for
from the Door and separate the
Freezer &
wire harness.
Fridge Doors)
Before doing the above,
make sure that the unit is
plugged out.

With a ‘-’ flat-blade screwdriver,


remove the Cover and remove
the screw by turning it counter
Handle (Same
clockwise. For the assembly, do it
for Freezer &
in reverse order of the above.
Fridge Doors)
At this time, be careful not
to drop the door.

19

TWIN 냉동고 SM.indd 19 2009.4.9 2:55:46 PM


3. Disassembly and Reassembly

3-3. Door Components

PART NAME DESCRIPTION FIGURE

Open the door. While holding


Door Gasket the gasket, pull it out until it’s
(Same for separated from the door.
Freezer &
Fridge Doors) Be careful not to scratch
the parts.

Door Bins
The bins attached on the doors are
(Same for
to store food that spoils easily.
Freezer &
1) Lift up the door bin to remove.
Fridge Doors)

20

TWIN 냉동고 SM.indd 20 2009.4.9 2:55:47 PM


3. Disassembly and Reassembly

3-4. Freezer & Fridge Components

PART NAME DESCRIPTION FIGURE

The Freezer Ice Maker is designed


to produce ice cubes and
Ice Maker & the Freezer Drawer is designed for
Drawer meat products and dry food.
1) Pull the drawer forward.
2) Remove the drawer by tilting it.

Plastic Drawer
(Same for
Freezer & 1) Pull the drawer forward.
Fridge 2) Remove the drawer by tilting it.
Compart-
ments)

Glass Shelf
(Same for The shelves accommodate bulky
Freezer food and it is easy to remove.
& Fridge 1) Lift up the shelf a little bit and
Compart- pull it forward.
ments)

21

TWIN 냉동고 SM.indd 21 2009.4.9 2:55:49 PM


3. Disassembly and Reassembly

3-5. Freezer Components

PART NAME DESCRIPTION FIGURE

1) Remove all the shelves and


drawers from the Freezer
compartment.
2) Remove the screw at the top
and bottom of the Cover-Multi.
3) As shown in the picture ②, hold
Removing
the top and pull it forward.
Evap-Cover
4) Separate the wire connector at
the top.

Before doing the above,


make sure that the unit is
plugged out.

22

TWIN 냉동고 SM.indd 22 2009.4.9 2:55:52 PM


3. Disassembly and Reassembly

3-5. Freezer Components

PART NAME DESCRIPTION FIGURE

1) Remove the screw at the


bottom of the Cover-Mult.
Removing 2) As shown in the picture ②, hold
Cover-Mutl the top and pull it forward.
3) Separate the wire connector at
the top.

3-6. Evaporator

PART NAME DESCRIPTION FIGURE

1) Remove the Freezer Evap-


Cover.
2) Remove the wire connectors
at the top (Heater, Bimetal,
Thermistor)
Freezer 3) After reclaiming the refrigerant
Evaporator gas, the pipe can be cut to
remove the evaporator.
4) Remove the Evaporator.
5) When soldering the Evaporator
after replacing it, do the above
in reverse order.

23

TWIN 냉동고 SM.indd 23 2009.4.9 2:55:54 PM


3. Disassembly and Reassembly

3-7. Electric Components

PART NAME DESCRIPTION FIGURE

Power Box
(Same for The Power Box is located at the
Freezer top of the unit.
& Fridge 1) Remove the screw as shown in
Compart- the picture.
ments)

24

TWIN 냉동고 SM.indd 24 2009.4.9 2:55:56 PM


3. Disassembly and Reassembly

3-8. Reversing the Freezer Door

Required Tools (Not provided)

10mm 8mm 4mm Hex Wrench


Phillips Head Flat Head
Socket Wrench Socket Wrench (for bottom hinge
Driver (+) Driver (-)
(for bolts) (for bolts) shaft)

1. Remove the screws (2ea) at the top.

Be careful not to scratch or break the parts..

2. After removing the cover, separate the wire connector.

25

TWIN 냉동고 SM.indd 25 2009.4.9 2:55:58 PM


3. Disassembly and Reassembly

3. Remove the earth screw and the bolts (3ea).

At this time, be careful not to drop the door.

4. Lift up the door and remove it.


After removing the screws (2ea) and remove the Front Leg Cover (Kick Plate).

5. Remove the Hinge bolts (3ea) and those (3ea) at the other side.

6. S
 eparate the Hinge shaft(① ) and the Hinge riser(② ), and re-assemble them to the other side in
reverse order of the above disassembly.
1
11 1
22
1 22 2

1 2

2
26

TWIN 냉동고 SM.indd 26 2009.4.9 2:56:2 PM


1

2
3. Disassembly and Reassembly

7. Fasten the Hinge assembled at the lower left side with bolts and re-assemble the bolts at the lower
right side.

8. R
 emove the screw from the Stopper at the bottom of the door and remove the screw at the left side.

9. In reverse order of the disassembly, attach the Stopper to the left side.

10. Remove the Hinge Shaft at the top and attach it to the other side.

27

TWIN 냉동고 SM.indd 27 2009.4.9 2:56:6 PM


3. Disassembly and Reassembly

11. In reverse order of the disassembly, assemble the Hinge.

12. Reassemble the Door in reverse order of the Door Assembly.

28

TWIN 냉동고 SM.indd 28 2009.4.9 2:56:8 PM


4. Trouble-Shooting

3-1. Temperature adjustment part design (Panel PCB) . ...................................................12

3-2. Temperature control function . ......................................................................................12

3-3. Quick Freeze function........................................................................................................... 13

3-4. Freeze Care Light function................................................................................................. 13

3-5. Defrost function ....................................................................................................................13

3-6. Buzzer alarm function......................................................................................................... 14

3-7. Test function . ..........................................................................................................................14

3-8. Emergency operation function.........................................................................................15

3-9. EEPROM function (Power outage compensation function) ....................................15

3-10. Self diagnosis function .....................................................................................................16

3-11. Diode option............................................................................................................................ 17

29

TWIN 냉동고 SM.indd 29 2009.4.9 2:56:8 PM


4. Trouble-Shooting

4-1. Check-List before Trouble-Shooting

4-1. Check-List before Trouble-Shooting

1) D uring the normal operation, press the Freezer Key + Power Freeze buttons at the same time
for 6 seconds. Then, the entire Display Panel will blink at intervals of 0.5 second for 4 seconds.
2) B efore this 4-second blinking time finishes, release the Freezer Key + Power Freeze buttons
and press the Power Freeze button. Then, the entire Display Panel goes off and the Test mode
( Forced Operation / Defrost Mode) starts.
3) Each time the Test button is pressed, the Test function changes in sequence of Forced
Operation (F) → Forced Defrost (d) → Cancellation (Normal Operation). To cancel the Test
function during the Test mode, it is recommended turning off the power and turn it on again.

Model Name Display

① Keep pressing for the first


RR8E*** 6 seconds + blinking +
another 4 seconds.

30

TWIN 냉동고 SM.indd 30 2009.4.9 2:56:8 PM


4. Trouble-Shooting

1) Forced Operation Function


1-1) When the Power Freeze button is pressed once during the Test mode, “FF” lights up on the
Display Panel indicating that it is in the Forced Operation.
At this time, it starts alarming with “Beep” sounds.
1-2) When the Forced Operation is selected, the compressor starts without a 7-minute delay in
any operation mode.
At this time, when it is in a Defrost mode, it stops defrosting and the Forced Operation begins.
( If the Forced Operation begins as soon as the compressor stops, it may cause the overload.
So, take care when entering into the Forced Operation.)
1-3) When the Forced Operation is selected, the Compressor and the F-Fan run continuously.
And, it keeps operating until the Forced Operation is completed or cancelled, or other
operation mode (Forced Defrost) is selected.
1-4) When the Forced Operation is selected, the Freezer room is set with Max(-25ºC )
automatically.
1-5) During the Forced Operation, the Power Freeze function does not work.
W hen the Power Freeze function is selected, its electric icon automatically goes off in 10
seconds.
1-6) To cancel the Forced Operation in the middle of the Test function, turn off the power and turn it
on again, or select the Test Cancellation mode.
1-7) The alarm sound during the Forced Operation (in intervals of 0.25 second On / of 0.75 second
Off) keeps on until the Forced Operation completes and there is no cancellation function.

2) Forced Defrost Function


2-1) When the Power Freeze button is pressed once more at the Forced Operation (F), “Fd” lights
up on the Display Panel and the Forced Operation is cancelled and the Freezer compartment
starts defrosting.
2-2) At this time, “Beep” sound alarms for 3 seconds. And then, its alarm sound repeats 0.75
second On and 0.25 sec ond Off which keeps on until the Forced F-Defrost finishes.

3) Test Cancellation Mode


3-1) While it is defrosting, put the Display Panel to the Test Mode and press the Power Freeze
button once more. Then, the Defrost mode will be cancelled and it goes to the normal
operation mode.
Or, turn off the unit and turn it on to cancel the Test function.

31

TWIN 냉동고 SM.indd 31 2009.4.9 2:56:8 PM


4. Trouble-Shooting

4-1-2. Self-Diagnosis

1) Self Diagnosis with Initial Power-On


1-1) When the unit is plugged in, its MICOM checks if there are no defects in the various sensors
within a few seconds.
1-2) When there is any defective sensor during the Self-Diagnosis, each error code lights up on
the display every 2 seconds in sequence.
Error Code blinks (0.5 second On and 0.5 second Off) – Refer to Self-Diagnosis Check List
1-3) When there is a defective sensor with the Display Panel flashing an error code, only the Self-
Diagnosis function buttons (Freezer + Power Freeze for 10 seconds) work.
And, the Display Panel does not work normally and it operates under an emergency mode.
1-4) The errors being occurred during the Self-Diagnosis can be cleared when the defective
sensors repaired or when the Self-Diagnosis function buttons (Freezer + Power Freeze) are
pressed for 10 seconds.

2) Self-Diagnosis During Normal Operation

Model Name Display

① Press 10 seconds
RZ80E***

2-1) During the Normal Operation, press the Freezer + Power Freeze buttons for 6 seconds.
Then, the entire Display Panel blinks at intervals of 0.5 seconds for 4 seconds. When
pressing the Freezer + Power Freeze buttons for 10 seconds including the 4-second blinking
time, it sends out a “Ding Dong” sound and it goes into the Self-Diagnosis function.
2-2) When it goes into the Self-Diagnosis function, the entire Display Panel goes off and each
error code lights up on the display every 2 seconds in sequence.
Error Code blinks (0.5 second On and 0.5 second Off) – Refer to Self-Diagnosis Check List
2-3) The error code flashing automatically lights on for one minute and then it goes back to the
normal operation (When it goes back to the normal operation, it sends out “Ding Dong”
sound).

32

TWIN 냉동고 SM.indd 32 2009.4.9 2:56:9 PM


4. 6.
Trouble-Shooting
FUNCTIONS AND USES OF A REFRIGERATOR

2-4) During the Self-Diagnosis, it is not possible to control the buttons.

When the Freezer 7-segment


blinks, its related sensors or parts
are defective.
Ex) 1: Defective Freezer Sensor

Freezer

Self-Diagnosis Check List

NO Item Freezer 7-Segment Defect Description

1 F-SENSOR 1 F-SENSOR : Open/Short

2 F-DEF-SENSOR 4 F-DEF-SENSOR Open/Short

3 EXT-SENSOR 6 EXT-SENSOR – Open/Short

4 F-F AN Error 7 F-F AN Restriction

5 COMP-F AN Error 8 COMP-F AN Restriction

6 F-DEF Error 9 When Defrost finishes based on time

33

TWIN 냉동고 SM.indd 33 2009.4.9 2:56:9 PM


4. Trouble-Shooting

Self-Diagnosis Error Code Description

NO Item Error Description Trouble-Shooting

V oltage between MAIN PCB CN30


2 F-SENSOR
#4 and #8 should be within 4.5V~1.0V .
Slipped out Sensor Housing, Wire-
F-DEFROST Cut, Wire-Short, When the sensor V oltage between MAIN PCB CN30 #3 and
5
SENSOR pickup temp is over +50ºC or under #8 should be within 4.5V~1.0V .
-50ºC, Error occurs.
AMBIENT V oltage between MAIN PCB CN30 #7 and
6
SENSOR #8 should be within 4.5V~1.0V .

F-F AN When the related Fan Motor V oltage between MAIN PCB CN30 #4 and
7
ERROR operates, it occurs if the contact #5 should be within 7V~12V .
of the Feed Back Signal Wire is
COMPF AN defective, the Motor Wire is slipped V oltage between MAIN PCB CN74 #3 and
8 ERROR out or the Motor is defective. #5 should be within 7V~12V .
COMPF AN)

After separating MAIN PCB


[ F-Defrost Heater ] CN71 from PCB, check the continuity
Wire Harness Slipped-Out, Contact between CN71 #1 and #3. The resistance
Error, Wire Cut, Defect Temp Fuse should be within 530 ohm ± 10%.
F-DEFROST
9 (according to the input voltage, the
ERROR
When the defrosting does not resistance value changes)
finish after 120 minutes continuous When it is 0 Ohm, check if the Heater is
heating, the error occurs. short and when it is ∞ Ohm, check if it is
open.

❈ Refer to Sensor Check Point at Main PCB for Sensors (#1 ~ #5)

34

TWIN 냉동고 SM.indd 34 2009.4.9 2:56:9 PM


4. 6.
Trouble-Shooting
FUNCTIONS AND USES OF A REFRIGERATOR

4-1-3. Load Display Function

1) At the normal operation, press the Freezer + Power Freeze buttons for 6 seconds. Then, the
entire Display Panel blinks at intervals of 0.5 second for 4 seconds.
2) At this time, release the Freezer + Power Freeze buttons and press the Alarm button.
Then, with “Ding Dong” sound, it goes into the Load Display mode.
3) The Load Display function shows what MICOM signals come out from MAIN PCB.
But, it just indicates that there are MICOM signals coming out. It does not necessarily mean
that the related parts (Loads) are operating. In other word, even though it shows a certain load
working, the related part may not operate due to such as a defective PCB relay or the defective
part itself. Also, this function can be used in trouble-shooting.
4) The Load Display function lasts for 30 seconds and then it goes back to the normal operation.

Model Name Display

① Press 6 seconds
RZ80E***

② Press while the Display


Panel blinks for 4 seconds

5) The following image shows load location with the 7-segment LED.

f b

g
e c

35

TWIN 냉동고 SM.indd 35 2009.4.9 2:56:9 PM


4. Trouble-Shooting

Load Mode Check List

NO Item Display LED Description

a COMP 7-Segment “a” COMP On

b F-F AN HIGH 7-Segment “b” F-F AN : High RPM

c F-F AN LOW 7-Segment “c” F-F AN : Low RPM

d F-DEF-HEATER 7-Segment “d” F-DEF Heater On

e C-F AN HIGH 7-Segment “e” C-F AN : High RPM

f C-F AN LOW 7-Segment “f” C-F AN : Low RPM

g Over-Load MODE POWER FREEZER LED Ambient Temp : 34ºC or Higher

- Low Temp MODE ALARM LED Ambient Temp : 17ºC or Lower

- DISPLAY MODE ECO LED Demo Mode On

4-1-4. Operation Restoration Function upon Instant Power Outage

1) If the Display Panel is initialized by the instant power outage, it will cause customer inquiries.
To prevent this, when the power is restored, the previous settings will be restored or reset
based on the temperature inside the unit.

36

TWIN 냉동고 SM.indd 36 2009.4.9 2:56:10 PM


4. 6.
Trouble-Shooting
FUNCTIONS AND USES OF A REFRIGERATOR

4-1-5. Demo Mode Function

1) At the normal operation, press the Power Freezel + Alarm buttons for 6 seconds. Then, the
entire Display Panel blinks at intervals of 0.5 second for 4 seconds.
2) At this time, release the Power Freeze + Alarm buttons and press the Freezer button.
Then, with “Ding Dong” sound, it goes into the Demo Mode.
3) When the unit is in Demo Mode, all the functions including the Display Panel works normal.
But, the Compressor and C-Fan do not operate.
4) To cancel the Demo Mode, press the same buttons for 6 seconds as you enter into the Demo
Mode or turn off its power.
5) When the temperature of the Freezer compartment goes over 65ºC during the Memo Mode,
the Demo Mode will be cancelled.

Model Name Display

② Press while the Display


Panel blinks for 4 seconds

RZ80E***

① Press for 6 seconds

37

TWIN 냉동고 SM.indd 37 2009.4.9 2:56:10 PM


4. Trouble-Shooting

4-1-6. Option Setting Function

1) At the normal operation, press the Freezer + Power Freeze buttons for 6 seconds. Then, the
entire Display Panel blinks at intervals of 0.5 second for 4 seconds.
2) At this time, release the Freezer + Power Freeze buttons and press the Freezer button.
Then, with “Ding Dong” sound, it goes into the Option Setting mode.

Model Name Display

② Press when the Display


Panel blinks for 4 seconds

RZ80E*** ① Press for 6 seconds

Button Operation at Option Mode

Alarm Button Setting Option Value

Power Freeze Button Increasing Option Value

Freezer Button Decreasing Option Value

38

TWIN 냉동고 SM.indd 38 2009.4.9 2:56:10 PM


4. 6.
Trouble-Shooting
FUNCTIONS AND USES OF A REFRIGERATOR

3) When the Display Panel converts to the Option Setting mode, the entire Display except the
Freezer as shown below Temp LED goes off.

Option
Value
Option Item

Option Power
LOCK Alarm Eco
Item Cool
Temp
Off Off Off Off
Shift

3-1) For example, if you want to shift the standard temp of the Freezer compartment by -2ºC,
follow the steps below.
This function is to change the default temperature and when the default temperature of the
Freezer compartment is -19ºC and the default setting is lowered by -2ºC with the Option
function, the default temperature will be controlled at -21ºC.
That is, when changing temperature options, the Freezer compartment will operate at -21ºC
internally even if it shows -19ºC on the display panel. Therefore, the temperature will be
controlled by -2ºC lower than the set temperature on the display panel.

Note. Basically, when units being shipped out, all the data in the Option function are cleared.
That is, the Default settings are “0”. However, for the purpose of quality improvement during
mass production, the Default values may change. Therefore, be sure to check quality information,
such as SVC bulletins.

39

TWIN 냉동고 SM.indd 39 2009.4.9 2:56:10 PM


4. Trouble-Shooting

3-2) After changing into the Option mode, “0” lights up on the display panel.
( when units being shipped out, all the data in the Option function are cleared. However, for
the purpose of quality improvement during mass production, the Default values may change.)
-W  hen only “0” lights up on the Freezer compartment, the Freezer temperature options can
be set and the current set temperature will show on the display panel.)
3-3) When it is set to “4” at the Freezer temperature LED, the Freezer default temperature is
lowered by 2.0ºC. (Refer to the Freezer temperature changing draft.)
If you wait for 20 seconds after changing the temperature, MICOM will store the set value in
EEPROM. Andt, it goes back to the normal display and the option setting mode is cancelled.
3-4) Since option is already set in EEPROM while shipping, do not change it randomly except for
emergencies and do not turn off power before restoring to normal display because option is
completed as long as it can restore to normal display after 20 sec.

Note. The Option function can be used for some purposes, but it has got to with the unit programming.
It is not related with repairing the unit. So, it is not introduced in this manual.
(Except the above, do not change other values.)

40

TWIN 냉동고 SM.indd 40 2009.4.9 2:56:10 PM


4. Trouble-Shooting
troubleshooting

4-1-7. Option Table

1) Freezer Temp Shift Table

Example) When shifting the Freezer default temp by -2ºC

Setting ITEM Freezer Temp Shift


MODEL RZ80E***
Panel Icon On/Off States

Reference Child Lock : Off


Value Power Freeze : Off
Alarm : Off
Vco : Off

Set Value
Freezer Room Temp. compensation
Code
0 0.0 ºC

1 -0.5 ºC

2 -1.0 ºC

3 -1.5 ºC

4 -2.0 ºC

5 +0.5 ºC

6 +1.0 ºC

7 +1.5 ºC

8 +2.0 ºC

9 +2.5 ºC

41

TWIN 냉동고 SM.indd 41 2009.4.9 2:56:11 PM


4. Trouble-Shooting
troubleshooting

4-2. Trouble-Shooting (Flow Chart)

DATA1.Temp Table
Conversion Table - Temperature/MICOM PORT V oltage/Resistance
SENSOR CHIP : PX41C
ºC Voltage Ω ºC Voltage Ω ºC Voltage Ω
-50 4.694 153319 -5 3.107 16419 40 1.153 2997
-49 4.677 144794 -4 3.057 15731 41 1.124 2899
-48 4.659 136798 -3 3.006 15076 42 1.95 2805
-47 4.641 129294 -2 2.955 14452 43 1.068 2714
-46 4.622 122248 -1 2.904 13857 44 1.04 2627
-45 4.602 115631 0 2.853 13290 45 1.014 2543
-44 4.581 109413 1 2.802 12749 46 0.988 2482
-43 4.56 103569 2 2.751 12233 47 0.963 2384
-42 4.537 98073 3 2.7 11741 48 0.938 2309
-41 4.514 92903 4 2.649 11271 49 0.914 2237
-40 4.49 88037 5 2.599 10823 50 0.891 2167
-39 4.465 83456 6 2.548 10395 51 0.868 2100
-38 4.439 79142 7 2.498 9986 52 0.846 2036
-37 4.412 75077 8 2.449 9596 53 0.824 1973
-36 4.385 71246 9 2.399 9223 54 0.803 1913
-35 4.356 67634 10 2.35 8867 55 0.783 1855
-34 4.326 64227 11 2.301 8526 56 0.762 1799
-33 4.296 61012 12 2.253 8200 57 0.743 1745
-32 4.264 57977 13 2.205 7888 58 0.724 1693
-31 4.232 55112 14 2.158 7590 59 0.706 1642
-30 4.199 52406 15 2.111 7305 60 0.688 1594
-29 4.165 49848 16 2.064 7032 61 0.67 1547
-28 4.129 47431 17 2.019 6771 62 0.653 1502
-27 4.093 45146 18 1.974 6521 63 0.636 1458
-26 4.056 42984 19 1.929 6281 64 0.62 1416
-25 4.018 40938 20 1.885 6052 65 0.904 1375
-24 3.98 39002 21 1.842 58832 66 0.589 1335
-23 3.94 37469 22 1.799 5621 67 0.574 1297
-22 3.899 35433 23 1.757 5419 68 0.856 1260
-21 3.858 33788 24 1.746 5225 69 0.546 1225
-20 3.816 32230 25 1.675 5039 70 0.532 1190
-19 3.773 30752 26 1.636 4861 71 0.519 1157
-18 3.729 29350 27 1.596 4690 72 0.506 1125
-17 3.685 28021 28 1.558 4526 73 0.493 1093
-16 3.64 26760 29 1.52 4369 74 0.481 1063
-15 3.594 25562 30 1.483 4218 75 0.469 1034
-14 3.548 24425 31 1.447 4072 76 0.457 1006
-13 3.501 23345 32 1.412 3933 77 0.446 978
-12 3.453 22320 33 1.377 3799 78 0.435 952
-11 3.405 21345 34 1.343 3670 79 0.424 926
-10 3.356 20418 35 1.309 3547 80 0.414 902
-9 3.307 19537 36 1.277 3428 81 0.404 877
-8 3.258 18698 37 1.253 3344 82 0.394 854
-7 3.208 17901 38 1.213 3204 83 0.384 832
-6 3.158 17142 39 1.183 3098 84 0.375 810

42

TWIN 냉동고 SM.indd 42 2009.4.9 2:56:12 PM


4. Trouble-Shooting
troubleshooting

4-2-1. When Self-Diagnosis Error occurs

- The Display Panel shows the Sensor Error and, when the unit is plugged in and there are sensor
errors, the unit does not operate and 7-segment bars related to the defective sensors keep blinking.
- When sensor defects occur during the operation, the unit keeps working. But, it shifts to the
Emergency Operation and it may not work properly. So, please check the unit according to the Self
Diagnosis function.
1) Wen the R-Sensor is defective ("1" blinks in the 7-Segment LED)

Start

MAIN PCB NO
Connector CN30 is inserted
properly?
Connector contact defect /
YES Reconnect
DATA1.Temp Table
NO
** Sensor Resistance Reading Location ** F Sensor is normal?
R : Between CN30 #4 and #8
** 0Ω : Short / ∞Ω : Open
YES Replace Temp Sensor
Refer to Circuit Diagram

Voltage between MAIN PCB NO (0.6V > Value < 4.6V)


Sensor MICOM/Connector No
Connector CN30-"4"(Yellow)
R Connector CN30-"4"-"8" and "8"(Gray) is normal?
Check the wire connection
Voltage : Between 4.6V ~ 0.6V YES

NO
Voltage at IC10 MICOM #54 is Input Voltage at IC10
the same as the value at CN30- MICOM Pin# 54 is normal?
"4"(Yellow)
YES Check Soldering Defect & Short

PCB and Change


Temp Sensor
PCB are normal.
Check the connector contact.

☞ Check the F Sensor resistance ☞ Check the F Sensor resistance


CN30-"4"(Yellow) ↔ "8"(Gray) - PCB Sensor Check Point : Check the voltage between IC10 MICOM #54 or
- Compare the value at the Temp - Voltage CN30-"4"(Yellow) ↔ "8"(Gray)
conversion table. - Compare the value at the Temp - Voltage conversion table Check the
voltage between CN30-"4"(Yellow) ↔ "8"(Gray)

CN30-8(Gray)
works the same as
REG1 (GND).

43

TWIN 냉동고 SM.indd 43 2009.4.9 2:56:13 PM


4. Trouble-Shooting
troubleshooting

2) Wen the Ambient-Sensor is defective ("6" blinks in the 7-Segment LED)

Start

MAIN PCB NO
Connector CN30 is inserted
properly?
Connector contact defect /
YES Reconnect
DATA1.Temp Table
NO
** Sensor Resistance Reading Location ** Ambient Sensor is normal?
R : Between CN30 #7 and #8
** 0Ω : Short / ∞Ω : Open
YES Replace Temp Sensor
Refer to Circuit Diagram

Voltage between MAIN PCB NO (0.6V > Value < 4.6V)


Sensor MICOM/Connector No
Connector CN30-"7"(S/Blue)
R Connector CN30-"7"-"8" and "8"(Gray) is normal?
Check the wire connection
Voltage : Between 4.6V ~ 0.6V YES

NO
Voltage at IC10 MICOM #58 is Input Voltage at IC10
the same as the value at CN30- MICOM Pin# 58 is normal?
"7"(S/Blue)
YES Check Soldering Defect & Short

PCB and Change


Temp Sensor
PCB are normal.
Check the connector contact.

☞ Check the Ambient sensor resistance ☞ Check the Ambient sensor resistance
CN30-"7"(S/Blue) ↔ "8"(White) - PCB Sensor Check Point : Check the voltage between IC10 MICOM #58 or
- C ompare the value at the Temp - Voltageconversion table. CN30-"7"(S/Blue) ↔ "8"(White)
- Compare the value at the Temp - Voltage conversion table Check the
voltage between CN30-"7"(S/Blue) ↔ "8"(White)

CN30-8(White)
works the same as
REG1 (GND).

44

TWIN 냉동고 SM.indd 44 2009.4.9 2:56:13 PM


4. Trouble-Shooting
troubleshooting

3) Wen the F DEF Sensor is defective

Start

MAIN PCB NO
Connector CN30 is inserted
properly?
Connector contact defect /
YES Reconnect
DATA1.Temp Table
NO
** Sensor Resistance Reading Location ** R DEF Sensor is normal?
R : Between CN30 #3 and #8
** 0Ω : Short / ∞Ω : Open
YES Replace Temp Sensor
Refer to Circuit Diagram

Voltage between MAIN PCB NO (0.6V > Value < 4.6V)


Sensor MICOM/Connector No
Connector CN30-"3"(Blue)
F DEF Connector CN30-"3"-"8" and "8"(Gray) is normal?
Check the wire connection
Voltage : Between 4.6V ~ 0.6V YES

NO
Voltage at IC10 MICOM #53 is Input Voltage at IC10
the same as the value at CN30- MICOM Pin# 53 is normal?
"3"(Blue)
YES Check Soldering Defect & Short

PCB and Change


Temp Sensor
PCB are normal.
Check the connector contact.

☞ Check the F sensor resistance ☞ Check the F sensor resistance


CN30-"3"(Blue) ↔ "8"(Gray) - PCB Sensor Check Point : Check the voltage between IC10 MICOM #53 or
- C ompare the value at the Temp - Voltage conversion table. CN30-"3"(Blue) ↔ "8"(Gray)
- Compare the value at the Temp - Voltage conversion table Check the
voltage between CN30-"3"(Blue) ↔ "8"(Gray)

45

TWIN 냉동고 SM.indd 45 2009.4.9 2:56:14 PM


4. Trouble-Shooting
troubleshooting

4-2-2. When the Fan does not operate

- This refrigerator uses the BLDC Fan Motor. The BLDC Motor operates with DC 7~12V .
- Under Comp On conditions, the F- Fan operates generally. B ut, when the ambient temperature is high
or when you open and close the Door once, it operates after one-minute delay. So, don't get misled
by it. It is normal.
- When there is defect, turn on the Self-Dignosis function and confirm the defect before turning off the unit.
Door & MICOM State Start
Door Door S/W MICOM(#57)
Close 0V(Low) NO
COMP is ON?
Open 5V(High)
YES Turn on Forced
C-F AN F-F AN Operation
Voltage between MAIN Voltage between MAIN YES
PCB CN74-"4" (S/Blue) and "5"(Gray) PCB CN74-"3" (Orange) and "5"(Gray) is
is measured about DC7~12V? measured about DC7~12V?
F AN works
normal
NO

Voltage between MAIN NO


PCB CN30-"6" (Red) and "5"(Gray) is
measured about 0V?
Voltage between MAIN Repair Door S/W
PCB CN74-"4" (S/Blue) and "5"(Gray) connection
is measured about DC7~12V? YES

Change
Unplug the unit and plugPCB
it in again after 5
YES minutes (to prevent the over load of the
CN74-5(Gray)
works the same as compressor)
◆ Possible CausesChange PCB
REG1 (GND). ① Defective Fan-Motor
F F AN Pulse Voltage ② Check if there is a defect in the connector
CN76-"5"(Red) ↔ "1"(Gray) ③ Check the input of the motor rotation pulse when the
The voltage between NO
Fan Motor rotates
Main PCB CN74-“2”(Brown) and “1”(Gray)
maintains below DC3V.
Note Change PCB Replace MAIN
Pulse signal is generated at CN74 #2(R) and #1(C) when the Motor PCB
spins. This signal enters to MICOM and if there is no signal entering YES
when the Motor spins, the Fan goes off and works again in 10 seconds.
If there is still no signal entering, it repeats the above operation 4
◆ Expected Causes Change PCB
The voltage varies because more times. If it keeps not sending the signal, the Motor operates in
① Defective Fan-Motor
it is pulse signal and it is 10 minutes. This is a function to overcome the case that there is a
② Contact error at wire connection
measured about 2~3V. restriction in the Motor due to foreign substances around the Motor.
③ When the Fan Motor operates, check the input of the Motor Spinning Pulse.

☞ Fridge display shown should be Frz ☞ How to check the F ,C F AN Motor voltage
display V oltage between PCB Common Ground CN74-"5"(Gray) and
F F AN ; CN74-"3"(Orange) : Within DC 7~12V
C Fan Error F Fan Error C F AN ; CN74-"4"(S/Blue) : Within DC 7~12V
- When the resistance value is different, do the additional check
1) F-F AN 2) C-F AN

46

TWIN 냉동고 SM.indd 46 2009.4.9 2:56:15 PM


4. Trouble-Shooting
troubleshooting

4-2-3. When Defrost does not work (F DEF Heater)

** Heater Resistance Reading Location **


Start
R-DEF : Resistance between CN71 #1 (White) and
#3 (Orange) is 265 ohm ± 7%.
** 0Ω : Short / ∞Ω : Open (Bimetal, Heater)
NO
** Sensor Resistance Reading Location ** Defrost Heater is normal?
R-DEF : Between CN30 #3 and #1
** 0Ω : Short / ∞Ω : Open
YES Check Bimetal, Heater
Door & MICOM State Continuity or Wire Connection
NO
30℃ 4.22kΩ
Defrost Sensor is normal? Fridge display shown
20℃ 6.05kΩ should be Frz display
(Check it with Self-Diagnosis)
10℃ 8.87kΩ
For more detail data,
0℃ 13.29kΩ refer to DATA1. Temp YES Replace the Sensor
Table
-10℃ 20.42kΩ
-20℃ 32.23kΩ
The Sensor NO
-30℃ 52.41kΩ
Temperature Value
is lower than 12℃.
** Sensor Resistance Reading Location **
Forced Operation
R-DEF : Between CN30 #3 and #8
YES for a while
** 0Ω : Short / ∞Ω : Open

Change PCB Press Power CoolChange PCB at the same time


+ Fridge buttons
Do Forced Defrost
for 6 seconds and press the Power Cool button 3
times : TEST Mode (Forced Defrost)

NO
Power is applied to
Defrost Heater.

YES

NO

After heating up for a while, it


Check the related sensors goes back to Cooling Operation
if they are defective.
Note Change PCB YES
When the temperature of the R DEF
Sensor goes over 12℃ with the Defrost
Heater heating up, it stops heating and it Change PCB
goes back to Cooling Operation. Normal

☞ F DEF Heater Resistance Reading


F DEF ; CN71-"1"(White) ↔ "3"(Orange)
NO
- If the reading value is different, it is MAIN PCB
defective. Connection is normal?

YES Repair Connector

CheckChange
Bimetal, Heater
PCB Wire
Cut or Wire Contact

Repair Defective
Change Relay or
PCB
replace PCB Assy

47

TWIN 냉동고 SM.indd 47 2009.4.9 2:56:16 PM


4. Trouble-Shooting
troubleshooting

4-2-4. When Power is not applied

Caution - When checking the MAIN PCB, refer


There is AC220V or DC300V at the MAIN to the Operation descriptions and the
PCB Power Circuit. So, be cautious when "Reference" section.
repairing the unit or measuring values.
Start

NO
The unit is plugged in?

YES Plug in the unit


220V is applied NO
☞ SMPS Input Voltage Checking at SMPS PCB CN70
CN70 Input; CN70-"1"(Black) ↔ "5"(Red) terminals?
AC Voltage
YES Check the wire connections
YES
SMPS PCB Fuse is blown?

1) Replace Fuse (AC 250V 2.0A)


NO 2) Replace PCB ASS'Y
NO
DC300V is applied at
☞ SMPS Secondary Volt Checking(+12V) : BD1+/- terminals?
C111 & C110 : Same at both terminals
DC 12V ± 0.6V YES Replace PCB ASS'Y
NO
DC 6.2V is applied at
TOP S/W 245P C-S?

YES Replace PCB ASS'Y


NO
12V is applied at
C110 terminals?

☞ SMPS Secondary Volt Checking(+5V) YES Replace PCB ASS'Y


C113 & C112 : Same at both terminals NO
DC 5V ± 0.3V 5V is applied at
C112 terminals?

YES Replace PCB ASS'Y


NO
Panel PCB operates normally?

YES
1) Check the wire connections
2) Replace Panel PCB
NO
Loads such as Relay
operate normally?
1) Check Lead Wire connections
YES 2) Replace Relay or PCB ASS'Y
YES
Is there PCB Short
or breakage?
- Check the connection of Door
Panel PCB 1) Do Re-soldering
NO 2) Replace PCB MAIN
NormalPCB
Change
CN76-1(Gray) (Check again)
works the same as
REG1 (GND).

48

TWIN 냉동고 SM.indd 48 2009.4.9 2:56:18 PM


4. Trouble-Shooting
troubleshooting

4-2-5. When Compressor does not run

Start

NO
5 minutes passed
since Comp Off?

YES Check after 5 minutes

YES
Refer to Test Function Compressor runs
upon Forced Defrost
YES
Forced Operation occurred?
(Make sure to check after NO Freezer Sensor is NO
performing Forced Operation) normal?
IC10 MICOM #34 is
NO High?(5V) YES Replace the Sensor

1) Replace MICOM The Temp Sensing Circuitry NO


YES
2) Replace PCB at MAIN PCB is normal?

YES Replace MAIN PCB


IC71 #15 is about 0.8V?
NO
Change PCB
1) Replace IC71 Driver IC(ULN2003) Check its connections
YES
2) Replace PCB
NO
Refer to Circuit Diagram CN71 is normal?

Check the connector


YES
contact
NO
COMP ASS'Y is normal?

YES Replace COMP ASS'Y

Change PCB
Normal (Check again)

☞ Voltage Checking ☞ Voltage Checking


Voltage between PCB Common Ground and Voltage between PCB Common Ground and IC71 #15 ; Low(0.7V ±0.5V)
IC10 MICOM #34 ; High(5V ±0.5V) IC71 #15, COMP On
IC10 MICOM #34, COMP On
Common PCB
Ground
REG1 Body

49

TWIN 냉동고 SM.indd 49 2009.4.9 2:56:19 PM


4. Trouble-Shooting
troubleshooting

4-2-6. When the unit keeps alarming (Buzzer Sound)

1) When 'Ding Dong' keeps alarming

Start

Gap exists
Door stays open?

Check if there is any obstacle


Closed pushing the Door open.
YES
Water penetrates into Door S/W?

NO Replace Door S/W


Door & MICOM State
MICOM #57 Voltage NO
Door S/W changes when the Door
Door
MICOM(#57) is open/close?
Close 0V(Low) Repair Wire Cut / Door S/W
YES
Open 5V(High)
NO
Connector (CN30) is
inserted properly?

YES Insert the Connector

NO
Remove and measure the continuity Door S/W is in good
of Door S/W by pressing it (On/Off). condition?
Check if the value changes
between 0Ω and ∞Ω. YES Replace Door S/W
Change PCB
Check MAIN PCB and Door S/W

2) When it keeps 'Beeping'

Start

The unit is not in Yes


Forced Operation or Forced
Defrost mode.
No Cancel Forced Operation/
Defrost or Re-plug the unit
When the unit is No
plugged out and in again, it keeps
beeping?
YES MAIN PCB is normal

Change
Check if there PCB substance
is any foreign
at Test Jumper of MAIN PCB or any part
shorted out

50

TWIN 냉동고 SM.indd 50 2009.4.9 2:56:20 PM


4. Trouble-Shooting
troubleshooting

3) When there is no Buzzer operating sound


This model has a Buzzer attached on the Main PCB.
If there is no Buzzer sound when controlling the buttons, running the Forced Operation or
opening the Door, remove the Display Panel PCB and check if the Buzzer is cracked or there
is soldering defect first.

Start

When pressing the YES


control panel buttons, there is
Buzzer sound.
MAIN PCB and BUZZER OK
NO

When the Fridge/Freezer YES


Door is open for more than 2 minutes,
there is Alarm sound.
Check the Panel PCB by
NO referring to How to check
Panel Display
YES
The Buzzer on the
Panel PCB is cracked or bent.

Replace Buzzer / Panel PCB


NO

YES
Lead is fallen off from
the Buzzer vibration plate.

Replace Buzzer / Panel PCB


NO
Change PCB
Check the mechanical characteristics of
the buttons, etc

51

TWIN 냉동고 SM.indd 51 2009.4.9 2:56:20 PM


4. Trouble-Shooting
troubleshooting

4-2-7. When the Panel PCB does not operate normally

Start

NO
PANEL PCB Connector
is inserted normally?
Insert Connector again Repair the
YES contact trouble
NO
MAIN PCB Connector
(CN50) is inserted normally?
Insert MAIN PCB Connector
YES again
NO
MAIN PCB CN50 signal is normal?
Display buttons do
not work. Check Voltage / Replace MAIN
YES PCB
YES
When replacing Panel-
PCB, it lights up?

NO Replace Panel PCB


Change
1. Check Panel Wires - CheckPCB
Wire Cut or Short
2. Check Main PCB Pantry Panel
3. Check wire connection between Panel↔MAIN

Common PCB 2) When the Panel PCB buttons do not work


Ground
* When it keeps troubling after check with the above procedures
REG1 Body

☞ How to check the V oltage YES


Based on PCB Common Ground CN30-8"(Gray) Buttons get stuck
1) Button V oltage ; CN40-"4"(W/Blue) being pressed down?
1) Off (0.0V) 2) On (0.80V or higher) Re-assemble PCB ASS'Y or clear
NO the restriction
Buttons still do not YES
work when testing with the
removed PCB?
Re-assemble PCB ASS'Y or
NO clear the restriction
YES
It lights up when the
Panel-PCB is replaced?

NO Replace Panel PCB


NO
When pressing the buttons,
MAIN PCB CN40 "4" outputs
normal voltage?
1. Replace MAIN PCB
YES 2. Check MAIN Panel Wire
1. Check Panel WiresChange
- CheckPCB
Wire Cut or Short Short
2. Check if the Pantry Panel circuitry is short or open at
MAIN PCB

52

TWIN 냉동고 SM.indd 52 2009.4.9 2:56:21 PM


4. Trouble-Shooting
troubleshooting

4-2-8. When the Freezer Lamp does not light up

Note
1. When the Door is open, the Door S/W contact becomes open, and 5V applies to MICOM sensing
the Door Open. And, when 5V is sensed for more than 2 minutes, it sends out the Door Alarm at
intervals of 1 minute for 10 seconds. So, when there is defect in Door S/W, the Door Alarm can
occur at intervals of 1 minute (refer when repairing the unit).
2.The interior lamp operates based on the Door S/W operation.
* Checking REED S/W
REED S/W operates by the magnetic power of
the magnets attached on Doors.
- Reed S/W magnetized → 0 Ω (Door Closed)
- Reed S/W not magnetized → ∞ Ω (Door Open)
When the power of the magnets are weak or the
Reed S/W location is shifted, it needs replacing. Start

Door & MICOM State


NO
Door S/W DOOR Reed S/W
Door works normally?
MICOM(#57)
Close 0V(Low) Replace DOOR S/W
YES
Open 5V(High)

Note When the Door is open, NO


* As the Door is open/close, the voltage output between
Lamp Relay turns on and off the CN76 #1 and #2 is over 10V?
Lamp. Replace PCB
YES

When the Door is open, NO


voltage output at LED Lamp
PCB terminals is over 10V?
Check Wire Cut,
YES Check if the output
is DC 12V
Change PCB
Replace LED LAMP PCB

Note
When the Door is open, the Door S/W contact becomes open, and 5V applies to MICOM sensing the Door Open.
☞ Checking Wire Terminals ☞ Checking Door Switch Voltage
Measure voltage between PCB CN76 #1(Orange)- #2(Brown) - PCB Sensor Check Point : V oltage between IC10 MICOM #57 or
CN30-"6"(Red) and Common PCB GND, V oltage between CN30-
"6"(Red) and PCB GND
At LED LAMP PCB
terminals inside the
Freezer Room

Common PCB
Ground REG1 Body

53

TWIN 냉동고 SM.indd 53 2009.4.9 2:56:21 PM


5. EXPLoded view & part list

7-1. Related Parts of the Electronic / Mechanical Freezer...............................38

7-2. Related Parts of the Electronic / Mechanical Fridge..................................41

7-3. Related Parts of the Mechanical Door of Victory Handle and New
Horizontal Handle type.............................................................................................44

7-4. Related Parts of the Door of Mechanical Control...................................... 46

7-5. Related Parts of the Door of Electronic Control........................................49

7-6. Related Parts of the Dispenser Door of Mechanical Control................. 52

7-7. Related Parts of the Dispenser Door of Electronic Control ..................54

7-8. Related Parts of the Electronic/Mechanical CABI and UNI..........................57

54

TWIN 냉동고 SM.indd 54 2009.4.9 2:56:21 PM


5. EXPLoded view & part list

5-1. Freezer

1-2 4-2

4-1
1-1
4

3-3

1-4
1-5
1-3
3-3

5
2-2 5-1

2-8

5-2
2-1

2
2-4
2-3

2-6 2-5 4-2

2-7

4-1
4
3-3
2-9

2-10 3-3
8-1

5-1

8
8-2

2-9
5

5-2

2-10 9-2

9
4-2
9-4
9-1

3-1
4-1
9-3
3-3 4
3

3-2
7

3-3
3-3
6-1

5-2

55

TWIN 냉동고 SM.indd 55 2009.4.9 2:56:38 PM


5. EXPLoded view & part list

NO CODE-NO PART NAME SPECIFICATION Q'TY SVC REMARK


1 DA97-07451A ASSY SHELF FRE-UPP TWIN-PJT,- 1 SA NEW
1-1 DA64-02843A TRIM-SHELF FRE UPP TWIN-PJT,HIPS,-,-,-,WHITE,- 1 SNA NEW
1-2 DA01-00512A GLASS-SHELF FRE UPP W442.2*D277.5,T3.2,TWIN-PJT 1 SNA NEW
1-3 DA61-05074A RAIL-SHELF FRE UPP TWIN-PJT,HIPS,-,-,-,WHITE,- 1 SNA NEW
1-4 DA64-03010A TRIM SHELF TWIN-PJT,LDPE,WHITE 4 SNA NEW
1-5 DA63-04864A COVER FOLDER TWIN-25,GPPS,-,-,-,-,-,NTR,HF-2660 1 SNA NEW
2 DA97-07404A ASSY COVER-QUICK FROST FRE TWIN-PJT,ASSY,-,-,-,-,-,-,- 2 SA NEW
2-1 DA63-04866A COVER-UPP QUICK FROST TWIN-PJT,HIPS,-,-,-,-,-,COOL WHITE,HG-1760 1 SNA NEW
2-2 DA01-00512B GLASS-QUICK FROST W443.0, D342.0,T3.2,TWIN-PJT 1 SNA NEW
2-3 DA64-02857A KNOB-QUICK FROST A TWIN-PJT,ABS(HG-0760),-,-,-,-,SNOW WHITE,-,- 1 SNA NEW
2-4 DA64-02858A KNOB-QUICK FROST B TWIN-PJT,ABS(HG-0760),-,-,-,-,SNOW WHITE,-,- 1 SNA NEW
2-5 DA61-05098A CASE-BOTTOM QUICK FROST TWIN-PJT,HIPS,-,-,-,COOL WHITE,- 1 SNA NEW
2-6 DA63-04402A GROMMET-COVER SUB 2 SNA
2-7 DA66-00690A ROLLER-SHELF TWIN,POM,22,NTR 2 SNA NEW
2-8 DA64-02888A WINDOW-QUICK FROST TWIN-PJT,AL,-,-,-,-,SILVER,HAIR LINE 1 SNA NEW
2-9 DA61-05102A CASE BASKET UPP TWIN,PP,T1.8,W433,H139.5,D434.7,-,COOL-WHITE(SC-02 2 SNA NEW
2-10 DA63-04864A COVER-BASKET FRONT UPP TWIN-25,GPPS,-,-,-,-,-,NTR,HF-2660 2 SNA NEW
3 DA97-07453A ASSY SHELF FRE MID TWIN-PJT,- 1 SA NEW
3-1 DA64-02861A TRIM SHELF FRE MID TWIN,ABS,HF-0660I,GLASS T3.2,COOL-WHITE(SC-02740R) 1 SNA NEW
3-2 DA01-00512C GLASS SHELF FRE MID W431.0,D362.5,T3.2,TWIN-PJT 1 SNA NEW
3-3 DA66-10104C ROLLER-FRE TWIN-PJT,- 2 SNA
4 DA97-07453A ASSY SHELF FRE LOW TWIN-PJT,- 3 SA NEW
TWIN,ABS,HF-0660I,GLASS T3.2,COOL-WHITE(SC-
4-1 DA64-02859A TRIM SHELF FRE LOW 3 SNA NEW
02740R)
4-2 DA01-00512D GLASS SHELF FRE LOW W431.0,D284.5,T3.2,TWIN-PJT 3 SNA NEW
3-3 DA66-10104C ROLLER-FRE TWIN-PJT,- 2 SNA
5 DA97-07397A ASSY CASE-BASKET MID TWIN-PJT,-,-,-,-,NORMAL 2 SA NEW
5-1 DA61-05101A CASE-BASKET MID TWIN,PP,T1.8,W451,H234.5,D355.2,-,COOL-WHITE(SC-02 2 SNA NEW
5-2 DA63-04859A COVER-BASKET FRONT LOW TWIN,GPPS,T2.5,W451,H260,D32.5,NTR,168N 2 SNA NEW
3-3 DA66-10104C ROLLER-FRE TWIN-PJT,- 2 SNA
6 DA97-07397A ASSY CASE-BASKET LOW TWIN-PJT,-,-,-,-,NORMAL 1 SA NEW
6-1 DA61-05101A CASE-BASKET LOW TWIN,PP,T1.8,W451,H234.5,D355.2,-,COOL-WHITE(SC-02 1 SNA NEW
5-2 DA63-04859A COVER-BASKET FRONT LOW TWIN,GPPS,T2.5,W451,H260,D32.5,NTR,168N 1 SNA NEW
3-3 DA66-10104C ROLLER-FRE TWIN-PJT,- 2 SNA
7 DA63-04836A TRAY-ICE CUBE TWIN-PJT,PP,-,-,-,-,WHITE,BJ-730 1 SA NEW
8 DA97-07401A ASSY CASE-MINI BASKET TWIN-PJT,-,-,-,-,NORMAL 1 SA NEW
8-1 DA61-05105A CASE-MINI BASKET TWIN,PP,T1.8,W208.2,H159.5,D310.3,-,COOL-WHITE(SC- 1 SNA NEW
8-2 DA63-04871A COVER-MINI BASKET TWIN,GPPS,T2.5,W223.5,H170.5,D29.85,NTR,G-168N 1 SNA NEW
9 DA97-07449A ASSY TRAY-ICE MAKER TWIN-PJT,-,-,-,-,- 1 SA NEW
9-1 DA61-20136A SPRING ETC-ICE MAKER 2 SNA
9-2 DA63-02169A TRAY ICE 2 SNA
9-3 DA64-02874A KNOB-TRAY ICE TWIN-PJT,HIPS,-,-,-,-,WHITE,-,HG-1760 2 SNA NEW
9-4 DA61-05067A CASE-TRAY ICE TWIN-PJT,HIPS,-,-,-,-,- 1 SNA NEW

56

TWIN 냉동고 SM.indd 56 2009.4.9 2:56:39 PM


5. EXPLoded view & part list

5-2. Door

12

2
12
2-1 3
2-3 2-2

9 4

8-4
5-3
5-1
5
5-2
5-5

11-5
11-1 11-8
11-9
11-11

8
11-3 11-4
11-7 11-6
11-12

11-2

11

13
10-4

10-5 10-2
10-3
10-1
10-6 10

57

TWIN 냉동고 SM.indd 57 2009.4.9 2:56:42 PM


5. EXPLoded view & part list

NO CODE-NO PART NAME SPECIFICATION Q'TY SVC REMARK


1 DA63-04851A COVER-WIRE DOOR TWIN-PJT,EE,SNOW WHITE 1 SA NEW
2 DA97-07378A ASSY CAP DOOR-UPP TWIN-PJT,EE,SNOW WHITE 1 SNA NEW
2-1 DA67-02223A CAP DOOR-UPP TWIN-PJT,ABS,T2.0,SNOW WHITE 1 SNA NEW
2-2 DA63-04849A COVER-WIRE HINGE R TWIN-PJT,PP,T1.8,SNOW WHITE 1 SNA NEW
2-3 DA61-02738L MAGNET TWIN,ABS,T5,7mm,18mm,- 1 SNA NEW
3 DA97-07376A ASSY HINGE UPP TWIN-PJT,-,-,-,-,-,- 1 SA NEW
3-1 DA61-05080A HINGE-UPP TWIN-PJT,SHP1,T4.0,-,-,-,-,- 1 SNA NEW
3-2 DA66-00073C SHAFT-WASHER, C RD-PVC,SR-32,35,T1.0 1 SNA
3-3 DA66-00663A SHAFT-HINGE UPP TWIN-PJT,SWCH10A,-,-,-,-,ZPC(WHT) 1 SNA NEW
4 DA63-04850A GROMMET HINGE TWIN-PJT,NY-66,T2.0,-,L20,-,14.5,NTR,- 1 SNA NEW
5 DA97-07415A ASSY COVER-DISPLAY FRE TWIN-PJT,-,-,-,-,-,-,-,- 1 SA NEW
5-1 6002-000466 SCREW-TAPPING PH,+,2S,M3.O,L8,ZPC(WHT),MSWR10 3 SNA
5-2 DA41-00613A PBA PANEL TWIN-PJT,DOOR REF,FR-1,76.0*116.5*1.6T,BLUE LED/FR 1 SNA NEW
5-3 DA63-04834A COVER DISPLAY TWIN-PJT,ABS,-,-,-,-,-,-,- 1 SNA NEW
5-4 DA61-05066A CASE-DISPLAY TWIN-PJT,PP,-,-,-,NTR,- 1 SNA NEW
5-5 DA64-02836B WINDOW DISPLAY FRE TWIN-PJT,PC,T0.38,BLACK SMOG 16% 1 SNA NEW
6 DA61-05353A REINF-PLATE DOOR L TWIN-35,25,SHP1,L1550 1 SNA NEW
7 DA61-05352 REINF-PLATE DOOR R TWIN-35,25,SHP1,L1550 1 SNA NEW
8 DA64-02844A PANEL DOOR-FRE TWIN-25,ABS,T1.0,-,-,-,COOL WHITE,SC-02740R 1 SNA NEW
9 DA97-07366G GASKET DOOR TWIN-PJT(R35,F25),-,W534,L1595 1 SA NEW
10 DA97-07377A ASSY CAP DOOR-LOW TWIN-PJT,EE,SNOW WHITE 1 SNA NEW
10-1 DA67-02222A CAP DOOR-LOW TWIN-PJT,ABS,T2.0,SNOW WHITE 1 SNA NEW
10-2 DA61-00776A STOPPER-DOOR TH,+,B,M5,L16,ZPC,SWRCH18A 2 SNA
10-3 DA66-00344A CAM-HINGE RISER LOW CORE-PJT,ABS,SC-03186R,TITAN GRAY 1 SNA
10-4 DA61-05082A REINF-DOOR LOW TWIN-PJT,SHP1,T2.0,-,-,-,- 4 SNA NEW
10-5 6001-000715 SCREW-MACHINE 5 SNA
10-6 6001-001377 SCREW-MACHINE 1 SNA
11 DA97-07438A ASSY HANDLE TWIN,1.3,420,SNOW WHITE,AL-BAR 1 SA NEW
11-1 DA67-01452A CAP-HANDLE,SIDE ABS 1 SNA
11-2 DA64-02899A HANDLE BAR[EASY] TWIN-PJT,AL,L522,NATURAL SILVER,EASY HANDLE(HALF) 1 SA NEW
11-3 6009-001512 SCREW-SPECIAL TWIN-PJT,PA+ABS,SHP1,SNOW WHITE,STEEL INSERT 2 SNA
11-4 DA61-05173A SUPPORT-HANDLE,A TWIN-PJT,POM,SNOW WHITE 2 SA NEW
11-5 DA61-05174A SLIDER-HANDLE TWIN-PJT,HSWR,6.6,5.4,7.8,-,5.5,-,ZPC3,-,EASY HAND 2 SA NEW
11-6 DA61-05177A SPRING ETC-HANDLE TWIN-PJT,NY-66,SNOW WHITE 2 SA NEW
11-7 DA61-05172A SUPPORT-HANDLE B TWIN-PJT,ABS,SNOW WHITE,SNOW WHITE,EASY HANDLE 2 SA NEW
11-8 DA63-03196A COVER SUPT HANDLE REAR TWIN-PJT,SILICON,SNOW WHITE,EASY HANDLE 2 SNA
11-9 DA63-04929A COVER SUPT HANDLE FRONT TWIN-PJT,STS204,L27.0,-,-,-,EASY HANDLE 2 SA NEW
11-10 DA73-00238A RUBBER-HANDLE TWIN-PJT,GPPS,T2.0,-,-,NTR,HF-2660S 2 SA NEW
11-11 DA66-00664A SHAFT-HANDLE TWIN-35,25,SECC1,T0.5,SNOW WHITE,B 2 SA NEW
11-12 DA63-04928A COVER-SLIDER HANDLE TWIN-PJT,ABS,SNOW WHITE,EASY HANDLE 2 SA NEW
12 DA63-04882A GUARD-FRE TWIN-PJT,GPPS,T2.0,-,-,NTR,HF-2660S 2 SA NEW
13 DA61-05079A PLATE DOOR E TWIN-35,25,SECC1,T0.5,SNOW WHITE,B 1 SNA NEW

58

TWIN 냉동고 SM.indd 58 2009.4.9 2:56:42 PM


5. EXPLoded view & part list

5-3. Cabinet

2-2

1-3
1
1-2 3
1-4

1-1 4

13

6-4
13-1 13-7 6-1

6-2

12-9 13-1
13-2
13-4

6-3
12-6
13-3
13-9
6-5

13-5
16

17 15
14-3
10-5
14
13 10-4
7-2 9
7-1 10 14-2 14-1
14-4
8 10-2 18
7
10-1 10-3

11-2 11-6
12-9
11-1
12-10
12-11
12-12
12-5
12-3

12-6

12-8
12-13

12-12

12-7

12-1

59

TWIN 냉동고 SM.indd 59 2009.4.9 2:57:2 PM


5. EXPLoded view & part list

NO CODE-NO PART NAME SPECIFICATION Q'TY SVC REMARK


1 DA97-07921A ASSY TOP-TABLE FRONT FRE TWIN-PJT,SNOW WHITE 1 SA NEW
1-1 DA64-02884A TOP TABLE-FRONT TWIN,ABS,SNOW WHITE,SC-97527R 1 SNA NEW
1-2 DA67-02269A CAP-TOP TABLE TWIN,ABS,SNOW WHITE,SC-97527 1 SNA NEW
1-3 DA63-04849A COVER-WIRE HINGE R TWIN-PJT,PP,T1.8,SNOW WHITE 1 SNA NEW
1-4 DA34-00043A SWITCH REED-ASS'Y 1 SA
2 DA64-02883A ASSY TOP-TABLE REAR TWIN,ABS,SNOW WHITE,SC-97527R 1 SA NEW
2-1 DA96-00285G ASSY W/HARNESS-CABI TWIN CABI WIRE,FRE 1 SNA
2-2 DA64-02883A TOP TABLE-REAR TWIN,ABS,SNOW WHITE,SC-97527R 1 SNA NEW
2-3 DA32-00011P SENSOR TEMP-EXT 1 SA
3 DA63-04829A COVER PCB-PANEL TWIN-PJT,SBHG1,T0.4,-,-,-,-,-,- 1 SA NEW
3-1 DA97-07464A ASSY CASE-PCB PANEL TWIN-PJT,-,-,-,-,ASSY 1 SA NEW
3-2 2501-001186 C-OIL 5uF,400V,BK,43x55mm,15mm 1 SA
3-3 6006-001083 SCREW-TAPPING TH,+,PW,M4,L16,ZPC(WHT),SWRCH18A 1 SNA
4 DA39-10115D CBF-POWER CORD UCP-2,250V,10/16A,L2100,VDE,300,3,1 1 SA
4-1 DA27-00002A COIL-NOISE FILTER CORE-PJT,PP(V0),T3,W452.6,L219.6,NTR 1 SNA
4-2 DA61-05059A CASE PCB-PANEL[FULL ELEC] TWIN-PJT,N-PP,-,-,-,NTR,- 1 SNA NEW
5 DA97-07461A ASSY COVER- COMP TWIN-PJT,-,-,-,-,-,-,-,ASSY 1 SA NEW
6 DA96-00568A ASSY EVAP-FRE TWIN-PJT,ASSY SA NEW
6-1 DA61-00603A FIXER-SENSOR 1 SNA
6-2 DA61-05160A FIXER-FUSE 1 SNA
6-3 DA59-00389A EVAP FRE TWIN-PJT 1 SNA NEW
6-4 DA62-02208A PIPE SUCTION-FRE TWIN-PJT,CU,7.94,L2600,C1220T-0 1 SNA NEW
6-5 DA61-05216A PLATE DRAIN EVAP TWIN-PJT,SAZCC,-,-,-,-,- 1 SNA NEW
7 DA97-07919A ASSY COVER LEG FRONT TWIN-PJT,PP,SNOW WHITE,ASSY 1 SA NEW
7-1 DA63-04830A COVER LEG-FRONT TWIN-PJT,PP,SNOW WHITE 1 SNA NEW
7-2 DA67-02216A CAP-HINGE LOW TWIN-PJT,PP,SNOW WHITE 1 SNA NEW
8 DA60-10123E SCREW-HEX HH,M6,L19,ZPC(WHT),SWRCH18A 6 SNA
9 DA61-00805A FOOT-FRONT REF-ALL,PP,PI44,NTR,H65.8,BOLT 2 SNA
10 DA97-07375A ASSY HINGE LOW TWIN-PJT,-,-,-,-,-,- 1 SA NEW
10-1 6009-001548 SCREW-SPECIAL 1 SNA
10-2 DA61-05081A HINGE-LOW TWIN-PJT,SHP1,T4.0,-,-,-,-,- 1 SNA NEW
10-3 DA63-04856A SHIM HINGE-LOW TWIN-PJT,HIPS,T1.0,-,-,WHITE,- 1 SNA NEW
10-5 DA66-00662A SHAFT HINGE LOW TWIN-PJT,SWCH10A,-,-,-,-,ZPC(WHT) 1 SNA NEW
10-6 DA66-00401A CAM-RISER SAPPHIRE-PJT,NY-66(2110R),-,-,BLACK,-,-,-,- 1 SNA
11 DA97-07394A ASSY COVER MULTI-FRE TWIN-25,-,-,-,-,-,-,-,- 1 SA NEW
11-1 DA62-02112A INSULATION-MULTI FRE TWIN-25,FOAM-PS,-,-,-,-,-,-,- 1 SNA NEW
11-2 DA63-04844A COVER-MULTI FRE TWIN,RZ80,PP,-,-,-,-,-,COOL WHITE,- 1 SNA NEW
11-3 DA61-05077A PLATE-MULTI REAR REF TWIN-25,HOMO-PP,T0.35,-,-,WHITE,- 1 SNA NEW
12 DA97-07386A ASSY COVER EV AP-FRE TWIN-PJT,-,-,-,-,-,-,-,220V~240V 1 SA NEW
12-1 DA63-04848A COVER EV AP-FRE TWIN-PJT,PP,-,-,-,-,-,COOL WHITE,- 1 SNA NEW
12-2 DA31-00233A F AN-BACKWARD[FRE] TWIN-PJT,ABS,HG-0760H, Cream white 1 SNA NEW
12-3 DA31-00146E MOTOR F AN-BLDC DREP5020LB,BLDC Motor,0.268,-,3.21,-,2520,-,DC 12V ,-,29dB 1
12-5 DA61-03622A BRACKET-FIXER HOUSING HERMES,GALVANUM,T0.3,-,-,-,- 1 SNA
12-6 DA61-20128A SPRING ETC-F AN -,STS304,PI7.8,-,OD1.0,-,-,-,-,-,FD 1 SNA
12-7 DA62-02116A INSULATION EVAP-FRONT FRE TWIN-PJT,FOAM-PS,-,-,-,WHITE,-,-,- 1 SNA NEW
12-8 DA62-02117A INSULATION EVAP-REAR FRE TWIN-PJT,FOAM-PS,-,-,-,NTR,-,-,- 1 SNA NEW

60

TWIN 냉동고 SM.indd 60 2009.4.9 2:57:3 PM


5. EXPLoded view & part list

NO CODE-NO PART NAME SPECIFICATION Q'TY SVC REMARK


12-9 DA63-01146A GROMMET-MOTOR,REAR A-TOP,NBR,-,-,-,ID6.5,OD42,BLK,BLDC 1 SNA
12-10 DA63-01808A GROMMET-MOTOR,FRONT BLDC,NBR,BLACK,-,-,-,-,-,H20 1 SNA
12-11 DA63-01809A COVER MOTOR-BLDC BLDC-NEW,PP,NTR,-,-,-,-,-,BJ-730 1 SNA
12-12 DA61-05073A PLATE-EVAP REAR FRE TWIN-PJT,SAZCC,T0.3,-,-,-,- 1 SNA NEW
12-13 DA62-02121A SEAL EVAP-COVER REAR FRE TWIN-PJT,FOAM-PE+AL,-,T2,-,-,- 1 SNA NEW
13 DA97-07418A ASSY TRAY DRAIN WATER TWIN-PJT,PVC,-,-,-,WHITE,HD PVC+LD PVC 1 SA NEW
13-1 DA62-02140A SEAL-SUB CONDENSER TWIN-PJT,FOAM-PE,BLACK,T5,-,-,- 1 SNA NEW
13-2 DA31-00146B MOTOR BLDC D4.0,L9.0,AL 1
13-3 DA61-03653A BRACKET-MOTOR DRCP5030LA,1560,DC12V,230mA,2.7W,ATOP 1 SNA
13-4 DA62-01297A SEAL-SUPPORT MOTOR TD-PJT,PP(BJ-730),NTR 1 SNA
13-5 DA63-04832A TRAY-DRAIN WATER TWIN-PJT,PP,-,-,-,-,NTR,- 1 SNA NEW
12-9 DA63-01146A GROMMET-MOTOR REAR TD-PJT,FOAM-PE,T25,W36,L30 2 SNA
13-7 DA97-07417A ASSY PIPE-SUB COND TWIN-PJT,- 1 SA NEW
13-8 DA63-40171B GROMMET-SUCT PIPE A 2 SNA
13-9 DA31-20102C F AN SIROCCO 1 SNA
14 DA97-07465A ASSY CHASSIS-COMP TWIN-PJT,SBHG1,T1.0,-,-,-,ASSY 1 SA NEW
14-1 DA60-90146A PIN-CASTER MSWR10,OD6.0,L40,ZPC2,SR-289-4 2 SNA
14-2 DA61-40126B CASTER-REAR REF-ALL,PP,PI 44,NTR,W22 2 SNA
14-3 DA64-02832A CHASSIS COMP TWIN-PJT,SBHG1,T1.0,-,-,-,- 1 SNA NEW
14-4 DA61-01867A BRACKET COMP 4 SNA
15 MSS4A2QR1U/E01 COMPRESSOR[R] 1 SA
15-1 DA35-00008U O/L PROTECTOR 230V/50Hz (R) 1 SA
15-2 DA35-00103D ePTC 1 SA
15 MSS170GL1U/E01 COMPRESSOR[G] 1 SA
15-1 DA34-10004A O/L PROTECTOR 220V~240V/50,60Hz (G) 1 SA
15-2 DA35-00099A SM-PTC 1 SA
16 DA60-20008A BOLT-HEX S25C,M6,L42.6,WHITE,ZPC 4 SNA
17 DA63-01866A COVER RELAY N300X,T2.0,W50,L60,BLACK,S-HOOK(H8.0) 1 SNA
18 DA63-02017A GROMMET COMP 220V~240V/50,60Hz (G) 4 SNA

61

TWIN 냉동고 SM.indd 61 2009.4.9 2:57:3 PM


6. Color & Specification Code

6-1. Door Specification Code (Freezer)

NO CODE-NO PART NAME SPECIFICATION REMARK


DA91-02855A ASSY DOOR FOAM FRE TWIN-25,SNOW WHITE,B,ELEC
DA91-02855B ASSY DOOR FOAM FRE-E TWIN-25,MANHATTAN SILVER,B,ELEC
DA91-02855C ASSY DOOR FOAM FRE-E TWIN-25,EMPIRE BLACK,B,ELEC
DA91-02855D ASSY DOOR FOAM FRE-E TWIN-25,INOX,B,ELEC
DA91-02855E ASSY DOOR FOAM FRE-E TWIN-25,REAL STS,B,ELEC
DA91-02855F ASSY DOOR FOAM FRE-E TWIN-25,SNOW WHITE,A,ELEC
DA91-02855G ASSY DOOR FOAM FRE-E TWIN-25,MANHATTAN SILVER,A,ELEC
1
DA91-02855H ASSY DOOR FOAM FRE-E TWIN-25,EMPIRE BLACK,A,ELEC
DA91-02855J ASSY DOOR FOAM FRE-E TWIN-25,INOX,A,ELEC
DA91-02855K ASSY DOOR FOAM FRE-E TWIN-25,REAL STS,A,ELEC
DA91-02855L ASSY DOOR FOAM FRE-E TWIN-25,TITANUM SILVER,B,ELEC
DA91-02855M ASSY DOOR FOAM FRE-E TWIN-25,TITANUM SILVER,A,ELEC
DA91-02855N ASSY DOOR FOAM FRE-E TWIN-25,PLATINUM INOX,B,ELEC
DA91-02855P ASSY DOOR FOAM FRE-E TWIN-25,PLATINUM INOX,A,ELEC
DA91-02856A ASSY DOOR FOAM FRE TWIN-23,SNOW WHITE,ELEC
DA91-02856B ASSY DOOR FOAM FRE TWIN-23,MANHATTAN SILVER,ELEC
DA91-02856C ASSY DOOR FOAM FRE TWIN-23,EMPIRE BLACK,ELEC
2 DA91-02856D ASSY DOOR FOAM FRE TWIN-23,INOX,ELEC
DA91-02856E ASSY DOOR FOAM FRE TWIN-23,REAL STS,ELEC
DA91-02856F ASSY DOOR FOAM FRE-E TWIN-23,TITANUM SILVER,ELEC
DA91-02856G ASSY DOOR FOAM FRE-E TWIN-23,PLATINUM INOX,ELEC

6-2. Handle Specification Code

NO CODE-NO PART NAME SPECIFICATION REMARK


DA97-07857A ASSY HANDLE-EASY TWIN-PJT,ASSY,LONG
DA97-07857B ASSY HANDLE-EASY TWIN-PJT,MANHATTAN SILVER,ASSY,LONG
DA97-07857C ASSY HANDLE-EASY TWIN-PJT,I-BLACK,ASSY,LONG
1 DA97-07857D ASSY HANDLE-EASY TWIN-PJT,VERSAILLES SILVER,ASSY,LONG
DA97-07857E ASSY HANDLE-EASY TWIN-PJT,PLATINUM SILVER,ASSY,LONG
DA97-07857F ASSY HANDLE-EASY TWIN-PJT,SNOW WHITE,ASSY,LONG
DA97-07857G ASSY HANDLE-EASY TWIN-PJT,I-BLACK,ASSY,LONG
DA97-07529A ASSY HANDLE-EASY TWIN-PJT,-,-,-,-,-,-,ASSY
DA97-07529B ASSY HANDLE-EASY TWIN-PJT,Manhattan Silver,ASSY,HALF
DA97-07529C ASSY HANDLE-EASY TWIN-PJT,I-BLACK,ASSY ,HALF
2 DA97-07529D ASSY HANDLE-EASY TWIN-PJT,VESAILLES SILVER,ASSY ,HALF
DA97-07529E ASSY HANDLE-EASY TWIN-PJT,PLATINUM SILVER,ASSY ,HALF
DA97-07529F ASSY HANDLE-EASY TWIN-PJT,SNOW WHITE,ASSY ,HALF
DA97-07529G ASSY HANDLE-EASY TWIN-PJT,I-BLACK,ASSY ,HALF

62

TWIN 냉동고 SM.indd 62 2009.4.9 2:57:4 PM


6. Color & Specification Code

6-3. Cover Leg Front Specification Code (Freezer)

NO CODE-NO PART NAME SPECIFICATION REMARK


DA97-07919A ASSY COVER LEG FRONT TWIN-PJT,PP,SNOW WHTIE,Freezer
DA97-07919B ASSY COVER LEG FRONT TWIN-PJT,PP,MANHATTAN SILVER,Freezer
DA97-07919C ASSY COVER LEG FRONT TWIN-PJT,PP,I-BLACK,Freezer
1
DA97-07919D ASSY COVER LEG FRONT TWIN-PJT,PP,INOX,Freezer
DA97-07919E ASSY COVER LEG FRONT TWIN-PJT,PP,CREAMY STS,Freezer
DA97-07919F ASSY COVER LEG FRONT TWIN-PJT,PP,TITAN GRAY,Freezer

6-4. Top Table Specification Code (Freezer)

NO CODE-NO PART NAME SPECIFICATION REMARK


DA97-07921A ASSY TOP-TABLE FRONT FRE TWIN-PJT,SNOW WHITE
DA97-07921B ASSY TOP-TABLE FRONT FRE TWIN-PJT,NOBLE GRAY
DA97-07921C ASSY TOP-TABLE FRONT FRE TWIN-PJT,I BLACK
1
DA97-07921D ASSY TOP-TABLE FRONT FRE TWIN-PJT,INOX
DA97-07921E ASSY TOP-TABLE FRONT FRE TWIN-PJT,CREAMY STS
DA97-07921F ASSY TOP-TABLE FRONT FRE TWIN-PJT,TITAN GRAY
DA97-07641U ASSY TOP-TABLE REAR TWIN,FRE,SNOW WHITE
DA97-07641V ASSY TOP-TABLE REAR TWIN,FRE,NOBLE GRAY
DA97-07641W ASSY TOP-TABLE REAR TWIN,FRE,I-BLAC
2
DA97-07641X ASSY TOP-TABLE REAR TWIN,FRE,INOX
DA97-07641Y ASSY TOP-TABLE REAR TWIN,FRE,CREAMY STS
DA97-07641Z ASSY TOP-TABLE REAR TWIN,FRE,TITAN GRA Y

TWIN 냉동고 SM.indd 63 2009.4.9 2:57:4 PM


7. PCB DIAGRAM

7-1. PCB Layout with part position (Main Board)

1. DC Voltage SUPPLY PART : From the Noise Filter, AC V oltage is supplied and the Power generated
from DC 12V,5V is sent to Electronic or Electric PART
2. F AN MOTOR driving part : It supplies a power with the motor type from 8.3V to 12V . (F/
R-Room,Compressor)
3. EEPROM : Save and record the data.
4 Transmit signal to MICOM from every sensor with elimination of noise .
5. Oscillator part : make the clock that control the MICOM program and program MICOM of Flash type
6. MAIN→PANEL PCB Display control
7. Control the AC load and operated by MICOM driving signal from Sink IC and connect AC load
8. Buzzer Alarm operating part

64

TWIN 냉동고 SM.indd 64 2009.4.9 2:57:5 PM


7. PCB DIAGRAM

7-2. Connector setting and detail description

CN76 - BLDC Motor


①,③ : OPEN
④ : Display Key Input
⑤,⑦ : OPEN

CN76 - BLDC Motor


① : GND
② : F/R-F AN operating signal
③ : C-F AN operating signal
④ : C-F AN signal input volt
⑤ : F/R-F AN signal input volt

CN30 - Sensor & Switch


①,② : Open
③ : DEF-Sensor
④ : Room-Sensor
⑤ : GND
⑥ : Door Reed Switch
⑦ : EXT-Sensor
⑧ : GND

CN50 DISPLAY
①~⑩ : Display LED Driver
⑪~⑬ : OPEN

CN76 Special Fan/LED


①,② : Room LAMP LED
③~⑤ : OPEN

CN71 - AC LOAD CN70 - AC INPUT


① : DEF-HEATER ① : NEUTRAL
③ : HEATER COMMON ③ : OPEN
⑤ : COMP ⑤ : Live
⑦ : COMMON LINE(N)

65

TWIN 냉동고 SM.indd 65 2009.4.9 2:57:6 PM


8. SCHEMATIC DIAGRAM

8-1. BLOCK DIAGRAM

66

TWIN 냉동고 SM.indd 66 2009.4.9 2:57:6 PM


8. SCHEMATIC DIAGRAM

8-2. CIRCUIT DIAGRAM

67

TWIN 냉동고 SM.indd 67 2009.4.9 2:57:53 PM


TWIN-PJT BOM Nomenclature

TWIN 냉동고 SM.indd


Model Code (bar-Code)

68
Manufacturing Specification
Model Name
9-1. Nomenclature

R R 82 E E SW 1 / XEM ( E G P EA N )
buyer Specification No. : Dealer Option Key Status
N : Key Not Applied
9. REFERENCE INFORMATION

DOOR / CAbINET COLOR


SW - DOOR : Snow White (PCM)
CAbI:
IS - DOOR : Inox (bCM)
CAbI: Option
RS - DOOR : Real Stainless (COATED) E*
CAbI: b*
MS - DOOR : Mist Silver (PET) W*
CAbI:

68
Mh - DOOR : Manhattan Silver (PCM)
CAbI:
bb - DOOR : Empire black (PCM)
CAbI: Door Plate
TRIM KIT PANEL COLOR h-vCM
P- PET
C-C/STEEL
handle Type (Design Specification) R-REAL STAINLESS
E : AL half bar Easy handle [Column Type]
G : AL half bar [Oval Type]
C : half bar Plastic [Oval Type]
T : Long bar [Oval Type]
Power
D-110v~127v/60hz
function E [fridge/freezer]-Electronic G-220v~240v/50,60hz
ALL A+ b [fridge]-Electronic+hoome bar R-230v/50hz [600a]
W[freezer]-Electronic+W ater Dispenser

Category
R : fridge Capacity: fridge - 82 [180cm/12cuft/352L], 61 [165cm/1 1cuft/315L]
Z : freezer [height/cuft] freezer - 80 [180cm/10cuft/274L], 60 [165cm/09cuft/241L]
Control Type
E-Electronic Type 134a
brand : R- SAMSUNG REfRIGERA TOR / fREEZER N-Electronic Type 600a

2009.4.9
2:57:54 PM
9. REFERENCE INFORMATION

9-2. CYCLE

COMPRESSOR ➞ REAR CLUSTER PIPE ➞ CABI CLUSTER PIPE ➞ HOT PIPE ➞ DR YER ➞
CAPILLARY TUBE ➞ EV APORATOR ➞ ACCUMULATOR ➞ SUCTION PIPE ➞ COMPRESSOR

SUCTION PIPE CLUSTER PIPE


ACCUMULATOR

EVAPORATOR

CAPILLARY
HOT PIPE

COMPRESSOR

DRYER

69

TWIN 냉동고 SM.indd 69 2009.4.9 2:57:54 PM


9. REFERENCE INFORMATION

9-3. Q & A

Problem Possible Causes What To Do


The refrigerator does not • Disconnected power plug • Check that the power plug is properly
work sufficiently or at all connected.
• Is the temperature control on the display panel set • Try setting it to a lower temperature.
to the correct temperature?
• Is the refrigerator in direct sunlight or located near • Move the refrigerator to the proper
a heat source? location.
• Is the back of the refrigerator too close to the wall?

• Is the temperature control on the Temp control inlay • Try setting it to a warmer temperature.
The food in the refrigerator or display panel set to the correct temperature?
is frozen • Is the temperature in the room too low?
• Did you store the food with a high water content in
the coldest part of the refrigerator.
• Check that the floor is levelled and stable.
Unusual noises or sounds • Is the back of the refrigerator too near to the wall? • Move the refrigerator to the proper
are heard location.
• Was anything dropped behind or under the • Remove the foreign thing.
refrigerator?
• A “ticking” sound may be heard from inside the
refrigerator. This is normal and occurs because
various accessories contract or expand.

The front corners and • HOT-PIPE is installed in the front corners • Normal state
of refrigerator. That makes refrigerator’s
sides of the cabinet are temperature low quickly and save the power
hot; condensation occurs consumption.
• Condensation can occur when you leave the door • Normal state
open for a long time.
You can hear water • The bubbling comes from the refrigerant
circulating in the refrigerator and is normal. • Normal state
bubbling in the refrigerator
There is a bad smell in the • Wrap strong smelling food so that it is airtight.
Throw away any rotten food.
Freezer
• Allow sufficient space between stored
Frost forms on the wall of food for efficient air circulation.
the freezer
• Is the air vent blocked?
• Is the door closed properly?
No water is supplied • Is the water tank frozen because the refrigerator
temperature is too low? Select a warmer setting on
the Temp control inlay or display panel.
Door left open. • Check to see if package is holding door open.
Slow ice cube freezing Temperature control not set cold • See about the controls.
enough.
Water has poor taste/odor Water dispenser has not been used for • Dispense water until all water in system is replenished.
(on some models) a long time.
Water in first glass is warm Normal when refrigerator is first • Wait 24 hours for the refrigerator to completely cool down.
(on some models) installed.
Water dispenser has not been used for • Dispense water until all water in system is replenished.
a long time.
Water system has been drained. • Allow several hours for replenished supply to chill.

70

TWIN 냉동고 SM.indd 70 2009.4.9 2:57:55 PM

You might also like