YM15800004E

Capacities and Specifications

GP/GTP/GLP/GDP15-18MX, 20SMX [E812];
GP/GTP/GLP/GDP20-35MX [D871]

Safety Precautions Maintenance

and Repair
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that
the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the
weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• Disconnect the battery ground cable on internal combustion lift trucks.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), and Diesel fuel are flammable. Be sure to follow the necessary
safety precautions when handling these fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area.
Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
 Disclaimer
The Service Manuals are updated on a regular basis, but may not reflect recent design changes
to the product. Updated technical service information may be available from your local authorized
Yale® dealer. Service Manuals provide general guidelines for maintenance and service and are
intended for use by trained and experienced technicians. Failure to properly maintain equipment
or to follow instructions contained in the Service Manual could result in damage to the products,
personal injury, property damage or death.
 Lift Truck Lifting Capacity
Model kg

GP/GTP/GLP/GDP15MX [E812] 1500

GP/GTP/GLP/GDP18MX [E812] 1750

GP/GTP/GLP/GDP20SMX [E812]
2000
GP/GTP/GLP/GDP20MX [D871]

GP/GTP/GLP/GDP25MX [D871] 2500

GP/GTP/GLP/GDP30MX [D871] 3000

GP/GTP/GLP/GDP35MX [D871] 3500

NOTE: Load center at 500 mm.

Counterweight Weights
Model kg

GP/GTP/GLP/GDP15MX [E812] 815

GP/GTP/GLP/GDP18MX [E812] 1020

GP/GTP/GLP/GDP20SMX [E812] 1210

GP/GTP/GLP/GDP20MX [D871] 1205

GP/GTP/GLP/GDP25MX [D871] 1540

GP/GTP/GLP/GDP30MX [D871] 1920

GP/GTP/GLP/GDP35MX [D871] 2230

Tire Sizes
Truck Drive Tires Steer Tires

GP/GTP/GLP/GDP15MX [E812] 6.00 - 9 5.00 - 8

GP/GTP/GLP/GDP18MX, 20SMX [E812] 21 x 8 - 9 18 x 7 - 8

GP/GTP/GLP/GDP20-25MX [D871] 7.00 - 12 6.00 - 9

GP/GTP/GLP/GDP30-35MX [D871] 28 x 9 - 15 6.50 - 10

—1—
 Capacities
Item Quantity Specifications

Fuel

Gas
52.0 liter 86 Octane
GP/GTP15-18MX, 20SMX [E812]

Gas
69.0 liter 86 Octane
GP/GTP20-35MX [D871]

LPG
GTP/GLP15-18MX, 20SMX [E812] 15/20 kg LPG-HD 5
GTP/GLP20-35MX [D871]

Diesel
52.0 liter Diesel No.2
GDP15-18MX, 20SMX [E812]
4TNE92 /
Diesel Diesel No.2
69.0 liter 4TNE98
GDP20-35MX [D871]
V2403 No.2-D S15

Engine Oil (With Oil Filter)

K21 / GK21 −20 to 30°C

SAE 10W-30
3.8 liter 5 to 40°C
SAE 30
API SE and above

K25 / GK25 −20 to 30°C

SAE 10W-30
3.8 liter 5 to 40°C
SAE 30
API SE and above

4TNE92 / 4TNE98 −20 to 30°C

SAE 10W-30
8.8 liter 5 to 40°C
SAE 30
API SE and above

V2403 −20 to 30°C

SAE 10W-30
9.5 liter 5 to 40°C
SAE 30
API CJ-4 or JASO DH-2

Coolant

K21 / GK21 and K25 / GK25

CAUTION
Additives may damage the
K21 / GK21/7.8 liter
cooling system. Before
K25 / GK25/7.8 liter
using additives, contact
your local Yale dealer.
50% Water and 50% Ethylene
Glycol, Boron-Free Antifreeze

—2—
 4TNE92 / 4TNE98
4TNE92 / 7.5 liter CAUTION
4TNE98 / 7.3 liter
Additives may damage the
cooling system. Before
V2403 using additives, contact
your local Yale dealer.
8.2 liter
50% Water and 50% Ethylene
Glycol, Boron-Free Antifreeze

Hydraulic Tank Oil Capacity

All Trucks
CAUTION
Additives may damage the
22 - 42 liter
hydraulic system. Before
Initial fill
using additives, contact
your local Yale dealer.
I S O V G -46 H y d r a u l i c O i l
−15°C and above

Transmission

Power Shift Transmission 8.3 liter Dexron II or III

Brake Fluid 0.2 liter SAE J-1703, DOT 3

Differential and Drive Axle Oil

5.0 liter SAE 80W-90 or 85W-140
GP/GTP/GLP/GDP15-18MX, 20SMX [E812]

Differential and Drive Axle Oil

6.5 liter SAE 80W-90 or 85W-140
GP/GTP/GLP/GDP20-35MX [D871]

Engine Electrical System and Ignition System

K21 and K25 / 4TNE92 /
Item V2403
GK21 and GK25 4TNE98

Battery 12-volt, negative ground 12-volt, negative ground 12-volt, negative ground

Spark Plugs NGK FR2B-D N/A N/A

Spark Plug Gap 0.8~0.9 mm N/A N/A

Firing Order 1-3-4-2 1-3-4-2 1-3-4-2

Ignition Timing (Idle) / Injection Timing

K21 / GK21 @ 2° BTDC (0° TDC)

Gas N/A N/A
K25 / GK25 @ 0° TDC (0° TDC)

K21 / GK21 @ 2° BTDC

LPG N/A N/A
K25 / GK25 @ 0° TDC

4TNE92 @ 4° ATDC
Diesel N/A Electrical Control
4TNE98 @ 6° ATDC

( ) : Electronic controlled engine (Option)

—3—
 K21 and K25 / 4TNE92 /
Item V2403
GK21 and GK25 4TNE98

Alternator Output @ 13.5 Volts, Hot Condition

Idle 17 amps @ 700 rpm 17 amps @ 775 rpm 15 amps @ 800 rpm

Hi Idle 50 amps @ 2700 rpm 51 amps @ 2400 rpm 56 amps @ 2400 rpm

Transmission and Final Drive

Torque Direction Transmission Drop Box Final
Overall
Model Engine Converter Of Gear Gear Reduction
Ratio *
Stall Ratio Travel Ratio Ratio Ratio

Forward
1.5-2.0 K21 / GK21 3.26 1.255 2.087 13.533
Reverse
5.167
K21 / GK21 Forward
2.0-2.5 3.26 1.255 2.684 17.405
K25 / GK25 Reverse

Forward
3.0 K25 / GK25 3.26 1.255 2.381 17.502
Reverse
5.857
Forward 2.944 21.640
3.5 K25 / GK25 3.26 1.255
Reverse (2.381) (17.502)

Forward
1.5-2.0 4TNE92 3.26 1.255 1.917 5.167 12.431
Reverse

Forward
2.0-2.5 4TNE92 3.26 1.255 2.087 15.341
Reverse

4TNE98 Forward
2.0-2.5 3.12 1.255 2.087 5.857 15.341
V2403 Reverse

4TNE98 Forward
3.0-3.5 3.12 1.255 2.333 17.149
V2403 Reverse

* Does not include Converter Ratio

():Electronic controlled engine (Option)

—4—
 Transmission Oil Pressures
All Pressures at 2000 rpm and Oil at 50 to 65°C

Port 3
Port 1 Port 2
Torque
Transmission Pump Clutch
Converter

1.47 MPa 0.88~1.2 MPa 0.29~0.69 MPa

(15.0 kg/cm2) (9.0~12.0 kg/cm2) (3.0~7.0 kg/cm2)

*Relief Pressure
**Clutch pack pressure difference between the forward and reverse packs cannot exceed
manufacturing limit of 48 kPa or service limit of 70 kPa.

Port 2
Clutch

Port 1
Transmission
Pump

Port 3
Torque Converter

—5—
 Hydraulic System Relief Pressures
Item Specification

Oil Temperature 55 to 65°C

Main Relief Valve Pressure (High Idle)

GP/GTP/GLP/GDP15-18MX, 20SMX [E812] 0

18.6−0.5 MPa
GP/GTP/GLP/GDP20-35MX [D871]
0
GP/GTP/GLP/GDP35MX [D871] 20.6−0.5 MPa
+0.5
Port Relief Valve Pressure (High Idle) 15.7 0 MPa

Steering System
Item Quantity

Oil Temperature 55 to 65°C

Steering Relief Pressure at 800 rpms

+0.5
GP/GTP/GLP/GDP15-18MX, 20SMX [E812] 0
7.9 MPa
GP/GTP/GLP/GDP20-35MX [D871]

Steering Cylinder Stroke

GP/GTP/GLP/GDP15-18MX, 20SMX [E812] 134.7 mm

GP/GTP/GLP/GDP20-35MX [D871] 156.0 mm
GP/GTP/GLP/GDP15-18MX, 20SMX [E812] 84.5°
Inside Steering Tire Angle
GP/GTP/GLP/GDP20-35MX [D871] 84.4°

Number of Turns to Lock

GP/GTP/GLP/GDP15-18MX, 20SMX [E812]

4.25~4.5
GP/GTP/GLP/GDP20-35MX [D871]

Turning Radius (±50 mm NO LOAD) Pneumatic Tire Trucks Outside

GP/GTP/GLP/GDP15MX [E812] 1975 mm

GP/GTP/GLP/GDP18MX [E812] 2010 mm

GP/GTP/GLP/GDP20SMX [E812] 2040 mm

GP/GTP/GLP/GDP20MX [D871] 2150 mm

GP/GTP/GLP/GDP25MX [D871] 2210 mm

GP/GTP/GLP/GDP30MX [D871] 2305 mm

GP/GTP/GLP/GDP35MX [D871] 2355 mm

—6—
 Stall Speeds (in RPM ±100 rpm)
K21 / GK21

Engine New Engine Broken-In Engine

Gas 1930 rpm (1970 rpm) 2030 rpm (2060 rpm)

LPG 1890 rpm (1990 rpm) 1980 rpm (2090 rpm)

():Electronic controlled engine (Option)

K25 / GK25

Engine New Engine Broken-In Engine

Gas 2030 rpm (2110 rpm) 2130 rpm (2210 rpm)

LPG 1980 rpm (2180 rpm) 2080 rpm (2280 rpm)

():Electronic controlled engine (Option)

4TNE92

Engine New Engine Broken-In Engine

15-18MX, 20SMX
1890 rpm 1990 rpm
20-25MX

4TNE98

Engine New Engine Broken-In Engine

20-35MX 1990 rpm 2090 rpm

V2403

Engine New Engine Broken-In Engine

20-35MX 1990 rpm 2090 rpm

—7—
 Mast Speeds
NOTE: Lift speed is measured in meters/sec at governed engine RPM with full open valve and
65°C oil temperature.

Lowering speed is measured in meters/sec with full open valve and 65°C oil temperature.
Plus or minus 10% acceptable lifting or lowering.

Table 1. Lift Truck Models GP/GTP/GLP/GDP15-18MX, 20SMX [E812]

LIFTING SPEED (m/sec)

RATED LOAD
UPRIGHT ENGINE NO LOAD
1.5 1.8 2.0

K21 / GK21 GAS/LPG 0.680 0.625 0.615 0.615

2-STG LFL K21 / GK21-LE LPG 0.700 0.675 0.675 0.670

4TNE92 DSL 0.710 0.675 0.665 0.655

K21 / GK21 GAS/LPG 0.615 0.575 0.575 0.565

K21 / GK21
2-STG FFL LPG 0.630 0.610 0.610 0.610
Electronic controlled

4TNE92 DSL 0.660 0.615 0.610 0.610

K21 / GK21 GAS/LPG 0.635 0.605 0.605 0.600

K21 / GK21
3-STG FFL LPG 0.655 0.655 0.630 0.630
Electronic controlled

4TNE92 DSL 0.685 0.685 0.645 0.645

LOWERING SPEED (m/sec)

RATED LOAD
UPRIGHT NO LOAD
1.5 1.8 2.0

2-STG LFL 0.520 0.495 0.495 0.495

2-STG FFL 0.465 0.445 0.445 0.445

3-STG FFL 0.490 0.465 0.465 0.465

—8—
 Table 2. Lift Truck Models GP/GTP/GLP/GDP20-35MX [D871]
LIFTING SPEED (m/sec)
NO LOAD RATED LOAD
UPRIGHT ENGINE
2.0 - 2.5 3.0 3.5 2.0 2.5 3.0 3.5
LPG 0.580 - - 0.525 0.515 - -
K21 / GK21
GAS 0.580 - - 0.525 0.515 - -
LPG 0.695 0.575 0.485 0.635 0.625 0.515 0.435
K25 / GK25
GAS 0.695 0.575 0.485 0.635 0.625 0.515 0.435
2-STG K25 / GK25
LFL Electronic LPG 0.710 0.585 0.490 0.660 0.655 0.565 0.475
controlled
4TNE92 DSL 0.670 - - 0.620 0.610 - -
4TNE98 DSL 0.690 0.570 0.490 0.675 0.675 0.560 0.475
V2403 DSL 0.675 0.560 0.490 0.650 0.650 0.540 0.475
LPG 0.555 - - 0.510 0.505 - -
K21 / GK21
GAS 0.555 - - 0.510 0.505 - -
LPG 0.660 0.515 0.430 0.620 0.610 0.475 0.400
K25 / GK25
GAS 0.660 0.515 0.430 0.620 0.610 0.475 0.400
2-STG
K25 / GK25
FFL Electronic LPG 0.675 0.520 0.435 0.650 0.650 0.505 0.420
controlled
4TNE92 DSL 0.655 - - 0.605 0.595 - -
4TNE98 DSL 0.675 0.520 0.430 0.650 0.650 0.505 0.430
V2403 DSL 0.645 0.495 0.435 0.620 0.620 0.480 0.420
LPG 0.560 - - 0.525 0.520 - -
K21 / GK21
GAS 0.560 - - 0.525 0.520 - -
LPG 0.670 0.540 0.455 0.635 0.630 0.515 0.435
K25 / GK25
GAS 0.670 0.540 0.455 0.635 0.630 0.515 0.435
3-STG
K25 / GK25
FFL Electronic LPG 0.680 0.550 0.460 0.660 0.660 0.530 0.445
controlled
4TNE92 DSL 0.665 - - 0.625 0.620 - -
4TNE98 DSL 0.680 0.550 0.470 0.660 0.660 0.530 0.455
V2403 DSL 0.635 0.510 0.450 0.615 0.615 0.495 0.435

LOWERING SPEED (m/sec)

NO LOAD RATED LOAD
UPRIGHT
2.0 - 3.5 2.0 2.5 3.0 3.5

2-STG LFL 0.520 0.495 0.495 0.495 0.495

2-STG FFL 0.500 0.475 0.475 0.475 0.475

3-STG FFL 0.510 0.485 0.485 0.485 0.485

—9—
 Tilt Angles
Truck should be on level ground and in unloaded condition.

Table 3. GP/GTP/GLP/GDP15-18MX, 20SMX [E812]

GP/GTP/GLP/GDP20-35MX [D871]

Forward Tolerance Back Tolerance

10° +1°, −0.5° 6° +0.5°, −0.5°

6° +1°, −0.5° 10° +0.5°, −0.5°

6° +1°, −0.5° 6° +0.5°, −0.5°

6° +1°, −0.5° 12° +0.5°, −0.5°

— 10 —
 Front End Equipment - Mast Creep

Mast Creep

Measure with load at 2.5 m high and with the lift, tilt, and auxiliary control levers in neutral
position.

NOTE: Mast should be 90° vertical prior to test.

Table 4. GP/GTP/GLP/GDP15-18MX, 20SMX [E812]

GP/GTP/GLP/GDP20-35MX [D871]

Maximum Tilt Creep

Maximum Vertical Creep at Carriage
Mast Angle Cylinder Stroke

mm/minute °/minute mm/minute

4.6 G
 P/GTP/GLP/
GDP15-18MX,
20SMX [E812]
10 0.5
5.1 G
 P/GTP/GLP/
GDP20-35MX
[D871]

— 11 —
 Engine Specifications
Table 5. GP/GTP/GLP/GDP15-18MX, 20SMX [E812]
GP/GTP/GLP/GDP20-35MX [D871]

Item K21 / GK21 K25 / GK25

4 Cycle / In-Line 4 4 Cycle / In-Line 4

Engine type
Spark Ignition Spark Ignition

Displacement 2065 cc 2488 cc

Bore and Stroke 89 mm × 83 mm 89 mm × 100 mm

Compression Ratio 8.7 : 1 8.7 : 1

31.2 kW @ 2250 rpm / Gasoline 34.1 kW @ 2100 rpm / Gasoline

Rated Output 29.5 kW @ 2250 rpm / LPG 32 kW @ 2100 rpm / LPG
(38.5 kW @ 2700 rpm / Gasoline and LPG) (44.7 kW @ 2700 rpm / Gasoline and LPG)

143.7 Nm @ 1600 rpm / Gasoline 172.8 Nm @ 1600 rpm / Gasoline

144.9 Nm @ 1800 rpm / LPG 167.8 Nm @ 1600 rpm / LPG
MAX Torque
(145 Nm @ 2000 rpm / Gasoline) (169 Nm @ 1600 rpm / Gasoline)
(151 Nm @ 1600 rpm / LPG) (187 Nm @ 1200 rpm / LPG)
():Electronic controlled engine (Option)

Item 4TNE92 4TNE98 V2403

4 Cycle / In-Line 4 4 Cycle / In-Line 4 4 Cycle / In-Line 4
Engine type
Compression Ignition Compression Ignition Compression Ignition
Displacement 2659 cc 3319 cc 2434 cc

Bore and Stroke 92 mm × 100 mm 98 mm × 110 mm 87 mm × 102.4 mm

Compression Ratio 22.5 : 1 21.5 : 1 16.0 : 1

Rated Output 29.0 kW @ 2050 rpm 42.6 kW @ 2300 rpm 43.2 kW @ 2400 rpm

MAX Torque 143 Nm @ 1400 rpm 188.9 Nm @ 1600 rpm 198.5 Nm @ 1500 rpm

— 12 —