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Ax Series User Guide EPT034331 3
Ax Series User Guide EPT034331 3
User Documentation
Ax150i
Ax350i
Ax550i
DOMINO AX-SERIES USER GUIDE
All rights reserved. No part of this publication may be reproduced, stored on a retrieval
system, or transmitted in any form, or by any means, electronic, mechanical, photocopying,
recording or otherwise, without the prior permission of Domino Printing Sciences plc.
Domino Printing Sciences plc. has a policy of continuous product improvement, the
company therefore reserves the right to modify the specification contained in this user
guide without notice.
© Domino Printing Sciences plc. 2018.
For sales, service and inks please contact:
www.buydomino.com
www.domino-printing.com
Wear protective equipment such as gloves and glasses when near the
printer. Physical contact with printer ink or make-up can cause skin or
eye damage.
A risk assessment is necessary. Safe working practices vary according to the environment.
There is a Domino Safety Data Sheet (SDS) for each ink, that gives advice on personal
protective equipment. They can be found on the Domino website. There are warnings on
each container.
Basic Requirements
When used correctly, printing inks do not cause problems. However, everybody using them
must be familiar with the appropriate safety standards and be aware of the precautions that
must be taken. The following are basic requirements:
• Provide suitable training for people using inks.
• Maintain proper standards of industrial practice relating to cleanliness and
tidiness.
• Store and handle Inks and their containers carefully.
• Collect and safely dispose of used cleaning materials. (rags, paper wipes, etc.)
Used cleaning materials are a fire hazard.
• Do not smoke or allow naked flames in the vicinity of any inks or solvents.
• Good ventilation is necessary as many inks contain materials which vaporise
easily and can be inhaled.
Exposure to chemicals
Observe the following broad principles as a minimum:
• Avoid contact with the eyes.
Wear suitable eye protection if there is any risk of splashing or misting.
• Avoid contact with the mouth.
Avoid eating, drinking or smoking, or any personal habits or actions which may
transfer ink to the mouth.
• Avoid contact with the skin.
Most gloves only offer limited and short term exposure protection.
Change gloves frequently and after any splashing.
After exposure to ink, wash off all possible traces as soon as possible.
If ink gets into the eyes:
• Flood the affected eye for 15 minutes with saline solution, (or clean water if
saline solution is not available). Do not allow the water to run into an unaffected
eye. Seek Medical aid immediately.
Switch off power to the printer while cleaning up spillages inside the
printer.
Storage
All fluids must be stored in accordance with local regulations.
Store printing inks
• In well ventilated buildings
• In areas set aside for the purpose
• In areas chosen for safety in case of fire.
Fire Risk
Hazard information is given on the SDS.
Dangerous fumes may arise from a fire involving printing inks.
• Store inks where they can be reached quickly by the fire fighters.
• Store inks where fire will not spread beyond the store.
• Do not use water for an electrical fire.
• Do not use metal scrapers to remove an accumulation of dried ink, as they can
produce sparks.
The printers place an electrostatic charge on each ink drop used for printing. Normally
these charges are conducted away to ground. It is essential to ground the equipment
correctly to avoid a build-up of static charge.
Maintenance
During maintenance, ink drops may be collected in a container. Use a container made of
conducting material that is securely connected to ground/earth. The electrostatic charges
on the ink drops will then be conducted to ground/earth.
Switch On
Press and hold the Standby button for two seconds:
• The Printer will switch ON.
• The green light on the standby button and start/stop button will
Standby flash.
Button • The red light on the standby button will turn off and the green light
will illuminate.
• The UI can be used to create labels, etc.
Switch Off
CAUTION: Do not disconnect power if wake-up mode is enabled. Risk of ink
degradation.
Wake-up mode keeps the ink agitated during long periods of idle time.
This feature will be disabled if power is disconnected from the printer.
Long Shut-down
For a shut-down of more than 7 days (Heavy duty ink) or 14 days (Dye based ink), see “Long
Shut-down” on page 28.
Move up or down on the Move the print head. Slight adjustment can be
substrate on vertical axis made by moving the elements within the label.
Increase or decrease the vertical Home > Print Optimisation > Print Height.
size (height of label) Increase or decrease as required.
Increase or decrease the Home > Print Optimisation > Stroke Pitch.
horizontal size (width of label) Increase or decrease as required.
Element
Moving
Options
Undo/
Redo
Side
Menu
Label
Design Area
Label Elements
The text, barcode and graphic items which make up label designs are known as elements.
Note: It is possible to add Text, Logos, Unicode, Barcodes, Graphics and variable data
(such as clocks, counters etc.) into a label. Refer to the Product Manual which can
be found at: https://mydomino.domino-printing.com/
Wear protective equipment such as gloves and glasses when near the
printer. Physical contact with printer ink or make-up can cause skin or
eye damage.
Make-up Ink
QMM
Make-up Ink
Wear protective equipment such as gloves and glasses when near the
printer. Physical contact with printer ink or make-up can cause skin or
eye damage.
Note: Paper towels (or similar) and wash are required for this procedure.
The ITM life is soon to expire. Ensure a Amber Order a new ITM if
replacement ITM is available needed
(5) Push retaining clips up then pull the ITM towards you, away from the Ink Block
If the ITM does not move with moderate pressure, push the ITM away from you (which will
break any seal caused by dry ink) and try again.
The manifold pipes will contain residual ink, take care to avoid spillage.
ITM
Wear protective equipment such as gloves and glasses when near the
printer. Physical contact with printer ink or make-up can cause skin or
eye damage.
Do not run the nozzle unblocking wizard more than 2 times. Each time
the wizard is run, the printer adds make-up to the ink. If the wizard is run
too many times, it may cause the viscosity of the ink to thin.
If the nozzle is not clear after 2 attempts, contact your local support
office.
Wear protective equipment such as gloves and glasses when near the
printer. Physical contact with printer ink or make-up can cause skin or
eye damage.
Wear protective equipment such as gloves and glasses when near the
printer. Physical contact with printer ink or make-up can cause skin or
eye damage.
(5) Replace the print head cover and tighten the thumb screw.
End of procedure.
Wear protective equipment such as gloves and glasses when near the
printer. Physical contact with printer ink or make-up can cause skin or
eye damage.
The i-Pulse RS print head requires regular cleaning when using heavily pigmented ink.
Check the print head before every shift and clean as necessary.
To clean the i-Pulse RS print head:
Switch off the printer:
(1) Switch off the printer.
Press and hold the standby button for 2 seconds and wait for the printer to
shut down.
(2) Disconnect the power lead from the rear of the printer.
At the print head:
(3) Remove the print head cover.
(4) Follow the annotated instructions in the following illustration. If required, use an
earthed beaker to collect any waste fluid.
Wear protective equipment such as gloves and glasses when near the
printer.
Physical contact with printer ink or make-up can cause skin or eye
damage.
Wake-up mode keeps the ink agitated during long periods of idle time.
This feature will be disabled if power is disconnected from the printer.
Note: To check if wake-up mode is enabled, select Home > Setup > Advanced >
Hardware. Observe the “Wake-up mode enabled” tick box.
If the printer is to be shut down for up to 14 days and stored in an environment that will not
degrade the ink, follow the procedure described below:
(1) Clean the print head by following the print head cleaning procedure on page 22 or
page 26.
(2) Press and hold the standby button for 2 seconds.
(3) Flush the gutter with the correct wash during the gutter clearing cycle to ensure the
gutter is completely clean.
(4) Remove any factory air supply.
(5) Cover the print head gutter with masking tape or similar.
End of procedure.
Longer Than 14 Days
If the printer is to be shut down for longer than 14 days, or stored in an environment that
could degrade the ink, the ink must be flushed out of the printer to protect the ink system.
Contact your local support office for more information.
Carry out a risk assessment of the lift before moving the printer.
Dry weight of the printer is between 26kg (35.3lb) and 23kg (50.7lb).
Connect the printer using a suitable plug and socket outlet which is accessible and close to
the equipment so that power can be quickly disconnected. If a fused power connector is
used, fit it with a 5A fuse. If a fused power connector is not used, a circuit breaker or fuse
rated at 5A is required.
The supply must be free from electrical noise. Domino can give advice on suitable devices
to ensure trouble-free operation.
x8 M5 x 25mm
(VESA 75 Mount)
Ax350i
Ax550i
Temperature Range -20º to +60ºC (-4ºF to +140ºF) (machine dry - storage, wet
(Storage): dependent upon fluids)
Electrical Supply: 100-240V 50-60Hz (nominal), 4A, single phase Auto ranging
411mm
430mm 381mm
Ax350i/Ax550i Cabinet
This procedure should be followed when installing the ink and make-up Cartridge for
the first time:
Prepare the Print Head
(1) Remove the print head cover.
(2) Remove the silicone tube cap (if fitted) over the gutter. Check the print head is clean
and dry.
Note: Image shows a single jet i-Pulse Print Head.
Wear protective equipment such as gloves and glasses when near the
printer. Physical contact with printer ink or make-up can cause skin or
eye damage.
Note: Paper towels (or similar) and wash are required for this procedure.
Follow this procedure:
• when installing the ITM for the first time or
• following a long shut down after ITM removal.
To install the ITM:
(1) Open the printer ink cabinet.
(2) Follow the instructions for changing an ITM.
See “Prepare the New ITM” on page 18 and onwards.
Wear protective equipment such as gloves and glasses when near the
printer. Physical contact with printer ink or make-up can cause skin or
eye damage.
Wear protective equipment such as gloves and glasses when near the
printer. Physical contact with printer ink or make-up can cause skin or
eye damage.
The ink system must be primed before the printer can be used for the first time.
Before starting this procedure, ensure that the ink and make-up levels are at least half full.
This will be indicated by yellow or green make-up and ink level icons on the information bar
on the TouchScreen.
To run the ink priming wizard:
(1) Fit the print head into a wash station, or place a beaker underneath the print head.
Ensure the beaker is made of a conducting material and connected to earth
(ground).
(2) On the TouchScreen, select Home > Setup > Wizards > Ink priming.
(3) Select Start.
(4) Follow the on screen instructions.
Check the ink jet alignment:
(1) Follow the appropriate procedure in the Product Manual.
End of procedure.
Note: For all printer settings and further installation information, refer to the Product
Manual, which can be found at: https://mydomino.domino-printing.com/
The object of the declaration described above is in conformity with the relevant Union
harmonisation legislation:
2011/65/EU : RoHS Directive
2014/53/EU : RED Directive
Domino Printing Sciences plc has a policy of continuous product improvement, the Company
therefore reserves the right to modify the specification contained within this document without
notice.
Gurnee IL.60031
U.S.A.
Tel: +1 847 244 2501
Fax: +1 847 244 1421
Email: solutions@domino-na.com
EPT029891_5