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Manual Reimers Modelo RH-20 Autoclave Industrial
Manual Reimers Modelo RH-20 Autoclave Industrial
MODEL:
__________
Electra Steam, Inc.
SERIAL #:
Phone: 540-662-3811
4407 Martinsburg Pike Fax: 540-665-8101
Clear Brook, VA 22624 email: Sales@reimersinc.com
USA web: www.reimersinc.com
Instructions Manual
2008 Reimers Electra Steam, Inc. Rev. 1
1
READ AND HEED FOR YOUR SAFETY
SHOCK AND BURN WARNINGS R, RH and RHC ELECTRIC STEAM BOILERS
You have just purchased a quality steam boiler designed to the ASME Boiler Code and registered with the
National Board of Boiler Inspectors. Treat this industrial equipment with care and respect. It is safe when installed,
maintained, and used properly. Read the instruction carefully, refer to the enclosed identification photo and
contact the factory if you have any questions.
1.) ADJUSTMENTS:
All controls have been set at the factory and should require no adjustments. However, the boiler must be level.
3.) ELECTRICAL:
All wiring must be in accordance with the National Electric Code and any local codes that may apply. Wiring must
be made by a competent certified electrician. Use copper wire only.
5.) INSTRUCTIONS:
Read instructions before installing or operating this steam boiler. These are provided as general guidelines.
6.) MODIFICATION/MISUSE:
This boiler has been designed and constructed in accordance with the ASME Boiler Code. Any modification or
misuse can result in a dangerous situation. Reimers Electra Steam, Inc. is not liable for any product that has been
modified or improperly used.
7.) PRESSURE GAUGE: The pressure gauge indicates the internal pressure of the boiler. It can fail. Periodically
have your boiler inspector compare the gauge with a known gauge utilizing the test valve arrangement provided.
Ensure that the boiler is cold, not pressurized and electrically disconnected.
8.) REGISTRATION:
Most states and cities require boiler registration and inspection. Check with your government authorities.
9.) REPAIR:
Repair of this unit must be attempted only by experienced personnel. Before commencing a repair, ensure that
the boiler is cold, not pressurized and electrically disconnected. All standard electrical and steam safety
precautions must be taken during testing.
12.) WATER:
Ensure that all electrical components are in a dry location, free from any possibility of water soaking. Electric foot
switches must not be placed on a wet floor. They must be placed on dry surface not subject to steam or water.
2
LIMITED WARRANTY - STEAM BOILERS
Reimers Electra Steam, Inc. warrants the following products of its own manufacture against defects in
materials and workmanship under normal use and service. This warranty is in lieu and excludes all other
expressed or implied warranties or merchantability of fitness for any particular use. No person is authorized
to extend the terms of this warranty or assume any other liability except by written statement signed by an
officer of Reimers Electra Steam, Inc. Clear Brook, Virginia 22624.
WARRANTY PERIOD
The pressure vessel, electrical and mechanical components are warranted for one year from date of
shipment from Reimers Electra Steam, Inc. in Clear Brook, VA 22624.
LIMITATIONS
Products must be installed, used and maintained in accordance with our instructions, including reasonable
and necessary maintenance by the user. Users are responsible for the suitability of the products to their
application. There is no warranty damage resulting from improper installation, abuse, power failure, fire,
flood, lightening, improper water, misuse, improper specification, misapplication or other operating conditions
beyond our control or parts that are normally expendable in usual course of operation.
Claims against carriers for damage in transit must be filed by the buyer. Reimers liability, if any, will not
exceed the price of Reimers products claimed to be defective.
Components manufactured by any supplier other than Reimers shall bear only that warranty made by the
manufacturer of that product and service for that warranty shall be the responsibility of that manufacturer and
not Reimers.
REMEDY
Claims under this Limited Warranty must be made by obtaining a Return Authorization Number from our
office (PHONE: 540-662-3811,FAX: 540-665-8101) and returning defective part, freight prepaid to: Reimers
Electra Steam, Inc., 4407 Martinsburg Pike, Clear Brook, Virginia 22624.
Defective items will be repaired or replaced as necessary within a reasonable time without charge, other than
incidental charges such as freight prepayment. Such repair or replacement within a reasonable time is the
exclusive remedy available from Reimers Electra Steam, Inc., under this Limited Warranty.
CONSEQUENTIAL DAMAGES
Reimers Electra Steam, Inc., is not liable for labor costs incurred in the removal, reinstallation, or
unauthorized repair of product, or for damages of any type whatsoever, including incidental and/or
consequential damages.
3
1. Installation
REIMERS ELECTRA STEAM, INC., boilers are heated by one or more immersion type heating elements.
Automatic controls are provided to maintain pre-set operating pressure and proper water supply. Safety
features include automatic low water cutoff, automatic pressure control, safety valve and visible water level
gauge.
Each boiler is manufactured in accordance with ASME I Power Boiler Code Standards and is individually
inspected and stamped by an authorized National Board Insurance Inspector. All boilers are registered with
the National Board of Boiler and Pressure Vessel Inspectors.
NOTE:
ASME DATA PLATE IS LOCATED ON END OF PRESSURE VESSEL
BEHIND LABEL STAMPED WITH NATIONAL BOARD NUMBER OF UNIT.
When boiler is received, make sure it has not been damaged in shipment.
1.1 Location
Place the boiler in a level position, close to the equipment which it is to supply. This will insure minimum heat
losses and allow more economical piping arrangements. All steam lines should be insulated.
Following our research, we are concerned with hardness, PH and suspended solids. Feed water can be
filtered, softened and adjusted for PH prior to entering boiler. Our recommendations are:
PROPERTIES TREATMENT
Hardness less than 17ppm (1 grain) Ion exchange water softener
PH between 10 and 11.5 Consult water treatment expert for PH inducer
Suspended Solids less than 300ppm Consult water treatment expert for filter
Note: Our electronic water level controls require a specific resistivity not greater than 25KΩ/CM
The recommendations we make do not guarantee no water related problems. There are many factors, which affect water
quality which we can not evaluate.
4
1.3 Steam Outlet
Connect steam line of sufficient size from steam outlet valve to the user’s equipment.
1.6 Electrical
Install a fused disconnect switch near the boiler. It should be fused as marked on the boiler name plate.
Connect the power supply from the disconnect switch to the terminals in the boiler control panel. A copy of
the wiring diagram is in the control panel.
Important: Electrical connections to the boiler control panel (FIG. 7) should be made by a qualified
Electrician. All wiring must comply with local electrical codes.
2. Operation
2.1 Basic Operations
a.) Open steam line valve
slightly. This will allow the
boiler to be filled without
producing back pressure.
b.) Throw fused disconnect switch (not provided by factory) to on position and turn on boiler control voltage
Figure 2
5
Turn BLOWDOWN ENABLE switch off.
d.)
Figure 5
f.) To shut off boiler: Turn the POWER switch on the boiler controller off.
6
2.2 Setting and Changing Boiler Operating Parameters on the Boiler Controller
2.2.1 Boiler Controller Overview
The boiler controller provides all functions for the operation of the R, RH and RHC boiler models:
Basic Functions:
- Low water cutoff
- Automatic boiler refill
- Boiler operation monitor functions
Optional Functions:
- High water level feed shutoff (Optional)
- Automatic boiler blow-off (Optional)
- Remote controlled boiler ON/OFF and boiler status (Optional)
Figure 6
7
2.2.2 Low Water Cut-Off Function
The main task of the low water cutoff module is to de-energize the heating elements when the water level in
the boiler pressure vessel falls below the minimum acceptable operating level. The low water cutoff control
04316 senses the water level in the boiler pressure vessel with the low water cutoff probe E3.
The water level is processed by the control as normal when the tip of the probe E3 is in contact with water.
When the water level in the boiler falls below the tip of the probe E3, then it is processed by the control as
too low.
This control provides timing against short cycling, which avoids boiler shutdown when the probe E3 looses
contact with the boiler water for a short period of time. Once the short cycling timer has elapsed (times are
adjustable and can be set as shown below), the control de-energizes the heating elements and turns on the
boiler alarm light “LOW WATER”. This alarm light indicates that the water level in the boiler shell is too low
and that the heating power is locked out. Boiler operation can be resumed only after restoring normal water
level in the boiler shell and then pressing the “LOW WATER” reset (R) key. After pressing this key, the alarm
light “LOW WATER” turns off and the lockout is removed.
The second task of the low water cutoff control is to provide manual reset function for the high limit pressure
control. If the operating pressure control fails, the steam pressure in the boiler pressure vessel can reache
the value set on the high limit pressure control. In that case, the high limit pressure control de-energizes the
heating elements. Lockout occurs as described above. The boiler alarm light “HIGH PRESSURE” remains on
until the boiler steam pressure falls below the setting of the high limit pressure switch and the “HIGH
PRESSURE” reset (R) key is pressed. After pressing this key, the alarm light “HIGH PRESSURE” turns off
and the lockout is removed.
Function DIP-switch Description
1 on Low water cutoff function. When the water level in the boiler pressure
vessel is too low for more than t lockout = 3seconds, the low water cutoff
1 2 3
module de-energizes and locks out the heating elements.
2 on Same as Function1 plus automatic restart after boiler blowdown: Low water
cutoff module allows after power on 10minutes boiler refill, while it keeps
1 2 3
the heating elements de-energized. During this time no lockout is
generated.
The R, RH and RHC steam boiler models ship with the low water cutoff module 04316 configured to
Function2. If a different configuration is desired, then the specified sequence shown below must be
performed:
8
2.2.3 Setting Boiler Operating Functions, Monitors and Parameters
R, RH and RHC boiler models usually ship with the boiler controller configured
set as shown. No adjustments to the boiler controller need to be made in
order to operate the boiler.
The left display digit indicates the selected boiler function configuration,
whereas the right display digit indicates the boiler monitoring configuration.
Boiler Boiler
Function Monitor
Configuration Configuration
Example:
The Boiler Function Configuration “0” selected above indicates that the following boiler functions are
enabled:
“Automatic boiler refill function with single probe (E1)” with function parameters
“Refill ON-delay time”= 0seconds (PAR. NUMBER 20)
“Refill OFF-delay time” = 3seconds (PAR. NUMBER 21)
And
“Pressure Controlled boiler blowdown function” with function parameter
“Blowdown duration” = 10minutes (PAR. NUMBER 31)
Please refer to Table1 for all available function configurations and detailed boiler function descriptions.
The Boiler Monitor Configuration “0” selected above indicates that the following boiler monitors are
enabled:
“Automatic boiler refill monitor” with parameters
“Initial automatic boiler refill timeout after power-on = 10minutes (PAR. NUMBER22)
“Automatic boiler refill timeout during boiler operation 1minutee (PAR. NUMBER23)
And
“Boiler high water level cut-off monitor”
Please refer to Table2 for all available boiler monitor configurations and their detailed description.
a.) Before setting parameters, a pass code must be entered. This keeps unauthorized personnel from
changing controller configurations. In order to enter the pass code, follow the steps below:
While the power switch is in ON-position, and the “STATUS”-LED is lit, press and hold the <-> and <E> keys
at the same time. With <-> and <E> keys pressed, enter the following sequence on the <+> and <M> keys:
<+>, <M>, <+>, <+> and <M>. Once the code is entered correctly, the light on the menu-LED’s toggles from
“STATUS” to “PAR. NUMBER” and the controller is ready for boiler operating parameter changes.
With <-> and <E> pressed, enter:
<+>, <M>, <+>, <+> and <M>
9
b.) Press the <+> and/or <-> keys to set the boiler operating parameter number. When the parameter
number is set, press the <M> key. This will toggle the light on the menu-LED’s from “PAR. NUMBER” to
“PAR. VALUE” and the controller is ready for the selected boiler operating parameter value to be set.
Set parameter number
Press <M>
c.) Press the <+> or <-> key to set the selected boiler operating parameter value.
Set parameter value
d.) To set the next boiler operating parameter, press the <M> key. Repeat item b.) and c.) until all required
boiler operating parameters are set.
e.) To exit the boiler parameter setting menu, press the <E> key. Once the <E> key is pressed, the light
toggles from the “PAR. VALUE”-LED to the “STATUS”-LED and the new boiler status is displayed.
10
The following Tables provide an overview of all available boiler and monitor function configurations (Table1
and Table2). Table 3 provides an overview of all operating parameters used in the boiler and monitor
functions.
- Automatic boiler refill function with single probe (E1), refill ON-delay time = 0seconds, refill
OFF-delay time = 3seconds.
- Pressure controlled boiler blowdown function (Automatic Flush & Drain) with blowdown
duration = 10minutes. (Enable/disable this function with BLOWDOWN ENABLE switch on boiler
controller)
1 0 Boiler-Functions Configuration 1 disabled.
1 Boiler-Functions Configuration 1 enabled = “1” displayed in left digit of LED-Display
- Automatic boiler refill function with single probe (E1), refill ON-delay time = 0seconds, refill
OFF-delay time = 10seconds.
- Pressure controlled boiler blowdown function (Automatic Flush & Drain) with blowdown
duration = 10minutes. (Enable/disable this function with BLOWDOWN ENABLE switch on boiler
controller)
2 0 Boiler-Functions Configuration 2 disabled.
1 Boiler-Functions Configuration 2 enabled = “2” displayed in left digit of LED-Display
- Automatic boiler refill function with single probe (E1), refill ON-delay time = PAR.
NUMBER20 (0 – 10seconds), refill OFF-delay time = PAR. NUMBER21 (3 – 11seconds).
- Pressure controlled boiler blowdown function (Automatic Flush & Drain) with blowdown
duration = PAR. NUMBER31. (1 - 20 minutes), (Enable/disable this function with BLOWDOWN
ENABLE switch on boiler controller)
3-9 0 Boiler-Function Configurations 3 - 9 disabled.
1 Boiler-Function Configuration 3 - 9 enabled: No functions implemented yet.
11
Table 2: Boiler Monitor Configurations
PAR. PAR. PARAMETER DESCRIPTION
NUMBER VALUE
10 0 Boiler-Monitoring Configuration 0 disabled:
1 Boiler-Monitoring Configuration 0 enabled = “0” displayed in the right digit of the LED-Display.
- Automatic boiler refill monitor. Initial automatic boiler refill timeout after power-on = PAR.
NUMBER22 (1 – 30minutes), automatic boiler refill timeout during boiler operation = PAR.
NUMBER23 (1- 10minutes)
- Boiler High Water Level Cut-Off Monitor.
11 0 Boiler-Monitoring Configuration 1 disabled.
1 Boiler-Monitoring Configuration 1 enabled = “1” displayed in the right digit of the LED-Display.
- Boiler blowdown monitor. Expected automatic boiler refill time after blowdown = PAR.
NUMBER32 (0 – 99seconds).
- Boiler High Water Level Cut-Off Monitor.
12 0 Boiler-Monitoring Configuration 2 disabled.
1 Boiler-Monitoring Configuration 2 enabled = “2” displayed in the right digit of the LED-Display.
- Automatic boiler refill monitor. Initial automatic boiler refill timeout after power-on = PAR.
NUMBER22 (1 – 30minutes), automatic boiler refill timeout during boiler operation = PAR.
NUMBER23 (1- 10minutes)
- Boiler blowdown monitor. Expected automatic boiler refill time after blowdown = PAR.
NUMBER32 (0 – 99seconds).
- Boiler High Water Level Cut-Off Monitor.
13 - 19 0 Boiler-Monitoring Configuration 4 - 9 disabled.
1 Boiler-Monitoring Configuration 4 - 9 enabled: No monitors implemented yet.
12
Table 3:
13
3. Maintenance
CAUTION!
Repair must be performed by experienced personnel only. Ensure boiler is cold and drained and has
no pressure or electricity.
3.1 Blowdown
3.1 Blowdown Frequency
In areas where water is soft or has been softened chemically:
- When little condensate is returned blowdown once per week
- When a large part of the condensate is returned and little make-up water is used, blowdown
once every two weeks
In areas where hard water exists:
- When little or no condensate is returned, blowdown once a day
- When a large part of the condensate is returned and little make-up water is used, blowdown
once every week
All pressure controls are factory preset and require no adjustment. If a change of the operating pressure is
required, then refer to 2.1 e.)
Frequency: Minimum once per month. Safety valve should be tested at maximum operating pressure:
- Hold trip lever open for five seconds in order to flush off valve seat
- Permit valve to "slap" shut. If leak occurs, repeat test or replace valve.
Figure 7
14
3.6 Gauge Glass Replacement
Frequency: Minimum once per year.
CAUTION!
Ensure boiler is cold, drained and has no pressure or electricity. Be careful not to break glass.
- Close gauge glass valves (top and bottom)
- Open petcock on bottom fixture of drain glass
- Loosen nuts at top and bottom of glass
- Slide glass up, pull out on bottom of glass and remove
- Install glass by reversing above procedure
Always install new rubber washers.
- If the insides of the clips and/or fuse caps are not bright and clean, brighten them with emery
cloth.
- If the fuse can be easily inserted into the spring clips or can be easily rotated after it is inserted,
there is not sufficient contact pressure. Take the fuse out and draw the clips together.
- If the clips have lost their spring, they should be replaced or clip clamps should be used. #1 for
0-30 amp/250 volt; #2 for 35-60 amp/250 volt Even if clamps are used be sure that the insides of
clips are bright & clean.
Figure 8
15
4. Trouble Shooting
Boiler Status Quick Fix
POWER switch on boiler controller turned on, - Check circuit breaker or fuse of the wall outlet where the boiler
but no lights lit on the front panel of the boiler control voltage circuit is hooked up to. If the circuit breaker is
controller tripped or the fuse blown, check whether other appliances are
plugged into outlets that are fed by the same circuit
breaker/fuse. If that is the case, then plug those other
appliances into outlets that are protected by other circuit
breakers or fuses.
LOW WATER alarm light on boiler controller - Press the LOW WATER reset button
panel lit: - Check Water Level. Water level must be visible in gauge
glass.
- Ensure that the boiler is filled with Tap water and not distilled
or de-mineralized water.
- Check the probe wires for continuity
HIGH PRESSURE alarm light on boiler - Press the HIGH PRESSURE reset switch
controller panel lit: - If the pressure gauge indicates steam pressure above the
preset value, reduce pressure and press the HIGH
PRESSURE reset switch again.
Unit won’t build up pressure when POWER - Voltage Test: Read voltage across each element. If no voltage
switch is on, boiler filled to nominal water level reading, check the voltage before and after the element
with water and HEATING light on the boiler contactor. If no voltage before the contactor, check fuses in
controller is lit. fused disconnect switch. If no voltage reading after the
contactor and contactor pulled in, replace contactor. If voltage
reading after the contactor, go to Amperage Test.
- Amperage Test: Read amperage on each element wire. If no
amperage reading on one or more element wires, replace
heating elements.
Pump and/or solenoid valve energized, but no - Check water inlet strainer
water enters the boiler - Check whether the water feed shutoff valve is open
Boiler overfills or floods - Check water feed solenoid valve for sticking
- Check the probe wires to the boiler controller for continuity
- Check feed water. Boiler won’t operate with distilled or de-
mineralized water
Fuse blown - Short circuit or overload has occurred. Before replacing fuse,
locate the short circuit or overload.
- Poor contact between fuse and fuse clips can cause fuse to
blow. If surface that makes contact with the fuse clips is
discolored, fuse has been making poor contact with the clips.
Installing a larger fuse will not help. Replace the fuse holder.
Contactor(s) don’t pull in - Ensure that the contactor coil is receiving proper voltage
- If contactor pulls in but chatters, clean magnetic core of
contactor
- Further problems would indicate mechanical difficulties within
the contactor.
- Complete contactor replacement is usually the least expensive
solution
“REFILLING” light on the boiler controller is lit, - Check for proper contact of the pump power cord to the
but feed water pump not energized receptacle
- Check for proper setting of the pump pressure switch. (Refer
to chapter 3.8)
.
If trouble shooting did not resolve problem, please contact our service technicians at:
Phone: 540-662-3811
Email: sales@reimersinc.com
LIVECHAT www.reimersinc.com
16
Instruction Supplement 1
Condensate Return System
The following Condensate Tanks are furnished as standard equipment on Model RHC Boilers, with Serial
No. 17000 and up:
Installation
1. Connect water supply to water intake on tank. NOTE: Water supply should be turned off when
boiler is not in operation.
1. Connect condensate return line from equipment to condensate return intake.
2. Pipe from vent is to be installed to outside of building, if desired. If this method is used, pipe should
be the same size as vent opening.
Danger! Under no condition should vent be plugged!
3. Install piping from overflow to drain.
4. Pressure reducing valve required for city water pressures in excess of 40 PSI.
Maintenance
1. Strainer - should be removed and cleaned shortly after boiler has been in operation to clear away
sediment, which may have accumulated during start-up. This strainer should be periodically inspected and
cleaned when necessary.
17
Parts List for R, RH and RHC Boiler Models
(RB-Series)
Figure 10 Figure 11
16
3
1 14 9
10
12
11
2
13
Low Water Cut-Off Probe (E3): Connect this probe to wire marked “14”
E3 E1 E2
Automatic Refill Probe (E1): Connect this probe to wire marked “13”
High Water Level Cut-Off Probe (E2): Connect this probe to wire marked “10”
Please refer also to the boiler wiring diagram and Figure 12 for proper probe
identification.
15
17
5
Figure 12
4 1
8
Figure 13
18
Ref. No. Wiring Part No. Description
Diagram
Ref.
1 K1, (K2) 02530 Contactor 50A Res. 120V AC Coil
02531 Contactor 50A Res. 240V AC Coil
02539 Contactor 75A Res. 120V AC Coil
02540 Contactor 75A Res. 240V AC Coil
2 HR1, (HR2) 02685 Element 9kW, 208V, 3Ph
04164 Element 10kW, 208V, 3Ph
04277 Element 15kW, 208V, 3Ph
02686 Element 9kW, 240V, 3Ph
04165 Element 10kW, 240V, 3Ph
04253 Element 15kW, 240V, 3Ph
04153 Element 9kW, 480V, 3Ph
04166 Element 10kW, 480V, 3Ph
04666 Element 15kW, 480V, 3Ph
02281 Gasket Element
3 F1 02655 Fuse 5A, 250V
02125 Fuse 15A, 250V
02140 Fuse Block 30A, 250V 1Pole
Not shown F2 03431 Fuse Miniature 5A, 250V
01520 Fuse Block Miniature 250V 1Pole
4 B1 04178 Pump with Cord 120V AC
03774 Pump 240V AC
5 SOL1 04761 Solenoid Valve 3/8” NPT 120V AC/DIN-Connector
02584 Solenoid Valve 3/8” NPT 240V AC
6 A1/A2 20838 Boiler Controller 04316-EBC-LED-STM(1)
7 S3 04163 Pressure Control Operating 100psi
04162 Pressure Control Operating 15psi
8 S4 04296 Pressure Control High Limit 100psi
04162 Pressure Control High Limit 15psi
9 02396 Water Gauge Set
10 04569 Gauge Glass 5/8” OD x 4.125”
11 02006 Gauge Rubber Washer
12 02490 Valve Ball ½” NPT
13 03346 Valve Ball ½” NPT w/Latch
14 02370 Valve Check Ball Cone ½” NPT
15 02011 Valve Globe 3/8” NPT
02011 Valve Globe
16 02637 Valve Safety ½” NPT
02010 Valve Safety ¾” NPT
17 04661 Pressure Gauge 2.0” ¼” NPT, 0-160psi
02451 Pressure Gauge 2.5” ¼” NPT, 0-30psi
19
REIMERS ELECTRA STEAM, INC.
4407 MARTINSBURG PIKE
CLEAR BROOK, VA 22624-0037
PHONE 540-662-3811 OR FAX 540-665-8101
PROPER LOCATION OF EACH REIMERS BOILER WITH REGARD TO COMBUSTIBLE AND NONCOMBUSTIBLE
SURFACES AND MATERIALS IS CODED ON THE BOILER NAMEPLATE. THE FOLLOWING DECODING SKETCH
AND DESCRIPTION IS PROVIDED FOR THE USER INFORMATION
Dimension In.
Model A B D EL ER F G
AR-3, -4, -5, -6, -8, -8.5, - 12 C12 12 6 6 NC 72
9, -9.5, JR, JR03, AR03-3,
-4, -5, -6, -8, JR06
AR-99-3, -4, -5, -6, -8, 10 C9 9 12 12 NC —
JR99
R-8 thru R-150 18 A24 18 18 18 C —
RH-8 thru RH-150, 2371, 18 A24 18 18 18 C —
2372, 2373, 2375
HMR and HMD 24 A6 6 6 6 C —
HLR, RLP and RHP 24 A6 6 6 6 C —
RA-9 through RA-18 18 A6 6 6 6 C —
NBC-209R 18 A6 6 6 6 C —
20