Professional Documents
Culture Documents
D3E800A713B Body Exterior
D3E800A713B Body Exterior
D3E800A713B Body Exterior
Repair Manual
Audi R8 2007 ➤
Audi R8 GT 2011 ➤
Body Exterior
Edition 04.2014
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Repair Group
00 - General, Technical Data
50 - Body Front
53 - Body Rear
55 - Hood, Lids
57 - Front Doors, Central Locking System
63 - Bumpers
64 - Glass, Window Regulators
66 - Exterior Equipment
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
50 - Body Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 Body Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Overview - Lock Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Lock Carrier, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Overview - Headlamp, Wheel Housing Liner and Radiator Mounts . . . . . . . . . . . . . . . . . . 6
1.4 Outer Headlamp Bracket, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Center Headlamp Bracket, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Inner Headlamp Bracket, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Outer Radiator Bracket and Upper Wheel Housing Liner Bracket, Removing and Installing
........................................................................ 9
1.8 Inner Radiator Bracket, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Cowl Panel Trim and Headlamp Trim, Bumper Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Cowl Panel Trim and Headlamp Trim, Bumper Cover Assembly Overview . . . . . . . . . . . . 11
2.2 Bumper Cover Trim, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Headlamp and Wheel Housing Liner Trim, Removing and Installing . . . . . . . . . . . . . . . . . . 13
2.4 Cowl, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Overview - Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 End Panel, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 Fender, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 Fender Gap Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5 Fender Mounting Flange, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
53 - Body Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1 Trim Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.1 Engine Compartment Trim Assembly Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.2 Left and Right Engine Compartment Trim, Removing and Installing . . . . . . . . . . . . . . . . . . 22
1.3 Hinge Trim and B-Pillar Trim, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.4 Front Engine Compartment Trim in Center, Removing and Installing . . . . . . . . . . . . . . . . 23
2 Cover for Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.1 Side Panel Cover Assembly Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.2 Side Panel Cover, without Fuel Filler Door, Removing and Installing . . . . . . . . . . . . . . . . 25
2.3 Side Panel Cover, with Fuel Filler Door Insert, Removing and Installing . . . . . . . . . . . . . . 27
2.4 Side Panel Cover Gap Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3 Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.1 Lower Rear Side Panel and Upper Cover Assembly Overview . . . . . . . . . . . . . . . . . . . . . . 32
3.2 Upper Cover, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.3 Lower Rear Side Panel, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.4 Lower Rear Side Panel and Upper Cover Gap Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 35
3.5 Upper Rear Side Panel Assembly Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.6 Upper Rear Side Panel, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
38
3.7 Upper Rear Side Panel Gap Dimensions
permitted . . by
unless authorised . .AUDI
. . .AG.
. . AUDI
. . . AG
. . does
. . .not
. .guarantee
. . . . . or. .accept
. . . any
. . .liability
...... 38
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 Upper Longitudinal Member and Rear Crossmember . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.1 Upper Longitudinal Member and Rear Crossmember Assembly Overview . . . . . . . . . . . . 40
4.2 Upper Left Longitudinal Member, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . 41
4.3 Upper Right Longitudinal Member, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . 42
Contents i
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
55 - Hood, Lids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
1 Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
1.1 Overview - Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
1.2 Fresh Air Intake Grille, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
1.3 Hood, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
1.4 Hood Hinge, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
1.5 Striker Pin with Catch, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1.6 Left and Right Striker Pins, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1.7 Hood Gap Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1.8 Hood, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
1.9 Gas-Filled Strut, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
1.10 Gas-Filled Strut, Releasing Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
1.11 Hood Seal, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2 Hood Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.1 Latch and Hood Motor Assembly Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.2 Hood Latch, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.3 Hood Latch, Removing and Installing, Left and Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.4 Rear Lid Central Locking System Motor V53 , Removing and Installing . . . . . . . . . . . . . . 59
2.5 Hood Emergency Release Cable Assembly Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.6 Hood Emergency Release Cable, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . 61
2.7 Hood Latch Cable, Removing and Installing, Left and Right . . . . . . . . . . . . . . . . . . . . . . . . 62
2.8 Hood Lock Cable Mount, Removing and Installing, Left and Right . . . . . . . . . . . . . . . . . . 62
2.9 Hood Lock Cables, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2.10 Emergency Release Inside Luggage Compartment Assembly Overview, Country-Specific
........................................................................ 63
2.11 Interior Luggage Compartment Release, Removing and Installing . . . . . . . . . . . . . . . . . . 66
3 Rear Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
3.1 Overview - Rear Lid permitted
. . . . unless
. . . .authorised
. . . . . .by. AUDI
. . . AG.
. . .AUDI
. . .AG. .does
. . not
. . guarantee
. . . . . .or. accept
. . . .any
. .liability
........... 67
3.2 Rear Lid, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with respect to the correctness of information in this document. Copyright by AUDI AG.
70
3.3 Lid Hinge, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.4 Gap Dimensions, Rear Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.5 Rear Lid, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.6 Rear Lid, Bringing into Service Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.7 Gas-Filled Strut, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.8 Gas-Filled Strut, Releasing Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.9 Catch, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.10 Spring Unit, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.11 Air Intake Grille, Removing and Installing, R8 Coupe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.12 Air Intake Grille, Removing and Installing, R8 GT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.13 Air Intake Frame, Removing and Installing, R8 GT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.14 Rear Lid Trim, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.15 Rear Lid Trim, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.16 Rear Lid Trim Panel Assembly Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.17 Upper Center Trim, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.18 Left and Right Trim, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.19 Lower Center Trim, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4 Rear Lid Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4.1 Adjusting Buffer and Rear Lid Lock Assembly Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4.2 Adjusting Buffer, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.3 Rear Lid Lock, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.4 Rear Lid Lock Cable Assembly Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.5 Cable Operating Lever, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
ii Contents
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Contents iii
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
63 - Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
1 Front Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
1.1 Overview - Bumper Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
1.2 Front Bumper Cover, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
1.3 Front Bumper Cover Gap Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
1.4 Outer Bumper Cover Mount, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
1.5 Top Center Bumper Cover Mount, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . 148
1.6 Lower Bumper Cover Mounts, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 148
1.7 Impact Absorber, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
1.8 Left Air Intake Grille, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
1.9 Right Air Intake Grille, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
1.10 Winglet, Removing and Installing, R8 GT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
1.11 Bumper Cover End Plate, Removing and Installing, Vehicles from MY 2013 . . . . . . . . . . 158
1.12 Spoiler Lip, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
1.13 Spoiler Lip and Spoiler Mount, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 159
1.14 Spoiler, Removing and Installing, Lower Section, R8 GT . . . . . . . . . . . . . . . . . . . . . . . . . . 160
1.15 Overview - Impact Member . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
1.16 Upper Impact Member, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
1.17 Lower Left Impact Member, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
1.18 Lower Right Impact Member, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
2 by copyright.
Protected Rear Bumper
Copying for private. or
. .commercial
. . . . . .purposes,
. . . . . in. part
. . .or. in. whole,
. . . . is. not
................................... 164
with respect to the correctness of information in this document. Copyright by AUDI AG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Overview - Rear Bumper Cover . . . . . . . . . . . 164
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
iv Contents
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Contents v
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
vi Contents
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 Contact Corrosion
Contact corrosion can occur if incorrect fasteners (bolts, nuts,
washers, etc.) are used.
For this reason, only fasteners with a special surface coating are
installed.
In addition, rubber or plastic parts and adhesives are made of
non-conductive materials.
If there are doubts as to whether parts are suitable or not, use
new parts according to the Parts Catalog.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
50 – Body Front
1 Body Front
⇒ “1.1 Overview - Lock Carrier”, page 4
⇒ “1.2 Lock Carrier, Removing and Installing”, page 5
⇒ “1.3 Overview - Headlamp, Wheel Housing Liner and Radiator
Mounts”, page 6
⇒ “1.4 Outer Headlamp Bracket, Removing and Installing”,
page 7
⇒ “1.5 Center Headlamp Bracket, Removing and Installing”, page
8 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ “1.6 Inner Headlamp Bracket, Removing and Installing”, with respect to the correctness of information in this document. Copyright by AUDI AG.
page 8
⇒ “1.7 Outer Radiator Bracket and Upper Wheel Housing Liner
Bracket, Removing and Installing”, page 9
⇒ “1.8 Inner Radiator Bracket, Removing and Installing”,
page 10
1 - Bolt
❑ Tightening specifica‐
tion. Refer to
⇒ “2.1 Latch and Hood
Motor Assembly Over‐
view”, page 55 .
2 - Hood Latch
3 - Retaining Plate
4 - Hood Motor
5 - Bolt
❑ 23 Nm
❑ Quantity: 4
6 - Bolt
❑ Tightening specifica‐
tion. Refer to
⇒ “2.1 Latch and Hood
Motor Assembly Over‐
view”, page 55 .
7 - Bolt
❑ Tightening specifica‐
tion. Refer to
⇒ “2.1 Latch and Hood
Motor Assembly Over‐
view”, page 55 .
8 - Lock Carrier
❑ Removing and instal‐
ling. Refer to
⇒ “1.2 Lock Carrier, Re‐
moving and Installing”,
page 5 .
1. Body Front 5
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Remove the lid lock. Refer to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ “2.3 Hood Latch, Removing and Installing, Leftwithand Right”,
respect to the correctness of information in this document. Copyright by AUDI AG.
page 58 .
– Remove the bolts -arrows-.
– Remove the outer headlamp bracket -3-.
– Remove bolts -4, 6 and 7- and the outer bumper cover bracket
-5-.
– Remove the headlamp adjuster -1- by removing bolt -2-.
Installing
• Tightening specifications. Refer to
⇒ “1.3 Overview - Headlamp, Wheel Housing Liner and Radi‐
ator Mounts”, page 6 ,
⇒ “2.1 Latch and Hood Motor Assembly Overview”,
page 55 .
Install in reverse order of removal.
1. Body Front 7
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
– Remove the bolts -arrows- and remove the outer radiator and
wheel housing liner bracket -1- downward.
Installing
• Tightening specifications. Refer to
⇒ “1.3 Overview - Headlamp, Wheel Housing Liner and Radi‐
ator Mounts”, page 6 .
Install in reverse order of removal.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Body Front 9
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2.1 Cowl Panel Trim and Headlamp Trim, Bumper Cover Assembly Overview
stalling
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– Remove the luggage compartment seal -2- in the bumper trim
area.
– Open the quick-releases -1- and -4-.
– Remove the bumper trim -3- upward -arrow A-. This frees up
the retaining tabs -arrows-.
Installing
Install in reverse order of removal. Note the following:
• Insert the washer between the spring nut and the trim.
Caution
– Remove the cowl panel trim -4- horizontally from the frame
-arrows A-.
– Disengage the gas-filled struts -2- and -3-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
• Insert the washer between the spring nut and the trim.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 Fender
⇒ “3.1 Overview - Fender”, page 15
⇒ “3.2 End Panel, Removing and Installing”, page 16
⇒ “3.3 Fender, Removing and Installing”, page 16
⇒ “3.4 Fender Gap Dimensions”, page 16
⇒ “3.5 Fender Mounting Flange, Removing and Installing”,
page 17
3. Fender 15
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Silicone-free lubricant spray can be used for installing.
♦ Depending on the version, 2 or 3 plugs.
Door -2-
❑ Adjusting. Refer to
⇒ “1.4 Door, Adjusting”,
page 111 .
B - Hood to the Front Bumper
• Gap dimension -b- = 3.5 ±
1.0 mm
-1- Front fender
-3- Headlamp and wheel hous‐
ing liner trim
-4- Hood
❑ Adjusting. Refer to
⇒ “1.8 Hood, Adjusting”,
page 52 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
The illustration shows the installation position with the fender in‐
stalled.
3. Fender 17
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 Special Tools
Special tools and workshop equipment required
♦ Pry Lever - 80 - 200-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4. Special Tools 19
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
53 – Body Rear
1 Trim Panels
⇒ “1.1 Engine Compartment Trim Assembly Overview”,
page 20
⇒ “1.2 Left and Right Engine Compartment Trim, Removing and
Installing”, page 22
⇒ “1.3 Hinge Trim and B-Pillar Trim, Removing and Installing”,
page 22 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ “1.4 Front Engine Compartment Trim in Center, Removing and
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing”, page 23
1 - Spring Nut
❑ For the quick release
2 - Washer
❑ Insert into the spring nut
so that it is flush
3 - Quick Release
❑ Quantity: 6
4 - Left Engine Compartment
Trim
❑ Removing and instal‐
ling. Refer to
⇒ “1.2 Left and Right En‐
gine Compartment
Trim, Removing and In‐
stalling”, page 22 .
5 - Bolt
❑ 18 Nm
6 - Nut
❑ 18 Nm
7 - Nut
❑ 18 Nm
8 - Left B-Pillar Trim
❑ Self-adhesive
❑ Removing and instal‐
ling. Refer to
⇒ “1.3 Hinge Trim and
B-Pillar Trim, Removing
and Installing”,
page 22 .
9 - Left Hinge Trim Lower Sec‐
tion
❑ Self-adhesive
❑ Removing and installing. Refer to
⇒ “1.3 Hinge Trim and B-Pillar Trim, Removing and Installing”, page 22 .
10 - Left Hinge Trim Upper Section
❑ Self-adhesive
1. Trim Panels 21
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Note
Note
– Raise the back of the engine compartment trim -1- and guide
the front of it out at the lid hinge.
– Press the gas-filled strut onto the ball stud.
Installing
Install in reverse order of removal. Note the following:
• Insert the washers flush in the spring nuts.
• The engine compartment trim must be seated correctly on the
side panel or the quick-release bolts cannot lock.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
and Installing
Removing
– Remove the left or right engine compartment trim. Refer to
⇒ “1.2 Left and Right Engine Compartment Trim, Removing
and Installing”, page 22 .
– Remove the nut -2- and the bolt -4-.
– Remove the B-pillar trim -3-.
– Remove the hinge trim -1-.
Installing
• Tightening specification. Refer to
⇒ “1.1 Engine Compartment Trim Assembly Overview”,
page 20 .
Install in reverse order of removal. Note the following:
– Remove the old adhesive tape from the body.
– Remove the protective film on the adhesive surfaces
-A through D- from the trim -1, 2 and 3-.
– Position the upper section of the trim -2- on the lower section
-1-.
1. Trim Panels 23
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
12 - Bolt
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 10 Nm
13 - Mount
❑ for the side panel cover
14 - O-Ring
❑ Replace if damaged.
15 - Bolt
❑ 10 Nm
16 - Guide Pin
❑ In the side panel cover
17 - O-Ring
❑ Replace if damaged.
18 - Mount
❑ for the side panel cover
19 - Bolt
❑ 10 Nm
20 - Bolt
❑ 10 Nm
21 - Bolt
❑ 10 Nm
22 - Mount
❑ for the side panel cover
23 - O-Ring
❑ Replace if damaged.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
24 - Guide Pin
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
• Gap dimensions. Refer to
⇒ “2.4 Side Panel Cover Gap Dimensions”, page 31 .
• Tightening specifications. Refer to
⇒ “2.1 Side Panel Cover Assembly Overview”, page 24 .
Install in reverse order of removal. Note the following:
– Remove the old adhesive on the air intake grilled and the side
panel cover.
– Attach new double-sided tape -1- to the air intake grille
-arrow-.
Note
♦ When tightening the bolts, the adjusting nuts and adjusting el‐
ements turn themselves against the side panel cover mount‐
ing points -3- and secure them.
♦ Ignore -item 1- and the -arrow-.
– Press the side panel cover in the area with the adhesive tape
onto the tape.
Note
– Carefully loosen the bonded joint between the air intake grille
-1- and the side panel cover -2- -arrows-.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
The adhesive is applied either in dots or along permitted
the entireunlesslength
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
of the air intake grille, depending on the version.with respect to the correctness of information in this document. Copyright by AUDI AG.
Version I:
– Disconnect the connector -1- on the Fuel Filler Door Unlock
Motor - V155- .
– Pull the drain hose -2- on the fuel filler door insert -3- out of
the guide tube.
Version II:
– Disconnect the connector -2- on the Fuel Filler Door Unlock
Motor - V155- .
– Press the release button -arrow- and remove the drain hose
-1- from the fuel filler door insert drain pipe.
Installing
• Gap dimensions. Refer to
⇒ “2.4 Side Panel Cover Gap Dimensions”, page 31 .
• Tightening specifications. Refer to
⇒ “2.1 Side Panel Cover Assembly Overview”, page 24 .
Install in reverse order of removal. Note bythe
Protected following:
copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
The adhesive -1- is applied either in dots or along the entire length
of the air intake grille, depending on the date of manufacture.
– Remove the old adhesive on the air intake grilled and the side
panel cover.
– Attach new double-sided tape -1- to the air intake grille
-arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Version I:
DANGER!
♦ Always make sure the drain hose for the fuel filler door
insert fits correctly in the drain pipe.
♦ Make sure the drain hose is installed correctly and that it
functions properly. Water in the fuel filler door insert must
flow through the drain hose downward and out of the sill
panel trim.
– Guide the drain hose -2- into the drain pipe -1- as far as di‐
mension -a-.
• Dimension -a- = approximately 70 mm.
Version II:
– Connect the connector -2- on the Fuel Filler Door Unlock Motor
- V155- .
DANGER!
– Push the drain hose -1- onto the fuel filler door insert drain pipe
until it clicks into place -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Continuation for all vehicles:
– Insert the side panel cover in the guides.
– The sealing boot -2- must lie on the filler neck -3- smoothly and
without any wrinkles.
– Slide the seal -1- onto the filler neck and guide the sealing boot
in.
• The sealing boot must be guided into the seal in order to seal
correctly.
Note
♦ When tightening the bolts, the adjusting nuts and adjusting el‐
ements turn themselves against the side panel cover mount‐
ing points -1- and secure them.
♦ Ignore -item 3- and the -arrow-.
– Press the side panel cover in the area with the adhesive tape
onto the tape.
Note
Door Handle
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 Side Panel
⇒ “3.1 Lower Rear Side Panel and Upper Cover Assembly Over‐
view”, page 32
⇒ “3.2 Upper Cover, Removing and Installing”, page 33
⇒ “3.3 Lower Rear Side Panel, Removing and Installing”,
page 33
⇒ “3.4 Lower Rear Side Panel and Upper Cover Gap Dimen‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
sions”, page 35 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ “3.5 Upper Rear Side Panel Assembly Overview”, page 37
⇒ “3.6 Upper Rear Side Panel, Removing and Installing”,
page 38
⇒ “3.7 Upper Rear Side Panel Gap Dimensions”, page 38
3.1 Lower Rear Side Panel and Upper Cover Assembly Overview
12 - Bolt
❑ 5 Nm
13 - Bolt
❑ 5 Nm
14 - Bolt
❑ 5 Nm
Installing
• Gap dimensions. Refer to
⇒ “3.4 Lower Rear Side Panel and Upper Cover Gap Dimen‐
sions”, page 35 .
• Tightening specifications. Refer to
⇒ “3.1 Lower Rear Side Panel and Upper Cover Assembly
Overview”, page 32 .
Install in reverse order of removal. Note the following:
• The centering pins in the upper cover -1- must engage in the
opening on the lower rear side panel -2- -arrows-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Installing
Removing
– Remove the cover from the side panel: without fuel filler door
insert, refer to
⇒ “2.2 Side Panel Cover, without Fuel Filler Door, Removing
and Installing”, page 25 , with fuel filler door insert, refer to
⇒ “2.3 Side Panel Cover, with Fuel Filler Door Insert, Remov‐
ing and Installing”, page 27 .
– Remove the wheel housing liner. Refer to
⇒ “8.2 Front Wheel Housing Liners, Removing and Installing”,
page 295 .
– Remove the sill panel trim. Refer to
⇒ “1.11 Sill Panel Trim, Removing and Installing”, page 255 .
3. Side Panel 33
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
– Remove the metal clips -3- from the lower rear side panel
-1-.
– Carefully release the retainers -1- and -2- on the lower rear
side panel -3- at the retaining tabs -arrows-.
– Remove the lower rear side panel.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
• Gap dimensions. Refer to
⇒ “3.4 Lower Rear Side Panel and Upper Cover Gap Dimen‐
sions”, page 35 .
• Tightening specifications. Refer to
⇒ “3.1 Lower Rear Side Panel and Upper Cover Assembly
Overview”, page 32 .
Install in reverse order of removal. Note the following:
1. Press the lower rear side panel onto the retaining strip on
the upper rear side panel.
2. Tighten the retaining strip bolt on the upper rear side panel.
3. Tighten the lower rear side panel bolts on the bracket.
4. Tighten the lower rear side panel bolts to the sill panel.
5. Engage the clips to the B-pillar.
6. Tighten the bolts on the B-pillar and the bracket.
– Install the air duct. Refer to ⇒ Fuel Injection and Ignition; Rep.
Gr. 24 .
3.4 Lower Rear Side Panel and Upper Cover Gap Dimensions
3. Side Panel 35
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
3with
- Bolt
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 10 Nm
4 - Bolt
❑ 10 Nm
5 - Bolt
❑ 10 Nm
6 - Bolt
❑ 10 Nm
7 - Bracket
❑ for the upper rear side
panel
8 - Bracket
❑ for the upper rear side
panel
9 - Bolt
❑ 10 Nm
10 - Bolt
❑ 10 Nm
11 - Bolt
❑ 10 Nm
12 - Bolt
❑ 10 Nm
13 - Bracket
❑ for the upper rear side panel
14 - Bracket
❑ for the upper rear side panel
15 - Bolt
❑ 10 Nm
16 - Bolt
❑ 10 Nm
17 - Bolt
❑ 4 Nm
18 - Retaining Strip
❑ for the rear lower side panel
3. Side Panel 37
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
3. Side Panel 39
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
11 - Bolt
❑ Tightening specification. Refer to
⇒ “4.1 Adjusting Buffer and Rear Lid Lock Assembly Overview”, page 85 .
12 - Rear Lid Latch
13 - Bracket
❑ For rear lid lock
14 - Bolt
❑ Tightening specification. Refer to
⇒ “4.1 Adjusting Buffer and Rear Lid Lock Assembly Overview”, page 85 .
15 - Right Adjusting Buffer
16 - Rear Crossmember
❑ Removing and installing. Refer to ⇒ “4.4 Rear Crossmember,
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Removing and Installing”, page 43 .
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
Caution
– Remove the bolts -1, 2 and 3- and the upper left longitudinal
member.
Installing
• Tightening specification. Refer to
⇒ “4.1 Upper Longitudinal Member and Rear Crossmember
Assembly Overview”, page 40 .
Install in reverse order of removal. Note the following:
– Install the engine control module with the bracket. Refer to ⇒
Fuel Injection and Ignition; Rep. Gr. 24 .
– Install the secondary air injection pump. Refer to ⇒ Fuel In‐
jection and Ignition; Rep. Gr. 26 .
– Install the left engine compartment trim, refer to
⇒ “1.2 Left and Right Engine Compartment Trim, Removing
and Installing”, page 22 .
Removing
Note
– Free up the wiring harness -2- and the EVAP canister hose
-5- with the Pry Lever - 80 - 200- .
– Remove the heat shield bolts -arrows-.
– Remove the bolts -1, 3 and 4- and the upper right longitudinal
member.
Installing
• Tightening specification.
ProtectedRefer to Copying for private or commercial purposes, in part or in whole, is not
by copyright.
⇒ “4.1 Upper Longitudinal Member
permitted unless andby Rear
authorised AUDI AG. Crossmember
AUDI AG does not guarantee or accept any liability
Assembly Overview”,withpage 40to.the correctness of information in this document. Copyright by AUDI AG.
respect
Removing
– Remove the engine compartment trim -1- and -3-. Refer to
⇒ “1.2 Left and Right Engine Compartment Trim, Removing
and Installing”, page 22 .
Note
Note
5 Special Tools
Special tools and workshop equipment required
♦ Mechanical Door Brace - VAG1438-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5. Special Tools 45
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
55 – Hood, Lids
1 Hood
⇒ “1.1 Overview - Hood”, page 46
⇒ “1.2 Fresh Air Intake Grille, Removing and Installing”,
page 48
⇒ “1.3 Hood, Removing and Installing”, page 48
⇒ “1.4 Hood Hinge, Removing and Installing”, page 49
⇒ “1.5 Striker Pin with Catch, Removing and Installing”,
page 50
⇒ “1.6 Left and Right Striker Pins, Removing and Installing”, page
50
⇒ “1.7 Hood Gap Dimensions”, page 50
⇒ “1.8 Hood, Adjusting”, page 52
⇒ “1.9 Gas-Filled Strut, Removing and Installing”, page 53
⇒ “1.10 Gas-Filled Strut, Releasing Gas”, page 54
⇒ “1.11 Hood Seal, Removing and Installing”, page 54
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Luggage Compartment
Seal
2 - Ball Stud
❑ 23 Nm
3 - Gas-Filled Strut
❑ Removing and instal‐
ling. Refer to
⇒ “1.9 Gas-Filled Strut,
Removing and Instal‐
ling”, page 53 .
4 - Nut
❑ 9 Nm
5 - Striker Pin With Catch
❑ Removing and instal‐
ling. Refer to
⇒ “1.5 Striker Pin with
Catch, Removing and
Installing”, page 50 .
6 - Bolt
❑ 2 Nm
7 - Right Striker Pin
❑ Removing and instal‐
ling. Refer to
⇒ “1.6 Left and Right
Striker Pins, Removing
and Installing”,
page 50 .
❑ Adjusting. Refer to
⇒ “1.8 Hood, Adjusting”,
page 52 .
8 - Right Anti-Twist Mecha‐
nism
❑ for the striker pinProtected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Removing and installing. Refer
permitted unless to by AUDI AG. AUDI AG does not guarantee or accept any liability
authorised
⇒ “1.6 Left and Right Striker Pins, Removing and Installing”, page 50 .
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 - Hood
❑ Removing and installing. Refer to ⇒ “1.3 Hood, Removing and Installing”, page 48 .
10 - Stop Buffer
❑ For adjusting the height of the hood
11 - Fresh Air Intake Grille
❑ Inside the hood
❑ Removing and installing. Refer to ⇒ “1.2 Fresh Air Intake Grille, Removing and Installing”, page 48 .
12 - Left Striker Pin
❑ Removing and installing. Refer to
⇒ “1.6 Left and Right Striker Pins, Removing and Installing”, page 50 .
❑ Adjusting. Refer to ⇒ “1.8 Hood, Adjusting”, page 52 .
13 - Left Anti-Twist Mechanism
❑ for the striker pin
❑ Removing and installing. Refer to
⇒ “1.6 Left and Right Striker Pins, Removing and Installing”, page 50 .
14 - Bolt
❑ 2 Nm
1. Hood 47
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
15 - Nut
❑ 4 Nm
16 - For the Hood Stop
17 - Bolt
❑ 8 Nm
18 - Adjusting Buffer
❑ For the hood stop
19 - Bolt
❑ 24 Nm
20 - Hood Hinge
❑ For removal and installation, remove the hood or support it securely.
❑ Removing and installing. Refer to ⇒ “1.4 Hood Hinge, Removing and Installing”, page 49 .
21 - Nut
❑ 24 Nm
WARNING
Risk of injury!
♦ A second technician is needed during removal and instal‐
lation to support and hold the hood.
Note
Installing
• Tightening specification. Refer to
⇒ “1.1 Overview - Hood”, page 46 .
Install in reverse order of removal. Note the following:
– Adjust the hood hinge stop screw to dimension -a-.
• Dimension -a- = 34 mm.
– Install the hood hinge according to the marking applied during
removal. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Adjust the hood. Refer
with respect to correctness of information in this document. Copyright by AUDI AG.
to the
⇒ “1.8 Hood, Adjusting”, page 52 .
1. Hood 49
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
-2- Hood
❑ Adjusting. Refer to
⇒ “1.8 Hood, Adjusting”,
page 52 .
B - Hood to Radiator Grille
• Gap dimension -b- = 4.5 ±
1.0 mm
-1- Radiator grille
-2- Hood
❑ Adjusting. Refer to
⇒ “1.8 Hood, Adjusting”,
page 52 .
C - Hood to Bumper Cover
Side Piece
• Gap dimension -c- = 3.5 ±
0.5 mm
-1- bumper cover side piece
-2- Hood
-2- Hood
❑ Adjusting. Refer to ⇒ “1.8 Hood, Adjusting”, page 52 .
E - Hood to Front Side Panel Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
• Gap dimension -e- = 3.5 ± 1.0 mm with respect to the correctness of information in this document. Copyright by AUDI AG.
-2- Hood
1. Hood 51
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Note
Note
1. Hood 53
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Risk of injury!
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
To collect escaping oil, cover the cut area with a cleaning cloth.
– Cut through the gas-filled strut cylinder within the first third of
the overall cylinder length using the piston rod end of the cyl‐
inder as a reference point.
2 Hood Latch
⇒ “2.1 Latch and Hood Motor Assembly Overview”, page 55
⇒ “2.2 Hood Latch, Removing and Installing”, page 57
⇒ “2.3 Hood Latch, Removing and Installing, Left and Right”, page
58
⇒ “2.4 Rear Lid Central Locking System Motor V53 , Removing
and Installing”, page 59
⇒ “2.5 Hood Emergency Release Cable Assembly Overview”,
page 59
⇒ “2.6 Hood Emergency Release Cable, Removing and Instal‐
ling”, page 61
⇒ “2.7 Hood Latch Cable, Removing and Installing, Left and
Right”, page 62
⇒ “2.8 Hood Lock Cable Mount, Removing and Installing, Left and
Right”, page 62
⇒ “2.9 Hood Lock Cables, Adjusting”, page 63
⇒ “2.10 Emergency Release Inside Luggage Compartment As‐
sembly Overview, Country-Specific”, page 63
⇒ “2.11 Interior Luggage Compartment Release, Removing and
Installing”, page 66
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Hood Latch 55
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
1 - Bolt
❑ 9 Nm
2 - Lock Carrier
3 - Hood Latch
❑ With Engine Hood Con‐
tact Switch - F266-
❑ Can be used to adjust
the hood height. Refer
to
⇒ “1.8 Hood, Adjusting”,
page 52 .
❑ Removing and instal‐
ling. Refer to
⇒ “2.2 Hood Latch, Re‐
moving and Installing”,
page 57 .
4 - Retaining Plate
❑ Removing and instal‐
ling. Refer to
⇒ “2.4 Rear Lid Central
Locking System Motor
V53 , Removing and In‐
stalling”, page 59 .
5 - Rear Lid Central Locking
System Motor - V53-
❑ Removing and instal‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
ling. Refer to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ “2.4 Rear Lid Central with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Hood Latch 57
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Note
If the hood latch on the coolant hose cannot be pulled aside, re‐
move the coolant hose. Refer to ⇒ Engine Mechanical; Rep. Gr.
19 .
Installing
• Tightening specification. Refer toby copyright. Copying for private or commercial purposes, in part or in whole, is not
Protected
⇒ Fig. ““Tightening Specification
permitted Hood Latch”“by,AUDI
unless authorised page AG.57AUDI . AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Install in reverse order of removal. Note the following:
– Install central locking system motor. Refer to
⇒ “2.4 Rear Lid Central Locking System Motor V53 , Remov‐
ing and Installing”, page 59 .
– Adjust the hood. Refer to ⇒ “1.8 Hood, Adjusting”, page 52 .
Note
In vehicles with a welded retaining plate, only loosen bolts -1- and
-2- and slide the Rear Lid Central Locking System Motor - V53-
out in the direction of the arrow.
Installing
• Tightening specification. Refer to
⇒ “2.1 Latch and Hood Motor Assembly Overview”, page 55 .
Install in reverse order of removal.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Hood Latch 59
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
1 - Hood Latch
❑ Removing and instal‐
ling. Refer to
⇒ “2.2 Hood Latch, Re‐
moving and Installing”,
page 57 .
2 - Right Cable
❑ for the right Hood lock
❑ Removing and instal‐
ling. Refer to
⇒ “2.7 Hood Latch Ca‐
ble, Removing and In‐
stalling, Left and Right”,
page 62 .
3 - Hood Emergency Release
Cable
❑ Removing and instal‐
ling. Refer to
⇒ “2.6 Hood Emergency
Release Cable, Remov‐
ing and Installing”, page
61 .
4 - Right Hood Lock
❑ Removing and instal‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
ling. Refer to
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ “2.3 Hood Latch, Re‐
moving and Installing,
Left and Right”,
page 58 .
5 - Grommet
❑ Passenger compart‐
ment seal
6 - Glove Compartment
7 - Left Hood Lock
❑ Removing and installing. Refer to
⇒ “2.3 Hood Latch, Removing and Installing, Left and Right”, page 58 .
8 - Left Cable
❑ for the left Hood lock
❑ Removing and installing. Refer to
⇒ “2.7 Hood Latch Cable, Removing and Installing, Left and Right”, page 62 .
❑ Adjusting. Refer to ⇒ “2.9 Hood Lock Cables, Adjusting”, page 63 .
9 - Mount
❑ for the cables to the left and right Hood locks
❑ Removing and installing. Refer to
⇒ “2.8 Hood Lock Cable Mount, Removing and Installing, Left and Right”, page 62 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
The illustration shows the installation position with the hood lock
removed -3-.
Installing
Install in reverse order of removal. Note the following:
– Engage the bracket -5- with the cable on the front lid lock -4-
and move it up until the retainer -1- engages -arrow-. This
engage the cable nipple -3- on the lid lock release operating
lever -2-.
– Install the hood latch. Refer to
⇒ “2.2 Hood Latch, Removing and Installing”, page 57 .
– Install the right headlamp. Refer to ⇒ Electrical Equipment;
Rep. Gr. 94 .
– Install the glove compartment. Refer to ⇒ Body Interior; Rep.
Gr. 68 .
2. Hood Latch 61
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
– Remove the cable brackets -1- and -6- from the cable mount
-3-.
– Disengage the left -2- or right -5- lid lock cable nipple from the
mount -4-.
– Disconnect the cable ties and remove the lid lock cable.
Installing
Install in reverse order of removal. Note the following:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Note
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove the cable brackets -1- and -6- from the cable mount
-3-.
– Disengage the cable nipple -2- and -5- from the mount -4-.
– Open the tab -arrow- and remove the cable mounting bracket
-2- from the mount -5-.
– Disengage the cable nipple -3- from the release lever -4-.
– Remove the cable bracket -1-.
Installing
Install in reverse order of removal. Note the following:
– Install the luggage compartment tray. Refer to ⇒ Body Interior;
Rep. Gr. 70 .
2. Hood Latch 63
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
2 - Connector
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ for Luggage Compart‐
ment Release Solenoid
- N188-
3 - Cable
❑ For the interior luggage
compartment emergen‐
cy release
❑ A component of the in‐
terior luggage compart‐
ment emergency re‐
lease
❑ Do not kink
❑ Opening the cable con‐
nections
⇒ Fig. ““Opening the Ca‐
ble Connections”“ ,
page 65 .
❑ Adjusting cable
⇒ Fig. ““Adjusting the
Cables”“ , page 65
4 - Cable
❑ For the interior luggage compartment emergency release
❑ Do not kink
❑ Opening the cable connections, refer to ⇒ Fig. ““Opening the Cable Connections”“ , page 65 .
❑ Cable eye installation position on the front lid lock operating lever, refer to
⇒ Fig. ““Cable Eye Installation Position on the Front Hood Lock Operating Lever”“ , page 65
5 - Retaining Plate
❑ For the Rear Lid Central Locking System Motor - V53-
❑ with the catch release
6 - Cable
❑ For the catch release
❑ Do not kink
❑ Opening the cable connections, refer to ⇒ Fig. ““Opening the Cable Connections”“ , page 65 .
7 - Cable
❑ For the catch release
❑ A component of the interior luggage compartment emergency release
❑ Do not kink
❑ Opening the cable connections, refer to ⇒ Fig. ““Opening the Cable Connections”“ , page 65 .
❑ Adjusting cable, refer to ⇒ Fig. ““Adjusting the Cables”“ , page 65
– Loosen the cable sleeve from the guide -arrow B- and disen‐
gage the cable nipple from the eye -arrow C-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Hood Latch 65
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 Rear Lid
⇒ “3.1 Overview - Rear Lid”, page 67
⇒ “3.2 Rear Lid, Removing and Installing”, page 70
⇒ “3.3 Lid Hinge, Removing and Installing”, page 71
⇒ “3.4 Gap Dimensions, Rear Lid”, page 71
⇒ “3.5 Rear Lid, Adjusting”, page 71
⇒ “3.6 Rear Lid, Bringing into Service Position”, page 73
⇒ “3.7 Gas-Filled Strut, Removing and Installing”, page 74
⇒ “3.8 Gas-Filled Strut, Releasing Gas”, page 75
⇒ “3.9 Catch, Removing and Installing”, page 75
⇒ “3.10 Spring Unit, Removing and Installing”, page 76
⇒ “3.11 Air Intake Grille, Removing and Installing, R8 Coupe”,
page 76
⇒ “3.12 Air Intake Grille, Removing and Installing, R8 GT”,
page 77
⇒ “3.13 Air Intake Frame, Removing and Installing, R8 GT”, page
79
⇒ “3.14 Rear Lid Trim, Removing and Installing”, page 81
⇒ “3.15 Rear Lid Trim, Adjusting”, page 81
⇒ “3.16 Rear Lid Trim Panel Assembly Overview”, page 81
⇒ “3.17 Upper Center Trim, Removing and Installing”,
page 83
⇒ “3.18 Left and Right Trim, Removing and Installing”,
page 83
⇒ “3.19 Lower Center Trim, Removing and Installing”,
page 84
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Rear Lid 67
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
1 - Bolt
❑ 4 Nm
2 - Bracket
❑ For the rear lid trim
3 - Left Air Intake Grille
❑ Removing and instal‐
ling. Refer to
⇒ “3.11 Air Intake Grille,
Removing and Instal‐
ling, R8 Coupe”,
page 76 .
❑ Adjusting. Refer to
⇒ page 77 .
4 - Left Gas-Filled Strut
❑ Removing and instal‐
ling. Refer to
⇒ “3.7 Gas-Filled Strut,
Removing and Instal‐
ling”, page 74 .
5 - Nut
❑ 23 Nm
6 - Washer
7 - Bolt
❑ 22 Nm
8 - Left Hinge
❑ For the rear lid with stop
9Protected
- RearbyLid copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Removing
with respect and instal‐
to the correctness of information in this document. Copyright by AUDI AG.
ling. Refer to
⇒ “3.2 Rear Lid, Remov‐
ing and Installing”, page
70 .
❑ Adjusting. Refer to ⇒ “3.5 Rear Lid, Adjusting”, page 71 .
❑ Bring into service position ⇒ “3.6 Rear Lid, Bringing into Service Position”, page 73
10 - Right Hinge
❑ For the rear lid with stop
11 - Ball Stud
❑ for the gas-filled strut
❑ 23 Nm
12 - Bolt
❑ 2.5 Nm
13 - Adjusting nut
❑ For adjusting the height of the air intake grille
14 - Bolt
❑ 2.5 Nm
15 - Clip
16 - Bracket
❑ For the air intake grille
17 - Bolt
❑ 2.5 Nm
18 - Adjusting Element
❑ For adjusting the air intake grille
19 - Right Air Intake Grille
❑ Removing and installing. Refer to
⇒ “3.11 Air Intake Grille, Removing and Installing, R8 Coupe”, page 76 .
❑ Adjusting. Refer to ⇒ page 77 .
20 - Right Gas-Filled Strut
❑ Removing and installing. Refer to ⇒ “3.7 Gas-Filled Strut, Removing and Installing”, page 74 .
21 - Rear Lid Trim
❑ Removing and installing. Refer to ⇒ “3.14 Rear Lid Trim, Removing and Installing”, page 81 .
❑ Adjusting. Refer to ⇒ “3.15 Rear Lid Trim, Adjusting”, page 81 .
22 - Satellite Antenna - R170-
❑ Removing and Installing. Refer to ⇒ Communication; Rep. Gr. 91 .
23 - Frame
❑ for the Satellite Antenna - R170-
24 - Frame
❑ for the Radio/Telephone Antenna - R51-
25 - Radio/Telephone Antenna - R51-
❑ Removing and Installing. Refer to ⇒ Communication; Rep. Gr. 91 .
26 - Spacer Plate
❑ for the spring unit
27 - Spring Unit
❑ Removing and installing. Refer to ⇒ “3.10 Spring Unit, Removing and Installing”, page 76 .
28 - Bolt
❑ 2 Nm
29 - Catch
❑ Removing and installing. Refer to ⇒ “3.9 Catch, Removing and Installing”, page 75 .
❑ Adjusting. Refer to ⇒ “3.5 Rear Lid, Adjusting”, page 71 .
30 - Bracket
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ For the rear lid trim permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
31 - Bracket
❑ For the rear lid trim
32 - Bracket
❑ For the rear lid trim
33 - Nut
❑ 3 Nm
3. Rear Lid 69
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Note
Depending on the version, 1 or 2 connectors. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
Risk of injury!
♦ A second technician will be needed to support the rear lid
while it is being removed and installed.
– Remove the rear lid -3- from the hinge in direction of -arrow-
with a second technician.
Installing
• Tightening specification. Refer to
⇒ “3.1 Overview - Rear Lid”, page 67 .
Install in reverse order of removal. Note the following:
– Adjust the rear lid. Refer to
⇒ “3.5 Rear Lid, Adjusting”, page 71 .
3. Rear Lid 71
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Height Adjustment at the Hinge: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
• The bolt -1- must touch the hinge stop with
-2-respect
whento the rear lid ofisinformation in this document. Copyright by AUDI AG.
the correctness
closed.
– Rotate the bolt if necessary.
Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
The illustration shows the stop buffer in sections.
with respect to the correctness of information in this document. Copyright by AUDI AG.
1- Protective Cap
2- Adjusting Screw
3- Stop Buffer
WARNING
Risk of injury!
♦ A second technician is needed to support and hold the rear
lid.
3. Rear Lid 73
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
– Press the Support Stays - T40143- onto both ball studs until
they engage audibly.
– Install the threaded sleeves all the way on the ball pin
-arrows- and lock the Support Stays - T40143- .
WARNING
WARNING
Risk of injury!
♦ A second technician is needed to support and hold the rear
lid.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Detach the gas-filled strut for the rear lid by lifting retaining
spring -2- using a small screwdriver -1- -arrow-. Now remove
gas-filled strut -3- from the ball stud.
Installing
Install in reverse order of removal. Note the following:
• The gas-filled strut is installed on the body side.
– Press the gas-filled strut onto the ball stud until it engages au‐
dibly.
WARNING
Risk of injury!
♦ Only clamp in this area.
♦ Wear protective eyewear when sawing.
Note
To collect escaping oil, cover the cut area with a cleaning cloth.
– Cut through the gas-filled strut cylinder within the first third of
the overall cylinder length using the piston rod end of the cyl‐
inder as a reference point.
3. Rear Lid 75
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Note
– Remove the spring unit mount -1- from the engine compart‐
ment lid by pressing the clips together at the same time
-arrows-.
Installing
Install in reverse order of removal.
Installing
• Tightening specification. Refer to
⇒ “3.1 Overview - Rear Lid”, page 67 .
Install in reverse order of removal. Note the following:
– Insert the air intake grille tabs -1- on the rear lid -2- into the
mounts -arrows- and slide down.
– Make sure the air intake grille -3- is at the same height as the
rear window -4-.
– Rotate the adjusting nut -2- if necessary.
– Tighten the bolt -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Rear Lid 77
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Removing
– Remove the rear window. Refer to
⇒ “6.2 Rear Window, Removing and Installing”, page 233 .
– Thread the cutting wire -2- into the pull handles -VAG1351/1-
and then position it on the air intake grille.
– Cut the air intake grille -1- off the rear lid -3- by using the pull
handles - VAG1351/1- in a sawing motion.
– Remove the air intake grille.
Caution
Installing
Install in reverse order of removal. Note the following:
– Cut smooth any adhesive that may still be on the rear lid flange
using a carpet knife just before installing, but do not remove
completely!
Note
Caution
– Clean the adhesive surface on the air intake grille all around
with Cleaning Solution - D 009 401 04- .
– Apply the Glass/Paint Primer - D 009 200 02- on the adhesive
surface.
• Drying time approximately 10 minutes.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Caution
3. Rear Lid 79
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Removing
Caution
– Break the air intake frame -1- and remove it from the rear lid
trim -2-.
Installing
Install in reverse order of removal. Note the following:
– Remove all remaining adhesive.
Caution
– Clean the adhesive surface on the air intake grille all around
with Cleaning Solution - D 009 401 04- .
Caution
– Close the rear lid and check the gap dimensions. Move the
rear lid trim to the side, if necessary.
– Tighten the bolts.
– Install the bottom center trim. Refer to
⇒ “3.19 Lower Center Trim, Removing and Installing”,
page 84 .
– Install the left or right trim. Refer to
⇒ “3.18 Left and Right Trim, Removing and Installing”,
page 83 .
– Install the top center trim. Refer to
⇒ “3.17 Upper Center Trim, Removing and Installing”,
page 83 .
3. Rear Lid 81
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
1 - Expanding Clip
2 - Bolt
❑ 2.5 Nm
3 - Left Trim
❑ For rear lid longitudinal
member
❑ Secured with clips, de‐
pending on the version
❑ Removing and instal‐
ling. Refer to
⇒ “3.18 Left and Right
Trim, Removing and In‐
stalling”, page 83 .
4 - Bolt
❑ 2.5 Nm
5 - Bolt
❑ 2.5 Nm
6 - Expanding Clip
7 - Upper Center Trim
❑ For rear lid crossmem‐
ber
❑ Removing and instal‐
ling. Refer to
⇒ “3.17 Upper Center
Trim, Removing and In‐
stalling”, page 83 .
8 - Bolt
❑ 2.5 Nm
9 - Right Trim
❑ For rear lid longitudinal
member
❑ Removing and installing. Refer to ⇒ “3.18 Left and Right Trim, Removing and Installing”, page 83 .
10 - Expanding Clip
11 - Lower Center Trim
❑ For rear lid crossmember
❑ Removing and installing. Refer to ⇒ “3.19 Lower Center Trim, Removing and Installing”, page 84 .
12 - Expanding Clip
13 - Expanding Clip
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
Risk of injury!
♦ A second technician is needed to support and hold the rear
lid.
– Detach the gas-filled strut for the rear lid by lifting retaining
spring -2- using a small screwdriver -1- -arrow-. Now remove
gas-filled strut -3- from the ball stud.
3. Rear Lid 83
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
8 - Spring Nut
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 - Heat Shield
❑ For rear lid lock
❑ Removing and installing. Refer to ⇒ “4.3 Rear Lid Lock, Removing and Installing”, page 87 .
10 - Bolt
❑ 1.5 Nm
11 - Bolt
❑ 9 Nm
12 - Rear Lid Latch
❑ Removing and installing. Refer to ⇒ “4.3 Rear Lid Lock, Removing and Installing”, page 87 .
13 - Bracket
❑ For rear lid lock
14 - Bolt
❑ 5 Nm
15 - Right Adjusting Buffer
❑ Removing and installing. Refer to ⇒ “4.2 Adjusting Buffer, Removing and Installing”, page 87 .
16 - Rear Crossmember
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Installing
Install in reverse order of removal. Note the following:
– Check the securing clip mount on the retainers -1- and the
mount on the retainers -2- for damage. Replace the mount if
the retainers are damaged.
– Insert the operating lever approximately halfway into the
mount and pull it back.
– Carefully press the operating lever into the mount as far as the
stop and guide it into the guide in the lower A-pillar trim.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Disengage the nipple -2- on the end of the cable on the oper‐
ating lever mounting bracket from the counterhold.
– Remove the cable -4- from the operating lever -3-.
– Remove the nuts -arrows- and operating lever mounting
bracket -1-.
Installing
• Tightening specification. Refer to
⇒ “4.4 Rear Lid Lock Cable Assembly Overview”, page 88 .
Install in reverse order of removal. Note the following:
1. First, slide the cable -4- in the operating lever -3- in as far
as the stop.
2. Engage the nipple -2- on the end of the cable in the coun‐
terhold on the operating lever mounting bracket -1-.
– Install the A-pillar lower trim. Refer to ⇒ Body Interior; Rep.
Gr. 70 .
– Install the sill panel strip in the transition area to the lower A-
pillar trim. Refer to ⇒ Rep. Gr. 70 .
– Install the rear lid lock cable release lever. Refer to
⇒ “4.5 Cable Operating Lever, Removing and Installing”, page
89 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Unclip the rear lid lock cable -3- from the brackets -2-.
– Press the cable grommet -1- through the hole in the rear bulk‐
head -arrow-.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
4.8 Rear Lid Unlocking Assembly Overview, Vehicles with Rear Lid Unlock Mo‐
tor
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
– Unclip the rear lid lock cable -2- from the brackets -3-.
– Open the cable tie -1-.
– Remove the rear lid lock cable.
Installing
Install in reverse order of removal. Note the following:
– Install the engine control module with the bracket. Refer to ⇒
Fuel Injection and Ignition; Rep. Gr. 24 .
– Install the secondary air injection pump. Refer to ⇒ Fuel In‐
jection and Ignition; Rep. Gr. 26 .
– Install the left engine compartment trim. Refer to
⇒ “1.2 Left and Right Engine Compartment Trim, Removing
and Installing”, page 22 .
– Install the left side trim panel. Refer to ⇒ Body Interior; Rep.
Gr. 70 .
– Install the rear shelf. Refer to ⇒ Body Interior; Rep. Gr. 70 .
– Install the right rear entry lamp. Refer to ⇒ Body Interior; Rep.
Gr. 70 .
– Perform a functionality test on the rear lid lock emergency re‐
lease cable.
– Install the left rear wheel housing liner. Refer to
⇒ “8.3 Rear Wheel Housing Liners, Removing and Installing”,
page 295 .
– If replacing the rear lid lock motor -1-, remove the -bolts- on
the back of the mount -2-.
Installing
• Tightening specifications. Refer to
⇒ Fig. ““ Rear Lid Unlock Motor - V139- Tightening Specifica‐
tion”“ , page 93 and
⇒ Fig. ““Tightening Specification for the Rear Lid Unlock Motor
- V139- to the Bracket”“ , page 94 .
Install in reverse order of removal. Note the following:
– Install the left rear wheel housing liner. Refer to
⇒ “8.3 Rear Wheel Housing Liners, Removing and Installing”,
page 295 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - O-Ring
❑ Replace if damaged.
2 - Fuel Filler Door Cable
❑ Can only be replaced to‐
gether with the emer‐
gency release cable.
❑ Removing and instal‐
ling. Refer to
⇒ “5.2 Cable with Fuel
Filler Door Emergency
Release Cable, Remov‐
ing and Installing”, page
101 .
3 - Emergency Release Cable
❑ For opening the fuel fill‐
er door
❑ Can only be replaced to‐
gether with the fuel filler
door cable Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Removing and instal‐with respect to the correctness of information in this document. Copyright by AUDI AG.
ling. Refer to
⇒ “5.2 Cable with Fuel
Filler Door Emergency
Release Cable, Remov‐
ing and Installing”, page
101 .
4 - Bolt
❑ 1 Nm
❑ Quantity: 2
5 - Seal
6 - Fuel Filler Door
❑ Removing and instal‐
ling. Refer to
⇒ “5.4 Fuel Filler Door,
Removing and Installing”, page 102 .
7 - Fuel Filler Door Insert Upper Section
❑ Removing and installing. Refer to ⇒ “5.3 Fuel Filler Door Insert, Removing and Installing”, page 102 .
❑ Disconnecting. Refer to ⇒ “5.5 Fuel Filler Door Insert, Separating”, page 103 .
8 - Nut
9 - Pivot Arm
❑ For the fuel filler door
10 - Bolt
❑ Quantity: 2
❑ 1 Nm
11 - Bolt
❑ 1 Nm
12 - Fuel Filler Door Insert Lower Section
❑ With a rubber grommet
❑ Removing and installing. Refer to ⇒ “5.3 Fuel Filler Door Insert, Removing and Installing”, page 102 .
❑ Disconnecting. Refer to ⇒ “5.5 Fuel Filler Door Insert, Separating”, page 103 .
13 - Bolt
❑ 2.5 Nm
❑ Quantity: 9
5.1.2 Fuel Filler Door, Emergency Release and Seal Assembly Overview
1 - Drain Pipe
❑ Without a decoupling el‐
ement
❑ From the fuel filler door
insert
❑ Removing and instal‐
ling. Refer to
⇒ “5.7 Fuel Filler Door
Insert Drain Pipe, Re‐
moving and Installing”,
page 104 .
2 - Bolt
❑ 10 Nm
3 - Clamp
4 - Drain Hose
❑ without a decoupling el‐
ement
❑ from the fuel filler door
insert
❑permitted
There are different ver‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
sions.
respectRefer to the Parts
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with to the correctness of information in this document. Copyright by AUDI AG.
Catalog.
5 - Fuel Filler Door Insert
❑ With a rubber grommet
6 - Seal
❑ The rubber grommet on
the fuel filler door insert
must sit in the seal all
the way around
7 - Threaded Plate
❑ Slides into the side pan‐
el cover
❑ Quantity: 2
8 - Fuel Filler Door Insert Mount
9 - Nut
❑ 7 Nm
❑ Quantity: 4
10 - Bolt
❑ Quantity: 4
❑ 2.5 Nm
11 - Drain Hose
❑ With decoupling element
❑ From the fuel filler door insert
❑ There are different versions. Refer to the Parts Catalog.
12 - Drain Pipe
❑ With decoupling element
❑ From the fuel filler door insert
Installing
• Tightening specification. Refer to
⇒ “5.1.1 Fuel Filler Door and Emergency Release Assembly
Overview”, page 98 .
Install in reverse order of removal. Note the following:
– The guide tab -3- on the fuel filler door cable -1- must fit into
the groove -arrow- on the fuel filler door insert -2-.
– Install the side panel cover with the fuel filler door insert. Refer
to
⇒ “2.3 Side Panel Cover, with Fuel Filler Door Insert, Remov‐
ing and Installing”, page 27 .
Note
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
DANGER!
Removing
– Remove the side panel cover with the fuel filler door insert.
Refer to
⇒ “2.3 Side Panel Cover, with Fuel Filler Door Insert, Remov‐
ing and Installing”, page 27 .
– Remove the right fuel tank cover. Refer to
⇒ “7.5 Fuel Tank Covers, Removing and Installing”,
page 286 .
– Remove the front noise insulation. Refer to
⇒ “7.6 Front Noise Insulation, Removing and Installing”, page
286 .
– Remove the bolts -arrows-.
– Remove the drain pipe -1- downward.
Installing
• Tightening specification. Refer to
⇒ “5.1.1 Fuel Filler Door and Emergency Release Assembly
Overview”, page 98 .
Install in reverse order of removal. Note the following:
– Guide the drain pipe -2- out between the front noise insulation
-1- and sill panel.
– Tighten the drain pipe to the body -arrows-
Protectedand then Copying
by copyright. checkfor private or commercial purposes, in part or in whole, is not
dimension -a-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
• Dimension -a- = approximately 20 mm.
– Adjust dimension -a- if necessary.
– Install the front noise insulation. Refer to
⇒ “7.2 Front Vehicle Underbody Cover, Removing and Instal‐
ling”, page 284 .
– Install the right fuel tank cover. Refer to
⇒ “7.5 Fuel Tank Covers, Removing and Installing”,
page 286 .
– Install the side panel cover with the fuel filler door insert. Refer
to
⇒ “2.3 Side Panel Cover, with Fuel Filler Door Insert, Remov‐
ing and Installing”, page 27 .
6 Special Tools
Special tools and workshop equipment required
♦ Trim Removal Wedge - 3409-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Note
Note
-3- Hood
❑ Adjusting. Refer to
⇒ “1.4 Door, Adjusting”,
page 111 .
C - Door to the Upper Side
Panel Cover
• Gap dimension -c- = 3.8 ±
0.5 mm
-1- Door
Caution
– Use the markings on the striker pin -b arrows- and on the body
-d arrows- for the height adjustment.
• The catch must align in door lock center for correct adjustment.
– Tighten the bolts -2-.
• Tightening specification. Refer to
⇒ “2.6 Door Lock Assembly Overview”, page 126 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Window Regulator
❑ Removing and instal‐
ling. Refer to
⇒ “1.10 Window Regu‐
lator, Removing and In‐
stalling”, page 115 .
❑ Adjusting. Refer to
⇒ “7.6 Adjusting Screws
for Door Window Height
Adjustment Assembly
Overview”, page 241 .
2 - Retaining Clip
3 - Door Window
❑ Removing and instal‐
ling. Refer to
⇒ “7.2 Door Window,
Removing and Instal‐
ling”, page 237 .
❑ Adjusting. Refer to
⇒ “7.4 Adjusting Screws
for Door Window Lateral
Adjustment Assembly
Overview”, page 239 .
4 - Door
5 - Nut
❑ 9 Nm
6 - Sealing Plugs
7 - Window Regulator Motor
❑ With the door control
module
❑ Removing and instal‐
ling. Refer to
⇒ “1.7 Window Regula‐
tor Motor, Removing
and Installing”, page 114 .
8 - Bolt
❑ 3.5 Nm
9 - Nut
❑ 23 Nm
10 - Sealing Plugs
11 - Inside Door Release Mechanism Cable
12 - Cover
❑ Clipped
Protected into the door
by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Removing
with respect to the correctness ofRefer
and installing. to in⇒this
“1.9 DoorCopyright
Shell Cover, Removing and Installing”, page 115 .
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
information document. by AUDI AG.
13 - Sealing Plugs
14 - Nut
❑ 9 Nm
15 - Sealing Plugs
16 - Nut
❑ 23 Nm
Note
• The clips -3- for the window regulator motor threaded pins
-2- must be engaged in the inner door panel.
– Slide the window regulator motor -1- onto the threaded pins
and tighten the bolts -4-.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove the sealing plugs -1- and -2- on the lower door edge.
– Remove the nuts -3- on the bottom of the window regulator
through the large openings.
– Guide the window regulator back out of the opening.
Installing
• Tightening specification. Refer to
⇒ “1.6 Overview - Window Regulator Motor and Window Reg‐
ulator”, page 112 .
Install in reverse order of removal. Note the following:
• The window regulator threaded pins -5- must be engaged in
the inner door panel.
Note
1.11 Outer and Inner Window Shaft Strips and Door Seal Assembly Overview
1 - Clip
❑ For the outer window
shaft strip
❑ Quantity: 8
2 - Outer Window Shaft Strip
❑ Removing and instal‐
ling. Refer to
⇒ “1.12 Outer Window
Shaft Strip, Removing
and Installing”,
page 117 .
3 - Door Seal and Inner Win‐
dow Shaft Strip
❑ Removing and instal‐
ling. Refer to
⇒ “1.13 Door Seal and
Inner Window Shaft
Strip, Removing and In‐
stalling”, page 118 .
4 - Clip
❑ For the door seal and in‐
ner window shaft strip
❑ Cannot be replaced
separately.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
Install in reverse order of removal. Note the following:
• The door shell must be free of dirt and grease in the adhesive
surface area.
– Install the door seal and window shaft strip in a -1 to 5- se‐
quence as shown in the illustration.
Continuing installation sequence:
1. Push the “rubber tab” -7- into the window guide and mount
the molded part on the A-pillar. Engage the retaining hooks
-10- in the mount on the door shell and press the retaining
studs -8- and -9- on completely.
2. Position the molded part on the B-pillar.
3. Slide the inner window shaft strip onto the door fold.
4. Position the door seal on the door shell and press the clips
on until they engage audibly.
5. Remove the protective film on the double-sided adhesive
tape. Press the retaining studs -6- and double-sided tape on
completely.
– Install the door trim panel. Refer to ⇒ Body Interior; Rep. Gr.
70 .
1 - Bolt
2 - Seal
❑ For the A-pillar triangu‐
lar trim
3 - Roof Trim Molding
4 - Blind Rivet
5 - Seal
❑ for the roof trim molding
6 - Inner Door Seal
❑ Removing and instal‐
ling. Refer to
⇒ “1.15 Inner Door Seal,
Removing and Instal‐
ling”, page 119 .
7 - Bolt
8 - Bolt
9 - Window Guide
10 - Nut
11 - A-Pillar Triangular Trim
12 - Bolt
13 - Bolt
14 - Bolt
15 - Cover
❑ For the A-pillar and side
panel
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4. Mount the front of the upper inner door seal molded part on
the body flange.
5. Mount the door inner seal molded part on the B-pillar body
flange near the side window.
6. Mount the door inner seal molded part on the body flange
near the bottom of the B-pillar.
• The lower corners of the side window -C- must be free of win‐
dow adhesive -D-.
• The seal must engage behind the lower corners of the side
window.
7. Attach the inner door seal molded part to the body flanges
near the B-pillar and sill panel strip.
8. Attach the inner door seal molded part to the body flanges
near the A-pillar and sill panel strip.
9. Attach the inner door seal molded part to the body flange on
the sill panel.
10. Remove the protective film on the double-sided adhesive
tape on the inner door seal molded piece -A- in the side
window area -C-. Press the double-sided adhesive tape on‐
to the body completely.
page 128
⇒ “2.9 Door Lock, Removing and Installing”, page 129
⇒ “2.10 Door Opener Cable, Removing and Installing”,
page 130
1 - Bracket
❑ Removing and instal‐
ling. Refer to
⇒ “2.4 Mounting Bracket
and Outer Door Opener,
Removing and Instal‐
ling”, page 124 .
2 - Connecting Element with
Shaft
3 - Bolts
❑ 2 Nm
4 - Door Lock
❑ Removing and instal‐
ling. Refer to
⇒ “2.9 Door Lock, Re‐
moving and Installing”,
page 129 .
5 - Bolt
6 - Door Opener
❑ Removing and instal‐
ling. Refer to
⇒ “2.4 Mounting Bracket
and Outer Door Opener,
Removing and Instal‐
ling”, page 124 .
7 - Install the Lock Cylinder
❑ only on the driver door
❑ Removing and instal‐
ling. Refer to
⇒ “2.3 Lock Cylinder,
Removing and Instal‐
ling”, page 122 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Install in reverse order of removal. Note the following:
– Raise the door handle -1-.
– Position the outer door opener trim -2- on the bottom side as
shown in the illustration.
– Fold the trim up -arrow A- and slide it forward until the clip
engages audibly -arrow B-.
Note
Removing
– Remove the outer door opener trim. Refer to
⇒ “2.2 Outer Door Opening Trim, Removing and Installing”,
page 122 .
– Remove the door trim panel. Refer to ⇒ Body Interior; Rep.
Gr. 70 .
– Remove the door shell cover. Refer to
⇒ “1.9 Door Shell Cover, Removing and Installing”,
page 115 .
– Remove the anti-theft protection cover “II”. Refer to
⇒ “2.8 Anti-Theft Protection Covers, Removing and Installing”,
page 128 .
– Slide the securing clip -1- toward the inside of the door as far
as the stop -arrow A-.
– Remove the lock cylinder retaining bracket -2- with the assist‐
ing tool in the direction of -arrow B-.
Note
Note
If the lock cylinder cannot be pressed out, slide the key into it and
remove it with the key turned slightly.
Installing
Install in reverse order of removal. Note the following:
– Install the anti-theft protection cover “II”. Refer to
⇒ “2.8 Anti-Theft Protection Covers, Removing and Installing”,
page 128 .
– Install the door shell cover. Refer to
⇒ “1.9 Door Shell Cover, Removing and Installing”,
page 115 .
– Install the door trim panel. Refer to ⇒ Body Interior; Rep. Gr.
70 .
– Install the outer door opener trim. Refer to
⇒ “2.2 Outer Door Opening Trim, Removing and Installing”,
page 122 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Slide the door handle securing bracket -1- back as far as the
stop -arrow A-.
– Counterhold the door opener -3- and slide the mounting brack‐
et -2- forward as far as the stop.
– Remove the door opener toward the outside -arrow B-.
– Remove the mounting bracket with the operating shaft.
Installing
Install in reverse order of removal. Note the following:
– Insert the mounting bracket -A- and outer door opener in the
door in the following sequence:
1. Check if the securing clip -7- on the mounting bracket is still
“open”.
2. Insert the mounting bracket -6- in the inner door.
3. Insert the door opener -4- in the door opening and the
mounting bracket while counterholding the bracket.
4. Slide the mounting bracket and outer door opener toward
each other as far as the stop -arrow A-.
5. When sliding them together, make sure the centering tab
-5- engages in the door opening.
6. Push the lock cylinder into the door handle.
7. Slide the securing clip -7- forward as far as the stop.
8. Engage the door opener operating rod -3- on the door open‐
er operating lever -4-.
9. Slide the lock cylinder operating rod -2- onto the door lock
-1-.
– Install the lock cylinder. Refer to
⇒ “2.3 Lock Cylinder, Removing and Installing”, page 122 .
– Install the anti-theft protection covers. Refer to
⇒ “2.8 Anti-Theft Protection Covers, Removing and Installing”,
page 128 .
– Install the door shell cover. Refer to
⇒ “1.9 Door Shell Cover, Removing and Installing”,
page 115 .
– Install the door trim panel. Refer to ⇒ Body Interior; Rep. Gr.
70 .
– Install the outer door opener trim. Refer to
⇒ “2.2 Outer Door Opening Trim, Removing and Installing”,
page 122 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Removing and installing. Refer to ⇒ “1.9 Door ShelltoCover, Removing and Installing”, page by 115AUDI. AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect the correctness of information in this document. Copyright
Note
Installing
• Tightening specification. Refer to
⇒ “2.6 Door Lock Assembly Overview”, page 126 .
Install in reverse order of removal. Note the following:
– Adjust the catch. Refer to ⇒ “1.4 Door, Adjusting”, page 111 .
– Install the door trim panel. Refer to ⇒ Body Interior; Rep. Gr.
70 .
– Disengage the door opener operating rod -4- at the outer door
opener operating lever by pressing the securing bracket -3-.
– Release the clip -1- -arrow A- and remove the lock cylinder
operating shaft -2- on the door lock -arrow B-.
Note
Installing
• Tightening specification. Refer to
⇒ “2.6 Door Lock Assembly Overview”, page 126 .
Install in reverse order of removal. Note the following:
– If a new door lock will be installed, install the door opener op‐
erating rod in the following sequence:
1. Slide the operating rod -2- in the outer door opener operat‐
ing lever -4- and secure it with the securing clip -3-.
2. Insert the operating rod in the clip -5- on the door lock -1-
without tension on the outer door opener.
3. Close the operating rod clip -arrow-.
– Install the anti-theft protection covers. Refer to
⇒ “2.8 Anti-Theft Protection Covers, Removing and Installing”,
page 128 .
– Install the door shell cover. Refer to
⇒ “1.9 Door Shell Cover, Removing and Installing”,
page 115 .
– Install the door trim panel. Refer to ⇒ Body Interior; Rep. Gr.
70 .
– Disengage the operating cable -3- from the door lock cable
bracket -2- -arrow A-.
– Turn the nipple -1- 90° in the direction of -arrow B- and remove
it from the door opener release lever -4-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
Install in reverse order of removal. Note the following:
– Insert the nipple -2- in the door opener release lever -3-
-bottom arrow-.
– Rotate the nipple 90° -top arrow- and press the actuating link
into the cable bracket on the door lock -1- until it engages au‐
dibly.
– Install the anti-theft protection covers. Refer to
⇒ “2.8 Anti-Theft Protection Covers, Removing and Installing”,
page 128 .
– Install the door shell cover. Refer to
⇒ “1.9 Door Shell Cover, Removing and Installing”,
page 115 .
– Install the door trim panel. Refer to ⇒ Body Interior; Rep. Gr.
70 .
3 Central Locking
⇒ “3.1 Overview - Central Locking”, page 131
⇒ “3.2 Vehicle Positioning System Interface Control Module
J843 , Removing and Installing”, page 133
⇒ “3.3 Central Locking -Safe- Indicator Lamp K133 , Removing
and Installing”, page 134
⇒ “3.4 Rear Lid Lock/Alarm/Central Locking Switch F124 , Re‐
moving and Installing”, page 134
⇒ “3.5 Engine Hood Contact Switch F266 , Removing and In‐
stalling”, page 134
⇒ “3.6 Fuel Filler Door Unlock Motor V155 , Removing and In‐
stalling”, page 135
⇒ “3.7 Comfort System Central Control Module J393 , Removing
and Installing”, page 137
⇒ “3.8 Comfort System Central Control Module J393 , Removing
and Installing, Vehicles from MY 10”, page 137
⇒ “3.9 Central Locking, Servicing”, page 137
5 - Nut
❑ 4.5 Nm
6 - Vehicle Positioning System Interface Control Module - J843-
❑ Removing and installing. Refer to
⇒ “3.2 Vehicle Positioning System Interface Control Module J843 , Removing and Installing”,
page 133 .
7 - Fuel Filler Door Unlock Motor - V155-
❑ Tightening specification. Refer to
⇒ Fig. ““Tightening Specification for the Fuel Filler Door Unlock Motor - V155- ”“ , page 132 .
❑ Removing and installing. Refer to
⇒ “3.6 Fuel Filler Door Unlock Motor V155 , Removing and Installing”, page 135 .
8 - Engine Hood Contact Switch - F266-
❑ Installation location in the lid lock
❑ Removing and installing. Refer to
⇒ “3.5 Engine Hood Contact Switch F266 , Removing and Installing”, page 134 .
9 - Comfort System Central Control Module - J393-
❑ Tightening specification. Refer to
⇒ Fig. ““Tightening Specification for the Comfort System Central Control Module -J393- ”“ , page 133 .
❑ Removing and installing. Refer to
⇒ “3.7 Comfort System Central Control Module J393 , Removing and Installing”, page 137 .
10 - Driver Door Control Module - J386-
❑ Removing and installing. Refer to
⇒ “1.8 Door Control Module on Window Regulator
Protected by Motor,
copyright. Copying Removing
for private andpurposes,
or commercial Installing”,
in part orpage
in whole,114
is not.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
11 - Anti-Theft Alarm System Sensor - G578-
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ For removing and installing. Refer to ⇒ Electrical Equipment; Rep. Gr. 96 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Installing
Install in reverse order of removal. Note the following:
– Install the center speaker trim. Refer to ⇒ Body Interior; Rep.
Gr. 70 .
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 Special Tools
Special tools and workshop equipment required
♦ Wrench - Driver - T10010-
63 – Bumpers
1 Front Bumper
⇒ “1.1 Overview - Bumper Cover”, page 139
⇒ “1.2 Front Bumper Cover, Removing and Installing”,
page 144
⇒ “1.3 Front Bumper Cover Gap Dimensions”, page 145
⇒ “1.4 Outer Bumper Cover Mount, Removing and Installing”,
page 147
⇒ “1.5 Top Center Bumper Cover Mount, Removing and Instal‐
ling”, page 148
⇒ “1.6 Lower Bumper Cover Mounts, Removing and Installing”,
page 148
⇒ “1.7 Impact Absorber, Removing and Installing”, page 149
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ “1.8 Left Air Intake Grille, Removing and Installing”, page
permitted unless 150by AUDI AG. AUDI AG does not guarantee or accept any liability
authorised
with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ “1.9 Right Air Intake Grille, Removing and Installing”,
page 154
⇒ “1.10 Winglet, Removing and Installing, R8 GT”, page 158
⇒ “1.11 Bumper Cover End Plate, Removing and Installing, Ve‐
hicles from MY 2013”, page 158
⇒ “1.12 Spoiler Lip, Removing and Installing”, page 158
⇒ “1.13 Spoiler Lip and Spoiler Mount, Removing and Installing”,
page 159
⇒ “1.14 Spoiler, Removing and Installing, Lower Section, R8 GT”,
page 160
⇒ “1.15 Overview - Impact Member”, page 160
⇒ “1.16 Upper Impact Member, Removing and Installing”,
page 162
⇒ “1.17 Lower Left Impact Member, Removing and Installing”,
page 162
⇒ “1.18 Lower Right Impact Member, Removing and Installing”,
page 163
1 - Spoiler Lip
❑ Removing and instal‐
ling. Refer to
⇒ “1.12 Spoiler Lip, Re‐
moving and Installing”,
page 158 .
2 - Spoiler Mount
❑ Removing and instal‐
ling. Refer to
⇒ “1.13 Spoiler Lip and
Spoiler Mount, Remov‐
ing and Installing”, page
159 .
3 - Lower Right Air Intake Grille
❑ Removing and instal‐
ling. Refer to
⇒ “1.9.3 Lower Right Air
Intake Grille, Removing
and Installing, Vehicles
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with
with 4.2L
respect FSI-Engine,
to the correctness of information in this document. Copyright by AUDI AG.
from MY 2013”,
page 157 .
4 - Upper Right Air Intake Grille
❑ Removing and instal‐
ling. Refer to
⇒ “1.9.2 Upper Right Air
Intake Grille, Removing
and Installing, Vehicles
from MY 2013”,
page 155 .
5 - Bumper Cover
❑ Removing and instal‐
ling. Refer to
⇒ “1.2 Front Bumper
Cover, Removing and
Installing”, page 144 .
6 - Bolt
❑ 3 Nm
7 - Bumper Cover End Plate
❑ Removing and installing. Refer to
⇒ “1.11 Bumper Cover End Plate, Removing and Installing, Vehicles from MY 2013”, page 158 .
8 - Bolt
❑ 6 Nm
9 - Counterholder
❑ For the air intake grille
10 - Bolt
❑ 3 Nm
11 - Bolt
❑ 5 Nm
12 - Left Air Intake Grille
❑ Removing and installing. Refer to
⇒ “1.8.3 Left Air Intake Grille, Removing and Installing, Vehicles from MY 2013”, page 151 .
13 - Spray Nozzle Cover
❑ For the headlamp washer system
❑ Removing and Installing. Refer to ⇒ Electrical Equipment; Rep. Gr. 92 .
8 - Left Winglet
❑ Removing and installing. Refer to ⇒ “1.10 Winglet, Removing and Installing, R8 GT”, page 158 .
9 - Left Air Intake Grille
❑ Removing and installing. Refer to
⇒ “1.8.2 Left Air Intake Grille, Removing and Installing, Vehicles with 5.2L FSI-Engine, through MY 2012”,
page 151 .
1 - Bumper Cover
❑ Removing and instal‐
ling. Refer to
⇒ “1.2 Front Bumper
Cover, Removing and
Installing”, page 144 .
2 - Right Spray Nozzle
❑ For the headlamp wash‐
er system
❑ Removing and Instal‐
ling. Refer to ⇒ Electri‐
cal Equipment;Protected
Rep. Gr. by copyright. Copying for private or commercial purposes, in part or in whole, is not
92 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 - Right Front Parking Aid
Sensor - G252-
❑ Removing and instal‐
ling. Refer to ⇒ Electri‐
cal Equipment; Rep. Gr.
94 .
4 - Outer Right Bumper Cover
Mount
❑ Removing and instal‐
ling. Refer to
⇒ “1.4 Outer Bumper
Cover Mount, Remov‐
ing and Installing”, page
147 .
5 - Right Front Center Parking
Aid Sensor - G253-
❑ Removing and instal‐
ling. Refer to ⇒ Electri‐
cal Equipment; Rep. Gr.
94 .
6 - Bolt
❑ 5 Nm
7 - Top Center Bumper Cover Mount
❑ Removing and installing. Refer to
⇒ “1.5 Top Center Bumper Cover Mount, Removing and Installing”, page 148 .
8 - Impact Absorber
❑ Removing and installing. Refer to ⇒ “1.7 Impact Absorber, Removing and Installing”, page 149 .
9 - Outer Left Bumper Cover Mount
❑ Removing and installing. Refer to
⇒ “1.4 Outer Bumper Cover Mount, Removing and Installing”, page 147 .
10 - Bolt
❑ 3 Nm
11 - Bolt
❑ 5 Nm
12 - Bolt
❑ 5 Nm
13 - Left Front Parking Aid Sensor - G255-
❑ Removing and installing. Refer to ⇒ Electrical Equipment; Rep. Gr. 94 .
14 - Left Spray Nozzle
❑ For the headlamp washer system
❑ Removing and Installing. Refer to ⇒ Electrical Equipment; Rep. Gr. 92 .
15 - Left Front Center Parking Aid Sensor - G254-
❑ Removing and installing. Refer to ⇒ Electrical Equipment; Rep. Gr. 94 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
-2- Hood
❑ Adjusting. Refer to
⇒ “1.8 Hood, Adjusting”,
page 52 .
B - Hood to Radiator Grille
• Gap dimension -b- = 4.5 ±
1.0 mm
-1- Radiator grille
-2- Hood
❑ Adjusting. Refer to
⇒ “1.8 Hood, Adjusting”,
page 52 .
C - Hood to the Front Bumper
Cover Side Piece
• Gap dimension -c- = 3.5 ±
0.5 mm
-1- front bumper cover side
piece
-2- Hood
Note
Removing
– Remove the front bumper cover. Refer to
⇒ “1.2 Front Bumper Cover, Removing and Installing”,
page 144 .
– Remove the radiator center rear air duct. Refer to ⇒ Engine
Mechanical; Rep. Gr. 19 .
– Remove the bolts -arrows-.
– Remove the lower bumper cover mounts -1 through 3-.
Installing
• Tightening specification. Refer to
⇒ “1.15 Overview - Impact Member”, page 160 .
Install in reverse order of removal. Note the following:
– Install the radiator center rear air duct. Refer to ⇒ Engine Me‐
chanical; Rep. Gr. 19 .
– Install the front bumper cover. Refer to
⇒ “1.2 Front Bumper Cover, Removing and Installing”,
page 144 .
Caution
Note
Caution
Risk of injury.
♦ Always hold the knife blade away from you.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Lay cloths under the air intake grille to protect it.
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Carefully remove the clip -3- from the guide tab with a screw‐
driver.
– Lift the catch -2- for the hook and unlock the hook on the air
intake grille -1- -arrows-.
– Remove the air intake grille -2- from the bumper cover
-arrow-.
Installing
Install in reverse order of removal. Note the following:
– Clean the adhesive surface on the bumper cover with Clean‐
ing Solution - D 009 401 04- .
– Remove the peel-off backing from the tape.
– Slide the clips onto the retaining tabs as far as the stop while
making sure the tabs do not break off.
– Install the front bumper cover. Refer to
⇒ “1.2 Front Bumper Cover, Removing and Installing”,
page 144 .
– Install the cover for the spray nozzle. Refer to ⇒ Electrical
Equipment; Rep. Gr. 92 .
Note
– Carefully remove the clip -2- from the guide tab -3- with a
screwdriver -arrow-.
– Remove the bolts -4- and then remove the counterhold -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Caution
Risk of injury.
♦ Always hold the knife blade away from you.
Note
– Carefully remove the clip -2- from the guide tab -3- with a
screwdriver -arrow-.
– Remove the bolts -4- and then remove the counterhold -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
– by
Protected Pull the spray
copyright. Copying nozzle
for private telescoping section
or commercial purposes, out
in part or inof theisbumper
whole, not
cover as far as the stop.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
• Hold telescoping section in the extended position with pliers.
– Expand the cover side pieces -1- for the spray nozzle
-arrows- and disengage it from the tab -2-.
– Remove the front bumper cover. Refer to
⇒ “1.2 Front Bumper Cover, Removing and Installing”,
page 144 .
– Carefully press the clips -2- and -3- off the guide tabs using a
screwdriver.
– Release the hook -arrows- on the air intake grille -1-.
– Remove the air intake grille -2- from the bumper cover
-arrow-.
Installing
Install in reverse order of removal. Note the following:
– Slide the clips onto the retaining tabs as far as the stop while
making sure the tabs do not break off.
– Install the front bumper cover. Refer to
⇒ “1.2 Front Bumper Cover, Removing and Installing”,
page 144 .
– Install the cover for the spray nozzle. Refer to ⇒ Electrical
Equipment; Rep. Gr. 92 .
• This releases the retaining clips -1-. If necessary, lift the se‐
curing tabs -2-.
– Carefully pull the spoiler mount -3- out of the bumper cover
-arrows- and remove it.
Installing
• Tightening specification. Refer to
⇒ “1.1.2 Bumper Cover Assembly Overview, R8 Coupe, Ve‐
hicles from MY 2013”, page 141 .
Install in reverse order of removal. Note the following:
– Press the spoiler mount onto the bumper cover until it engages
audibly.
– Install the front bumper cover. Refer to
⇒ “1.2 Front Bumper Cover, Removing and Installing”,
page 144 .
Installing
• Tightening specification. Refer to ⇒ page 142 .
Install in reverse order of removal. Note the following:
– Attach the lower section of the spoiler -1- to the bumper cover
-3-. The guides must lock into the Protected
mountsby-2- while doing this.
copyright. Copying for private or commercial purposes, in part or in whole, is not
– Push the lower section of the spoiler all the way in. The tabs
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
-4- must click into place.
1 - Bolt
❑ 21 Nm
2 - Lower Right Impact Mem‐
ber
❑ Removing and instal‐
ling. Refer to
⇒ “1.18 Lower Right Im‐
pact Member, Remov‐
ing and Installing”, page
163 .
3 - Upper Impact Member
❑ Removing and instal‐
ling. Refer to
⇒ “1.16 Upper Impact
Member, Removing and
Installing”, page 162 .
4 - Bolt
❑ 21 Nm
5 - Spring Nut
6 - Lower Right Bumper Cover
Mount
❑ Removing and instal‐
ling. Refer to
⇒ “1.6 Lower Bumper
Cover Mounts, Remov‐
ing and Installing”, page
148 .
7 - Bolt
❑ Counterhold at the nut
-17- when removing and
installing.
❑ 21 Nm
8 - Bottom Center Bumper
Cover Mount
❑ Removing and installing. Refer to
⇒ “1.6 Lower Bumper Cover Mounts, Removing and Installing”, page 148 .
9 - Bolt
❑ Quantity: 2
❑ 10 Nm
10 - Lower Left Bumper Cover Mount
❑ Removing and installing. Refer to
⇒ “1.6 Lower Bumper Cover Mounts, Removing and Installing”, page 148 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
11 - Spring Nut permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
12 - Bolt
❑ 10 Nm
❑ Quantity: 2
13 - Spring Nut
14 - Bolt
❑ 21 Nm
15 - Lower Left Impact Member
❑ Removing and installing. Refer to
⇒ “1.17 Lower Left Impact Member, Removing and Installing”, page 162 .
16 - Bolt
❑ 10 Nm
❑ Quantity: 2
17 - Nut
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 Rear Bumper
⇒ “2.1 Overview - Rear Bumper Cover”, page 164
⇒ “2.2 Bumper Cover Center Section, Removing and Installing”,
page 167
⇒ “2.3 Rear Bumper Cover, Removing and Installing”,
page 168
⇒ “2.4 Rear Bumper Cover Gap Dimensions”, page 170
⇒ “2.5 Air Ducts, Removing and Installing”, page 171
⇒ “2.6 Bumper Cover Lower Section, Removing and Installing”,
page 171 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ “2.7 Center Bumper Cover Mount, Removing and Installing”,
with respect to the correctness of information in this document. Copyright by AUDI AG.
page 172
⇒ “2.8 Air Intake Grille, Removing and Installing”, page 174
⇒ “2.9 Bumper Cover Trim, Removing and Installing, Vehicles
with 5.2L FSI-Engine, through MY 2012”, page 176
⇒ “2.10 Exhaust Pipe Trim, Removing and Installing”, page 176
⇒ “2.11 Overview - Impact Member”, page 178
⇒ “2.12 Impact Member, Removing and Installing”, page 180
⇒ “2.13 Impact Member Heat Shield, Removing and Installing”,
page 182
⇒ “2.14 Impact Member Mount, Removing and Installing”,
page 183
⇒ “2.15 Impact Member Mount Heat Shield, Removing and In‐
stalling”, page 184
⇒ “2.16 License Plate Bracket, Removing and Installing”,
page 184
2.1.1 Overview - Rear Bumper Cover, Bumper Cover Lower Section and Center
Section, Air Guide
1 - Bolt
❑ 5 Nm
2 - Bumper Cover Lower Sec‐
tion
❑ Removing and instal‐
ling. Refer to
⇒ “2.6 Bumper Cover
Lower Section, Remov‐
ing and Installing”, page
171 .
3 - Metal Nut
4 - Bolt
❑ 8 Nm
❑ Quantity: 10
5 - Blind Rivet
6 - Support
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
7 - Bumper Cover
with respect to the correctness of information in this document. Copyright by AUDI AG.
19 - Bolt
❑ 2 Nm
2.1.2 Overview - Rear Bumper Cover, Air Intake Grille, Exhaust Pipe Trim
❑ Quantity: 2
13 - Washer
14 - Bolt
❑ 5 Nm
❑ Quantity: 2
15 - Clip
❑ For the air intake grille
16 - Trim panel
❑ For the air intake grille
❑ There are different versions. Refer to the Parts Catalog.
Note
Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
• Gap
permitted unlessdimension, refer
authorised by AUDI AG. to
AUDI AG does not guarantee or accept any liability
⇒ “2.4
with respect Rear
to the Bumper
correctness Coverin Gap
of information Dimensions”,
this document. Copyright by page
AUDI AG.170 .
• Tightening specification. Refer to
⇒ “2.1 Overview - Rear Bumper Cover”, page 164 .
Install in reverse order of removal. Note the following:
– If the vehicle has a rearview camera, the Rearview Camera -
R189- must be recalibrated. Refer to ⇒ Communication; Rep.
Gr. 91 .
– Remove the bolts -A arrows- for the muffler heat shield -1-.
– Remove the bolts -B arrows- for the bumper cover side walls
-2-.
– Remove the bumper cover center section. Refer to
⇒ “2.2 Bumper Cover Center Section, Removing and Instal‐
ling”, page 167 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Version I:
– Remove the bolts -1 to 5-.
– Remove the license plate bracket -6- if equipped.
– Disengage the side walls on the side panel downward
-arrows-.
– Remove bumper cover -7- and disconnect the connectors.
Version II:
– Remove the bolts -2, 4 and 5-.
– Remove the license plate bracket -3- if applicable.
– Disengage the side walls on the side panel downward
-arrows-.
– Remove bumper cover -1- and disconnect the electrical con‐
nectors.
Installing
• Tightening Specifications. Refer to
⇒ “2.1 Overview - Rear Bumper Cover”, page 164 and ⇒ Fuel
Injection and Ignition; Rep. Gr. 26 .
Install in reverse order of removal. Note the following:
– Before installing, check if the heat shield on the inner side of
the bumper cover is positioned as illustrated.
– The heat shield -2- must be positioned at distance -a- from the
opening for the wiring harness and it must be spaced evening
between the top and bottom of the bumper cover brace -1-.
• Dimension -a- = 3 mm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– The center of the
with heat
respectshield -4- must
to the correctness be spaced
of information evenly to
in this document. Copyright by AUDI AG.
markings -3 and 5- and the distance up and down to the bump‐
er cover brace -6- must be equal.
– Remove the bolts -arrows- and remove the clamps -2 and 3-.
– Remove the bumper cover lower section -1- from the bumper
cover.
Installing
• Tightening specification. Refer to
⇒ “2.1 Overview - Rear Bumper Cover”, page 164 .
Install in reverse order of removal.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2.8.1 Airpermitted
Intake unlessGrille, Removing and Instal‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
through MY 2012
Removing
– Remove the bumper cover center section. Refer to
⇒ “2.2 Bumper Cover Center Section, Removing and Instal‐
ling”, page 167 .
– Remove the rear bumper cover. Refer to
⇒ “2.3 Rear Bumper Cover, Removing and Installing”,
page 168 .
– Remove the bolts -1- and -2-.
– Carefully press the air intake grille clips -A- off the guide tabs
using a screwdriver -4-.
– Tip the inside of the air intake grille -3- out and remove it from
the bumper cover.
Installing
Install in reverse order of removal. Note the following:
– Slide the clips onto the retaining tabs as far as the stop while
making sure the tabs do not break off.
– Install the rear bumper cover. Refer to
⇒ “2.3 Rear Bumper Cover, Removing and Installing”,
page 168 .
– Install the bumper cover center section. Refer to
⇒ “2.2 Bumper Cover Center Section, Removing and Instal‐
ling”, page 167 .
– Tip the inside of the air intake grille -2- outward and remove it
from the bumper cover.
Installing
Install in reverse order of removal. Note the following:
– Slide the clips onto the retaining tabs as far as the stop while
making sure the tabs do not break off.
– Install the rear bumper cover. Refer to
⇒ “2.3 Rear Bumper Cover, Removing and Installing”,
page 168 .
– Install the bumper cover center section. Refer to
⇒ “2.2 Bumper Cover Center Section, Removing and Instal‐
ling”, page 167 .
through MY 2012
Removing
– Remove the bumper cover center section. Refer to
⇒ “2.2 Bumper Cover Center Section, Removing and Instal‐
ling”, page 167 .
– Remove the rear bumper cover. Refer to
⇒ “2.3 Rear Bumper Cover, Removing and Installing”,
page 168 .
– Remove the bolts -arrows-.
– Remove the exhaust pipe trim -1- inward from the bumper
cover.
Installing
• Tightening specification. Refer to
⇒ “2.1 Overview - Rear Bumper Cover”, page 164 .
Install in reverse order of removal. Note the following:
– Check the distance of the exhaust pipe trim to the bumper
cover at the left and right:
• Dimension -b- left = dimension -b- right.
– Check the exhaust pipe trim dimension -a- to the bumper cov‐
er:
• Dimension -a- = 18.5 mm.
– Install the rear bumper cover. Refer to
⇒ “2.3 Rear Bumper Cover, Removing and Installing”,
page 168 .
– Install the bumper cover center section. Refer to
⇒ “2.2 Bumper Cover Center Section, Removing and Instal‐
ling”, page 167 .
Installing
• Tightening specification. Refer to
⇒ “2.1 Overview - Rear Bumper Cover”, page 164 .
Install in reverse order of removal. Note the following:
– Check the distance between the exhaust pipe trim and the
bumper cover:
• Make sure the gap is even all the way around.
– Install the rear bumper cover. Refer to
⇒ “2.3 Rear Bumper Cover, Removing and Installing”,
page 168 .
– Install the bumper cover center section. Refer to
⇒ “2.2 Bumper Cover Center Section, Removing and Instal‐
ling”, page 167 .
Installing
• Tightening specification. Refer to
⇒ “3.1 Rear Bumper Cover Assembly Overview, Rear, R8 GT”,
page 186 .
Install in reverse order of removal. Note the following:
– Check the distance from exhaust pipe trim -2- to the bumper
cover -1-:
• Dimension -x- = uniform gap.
– Install the rear bumper cover. Refer to
⇒ “2.3 Rear Bumper Cover, Removing and Installing”,
page 168 .
– Install the bumper cover center section. Refer to
⇒ “2.2 Bumper Cover Center Section, Removing and Instal‐
ling”, page 167 .
1 - Impact Member
❑ Removing and instal‐
ling. Refer to
⇒ “2.12 Impact Member,
Removing and Instal‐
ling”, page 180 .
2 - Bolt
❑ 6 Nm
3 - Bolt
❑ 21 Nm
4 - Left Mount
❑ For impact member
❑ Removing and instal‐
ling. Refer to
⇒ “2.14 Impact Member
Mount, Removing and
Installing”, page 183 .
5 - Bolt
❑ 10 Nm
❑ Each bolt may tightened
only one time due to the
setting behavior of the
component.
❑ Do not retighten the
bolts.
6 - Bolt
❑ 6 Nm
7 - Left Heat Shield
❑ for the impact member
mount
❑ Removing and instal‐
ling. Refer to
⇒ “2.15 Impact Member
Mount Heat Shield, Removing and Installing”, page 184 .
8 - Bolt
❑ 6.5 Nm
9 - Left License Plate Bracket Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Removing and installing. Refer to ⇒ “2.16permitted
License Plate Bracket, Removing and Installing”, page 184 .
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
10 - Right License Plate Bracket
❑ Removing and installing. Refer to ⇒ “2.16 License Plate Bracket, Removing and Installing”, page 184 .
11 - Bolt
❑ 6.5 Nm
12 - Right Mount
❑ For impact member
❑ Removing and installing. Refer to
⇒ “2.14 Impact Member Mount, Removing and Installing”, page 183 .
13 - Right Heat Shield
❑ for the impact member mount
❑ Removing and installing. Refer to
⇒ “2.15 Impact Member Mount Heat Shield, Removing and Installing”, page 184 .
14 - Bolt
❑ 6 Nm
15 - Bolt
❑ 21 Nm
16 - Bolt
❑ 10 Nm
❑ Each bolt may tightened only one time due to the setting behavior of the component.
❑ Do not retighten the bolts.
17 - Bolt
❑ 6 Nm
18 - Right Heat Shield
❑ For impact member
❑ Removing and installing. Refer to
⇒ “2.13 Impact Member Heat Shield, Removing and Installing”, page 182 .
19 - Nut
20 - Bolt
❑ 21 Nm
21 - Bolt
❑ 9 Nm
22 - Bracket
❑ for Radio Frequency Controlled Clock Receiver - J489-
23 - Nut
24 - Left Heat Shield
❑ For impact member
❑ Removing and installing. Refer to
⇒ “2.13 Impact Member Heat Shield, Removing and Installing”, page 182 .
Note
– Remove the nuts -arrows- and guide the heat shield -3- out of
the threaded pins.
– Free up the wire -1- using the Pry Lever - 80 - 200- and remove
it from the impact member.
– Remove the bolts -arrows- by counterholding the nuts.
– Remove the impact member -2-.
Installing
• Tightening Specification. Refer to
⇒ “2.11 Overview - Impact Member”, page 178 and ⇒ Fuel
Injection and Ignition; Rep. Gr. 26 .
Install in reverse order of removal. Note the following:
Note
♦ Each bolt may tightened only one time due to the setting be‐
havior of the component.
♦ Do not retighten the bolts.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– Remove the bumper cover center section. Refer to
⇒ “2.2 Bumper Cover Center Section, Removing and Instal‐
ling”, page 167 .
– Remove the rear bumper cover. Refer to
⇒ “2.3 Rear Bumper Cover, Removing and Installing”,
page 168 .
– Free up the spiral clips -2- and -3- and the wires using the Pry
Lever - 80 - 200- .
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 Bumper, Rear, R8 GT
⇒ “3.1 Rear Bumper Cover Assembly Overview, Rear, R8 GT”,
page 186
⇒ “3.2 Bumper Cover Center Section, Removing and Installing”,
page 189
⇒ “3.3 Rear Bumper Cover, Removing and Installing”,
page 190
⇒ “3.4 Rear Bumper Cover Gap Dimensions”, page 191
⇒ “3.5 Air Intake Grille in Bumper Cover Center Section, Remov‐
ing and Installing”, page 192
⇒ “3.6 Air Ducts, Removing and Installing”, page 193
⇒ “3.7 Bumper Cover Lower Section, Removing and Installing”,
page 193
⇒ “3.8 Air Intake Grille, Removing and Installing”, page 194
⇒ “3.9 Exhaust Pipe Trim, Removing and Installing”, page 194
⇒ “3.10 Overview - Impact Member”, page 195
⇒ “3.11 Impact Member, Removing and Installing”, page 197
⇒ “3.12 Impact Member Heat Shield, Removing and Installing”,
page 198
⇒ “3.13 Impact Member Mount, Removing and Installing”,
page 199 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ “3.14 Impact Member Mount Heat Shield,with
Removing
respect to the and In‐ of information in this document. Copyright by AUDI AG.
correctness
stalling”, page 200
1 - Bolt
❑ 2 Nm
2 - Bolt
❑ 5 Nm
3 - Bolt
❑ 5 Nm
4 - Spring Nut
5 - Spring Nut
6 - Bolt
❑ 5 Nm
7 - Bolt
❑ 5 Nm
8 - Bumper Cover
❑ Removing and instal‐
ling. Refer to
⇒ “3.3 Rear Bumper
Cover, Removing and
Installing”, page 190 .
9 - License Plate Bracket
❑ There are different ver‐
sions. Refer to the Parts
Catalog.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
10permitted
- Bumperunless Cover
authorisedLower
by AUDISec‐
AG. AUDI AG does not guarantee or accept any liability
tionwith respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Removing and instal‐
ling. Refer to
⇒ “3.7 Bumper Cover
Lower Section, Remov‐
ing and Installing”, page
193 .
11 - Right Air Guide
❑ Removing and installing. Refer to ⇒ “3.6 Air Ducts, Removing and Installing”, page 193 .
12 - Air Intake Grille
❑ Remove with the fog lamp. Refer to ⇒ Electrical Equipment; Rep. Gr. 94 .
13 - Fog Lamp
❑ Market-specific
❑ Removing and installing. Refer to ⇒ Electrical Equipment; Rep. Gr. 94 .
14 - Left Air Guide
❑ Removing and installing. Refer to ⇒ “3.6 Air Ducts, Removing and Installing”, page 193 .
Part 2
15 - Bolt
❑ 2.5 Nm
16 - Nut
❑ 2.5 Nm
17 - Right Air Intake Grille
❑ Removing and installing. Refer to ⇒ “3.8 Air Intake Grille, Removing and Installing”, page 194 .
18 - Bumper Cover
❑ Removing and installing. Refer to ⇒ “3.3 Rear Bumper Cover, Removing and Installing”, page 190 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
• Tightening specifications. Refer to
⇒ “3.1 Rear Bumper Cover Assembly Overview, Rear, R8 GT”,
page 186 .
Install in reverse order of removal. Note the following:
– The heat shield -2- must be positioned at distance -a- from the
opening for the wiring harness and it must be spaced evening
between the top and bottom of the bumper cover brace -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
• unless
permitted Dimension
authorised -a- = 3AG.
by AUDI mmAUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– The center of the heat shield -4- must be spaced evenly to
markings -3 and 5- and the distance up and down to the bump‐
er cover brace -6- must be equal.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
• Tightening specification. Refer to
⇒ “3.1 Rear Bumper Cover Assembly Overview, Rear, R8 GT”,
page 186 .
Install in reverse order of removal. Note the following:
– Check the distance from exhaust pipe trim -2- to the bumper
cover -1-:
• Dimension -x- = uniform gap.
– Install the rear bumper cover. Refer to
⇒ “3.3 Rear Bumper Cover, Removing and Installing”,
page 190 .
– Install the bumper cover center section. Refer to
⇒ “3.2 Bumper Cover Center Section, Removing and Instal‐
ling”, page 189 .
9 - Bolt
❑ 6 Nm
10 - Right Mount
❑ For impact member
❑ Removing and installing. Refer to
⇒ “3.13 Impact Member Mount, Removing and Installing”, page 199 .
11 - Bolt
❑ 6 Nm
12 - Right Heat Shield
❑ for the impact member mount
❑ Removing and installing. Refer to
⇒ “3.14 Impact Member Mount Heat Shield, Removing and Installing”, page 200 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
13 - Bolt with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 6 Nm
14 - Bolt
❑ 10 Nm
❑ Each bolt may tightened only one time due to the setting behavior of the component.
❑ Do not retighten the bolts.
15 - Bolt
❑ 6 Nm
16 - Right Heat Shield
❑ For impact member
❑ Removing and installing. Refer to
⇒ “3.12 Impact Member Heat Shield, Removing and Installing”, page 198 .
17 - Nut
18 - Bolt
❑ 21 Nm
19 - Impact Member
❑ Removing and installing. Refer to ⇒ “3.11 Impact Member, Removing and Installing”, page 197 .
20 - Nut
– Free up the wire -1- and pull it out of the impact member.
– Remove the bolts -arrows- by counterholding the nuts.
– Remove the impact member -2-.
Installing
• Tightening Specification. Refer to
⇒ “3.10 Overview
authorised by AUDI AG.-AUDI
Impact
AG does Member”, page
not guarantee 195
or accept anyand
liability⇒
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless Fuel
with respectInjection and ofIgnition;
to the correctness informationRep. Gr. 26Copyright
in this document. . by AUDI AG.
Note
♦ Each bolt may tightened only one time due to the setting be‐
havior of the component.
♦ Do not retighten the bolts.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 Special Tools
Special tools and workshop equipment required
♦ Pop Rivet Pliers - VAS5072-
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1.2 Materials
♦ Cutting Tool for Bonded Windows - Wire - 6452/2- or Cutting Wire - 357 853 999-
1) Observe the minimum curing time. Refer to ⇒ “1.4 Minimum Curing Times”, page 204 .
2) To apply this material, the Double Cartridge Gun - VAS5237- must be used.
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
When cleaning from vehicle interior out, the window just in‐
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
stalled must not be pressed outward.
with respect to the correctness of information in this document. Copyright by AUDI AG.
Paint Surfaces
– First, clean paint surfaces with a dry cloth. Remove residual
adhesive with Adhesive Remover - D 002 000 10- .
Plastic Trim
– Allow the window adhesive to harden (about 1 hour) and then
peel it off.
WARNING
Type of glass, mineral glass Vehicle Adhesive sealing material Minimum curing time
in hours
Windshield With airbag 2K Window Adhesive Kit - D 004 2
660 M2-
Rear Window 2K Window Adhesive Kit - D 004 2
660 M2-
Side Windows 1K Window Adhesive - DH 009 3
100 A2-
Type of glass, mineral glass Vehicle Adhesive sealing material Minimum curing time
in hours
Partition Window 1K Window Adhesive - DH 009 3
100-
Only on the R8 GT
Caution
Glass type polycarbonate glass Vehicle Adhesive sealing material Minimum curing time
in hours
Rear Window 1K MS Assembly Adhesive - D 12
172 090 A2-
Partition Window 1K MS Assembly Adhesive - D 12
172 090 A2-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 Windshield
⇒ “2.1 Overview - Windshield”, page 206
⇒ “2.2 Windshield, Removing and Installing”, page 207
1 - Windshield
Note
2. Windshield 207
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Note
WARNING
Risk of injury!
♦ Wear protective eyewear.
♦ Wear leather gloves.
– Route the cutting cord -arrow- all the way around under the
edge of the windshield. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Secure the end of the cutting cord -1- on the gas-filled strut
ball stud -arrow-.
Caution
2. Windshield 209
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Note
Caution
– Before installing the new cover profile, remove the rest of the
old one -2- from the windshield -1- using a commercially avail‐
able glass scraper.
Note
Note
Caution
Window Flange
– If the window flange was damaged, recreate the paint struc‐
ture and apply corrosion protection if necessary.
– Clean the repaired area with Cleaning Solution - D 009 401
04- and then apply Glass/Paint Primer - D 009 200 02- .
2. Windshield 211
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Applying Primer
– Apply the glass/paint primer -2- evenly all the way around in
one stroke using an applicator -1-.
– Begin applying with saturated felt.
• Primer width: dimension -a- approximately 20 mm.
• Location of the glass/paint primer: center of the adhesive
• Drying time approximately 10 minutes.
Installing
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Apply the adhesive sealing material -1- all around on the wind‐
shield as shown in the illustration.
– With an undamaged removed window, apply adhesive to re‐
maining bead.
– Note varying spacing dimensions to window edge
⇒ “2.1 Overview - Windshield”, page 206 .
– Insert the windshield in the opening using the suction lifter -
VAG1344- .
Caution
• The distance from the edge of the window to the roof frame
and to the A-pillars must be 3 + 1 mm.
• Align the sides of the windshield. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
tween the body -1- and frame -3- to keep the windshield at the
same height.
– Observe the minimum curing time. Refer to
⇒ “1.4 Minimum Curing Times”, page 204 .
2. Windshield 213
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 Side Window
⇒ “3.1 Overview - Side Window”, page 215
⇒ “3.2 Side Window, Removing and Installing”, page 215
1 - Side Window
❑ Removing and instal‐
ling. Refer to
⇒ “3.2 Side Window,
Removing and Instal‐
ling”, page 215 .
❑ When installing, first
press onto the C-pillar
with the securing pins
-item 5- and then secure
with pop rivets.
2 - Blind Rivet
❑ To remove the side win‐
dow, drill out the rivet
heads and drive out the
rivet shafts.
3 - Adhesive Bead
❑ Observe the minimum
curing time. Refer to
⇒ “1.4 Minimum Curing
Times”, page 204 .
❑ Different distances to
window edge:
• Dimension -a- = 11.5 mm
• Dimension -b- = 19.7 mm
• Dimension -c- = 17.0 mm
4 - Seal
❑ for the roof trim molding
5 - Locking pin
❑ No replacement part
❑ Quantity: 2
❑ Is cut through when re‐
moving window.
♦ Protective eyewear
♦ Leather gloves
♦ Drill
Removing
Caution
– Remove the cover from the side panel: without fuel filler door
insert, refer to
⇒ “2.2 Side Panel Cover, without Fuel Filler Door, Removing
and Installing”, page 25 , with fuel filler door insert, refer to
⇒ “2.3 Side Panel Cover, with Fuel Filler Door Insert, Remov‐
ing and Installing”, page 27 .
– Remove the door seal and roof trim molding seal in the side
window area
⇒ “1.2 Roof Trim Molding, Removing and Installing”,
page 248 .
WARNING
Risk of injury!
♦ Wear protective eyewear.
♦ Wear leather gloves.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Drill out the upper and lower rivet heads in the B-pillar area on
the window and drive out the rivet shafts.
Undamaged Side Window, Removing
– Route the cutting cord around the side window as shown in
the illustration.
– Secure each end of the cutting wire in the pull handle -
VAG1351/1- .
– Pull the cutting cord forward in the -direction of the arrow- with
light sawing motions and cut through the adhesive bead on the
bottom of the side panel and on the roof frame which also cuts
through the securing pins on the side window.
– Remove the side window from the side window opening.
Broken Side Window, Removing
– Protect body and interior from glass splinters.
– Remove glass pieces from adhesive material.
– Bond flange all around with fabric reinforced adhesive tape.
– Cut through the adhesive sealing material (with glass residue)
in the window opening using the Window Cutter - VAG1561A-
and Cutting Blade, Bent at Right Angle - VAG1561/10-
Preparations for Installing Side Window
– When reusing an undamaged side window, cut the remaining
adhesive sealing material on the side window and flange using
a carpet knife so that it is even, but do not remove it com‐
pletely.
Note
Caution
Applying Primer
– Apply the glass/paint primer -2- evenly all the way around in
one stroke using an applicator -1-.
– Begin applying with saturated felt.
• Primer width: dimension -a- approximately 20 mm.
• Location of the glass/paint primer: center of the adhesive
• Drying time approximately 10 minutes.
Installing
– Cut the nozzle tip as shown in the illustration.
• Dimension -a- 12 mm
Note
Note
Caution
4 Partition Window
⇒ “4.1 Partition Window Assembly Overview”, page 220
⇒ “4.2 Partition Window, Removing and Installing”, page 220
1 - Partition Window
❑ Removing and instal‐
ling. Refer to
⇒ “4.2 Partition Window,
Removing and Instal‐
ling”, page 220 .
❑ When installing, first
press into the rear bulk‐
head with the securing
pins -4-
2 - Adhesive Bead
❑ Observe the minimum
curing time. Refer to
⇒ “1.4 Minimum Curing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Times”, page 204 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Different distances to with respect to the correctness of information in this document. Copyright by AUDI AG.
window edge:
• Dimension -a- = 13.5 mm.
• Dimension -b- = 18 mm
• Dimension -c- = 25.0 mm
• Dimension -d- = 14.0 mm
3 - Spacer
❑ 3 each at top and bottom
❑ Place on the markings
made on the ceramic
coating.
4 - Locking Pin
❑ No replacement part
❑ Quantity: 2
❑ Is cut through when re‐
moving window.
Removing
– Remove the left and right C-pillar trim. Refer to ⇒ Body Inte‐
rior; Rep. Gr. 70 .
– Remove the rear panel trim panel. Refer to ⇒ Body Interior;
Rep. Gr. 70 .
– Remove the front engine compartment trim in the center. Refer
to
⇒ “1.4 Front Engine Compartment Trim in Center, Removing
and Installing”, page 23 .
– Remove the hinge trim and B-pillar trim. Refer to
⇒ “1.3 Hinge Trim and B-Pillar Trim, Removing and Installing”,
page 22 .
WARNING
Risk of injury!
♦ Wear protective eyewear.
♦ Wear leather gloves.
Note
Caution
Applying Primer
– Apply the glass/paint primer -2- evenly all the way around in
one stroke using an applicator -1-.
– Begin applying with saturated felt.
• Primer width: dimension -a- approximately 20 mm.
• Location of the glass/paint primer: center of the adhesive
• Drying time approximately 10 minutes.
Installing
– Cut the nozzle tip as shown in the illustration.
• Dimension -a- 12 mm
Note
Note
Caution
– First press the partition window into the C-pillar with the se‐
curing pins and then insert it in the side window opening.
– Note the different minimum curing times. Refer to
⇒ “1.4 Minimum Curing Times”, page 204 .
– Install the hinge trim and B-pillar trim. Refer to
⇒ “1.3 Hinge Trim and B-Pillar Trim, Removing and Installing”,
page 22 .
– Install the front engine compartment trim in the center. Refer
to
⇒ “1.4 Front Engine Compartment Trim in Center, Removing
and Installing”, page 23 .
– Install the rear panel trim panel. Refer to ⇒ Body Interior; Rep.
Gr. 70 .
– Install the C-pillar trim. Refer to ⇒ Body Interior; Rep. Gr. 70 .
5 Rear Window
⇒ “5.1 Overview - Rear Window”, page 224
⇒ “5.2 Rear Window, Removing and Installing”, page 224
1 - Rear Window
❑ Removing and instal‐
ling. Refer to
⇒ “5.2 Rear Window,
Removing and Instal‐
ling”, page 224 .
❑ Dimension -a- and -e- =
3 mm
❑ Center when installing
2 - Adhesive Stop Profile
❑ Bonded parallel near
the rear window defrost‐
er distributing wire
3 - Rear Window Defroster
Connection
4 - Adhesive Bead
❑ Observe the minimum
curing time. Refer to
⇒ “1.4 Minimum Curing
Times”, page 204 .
❑ Different distances to
window edge:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
• Dimension -b- = 13 mm permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
• Dimension -c- = 31.0 mm
• Dimension -d- = 13.0 mm
5 - Frame
❑ For the rear lid
6 - Air Intake Grille
❑ Removing and instal‐
ling. Refer to
⇒ “3.11 Air Intake Grille,
Removing and Instal‐
ling, R8 Coupe”, page 76 .
7 - High-Mounted Brake Lamp
8 - Spacer
❑ Quantity: 8
❑ Place on the markings made on the ceramic coating.
9 - Lower Trim
❑ For the rear lid
♦ Leather gloves
Removing
– Remove the bottom center trim. Refer to
⇒ “3.19 Lower Center Trim, Removing and Installing”,
page 84 .
– Remove the right engine compartment trim. Refer to
⇒ “1.2 Left and Right Engine Compartment Trim, Removing
and Installing”, page 22 .
– Disconnect the connectors -1- and -2- and free them up.
– Disconnect and free up the wiring harness to the antennas in
the rear lid. Refer to ⇒ Communication; Rep. Gr. 91 .
– Remove the right air intake grille. Refer to
⇒ “3.11 Air Intake Grille, Removing and Installing, R8 Coupe”,
page 76 .
Note
If the rear window will be installed again, secure the wiring har‐
ness to the side window with adhesive tape on the rear window
to protect it from damage -arrows-.
WARNING
Risk of injury!
♦ Wear protective eyewear.
♦ Wear leather gloves.
– Route the cutting cord -arrow- all the way around under the
edge of the windshield.
– Loop the end of the cutting cord -1- through the bracket and
secure it on the gas-filled strut ball stud -arrow-.
– Secure the end of the cutting cord in the Window Reel Device
- VAG1654A- .
– Cut the right side of the rear window.
Note
Make sure the cutting cord does not damage the rear window
defroster electrical connectors.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Make sure the cutting cord does not damage the rear window
defroster electrical connectors.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Caution
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Applying Primer
– Apply the glass/paint primer -2- evenly all the way around in
one stroke using an applicator -1-.
– Begin applying with saturated felt.
• Primer width: dimension -a- approximately 20 mm.
• Location of the glass/paint primer: center of the adhesive
• Drying time approximately 10 minutes.
Caution
Installing
Note
Note
– Position the entire surface of the nozzle -2- on the rear window.
• Application direction -arrow- for adhesive bead -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Apply adhesive sealing material -1- all around the rear window
as shown in the illustration.
– With an undamaged removed rear window, apply adhesive to
remaining bead.
Caution
The adhesive sealing material must not come into contact with
the rear window defroster distributing wire.
Caution
– Align the rear window with the air intake grilles, installation di‐
mensions, refer to
⇒ “5.1 Overview - Rear Window”, page 224 .
– Note the different minimum curing times, refer to
⇒ “1.4 Minimum Curing Times”, page 204 .
– Secure the wiring harness for the rear window heating and for
the antennas inside the rear lid.
– Install the bottom center trim, refer to
⇒ “3.19 Lower Center Trim, Removing and Installing”,
page 84 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6 Rear Window, R8 GT
⇒ “6.1 Overview - Rear Window”, page 232
⇒ “6.2 Rear Window, Removing and Installing”, page 233
-4- Adhesive
B - Rear Window
❑ Replace after removal
❑ Removing and instal‐
ling. Refer to
⇒ “6.2 Rear Window,
Removing and Instal‐
ling”, page 233 .
C - Rear Window to the High-
Mounted Brake Lamp
❑ Dimension -a- = 2.5 mm
❑ Dimension -b- = 29.9
mm
❑ Dimension -c- = 11.7
mm
-2- Spacer
-4- Adhesive
-2- Spacer
-4- Adhesive
Note
Caution
WARNING
Risk of injury!
♦ Wear protective eyewear.
♦ Wear leather gloves.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Tape the rear lid trim -item 1- all the way around with fabric-
reinforced adhesive tape -4-.
– Thread the cutting wires into the Pull Handles - VAG1351/1-
and cut through the adhesive -3- using a sawing motion
-arrows-.
– Remove the rear window -2- from the opening using the Dou‐
ble Suction Lifter - VAG1344- .
Preparations for the installing the new rear window glass
– Cut smooth any adhesive that may still be on the flange using
a carpet knife just before installing, but do not remove com‐
pletely!
Note
Caution
Caution
– Apply the Glass/Paint Primer - D 009 200 02- -item 2- all the
way around evenly in one stroke with the applicator -1-.
– Begin applying with saturated felt.
• Primer width: dimension -a- approximately 10 mm.
• Location of the glass/paint primer: center of the adhesive
• Drying time approximately 10 minutes.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
Dimensions for adhesive application:
1- Adhesive Bead
2- Glass/Paint Primer
3- Washer
• Dimension -a- = 10 mm
• Dimension -b- = 15 mm
• Dimension -c- = distance to the edge of the glass, refer to
⇒ “6.1 Overview - Rear Window”, page 232 .
– Position the entire surface of the nozzle -2- on the rear window.
• Application direction -arrow- for adhesive bead -1-.
Note
– Apply adhesive sealing material -1- all around the rear window
as shown in the illustration.
– Note varying spacing dimensions to window edge. Refer to
⇒ “6.1 Overview - Rear Window”, page 232 .
– Insert the rear window in the opening using the Suction Lifter
- VAG1344- .
Caution
♦ Protected
The rear window must be installed within 15 minutes or
the adhesive sealing material will
AG not
does adhere properly.
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI not guarantee or accept any liability
7 Bolted Windows
⇒ “7.1 Front Door Window and Front Window Guide Assembly
Overview”, page 236
⇒ “7.2 Door Window, Removing and Installing”, page 237
⇒ “7.3 Door Window Gap Dimensions”, page 237
⇒ “7.4 Adjusting Screws for Door Window Lateral Adjustment As‐
sembly Overview”, page 239
⇒ “7.5 Door Window, Checking and Adjusting, Lateral Adjust‐
ment”, page 240
⇒ “7.6 Adjusting Screws for Door Window Height Adjustment As‐
sembly Overview”, page 241
⇒ “7.7 Door Window, Checking and Adjusting, Height Adjust‐
ment”, page 242
⇒ “7.8 Front Window Guide, Removing and Installing”,
page 244
7.1 Front Door Window and Front Window Guide Assembly Overview
1 - Door
2 - Bolt
❑ 9 Nm
3 - Window Regulator
❑ Adjusting. Refer to
⇒ “7.6 Adjusting Screws
for Door Window Height
Adjustment Assembly
Overview”, page 241 .
4 - Door Window
❑ Removing and instal‐
ling. Refer to
⇒ “7.2 Door Window,
Removing and Instal‐
ling”, page 237 .
❑ Adjusting. Refer to
⇒ “7.4 Adjusting Screws
for Door Window Lateral
Adjustment Assembly
Overview”, page 239 .
5 - Bolt
❑ 9 Nm
6 - Front Window Guide
❑ Removing and instal‐
ling. Refer to
⇒ “7.8 Front Window
Guide, Removing and
Installing”, page 244 .
7 - Nut
❑ Protected
4.5 Nmby copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
8 - Bolt with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 8 Nm
9 - Window Regulator Motor
Note
7.4 Adjusting Screws for Door Window Lateral Adjustment Assembly Overview
-3- Door
-3- Door
-6- Locking nut - 9 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
D - Possible Adjustment - Door Bottom, Front with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ For positioning the upper edge of the door window on the seal in the roof area
❑ Adjusting. Refer to ⇒ “7.5 Door Window, Checking and Adjusting, Lateral Adjustment”, page 240 .
-1- Window regulator nut - 8 Nm
-3- Door
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Adjusting
• Tightening specifications. Refer to
⇒ “7.4 Adjusting Screws for Door Window Lateral Adjustment
Assembly Overview”, page 239 .
– Remove the plugs -1- and -2- on the lower edge of the door to
adjust the top of the door window.
– Loosen the lower window regulator nuts -3- through the large
holes.
– Move the window in the appropriate direction and then tighten
the screws holding the window in this position.
Note
7.6 Adjusting Screws for Door Window Height Adjustment Assembly Overview
Checking
Causes the door window wind noise, the height adjustment must
be checked.
– Check the door height adjustment using the Gauge - Frame‐
less Window - T10391- and Door/Window Template -
T40205/1- .
Roof height adjustment:
– Set the Gauge - Frameless Window - T10391- to dimension
-a-.
• Dimension -a- = 30 mm
– Open the door, place the Gauge - Frameless Window -
T10391- on the door window -b- and close the door again.
• Dimension -b- = 200 mm
– Inser the side “B” of the Door/Window Template - T40205/1-
in the Gauge - Frameless Window - T10391- .
• There must not be a gap between the roof trim molding -1- and
side “B”.
Adjusting
– Move the window into the “open” position.
– Insert an hex socket wrench through the hole in the lower edge
of the door and turn the adjusting screw -arrow- to adjust the
height of the door window.
• One turn = 1 mm adjustment.
Note
When inserting the front window guide, make sure the exterior
rearview mirror wiring harness is not damaged.
8 Special Tools
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
66 – Exterior Equipment
1 Trim Moldings and Trim
⇒ “1.1 Roof Trim Molding and A-Pillar Triangular Trim Assembly
Overview”, page 247
⇒ “1.2 Roof Trim Molding, Removing and Installing”, page 248
⇒ “1.3 A-Pillar Triangular Trim, Removing and Installing”,
page 250
⇒ “1.4 A-Pillar Cover, Removing and Installing”, page 250
⇒ “1.5 Front Door and B-Pillar Trim Moldings Assembly Over‐
view”, page 250
⇒ “1.6 Trim Molding, Removing and Installing, Door, Front”, page
251
⇒ “1.7 B-Pillar Trim Molding, Removing and Installing”,
page 252
⇒ “1.8 Sill Panel Strip, Sill Trim and Sill Trim Bracket Assembly
Overview”, page 252
⇒ “1.9 Sill Panel Strip, Removing and Installing”, page 254
⇒ “1.10 Lower Sill Panel Strip, Removing and Installing”,
page 254
⇒ “1.11 Sill Panel Trim, Removing and Installing”, page 255
⇒ “1.12 Sill Panel Trim Molding Bracket, Removing and Instal‐
ling”, page 256
• The vehicle must reach room temperature before installing
bonded moldings or trim.
• All adhesion surfaces must be free of dust and grease.
1.1 Roof Trim Molding and A-Pillar Triangular Trim Assembly Overview
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Bolt
2 - Seal
❑ For the A-pillar triangu‐
lar trim
3 - Roof Trim Molding
❑ Removing and instal‐
ling. Refer to
⇒ “1.2 Roof Trim Mold‐
ing, Removing and In‐
stalling”, page 248 .
4 - Blind Rivet
❑ Quantity: 15
5 - Seal
❑ for the roof trim molding
6 - Inner Door Seal
7 - Bolt
❑ 4.5 Nm
8 - Bolt
❑ 4.5 Nm
9 - Window Guide
10 - Nut
❑ 8 Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
11 -permitted
A-Pillar Triangular
unless authorised byTrim
AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Removing and instal‐
ling. Refer to
⇒ “1.3 A-Pillar Triangu‐
lar Trim, Removing and
Installing”, page 250 .
12 - Bolt
❑ 8 Nm
13 - Bolt
❑ 4 Nm
14 - Bolt
❑ 4 Nm
15 - Cover
❑ For the A-pillar and side panel
❑ Removing and installing. Refer to ⇒ “1.4 A-Pillar Cover, Removing and Installing”, page 250 .
Removing
Note
♦ The side window must not be removed to remove the roof trim
molding.
♦ Do not rotate or bend the roof trim molding.
– Insert the roof trim molding seal -1- beginning at the rear in the
roof trim molding -2- and make sure the seal engages audibly
in the grooves -arrows- and is flush with the roof trim molding.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– Carefully warm the trim strip -1- using Hot Air Blower -
VAG1416- .
– Carefully remove the trim strip from the door -4- using the Trim
Removal Wedge - 3409- by removing the securing tab -3-.
Installing
– Clean the adhesive surface using the Cleaning Solution - D
009 401 04- .
– Remove the protective film from the adhesive tape -2-.
– Position the trim molding on the door and press Protected
the securing
by copyright. Copying for private or commercial purposes, in part or in whole, is not
tab -3- into the mount. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Press the trim molding completely onto the door.
• Resting time approximately two hours at room temperature
1.8 Sill Panel Strip, Sill Trim and Sill Trim Bracket Assembly Overview
1 - Expanding Nut
2 - Bolt
❑ 1.5 Nm
3 - Expanding Nut
4 - Bolt
❑ 1.5 Nm
5 - Lower Sill Panel Strip
❑ There are different ver‐
sions. Refer to the Parts
Catalog.
❑ Removing and instal‐
ling. Refer to
⇒ “1.10 Lower Sill Panel
Strip, Removing and In‐
stalling”, page 254 .
6 - Sill Panel Strip
❑ Removing and instal‐
ling. Refer to
⇒ “1.9 Sill Panel Strip,
Removing and Instal‐
ling”, page 254 .
7 - Forced Air Extraction
❑ for ventilating the pas‐
senger compartment
8 - Bolt
❑ 1.5 Nm
9 - Lower Rear Side Panel
10 - Expanding Nut
11 - Spring Nut
12 - Bolt
13 - Sill Panel Trim
❑ Clipped into the lower rear side panel -9-
❑ Removing andpermitted
installing.
unlessRefer toby⇒AUDI
“1.11 Sill Panel
AG does Trim, Removing and Installing”, page 255 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
authorised AG. AUDI not guarantee or accept any liability
14 - Bolt
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 1.5 Nm
15 - Bolt
❑ 1.5 Nm
16 - Bolt
❑ 1.5 Nm
17 - Bolt
❑ 1.5 Nm
18 - Rear Bracket
❑ For the sill panel trim
❑ Removing and installing. Refer to
⇒ “1.12 Sill Panel Trim Molding Bracket, Removing and Installing”, page 256 .
19 - Front Bracket
❑ For the sill panel trim
❑ Removing and installing. Refer to
⇒ “1.12 Sill Panel Trim Molding Bracket, Removing and Installing”, page 256 .
– Remove the lower bolts -A arrows- on the sill panel trim -1-.
– Remove the bolt -arrow B- on the bolting point to the rear wheel
housing.
– Raise the retaining tabs on the sill area -A arrows- and pull the
front part of the sill panel trim off the sill panel trim bracket
slightly -arrow B-.
– Raise the retaining tabs on the lower side panel -C arrows-
and remove the rear part of the sill panel trim -arrow D-.
– Remove the sill panel trim and lay it on a soft surface.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Installing
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
• Tightening specifications. Refer to
⇒ “1.8 Sill Panel Strip, Sill Trim and Sill Trim Bracket Assembly
Overview”, page 252 .
Install in reverse order of removal. Note the following:
– Make sure all the retaining tabs engage correctly in the sill
panel trim bracket and in the side panel.
– Install the lower sill panel strip, refer to
⇒ “1.10 Lower Sill Panel Strip, Removing and Installing”, page
254 .
– Install the rear wheel housing liner. Refer to
⇒ “8.3 Rear Wheel Housing Liners, Removing and Installing”,
page 295 .
– Install the front wheel housing liner. Refer to
⇒ “8.2 Front Wheel Housing Liners, Removing and Installing”,
page 295 .
1 - Adjusting Screw
❑ For adjusting the mirror
base angle
2 - Mirror Base Cover
❑ Removing and instal‐
ling. Refer to
⇒ “2.6 Mirror Base Cov‐
er, Removing and In‐
stalling”, page 262 .
3 - Bolts
❑ 6.5 Nm
❑ Quantity: 3
4 - Seal Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ For the mirror basepermitted
cov‐ unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
er with respect to the correctness of information in this document. Copyright by AUDI AG.
5 - Carrier Plate
❑ For removing the mirror
adjusting unit.
6 - Exterior Rearview Mirror
Housing
❑ Removing and instal‐
ling. Refer to
⇒ “2.3 Exterior Rear‐
view Mirror and Mirror
Adjusting Unit Housing,
Removing and Instal‐
ling”, page 259 .
7 - Side Turn Signal
❑ Removing and instal‐
ling. Refer to ⇒ Electri‐
cal Equipment; Rep. Gr.
94 .
8 - Bolt
❑ 2 Nm
❑ Quantity: 3
9 - Mirror Adjusting Unit
❑ Removing and installing. Refer to ⇒ “2.4 Mirror Adjusting Unit, Removing and Installing”, page 261 .
10 - Bolt
❑ 2 Nm
11 - Mirror Glass
❑ Removing and installing. Refer to ⇒ “2.2 Mirror Glass, Removing and Installing”, page 258 .
12 - Bolt
❑ 6.5 Nm
13 - Bolt
❑ 6.5 Nm
14 - Mirror Base
❑ Removing and installing. Refer to ⇒ “2.5 Mirror Base, Removing and Installing”, page 261 .
15 - Seal
❑ for the mirror base
16 - Seal
❑ for the mirror base
Removing
WARNING
Risk of injury!
♦ Wear safety gloves.
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
1 - Bolts
❑ 6.5 Nm
❑ Quantity: 3
2 - Seal
❑ For the mirror base
3 - Mirror Base
❑ Removing and instal‐
ling. Refer to
⇒ “3.5 Mirror Base with
Adapter Plate, Remov‐
ing and Installing”, page
266 .
4 - Bolt
❑ 6.5 Nm
5 - Bolt
❑ 4 Nm
6 - Carrier Plate
❑ Remove in order to be
able to remove the exte‐
rior rearview mirror
housing
7 - Bolt
❑ 1.1 Nm
❑ Quantity: 3
8 - Exterior Rearview Mirror
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Housing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Removing and instal‐
ling. Refer to
⇒ “3.3 Exterior Rear‐
view Mirror Housing and
Carrier Plate, Removing
and Installing”,
page 265 .
9 - Bolt
❑ Quantity: 5
❑ Tightening Specification. Refer to ⇒ Electrical Equipment; Rep. Gr. 94 .
10 - Exterior Mirror Turn Signal Lamp
❑ Driver Exterior Mirror Turn Signal Lamp - L131-
❑ Front Passenger Exterior Rearview Mirror Turn Signal Bulb - L132-
⇒ “3.5 Mirror Base with Adapter Plate, Removing and Installing”, page 266 .
WARNING
Risk of injury!
♦ Wear safety gloves.
– Press the mirror glass -1- from the mirror adjuster using the
Pry Lever - 80 - 200- -arrow-.
– Disconnect the electrical connectors on the back of the mirror
glass, if applicable.
Installing
Install in reverse order of removal. Note the following:
– Position the mirror glass on the mirror adjusting unit and press
it on.
Caution
Caution
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove the wire holder -2- from the door shell and free up the
wiring harness -3-.
– Guide the wiring harness behind the front window guide -1-
and remove it.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
If it is not possible to remove
permitted the mirror
unless authorised by AUDIbase,
AG. AUDIthen prynotthe
AG does mirroror accept any liability
guarantee
base off the adapter plate tousing
with respect a longofM7
the correctness bolt -3-.
information in this document. Copyright by AUDI AG.
Note
– Route the wiring harness -3- behind the front window guide
-1- and attach the wire holder -2- to the door shell, as illustra‐
ted.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 Radiator Grille
⇒ “4.1 Overview - Radiator Grille”, page 269
⇒ “4.2 quattro Name Badge, Removing and Installing”,
page 271
⇒ “4.3 Radiator Grille, Removing and Installing”, page 272
⇒ “4.4 Retaining Brace, Removing and Installing”, page 273
⇒ “4.5 License Plate Bracket, Removing and Installing”,
page 273
1 - Chrome Strip
❑ for the radiator grille
2 - quattro Name Badge
❑ Removing and instal‐
ling. Refer to
⇒ “4.2.1 quattro Name
Badge, Removing and
Installing, Vehicles
through MY 2012”, page
271 .
3 - Bolt
❑ Tightening specifica‐
tion. Refer to
⇒ “1.1 Overview -
Bumper Cover”,
page 139 .
4 - Bumper Cover
5 - Bolt
❑ 2.3 Nm
6 - Radiator Grille
❑ Removing and instal‐
ling. Refer to
⇒ “4.3.1 Radiator Grille,
Removing and Instal‐
ling, Vehicles through
MY 2012”, page 272 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
7 - License Plate Bracket with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 Spoiler
⇒ “5.1 Rear Lid Spoiler Assembly Overview”, page 274
⇒ “5.2 Rear Spoiler, Removing and Installing”, page 275
⇒ “5.3 Rear Spoiler Gap Dimensions”, page 275
⇒ “5.4 Mount with Rear Spoiler Drive Unit, Removing and Instal‐
ling”, page 276
⇒ “5.5 Spoiler Drive Unit Heat Shield, Removing and Installing”,
page 277
1 - Nut
❑ 10 Nm
2 - Mount with Drive Unit
❑ For the rear spoiler
❑ Removing and instal‐
ling. Refer to
⇒ “5.4 Mount with Rear
Spoiler Drive Unit, Re‐
moving and Installing”,
page 276 .
3 - Cover
❑ For the right tail lamp
4 - Bolt
❑ 8 Nm
5 - Backing Plate Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
6 - Bolt with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 8 Nm
7 - Rear Spoiler
❑ Removing and instal‐
ling. Refer to
⇒ “5.2 Rear Spoiler, Re‐
moving and Installing”,
page 275 .
8 - Bolt
❑ 8 Nm
9 - Connector
10 - Backing Plate
11 - Bolt
❑ 8 Nm
12 - Cover
❑ For the left tail lamp
13 - Nut
❑ 10 Nm
14 - Heat Shield
❑ For the rear spoiler drive unit
❑ Removing and installing. Refer to
⇒ “5.5 Spoiler Drive Unit Heat Shield, Removing and Installing”, page 277 .
15 - Bolt
❑ 6 Nm
5. Spoiler 275
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
Installing
• Tightening specifications. Refer to
⇒ “5.1 Rear Lid Spoiler Assembly Overview”, page 274 .
Install in reverse order of removal. Note the following:
• Install the bolts for the mount with the rear spoiler drive unit in
the sequence shown.
– Insert the mount -B- with rear spoiler drive motor in the rear
crossmember, secure with the bolt -1- and align the mount.
Refer to ⇒ “5.3 Rear Spoiler Gap Dimensions”, page 275 .
– Secure the mount with the rear spoiler drive unit in the oblong
hole using the bolt -2-.
– Tighten the bolts -3- to the specification.
– Position the left -A- and right -C- tail lamp covers.
– Tighten the bolts -1, 2 and 4- to the specification.
– Install the center bumper cover mount. Refer to
⇒ “2.7 Center Bumper Cover Mount, Removing and Installing”,
page 172 .
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
The illustration shows the mount with the rear spoiler drive unit
removed.
Installing
• Tightening specifications. Refer to
⇒ “5.1 Rear Lid Spoiler Assembly Overview”, page 274 .
Install in reverse order of removal. Note the following:
– Install the rear crossmember. Refer to
⇒ “4.4 Rear Crossmember, Removing and Installing”,
page 43 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5. Spoiler 277
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
6 Spoiler, R8 GT
⇒ “6.1 Rear Lid Spoiler Assembly Overview”, page 278
⇒ “6.2 Rear Spoiler, Removing and Installing”, page 279
⇒ “6.3 Mount, Removing and Installing, Rear Spoiler”,
page 279
1 - Bolt
❑ 21 Nm
2 - Support
❑ For the right mount
3 - Bolt
❑ 21 Nm
4 - Right Mount
❑ For the rear spoiler
❑ Removing and instal‐
ling. Refer to
⇒ “6.3 Mount, Removing
and Installing, Rear
Spoiler”, page 279 .
5 - Bolt
❑ 10 Nm
6 - Bolt
❑ 10 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
7 - Bolt with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 21 Nm
8 - Rear Spoiler
❑ Removing and instal‐
ling. Refer to
⇒ “6.2 Rear Spoiler, Re‐
moving and Installing”,
page 279 .
9 - Bolt
❑ 21 Nm
10 - Bolt
❑ 21 Nm
11 - Bolt
❑ 21 Nm
12 - Left Mount
❑ For the rear spoiler
❑ Removing and installing. Refer to ⇒ “6.3 Mount, Removing and Installing, Rear Spoiler”, page 279 .
13 - Bolt
❑ 10 Nm
14 - Bolt
❑ 10 Nm
15 - Bolt
❑ 21 Nm
16 - Support
❑ For the left mount
17 - Bolt
❑ 21 Nm
6. Spoiler, R8 GT 279
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
1 - Bolt
❑ 6 Nm
2 - Right Impact Guard
❑ For the underbody
3 - Center Underbody Cover
❑ Removing and instal‐
ling. Refer to
⇒ “7.3 Center Vehicle
Underbody Cover, Re‐
moving and Installing”,
page 285 .
4 - Expanding Clip
5 - Bolt
❑ 6 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
6 - Front Vehicle Underbody permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Cover
with respect to the correctness of information in this document. Copyright by AUDI AG.
7.1.2 Overview - Rear Covers and Noise Insulation, Vehicles with 086 Transmis‐
sion
1 - Bolt
❑ 6 Nm
2 - Bolt
❑ 6 Nm
3 - Right Impact Guard
❑ For the underbody
4 - Bolt
❑ 6 Nm
5 - Bolt
❑ 6 Nm
6 - Right Fuel Tank Cover
❑ Removing and instal‐
ling. Refer to Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ “7.5 Fuel Tank Cov‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
ers, Removing and In‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
18 - Washer
19 - Bolt
❑ 6 Nm
20 - Right Air Guide
❑ Removing and installing. Refer to ⇒ “2.5 Air Ducts, Removing and Installing”, page 171 .
21 - Bolt
❑ 5 Nm
22 - Bolt
❑ 6 Nm
23 - Washer
24 - Bolt
❑ 6 Nm
7.1.3 Overview - Rear Noise Insulation Mount, Vehicles with 0BZ Transmission
1 - Bolt
❑ 6 Nm
2 - Rear Noise Insulation
❑ Removing and instal‐
ling. Refer to
⇒ “7.7.2 Rear Noise In‐
sulation, Removing and
Installing, Vehicles with
0BZ Transmission”,
page 288 .
3 - Bolt
❑ 24 Nm
4 - Right Mount
❑ For
Protected rear noise
by copyright. Copyinginsulation
for private or commercial purposes, in part or in whole, is not
❑ Removing and instal‐
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
ling. Refer to
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
• Tightening specifications. Refer to
⇒ “7.1 Covers and Noise Insulation Assembly Overview”, page
280 .
Install in reverse order of removal. Note the following:
• Washers -2- and -3- must be inserted between the rear noise
insulation and the bolts -1- and -4-.
– Install the air guides. Refer to
⇒ “2.5 Air Ducts, Removing and Installing”, page 171 .
Installing
• Tightening specification. Refer to
⇒ “7.10 Heat Shield Assembly Overview”, page 290 .
– Remove the old adhesive tape from the body.
– Remove the adhesive surface protective film -A-.
– Position the rear bulkhead heat shield -1- with the holes on the
tensioning strap threaded pins -2- and press upward.
– Press the rear bulkhead heat shield adhesive surfaces onto
the body beginning at the partition window.
– Remove the adhesive surface protective film -B-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Press the rear bulkhead
permitted heat byshield
unless authorised AUDI AG.adhesive
AUDI AG does surfaces onto
not guarantee or accept any liability
the body. with respect to the correctness of information in this document. Copyright by AUDI AG.
Install in reverse order of removal.
1 - Wheel Spoiler
❑ Removing and instal‐
ling. Refer to
⇒ “8.2 Front Wheel
Housing Liners, Remov‐
ing and Installing”, page
295 .
2 - Front Wheel Housing Liner
❑ Removing and instal‐
ling. Refer to
⇒ “8.2 Front Wheel
Housing Liners, Remov‐
ing and Installing”, page
295 .
3 - Bolt
❑ 5 Nm
❑ M6x16
4 - Bolt
❑ 5 Nm
❑ M6x20
5 - Bolt
❑ 5 Nm
❑ M6x20
6 - Spring Nut
7 - Rear Wheel Housing Liner
❑ Removing and instal‐
ling. Refer to
⇒ “8.3 Rear Wheel
Housing Liners, Remov‐
ing and Installing”, page
295 .
8 - Spring Nut
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
9 - Bolt with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 5 Nm
❑ M6x20
10 - Spring Nut
11 - Spring Nut
12 - Bolt
❑ 4 Nm
❑ M6x16
13 - Bolt
❑ 5 Nm
❑ M6x20
Installing
• Tightening specifications. Refer to
⇒ “8.1 Wheel Housing Liners Assembly Overview”,
page 294 .
Install in reverse order of removal. Note the following:
– Install the bolts according the markings applied during remov‐
al.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 Emblems
Front Lid Emblems
A - Front Emblem
• Dimension -a- = 26.0 mm
-1- Audi rings
B - Side Emblem
• Dimension -b- = 89 mm
• Dimension -c- = 30 mm
-3- “GT” emblem
-4- Hood
C - Side Emblem
Dimension -d- = 30 mm
Dimension -e- = 89 mm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9. Emblems 297
Audi R8 2007 ➤ , Audi R8 GT 2011 ➤
Body Exterior - Edition 04.2014
1 - Left Emblem
• Dimension -b- = 31.0 mm
• Dimension -c- = 31.0 mm
2 - Center Emblem
• Dimension -a- = 53.5 mm
3 - Vehicle Center Line
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
10 Special Tools
Special tools and workshop equipment required
♦ Wiring Harness Repair Set - Hot Air Blower - VAS1978/14A-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Double Suction Lifter -permitted
VAG1344- unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Drill
♦ Pop rivets. Refer to the Parts Catalog.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Edition 11/04/2014 - A005R801121 - FU - JY
11 Revision History
Re Dat Job Type Feedback # Notes Editor
vi‐ e
sio
n
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Please read these WARNINGS and CAUTIONS before proceeding with maintenance
and repair work. You must answer that you have read and you understand these
WARNINGS and CAUTIONS before you will be allowed to view this information.
•= If you lack the skills, tools and equipment, or a suitable workshop for any procedure described in
this manual, we suggest you leave such repairs to an authorized Audi retailer or other qualified
shop. We especially urge you to consult an authorized Audi retailer before beginning repairs on
any vehicle that may still be covered wholly or in part by any of the extensive warranties issued by
Audi.
•= Disconnect the battery negative terminal (ground strap)whenever you work on the fuel system or
the electrical system. Do not smoke or work near heaters or other fire hazards. Keep an approved
fire extinguisher handy.
•= Audi is constantly improving its vehicles and sometimes these changes, both in parts and
specifications, are made applicable to earlier models. Therefore, part numbers listed in this
manual are for reference only. Always check with your authorized Audi retailer parts department
for the latest information.
•= Any time the battery has been disconnected on an automatic transmission vehicle, it will be
necessary to reestablish Transmission Control Module (TCM) basic settings using the VAG 1551
Scan Tool (ST).
•= Never work under a lifted vehicle unless it is solidly supported on stands designed for the purpose.
Do not support a vehicle on cinder blocks, hollow tiles or other props that may crumble under
continuous load. Never work under a vehicle that is supported solely by a jack. Never work under
the vehicle while the engine is running.
•= For vehicles equipped with an anti-theft radio, be sure of the correct radio activation code before
disconnecting the battery or removing the radio. If the wrong code is entered when the power is
restored, the radio may lock up and become inoperable, even if the correct code is used in a later
attempt.
•= If you are going to work under a vehicle on the ground, make sure that the ground is level. Block
the wheels to keep the vehicle from rolling. Disconnect the battery negative terminal (ground
strap) to prevent others from starting the vehicle while you are under it.
•= Do not attempt to work on your vehicle if you do not feel well. You increase the danger of injury to
yourself and others if you are tired, upset or have taken medicine or any other substances that
may impair you or keep you from being fully alert.
•= Never run the engine unless the work area is well ventilated. Carbon monoxide (CO) kills.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
•= Always observe good workshop permitted
practices.
unlessWear goggles
authorised when
by AUDI AG. AUDIyou operate
AG does machine
not guarantee tools
or accept or work
any liability
with acid. Wear goggles, gloves and other toprotective
with respect clothing
the correctness whenever
of information the job
in this document. requires
Copyright by AUDIworking
AG.
with harmful substances.
•= Tie long hair behind your head. Do not wear a necktie, a scarf, loose clothing, or a necklace when
you work near machine tools or running engines. If your hair, clothing, or jewelry were to get
caught in the machinery, severe injury could result.
=Page 1 of 3
© 2002 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
•= Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are
designed to be used only once and are unreliable and may fail if used a second time. This
includes, but is not limited to, nuts, bolts, washers, circlips and cotter pins. Always follow the
recommendations in this manual - replace these fasteners with new parts where indicated, and
any other time it is deemed necessary by inspection.
•= Illuminate the work area adequately but safely. Use a portable safety light for working inside or
under the vehicle. Make sure the bulb is enclosed by a wire cage. The hot filament of an
accidentally broken bulb can ignite spilled fuel or oil.
•= Friction materials such as brake pads and clutch discs may contain asbestos fibers. Do not create
dust by grinding, sanding, or by cleaning with compressed air. Avoid breathing asbestos fibers and
asbestos dust. Breathing asbestos can cause serious diseases such as asbestosis or cancer, and
may result in death.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
•= Finger rings should be removed so that they cannot cause electrical shorts, get caught in running
machinery, or be crushed by heavy parts.
•= Before starting a job, make certain that you have all the necessary tools and parts on hand. Read
all the instructions thoroughly, do not attempt shortcuts. Use tools that are appropriate to the work
and use only replacement parts meeting Audi specifications. Makeshift tools, parts and
procedures will not make good repairs.
•= Catch draining fuel, oil or brake fluid in suitable containers. Do not use empty food or beverage
containers that might mislead someone into drinking from them. Store flammable fluids away from
fire hazards. Wipe up spills at once, but do not store the oily rags, which can ignite and burn
spontaneously.
•= Use pneumatic and electric tools only to loosen threaded parts and fasteners. Never use these
tools to tighten fasteners, especially on light alloy parts. Always use a torque wrench to tighten
fasteners to the tightening torque listed.
•= Keep sparks, lighted matches, and open flame away from the top of the battery. If escaping
hydrogen gas is ignited, it will ignite gas trapped in the cells and cause the battery to explode.
•= Be mindful of the environment and ecology. Before you drain the crankcase, find out the proper
way to dispose of the oil. Do not pour oil onto the ground, down a drain, or into a stream, pond, or
lake. Consult local ordinances that govern the disposal of wastes.
•= The air-conditioning (A/C) system is filled with a chemical refrigerant that is hazardous. The A/C
system should be serviced only by trained automotive service technicians using approved
refrigerant recovery/recycling equipment, trained in related safety precautions, and familiar with
regulations governing the discharging and disposal of automotive chemical refrigerants.
•= Before doing any electrical welding on vehicles equipped with anti-lock brakes (ABS), disconnect
the battery negative terminal (ground strap) and the ABS control module connector.
•= Do not expose any part of the A/C system to high temperatures such as open flame. Excessive
heat will increase system pressure and may cause the system to burst.
=Page 2 of 3
© 2002 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
•= When boost-charging the battery, first remove the fuses for the Engine Control Module (ECM), the
Transmission Control Module (TCM), the ABS control module, and the trip computer. In cases
where one or more of these components is not separately fused, disconnect the control module
connector(s).
•= Some of the vehicles covered by this manual are equipped with a supplemental restraint system
(SRS), that automatically deploys an airbag in the event of a frontal impact. The airbag is operated
by an explosive device. Handled improperly or without adequate safeguards, it can be accidentally
activated and cause serious personal injury. To guard against personal injury or airbag system
failure, only trained Audi Service technicians should test, disassemble or service the airbag
system.
•= Do not quick-charge the battery (for boost starting) for longer than one minute, and do not exceed
16.5 volts at the battery with the boosting cables attached. Wait at least one minute before
boosting the battery a second time.
•= Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Never use a test light to conduct electrical tests of the airbag system. The system must only be
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
tested by trained Audi Service technicians using
with respect the
to the VAG 1551
correctness ScaninTool
of information (ST) orCopyright
this document. an approved
by AUDI AG.
equivalent. The airbag unit must never be electrically tested while it is not installed in the vehicle.
•= Some aerosol tire inflators are highly flammable. Be extremely cautious when repairing a tire that
may have been inflated using an aerosol tire inflator. Keep sparks, open flame or other sources of
ignition away from the tire repair area. Inflate and deflate the tire at least four times before
breaking the bead from the rim. Completely remove the tire from the rim before attempting any
repair.
•= When driving or riding in an airbag-equipped vehicle, never hold test equipment in your hands or
lap while the vehicle is in motion. Objects between you and the airbag can increase the risk of
injury in an accident.
=Page 3 of 3
© 2002 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 1.0