PM-TUNE UP DATA SHEET PC300LC-6

BASE INFORMATION

Customer Name Location

Serial No. (A80001 and up) Engine model Engine No.

SA6D114E-1
Attachment / Shoe Width
Boom Arm Bucket Shoe Width
3
Standard Standard Bucket ( yd )
Super Long Short Ripper ( make)
( mm) Hydraulic Breaker
Other ( )
Kind Of Job
Mining Highway & Road
Forestry Demolition
Construction Water supply
Scrap Others
Kind Of Operation
Land cleaning Digging & Loading Basement digging Foundation
Ditching Feller buncher Delimber Grapple
Grading (Leveling) Pipe laying Log loader Breaker
Magnet Slope finishing Back fill Thumb
Shear Other

Result Report Inspector:_____________________ Date: / /

Inspection result Repair required (Detail in below)

Good Adjustment done (detail below) FIRST AID repair done(detail below)

Adjustment done LS relief valve LS valve (F) LS valve (R) Main Relief valve (F) M. R. V. (R)

TVC valve (F) TVC valve (R) L.H. swing motor safety valve Fuel control linkage

Control pump relief valve & strainer R.H. swing motor safety valve Others________________________

FIRST AID repair Oil leakage repair, O-ring Oil leakage repair, seal tape

Grease nipple replacement Fuse replacement Wire harness repair, connector repair

Repair Solenoid (_________________) Pressure switch (______________)

Diode replacement Others (___________________)

Repair Recommendation _________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Customer Signature ______________________________________________________

Care Code: TPC164-0 / 02-97 Page 1 of 3
 PC300LC-6 Serial No.
Work Order No. Carried Out Date Service Meter Inspected By

Before Starting, Walk-around Check ............................... SAT UNSAT

Level Checking .................................................................. SAT UNSAT
Engine coolant Engine Oil Hydraulic Oil
Self-Diagnostic Display (Key switch ON)
Service Code (Trouble Data) -- : -- : SAT UNSAT
: -- :
Service Code Elapsed Time
Engine Inspection
Set the MONITORING CODE “10" to Engine Speed (x 10 rpm) on the monitor panel.
Before starting, make tool connection of blow-by and 10 kg/cm2 gauge for lubrication.
# Condition Mode Fuel dial Inspection Standard Permissible Actual U S After Adjust
1 Idling Full Eng. 2000 - 2000 -
(100%) with H/O (rpm) 2100 2100
2 slight travel Auto- Oil pres. Min. 2.11 Min. 2.11
control Deceleration (kg/cm2)
3 Idling Low OFF Eng. 850 - 950 850 - 950
(rpm)
4 Oil pres. Min. 0.7 Min. 0.7
2
(kg/cm )
5 Arm Relief Eng. 1690 - 1640 -
POWER UP (rpm) 1790 1840
6 switch ON Blow-by Max. 152 Max. 635
(mm H20)
7 Auto-Decel H/O Eng. 1300 - 1300 -
Auto-Decel ON (rpm) 1500 1500
Working Speed Inspection (Unit: Sec.)
1 No load H/O, Boom 3.5 - Max. 4.7
Full extend Full RAISE 4.3
2 Arm 3.1 - Max. 4.0
OUT 3.7
3 Boom 3.5 - Max. 4.6
horizontal 4.3
4 position F/O, Arm 4.0 - Max. 5.0
Full IN 5.0
5 L/O, 4.5 - Max. 5.5
Full 5.5
6 Boom & Arm Bucket 2.9 - Max. 3.8
horizontal H/O, CURL 3.5
7 5 turns Full Swing RH 28.5 - Max. 35
after 1 turn LH 31.5
8 5 turns of Speed RH 30.4 - 30.4 -
lifted track HI LH 37.8 41.5
rotation Speed RH 37.3 - 37.3 -
after 1 turn Mid LH 45.9 49.9
Speed RH 44.8 - 44.8 -
Low LH 56.6 62.5
9 Eng. Stop 15 min, Total hyd. Max. Max.
Rated load drift (mm) 450 675
Care Code: TPC164-0 / 02-97 Page 2 of 3
 PC300LC-6 Serial No.
Hydraulic Pressure(Unit: kg/cm2)
# Checking Checking Mode Stan- Permis- Control Main (F) TVC o/p Main (R) TVC o/p Result After
Item Condition fuel dial dard sible 60K 600K (F) 600K 600K (R) 600K S U Adjust
Control All levers in H/O, 30 - 30 -
1 pump & NEUTRAL Slow 36 36
Relief valve H/O, 30 - 30 -
Full 36 36
2 Main Unload All levers in H/O 30 - 30 -
valve NEUTRAL Full 50 50
3 Front sub- Swing accel 30 - 30 -
unload valve Boom RAISE 50 50
4 Rear sub- Swing accel 30 - 30 -
unload valve Arm in 50 50
5 2-pumps Boom RAISE 335 - 330 -
Main & Safety V 355 365
6 2-pumps Boom RAISE 345 - 340 -
Main & Safety V Power Up on 365 370
7 2-pumps Arm IN 335 - 330 -
Main & Safety V 355 365
8 2-pumps Arm IN 345 - 340 -
Main & Safety V Power Up on 365 370
9 2-pumps Bucket CURL 335 - 330 -
Main & Safety V 355 365
10 2-pumps merge Bucket CURL 345 - 340 -
Main & Safety V Power Up on 365 370
11 1-pump (Front) Swing Lock off 300 - 290 -
Valve & swing Swing RH 325 330
12 relief valve Swing Lock off 300 - 290 -
(LH & RH) Swing LH 325 330
13 1-pump (Front), LH travel 345 - 340 -
Motor, Main rel., FORWARD 375 380
14 Port safety V & LH travel 345 - 340 -
Swivel joint REVERSE 375 380
15 1-pump (Rear) RH travel 345 - 340 -
Motor, Main rel., FORWARD 375 380
16 Port safety V & RH travel 345 - 340 -
Swivel joint REVERSE 375 380
Main Pump (Unit: kg/cm2)
1 Main pump During arm H/O, Full
servo piston OUT
2 & TVC valve Arm relieved
w/ Power Up
3 LS valve During H/O, Full,
(F & R) Swing (F) Lever
4 During ½ stroke
Curl (R)
Care Code: TPC164-0 / 02-97 Page 3 of 3