C-1453 MEGHA ENGG Painting Schedule Rev1

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PAINTING SCHEDULE

CLIENT:- M/S. Megha Engineering & Insfrastructure Ltd.


PROJECT: Tuticorin Thermal Power Project, Stage-IV 1 x 525MW (Unit 1) at Thoothukudi, Tamilnadu
OWNER : SEPC Power Private Limited (SEPC)
OWNER CONSULTANT: Fichtner Consulting engineers (India) Pvt Ltd
EPC CONTRACTOR: MEGHA ENGINEERING & INFRASTRUCTURES LTD.
EPC CONTRACTOR CONSULTANT: TPSC (INDIA) PRIVATE LIMITED
AHS CONTRACTOR:- MACAWBER BEEKAY PVT. LTD.
PO/LOI NO. :- 3044/MEIL/MBPL/AHP/LOI/124/2016 Dated 01.06.2016
MEIL DOC. NO.: 3044-M01-DC-B-005
MBPL Doc. No. :- MB/C-1453/PS-01, Rev.1
Intermediate coat Finish Paint
No. of DFT/coat Total DFT in
Sl. No. Itme Description Surface Preparation Primer DFT/ Coat No. of DFT/ coat Color Shade REMARKS
Coats (micron)-µ Intermediate coat No of coat Finish paint colour shade micron(µ)
(Micron)-µ Coats (micron)-µ

A Self Manufactured Items


Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
1 MS Adaptor/ MS Surge Chute / MS Spool Piece Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
2 MS Adaptor/ Flushing Apparatus (For ECO Hoppers) Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
3 Upstand / Vent Pipe Connection Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
4 MS Adaptor with Rubber Bellow / Flexible Adaptor Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Expansion Joint / Flexible Joint / Pipe Expansion Joint /Gland Type Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
5 Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium On MS Part Only
Expansion Joint 2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
6 Material Conveying Pipe in Pipe (PIP) Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
7 Terminal Box (Dome Type) /Terminal TEE Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
8 Pressure Relief Valve Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
9 Fluidising pad / Fluidizing connection Assembly Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C

Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Phirozi - Blue (Colour shade No.
10 Rotary Vane Feeder Inorganic Zinc Silicate 1 60 1 100 High Build Epoxy Coating 1 100 260
2.1/2 (MIO) 176 of IS: 5)
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide High Build Epoxy Coating Phirozi - Blue (Colour shade No.
11 Ash Conditioner Inorganic Zinc Silicate 1 60 1 100 1 100 260
2.1/2 (MIO) 176 of IS: 5)
High Build Epoxy Coating Air Receiver shall be painted
only with primer at inside
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Phirozi - Blue (Colour shade No. surface & with primer & paint
12 Air Receiver Inorganic Zinc Silicate 1 60 1 100 1 100 260
2.1/2 (MIO) 176 of IS: 5) at out side surface

Silicone Heat Resistant Paint


Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
13 Ash Vessel / PD Pump (MD Series) Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
14 Batching Valve Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
15 Switch Valve Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
16 Dump Valve Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
17 Unloading Spout Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
18 Inspection Window/ Poke Hole / Man Hole for Fly Ash Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
CLIENT:- M/S. Megha Engineering & Insfrastructure Ltd.
PROJECT: Tuticorin Thermal Power Project, Stage-IV 1 x 525MW (Unit 1) at Thoothukudi, Tamilnadu
OWNER : SEPC Power Private Limited (SEPC)
OWNER CONSULTANT: Fichtner Consulting engineers (India) Pvt Ltd
EPC CONTRACTOR: MEGHA ENGINEERING & INFRASTRUCTURES LTD.
EPC CONTRACTOR CONSULTANT: TPSC (INDIA) PRIVATE LIMITED
AHS CONTRACTOR:- MACAWBER BEEKAY PVT. LTD.
PO/LOI NO. :- 3044/MEIL/MBPL/AHP/LOI/124/2016 Dated 01.06.2016
MEIL DOC. NO.: 3044-M01-DC-B-005
MBPL Doc. No. :- MB/C-1453/PS-01, Rev.1
Intermediate coat Finish Paint
No. of DFT/coat Total DFT in
Sl. No. Itme Description Surface Preparation Primer DFT/ Coat No. of DFT/ coat Color Shade REMARKS
Coats (micron)-µ Intermediate coat No of coat Finish paint colour shade micron(µ)
(Micron)-µ Coats (micron)-µ

High Build Epoxy Coating


Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide DARK ADMIRALTY GREY, AS
19 Poke Hole / Man Hole for Bottom Ash Silo Inorganic Zinc Silicate 1 60 1 100 1 100 260
2.1/2 (MIO) PER IS-5, 632
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
20 Scraper Chain Conveyor Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
21 Discharge Gate below BAH Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C
High Build Epoxy Coating
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Phirozi - Blue (Colour shade No. 176
22 Clinker Grinder Inorganic Zinc Silicate 1 60 1 100 1 100 260
2.1/2 (MIO) of IS: 5)

High Build Epoxy Coating


Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide DARK ADMIRALTY GREY, AS
23 Bag Filter Inorganic Zinc Silicate 1 60 1 100 1 100 260
2.1/2 (MIO) PER IS-5, 632

High Build Epoxy Coating Light grey Color Shade No. 632 as per
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide IS-5
24 Drip Tray Assembly Inorganic Zinc Silicate 1 60 1 100 1 100 260
2.1/2 (MIO)

Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Phirozi - Blue (Colour shade No. 176
25 Discharge Gate below Bottom Ash Silo Inorganic Zinc Silicate 1 60 1 100 High Build Epoxy Coating 1 100 260
2.1/2 (MIO) of IS: 5)

High Build Epoxy Coating


Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Glossy - Sea Green (Colour shade
26 Over Flow Adoptor Inorganic Zinc Silicate 1 60 1 100 1 100 260
2.1/2 (MIO) No. 217 as per IS-5)

Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide DARK ADMIRALTY GREY, AS
27 Side/Bottom Decanter Inorganic Zinc Silictae, Primer 1 60 1 100 High Build Epoxy Coating 1 100 260
2.1/2 (MIO) PER IS-5, 632
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide High Build Epoxy Coating Phirozi - Blue (Colour shade No.
28 Air oil Convertor Inorganic Zinc Silicate 1 60 1 100 1 100 260
2.1/2 (MIO) 176 of IS: 5)
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide High Build Epoxy Coating Phirozi - Blue (Colour shade No.
29 Water Drain Trap Inorganic Zinc Silicate 1 60 1 100 1 100 260
2.1/2 (MIO) 176 of IS: 5)
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide High Build Epoxy Coating Phirozi - Blue (Colour shade No.
30 Belt Conveyor BC-1,2,3,4,5 & 6 Inorganic Zinc Silicate 1 60 1 100 1 100 260
2.1/2 (MIO) 176 of IS: 5)
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide High Build Epoxy Coating Phirozi - Blue (Colour shade No.
31 Technological structure of Belt conveyor Inorganic Zinc Silicate 1 60 1 100 1 100 260
2.1/2 (MIO) 176 of IS: 5)
Shot Blast Cleaning, SA
32 Idlers Inorganic Zinc Silicate 1 60 NA
2.1/2
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Light grey Color Shade No. 632 as per
33 Belt Scraper(V-Plough type) Inorganic Zinc Silicate 1 60 1 100 High Build Epoxy Coating 1 100 260 IS-5
2.1/2 (MIO)
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Light grey Color Shade No. 632 as per
34 External Belt Scraper(Sprung Blade type) Inorganic Zinc Silicate 1 60 1 100 High Build Epoxy Coating 1 100 260 IS-5
2.1/2 (MIO)
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Light grey Color Shade No. 632 as per
35 External Belt Scraper(Counter weight type) Inorganic Zinc Silicate 1 60 1 100 High Build Epoxy Coating 1 100 260 IS-5
2.1/2 (MIO)
Light grey Color Shade No. 632 as per
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide
36 Bifurcating Chute / Bypass Duct / Discharge Chute for Bottom Ash Inorganic Zinc Silicate 1 60 1 100 High Build Epoxy Coating 1 100 260 IS-5
2.1/2 (MIO)

B Bought Out Items


Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint Primer shall be done at shop
Mechanical/Power tool (Aluminium, RAL 9006) suitable
1 ACI Bend Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium and painting shall be done at
Cleaning upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C site

Primer shall be done at shop


Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Glossy -Light grey Color Shade
2 Cast Basalt Bends for slurry/DRC bend/Spectacle Blind Inorganic Zinc Silicate 1 60 1 100 High Build Epoxy Coating 1 100 260 and painting shall be done at
2.1/2 (MIO) No. 631 as per IS-5)
site
Dry Film Thickness: 190 to
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Color Shade Shall be as per
3 Knife Gate Valve (Manual & Pneumatic Operated) Inorganic Zinc Silicate 1 70 1 70 - 80 High Build Epoxy Coating 1 50 - 80 190 - 240 240 Microns or as per
2.1/2 (MIO) Manufacturer standard. IS:5
Manufacturer Guidelines.

Dry Film Thickness: 190 to


Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Color Shade Shall be as per
4 Plug /Gate / Globe / Check / Ball / Butterfly / Non Return Valve Inorganic Zinc Silicate 1 70 1 70 - 80 High Build Epoxy Coating 1 50 - 80 190 - 240 240 Microns or as per
2.1/2 (MIO) Manufacturer standard. IS:5
Manufacturer Guidelines.

1. Pantone black C – Texture finish


Tri cationic zinc
5 Conveying Air Compressor Canopy NA NA Pure polyester powder coating 1 60 - 100 60 - 100 2. Pantone cool grey 6C – texture As Per Manufacturer std.
phosphating
finish
CLIENT:- M/S. Megha Engineering & Insfrastructure Ltd.
PROJECT: Tuticorin Thermal Power Project, Stage-IV 1 x 525MW (Unit 1) at Thoothukudi, Tamilnadu
OWNER : SEPC Power Private Limited (SEPC)
OWNER CONSULTANT: Fichtner Consulting engineers (India) Pvt Ltd
EPC CONTRACTOR: MEGHA ENGINEERING & INFRASTRUCTURES LTD.
EPC CONTRACTOR CONSULTANT: TPSC (INDIA) PRIVATE LIMITED
AHS CONTRACTOR:- MACAWBER BEEKAY PVT. LTD.
PO/LOI NO. :- 3044/MEIL/MBPL/AHP/LOI/124/2016 Dated 01.06.2016
MEIL DOC. NO.: 3044-M01-DC-B-005
MBPL Doc. No. :- MB/C-1453/PS-01, Rev.1
Intermediate coat Finish Paint
No. of DFT/coat Total DFT in
Sl. No. Itme Description Surface Preparation Primer DFT/ Coat No. of DFT/ coat Color Shade REMARKS
Coats (micron)-µ Intermediate coat No of coat Finish paint colour shade micron(µ)
(Micron)-µ Coats (micron)-µ

6 Instrument Air Compressor As per As Per Manufacturer std.

Dry Film Thickness: 190 to


Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Traffic Blue Color Shade No. 169
7 Vibratory Feeder Inorganic Zinc Silicate 1 70 1 70 - 80 High Build Epoxy Coating 1 50 - 80 190 - 240 240 Microns or as per
2.1/2 (MIO) as per IS-5)
Manufacturer Guidelines.
Dry Film Thickness: 190 to
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Glossy -Light Blue Color Shade
8 Bin Vibrator Inorganic Zinc Silicate 1 70 1 70 - 80 High Build Epoxy Coating 1 50 - 80 190 - 240 240 Microns or as per
2.1/2 (MIO) No. RAL:5012)
Manufacturer Guidelines.
9 Gear Box As per As per As Per Manufacturer std.

Dry Film Thickness: 190 to


Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide Color Shade as per Manufacturer
10 Roots Blower Inorganic Zinc Silicate 1 70 1 70 - 80 High Build Epoxy Coating 1 50 - 80 190 - 240 240 Microns or as per
2.1/2 (MIO) Standard. IS:5
Manufacturer Guidelines.

11 Air Heater As per As Per Manufacturer std.


Azure Blue Color Shade No. RAL 5009
LP WATER PUMP / ASH CONDITIONER WATER PUMP / ECO Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide (AS PER MANUFACTURER STANDARD) Dry Film Thickness: 190 to
12 Inorganic Zinc Silicate 1 70 1 70 - 80 High Build Epoxy Coating 1 50 - 80 190 - 240 240 Microns or as per
BOOSTER PUMP 2.1/2 (MIO)
Manufacturer Guidelines.

Light grey Color Shade No. 632 as per Dry Film Thickness: 190 to
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide IS-5 or as per Manufacturer standard. 240 Microns or as per
13 Over flow Sump Pump/ Drain Pump /Sludge Pump Inorganic Zinc Silicate 1 70 1 70 - 80 High Build Epoxy Coating 1 50 - 80 190 - 240
2.1/2 (MIO)
Manufacturer Guidelines.

Color Shade.:- SAFRON/GOLDEN


YELLOW SYNTHETIC ENAMEL.
Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide
14 Hoist (Electric & Manual) Inorganic Zinc Silicate 1 60 1 100 High Build Epoxy Coating 1 100 260
2.1/2 (MIO)
TROLLEY & HOOK:- COLOR-
CRIMSON, IS-5, SHADE NO. 540

15 Pneumatic Panel Enclosure As Per Manufacturer std. (PEBBLE GREY (RAL 7032)

16 Level Probe As Per Manufacturer std.

17 Level Transmitter As Per Manufacturer std.

18 Level Switch / Level Indicator As Per Manufacturer std.

19 Hydraulic Power Pack As Per Manufacturer std.

20 PLC System As Per Manufacturer std. (INTERNAL: BRILLIANT WHITE & EXTERNAL : PEBBLE/GREY/LIGHT GREY (RAL 7032)

21 UPS As Per Manufacturer std. (PEBBLE GREY (RAL 7032)

22 Battery As Per Manufacturer std.

23 Motor As Per Manufacturer std. PEBBLE GREY (RAL 7032)

24 GRATING As Per Manufacturer std. (GALVANIZED)

25 Cable Tray As Per Manufacturer std. (GALVANIZED)

26 Control Cable As Per Manufacturer std.

27 Instrument Cable As Per Manufacturer std.

28 Junction Box As Per Manufacturer std. (PEBBLE GREY RAL 7032)

29 Silo Unloading Panel As Per Manufacturer std. (INTERNAL: BRILLIANT WHITE & EXTERNAL : PEBBLE/GREY/LIGHT GREY (RAL 7032)

30 Local Control Panel for BA System As Per Manufacturer std. (INTERNAL: BRILLIANT WHITE & EXTERNAL : PEBBLE/GREY/LIGHT GREY (RAL 7032)

31 BA Silo Unloading Panel As Per Manufacturer std. (INTERNAL: BRILLIANT WHITE & EXTERNAL : PEBBLE/GREY/LIGHT GREY (RAL 7032)

32 Control & relay panels As Per Manufacturer std. (INTERNAL: BRILLIANT WHITE & EXTERNAL : PEBBLE/GREY/LIGHT GREY (RAL 7032)

Field Instruments As Per Manufacturer std.

C Structural Steel & Piping Work


CLIENT:- M/S. Megha Engineering & Insfrastructure Ltd.
PROJECT: Tuticorin Thermal Power Project, Stage-IV 1 x 525MW (Unit 1) at Thoothukudi, Tamilnadu
OWNER : SEPC Power Private Limited (SEPC)
OWNER CONSULTANT: Fichtner Consulting engineers (India) Pvt Ltd
EPC CONTRACTOR: MEGHA ENGINEERING & INFRASTRUCTURES LTD.
EPC CONTRACTOR CONSULTANT: TPSC (INDIA) PRIVATE LIMITED
AHS CONTRACTOR:- MACAWBER BEEKAY PVT. LTD.
PO/LOI NO. :- 3044/MEIL/MBPL/AHP/LOI/124/2016 Dated 01.06.2016
MEIL DOC. NO.: 3044-M01-DC-B-005
MBPL Doc. No. :- MB/C-1453/PS-01, Rev.1
Intermediate coat Finish Paint
No. of DFT/coat Total DFT in
Sl. No. Itme Description Surface Preparation Primer DFT/ Coat No. of DFT/ coat Color Shade REMARKS
Coats (micron)-µ Intermediate coat No of coat Finish paint colour shade micron(µ)
(Micron)-µ Coats (micron)-µ

Bottom Ash Silo/Transfer Tower / Scraper Chain Conveyor Support


Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide DARK ADMIRALTY GREY, AS Primer & Painting shall be
1 Structure / Ash Conveyor Support Structure / Misc Pipe Supports / Short Inorganic Zinc Silictae, Primer 1 60 1 100 High Build Epoxy Coating 1 100 260
2.1/2 (MIO) PER IS-5, 632 done at site On MS Part Only
Supports/Ladder/Girder/Bracing/Cable Racks.

Primer & Painting For


Silicone Heat Resistant Paint
Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint Bottom Ash Hopper shall
Shot Blast Cleaning, SA (Aluminium, RAL 9006) suitable
2 Scraper Chain Conveyor /Bottom Ash Hopper Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium be done at site On MS Part
2.1/2 upto 400 deg C
upto 200 deg continous application) suitable upto 400 deg C Only. For SCC, touch-up
painting shall be done at site.

Shot Blast Cleaning, SA Epoxy Micaceous Iron Oxide DARK ADMIRALTY GREY, AS Primer & Painting shall be
3 Bottom Ash Hopper Structure Steel Inorganic Zinc Silictae, Primer 1 60 1 100 High Build Epoxy Coating 1 100 260
2.1/2 (MIO) PER IS-5, 632 done at site

High Build Epoxy Coating


Mechanical/Power tool Epoxy Micaceous Iron Oxide Glossy - Sea Green (Colour shade Primer & Painting shall be
4 Service Water Piping with pipe clamp Epoxy Pased Zinc Silicate 1 70 1 100 - 125 1 75 240 to 270
Cleaning (MIO) No. 217 as per IS-5) done at site

Primer & Painting shall be


done at site
1. Arrow to be marked near
Mechanical/Power tool Epoxy Micaceous Iron Oxide Phirozi - Blue (Colour shade No.
5 Conveying Air Piping with pipe clamp Epoxy Pased Zinc Silicate 1 70 1 100 - 125 High Build Epoxy Coating 1 75 240 to 270 all valves.
Cleaning (MIO) 176 of IS: 5)
2. Color Band to be marked .
Refer footer Note.
3. Painting to be done at site

Silicone Heat Resistant Paint


Zinc Rich Epoxy / Zinc Silicate Silicone Heat Resistant Paint
Mechanical/Power tool (Aluminium, RAL 9006) suitable Primer & Painting shall be
6 Material Conveying Pipe with pipe clamp Light Grey BS 381C No. 631 ( suitable 1 40-60 (White Aluminium, RAL 9006) 1 20-30 1 20-30 80-120 White Aluminium
Cleaning upto 400 deg C done at site
upto 200 deg continous application) suitable upto 400 deg C
High Build Epoxy Coating
Mechanical/Power tool Epoxy Micaceous Iron Oxide Glossy -Light grey Color Shade Painting Shall be done at
7 Slurry Pipe with pipe clamp Epoxy Pased Zinc Silicate 1 70 1 100 - 125 1 75 240 to 270
Cleaning (MIO) No. 631 as per IS-5) site on outer casing only

8 Fluidising Air pipe Insulated surface shall be aluminium sheet (22SWG). Thickness of mineral wool insulation material shall be 50mm having density 120kg/m3. Insulation to be done at site

High Build Epoxy Coating


Mechanical/Power tool Epoxy Micaceous Iron Oxide Glossy - Sea Green (Colour shade Painting Shall be done at
9 Over Flow Sump water pipe with pipe clamp Epoxy Pased Zinc Silicate 1 70 1 100 - 125 1 75 240 to 270
Cleaning (MIO) No. 217 as per IS-5) site on outer casing only

High Build Epoxy Coating


Mechanical/Power tool Epoxy Micaceous Iron Oxide Glossy - Sea Green (Colour shade Primer & Painting shall be
10 Cooling Water Pipe (Compressor House) with pipe clamp Epoxy Pased Zinc Silicate 1 70 1 100 - 125 1 75 240 to 270
Cleaning (MIO) No. 217 as per IS-5) done at site
High Build Epoxy Coating
Mechanical/Power tool Epoxy Micaceous Iron Oxide Synthetic Enamel – Sea green, IS Primer & Painting shall be
9 LP water Pipe with pipe clamp Epoxy Pased Zinc Silicate 1 70 1 100 - 125 1 75 240 to 270
Cleaning (MIO) 217, Colour BAND-French Blue done at site

High Build Epoxy Coating


Mechanical/Power tool Epoxy Micaceous Iron Oxide Glossy - Sea Green (Colour shade Primer & Painting shall be
10 Ash Conditioner Water Pipe with pipe clamp Epoxy Pased Zinc Silicate 1 70 1 100 - 125 1 75 240 to 270
Cleaning (MIO) No. 217 as per IS-5) done at site

11 Instrument Air Pipe & Fitting G.I. PIPE TO BE USED , NO PAINTING REQUIRED

Notes:
1. All the Pipe fittings (Flanges, Bends & Sleeve Couplings etc.) will be painted as per Parent Pipe Line
2. Makes of the paint shall be as per approved vendor list. (i.e. JENSON & NICHOLSON (I) LTD./ BERGER/ ASIAN PAINTS/ /SHALIMAR PAINTS)
3. Colour shade shall be as per manufacturer's standard (If not specifically mentioned)
4. Pl. note that no paint shall be provided for inside surface of the Pipes.
6. For ACI Bend (Item no. B.1) only Primer shall be done at shop and Intermediate coat & Final Coat shall be done at site
7. where the ground color has not been applied throughout the length of the pipe, the color bands shall be superimposed on the ground color at all places where the ground color exists.

Color Band Aplication: The Minimum Width of the narrowest color band shall be confirm to IS: 2379:1990.
a. 80NB & Below: 25mm (min Width)
b. Above 80NB upto 150NB: 50mm (min Width)
c. Above 150NB: 75mm (min Width)

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