Project Name: ErgoLift Pro System

Ergo," short for ergonomic; "Lift" indicates the primary function of the system; Pro" indicates
advanced level of performance

Launch Date: 15/04/2023

Brief Description: The ErgoLift Pro System revolutionizes material handling, combining a Vacuum Bag
Lifter with a Monorail System to safely and efficiently lift up to 85 kg of material bags. This innovation
is pivotal in processes involving loading 30 tons of material per batch into 100KL fermentors,
significantly reducing physical strain on workers and enhancing operational efficiency.

Innovative Aspects:

The ErgoLift Pro System introduces a groundbreaking ergonomic and efficient approach to material
handling. The integration of a vacuum bag lifter and monorail system ensures secure, precise, and
streamlined operations, substantially reducing the physical burden on workers.

Enhancing Occupational Safety and Health (OSH) Standards:

By addressing ergonomic challenges and reducing injury risks associated with manual material
handling, this system elevates OSH standards, contributing to a safer and more supportive work
environment.

Development and Deployment Process:

Conceived to enhance ergonomic conditions and operational efficiency, the system underwent
extensive testing and validation. Strategic education and demonstrations were employed to
overcome initial skepticism and gain stakeholder buy-in.

Deployment Challenges and Solutions:

The improved operational speed initially led to material dust generation issues, posing health risks
and explosion hazards. Dedicated dust collectors at vessel manholes were installed to mitigate these
risks. Additionally, a manhole cage mesh was installed to prevent material bags from accidentally
falling into the vessel, safeguarding both product and workforce.

Measurable Impact and Improvements:

The ErgoLift Pro System has substantially reduced workforce requirements from 10 to 3 workers per
shift, decreased material handling time, and eliminated exposure of numerous personnel to dust and
ergonomic risks. With fewer individuals involved in each activity, human errors and unsafe acts have
significantly decreased. The focused training and dedicated supervision provided to the reduced
workforce have further contributed to a safer working environment.
Before the system’s integration, PPE non-compliances were a major challenge, with at least two
incidents reported per shift. Post-implementation, PPE non-compliance incidents have reduced to nil,
underscoring the system's role in enhancing safety compliance. Additionally, the system has
successfully addressed serious ergonomic hazards, reducing back pain-related cases from an average
of four per day to zero, as reported by the occupational health center.

Future Advancements and Development:

Commitment to continuous innovation remains strong, with plans to integrate advanced sensors and
smart technologies for real-time monitoring and enhanced safety.

Justification for Award Consideration:

The ErgoLift Pro System exemplifies innovation, safety, and efficiency, significantly improving
workforce well-being and operational processes. Its transformative impact on safety standards and
operational efficiency makes it a deserving candidate for recognition in the field of safety and
innovation.