WELDER PERFORMANCE QUALIFICATION (WPQ)

Welder name ABHILASH POULOSE Identification No W-385

Certificate No W-385-02
Test Discription
Identification of WPS followed FFZ/WPS/59, Rev.0 Production
✘ Test Coupon
Weld
Specipication and type/grade or UNS Number of base metal (s) SA 106 Gr.B, 2" SCH 80 PIPE. Thickness 5.54 mm.
Testing Varibales and Qualification Limits
Welding Variables (QW-350) Actual Values Range Qualified
Welding process (es) GTAW SMAW GTAW SMAW
Type (i.e.;manual, semi-automatic) used Manual Manual Manual Manual
With or
Backing (with/without) Without With With
Without
Plate ✘ Pipe (enter diameter if pipe or tube) 60.30 mm OD 25 mm OD And Above
Base metal P-Number to P-Number P-1 P-1 to P-15F
Filler metal or electrode specification (s) (SFA) (info.only) SFA 5.18 SFA 5.1 -- --
Filler metal or electrode classification (s) (inf.only) ER70S6 7018-1 -- --
Filler metal F-Number (s) 6 4 All F6 4,3,2,1
Consumable insert (GTAW or PAW) Not Used Not Used Not Used Not Used
Filler Metal Product form (solid/metal or flux cored/powder) GTAW OR PAW) Solid Solid Solid Solid
Deposit thickness for each process 2mm 3.54mm 4mm 7.08mm
Process 1 GTAW 3layer minimum ✘ Yes No 3 -- -- --
Process 2 SMAW 3layer minimum Yes ✘ No -- 2 -- --
Position Qualified (2G,6G,3F,etc) 6G 6G All All
Vertical progression (uphill or downhill) Uphill Uphill Uphill Uphill
Type of fuel gas (OFW) -- -- -- --
Insert gas backing (GTAW, PAW, GMAW) None None None None
Trasnfer mode (spray, globular or pulse to short circuit -GMAW) -- -- -- --
GTAW current type/polarity (AC, DCEP,DCEN) DCEN DCEP DCEN DCEP
RESULT
Visual examination of complated weld(QW-302.4) Visual examination found satisfactory
Transeverse face and root bends [QW- Logitudinal bends [QW- Side bends (QW-
462.3 (a)] specimen, corrosion-resistant weld metal overlay [QW-
Pipe bend 462.3(b)] 462.2)
462.5(c) ] specimen, corrosion-resistant weld metal overlay [QW-
Plate bend
462.5(d) ]
Pipe specimen, micro test for fusion [QW-462.5(b)] Plate specimen, micro test for fusion [QW-462.5(e)]

Type Result Type Result Type Result

-- -- -- -- -- --
-- -- -- -- -- --

Altrenative Volumatric Examination Result (QW-191) : Report No.FF/WPQ/RT-324, Accepted ✘ RT OR UT (Check one)
Fillet weld-fracture test (QW-181.2) -- Legth and percent of deffects --
Fillet weld in plate [QW- Fillet weld in pipe [QW-
462.4(b)] 462.4(c)]
Macro examinination (QW-184) -- FILLET SIZE (IN.) -- x -- Concavity/convexity(in)
Other tests None
Film or specimens evaluated by Mr. Arun Kumar Company Interface Technical Services
Mechanical test conducted by -- Laboratory test no. --
Welding supervised by Mr.SIVAKUMAR
We certify that the statements in this record are corrected and that the test coupon were prapered, welded, and tested in accordance with the
requirments of Sec IX of the ASME BOILER AND PRESSURE VESSEL CODE.
PREPARED BY CERTIFIED BY WITNESSED BY
NAME B.SIVAKUMAR K N MURTHY

SIGNATURE

DATE 18-Oct-14 18-Oct-14