DATA SHEET – ACTUATOR

1 Sizing basis 1.25 times the valve torque for shut-off

pressure and less than valve stem shear
torque
DESIGN PARTICULARS
2 Actuator Type Pneumatic , spring return, air fail to close,
quarter turn, self-lubricating type, suitable for
TOBV on-off control, complete actuated valve
shall be SIL3 capable when classified as Type
A device, certified by third party agencies like
TUV/Exida

Scotch & Yoke design for valves of all sizes

SIL3 capable when classified as Type A device

3 Spring action Close (Air Fail to close)
SCOTCH & YOKE (CONSTRUCTION/ MATERIAL)
4 Housing Carbon steel
5 Yoke Carbon Steel
6 Yoke Bearing Bronze
7 Guide Block Alloy Steel
8 Guide Bar Alloy Steel
9 Guide Block Steel+ Bronze +PTFE
Bearing
10 Travel Stop Carbon Steel
Screw
11 Piston Carbon Steel
12 Piston Rod Alloy Steel
13 Piston Rod Seal NBR Rubber
14 Piston Rod Steel + Bronze +PTFE
Bearing
15 Piston Seal O NBR Rubber
Ring
16 Cylinder Carbon Steel
17 Cylinder Seal O NBR Rubber
Ring
18 Tie Rod Alloy Steel
19 Spring Carbon Steel
20 Spring Container Carbon Steel
21 Guide Rod Alloy Steel
22 Container Rod Alloy Steel
23 Rod Bearing Steel + Bronze+ PTFE
AIR SUPPLY
24 Max Allowable 10 kgs/ sq cms (g) Min. Pressure 4.0
Pressure kgs/sqcms (g)
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25 Available Air 4.5 to 6.5 kg/sqcms (g)

Supply
26 Pneumatic ½” size SS 316, 0.049” thickness
Tubing
OTHER
27 Orientation 90 deg. To pipeline axis
28 Stroke Time Open: 1 inch per Sec
Close: greater than 1 inch per Sec but less
than 2 inch per sec.
29 Hazardous Area Zone 1, Gr. IIA/IIB, T3
Protection
30 Ingress IP 65 as per IEC 529
Protection
ANCILLARIES
31 Air Filter Metal body, 5 micron gauge, SS tubing and
Regulator auto drain
32 Solenoid Valves As per SV Data Sheet
33 Valve monitor Required
36 Air Relief Valve Not required
37 Local Field Panel Required
38 Limit Switches Micro switches -SPDT, 2 nos for each ROSOV,
Contact rating: 230 V AC/ 24 V DC Operation.
IP 65, Die Cast Aluminium, 2 cable entries
with certified plugs
39 Make & Model BTS
40 Weight in kgs BTS
41 Air Consumption BTS in Ltrs (for one cycle Open-Close-Open)
42 Approved makes Rotork, Biffi, Neles, Adams,Emerson

Notes:

1. Field Push button outside the dyke required for closing of the valve
2. Based on closing time requirement, bidder shall provide flow control
valve in actuator vent and with suitable locking arrangement applied
after proper setting.
3. These ROSOVs are part of SIS and used as Emergency Shut Down
Valves for tank overfill protection. Complete actuated valve assembly
shall be SIL3 capable as per IEC 61508, certified by third party
agencies like Exida/TUV. To calculate PFD (AVG) , the ESDV PFD and
SFF is required. Bidder shall submit the same with the technical offer
along with third party certifications and Functional Safety Manual.
4. All accessories like SOV shall also be SIL3 capable. Individual SIL
certification shall be submitted.
5. The actuator shall incorporate a safety feature such as a spring
cartridge to prevent the accidental release of spring tension during
servicing. The actuator spring shall be fully enclosed in a metal housing
and permanently treated to resist atmospheric corrosion. The type of
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treatment shall be manufacturer‟s standard unless otherwise stated.

Cadmium or zinc plating (galvanizing) of actuator spring is not
permitted.
6. Instrument Air filter with pressure gauge shall have built-in relief
suitable for 10 kgs/sqcms to prevent over-pressurization.
7. At no time shall a pressure regulator or any other means be used to
limit/reduce actuator torque. The actuator shall withstand the
maximum allowable air supply pressure.
8. Actuator design shall be self-lubricating type
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DATA SHEET – SOLENOID VALVE

1 Quantity One for each ROSOV

GENERAL
2 Valve Type 3/2 Direct acting universal type, suitable for
fail safe operation (de-energised to trip), SIL2
Certified having capability for use in SIL 3
application.
3 Fluid Instrument Air
4 Fluid Data
a. Inlet Pressure 4.0/7.5 kgs/sq.cms.
Min./Max.
b. Design 10 kgs/sq.cms
Pressure
(Shutoff diff.)
c. Flow BTS
d. Temperature 65 Deg. Centigrade

5 Humidity 95% Relative Humidity

6 Area Classification Zone 1, Gr. IIA/B, T3

SOLENOID VALVE DATA

7 Type- Operation 3 way Universal
8 Action Direct
9 Body Size BTS
10 Port BTS
11 End Connection ½” NPTF
12 Body Material SS316
13 Trim Material SS316
14 Packing-soft seals PTFE
15 Enclosure IP 65, Flameproof-Zone 1, IIA/B, T3 Certified
Protection
17 Type of Continuous
Energisation
18 Power Supply

a. Operating 230 V AC / 50 Hz
Voltage-
Energisation
b. Drop Out BTS
Voltage
c. Power
Consumption BTS
19 Coil

a. Type of Coil Single-Suitable for specified Haz. Area Class

b. Style of coil
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c. Insulation Standard
class
d. Cable Entry Class F or better as per IEC60085/IS1271
e. Cable Gland
f. Terminals ½” NPT(F)+Plug
g. Other
wetted SS 304, double compression
parts
h. Leakage Internal for 2.5sqmm conductors
Vendor‟s design

Zero Leakage
SPEC. ACC.
20 Mounting Solenoid valves with mounting brackets
21 Name Plate SS 304
22 Documents- Installation/ Operation instructions to be
Catalogue/Manual supplied
23 Certification CCOE/CMRI type approvals to be submitted
24 SS tubing As required
26 Cable Shall be supplied suitable for haz. area
glands/Reducers/Plug classification
s/Shrouds
27 Approved makes for ASCO/ Herion (Norgren)
SOV

Notes:

9. Suitable anti-vibration terminal blocks shall be provided for cable

terminations. Terminals shall be clip-on type (screw less), Phoenix/
Wago make

10. Flameproof Nickel plated brass, double compression cable glands shall be
provided. Cable glands shall be covered with shroud. Extra cable entry
shall be plugged with suitable E Exd Plug.