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Dimensional Checklist For Pressure Vessel
Dimensional Checklist For Pressure Vessel
The Pressure Vessel Dimension Inspection article provides information about the
dimensional requirements in pressure vessel construction and pressure vessel inspection.
Most fabrication and installation tolerances have not been addressed in ASME Code Section
VIII DIV1 and Div2. So we need to refer to other sources for inspection. This article provides
you the most important dimensional inspection requirements.
2. REFERENCES
In preparation of this procedure, the following documents have been used or referred to:
Row Doc. Title Doc. Number
1 Rules For Construction of Pressure vessel. ASME VIII-Div1-2021
2 Rules For Construction of Pressure vessel. ASME VIII-Div2-2021
3 Un-fired pressure vessel -fabrication EN-13455-Part 4-2021
4 Specification for unfired pressure vessels PD 5500-2021
5 Material ASME II-Part A-2021
7 Pressure vessel hand book, megyesy 12th Edition
3. DEFINITIONS
plates with 0.01 inch or 6% undertolerance, whichever is smaller, may be used for full
design pressure, instead of at the given design thickness specified.
However, if the material specification allows greater undertolerance, then the ordered
thickness for the material should be sufficiently greater.
For example, if you have SA 516 Gr.70 plate with a 0.625-inch nominal thickness, and the
actual thickness is 0.615, it is acceptable, and you may use this plate without any specific
design consideration.
Contrary to the plate material, your pipe and tube mill under tolerances need to be taken
into account for design consideration.
Pipe and tube under tolerances are almost -12.5 % of the nominal wall thickness, but
sometimes there are differences for different materials, so for any specific material, it shall
be referred to the suggested pipe or tube material specification to obtain the exact amount
of mill under tolerances.
For example, if there is a pressure vessel with nominal shell thickness of 0.5 inch, it needs
a 6” SA 106 Gr.B nozzle to be attached to the shell plate.
Assume that external loading is not a design controlling factor (is not governor), so as our
minimum, nozzle thickness will be the same as the shell thickness.
So with a consideration of -12.5%, the calculation will be: 0.5 / 0.875 = 0.571 inches. So
when we refer to ASME B36.10 and select our pipe schedule it will be SA 106 Gr.B
Schedule 160
5. Base plate
Flatness and out of level for base plate shall be measured. Base on Reference no 7,
acceptable tolerance should be check in accordance with bellow:
If the tolerances specified in the construction and installation Drawing of the equipment are
less than the tolerances specified in this document. Priority is given to project construction
and installation Drawing, Procedure and specification.
The attachments welded to the equipment by the vendor for bolting the brackets for pipe
supporting ladder, stairway and other purpose are known as Pressure Vessel clips and
bracket’s. Fig. 2 shows typical clips for a pressure vessel. Pressure Vessel clips are used
mainly for supporting purposes.
Nozzle and attachment projection are the length from the nozzle or the attachment face to
the vessel shell centerline.
Projection dimensions are addressed in general assembly drawings. The projection
tolerances are not addressed in ASME Code SEC VIII Div. 1, but if you refer to the
pressure vessel handbook, almost ± 0.25 of an inches is permissible.
In practical measurement, you may use a measuring tape to measure the distance between
the shell outside circumference to the nozzle face. Then the measured value is summed
with the shell thickness and the inside radius
Nozzles and attachments elevation is the length between the nozzles or the attachments
centerline and the bottom or top head tangent line.
The elevation dimension is addressed directly in the general assembly drawing. The
elevation tolerances are not addressed in ASME Code SEC VIII Div 1 and Div2, but if you
refer to the pressure vessel handbook, almost ±0.25 inch is permissible.
for example, in bellow drawing the elevation of nozzle (n02) is 700mm, acceptable for
actual value is 700mm±6.25mm.
Fig.3C: Nozzles and attachments elevation
more measurement detail’s and tolerance for nozzles are as below: such as other part, x
project specification, Drawing’s, procedure and specification, are priority, if those are
Stricter than this document.
For tolerance and dimensional value that have not been addressed in this document and
other XXXXXXXXX project specification refer to EN13455-part 4-2021-Table A1
8. Saddle
One of the most important part of tolerance is out of plumbness of shell in vertical pressure
vessel. Handbook (reference 7) addressed this dimension. Concept of out of plumbness
cab be found in Fig5.
Tolerance 1 % is for shell under external pressure, we shall also calculate tolerance for
shell under external pressure base on ASME VIIIDiv1-UG 80b.
See relative curve in according to an example:
Figure(6b) UG-80.1: Maximum Permissible Deviation from a Circular Form e for Vessels
Under External Pressure
The tolerance dimension for vessel under external pressure, depends on length, diameter
and thickness of vessel . It recommended that tolerance for vessel under external pressure
attended, because of unexcepted emptying condition and abnormal operation.
Shape of formed heads and tolerance addressed in ASME VIII-Div1-UG81 and ASME VIII-
Div2 - 6.1.2.7.
The inside surface shall not deviate outside the shape by more than 1.25% of the inside
diameter nor inside the shape by more than 0.625% of the inside diameter.
The concept of tolerance deviation for formed head is explained in Fig 6c by an example.
c) Nozzle ±2%
Joint Category A
a. Thickness <=13mm 0.25xThickness(t/4)
b. 13mm<Thickness<=19mm ±1/8in ±3
c. 19mm<thickness<=38mm ±1/8in ±3
d. 38mm<=thickness<=51mm ±1/8in ±3
Joint Category B, C, D
a. Thickness <=13mm 0.25xThickness(t/4)
c. 13mm<Thickness<=19mm 0.25xThickness(t/4)
d. 19mm<thickness<=38mm ±3/16in ±5mm
e. 38mm<=thickness<=51mm ±1/8in ±3mm
f. Thickness <=51mm Min[t/8,3/4in] Min[t/8,19mm]
Weld misalignment(peaking) or angular deviation have not been addressed in ASME VIII-
Div1 and ASME VIII-Div2 . this value addressed in EN 13455-part4 and API 579-Part 8.
There 2 step’s for evolution of peaking:
Step#1: measurement of peaking
Measurement of the radial (offset) and angular (peaking) misalignment at the weld joint is
required to use the assessment procedures for weld misalignment.
a) For flat plates, these two quantities can be established by knowing the plate thicknesses,
disposition of the surfaces of the plates in the weld joint (e.g., internal surfaces are flush),
the maximum offset between the plate centerlines at the weld joint, and for angular
misalignment, the effective height and length used to characterize the deviation.
b) For cylindrical or spherical shells, the radial misalignment(peaking) can be established by
knowing the plate thicknesses and the disposition of the surfaces of the plates in the weld
joint (e.g., internal surfaces are flush). The angular misalignment at the joint can be
established by using a template as shown in Figure 7c with length equal 900mm. The arc
length of the template should extend beyond the locally deformed region resulting from the
angular misalignment (or the contact point as shown in Figure c), and should be established
using the inside or outside radius of the cylinder, as applicable. The template should be
notched as shown in Figure c so that no part of it is in contact with the area of weld
reinforcement (weld cap). Using this technique, the maximum deviation can be calculated
using either of the following equations. For a center template,
12.1. General
Spherical storage plate adjacent is one of the concerns that need to be measure and
evaluate by experienced engineer.
Adjacent plate in spherical storage Tank play major rule for correct installation. General
sketch of adjacent plate is as fig.8b.
Fig.8c: Dimension for adjacent plate and individual plate
deviation from Curvature of inner Surface(H) shall be measure and evaluated base on
acceptance criterial.
Although Vendor’s should mention dimension’s in fig 8c in General QCP and/or Drawing,
dimensional Tolerance have also given as below base on contractor Experience , but
approved vendor’s documents are priority if it is stricter.
dimensional Tolerance have also given as below base on contractor Experience, but
approved vendor’s documents are priority.
Trays are specifically designed for applications where unusual uplift surges exist so that
mechanical failure is prevented. These trays are equipped with special heavy-duty features
which allow the individual tray components to act as a network, whereby, the fully assembled
tray is capable of withstanding pressure surges of up to one, two or even three p.s.i., without
permanent deformation or dislodgement of any of the components.
If tray will be installing after Tower installation, instruction for entrance shall be attended,
some concern about entrance of personal (base on contractor experience) submitted here:
Entering a confined space, such as a distillation column requires further training that conveys
the additional hazards and associated safety requirements. An air mover may be required for
ventilation, but this can increase noise as block an escape path. Everyone entering the
confined space need t maintain communication, but in the noisy site, verbal communication
is limited. Usually necessitating radio communication. Knowing your own limits is an
important component of safety, but for yourself and you team consider your comfort with
heights, confined space and darkness. The decision to proceed throughout the inspection
depends on you personal safety evolution. Climbing out side and around can be hazardous
because of cluttered scaffolding and platforms close to ladders that may poke into ladder
cage.
Tolerance of Tray and accessories have not been Addressed in ASME VIII-Div1 and ASME
VIII-Div2. Tolerance base
a) Out of level in any direction ±1/32 per feet 0.8 per 0.3 meter
Tolerance
Item Remark
In mm
1. Base Plate
2. Clips, Brackets
3. Man way and Nozzle, coupling which are not to be connected to piping
6. Saddle
0.8mm per
6.4. Transverse tilt of base plate ±1/32 per feet
0.3 meter
±0.01 IDs
8.1. shell under internal Pressure
(Internal Diameter of shell)
8.2. Shell under External Pressure ASME VIII-Div1: Figure UG-80.1
9. Weld misalignment