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INDEX

S.No CHAPTER PAGE NO

FROM TO

1. CIVIL ENGINEERING 1 96

2. WATER SUPPLY 97 110

3. ELECTRICAL ENGINEERING 111 140

4. AIR CONDITIONING 141 157


CERTIFICATE

1. The authenticity of data collected in this book rest with original references given
in this book.

2. In case of any mismatch in data, the data given in original reference will
supersedes over and above this book.
CHAPTER-1

CIVIL ENGINEERING
-1-

CIVIL ENGINEERING: CHAPTER-1


1.1 Basic Engineering Formulae and Details

A = s2
A= area
A = ½ d2
d s s = 0.7071 d = √𝐴
d= 1.414aa 1.44√𝐴

s
Square

d A = ab
b A= a√(d2-a2), = b√𝑑 2 − 𝑏2
d= √a2+b2, a= √d2-b2 = A+b,
a b= √d2-a2 = A+a,
where A= Area, b= breadth, a= length, d= diagonal
Rectangle

A= ab
a A= area
Where b= base, a= height, d= diagonal
a= A+b, b= A+a
Note that dimension a is measured at right angle to
b
lines
Parallelogram

𝑏𝑐
A =2 A= area
a a=√𝑏2 + 𝑐 2
b=√𝑎2 − 𝑐 2
b
c=√𝑎2 − 𝑏2

c bh
A= 2 =b/2 √a2- (a2+b2-c2/2b)2
Right Angle Triangle
A= area
If S = ½(a+b+c) then
c a A= √𝑆(𝑆 − 𝑎)(𝑆 − 𝑏)(𝑆 − 𝑐)
h
A= area
b 𝑎ℎ 𝑏 {𝑐 2 −𝑎2 −𝑏2 }2
Acute angle Triangle A = 2 =2 √𝑎2 − ( )
{2𝑏}2

If S =1/2 (a+b+c), then


c a h A=√𝑆(𝑆 − 𝑎)(𝑆 − 𝑏)(𝑆 − 𝑐)
b

Obtuse angle Triangle


-2-

b A=area

h (a+b)h
A= 2
aa
Trapezoids
(H−h)a+bh+ch
A= 2
H A trapezium can also be divided into two triangles as
h indicated by dotted line. The area of each of these triangles,
as computed and the results added to find the area of the
b a c trapezium.
Regular Hexagon A=area
R=radius of circumscribed circle;
R=radius of inscribed circle
A=2.598 s2 =2.598R2 =3.464r2
R=s=1.155r
s
R=0.866s=0.866R
S=R=1.155r
Regular Octagon A=area
R=radius of circumscribed circler=radius of inscribed circle
A=4.828s2 =2.828R2 =3.314r2
R=1.307s= 1.082r
R =1.207s = 0.924R
S=0.765R = 0.828r

Regular Polygon A=area x n=no of sides


Α =3600 +n β=1800 –α
nsr ns
A= 2 = 2 √R2 − S 2 /4

R=√r 2 + S 2 /4 ; r=√R2 − S 2 /4 ; s=2√R2 − r 2


A=area; C=circumference
a
𝐴 = 𝜋𝑟 2 = 3.1416r2=0.7854d2
C=
2πr=6.2838r = 3.1416d
Circle r = C/6.2832 = C/3.1416 = √(A/3.1416) = 0.564√A
d = C/3.1416 = √(A/0.7854) =1.128√A
d Length of arc for centre angle of 10 =0.008727nd
Length of arc for centre angle of n0 =0.008727nd
A=area; l=length of arc; α =angle in degrees.
r x a x 3.1416 2A
l= =0.01745rα = r
180
1
A = rl = 0.008727 α𝑟 2
2

57.296𝑙 2𝐴 57.296𝑙
α= r= =
2 𝑙 𝛼
Circular sector
-3-
A = area; l = length of arc; α = angle; in degrees
1
C = 2√ℎ (2𝑟 − ℎ)A 2[rl- c(r- h) ]
𝑐 2 +4ℎ2
r= 𝑙 = 0.01745rα
8ℎ
1 57.296𝑙
h = r- 2 .√4𝑟 2 − 𝑐 2 ) α= 𝑟

Circular Segment
A = area ;
A = П (𝑅2 - 𝑟 2 ) = 3.1416 (𝑅2 - 𝑟 2 )
= 3.1416 ( R+r) (R- r)
d =0.7854 (𝐷2 − 𝑑 2 ) = 0.7854 ( D + d) (D- d)
D

Circular Ring
A = Area; a = angle, in degrees
αП
A = 360(𝑅 2 - 𝑟 2 ) = 0.00873α(𝑅 2 - 𝑟 2 )

αП
= 4 𝑋 360(𝐷2 − 𝑑 2 ) = 0.00218α(𝐷2 − 𝑑 2 )
in degrees
Circular Ring Sector
A = Area
П𝑟2
A = 𝑟 2 - 4 = 0.215𝑟 2
= 0.1075𝑐 2

Spandret or Filler
V = volume
V = 𝑆3
3
S = √𝑉
s

s
s
Cube
V = volume
V = abc

V V V
A= b= c=
𝑏𝑐 𝑎𝑐 𝑎𝑏
b c

a
Square Prism
V = volume; A = area of end surface
V=hxA
The area A of the surface is found by the formula for
areas of plane figures on the preceding pages. Hight
A h-must be measured perpendicular to end surface
h
Prism
-4-

V=Volume
V=1/2 h x area of base
h If the base is a regular polygon which n sides and
s= length of side, R= radius if inscribed circle,
then
Base area Pyramid 𝑛𝑠𝑟ℎ 𝑛𝑠𝑟ℎ
V= = √𝑅 2 − 𝑠 2 /4
6 6
A1

V= Volume

h V= [A1 + A2 + √(A1XA2)]
3

A2
Frustum of Pyramid
V = Volume, S= area of cylindrical surface
V= 3.1416r2 h = 0.7854d2 h
r S = 6.2832rh = 3.1416dh
Total area A of cylindrical surface and end
h d surfaces
A= 6.2832 r(r+h) = 3.1416d(1/2d+h)
Cylinder

h1
V = Volume, S= area of cylindrical surface
V= 1.5708r2 (h1+h2) = 0.3927d (h1+h2)
r S = 3.1416r(h1+h2) = 1.5708d(h1+h2)

h2 d
Portion of Cylinder
V = Volume, S= area of cylindrical surface
2 ℎ
V=( 3 𝑎2+b x area ABC)𝑟+𝑏

S= (ad + b x length of area of ABC) 𝑟+𝑏
Use + when base area larger and – when base
area us less than one - half the base circle.
Portion of Cylinder

V = Volume
V= 3.1416 h (R2 –r2) = 0.7854h (D2 –d2)
= 3.1416 hl (2R-l) = 3.1416 hl (D-l)
Hollow Cylinder = 3.1416 hl (2r+l) = 3.1416 hl (d + l)
= 3.1416 hl (R+ r) = 1.5708 hl (D + d)

√=Volume
√ = 4π/3 (R3–r3) = 4.18889(R3-r3)
dD =π /6 (D3-d3) = 0.52369(D3-d3)

Hollow sphere
-5-

USEFUL INFORMATION

• To find out the circumference of a circle, multiply the diameter by 3.1416.


• To find out the diameter of a circle, multiply the circumference by 0.31831.
• To find out the area of a circle, multiply the square of the diameter by 0.7854.
• The radius of circle x 6.2832 = the circumference.
• The square of the circumference of a circle x 0.796 = the area.
• Half the circumference of circle x half its diameter = the area
• The circumference of a circle x 0.159155 = the radius.
• The square root of the area of a circle x 0.56419 = the radius.
• The square root of the area of a circle x 1.12838 = the diameter.
• To find the diameter of a circle equal in area to a given square, multiplying a side of
the square by 1.12838.
• To find the side of a square equal in area to a given circle, multiplying the diameter by
0.8862.
• To find the side of a square inscribed in a circle, multiplying the diameter by 0.7071.
• To find the side of a hexagon inscribed in a circle, multiplying the diameter of the circle
by 0.500.
• To find the diameter of a circle inscribed in a hexagon, multiplying a side of the
hexagon by 1.7321.
• To find the side of an equilateral triangle inscribed in a circle, multiplying the diameter
of the circle by 0.866.
• To find the diameter of a circle inscribed in an equilateral triangle, multiplying a side of
the triangle by 0.57735.
• To find the area of the surface of a ball (Sphere), multiply the square of the diameter
by 0.5236.
-6-
1.1.1 CONVERSION FACTORS

Multiplying By To obtain
Acres 0.404687 Hectares
Acres 0.0040469 Square kilometres
Hectares 2.47104 Acres
Hectares 107638.7 Square feet
Hectares 0.00386101 Square miles
Centimetres 0.328083 Feet
Centimetres 0.3937 Inches
Cubic centimetres 0.00003532 Cubic feet.
Cubic Centimetres 0.06102 Cubic inches
Cubic feet 28317 Cubic Centimetres
Cubic feet 0.028317 Cubic metres
Cubic feet 6.22905 Gallons, Imperial
Cubic feet 0.2832 Hectolitres
Cubic feet 28.3170 Litres
Cubic feet 16.38716 Cubic centimetres
Cubic feet 35.3145 Cubic feet
Cubic feet 1.3079 Cubic yards
Degrees, angular 0.0174533 Radians
Degrees, F (less 32F) 0.5556 Degrees,C
Degrees, C 1.8 Degrees, F(less 32F)
Foot pounds 0.13826 Kilogram metres
Feet 30.4801 Centimetres
Feet 0.304801 Metres
Feet 304.801 Millimetres
Inches 2.54001 Centimetres
Inches 0.0254001 Metres
Inches 25.4001 millimetres
Metres 3.28083 Feet
Metres 39.37 Inches
Metres 1.09361 Yards
Miles 1.60935 Kilometres
Millimetres 0.00328083 Feet
Millimetres 0.3937 Inches
Gallons, Imperial 0.160538 Cubic feet
Gallons, Imperial 1.20091 Gallons, US
Gallons, Imperial 4.54596 litres
Gallon, U.S. 0.832702 Gallons, imperial
Gallon, U.S. 3.78543 Litres
Litres 0.219975 Gallons, imperial
Litres 0.26417 Gallon, US
Litres 0.035 Cubic feet
Litres 61.022 Cubic inches
Grams 0.0022046 Pounds, avoirdupois
Kilograms 2.20462 Pounds
Kilograms 0.00098421 Tones(=2240lbs)
Kilograms metres 7.233 Foot pounds
Kilograms per metre 0.671972 Pounds per foot
Kilogram per sq metre 14.2234 Pound per sq inches
Kilogram per cubic metre 0.204817 Pounds per sq foot
Kilometres 0.0624283 Pounds per cubic foot
Kilometres 0.62137 Miles
Kilometres 3280.7 Feet
Pounds (Avoirdupois) 28.349 Grams
Pounds(-do-) 453.592 Grams
Pounds(-do-) 0.4453592 Kilograms
Pounds(-do-) 0.0004464 Tones(=2240 pounds)
Pound per foot 0.0004536 Tonnes (metric)
Pound per square foot 1.48816 Kilogram per metre
Pound per square inch 4.88241 Kilograms per sq metre
-7-

Pound per cubic foot 0.07031 Kilograms per sq cm


Horsepower per cubic foot 16.0184 Kilograms per cu metre
Horsepower , metric 0.98632 Horsepower, U.S.
Horsepower, US 1.01387 Horsepower ,metric
Ounce (OZ) 28.349 Grams

1.1.2 USEFUL NOTES

(a) Cement

(i) Tonne of Portland Cement =20Bags, 1 bag cement weight =50Kg.


Volume of 1 bag cement =0.3472cum =say 0.35cum.1.126102 cft = say 1.23
cft.
(ii) Cubic foot of Portland cement weight 90 to 94 Lbs. When loosely filled.
Average cft weight of 1:2:4 concrete: Coke breeze aggregate 100 lbs. Per
cubic foot: clinker aggregate 110 lbs. Per cubic foot: Brick aggregate 125 lbs.
Per cubic foot: ballast aggregate 145lbs: per cubic foot.Average weight of 1:2:4
reinforcement concrete, 150lbs. Per cubic foot.
(iii) Cubic foot of loose Portland cement paste will make about:
4.1 cu. Ft. Pf concrete mixed 1:2:4
5.1 cu.ft.of concrete mixed 1:2 ½:5
5.8cu.ft.of concrete mixed 1:3:6
7.5 cu.ft.of concrete mixed 1:4:8
(iv) Cubic foot of loose Portland cement neat as cement paste will cover
about 9.5 sq. Feet, 1 inch thick.
(v) Cubic foot of loose Portland cement to 1 of sand will cover 16.8 sq.ft, 1
inch thick.
(v) Cubic foot of loose Portland cement to 2 of sand will cover 29 sq.ft, 1
inch thick.
(vi) Cubic foot of loose Portland cement to 3 of sand will cover 35.7 sq.ft, 1
inch thick.
(vii) Cubic foot of loose Portland cement to 6 of sand will lay about 140
bricks with ¾ inch joints and 527 bricks with ¼ inch joints.
(b) SLOPING ROOFS
Sloping lengths of roofs can be found by applying following constants:
Sloping length: = ½ span of roof x 1.1181 for 1 in 2 slope.
= ½ span of roof x 1.0710 for 1 in 2 ½ slope.
= ½ span of roof x 1.0541 for 1 in 3 slope.
= ¼ span of roof x value of ec. 0.
= (where 0 is the angle of inclination)
For finding out the SLOPING AREA OF ROOFS, insert “area of roof on plan”
in lieuof “ ½ span of roof in the above formulas.Sloping lengths of hips, valleys
and his and valley rafters.
Sloping = 0.7905x width of span for 1 in 2 slope.
Length of = 0.7614x width of span for 1 in 2 ½ slope.
Hips & valley = 0.7454x width of span for 1 in 3 slope.
-8-

TECHNICAL INSTRUCTION NO 13 OF 1970


1.2 PLINTH AREA OF A BUILDING
1.2.1 The following shall be included in the plinth area of the building:-

(a) Area of the building at a floor level excluding plinth offsets, if any , where the building
has columns projecting beyond the cladding upto the external face of the cladding.
(b) Air conditioning room, in case of non-residential building only.
(c) Lift well 50% of the area.
(d) Barsati.
(e) Basement.
(f) Mezzanine Floor.
(g) Projecting balconies projected to their full width by upper balconies 50% of the area.
(h) Galleries in auditorium and assembly hall/theatres.
(j) Covered passage without side walls 50% of the area.
(k) Projecting cupboard/side boards/all covers beyond external wall 50% of the area.
(l) Varandah:-
(i) Full area of Varandah up to the outer line of external Varandah lintel.
(ii) Cantilevered portion of Varandah 50% of the area.
(m) Porches:-
(i) Cantilevered portion of Varandah 50% of the area.
(ii) Other 100%.

1.2.2 The following shall not be included in the plinth area:-

(a) Internal shafts for sanitary services.


(b) Mumty.
(c) Lifts.
(d) Architectural bands and cornices.
(e) Towers, turrets and domes projecting above terraces level.
(f) Box louvered/sun breakers.
(g) Garbage chutes.
(h) Open platforms and terraces at ground level.
(j) Spiral including landing.
(k) Unprotected balconies.
(l) Machine rooms.
-9-
1.3
1.3.1 MARRIED ACCOMODATION

Policy LetterNo. 09/2012


E2 wks (PPC) Sub Dte
Dte of Wks E-in-C’s Branch
Integrated HQ of MoD (Army)
Kashmir House RajajiMarg
New Delhi- 110011
04 Dec 2012

PLINTH AREA RATES FOR MARRIED ACCOMMODATION

1. Plinth Area (PA) rates for married accommodation based on standard scheduled of rates
(SSR) 2010 as per approved by government is at Appendix A. These are basic rates as per SSR
2010 for double storey conventional type of construction based on E-in-C’s Line Plans 1990 series
as per Scale of Accommodation (SOA)2009. The specification in brief, based on which the rates
have been derived are at Annexure I. Market variation as prevalent will be added to the estimates.

2. In case the specification varies with those mentioned in relevant. Annexure suitable
addition/omissions shall be made in the basic Plinth area rate as per the rates specified at Appendix
B.

3. Additional provision over the rates at Appendix A will be made for the following:-

(a) Foundation: isolated RCC footing is included in the PA rates calculation unless
otherwise mentioned in the specification of the relevant building.
(b) RCC superstructure: extra amount for RCC framed construction shown
atAppendix ‘B’ caters for construction upto six stories only.
(c) Multi storied construction: while preparing AEs for multi storied construction,
provision contained in SSR 2010, Part-II (clause 1.14.2-General Rules) for increase of basic
PA Rates by 5% for 5 to 8 storeys, 10%for 9 to 12 storeys and 15% for 13 to 16 storeys shall
be adopted. For any other type of foundation, corresponding cost shall be added as given in
Appendix B after deducting cost of isolated RCC footing for double storey at the rates of Rs
1190/- per square meter.
(d) Seismic Provision: Rates is inclusive of strengthening as per Seismic Zone III
provisions. Provision for seismic zones other than zone III safeguards will be as per
Appendix‘B’.
(e) Anti Termite Safeguards:This will be calculated for the ground floor area only. For
pre-treatment of soil and foundation, additional rates admissible will be as per Appendix B.
(f) Ceiling Height: The rates given at Appendix ‘A’ are for a floor to ceiling height of 290
cm. In case increased height is necessary, extra element as per Appendix ‘B’ will be allowed
in the AEs.
(g) Mosquito Proofing: Rates at Appendix ‘B’ will be added to the basic PA rates to
provide mosquito proofing to doors and windows(opening outside).

(h) Coastal Proofing: Measures to offset the peculiar environmental effects in coastal
areas have not been accounted for in the basic rates and shall be catered for separately in
the AEs.
-10-

(j) Green Building Rating(GRIHA 3 Star): Additional features/provisions for making


buildings comply with (GHIHA 3 Star rating shall be provided as per requirement. Additional
amount in the estimate shall be catered for as a separate item with supporting details in the
Board Proceeding. An annexure shall be added to AEs specifying credit/points earned by each
Green Building feature to enable the building qualify for GRIHA 3 star rating. Extra amount on
account of Green Building norms should not exceed lesser of the following:-

(i) 10% of cost of project.

(ii) Cost as per CPWD rates in the area.

(k) In case alternate specifications other that those mentioned in the letter are desired to
be adopted due to local practice/environmental conditions not covered above, these shall be
clearly spelt out in the Board Proceedings and specifically explained in the estimates giving
financial effect of each item separately.

(l) All concrete work included in PA rates/additional rates are of M25 grade.

(m) Aluminium windows/grill shall be provided in all married accommodation as per the
latest MAP specifications. Additional cost shall be added in the AEs suitable in lieu of wooden
window considered in the PA rates.

4. The PA rates include cost of built in items of furniture to the extent mentioned at Appendix ‘A’.
All other items shall be provisioned separately in the furniture estimates.

5. Servants quarters and garages will normally be built as part of the main building of officers
quarters and rates for relevant accommodation will be applicable to that construction also. However,
whereverservants quarters and garages are built detached from the main building due to site
conditions, PA rates as shown in Appendix ‘A’ for servants quarters and garages will be applicable.

6. If certain additional elements and/or changed/specifications are technically necessary and no


matching savings from other elements of PA rates are possible, this, alongwith financial implication
will be brought out at the AE stage itself, as far as possible. CEs will ensure maximum economy in
design and specification, so that the pre -prices amount does not exceed the cost of the work as per
approved PA rates. If there is any variation, the same would be explained specifically giving financial
effect of each item separately. Where the pre- priced PA rates happen to be less than the approved
PA rates, a reduction statement shall be initiated to account for the same.

7. The PA rates above are issued with the concurrence of the MoD/D (Works-I) vide their U.O.No.
650/D (W-I)/12 dated 18 Oct 2012.

8. This supersedes earlier PA rates for married accommodation circulated vide E-in-C’s Branch
Letter No. 83975/PA/Md/E2W (PPC) dated 17 Sep 2008.

Sd/-x-x-x-x-x-x
(SK Khanna)
Brig
DDGW
(PPPC&Est)
-11-

Appendix A
Refers to E-in-C’s Branch Letter No
A/83975/PA/MDAccn/E2W (PPC)
dated 4 Dec 2012

BASIC ZONAL PLINTH AREA RATES AS PER SQUARE METRE


(AT PAR SSR 2010)

SerNo Type of Buildings PA Rates Based on SSR 2010


(Rs per Sqm)
1 Major and above 9765.00
2 Captain 9589.00
3 Lt/2nd Lt 9589.00
4 JCO 9106.00
5 Hav& OR’s 8701.00
6 Servant quarter/Garage 7668.00

REMARKS:-

1. The rates are for per storey in double storyed construction.

2. The rates exclude cost of compound walls.

3. The rates includes cost of following items in Officer’s quarters :-

(i) Integrated Sink and Draining Board (ii) Hot Case


(iii) Table Pantry (iv) Peg Sets
(v) Towel rails

4. The rates includes following built in items of furniture:-

(a) Officers quarters:-

(i) Book Shelf


(ii) Table cooking
(iii) Cupboards/Wardrobes - 3 Nos for Maj and above
- 2 Nos for Capt and below
(b) JCO’s, Hav’s& OR’s quarters:-

(i) Cupboards - 02 Nos


(ii) Peg sets

5. At stations where fans are not authorised, following amounts may be deducted from the total
cost, for a block of 4 quarters.

Ser Type of Accommodation Cost of fan to be deducted for


No a block of 4 quarter (In Rs)
1 Major and above 62093.00
2 Captain/ Lt/2nd Lt 51744.00
3 JCO 41395.00
4 Hav& OR’s 31046.00
-12-

BASIC PA RATES PER SQUARE METER (AT PER SSR 2010)

MARRIED ACCOMMODATION CIVILIAN

Ser Type of Accommodation PA Rates Based on SSR 2010


No (RS per Sqm)
1 Type V/ Type IV 9373.00
2 Type III 9346.00
3 Type II/Type I 9652.00
4 Servant quarters / garage 7668.00

Remarks :-

1. The rates are for per storey in double storeyed construction.

2. The rates exclude cost of compound walls.

3. All fittings and fixtures shall be proved as authorised .


-13-

BRIEF SPECIFICATIONS – MARRIED ACCOMMODATION

Foundation Excavation in ordinary soil & PCC 1:5:10 and isolated RCC
Footing in M2 concrete.
Plinth Brickwork in CM 1:6
PCC 1:24 water proofing compound
Superstructure Brickwork in CM 1:6
Roof RCC M25 in flat roof
Water proofing Bitumen Coat, a layer of Polythene sheet, Mud Phuska
Treatment of Including Brick Tiles jointed and grunted in CM 1:3
roof
Internal - 15mm thick in CM 1:6
External – 15 mm thick in CM 1:4
Flooring For Officers. Vitrified/ Ceramic tiles over 15mm thick screed bed in CM
1:4 over a layer of PCC 1:2:4 over sub base of PCC 1:5:10 as per
applicable.
For JCO/OR. Ceramic tiles 15mm thick screed bed in CM 1:4 over a
layer of PCC 1:2:4 over sub base of PCC 1:5:10 as applicable.
Dado/Skirting For Officers. Vitrified / Ceramic tiles Dado/ Skirting over 10mm thick
cement screed in CM 1:3.
Joinery (Door Frames : Second class Hardwood.
& Windows) Door shutters: Factory made panelled Door Shutters.
Window Shutters : First class Hardwood with sheet Glass
Steel grills / Steel grills to windows in officer’s quarters and guard bars to others.
guard bars
Fly proofing Fly roofing to kitchen doors and windows
Iron mongers Aluminium Anodized fittings in Officer’s quarters, cement japanned in
others
Finishes External. Resin based paint in officers’ quarters and cement based
paint in others’ quarters.
Internal. Oil bound distemper in officers’ quarters and dry distemper in
other quarters, while washes in servant quarters / garages.
Electric Wiring Concealed conduit electric copper wiring using PVC Conduit with
CFL/FTL fittings
Geyser 25 litter capacity Geyser with necessary provisions.
Water supply GI (Medium Grade) pipe with PVC OH tank.
-14-

1.3.2 OTM ACCOMODATION

Policy letter No 10/2012


E2Wks(PPC) Sub Dte
Dte of Wks
E-in-C’s Branch, Integrated HQ of
MoD (Army)
Kashmir House, RajajiMarg
New Delhi-110011

A/83975/PA/OTM Accn/E2W (PPC) 04 Dec 2012

E-in-C’s List ‘A’ and ‘B’

PLINTH AREA RATES FOR OTHER THAN MARRIED ACCOMMODATION (OTM)

1. Plinth Area (PA) rates for other than Married (OTM) accommodation based on
standard schedule of rates (SSR) 2010 as per approved by Government are at Appendix A.
These are basic rates at per SSR 2010 for conventional type of construction based on typical
Drawing and specifications and specified for the relevant group of building.

2. The specification in brief, based on which the rates have been derived are given at
Annexure I to xxx to Appendix A. Market variation are prevalent will be added to the
estimates.

3. In case the specification varies with those mentioned in relevant Annexures suitable
addition / omissions shall be made in the basic plinth area rates as per the rates specified at
Appendix B.

4. Additional Provisions over the rates given at Appendix A will be made for the following:-

(a) Foundation. Isolated RCC footing is included in the PA rates calculation


unless otherwise mentioned in the specification of the relevant building. All concrete
works including in PA rates/ Additional Rates are of M-25 Grade.

(b) Seismic Provision. Provision of Seismic zone other than zone III Safe Guards
shall be as per Appendix B.

(c) RC Framed Superstructure. Additional amount shall be added for RCC


Framed Superstructure.

(d) Anti-Termite Safeguards. This will be calculated for the ground floor area
only. For pre-treatment of soil and foundation, additional rate admissible will be as per
Appendix B.

(e) Ceiling Height. The rates given at Appendix A are for the height as given in
concern annexure for group of building variation in height shall be adjusted in the AEs
as per Appendix B.

(f) Mosquito Proofing. Rates at Appendix B will be added to the basic PA rates
to provide mosquito proofing to door and window.
-15-

(g) Geysers. Cost of geysers and connected plumbing where provided will be
extra. This will be shown as a separate item in the estimates with supporting details.

(h) Coastal Areas. Measures to offset the peculiar environmental effects in


coastal areas have not been accounted for in the basic rates an shall be catered for
separately in the AEs.

(j) Swimming Pool. PA rates for swimming pool are inclusive of swimming
pool, Diving pool, cascade plant room, Spectator gallery, Diving Tower/stages with
Diving Board,balancing tank, RCC retaining wall, internal electrification and water
supply etc. No plinth area conversion factor shall be added.

(k) Green Building Rating (GRIHA 3 Star). Additional features/provisions in


compliance with GRIHA 3 Star rating shall be provided as per requirement. Additional
amount in the estimate shall be catered for as a separate item with supporting details
in the Board Proceedings. An annexure shall be added to AEs specifying credit/points
earned by each green building feature to enable the building qualify for GRIHA 3 Star
rating. Extra amount on account of green building norms should not exceed lesser of
the following ;-

(i) 10% of cost of project


(ii) Cost as per CPWD rates on that area.

(l) In case alternate specifications other than those mentioned in this letter are
desired to be adopted due to local practice/ environment conditions not covered
above, these shall be clearly spelt out in the board proceedings and specifically
explained in the estimates giving financial effect of each item separately.

5. The PA rates above are issued with the concurrence of the MoD /D (Works-I) vide
their UO No 650/D/W-I)/12 dated 18 Oct 12.

6. This supersedes earlier PA rates for OTM Accommodation circulated vide E-in-C’s
Branch letter No 83975/OTM/E2W (PPC) dated 25 July 2007.

Sd/-x-x-x-x-x-x
(SK Khanna)
Brig
DDGW (PPC&Est)
-16-

Appendix ‘A’
(Refers to E-in-C’s Branch letter No
A/83975/PA/MD Accn/E2W (PPC)
dated 04 Dec 2012)

(OTM ACCOMODATION)
BASIC PLINTH AREA RATES PER SQUARE METER (AT PER SSR 2010)

Group of Building Type of Building PA rates Based


on SSR 2010
Rs per sqm
Group I (i) Tradesmen Shop 6533
(ii) Driving and ironing 6953
Group II (i) Guard House 5982
(ii) Education Building 7353
(iii) SM Barrack 7316
(iv) Technical Library 7353
(v) Storage Accommodation 6096
Group III (i) Dinning Hall 6209
(ii) OR Institute 7382
Group IV (i) Administrative Building 6978
(ii) JCO’s Mess & Club 7569
(iii) Single JCO’s Quarters 9061
(iv) MI Room/Family Welfare Centre 7443
(v) Nursing Hostel 9072
(vi) Cook House 6209
Group V (i) Single Officers’ Accommodation 8188
(ii) Officers’ Institute 8447
Group VI (i) MES IB 9837
(ii) Officers Mess 8307
Group VII (i) Workshop Building 8526
(ii) Fire station 8172
(iii) Pump House 7317
(iv) Garages ‘A’ Vehicles 7312
(v) Apron for Garage ‘A’ Vehicles 1147
(vi) Garages ‘B’ Vehicles 6628
(vii) Garages ‘C’ Vehicles 6476
(viii) Apron for Garage of ‘C’ Vehicles 867
(ix) Repair bay of ‘A’ Vehicles 7803
(x) Apron for repair bay of ‘A’ Vehicles 1172
(xi) Auditorium 13175
(xii) Gymnasium Building 10533
(xiii) Squash Court 13658
(xiv) POL and lubricating stores 3385
(xv) Battery Charging Room 6898
(xvi) Sub-Station building 9575
(xvii) (a) Magazine Building with traverse 29981
(b) Magazine Building without traverse 5722
Group VIII Swimming Pool 25828
Group IX Hospital Building 9800
-17-

Appendix B
(Refers to E-in-C’s Branch letter No
A/83975/PA/MD Accn/E2W (PPC)
dated 04 Dec 2012)

PA RATES TO BE ADDED / OMITTED FROM BASIC PA RATES ON ACCOUNT


OF VARIOUS ADDITONAL FACTORS OTHER THAN THOSE GIVEN AT
APPENDIX A

Ser Description (Rs/per sqm) PA


No Rates as per
SSR 2010
1. Additional effect of Seismic Zone IV/V over Seismic Zone III
(a) Single Storey. 172
(b) Double Storey. 207
2. Cost of load bearing foundation 421
3. Cost of pile foundation 1715
4. Cost of RCC framed Construction in lieu of load bearing construction 1863
5. Cost of additional 0.30 m ceiling height over and above specification 171
given for PA rates
6. Cost of providing sloped roof (single storey) 342
7. Cost of providing higher grade of concrete (M30 Design Mix in lieu of 98
M25 design mix)
8. Cost of providing Higher Grade of concrete (M25 Design mix in lieu of 182
1:2:4 Normal Mix)
9. Cost of providing PCC blocks in lieu of burnt bricks in wall 211
10. Cost of providing APP Roof treatment in lieu of Mud Phuska 294
11. Cost of providing grit finish in lieu of cement plaster and cement based 335
paint in external surface finish
12. Cost of providing cement based paint lieu of colour wash in external 38
surface finish
13. Cost of providing additional exterior finish (emulsion paint/weather 48
coat) in external surface finish
14. Cost of providing Mosquito proofing 321
15. Cost of providing anti termite treatment (ground floor only) 127
16. Cost of following floor finishes:-
(a) Terrazo tiles flooring in white cement and pigment in lieu of PCC 794
flooring
(b) Terrazo tiles flooring with mixture of grey & white cement and no 714
pigment in lieu of PCC flooring
(c) Ceramic tiles flooring in lieu of PCC flooring 414
(d) Kota stone flooring in lieu of PCC flooring 433
17. Cost of following internal finishes:-
(a) Dry distemper in lieu of white wash 8
(b) Oil bound in lieu of dry distemper 11
(c) Plastic Emulsion paint in lieu of oil bound distemper 23
18. Cost of providing copper Cable Wiring in lieu ofFitting in lieu of 55
aluminium wiring
19. Cost for providing fluorescent light tube light fitting/ CFL fitting in lieu 24
of incandescent light
20. Cost for providing cement base paint only 50
21. Cost for providing stone masonry in lieu of Brick masonry 888
22. Cost of providing ceiling fan 81
-18-

Annexure I to Appendix A
(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS (GROUP –I)

Height 320 Cms.


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column
footing in RCC M25.
Plinth Burnt Brick work in CM 1:6.
DPC PCC 1 :2:4 with Water Proofing Compound.
Super Structure Burnt brick work in CM 1:6.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC Flat Roof in M25 Design Mix.
Water Proofing Bitumen coat, a layer of Polythene Sheet, Mud Phuska including Brick Tiles
Treatment Jointed and Grouted in CM 1 :3.
Plastering on Walls Internal. 15 mm thick in CM 1:6.
External. 15 mm thick in CM 1:4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with
no pigment over 15mm thick screed bed in CM 1:4 over a layer of
PCC 1:2:4 over sub base of PCC 1:5:10.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with
no pigment over 10mm thick cement screed in CM 1:3.
Joinery (Doors) Frames. Pressed Steel.
Door Shutters. Factory made Panelled Shutters.
Joinery (Windows) Steel windows with or without Sash Bars with Sheet Glass Glazing.
Steel Grills/Guard M.S. Guard Bars to Windows.
Bars
Iron Mongery M.S. Stove Enamelled Fittings.
Finishes External. Cement Based Paint. Internal. White I Colour wash
Plinth Protection 75mm thick PCC 1:3:6 over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with
CFL I FTL fitting.

Notes.
1. Cost of Ceiling Fans where applicable is included in the PA rates.

2. Type of floor shall be provided as authorised with necessary addition I omission in PA


rates as per "Additional Rates" mentioned at Appendix B.
-19-

Annexure I to Appendix A
(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS (GROUP -II)

Height 320 Cms.


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25
Plinth Burnt Brick work in CM 1:6
DPC PCC 1 :2:4 with Water Proofing Compound
Superstructure Burnt brick work in CM 1:6.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC Flat Roof in M25 Design Mix.
Water Proofing Bitumen coat, a layer of Polythene Sheet, Mud Phuska including Brick Tiles
Treatment Jointed and Grouted in CM 1 :3.
Plastering on Walls Internal. 15 mm thick in CM 1:6.
External. 15 mm thick in CM 1:4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with
no pigment over 15mm thick screed bed in CM 1 :4 over a layer of
PCC 1:2:4, over sub base of PCC 1:5:10.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with
no pigment over 10mm thick cement screed in CM 1:3.
Joinery (Doors) Frames. Pressed Steel/ Angle.
Door Shutters. Factory made Panelled Shutters. Steel Door Shuttersfor
Guard House I Armoury I Storage. M.S. Sheet Lockers for SMBarracks.
Joinery (Windows) Steel windows with or without Sash Bars with Sheet Glass Glazing.
Steel Grills/Guard M.S. Guard Bars to Windows.
Bars
Iron Mongery M.S. Stove Enamelled Fittings Aluminium Anodised whereverapplicable for a
Specific Building.
Finishes External. Cement Based Paint .
Internal. Dry Distemper I White Wash as applicable.
Plinth Protection 75mm thick PCC 1:3:6 over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with CFL I
FTL fitting.
Water Supply G.l. Medium Grade Pipes with PVC OH Tanks as applicable.
Sanitary Fittings Vitreous China of approved make (White) including Plumbing work as
applicable.

Notes.

1. Cost of Ceiling Fans where applicable is included in the PA rates.

2. Cost of Rifle Racks in Armoury is not included in the PA rates, and be extra where
provided.

3. In case where Water Supply &Sanitary Fittings I Plumbing work is not applicable the
respective PA rates shall be reduced @ Rs 1821- per square meter.

4. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-20-
Annexure I to Appendix A
(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS (GROUP –III)

Height 320 Cms.


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25
Plinth Burnt Brick work in CM 1:6
DPC PCC 1 :2:4 with Water Proofing Compound
Superstructure Burnt brick work in CM 1:6.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC Flat Roof in M25 Design Mix.
Water Proofing Bitumen coat, a layer of Polythene Sheet, Mud Phuska including Brick Tiles
Treatment Jointed and Grouted in CM 1 :3.
Plastering on Walls Internal. 15 mm thick in CM 1:6.
External. 15 mm thick in CM 1:4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with
no pigment over 15 mm thick screed bed in CM 1 :4 over a layer of
PCC 1:2:4, over sub base of PCC 1:5:10.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with
no pigment over 10 mm thick cement screed in CM 1:3.
Joinery (Doors) Frames. Pressed Steel/ Angel.
Door Shutters. Factory made Panelled I Glazed I Wire GaugedShutters.
Joinery (Windows) Steel windows with or without Sash Bars with Sheet Glass Glazing.
Steel Grills/Guard M.S. Guard Bars to Windows.
Bars
Fly proofing Fly Proofing to Cook House I Dining Hall.
Iron Mongery M.S. I Aluminium Anodised fitting as applicable.
Finishes External. Cement Based Paint.
Internal. Dry Distemper I Oil Bound Distemper, as applicable.
Plinth Protection 75mm thick PCC 1:3:6 over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with CFL I
FTL fitting.
Water Supply G.l. Medium Grade Pipes with PVC OH Tanks as applicable.

Notes.

1.Cost of Ceiling I Exhaust Fans where applicable is included in the PA rates.

2. Cost of Geysers and its Plumbing work is not included in the PA and will be extra where
provided.

3. Type of floor shall be provided as authorised with necessary addition I omission in PA


rates as per "Additional Rates" mentioned at Appendix B.
-21-

Annexure I to Appendix A
(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS (GROUP –IV)

Height 320 Cms.


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25
Plinth Burnt Brick work in CM 1:6
DPC PCC 1 :2:4 with Water Proofing Compound
Superstructure Burnt brick work in CM 1:6.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC Flat Roof in M25 Design Mix.
Water Proofing Bitumen coat, a layer of Polythene Sheet, Mud Phuska including Brick Tiles
Treatment Jointed and Grouted in CM 1 :3.
Plastering on Walls Internal. 15 mm thick in CM 1:6.
External. 15 mm thick in CM 1:4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over 15 mm thick screed bed in CM 1 :4 over a layer of
PCC 1:2:4, over sub base of PCC 1:5:10.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over 10 mm thick cement screed in CM 1:3.
Joinery (Doors) Frames. Pressed Steel.
Door Shutters. Factory made Panelled I Glazed I Wire Gauged Shutter.
Aluminium doors &windows as applicable.
Joinery (Windows) Steel windows with or without Sash Bars with Sheet Glass Glazing.
Steel Grills/Guard M.S. grill/ guard Bars to Windows.
Bars
Fly proofing Fly Proofing to Cook House I Dining Hall door, window as applicable.
Iron Mongery M.S. I Aluminium Anodised fitting as applicable.
Finishes External. Cement Based Paint.
Internal. Dry Distemper I Oil Bound Distemper, as applicable.
Plinth Protection 75mm thick PCC 1:3:6 over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with CFL I
FTL fitting.
Water Supply G.l. Medium Grade Pipes with PVC OH Tanks as applicable.
Sanitary Fittings Vitreous China of approved make (White) including Plumbing work.

Notes.

1. Cost of Ceiling I Exhaust Fans where applicable is included in the PA rates.

2. Cost of Geysers and its Plumbing work is not included in the PA and will be extra where
provided.

3. Type of floor shall be provided as authorised with necessary addition I omission in PA


rates as per "Additional Rates" mentioned at Appendix B.
-22-
Annexure I to Appendix A
(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS (GROUP –V)

Height 320 Cms.


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25
Plinth Burnt Brick work in CM 1:6
DPC PCC 1 :2:4 with Water Proofing Compound
Superstructure Burnt brick work in CM 1:6.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC Flat Roof in M25 Design Mix.
Water Proofing Bitumen coat, a layer of Polythene Sheet, Mud Phuska including Brick Tiles
Treatment Jointed and Grouted in CM 1 :3.
Plastering on Walls Internal. 15 mm thick in CM 1:6.
External. 15 mm thick in CM 1:4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with
no pigment over 15 mm thick screed bed in CM 1 :4 over a layer of
PCC 1:2:4, over sub base of PCC 1:5:10.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with
no pigment over 10 mm thick cement screed in CM 1:3.
Joinery (Doors) Frames. Pressed Steel.
Door Shutters. Factory made Panelled I Glazed I Wire Gauged Shutter.
Aluminium doors &windows as applicable.
Joinery (Windows) Steel windows with or without Sash Bars with Sheet Glass Glazing.
Steel Grills/Guard M.S. grill/ guard Bars to Windows.
Bars
Wall Panelling Teak faced Ply fixed to Wooden Battens as applicable.
Iron Mongery M.S. I Aluminium Anodised fitting as applicable.
Finishes External. Cement Based Paint.
Internal. Dry Distemper I Oil Bound Distemper, as applicable.
Plinth Protection 75mm thick PCC 1:3:6 over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with CFL I
FTL fitting.
Water Supply G.l. Medium Grade Pipes with PVC OH Tanks as applicable.
Sanitary Fittings Vitreous China of approved make (White) including Plumbing work.

Notes.

1. Cost of Ceiling I Exhaust Fans where applicable is included in the PA rates.

2. Cost of Geysers and its Plumbing work is not included in the PA and will be extra
where provided.

3. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-23-

Annexure I to Appendix A
(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS (GROUP –VI)

Height 320 Cms.


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25
Plinth Burnt Brick work in CM 1:6
DPC PCC 1 :2:4 with Water Proofing Compound
Superstructure Burnt brick work in CM 1:6, RCC Columns and Beams in M25.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC Flat Roof in M25 Design Mix.
Water Proofing Bitumen coat, a layer of Polythene Sheet, Mud Phuska including Brick Tiles
Treatment Jointed and Grouted in CM 1:3.
Plastering on Walls Internal. 15 mm thick in CM 1:6.
External. 15 mm thick in CM 1:4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with
no pigment over 15 mm thick screed bed in CM 1 :4 over a layer of
PCC 1:2:4, over sub base of PCC 1:5:10.
Ceramic Floor Tile over cement screed bed as applicable.
Dado I Skirting Terrazo Tile I Glazed Tile I Ceramic Tile over cement screed 10mm
Thick in CM 1:3.
Joinery (Doors, & Frames. Pressed Steel/ Wooden I Aluminium, as applicable.
Window) Door Shutters. Factory made Panelled I Glazed I Wire Gauged
Shutter and Aluminium Doors &Windows as applicable.
Steel Grills/Guard M.S. grill/ guard Bars to Windows.
Bars
Fly proofing Fly Proofing to Doors I Windows as applicable.
Iron Mongery M.S. I Aluminium Anodised fitting as applicable.
Finishes External. Cement Based Paint.
Internal. Oil Bound Distemper.
Plinth Protection 75mm thick PCC 1:3:6 over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with CFL I
FTL fitting.
Water Supply G.l. Medium Grade Pipes with PVC OH Tanks as applicable.

Sanitary Fittings Vitreous China of approved make including Plumbing work.

Notes.

1 Cost of Ceiling I Exhaust Fans where applicable is included in the PA rates.

2. Cost of Geysers and its Plumbing work is not included in the PA and will be extra
where provided.

3. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-24-
Annexure I to Appendix ‘A’
(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION :WORKSHOP BUILDING


B VEHICLES, ARMAMENT SHOP AND RADAR WORKSHOP (GROUP-VII)

Height 7.00M – Central Workshop


5.50M- Computer & Training Room.
5.50M - Testing Rooms.
3.20M- Remaining all Rooms.
10.00M - Main Radar Shop.
Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25
Plinth Burnt Brick work in CM 1:6 and RCC M25 Columns.
DPC PCC 1 :2:4 with Water Proofing powder.
Superstructure Burnt Brick work in CM 1:6 in walls.
Burnt Brick work in 1:4 for half brick walls RCC Columns I Beams in
RCC M25.
Seismic Zone Strengthening measures for Zone Ill.
Roof Left side and Right side wing. RCC M25 Flat Roof.
Main Central Workshop wing - Steel Trusses, purllins, girders, rails, etc with
6mm thick AC corrugated sheet roofing. CGI Sheets valley gutters.
Water Proofing Bitumen coat, a layer of Polythene Sheet, Mud Phuska including Brick Tiles
Treatment Jointed and Grouted in CM 1:3.
Plastering on Walls Internal: 15mm Thick in CM 1:6.
External : 15mm Thick in CM 1 :4.
Ceilings and exposed RCC surfaces. 5mm thick in CM 1:3.
Flooring Left Side and Right Side Wings.
Terrazo Floor. 20 mm thick Terrazo Tile in Mixture of Grey and White
Cement with no pigment over 15mm thick screed bed in CM 1 :4 over
a layer of PCC 1:2:4 over sub base of cement concrete 1:5:10.
Acid Proof Flooring. Acid proof Tiles 20mm thick laid over PCC
floor, jointed and pointed with solution as specified by the
manufacture (as applicable).
Main Workshop Building. 30mm thick hardonite laid over 100 thick
PCC 1:2:4 over 150mm thick PCC 1:5:10 sub base. White Glazed
Tiles over 15mm thick screed bed in CM 1:4 (as applicable).
Dado I Skirting Terrazo I Dado. 20mm thick Terrazzo Tile over 10 mm thickcement screed in
CM 1:3.Acid proof Tiles over 10 mm screed in CM 1 :3 and jointed with
solutionas specified by the manufacturer.
Joinery (Doors) Steel rolling shutters.
Door frames of pressed steel sheets (as applicable).
Door chowkhats of 2"" class hardwood (as applicable).
Factory made shutters 40mm thick of 2"" class hardwood (asapplicable).
Joinery (Window) Factory made steel windows with glazing.
Insulation glass with rubber beading (as applicable).
Rough cast wired glass (as applicable) in north lights
Steel Grills/Guard M.S. guard Bars to Windows.
Bars
Iron Mongery M.S. I Aluminium (as applicable).
-25-

Finishes External. Cement based paint.


Internal. White Wash I Oil Bound Distemper, as applicable.
Painting. Two coats of synthetic enamel paint over one coat of
primer.
Plinth Protection 75mm thick PCC 1:3:6 over Stone Hardcore.
Ceiling Timber scantling of 2"" class hard wood with 6mm thick A. C. Sheet
ceiling.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with
CFL I FTL fitting.
Water Supply G.l. Medium Grade Pipes with PVC OH Tanks as applicable.
Sanitary Fittings Vitreous China of approved make (white) including C.I Plumbing
work as applicable.

Notes.

1 Cost of Ceiling I Exhaust Fans as applicable is included in the PA rates.

2. Cost of gantry girder is included in the PA rates. Cost of gantry rails will be extra.

3. Terrazo Tile flooring is included in PA rates unless otherwise specified. Flooring shall
beprovided as authorised and suitable adjustment in PA rates shall be done as per
Appendix B.

4. Roofing I Ceiling material other than AC Sheet shall be approved in BPs and
included inAEs separately. ·
-26-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION : PUMP HOUSE BUILDING (GROUP- VII)

Height 335 cms


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25
Plinth Burnt Brick work in CM 1:6
DPC PCC 1 :2:4 with Water Proofing compound.
Superstructure Burnt Brick work in CM 1:6 in walls.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing Bitumen coat, a layer of Polythene Sheet, Mud Phuska including Brick Tiles
Treatment Jointed and Grouted in CM 1:3.
Plastering on Walls Internal. 15 mm thick in CM 1:6 & 5 mm thick in CM 1:3 on concretesurfaces.
External. 15 mm thick in CM 1 :4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over 15mm thick screed bed in CM 1:4 over a layer ofPCC 1:2:4 over
sub base of PCC 1 :5:10.
Dado I Skirting 20 mm thick Terrazo tile in Mixture of Grey and White Cement with nopigment
over 10mm thick cement screed in CM 1:3.
Joinery (Doors& Frames. Pressed steel.
window) Door Shutters. Factory made panelled shutters.
Windows. Steel windows with sheet glazing.
Rolling Shutter. Steel rolling.
Iron Mongery M.S. fitting as applicable.
Finishes External. Cement based paint.
Internal. White wash/dry distemper
Plinth Protection 75mm thick PCC 1:3:6 over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with CFL I
FTL fitting.
Water Supply G.l. Medium Grade Pipes with PVC OH Tanks as applicable.
Sanitary Fittings Vitreous China of approved make (white) including C.I Plumbing work as
applicable.

Notes.

1. Cost of steel gantry girder I rolling shutter is included in PA Rates.

2. Cost of exhaust fan is including in PA Rates.

3. Cost of ceiling fan wherever applicable is included in PA Rates.

4. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-27-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION : GARAGE FOR 'A' VEHICLE (GROUP- VII)

Height 528 cms


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column
footing in RCC M25
Plinth Burnt Brick work in CM 1:6 and RCC 1:2:4 type B-1 for columns I
beams.
DPC PCC 1 :2:4 with Water Proofing compound.
Superstructure Burnt Brick work in CM 1:6 and RCC 1:2:4 type B-1 for columns
Ibeams.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing Bitumen coat of 85125 bitumen @ 1.20 kg/Sqm, a layer of
Treatment PolytheneSheet, Mud Phuska including Brick Tiles jointed and grouted
in CM1:3.
Plastering on Internal. 15 mm thick in CM 1:6
Walls External. 15 mm thick in CM 1 :4.
Flooring Stone set 150mm thick bedded in CM 1:3 Jointed and Grouted in
CM1:2 over 100mm thick PCC 1:2:4 over Broken Stone Soling
150mmthick.
Dado I Skirting 5mm thick cement skirting in CM 1:3 over 15mm thick cement screed
bed 1:4.
Finishes External. Cement based paint.
Internal. 3 coat ofWhite wash/dry distemper
Plinth Protection 75mm thick PCC 1:3:6 over Stone Hardcore.
Jaali Pre cast RCC Jalli, 50mm thick.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with
CFL I FTL fitting.

Notes.

1. Cost of apron including drains is not included in PA Rates.

2. Cost of rolling shutters I doors is not included in PA Rates.

3. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-28-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION :APRON FOR GARAGE FOR 'A' VEHICLE GROUP –VII

1. Excavation Earth work in sofl/loose soil.

2. Soling with broken boulders 150mm thick.

3. PCC 1 :2:4 type B-2 100mm thick.

4. Slone set flooring with stone sets 150mm deep and bedded in CM 1:3 joints grouted
inCM 1:2 with an admixture of metallic floor hardener@ 5% by wt of cement.

5. Brick work in CM 1:6 with sub class B bricks.


-29-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION : GARAGE FOR 'B' VEHICLES (GROUP-VII)

Height 400 cms


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column
footing in RCC M25
Plinth Burnt Brick work in CM 1:6 and RCC M- 25 for columns Ibeams.
DPC PCC 1:2:4 with Water Proofing compound.
Superstructure Burnt Brick work in CM 1:6 and RCC M-25 for columns.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing Bitumen coat, a layer of Polythene Sheet, Mud Phuska including Brick
Treatment Tiles Jointed and Grouted in CM 1:3.
Plastering on Internal. 15 mm thick in CM 1:6
Walls External. 15 mm thick in CM 1:4.
Flooring 100mm thick PCC 1:2:4 type B-2 over Broken Stone Soling 150mm
thick.
Dado I Skirting 5mm thick cement skirting in CM 1:3 over 15mm thick cement screed
1:4
Joinary (Door & Frames. Angle Iron.
Window)
Finishes External. Cement based paint.
Internal. 3 coat ofWhite wash/dry distemper.
Plinth Protection PCC 1:3:6 Type C-2, 75mm thick over stone hard core.
Jaali Pre cast RCC Jalli, 50mm thick.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with
CFL I FTL fitting.

Notes.

1. Cost of Apron including drains is not included in PA Rates.

2. Cost of rolling shutters I door is not included in PA Rates.

3. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-30-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION : GARAGE FOR 'C' VEHICLE (GROUP -VII)

Height 308 cms


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column
footing in RCC M25
Plinth Burnt Brick work in CM 1:6 and RCC M- 25 for columns Ibeams.
DPC PCC 1 :2:4 with Water Proofing compound.
Superstructure Burnt Brick work in CM 1:6 and RCC M-25 for columns.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing Bitumen coat of 85 I 25 bitumen @ 1.20 kg I sqm, a layer of Polythene
Treatment Sheet, Mud Phuska including Brick Tiles jointed and grouted in CM 1:3.
Plastering on Internal. 15 mm thick in CM 1:6
Walls External. 15 mm thick in CM 1 :4.
Flooring 50mm thick PCC 1:2:4 over 100mm thick PCC 1:5:10.
Skirting 5mm thick cement skirting in CM 1:3 over 15mm thick cement screed
1:4
Joinery (Door & -
Window)
Finishes External. Cement based paint.
Internal. 3 coat ofWhite wash/dry distemper.
Plinth Protection PCC 1:3:6 , 75mm thick over stone hard core.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with
CFL I FTL fitting.

Notes.

1. Cost of Apron including drains is not included in PA Rates.

2. Cost of rolling shutters I door is not included in PA Rates.

3. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-31-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION :APRON FOR GARAGE FOR 'C' VEHICLE GROUP –VII

1. Excavation I Earth work in soft /loose soil.

2. PCC 1:5:10 type E2 in foundation.

3. PCC 1:5:10 type E2 150mm thick as in sub base.

4. PCC 1:2:4 type 82, 100 mm thick in floor.

5. B B work in CM.1:6 with sub class B bricks.

6. PCC 1:2:4, Type 81, as in drain fair finished.


-32-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION : REPAIR BAY FOR 'A' VEHICLE (GROUP- VII)

Height 548 cms


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column
footing in RCC M25.
Plinth Burnt Brick work in CM 1:6 and RCC M-25 columns
DPC PCC 1 :2:4 with Water Proofing compound.
Superstructure Burnt Brick work in CM 1:6 and RCC M-25 for columns Ibeams.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing Bitumen coat of 85125 bitumen @ 1.20 kg/sqm, a layer of
Treatment PolytheneSheet, Mud Phuska including Brick Tiles jointed and grouted
in CM1:3.
Plastering on Internal. 15 mm thick in CM 1:6
Walls External. 15 mm thick in CM 1 :4.
Flooring Stone set 150mm thick bedded in CM 1:3 Jointed and Grouted in
CM1:2 over 100mm thick PCC 1:2:4 over Broken Stone Soling
150mmthick.
Dado I Skirting 5mm thick cement skirting in CM 1:3 over 15mm thick cement
screed1:4.
Joinery (Doors & Cupboard.
Windows) Frames. Pressed steel.
Shutters. 25 mm thick flush shutter including painting as
applicable.Doors.
Frames. Angle Iron.
Shutters. Angle Iron Frame work as in door covered with MS sheet
1.25 mm thick complete including painting as applicable.
Plinth Protection PCC 1:3:6,75 mm over Stone Hardcore.
Jaali Pre cast RCC Jalli, 50mm thick.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with
CFL I FTL fitting.

Notes.

1. Cost of apron including drains is not included in the rates.

2. Cost of main steel door and built in cupboard is included PA Rates.

3. Type of floor shall be provided as authorised with necessary addition I omission in PA


rates as per "Additional Rates" mentioned at Appendix B.
-33-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION: APRON OF REPAIR BAY FOR 'A' VEHICLE


(GROUP -VII)

1. Excavation I Earth work in soft /loose soil.

2. PCC 1:5:10 type E2 in foundation of, filling and mass concrete.

3. PCC 1:2:4 type 82 as in foundation of Toe wall.

4. B B work in CM 1:6 with sub class B bricks.

5. PCC 1:5:10 type E2 150mm thick in sub base of floor.

6. PCC 1:2:4, Type 82, 100mmthick.

7. Stone set flooring in CM 1:2.


-34-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION :AUDITORIUM BUILDING (600 CAPACITY) (GROUP- VII)

Height Main Auditorium Hall. Minimum height 9900mm from ground floorwith roof
slope
of 1:8.
Others. Entrance, lobby, Foyers, Toilets, Dressing Rooms, Propertyroom- as
authorized.
Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25.
Plinth Burnt Brick work in CM 1:6 and RCC M-25 columns
DPC PCC 1 :2:4 with Water Proofing compound.
Superstructure Burnt Brick work in CM 1:6.
Half Brick walls in CM 1 :4.
RCC M25 for columns I beams.
Granite stone facing.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing Bitumen coat of 85125 bitumen @ 1.20 kg/Sqm, a layer of PolytheneSheet,
Treatment Mud Phuska including Brick Tiles jointed and grouted in CM1:3.
Plastering on Walls Internal. 15 mm thick in CM 1:6
External. 15 mm thick in CM 1 :4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over 15mm thick screed bed in CM 1:4 over a layer ofPCC 1:2:4 over
sub base of PCC 1:5:10.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over 10 mm thick cement screed in CM 1:3.
Steel Grills /Guard M.S Grills I Guard Bars as applicable.
Bars
Iron Mongery. Aluminium anodized fittings as applicable
Finishes External. Cement based paint.
Internal. Plastic emulsion paint I colour wash I White wash as applicable.
Plinth Protection PCC 1:3:6,75 mm over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with CFL I
FTL fitting.
Water Supply G.l Medium grade pipes with PVC OH tanks, as applicable.
Sanitary Fittings Vitreous China of approved make including plumbing work as

Notes.

1. Cost of display cabinets, built-in-furniture, side screens, wardrobe, wall panelling and
ceiling is not included in the PA rates and will be extra, if provided.

2. Cost of chairs is not included in the PA rates and will be extra, if provided.

3. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-35-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION :GYMNASIUM (GROUP- VII)

Height Gymnasium Hall - 940 Cms.


Remaining portion - 350 Cms.
Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25.
Plinth Burnt Brick work in CM 1:6 and RCC M-25 columns/ beam
DPC PCC 1 :2:4 with Water Proofing compound.
Superstructure Brick work in CM 1:6.
Hall brick walls in CM 1:4.
Columns and Beams in RCC M25.
Slabs for gallery in RCC M25.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing Bitumen coat of 85125 bitumen @ 1.20 kg/Sqm, a layer of PolytheneSheet,
Treatment Mud Phuska including Brick Tiles jointed and grouted in CM1:3.
Plastering on Walls Internal. 15 mm thick in CM 1:6
External. 15 mm thick in CM 1 :4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over 15mm thick screed bed in CM 1:4 over a layer ofPCC 1:2:4 over
sub base of PCC 1:5:10.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over10 mm thick cement screed in CM 1:3.
Joinery (Doors & Frames. Pressed steel/ wooden I aluminium as applicable.
Windows) Door Shutters. Factory made panelled I glazed and aluminiumshutters
including glazing as applicable.
Windows I ventilators. Steel windows I ventilator including glazingas
applicable.
Iron Mongery. Aluminium anodized fittings as applicable
Finishes External. Cement based paint.
Internal. Oil bound Distemper I White wash as applicable.
Plinth Protection PCC 1:3:6,75 mm over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with CFL I
FTL fitting.
Water Supply G.l Medium grade pipes with PVC OH tanks, as applicable.
Sanitary Fittings Vitreous China of approved make including plumbing work as

Notes.

1. Cost of ceiling I exhaust fans is included in PA Rates except for gymnasium hall which will
be extra provided.

2. Cost of geysers is not included in PA Rates and will be extra, if provided.

3. Cost of gallery is included in PA Rates.

4. Cost of lightening conductor is not included in PA Rates.

5. Type of floor shall be provided as authorised with necessary addition I omission in PA rates
as per "Additional Rates" mentioned at Appendix B.
-36-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS: GROUP -VII


SQUASH COURT BUILDING)

Height 6.05 Cms


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25.
Plinth Burnt Brick work in CM 1:6 and RCC M-25 columns
DPC PCC 1 :2:4 with Water Proofing compound.
Superstructure Burnt brick work in CM 1:6 and RCC M25 in column I beams.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing 10 mm thick rendering in CM 1 :3 over RCC slab and a Layer of 85 I25
Treatment bitumen@ 1.20 kg I Sqm and 40mm thick PCC 1:2:4 with 100mmmesh of
4mm dia wire@ 1.98 Kg I Sqm provided between two layers.Bitumen coat of
85125 bitumen @ 1.20 kg/Sqm a layer of Polythenesheet, mud phuska
including brick Tiles jointed and grouted in CM1:3.
Plastering on Walls Internal. 15mm Thick in CM 1:6 & 15mm thick in CM 1:3 in Squash court
only.
External. 15 mm thick in CM 1 :4.
Flooring Terrazo Tiles. 20 mm thick Terrazo Tile in Mixture of Grey and WhiteCement
with no pigment over 15mm thick screed bed in CM 1:4 overa layer of PCC
1:2:4 over sub base of PCC 1 :5:10.
Wooden Flooring. 1 ' 1 class hard wood planks over 1 '1 class hardwood
frame work in Squash Court.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over 10 mm thick cement screed in CM 1:3.
Joinery (Doors & Frames. Pressed steel.
Windows) Door Shutters. Factory made panelled I glazed.
Steel Windows. Factory made.
Iron Mongery. Aluminium anodized
Finishes External. Two coats of cement paint over a coat of primer.
Internal. Three coats of White wash on ceilings.Two coats of dry Distemper
on the walls of squash court.
Plinth Protection PCC 1:3:6,75 mm over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with CFL I
FTL fitting.
Water Supply G.l Medium grade pipes with PVC OH tanks, as applicable.
Sanitary Fittings Vitreous China of approved make (white) including plumbing work as

Notes.

1. Cost of Ceiling Fans as applicable is included in the PA rates.

2. Cost of plastic emulsion I special painting on walls of Squash Court not included in
PA rate, if provided, to be added extra.

3. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-37-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION: POL AND LUBRICATING STORES (GROUP- VII)

Height 335 Cms


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column
footing in RCC M25.
Plinth Burnt Brick work in CM 1:6/ 1:4
DPC PCC 1 :2:4 with Water Proofing compound.
Superstructure Burnt brick work in CM 1:6 , 1:4
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing Bitumen coat of 85 I 25 bitumen @ 1.20 kg I Sqm, a layer of Polythene
Treatment Sheet, Mud Phuska including Brick Tiles jointed and granted in CM 1:3.
Plastering on Internal. 15 mm thick in CM 1 :6 & 5 mm thick on RCC surfaces in CM
Walls 1:3.
External. 15 mm thick in CM 1 :4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over 15mm thick screed bed in CM 1 :4 over a layer ofPCC
1:2:4 over sub base of PCC 1:5:10.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over10 mm thick cement screed in CM 1:3.
Joinery (Doors & Frames. Angle iron.
Windows) Door Shutters. Steel doors.
Windows. Steel windows with sheet glazing, steel rolling shutters.
Steel Grills/Guard MS grills I guard bars.
Bars
Iron Mongery. Mild steel/ brass fittings as applicable.
Finishes External. Cement base Paint.
Internal. White I Colour wash as applicable.
Plinth Protection PCC 1:3:6, 75 mm over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with
CFL I FTL fitting.

Notes.

1. Cost of Exhaust Fans I Ceiling Fans where applicable is included in PA Rates.

2. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-38-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION : BATTERY CHARGING ROOM (GROUP- VII)

Height 335 Cms


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column
footing in RCC M25.
Plinth Burnt Brick work in CM 1:6/ 1:4
DPC PCC 1 :2:4 with Water Proofing compound.
Superstructure Burnt brick work in CM 1:6 , 1:4
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing Bitumen coat of 85 / 25 bitumen @ 1.20 kg I Sqm, a layer of Polythene
Treatment Sheet, Mud Phuska including Brick Tiles jointed and granted in CM 1:3.
Plastering on Internal. 15 mm thick in CM 1 :6 & 5 mm thick CM 1:3 on concrete
Walls surfaces External. 15 mm thick in CM 1:4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with no
pigment over 15mm thick screed bed in CM 1 :4 over a layer of PCC
1:2:4 over sub base of PCC 1:5:10.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over10 mm thick cement screed in CM 1:3.
Joinery (Doors & Frames. Angle iron.
Windows) Door Shutters. Factory made Panelled Shutters.
Windows. Steel windows with sheet glazing,
Steel Grills/Guard MS grills I guard bars.
Bars
Iron Mongery. Mild steel/ brass fittings as applicable.
Finishes External. Cement base Paint.
Internal. White I Colour wash as applicable.
Plinth Protection PCC 1:3:6, 75 mm over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with
CFL I FTL fitting.

Notes.

1. Cost of Exhaust Fans I Ceiling Fans where applicable is included in PA Rates.

2. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-39-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION: SUB STATION BUILDING (GROUP- VII)

Height Gen set room. 625 Cms.


Other rooms. 350 Cms.
Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column
footing in RCC M25.
Plinth Burnt Brick work in CM 1:6 Column in RCC M-25
DPC PCC 1 :2:4 with Water Proofing compound.
Superstructure Burnt brick work in CM 1:6 , 1:4 and column /beam in RCC M -25
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing Bitumen coat of 85 / 25 bitumen @ 1.20 kg I Sqm, a layer of Polythene
Treatment Sheet, Mud Phuska including Brick Tiles jointed and granted in CM 1:3.
Plastering on Internal. 15 mm thick in CM 1 :6
Walls External. 15 mm thick in CM 1 :4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with no
pigment over 15mm thick screed bed in CM 1 :4 over a layer of PCC
1:2:4 over sub base of PCC 1:5:10.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over10 mm thick cement screed in CM 1:3.
Joinery (Doors & Frames. Pressed steel.
Windows) Door Shutters. Factory made Panelled Shutters.
Windows. Steel windows with sheet glazing,
Iron Mongery. Mild steel fittings as applicable.
Finishes External. Cement base Paint.
Internal. White I Colour wash as applicable.
Plinth Protection PCC 1:3:6, 75 mm over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with
CFL I FTL fitting.
Sanitary Fittings Vitreous China of approved make including plumbing work,
asapplicable

Notes.

1. Cost of ducts including chequered steel cover over ducts and steel gantry girder is
included in PA Rates.

2. Cost of exhaust fan I ceiling fan as applicable is included in the PA Rates.

3. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-40-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION: MAGAZINE (36 x 18M) (BOX TYPE) (GROUP- VII)

Height 380 Cms


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column
footing in RCC M25.
Plinth Burnt Brick work in CM 1:6 Column in RCC M-25 in wall all round
/column
Superstructure RCC M-25 in outer wall/ columns and beams, brick wall internally inCM
1:6.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing Bitumen coat of 85 / 25 bitumen @ 1.20 kg I sqm, a layer of Polythene
Treatment Sheet, Mud Phuska including Brick Tiles jointed and granted in CM 1:3.
Plastering on Internal. 15 mm thick in CM 1:6 on brick walls 5mm thick on RCC
Walls surfaces in
CM 1:3.
External. 15 mm thick in CM 1:4 on brick walls as applicable.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with no
pigment over 15mm thick screed bed in CM 1 :4 over 100 mm thick
PCC 1:2:4 over 250mm thick PCC 1:5:10 sub base over moorum filling.
Joinery (Doors & Frames. Angle iron /2"d class HW.
Windows) Door Shutters
{a) Steel door with MS sheet cover.
(b) Factory made panelled shutters I and covered.
(c) Painting with fire resistant paint.
Iron Mongery. Mild steel fittings as applicable.
Finishes External. Cement base Paint.
Internal. Fore resistant paint
Internal Flame proof electric wiring with light fitting.
Electrification

Notes.

1. Earth traverse as applicable is included in PA Rates.

2. Cost of lighting protection and air termination will be add-on-extra to PA Rates.

3. Cost of hard standing I approach will be add-on-extra to PA Rates.

4. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-41-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATION :FIRE STATION BUILDING (GROUP- VIII)

Height 335 cms


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25
Plinth Burnt Brick work in CM 1:6
DPC PCC 1 :2:4 with Water Proofing compound.
Superstructure Burnt Brick work in CM 1:6 in walls.
Seismic Zone Strengthening measures for Zone Ill.
Roof Left side and Right side wing. RCC M25 Flat Roof design mix
Water Proofing Bitumen coat, a layer of Polythene Sheet, Mud Phuska including Brick Tiles
Treatment Jointed and Grouted in CM 1:3.
Plastering on Walls Internal. 15 mm thick in CM 1:6 & 5 mm thick in CM 1 :3 on concrete
surfaces.
External. 15 mm thick in CM 1 :4.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with no
pigment over 15mm thick screed bed in CM 1:4 over a layer of PCC 1:2:4
over sub base of PCC 1:5:10.
Dado I Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement with no
pigment over 10mm thick cement screed in CM 1:3.
Joinery (Doors& Frames. Pressed steel.
window) Door Shutters. Factory made panelled shutters.
Windows. Steel windows with sheet glazing.
Rolling Shutter. Steel rolling.
Iron Mongery M.S. Fitting as applicable.
Finishes External. Cement based paint.
Internal. White dry distemper
Plinth Protection 75mm thick PCC 1:3:6 over Stone Hardcore.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with CFL I
FTL fitting.
Water Supply G.l. Medium Grade Pipes with PVC OH Tanks as applicable.
Sanitary Fittings Vitreous China of approved make (white) including C.I Plumbing work as
applicable.

Notes.

1. Cost of Ceiling I Exhaust Fans as applicable is included in the PA rates.

2. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-42-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS: SWIMMING POOL (GROUP VIII)


(FOR OLYMPIC SIZE 50M X 21 M TYPE 'A' MAIN POOL INCLUDING DIVING POOL)

Foundation (a) Excavation in soft /loose soil.


(b) Under reamed piles.
(c) PCC 1:3:6 type C-2.
(d) PCC 1:4:8 type D-2 under in pile cap.
(e) RCC M25 in piles and under reaming.

Plinth (a) RCC M25 in plinth beams and pile caps.


(b) RCC M25 as in walls & in channels, etc.

Superstructure (a) PCC 1:3:6 block masonry set in CM 1:4.


(b) RCC M25 as in walls & columns, etc.
Seismic Zone Strengthening measures for Zone Ill.
Flooring (a) Moorum filling under floors.
(b) 75 mm thick sub base in PCC 1:5:10.
(c) RCC M25 as in floor slab over sub base as specified.
(d) Plasticizer (high grade water reducing admixture) in walls andfloor
concreting.
(e) Coloured glazed Tiles over 15mm thick screed bed in CM 1:4.
(f) 6mm thick terrazzo cast in situ.
(g) Chequered cement concrete Tiles over 20mm thick screed in CM1:4 laid
over sub base as specified.
Water Proofing (a) Special water proofing treatment one coat of polymerTreatment modified
Treatment cementations base slurry to floors and innersurfaces of RCC walls.
(b) -do- but two coats to outer surfaces of RCC walls.
(c) Non-shrink polymeric water proofing grouting by injection through
nozzles @ 2kg I Sqm in floor slabs.

Miscellaneous (a) Water proofing compound in RCC walls and floor concrete.
(b) 12mm & 75mm dia stainless steel nozzles.
(c) Stainless steel ladder.
(d) Sluice valve flanged type 300mm & 400mm dia.
(e) Cast iron class-1A pipes of 200mm, 300mm & 400mm dia.

Finishes (a) Applying 3 coats of White wash on walls.


(b) Two coats Oil Bound Distemper.
(c) Cement base paint to external surfaces
(d) Applying two coats of synthetic enamel paint over pink primer towooden
surfaces.

Plinth Protection 25 to 40mm thick self-faced Shahabad stone slab in plinth protectionover
20mm thick screed bed in CM 1:4.

Notes.

1. Cost of Exhaust Fans I Ceiling Fans where applicable is included in PA Rates.

2. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix
-43-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS: SWIMMING POOL {GROUP VIII)


(FOR AC PLANT ROOM)

Foundation (a) Excavation in soft /loose soil.


(b) Under reamed piles.
(c) PCC 1:4:8 type D-2 in foundation bed, etc.
(d) PCC 1:2:4 type B-1 in piles.
Plinth (a) RCC M25 as in plinth beams and pile caps etc.
(b) Pre cast hollow blocks walls 200mm thick PCC 1:3:6.
Superstructure Pre cast hollow blocks walls 200mm thick PCC 1:3:6.
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Joinery/ Guard Bar (a) Steel windows side hung type with 3mm glazing &steel vents
tophung with steel guard bars.
(b) 35mm thick factory made shutters with pressed steel
doorchowkhats.
(c) Steel rolling shutter 1.25mm thick.
Floor (a) Moorum filling under floors in layers not exceeding 15cms.
{b) PCC 1:2:4 type B-2 in floors 100mm thick finished & smooth w/o
using extra cement over 75mm thick PCC 1:3:6 type C-2 as in subbase
over hardcore.
Plastering (a) External. 12mm thick rendering in CM 1:4 with water proofing
compound.
(b) Internal. 10mm thick in CM 1:6 sagol finish.
(c) 5mm thick rendering to ceiling of slabs in CM 1:3.
Water Proofing Four course water proofing treatment to top of roof slab over 10
Treatment mmthick screed in CM 1:4.
Plinth Protection 25 to 40mm thick self facedShahabad stone slab over 20mm
Thickscreed bed in CM 1:6.
Finishes (a) Three coats of White washing on walls.
(b) Two coats of synthetic enamel paint over pink primer to
woodensurfaces.
(c) Cement base paint to external plastered surfaces.

Notes.

1. Cost of Exhaust Fans I Ceiling Fans where applicable is included in PA Rates.

2. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-44-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS: SWIMMING POOL (GROUP VIII)


(FOR DIVING STAGE WITH DIVING BOARDS)

Foundation (a) Excavation in soft /loose soil.


(b) Under reamed piles.
(c) PCC 1:4:8 type D-2.
(d) RCC M25 in pile.

Plinth (a) RCC M25 in plinth beams.


(b) RCC M25 in columns.
(c) RCC M25 in under reaming and pile caps.
Superstructure RCC M-25 in column
Seismic Zone Strengthening measures for Zone Ill.
Diving stage RCC M25 as in slab in beam.
Floor (a) Moorum filling in layers under floors.
(b) Chequered cement concrete Tiles over 20mm screeding in CM1:4
over sub base of PCC 1:5:10.

Plastering (a) 5mm thick plastering to ceiling of RCC slab in CM 1 :3.


(b) External plaster 15mm thick in CM 1:4.
Finishes (a) Oil Bound Distemper on walls.
(b) Three coats of synthetic enamel paint over one coat of red
oxideprimer.
Miscellaneous (a) Pre cast concrete M25 as in steps set in CM 1 :6.
(b) Fibre glass diving boards with adjustable fulcrums and
fulcrumassembly.

Notes.

1. Cost of Exhaust Fans I Ceiling Fans where applicable is included in PA Rates.

2. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-45-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS: SWIMMING POOL (GROUP VIII)


(FOR CASCADE)

Foundation (a) Excavation in soft /loose soil.


(b) Under reamed piles.
(c) PCC 1:4:8 type D-2 in foundations of pile caps.
(d) RCC M25 in under reamed pipes.

Plinth (a) PCC 1:3:6 solid blocks in walls.


(b) RCC M25 as in pile caps.

Superstructure (a) PCC 1:3:6 solid blocks in walls.


(b) RCC M25 as in slabs.
(c) RCC M25 as in brackets and shelves.

Seismic Zone Strengthening measures for Zone Ill.

Floor (a) Moorum filling in layers under floors.


(b) 6mm thick cast in situ terrazzo with White cement laid over
15mmthick screed bed in CM 1:4 over 1:5:10 sub base.

Plastering (a) 5mm thick in CM 1:3 to RCC surfaces.


(b) 10 mm thick rendering in CM 1:6 to PCC block walls.
(c) 15mm thick plastering in CM 1:4.

Miscellaneous CI pipe class 1A, 150 mm dia in shaft.

Notes.

1. Cost of Exhaust Fans I Ceiling Fans where applicable is included in PA Rates.

2. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-46-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS: SWIMMING POOL (GROUP VIll)


(FOR RCC BALANCING TANK)

Foundation (a) Excavation in soft /loose soil.


(b) Cement concrete 1:5:10 type E-2.

Plinth RCC M25 as in walls.

Super structure RCC M25 in walls of tank

Roof RCC Flat Roof in M25 Design Mix.

Floor (a) Moorum filling in floors laid in layers.


(b) 6mm thick coloured glazed Tiles over15mm thick screed bed in CM
1:4 overa layer of PCC 1:2:4 over sub base of PCC 1:5:10

Water proofing Special water proofing treatment inside in one coat of


treatment polymercementations base slurry

Miscellaneous (a) MS rungs.


(b) PVC water bar in walls.

Notes.

1. Cost of Exhaust Fans I Ceiling Fans where applicable is included in PA Rates.

2. Type of floor shall be provided as authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-47-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS: SWIMMING POOL (GROUP VIII)


(FOR GALLERY INCLUDING CHANGING ROOM)

Foundation (a) Excavation in soft /loose soil.


(b) Under reamed piles.
(c) PCC 1:3:6 type C-2.
(d) RCC M25 in piles, pile caps.

Plinth (a) PCC 1:3:6 hollow block walls 200mm thick built in CM 1:6.
(b) PCC 1:3:6 hollow block walls 100mm thick built in CM 1:4.
(c) PCC 1:5:10 solid block masonry 200mm thick in CM 1:6.
(d) RCC M25 in plinth beams & columns.
Superstructure -do-

Seismic Zone Strengthening measures for Zone Ill.


Roof RCC flat roof M-25 design mix
Joinery I Guard Bars (a) Steel windows I vents.
I Glazing (b) 3mm thick sheet glass glazing.
(c) Pressed steel door frame.
(d) Factory made plain framed, panelled shutter.
(e) Aluminium doors and windows in entrance.

Dado/Skirting/Plastering (a) Glazed earthen ware Tiles in dados over 10 mm thick screed inCM 1:3.
(b) Plain cement concrete tiles 250X250X22mm on 10mm thickscreed in
CM 1 :3 skirting with Grey cement and no pigment.
(c) Terrazo Tiles with 100% White cement over 10mm thick Screedbed in
CM 1:4 in skirting with pigments.
(d) Cement skirting 10mm thick in CM 1:3 finished w/o using extracement.
(e) Terrazo Tiles in floors 250X250X22mm thick with 100% Whitecement
over 20mm thick screed bed in CM 1 :6.
(f) Internal: 10mm thick rendering in CM 1:6 finished with layer ofsagol.
(g) External : 12mm thick rendering in CM 1 :4.

Water Supply Gl Medium grade pipes with PVC OH tanks.


Sanitary Fittings Vitreous China of approved make including plumbing work.
Electric wiring Concealed Conduit Electric Copper Wiring using PVC Conduits with
CFL I FTL fitting.

Notes.

1. Cost of steel gantry girder I rolling shutter is included in PA Rates.

2. Cost of exhaust fan is included in PA Rates.

3. Cost of ceiling fan wherever applicable is included in PA Ra


-48-

Annexure I to Appendix ‘A’


(Refers to E-in-C's Branch letter No
A/83975/PA/OTM Accn/E2W (PPC)
dated 04 Dec 12

BRIEF SPECIFICATIONS OF HOSPITAL BUILDING: (GROUP IX)

Height 3.60 M in normal places


Foundation Excavation in Soft I Loose Soil, PCC 1:5:10 and isolated column footing in
RCC M25.
Plinth RCC M-25 / B.B Work
DPC 40mm in PCC 1:2:4 with water proofing compound
Superstructure RCC framed structure M25 with panel filling in B.B work in CM 1:6 &
half brick walls in 1:4 with reinforcement on every Fourth course
Seismic Zone Strengthening measures for Zone Ill.
Roof RCC M25 Flat Roof design mix.
Water Proofing (a) Hydraulically pressed clay 20mm Tiles overCM screed 1 :4 :20mm
Treatment thick over two coats of bitumen over Roof slabs.
(b) 20mm thick chequered cement concrete tiles over 20mm CM
screed 1 :4 in terrace portion.

Plastering on Walls Internal. 15 mm thick in CM 1:6 on brick walls 5mm thick on RCC surfaces in
CM 1:3.
External. 15 mm thick in CM 1:4 on brick walls as applicable.
Flooring 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over15mm thick screed bed in CM 1:4 overa layer ofPCC 1:2:4
oversub base of PCC 1:5:10.
Dado/Skirting 20 mm thick Terrazo Tile in Mixture of Grey and White Cement withno
pigment over 15mm thick cement screed in CM 1:3.
Joinery (Doors & (a) AL doors for entrance and corridors and air lock portion.
Windows) (b) First class hardwood chowkhats for doors and factory madePanelled
shutters I flush shutters.
(c) Aluminium windows and ventilators glazed and flyproof shutterswith
Aluminium grills.
(d) Glazed partitions with frosted glass 5mm thick and AluminiumFramework.
(e) Curtain rod with Harrison rails for partitions of beds in wards.
(f) Aluminium anodized hardware fittings.
(g) Sun control film and rubber lining and hydraulic door closer todoors of all
air -conditioned rooms I portions.
False Ceiling (a) Powder coated track Aluminium ceiling in OT portion of the ward.
(b) 9mm thick particle board I Tiles commercial veneer on
Aluminium snap grid system in all corridor, Hospital streets, Air lockand
central lobby.
(c) 12mm thick pre laminated particleboard Tiles on Aluminium snapgrid
System in entrance lobby and other air conditions portions.
(d) Under deck ceiling to roof slab of OT wing.
Steel grill/guard bar Complete aluminium grill
Iron Mongery. Aluminium anodised.
Finishes Internal. Oil Bound Distemper I Acrylic plastic emulsion to internal surface.
External. Cement base paint I synthetic enamel painting to steel and
wooden surface.
Plinth Protection PCC 1:3:6 over stone hard core
-49-

Electrification Concealed Conduit Electric Copper Wiring using PVC Conduits with
wiring CFL I FTL fitting.

Water Supply Gl medium grade tubing with brass I C P fittings.

Sanitary fittings Vitreous China first quality I Stainless steel sinks.

Notes.

1. The above rates include the following: -

(a) Cost of rolling shutters.


(b) Glazed partition in Wards.
(c) MS (heavy grade) curtain rods with Harrison rails.
(d) Reception counter I issue counter cupboards.
(e) RCC lab benches.
(f) Wooden wall panelling with 12mm thick pre-laminated particleboards.

2. Cost of Exhaust Fans I Ceiling Fans where applicable is included in PA Rates.

3. Type of floor shall be provided as .authorised with necessary addition I omission in


PA rates as per "Additional Rates" mentioned at Appendix B.
-50-

Zones States and Union Territories


A Tamilnadu, Pondicherry,Andhra Pradesh and Karnataka
B Maharashtra, Gujrat, Goa, DMN & Diu
C Madhya Pradesh, Rajasthan, Uttar Pradesh (Excluding district of
Uttar Kasi, Chamoli, TehriGarwal, Garhwal, Almora, Pithoragarh
and Nainital), Delhi, Haryana, Punjab, Chandigarh, Jammu
province of Jammu & Kashmir andChattisgarh.
D West Bengal(Excluding Cooch Bihar, Darjeeling and Jalpaiguri
districts), Bihar and Orissa.
E Meghalaya, Assam, Arunachal Pradesh, Nagaland, Cooch Bihar,
Darjeeling and Jalpaiguri and west Bengal, Mizoram, Sikkim,
Tripura, Manipur and Jaharkhand.
F Kashmir province of Jammu & Kashmir, Himachal Pradesh and
districts of Uttar Kashi, Chamoli, TehriGarhwal, Garhwal, Almora,
Pithoragarh&Nainital of UP and Uttarakhand.
G Kerala
H Andaman & Nicobar Island and Lakshadweep
-51-
Appx ‘C’
MOD letter No PC II (3)/89/DD II/D (W‐I) dated 14 May 91

1.3.3 PA CONVERSION FACTOR


Scale of Accn Def Services 1983 – Based on this for various types of OTM accn, the PA
conversion factors are : (Earlier conversion factors were based on E-in-C Branch letter No
A/90130/E2 dated 10 Jun 1986).

Types of Building Recommended Remarks


S No : PAC Factor
1. Animal House 80
2. Tradesmen Shops 60
3. Bakeries 60
4. Veterinary Laboratory 70
5. Administrative/Technical Regd Office 60 other offices
(a) Central Corridor 65, 60 To be justified specifically in
(b) One Side Varandah 85 board proceeding supports Line
Plans if in exceptional case s one
6. Educational Building 70
side Varandah is considered
7. Guard Room/Armoury 70 necessary.
8. Post Office
(a) Filled PO 55
(b) Base Post Office 55
9. Mess institute other than Officer 75
Mess
10. Auditorium cum Cinema Hall 80
11. Workshop Building 40 With/offices
25 w/o office
12. Dinning Hall 70
13. MI Room 80
14 Unit institute 80
15. MT Store and attached Office 40
16 Fire Station 50
17. JCO Mess 80 For Below 20 JCOs
75 For Above JCOs
18. Storage Accommodation 70 (with 2m wide Varandah)
50 (with 1.5 m Varandah)
15 (without Varandah)
19. Drying and Ironing Store 25
20 P.O.L. Store 100
21. Covered Accommodation for 25
vehicles and Artillery Equipment
(a) F A upto 30.5 M 25
(b) F A above 30.5 M 15
22. Shopping Centre 90
23. S.M. Barracks 85/135 (Outside varandah)
-52-

S No: Types of Building Recommended Remarks


PAC Factor
24. Butchery 42
25. Hospital 120 Board proceeding to
Line plan with FA & PA accompany
Statement
26. Military Dairy Farm 50
27. Officer Mess 75
(a) upto 28 officer 75
(b) Above 28 Officer
28. Cook House 45 to 90 (a) 45 for 151 to 250 men
29. Lub. Oil and Grease Store 65 (b) 50 for 101 to 150 men
30. Covered accn for Arty eqpt 13 (c) 50 for 75 to 100 men
(d) 62 for 51 to 75 men
31 Family Welfare Centre 60
(e) 75 for 21 to 50 men
(f) 90 for upto 10 men
32 Swimming Pools
(a) Type ‘A’ & ‘B’ 140
(b) Type ‘C’ & ‘D’ 140
33. Central Maintenance Centre As per
individual item
34. Religious Buildings 50

Note : The above conversion factors are based on one brick (230 mm) construction.
-53-
Appendix ‘A’
(Refer Para 2 of E-in-C’ Br letter No
A/95533/22-20/Pol/E2W (PPC) dt 19 May 15)

1.3.4 RESPONSIBILITY FOR PREPARATION AND SCRUTINY OF ENGINEER DOCUMENTS FOR ARMY

Ser Competent Financial With IFA concurrence Rough cost Approximate Estimate Engineer Remarks
No Authority Appreciation
Authorised Special Preparation Scrutiny Preparation Scrutiny
works works
1. Govt of India FP FP Zonal CE DGW Zonal CE DGW Zonal CE
2. COAS 5000.00 250.00 Zonal CE DGW Zonal CE DGW Zonal CE
3. QMG 2000.00 100.00 Zonal CE DGW Zonal CE DGW Zonal CE
4. GOC-in-C 2000.00 100.00 Zonal CE Comd CE Zonal CE Comd CE Zonal CE
5. Corps Cdr/ Area Cdr (Lt 1000.00 50 Zonal CE Comd CE Zonal CE Comd CE Zonal CE
Gen)/Comdt Cat ‘A’ Est (Lt
Gen)
6. Div Cdr/ Indep Sub Area 500.00 25.00 CWE Zonal CE CWE Zonal CE Zonal CE
Cdr/ CIF RR/ Cdr Indep
BdeGp/ GOC Sub Area (Maj
Gen)
7. Stn Cdr of rank of Brig/ Bde/ 250.00 10.00 AGE GE AGE GE GE Upto Rs 50
RR Sectors/ Comdt Regtl lakh only
centres & Cat ‘B’ Est AGE (I) CWE AGE (I) CWE CWE Upto Rs 150
lakh only
GE CWE GE CWE CWE Upto Rs 150
lakh only
CWE Zonal CE CWE Zonal CE Zonal CE
8. CO/OC Unit below rank of 50.00 2.00 JE/AGE AGE(I) JE/AGE AGE(I) AGE(I) Upto Rs 10
Brig Lakh only
AGE(I) CWE AGE(I) CWE CWE More than Rs
10 lakh
AGE GE AGE GE GE

Note:- Technical scrutiny of E/M Projects will be carried out as per E-in-C’s Branch letter No A/37696/OSDPL/Pol/E2W (PPC) dated 19 Jun 14.
-54-

Appendix ‘A’
(Refer Para 2 of E-in-C’ Br letter No
A/95533/22-20/Pol/E2W (PPC) dt 19 May 15)

RESPONSIBILITY FOR PREPARATION AND SCRUTINY OF ENGINEER DOCUMENTS FOR NAVY

Ser Competent Financial With IFA concurrence Rough cost Approximate Estimate Engineer Remarks
No Authority Appreciation
Authorised Special Preparation Scrutiny Preparation Scrutiny
works works
1. Govt of India FP FP Zonal CE DGW Zonal CE DGW Zonal CE
2. CNS 5000.00 250.00 Zonal CE DGW Zonal CE DGW Zonal CE
3. FOC-in-C 2000.00 100.00 CWE Zonal CE CWE Zonal CE Zonal CE
4. Comdt INA/Cat ‘A’ Trg 1000.00 50.00 CWE Zonal CE CWE Zonal CE Zonal CE
Est/CH Hydro
5. Flag Officers Naval 500.00 25.00 CWE Zonal CE CWE Zonal CE Zonal CE
Area/Comdt NWC/ACNS
(P&P)
6. NOIC/Stn Cdr/CO (Rank of 250.00 10.00 AGE GE AGE GE GE UptoRs 50
Cmde) lakh only
AGE (I) CWE AGE (I) CWE CWE Upto Rs 150
lakh only
GE CWE GE CWE CWE Upto Rs 150
lakh only
CWE Zonal CE CWE Zonal CE Zonal CE
7. Station cdr/CO/OC (Below 50.00 2.00 JE/AGE AGE(I) JE/AGE AGE(I) AGE(I) Upto Rs 10
rk of Cmde) Lakh only
AGE(I) CWE AGE(I) CWE CWE More than Rs
10 lakh
AGE GE AGE GE GE

Note:- Technical scrutiny of E/M Projects will be carried out as per E-in-C’s Branch letter No A/37696/OSDPL/Pol/E2W (PPC) dated 19 Jun 14.
-55-

Appendix ‘A’
(Refer Para 2 of E-in-C’ Br letter No
A/95533/22-20/Pol/E2W (PPC) dt 19 May 15)

RESPONSIBILITY FOR PREPARATION AND SCRUTINY OF ENGINEER DOCUMENTS FOR AIRFORCE

Ser Competent Financial With IFA concurrence Rough cost Approximate Estimate Engineer Remarks
No Authority Appreciation
Authorised Special Preparation Scrutiny Preparation Scrutiny
works works
1. Govt of India FP FP Zonal CE DGW Zonal CE DGW Zonal CE
2. CAS 5000.00 250.00 Zonal CE DGW Zonal CE DGW Zonal CE
3. AOC-in-C 2000.00 100.00 CWE Zonal CE CWE Zonal CE Zonal CE
4. Comdt AFA 1000.00 50.00 CWE Zonal CE CWE Zonal CE Zonal CE
5. Comdt 500.00 25.00 CWE Zonal CE CWE Zonal CE Zonal CE
SDI/ASTE/CAW/ACAS
(Works)
6. AOC/Comdt Self Accounting 250.00 10.00 AGE GE AGE GE GE UptoRs 50
Unit – Air Cmde level lakh only
AGE (I) CWE AGE (I) CWE CWE UptoRs 150
lakh only
GE CWE GE CWE CWE UptoRs 150
lakh only
CWE Zonal CE CWE Zonal CE Zonal CE
7. Station Cdr/CO/OC Self 50.00 2.00 JE/AGE AGE(I) JE/AGE AGE(I) AGE(I) UptoRs 10
Accounting Unit – Below Air Lakh only
Cmde level AGE(I) CWE AGE(I) CWE CWE More than
Rs 10 lakh
AGE GE AGE GE GE

Note:- Technical scrutiny of E/M Projects will be carried out as per E-in-C’s Branch letter No A/37696/OSDPL/Pol/E2W (PPC) dated 19 Jun 14.
-56-

Appendix ‘A’
(Refer Para 2 of E-in-C’ Br letter No
A/95533/22-20/Pol/E2W (PPC) dt 19 May 15)

RESPONSIBILITY FOR PREPARATION AND SCRUTINY OF ENGINEER DOCUMENTS FOR IDS

Ser Competent Financial With IFA concurrence Rough cost Approximate Estimate Engineer Remarks
No Authority Appreciation
Authorised Special Preparation Scrutiny Preparation Scrutiny
works works
1. Govt of India FP FP Zonal CE DGW Zonal CE DGW Zonal CE
2. CISC 4000.00 200.00 Zonal CE DGW Zonal CE DGW Zonal CE
3. C-in-C 2000.00 100.00 CWE Zonal CE CWE Zonal CE Zonal CE
4. Comdt TSIs/ISOs (Lt Gen 1000.00 50.00 CWE Zonal CE CWE Zonal CE Zonal CE
equivalent)
5. Comdt TSIs/ISOs (Maj Gen 500.00 25.00 CWE Zonal CE CWE Zonal CE Zonal CE
equivalent) ACIDS (FP)
6. Component Cdr Army , 250.00 10.00 AGE GE AGE GE GE Upto Rs 50
Navy, Air Force lakh only
org/Ests/Cmdts TSIs/ISOs AGE (I) CWE AGE (I) CWE CWE Upto Rs 150
(Brig equivalent) DDG SI/ lakh only
DSI (Zones)/NOIC/ Cdr Sub GE CWE GE CWE CWE Upto Rs 150
Area/Bde Cdr/ AOC (Brig lakh only
equivalent)/DACIDS (Adm & CWE Zonal CE CWE Zonal CE Zonal CE
Coord)
7. Station Cdr/CO Army, Navy, 50.00 2.00 JE/AGE AGE(I) JE/AGE AGE(I) AGE(I) Upto Rs 10
Air Force units (Below rank Lakh only
of Brig) AGE(I) CWE AGE(I) CWE CWE More than
Rs 10 lakh
AGE GE AGE GE GE More than
Rs 10 lakh

Note:- Technical scrutiny of E/M Projects will be carried out as per E-in-C’s Branch letter No A/37696/OSDPL/Pol/E2W (PPC) dated 19 Jun 14.
-57-

No.A/87966/14-15/E2W(PPC/DO-II/D/W-1)/559

The chief of the Army Staff Government of India


The Chief of the Naval Staff Ministry of Defence
The Chief of the Air Staff New Delhi the 26th Dec 2014

1.3.5 NORMS OF EXPENDITURE FOR MAINTENANCE OF GOVT BUILDINGS BY MES

1. I am directed to convey the sanction of the President for the adoption of the following norms
of maintenance for building by the MES.

2. Part - I :Plinth Area rates for civil Engineering Maintenance:-

Ser Category Service Annual Special repairs


No charges repairs Age 0- Age21- Above 40
Rs/Sqm Rs/Sqm 20 Yrs 40 Yrs yrsRs/Sqm
Rs/Sqm Rs/Sqm
(a) Residential Bldgs:-
(i) Single/Married 40.92 34.22 21.77 36.14 48.95
OR/JCOs qtr and
ancillaries
(ii) Single md offrs 40.92 34.22 21.77 36.14 48.95
quarters other than the
residence of General
Officer commanding
(iii) OR/JOCs 53.17 44.31 21.66 35.97 48.71
Messes
(iv) Officers Messes 63.64 62.51 26.19 43.64 59.42
Inspection bungalows
Institutes & residences of
Gen Offrs Commanding
(Div Area Corps and
Command) & equivalent
offrs of other services
(b) Non Residential Bldg
(i) Office bldg (any 46.63 39.22 37.65 62.38 87.38
type except in sub Para
(II) Below storage
can (any type)
Workshops/ garages
and technical accn
except in sub para (II)
below etc
(ii) Office Accn 63.64 45.26 19.96 31.59 44.54
(admin block only of
formation HQs down to
sub area and equivalent
in other service training
accn of cat ‘A’
Establishments army
and Corresponding
institution of Navy
/AF/R&D and technical
accn of R&D
Laboratories
(iii) MI Room an 116.56 97.95 57.67 96.05 134.30
Hospitals
-58-

(c) The above plinth area rates do not cover expenditure of conservation charges.

(d) In respect of accommodation of Andaman & Nicobar group of islands and for
hilly area the plinth area rates prescribed above will be increased by 50% for
Residential and 25% for non residential buildings.

(e) These modified plinth area rates for normal and special repairs will be in
supersession of the office letter No A/876966/14-15/Pol/E2W)PPC) dt 04 Jan 2013
approved by MoD. Scales prescribed for items other than normal repairs to internal
electrical installation in building in Govt letter No 13(37)/72D(Works) dated 10 Apr
1975 will continue to be operative.

(f) The plinth area rates of Annual Repairs of Civil Engineering Maintenance for
high rise building located in coastal areas in respect of following category of building
will be enhanced as under :-
Residential Bldg
(i) Single/Married OR/JCOs qtr and From To
ancillaries Rs. 59.18 Rs. 72.16
(ii) Other than residence of General From To
Officer Commanding Rs. 59.18 SqMtr Rs. 72.16 SqMtr

PART –II
3 PLINTH AREA RATES FOR ELECTRICAL ENGINEERING MAINTENANCE

Ser Category of building Rates in Rs. Per Sqm for Day


No to Day Service , Repairs and
Maintenance
Concentrated Scattered
Group Group
1 2 3 4
3.1 Residential Bldg
(a) Single/Married OR/JCOs qtr and 27.78 34.22
ancillaries
(b) Single/Mdoffrsqtrs other than the 34.22 39.50
residence of General Officer Commanding
(c) OR/JCOs Messes 45.01 -
(d) Officer Messes, Inspection bungalows. 52.36
Institutes and residence of General Officers of
other Services
3.2 Non Residential Bldg
(a) Office building (any type) except in sub 39.46 45.18
Para (II) below) storage accn (any type)
Workshop, garages an technical accn except in
Sub Para (II) below
(b) Office accn (admin, block only of 37.91 -
formation HQs, down to sub area and equivalent
in other services, training accn of category ‘A’
Est. Of Army and Corresponding instructions of
the Navy/AF/R&D and technical accn of R&D
Labs
MI Room and hospitals 90.08 -
-59-
Notes:-

(a) These plinth area rates do not cover expenditure on maintenance and running
of air - conditioning installations, lifts pumps an sub stations etc,funds will be provided
for these service on actual requirements.

(b) In respect of accn situated at altitudes more than 5,000 ft and accn at Andaman
& Nicobar group of islands the Plinth area rates prescribed above will be increased by
10%.

(c) These modified plinth area rates for maintenance and repairs will be in
supersession of this office letter No No A/876966/14-15/Pol/E2W/(PPC) dt 04 Jan
2013 approved by Min of Def Scales prescribed for items other than normal repairs to
internal electrical installation in buildings in Govt letter No 13(39), 72/D (works -1)
dated 10 apr 1975 will continue to be operative, maint grant for perimeter and external
lighting shall be demanded as on required basis as included in M & O estimates.

(d) The above norms do not include the replacement cost of CFL and tubes funds
for which will be demanded separately at 2 replacement per annum.

(e) The plinth area rates of Electrical Engineering maint for high rise buildings
located in coastal area in respect of following categories of buildings will be enhanced
as under :-

Residential Bldg

(i) Single/Married OR/JCOs qtr From To


and ancillaries Rs. 25.91 Rs. 31.59
(ii) Single/married officers qtrs From To
other than residence of Rs. 31.99 Rs. 39.01 SqMtr
General Officer SqMtr
Commanding

3.3 No norms have been prescribed for special repairs (electrical) and estimates
shall be prepared for each set of building individually and sanction obtained from
competent authority (CFA) hence a survey has been conducted on annual basis.

3.4 The actual maintenance expenditure will be restricted to allotment made by


Govt and no building/accommodation will be given undue preference over other.

3.5 These norms will be applicable from the financial year 2015-16.

3.6 Two norms of expenditure above are issuedwith the concurrence of the MoD
(Fin) vide their U.O No 755/Fin(Wks-II)/2014 dt 26 Dec 2014.
-60-

APPENDIX ‘J’ (Para 63 Refers)

1.3.6 POWER FOR DEMOLITION OF BUILDINGS

AUTH : DEFENCE WORKS PROCEDURE, 2007 (P-76)

Ser Authority Powers (Rs in


No lakh)
(i) Government of India Full Powers
(ii) COAS/CNS/CAS 50.00
(iii) GOC-in-C/FOC-in-C FOC South (Indep)/AOC-in-C 25.00
(iv) Corps Commander 5.00
(v) Comdr of an Area/Indep Sub Area Indep Bde Gp/Equivalent 1.50
Navy /Air Force Comdr
(vi) Comdr of a Sub Area /Bde Gp/Air Force Stn Comdrs of the 0.30
rank of Air Commodore
(vii) Station Commander of and above the rank of Lt Col/NOICs of 0.10
and above the rank of Commander/Senior most among
Commanding Officers of Shore establishments in stations other
than Mumbai, Vishakhapatnam & Cochin holding the rank of
Commander & above, Chief Hydrographer while holding the
rank of Commander and above / OsC station of the rank of
Group Captain/Commandants of Air Force Academies/College,
OsC Eds and BRDs and Independent SUs of the rank of Group
Captain.
(viii) Station Commanders below the rank of Lt Col/NOICs below the 0.05
rank of Commander/Senior most among Commanding Officers
of Shore Establishment in Station other than Mumbai,
Vishakhapatnam and Cochin/OsC Station below the rank of Gp
Captain, Commandants of Air Force Academies/Colleges OsC
Eds and BRDs and Independents SUs below the rank of Gp
Captain.

Note :

(a) Demolition of buildings may be sanctioned as part of work project by the competent
Financial Authority to sanction the work.

(b) The demolition of sale of any building etc. for demolition will be approved by the
authorities cited at (ii) to (vii) above with financial concurrence.

(c) For items at (vii) and (viii) at Mumbai, Vishakhapatnam and Cochin the powers on
Navy side will be exercised by the FOC-in-C/FOC Area.

(d) The financial powers delegated to Station Commander vide (vii) (viii) above will be
exercised by all Station Commanders irrespective of whether they are appointed under Rule
20 (a) or under Rule 20 (b) of the regulations of the Army.
-61-

1.4 ESTIMATING DATA

AUTHORITY : (Collected from) :- PRACTICAL INFORMATION FOR QUANTITY


SURVEYORSBY- LATE SHRI PT JOGLEKAR AND MES ENGR’s DIARY

1.4.1 CEMENT CONCRETE

Proportion Cement in Kg Fine aggregate sand Crushed stone aggregate


(in cum) (in cum)
(1:1.5 : 3) 402.83 .42 0.83
(1:2: 4) 308.53 .44 0.88
(1:3 :6) 213.20 .45 0.90
(1:4: 8) 161.95 .47 0.95
(1:5:10) 129.15 .47 0.95

1.4.2 CEMENT MORTAR

Quantities per cubic metre of cement and sand mortar


Cement in Kg Sand (in cum) Remarks
(1:1) 1058.83 .7125 1.Water may be
(1:2) 696.05 0.95 generally taken as
(1:3) 493.03 1.07 140 litters per cum
(1:4) 382.33 1.07 of mortar.
(1:6) 254.20 1.07 2. Quantity of sand
(1:8) 192.70 1.07 is exclusive of
wastage.

1.4.3 LIME MORTAR STATE


Proportion Lime putty in cum Sand in cum
1:2 0.475 0.95
1:3 0.375 1.07

1.4.4 REINFORCEMENT
Reinforcement is sometimes expressed as sectional area of steel use as compared to the sectional
area of concrete i.e 1% steel in an RCC slab will mean that if the slab is cut, the cross section will
reveal 0.01 sqm of steel bar for every sqm of sectional area of slab. 1% reinforcement will indicate 78
Kg steel per cum of concrete (Based on steel weighting 7830 kg per cum. Thus :

0.5 % reinforcement = 39 Kg steel/m3of concrete


1% reinforcement = 78 Kg steel/m3 of concrete
1.5 % reinforcement = 117 Kg steel/m3 of concrete
2% reinforcement = 158 Kg steel /m3 of concrete
2 1/2% reinforcement = 196 Kg steel/m3 of concrete
3% reinforcement = 235 Kg steel/m3 of concrete
3.5 % reinforcement = 274 Kg steel/m3 of concrete
4% reinforcement = 313 Kg steel/m3 of concrete
4.5% reinforcement = 252 Kg steel/m3 of concrete
5% reinforcement = 392 Kg steel/m3 of concrete
-62-

1.4.5 REINFORCEMENT REQUIRED


Reinforcement usually required in various situations is as follows:

Culverts and foundations : 0.5% to 1%


Landings in floor and roof slab : 1% to 1.5%
Arches, walls : 1% to 2%
Beams lintel and braces : 2% to 3%
Columns and struts : 1% to 3%
Columns and braces : 2% to 3%
Piles& Connection : 2% to 5%
Binding or lying wire
Binding or lying wire for reinforcement may be taken as 0.9 to 1.3 kg per quintal of
reinforcement

Note : Wastage of steel will depend on the size offcuts and possibility of using offcuts in
situation like chajjas, canopys etc. wastage of reinforcement varies forms 2 to 10 %.

1.4.6 APPROXIMATE ABSORPTION OF AGGREGATES


Average sand………………….. 1.0 percent by weight

Pebbles and crushed limestone… 1.0 percent by weight

Trap rock and granite…………. 0.5 percent by weight

Poros sandstone……. 7.0 percent by weight

Very light and poros aggregate may be as high as 25 percent by weight

1.4.6.1 STRENGTH OF ORDINARY PORTLAND CEMENT CONCRETE AT VARIOUS


AGGREGATES

Approximate percentages of strength of ordinary Portland cement concrete at different


ages in comparison with the strength at 1 year.
28 days old 60 percent
3 Months old 85 percent
6 Months old 95 percent
1 year old 100 percent
Concrete for small jobs
1.4.6.2 ONE 50 KG BAG OF CEMENT WILL MAKE APPROXIMATELY :-
0.133 cum of 1:1.5:3 concrete
0.166 cum of 1:2:4 concrete
0.192 cum of 1: 2.5 :5 concrete
0.250 cum of 1:3:6 concrete
0.333 cum of 1:4:8 concrete
0.400 cum of 1:5:10 concrete
0.500 cum of 1:7:12 concrete
-63-

1.4.7 MES CEMENT CONSTANTS (IN KG)

Appendix ‘A’ to Army HQE-in-C’s Branch Letter No 19280/E8 dated 3 May 76.
Sl No Description of item Mix by Unit Cement Constant in
Volume Kg.
1/2
1.4.7.1 CEMENT CONCRETE 1:1 :3 Cubic metre 402.83
Mixed cement concrete
delivered on bunker
1:2:4 Cubic metre 308.53
1:2:5 Cubic metre 268.55
1:1:5 Cubic metre 253.18
1:3:6 Cubic metre 213.20
1:4:8 Cubic metre 161.95
1:5:10 Cubic metre 129.15
1:7:12 Cubic metre 104.55
1.4.7.2 Mixed cement concrete 1:5 Cubic metre 312.63
using all in aggregate 1:6 Cubic metre 264.45
delivered on bunker 1:8 Cubic metre 206.03
1:12 Cubic metre 138.38
1.4.7.3 MORTARS
Cement and Sand 1:1 Cubic Metre 1058.83
mortar 1:2 Cubic metre 699.05
1:3 Cubic metre 493.03
1:4 Cubic metre 382.33
1:6 Cubic metre 254.20
1:8 Cubic metre 192.70

1.4.8BRICK WORK Cubic meter Using old size brick Using Modular bricks

(i) Brick work in well burnt brick 1:3 123.00 113.30


Straight on plan or to curve exec.6 1:4 95.84 87.90
Metre mean inner radius, built in 1:6 64.06 58.40
Cement and sand mortar 1:8 47.93 44.30
-64-

1.4.9 STONE MASONARY


(i) Walling of random or polygonal rubble 1:3 Cum 147.60
Uncoursed or brought upto course well 1:4 Cum 114.80
bonded, bedded and solidly hearted 1:6 Cum 75.34
incement mortar 1:8 Cum 58.94

1.4.10 PLASTERING (RENDERING)

(i) 10mm (0.5 inch) thick rendering or 1:2 Sqm 11.79


Screedning on brick or concrete 1:3 Sqm 8.41
Surfaces incement and sand mortar 1:4 Sqm 6.77
1:6 Sqm 4.46

(ii) 10mm(0.5 inch)thick rendering or 1:2 Sqm 15.68


Screeding on stone masonry surfaces 1:3 Sqm 11.17
or lathing in concrete in sand mortar 1:4 Sqm 8.41
1:6 Sqm 5.64

1.4.10.1 Add or deduct from serial item 1:2 Sqm 4.77


No 1.4.10 (i) & (ii) for each 5mm (¼ inch) 1:3 Sqm 3.38
thickness in cement mortar over or under 1:4 Sqm 2.51
10mm (½ inch) on concrete, brick lathing stone 1:6 Sqm 1.69
masonry surfaces.
-65-

1.4.11 POINTING 1:2 Sqm 2.51


1.4.11.1 Raking out joints to a depth of 10 1:3 1.69
mm and flush, keyed or struck 1:4 1.39
pointing on brick work, in cement
mortar
1.4.11.2 Raking out joints to a depth of 10 1:2 Sqm 5.02
mm and flush, keyed or struck 1:3 3.95
pointing on random rubble masonry 1:4 2.83
uncoursed or brought to courses
with 20 mm thick joints, in cement
mortar

1.4.11.3 Struck, keyed or flush pointing to 1:2 Sqm 1.39


block in coursed or ashlar or 1:3 1.13
concrete block walling in cement 1:4 0.86
mortar

1.4.11.4 Struck, Keyed, or flursh pointing to 1:2 Sqm 3.95


squared rubble coursed or coursed 1:3 2.80
walling in cement mortar 1:4 2.26

1.4.11.5 Bastard tuck mason’s V-joint 1:2 Sqm 5.02


pointing to square rubble coursed or 1:3 3.64
uncoursed masonry in cement 1:4 2.82
mortar

1.4.11.6 Bastard tuck mason’s V-joint 1:2 Sqm 6.15


pointing to random rubble coursed 1:3 4.46
or uncoursed masonry in cement 1:4 3.64
mortar

1.4.12 BRICK FLOORING 1:3 Sqm 11.17


1.4.12.1 Hard burnt brick floors laid flat, 1:6 5.64
jointed and pointed in cement and
sand mortar

1.4.12.2 Ditto but bricks laid on edge ditto 1:3 Sqm 15.68
1:6 8.41
1.4.13 SURFACE FINISHING TO
CONCRETE FLOORS
1.4.13.1 Floating with wood or steel hand Sqm 1.38
float as ordered, cement concrete
floors surface extra cement

1.4.14 GRANOLITHIC FLOORING


1.4.14.1 30mm thick granolithic concrete 1:1:2 Sqm 16.09
floor topping spread over ordinary
concrete floors etc. including
floating or trowelling to an even and
fair surface
-66-

1.4.14.2 10 mm (3/8 inch thick layer of Mix by Unit Cement constant


terrazzo consisting of 1 part of volume in kg
mixture of cement and marble 1:1:5 8.71
powder to 1.5 parts of approved
crushed stone chipping 4 to 7 mm
size) laid level or to falls including
cut and polished finish.
1.4.14.3 Finished exposed faces of Concrete 1:3 Sqm 3.55
with 5 to 6 mm thick plaster in
cement mortar.
1.4.15 Brick Work (using old size Brick)
1.4.15.1 (a) Half Brick thick wall built in cement 1:3 Sqm 11.62
mortar 1:4 Sqm 9.01

(b) Brick laid on Edge as in Pardha Wall 1:1 Sqm 9.77


1:2 Sqm 6.45
1:3 Sqm 4.55
1:4 Sqm 3.55

(c) Honey Combing Brick work 1:2 Sqm 12.83


one Bk thick 1:3 Sqm 9.05
1:4 Sqm 7.01

(d) –do- Half Bk thick 1:2 Sqm 2.87


1:3 Sqm 2.02

(e) –do- but with Bricks laid on 1:2 Sqm 2.87


edge(thickness of wall equal to 1:3 Sqm 2.02
thickness of Bricks). 1:4 Sqm 1.57
1.4.15.2 Extra for jointing new Brick work wall in 1:4 Sqm 2.72
CM using old size of modular Bricks 1:6 Sqm 1.81
(For Area of Cross section of new wall
jointing with old wall)
1.4.15.3 Making good to chasing out in Brick 1:6 RM 0.90
wall with cement & sand Mortar after
fixing Pipes, conduits etc for concealed
work
1.4.15.4 Making good to holes in slabs after 1:2:4 Each 0.70
passing pipes with cement concreter
1:2:4 & finishing up to match with
surrounding surfaces.
-67-
1.4.16WHITE /COLOUR-WASHING AND DISTEMPERING ETC

Type of finish Material required per 10 Sq. M. of surface


First coat Each subsequent
coat

1.4.16.1 White washing to wall or Slaked Lime ......... 1.20 Kg. 0.80
Underside of ceilings
Glue....... .... 3 grams 2 grams
Ultramarine blue .... 4 grams 2 grams
Sodium chloride .... 155 grams 105 grams
1.4.16.2Cement wash to walls
or underside of Ceilings. Cement . ... 1.07 kg. 1 kg.

Note: For colour-washing, materials required for each coat (after initial coat of white-
wash) will be same as given for each subsequent coat of white-wash, except that in place of
ultramarine blue 80 to 100 grams of mineral colour will be required.

1.4.17 Waterproof cement based paint of proprietary brand (Suitable for mixing with
water) such as :Snowcem’ or similar, on.

(i) Fibre board surface and the like Dry powder 3.00 kg for two coats
(ii) Smooth concrete surface Dry powder 3.05 kg for two coats
(iii) Plastered surface (plain) Dry powder 4.00 kg for two coats
(iv) Un-plastered brick wall face Dry powder 4.40 kg for two coats
(v) Un-plastered concrete block walling Dry powder 4.65 kg for two coats
(vi) Roughcast of pebbledash plaster Dry powder 7.70 Kg for two coats
(vii) Puttying plaster surface to
smooth even finish. 0.20 kg of putty
(viii) Clear cooling plastered surface with glue
Solution (1 kg glue: 15 Kg water) Glue ....80 grams
(ix) Priming plastered surface with
Proprietary brand of primer
(Preparatory to applying distemper Primer .... 0.80 to 0.90 Litre
(x) Priming coat of whiting to Whiting .... 1.00 Kg.
Plastered surface
(x) Distempering with dry distemper
(Washable) of Proprietary brand Dry distemper 1.35 kg for two coats
Powder
1.4.18Distempering with oil bound Oil Bound 1.5 kg for two coats
Distemper (washable) of Distemper
Proprietary brand.

1.4.19Acrylic emulsion paint to plastered


Newly finished surfaces, (or on Acrylic 0.90 Litre for
Ordinary plastered Surface given emulsion White Shade
Oil-putty treatment to make it paint
Smooth even)
0.70 litre for other
Than white
Shade
1.4.20 (Blank)

Note :When analysing prices, allowance for brushes, sand paper etc, is usually made at the
rate of 5 % of the calculated labour wages for each unit of white washing, distempering etc.
-68-

1.4.21 PAINTING, POLISHING, VARNISHING ETC


(MATERIAL CONSTANTS )
Description of work Materials required for 10 Sq.m of Surface
1.4.21.1 Timber and wood-based surface

(i) Oiling with creosote or raw linseed Creosote or raw 0.80litre-first coat
oil to Wrought timber Linseed oil 0.55 Second coat
(ii) -do-but to clean sawn timber Creosote or raw 1.15 litre-first coat
Linseed oil 0.75 litre-second coat
1.4.21.2Tarring to clean sawn timber coal tar 3.00 litter
Surfaces Preparatory work before
Painting/polishing/varnishing etc..
(to be allowed for where specified);
(i) Knotting Patent Shellac Knotting 0.07 litre
(ii) Stopping Putty for stopping 0.20 Kg
(iii) Staining rough surfaces using
spirit based stainer liquid Stainer liquid 0.63 litre
(iv) Staining clean sawn using
linseed oil based stainer liquid Stainer liquid 1.00 litre
(v) Sizing wrought surface with weak size
of thinned shellac varnish, sparingly
applied Sizing 0.30 litre

1.4.21.3 Priming Coat of oil paint of wrought timber or smooth


Wood based surfaces

(i) Using aluminium Primer 0.50 litre


(II) Using lead based Primer 0.85 litre
oil painting to wrought surfaces
After priming coat Oil Paint 0.63 litre First coat
(allow for the number of coats as ordered) 0.56 litre Second coat
0.45 litre Third coat
Oil gloss coat 0.42 litre

1.4.22 Renewal coats of oil paint on old


oil painted Surfaces Painting to wrought Oil 0.56 litre First coat
surfaces using synthetic Enamel paint Paint 0.50 litre Second coat
aftersuitable undercoat Or priming coat En paint 0.70 litre First coat
varnishing to wrought Surfaces, consisting 0.56 litre Second coat

(i) Flat coat of hard-drying flatting Varnish 0.60 litre


varnish(applicable for two coat work.)

(ii) Finishing coat of varnish (after Varnish 0.50 litre


flat coat) where two coat work is
specified.

(iii) Varnishing on one coat work Varnish 0.60 litre


bees wax polishing to wrought surfaces Bees wax 0.12 Kg
using wax dissolved in a mixture of Turpentine 0.07 litre
turpentine and linseed oil Linseed oil 0.10 litre
-69-

French, Polishing French Polish 2.50 litre


(Spirit base)

Special blackboard paint Black board paint- 0.50 litre


(after priming coat) Each coat

Natural clear malaminised wood Wood Finish 1.00 (single coat)


Finish, matt or glossy

1.4.23 Steel and Iron surfaces

Treating galvanised surface with Mordant solution 0.35 litre


1.4.23.1Mordant solution Red lead primer 0.66 litre

1.4.23.2Primer coat Red oxide/Zinc 0.70 litre


Chrome prime
Aluminium red oxide
Primer 0.50 litre
Oil painting 0.60 litre
(after printing coat)

1.4.23.3Finishing coat Synthetic enamel 0.55 litre


0.45 litre each coat
Black Japan 0.60 litre each coat
Aluminium paint 0.45 litre each coat
Bituminised black paint 0.80 litre
1.4.23.4 Plaster Surfaces

Primary coat Primer 0.85 litre


(suitable for plaster)

Oil painting after primary coat Oil paint (undercoat) 0.85 litre
Oil paint ( finishing coat) 0.75 litre

Painting after synthetic enamel after Synthetic enamel 0.75 litre each coat
Primary coat
-70-
1.4.24MATERIAL REQUIRED FOR 10 SQ. MTR. OF BRICK WORK FOR DIFFERENT
THICKNESS OF WALLS

C- Cement in Bags B- Bricks old size FA- Fine Agg. (Sand Cum)

Nominal 11 cm thick wall 23 cm thick wall 34 thick wall 45 cm thick wall


Mix of
Mortar C B FA C B FA C B FA C B FA

1:3 2.75 530 0.30 5.70 1100 0.60 8.50 1600 0.90 11.20 2150 1.20

1:4 2.10 530 0.30 4.40 1100 0.62 6.50 1600 0.91 8.70 2150 1.22

1:6 1.40 530 0.30 2.95 1100 0.62 4.40 1600 0.92 5.80 2150 1.22

1:8 1.06 530 0.30 2.20 1100 0.62 3.30 1600 0.92 4.35 2200 1.22

1.4.25 MATERIAL REQUIRED FOR PLASTERING 100 SQ MTR. OF SURFACES


With varying thickness of mortar, (based on MES Cement Constants)
C- Cement in bags, FA- Fine Agg (Sand) Cu. Mtr.

Mix 1:2 1:3 1:4 1:6 1:8

Thickness C FA C FA C FA C FA C FA

5 mm Thick 14.00 0.90 10.00 1.00 8.50 1.20 5.50 1.20 4.25 1.20

10 mm Thick 23.50 1.65 16.75 1.75 13.50 1.90 8.90 1.90 6.75 1.90

15 mm Thick 33.00 2.30 23.50 2.50 18.50 2.60 12.25 2.60 9.30 2.60

20 mm Thick 42.50 3.00 30.00 3.15 23.50 3.30 15.70 3.30 11.70 3.30

25 mm Thick 52.00 3.65 37.00 3.90 28.50 4.00 19.00 4.00 4.20 4.00

1.4.26 MATERIAL RDQUIRED FOR TERRAZO FLOORING/DADO/10 SQ. MTR

Thickness of Cement in Bags Chips of Different Colours Marble Powder


Bags
Terrazzo Bags

6 mm 1.4 2.5 0.15

10 mm 2.5 4 0.25
-71

1.4.27MATERIAL REQUIRED FORROAD WORK

(i) Water Bound Macadam

Approximate Quantity of Road Metal and Screening required for 10 m 2 for 100 mm
and 80 mm compacted thickness of water bound macadam:-

Thickness of Coarse Aggregate Screening


W.B.M
Grading Size Loose Quantity Grading Size Loose Quantity
Cu Mtr Cu Mtr
100 mm 90 to 40 mm 1.21 to 1.43 12.5 mm 0.40 to 0.44
80 mm 63 to 40 mm 0.98 to 1.15 12.5 mm 0.18 to 0.21

(ii) 20 mm Thick Premixed Bituminous. Carpet and Seal Coat.


Quantity of Material required for 10 Sq Mtr of road surface shall be as under:-

Sl Treatment Stone Chipping Cu Mtr Sand Binder


No
12.5 mm 10 mm CuMtr Kg

1. Tack Coat

(a) On water bound - - - 7.5 to 10


macadam surface

(b) On existing black - - - 5 to 7.5


top surface

2. Carpet 0.18 0.09 - 14.6 Kg

3. Premixed sand seal coat - - - 0.06 to 6.8 Kg


-72-

1.4.28 WEIGHT OF SOME ENGINEERING MATERIALS FOLLOWING I.S

MATERIALS Kg/Cum MATERIALS Kg/Cum

Cement (Ordinary) 1440 Dry rubble stone masonry 2080


White lime (fresh) 960 Ashlar granite masonry 2640
White lime slaked 640 Lime concrete 1950
Kankar lime fresh 1100 Cement concrete (brick aggre) 1840
Kankar lime slaked 1030 Cement concrete (stone Ballast) 2300
Dry clean sand 1600 R.C.C. 2400
River sand 1840 Cement Mortar 2080
Wet sand 1760 to 2000 Lime Mortar 1760
Stone Ballast 1600 to 1920 Dry loose Earth 1280
Brick Ballast 1200 Dry compact Earth 1550
Surki 1010 Steel 7850
Brick Masonry 1920 Tar 1010

A.C. Sheet 16Kg/Sqm.


Hard wood 640 to 930
Light wood 400 to420.

ALLUMINIUM SHEET 1 mm thick 2.75 kg/sqm


-73-

1.4.29WEIGHT OF STEEL
7850 kg/m3
BLACK SHEETS PLATES CHEQUERED PLATES
Thickness in Wt. per sq Thickness in Wt. per Thickness in mm Wt. per
mm metre in Kg. mm sq metre sq
in Kg. metre in
Kg.
4.65 36.50 5 39.2 5 39.0
4.30 33.75 6 47.1 6 47.0
4.00 31.40 7 55.0 7 55.0
3.55 27.86 8 62.8 8 63.0
3.15 24.70 10 78.5 10 78.0
2.80 22.00 12 94.2 12 94.0
2.50 19.60 14 110.0 14 110.0
2.24 17.60 16 126.0 16 126.0
2.00 15.70 18 141.0
1.90 14.90 20 157.0
1.80 14.10 22 173.0
1.60 12.60 25 196.0
1.40 11.00
1.25 9.80
1.12 8.80
1.00 7.85
0.90 7.05
0.80 6.30
0.63 4.95
0.50 3.93
0.40 3.14
1.4.30FLAT IRON WEIGHT
M.S. FLATS (IS 1731-1971)

Width Weight in kg per metre length for thickness in m.m.


In m.m. 3 4 5 6 8 10 12 16 18
20 0.471 0.628 0.785 0.942 1.260 1.570 1.880 2.510 2.830
25 0.589 0.785 0.980 1.180 1.570 1.960 2.360 3.140 3.530
30 0.707 0.942 1.180 1.410 1.880 2.360 2.830 3.770 4.240
35 0.824 1.100 1.370 1.650 2.200 2.750 3.300 4.400 4.950
40 0.942 1.260 1.570 1.880 2.510 3.140 3.770 5.020 5.650
50 1.180 1.570 1.960 2.360 3.140 3.930 4.710 6.280 7.060
60 1.410 1.880 2.360 2.830 3.770 4.710 5.650 7.540 8.480
65 2.040 2.550 3.060 4.080 5.100 6.120 8.160 9.180
70 2.200 2.750 3.300 4.400 5.500 6.590 8.790 9.890
75 2.360 2.490 3.530 4.710 5.890 7.070 9.420 10.60
-74-

1.4.31SQUARE AND ROUND/DEFORMED BARS


7850 kg/m3

Diameter or Weight per metre Kg Sectional Area Perimeter


width mm Square Round Bar Square Round Square Round Bar
Bar Bar Bar Bar
5.0 0.196 0.154 0.25 0.20 2.0 1.57
6.0 0.283 0.222 0.36 0.28 2.4 1.88
8.0 0.502 0.395 0.64 0.50 3.2 2.51
10 0.785 0.617 1.00 0.79 4.0 3.14
11 0.95 0.75 1.21 0.95 4.4 3.46
12 1.13 0.888 1.44 1.13 4.8 3.77
14 1.54 1.21 1.96 1.54 5.6 4.40
16 2.01 1.58 2.56 2.01 6.4 5.03
18 2.54 2.00 3.24 2.54 7.2 5.65
20 3.14 2.47 4.00 3.14 8.0 6.28
22 3.80 2.98 4.84 3.80 8.8 6.91
25 4.91 3.85 6.25 4.91 10.0 7.85
28 6.15 4.83 7.84 6.16 11.2 8.80
32 8.04 6.31 10.24 8.04 12.8 10.05
36 10.17 7.99 12.96 10.18 14.4 11.31
40 12.58 9.85 16.00 12.57 16.0 12.57
45 15.90 12.49 20.25 15.90 18.0 14.14
50 19.61 15.41 25.00 19.64 20.0 15.71
56 24.62 19.34 31.36 24.63 22.4 17.59
63 31.16 24.47 39.69 31.17 25.2 19.79
71 39.57 31.08 50.41 39.59 28.4 22.31
80 50.24 39.46 64.00 50.27 32.0 25.13

1.4.32ROLLED STEEL EQUAL ANGLE

Dimensions and Properties


Designation Size AxB Thickness Sectional Area Weight Per Moduli of
mm (t) (a) Metre (w) section
mm cm2 Kg Zxx=Zyy cm3
ISA 2020 20 X 20 3.0 1.12 0.9 0.3
4.0 1.45 1.1 0.4
ISA 2525 25 X 25 3.0 1.41 1.10 0.4
4.0 1.84 1.40 0.6
-75-

Designation Size AxB Thickness Sectional Area Weight Per Moduli of


mm (t) (a) Metre (w) section
mm cm2 Kg Zxx=Zyy cm3
5.0 2.25 1.8 0.7

ISA 3030 30 X 30 3.0 1.73 1.4 0.6


4.0 2.26 1.8 0.8
5.0 2.77 2.2 1.50
ISA 3535 35 X 35 3.0 2.03 1.6 0.9
4.0 2.66 2.1 1.2
5.0 3.27 2.6 1.4
6.0 3.86 3.0 1.7
ISA 4040 40X40 3.0 2.34 1.8 1.2
4.0 3.07 2.4 1.6
5.0 3.78 3.0 1.9
6.0 4.47 3.5 2.3
ISA 4545 45X45 3.0 2.64 2.1 1.5
4.0 3.47 2.7 2.0
5.0 4.28 3.4 2.5
6.0 5.07 4.0 2.9
ISA 5050 50X50 3.0 2.95 2.3 1.9
4.0 3.88 3.0 2.5
5.0 4.79 3.8 3.1
6.0 5.68 4.5 3.6
ISA 5555 55X55 5.0 5.27 4.1 3.7
6.0 6.26 4.9 4.40
8.0 8.18 6.4 5.7
10.0 10.02 7.9 7.0
ISA 6060 60X60 5.0 5.75 4.5 4.4
6.0 6.84 5.4 5.2
8.0 8.96 7.0 6.8
10.0 11.00 8.6 8.4
ISA 6565 65X65 5.0 6.25 4.9 5.2
6.0 7.44 5.8 6.2
8.0 9.76 7.7 8.1
-76-

Designation Size AxB Thickness Sectional Area Weight Per Moduli of


mm (t) (a) Metre (w) section
mm cm2 Kg Zxx=Zyy cm3
10.0 12.00 9.4 9.9
ISA 7070 70 X 70 5.0 6.77 5.3 6.1
6.0 8.06 6.3 7.3
8.0 10.58 8.3 9.5
10.0 13.02 10.2 11.70
ISA 8080 80 X 80 6.0 9.29 7.3 9.6
8.0 12.21 9.6 12.6
10.0 15.05 11.8 15.5
12.0 17.81 14.0 18.3
ISA 9090 90X90 6.0 10.47 8.2 12.2
8.0 13.79 10.8 16.0
10.0 17.03 13.4 19.8
12.0 20.19 15.8 23.3
ISA 100100 100X100 6.0 11.67 9.2 15.2
8.0 15.39 12.1 20.0
10.0 19.03 14.9 24.7
12.0 22.59 17.7 29.2
ISA 110110 110X110 8.0 17.02 13.4 24.4
10.0 21.06 16.5 30.1
12.0 25.02 19.6 35.7
15.0 30.81 24.2 43.7
ISA 130130 130X130 8.0 20.22 15.3 34.5
10.0 25.86 19.7 42.7
12.0 29.82 23.4 50.7
15.0 36.81 28.9 62.3
ISA 150150 150X150 10.0 29.03 22.8 56.9
12.0 34.59 27.2 67.7
15.0 42.78 33.6 83.5
18.0 50.79 39.9 98.7
ISA 200200 200X200 12.0 46.61 36.6 122.2
15.0 57.80 45.4 151.4
18.0 68.81 54.0 179.9
25.0 93.80 73.6 243.3
-77-

1.4.33 BOLTS AND NUTS

WEIGHTS (IN KILOGRAMS) OF BLACK BOLTS WITH HEXAGON HEAD


AND NUTS FOUND NECKS
(Including weight of one head and one nut)
EACH

Length (From under Diameter of bolts in mm


side of head to the
end) in mm 6 10 12 16 18 20 24
25 0.019 0.048 0.101 0.171 0.278 0.429 .
30 0.020 0.052 0.107 0.181 0.292 0.429 .
35 0.022 0.055 0.114 0.190 0.306 0.448 0.633
40 0.024 0.059 0.120 0.200 0.321 0.467 0.657
50 0.025 0.063 0.126 0.210 0.335 0.487 0.683
55 0.027 0.066 0.132 0.220 0.349 0.506 0.709
60 0.029 0.069 0.138 0.230 0.363 0.525 0.734
65 0.030 0.073 0.145 0.240 0.377 0.544 0.759
75 0.031 0.077 0.151 0.249 0.391 0.564 0.784
90 0.034 0.084 0.164 0.269 0.420 0.602 0.834
100 0.037 0.091 0.177 0.289 0.449 0.641 0.885
110 0.040 0.098 0.189 0.309 0.477 0.680 0.936
125 0.044 0.105 0.202 0.329 0.505 0.719 0.986
140 0.047 0.112 0.214 0.348 0.533 0.757 1.036
150 0.050 0.119 0.227 0.368 0.562 0.796 1.087
160 0.053 0.127 0.240 0.388 0.590 0.834 1.138
170 0.056 0.133 0.252 0.407 0.619 0.873 1.188
190 0.059 0.141 0.265 0.427 0.647 0.912 1.239
200 0.063 0.148 0.278 0.447 0.676 0.951 1.289
220 .. 0.162 0.303 0.486 0.732 1.028 1.390
240 .. .. 0.316 0.506 0.761 1.066 1.441
260 .. .. .. 0.546 0.818 1.144 1.542
280 .. .. .. 0.565 0.846 1.183 1.592
300 .. .. .. .. 0.903 1.260 1.693
Weight in kg of one 0.007 0.008 0.011 0.018 0.025 0.034
round washer 3 mm
thick
Weight in kg of one 0.006 0.016 0.034 0.063 0.098 0.145 0.210
nut
Weight in kg of shank 0.006 0.014 0.025 0.039 0.057 0.077 0.101
for 25 mm of length

1.4.34 QUALITY OF SYNTHETIC ENAMEL PAINTS

Make 1st Quality 2nd Quality


Jonson Nicholson Borolac Jensolin/Umbrella
British Luxol Parrot/Butterfly
Asian Apcolite 3-Mangoes/Gattu
I.C.I Dulux Duwel/Maxlite
1.4.35 PLUMBING
Quantity of lead required for cast iron soil waste pipe.
Dia of pipes Lead in Kg
50 MM 0.80 Kg
75 MM 1.00 Kg
100 MM 1.30 Kg
-78-
1.5 LABOUR OUTPUT CONSTANT

Ser Description of Work Unit Labour Recommended


No Constant in Days
(1) (2) (3) (4) (5)

1.5.1 Excavation & Earth work M3 Mate 0.06


(a) Excavation over areas (Hard/ Mazdoor 0.62
dense soil depth up to 1.5m and removal
(upto one metre from edge)

(b) Excavation in trenches (Soft/loose M3 Mate 0.05


soil for foundations not exceeding 1.5mm Mazdoor 0.50
width and for shafts, wells, cesspits and
the like, not exceeding 10 m 2 on plan
depth upto 1.5m and removal (upto one
metre away from edge)
(c) Extra over item (a) for an additional M3 Mate 0.01
depth of 1.5m to 3m Mazdoor 0.11
(d) Extra over item (b) for an additional M3 Mate 0.01
depth off 1.5m to 3m Mazdoor 0.08
(e) Returning filling in and ramming of M3 Mate 0.02
excavated earth in layers not exceeding Mazdoor 0.25
20cm in depth, watering, well ramming and Bhisti 0.02
levelling, lead up to 50m

1.5.2 CONCRETE

(a) Unreinforced concrete in foundations including mixing, pouring, consolidating and curing.

(i) Hand mixed cement concrete M3 Mason 0.01


Mazdoor 2.13
Bhisti 0.70

(ii) Mixer mixed cement concrete M3 Mason 0.10


Mazdoor 1.63
Bhisti 0.70
Mixer
Operator 0.07
Mixer machine 0.07
Vibrator 0.07
(b) But in columns, Pillar in M3 Mason 0.23
(Machine Mixed) Mazdoor 3.50
Bhisti 0.90
Mixer 0.10
Operator 0.07
Vibrator 0.07
(c) Unreinforced concrete under
Floor including mixing pouring,
Consolidating and curing
Mixer mixed cement concrete M3 Mason 0.17
Mazdoor 1.83
Bhisti 0.80
Mixer
Operator 0.07
Mixture machine 0.07
Vibrator 0.07
-79-

(d) Reinforced cement concrete M3 Mason 0.17


In situ in foundation footings Mazdoor 2.00
Etc. (Excluding form work Bhisti 0.90
and reinforcement ) Mixer
Operator 0.07
Mixer (machine) 0.07
Vibrator 0.07

(e) -do- M3 Mason 0.24


But in suspended floors/roofs Mazdoor 2.50
Bhisti 0.90
Mixer
Operator 0.07
Mixer (machine) 0.07
Vibrator 0.07

(f) Reinforced cement concrete M3 Mason 0.30


in situ CHAJJAS up to 15cm in Mazdoor 3.50
thickness excluding form work and Bhisti 0.90
reinforcement Mixer
Operator 0.07
Mixture (machine) 0.07
Vibrator 0.10
(g) Reinforced cement concrete in M3 Mason 0.20
situ in beams excluding form work Mazdoor 3.00
and reinforcement Bhisti 0.90
Mixer
Operator 0.07
Mixture (machine) 0.07
Vibrator 0.07

Note : Lead of concrete mix from the place of mix to place of deposit of concrete is assumed up to 30
meters. The constant of items for 1.5.2 include mixing, pouring, consolidating and curing. These do
not include fair finish.

1.5.3 (Blank)
-80-
1.5.4 BRICKS WORK (STRAIGHT WALLS)

(a) Brick work in walls exceeding one Mason 0.94


Brick thick in cement (lime mortar) Mazdoor 1.80
Bhisti 0.20

(b) Half brick walls (with or without M3 Mason 0.12


Hoop in reinforcement) in cement Mazdoor
mortar Bhisti

(c) -do- M3 Mason 0.25


But one brick work Mazdoor. 0.40
Bhisti 0.10
Note :-
(1) The constants include labour involved in scaffolding.
(2) The constants could be adopted for brick work with any mix or mortar.
(3) Labour for mixing mortar will be extra.

1.5.5 FORMWORK

(a) Fabrication and erection with all support,


Struts, bracesetc and dressing with oil
As clearing of formwork.

(i) Rectangular column and walls M2 Carpenter 0.25


Mazdoor 0.20

(ii) Suspended floor/roofs M2 Carpenter 0.23


Mazdoor 0.20

(iii) Side/soffits of beams M2 Carpenter 0.30


Mazdoor 0.20
1.5.6 REINFORCEMENT

(a) Bar reinforcement including Quintal Bar Binder 1.00


cut to length, hooking ends,
cranking or bending, hoisting Mazdoor 1.00
andplacing in any position,
binding with binding wire all
as specified.

1.5.7 PLASTERING AND POINTING

(a) 15mm thick cement plaster to M2 Mason 0.08


ceiling including mixing of mortar Mazdoor 0.15
Bhisti 0.10

(b) 15mm thick cement plaster on M2 Mason 0.08


Brick walls (exterior) including Mazdoor 0.10
Mixing mortar Bhisti 0.10
-81-

Ser Description of work Unit Labour Recommended


No constant in days
(1) (2) (3) (4) (5)
(c) 15mm thick cement plaster on brick M2 Mason 0.08
walls (Interior) including mixing mortar Mazdoor 0.10
Bhisti 0.10
(d) Stuck pointing to brick work in cement M2 Mason 0.08
mortar including mixing mortar Mazdoor 0.08
Bhisti 0.10

(e) Stuck pointing to random rubble M2 Mason 0.10


masonry in cement mortar including mixing Mazdoor 0.15
mortar Bhisti 0.10
1.5.8 PAVING AND FLOOR FINISH

(a) Laying of PCC 40 mm thick in M2 Mason 0.08


alternate bays with side forms and Mazdoor 0.12
templates and finished smooth. Bhisti 0.10

(b) Laying of PCC 25 mm thick in M2 Mason 0.07


alternate bays with side forms and Mazdoor 0.10
templates and finished smooth. Bhisti 0.10

(c) Laying of 40 mm thick in situ terrazzo


flooring under layer 30mm thick cement
concrete and top layer of 10mm thick
marble chips laid in cement with dividing
strips of glass, metal or asbestos to form
bays including cutting & grinding and
polishing.
(i) Laying M2 Mason 0.22
Mazdoor 0.22
Bhisti 0.10
(ii) Cutting grinding andpolishing. M2 Mazdoor 0.50

(d) Laying of 20mm thick in situ terrazzo M2 Machine 0.40


skirting dado under layer 15mm thick
cement plaster and top layer 5mm thick
marble.
Chip laid in cement including
rounding of junctions with floor cutting
grinding and polishing.
(i) Laying M2 Mason 0.30
Mazdoor 0.30
Bhisti 0.10
(ii) Cutting, grinding and polishing M2 Mazdoor 0.70

Note : Labour for mixing concrete for item (a) to (c) extra.

-82-
Ser No Description of work Unit Labour Recommende
d constant in
days
(1) (2) (3) (4) (5)
1.5.9 WHITE WASHING AND COLOUR WASHING (for Walls and Flat Ceiling)

(a) White washing with lime 3 coats M2 Washer 0.02


on new surface Mazdoor 0.01

(b) Two coats of colour wash over or M2 Washer 0.03


under coat of white wash on new work Mazdoor 0.01

(c) Distempering with dry distemper M2 Painter 0.08


3 coats on new surface including a Mazdoor 0.04
priming coat of whiting.

(d) Cement based paint 2 or more M2 Painter 0.15


coats on new works. Mazdoor 0.01
(for each coat). Bhisti 0.10
(e) Cement wash one coat on new M2 Washer 0.02
work.
1.5.10 TERRACED ROOFING
(a) 10 cm thick (Average) and M2 Mason 0.01
PHUSKA of clay mixed with BHUSA at Mazdoor 0.20
8 kg per m3 of clay on roofs laid to slope Bhisti 0.01
and consolidated.
.(b) 10 mm thick mud plaster and M2 Mazdoor 0.01
GOBRI leeping with mud GOBRI
mortar over mud PHUSKA.
(c) One layer of tile brick laid over M2 Mason 0.12
Gobrileeping and grouted with cement Mazdoor 0.15
mortar including mixing and finished Bhisti 0.01
neat.
(d) Lime concrete terracing
comprising of lime, Isurkhi brick ballast
20 mm and down, average
consolidated thickness 10cm, finished
with belgiri treatment complete.
(i) Laying M2 Mason 0.10
Mazdoor 0.30
Bhisti 0.05
(ii) Beating and finishing M2 Mazdoor 0.07
Bhisti 0.10
-83-

1.5.11 OUTPUT OF ROAD ROLLER

Type of surfaces rolled Output per day of 8


hours with 8 to 12 ton
roller
(a) Formation
(i) Road work 1850 Sq.m.
(ii) Airfield work 2500 Sq.m.
(b) Stone soling
(i) Road Work
1. 20 cm Spread thickness 590 sq.m.
2. 15 cm Spread thickness 800 sq.m.
(ii) Air field work 600 sq.m.
(c) Water bound macadam (Stone metal)
(i) Road Work
1. 10 cm Spread thickness 186 sq.m.
2. 7.5 cm Spread thickness 248 sq.m.

(d) Consolidation of Single coat surface dressing 800 sq.m.


(e) -do- two coat surface dressing 400 sq.m.
(f) Premixed carpet with seal coat
(i) Road Work
1. Consolidation of 2.5 cm thick 600 sq.m.
2. Consolidation of 2 cm thick 744 sq.m.
3. Consolidation of bituminous mixture 2 parts of 372 sq.m.
broken stone metal and one part of sand and
bitumen (consolidated thickness 4 cms)

(g) Premixed macadam 8 cm with seal coat


(i) Air field work 300 sq.m.
Note : A 10 Ton roller rolls 1.90 meters wide and a 12 ton roller rolls 1.96 meters wide.
-84-

1.6 MINIMUM DIMENSIONS REQUIRED IN A RESIDENTIAL BULIDING

Description Min. Requirements


Plinth Height 450 mm in general
150 mm for garages
Head room 3.00 m for room
Area of living/bed rooms 12.00 m2
Area of Kitchen 8.00 m2
Area of bath room 2.52 m2 (1.2m X 2.1m)
Area of WC 1.2 m2 (1.00 x 1.20m)
Windows 1/10 of floor area excluding doors.
for dry hot climate
1/10 of floor area excluding doors for wet
hot climate.
Window openings in
WC and Bath Room 10% of floor area
Lighting area of staircase 1m2 per floor height
Staircase Width 1m
Riser 190mm
Tread 250 mm
-85-

1.7 HEIGHT AT WHICH VARIOUS SANITARY/ WATER FITTING ARE TO BE FIXED

(a) WHB/ Sink in kitchen to be fixed at 80cm height (top rim of WHB/Sink) from
floor level Clearance from side wall shall be min 20 cm.
(b) Mirror to be fixed at 100cm ht from floor level.
(c) Water Closet Centre line of closet shall be min45 cm from side wall
(d) Water paper holder to be fixed at 75cm from floor level
(e) Water tap in wc 20 cm from floor level
(f) Water tap in bathroom 90cm -do-
(g) Water tap in kitchen 40cm -do-
(h) Offices toilet 60cm -do-
(i) Stop cock for Shower rose 100 cm -do-
(j) Shower rose 185cm -do-
Bottom of shower
(k) Flushing cistern high level 1.80 m -do-
(l) -do- lower level 0.45 m -do-
(m) Ht of concealed stop cock 0.80 m -do-

1.8 STRIPPING TIME FOR FORM WORK

In normal circumstances and where ordinary Portland cement is used forms may generally
be removed after the expiry of the following periods:

(a) Walls, columns and verticals faces of all


24 to 48 hours as may be structural members -Decided by the Engineer-in-
Charge

(b) Slabs (Prop left under) - 3 days

(c) Beam soffits (props left under) - 7 days

(d) Removal of props under slabs:

(i) Spanning up to 4.5 m - 7 days

(ii) Spanning over 4.5 m - 14 days

(e) Removal of props under beams and arches

(i) Spanning up to 6 m - 14 days

(ii) Spanning over 6 m - 21 days

For other cements the stripping time recommended for ordinary Portland cement may
be suitably modified:

Note 2: The number of props left under, their sizes and deposition shall be such as to be
able to safely carry the full dead load of the slab, beam or arch as the case may be together
with any live load likely to occur during curing or further construction.
-86-
1.9 TABLE FOR OPTIONAL TESTS REQUIREMENTS FOR CONCRETE
(Clause 14.1.1 of IS 456 of 2000)

Grade of After 7 days Compressive Modulus of Rupture by


Concrete Beam test Min

strength on 15 cm Cubes at 27+2H at 7 days


(1) (2) N/mm2 (3) N/mm2 (4) N/mm2

M10 7.0 1.2 1.7

M15 10.0 1.5 2.1

M20 13.5 1.7 2.4

M25 13.5 1.9 2.7

M30 17.0 2.1 3.0

M35 23.5 2.3 3.2

M40 27.0 2 3.4

The concrete shall be in grades designated as per Table

The characteristic strength in defined as the strength of materials below which nor more that 5 percent
of the test results are expected fail.

1.10 TABLE FOR GRADES OF CONCRETE


(Clause 5.1, 5.2.1, 14.1.1 and 35.1 of IS : 456 of 1978)

Grade Designation Specified Characteristic Compressive


Strength at 28 days

(1) (2)
N/mm2
M 10 10
M15 15
M20 20
M 25 25
M30 30
M 35 35
M 40 40

Note-1:- In the designation of a concrete mix, letter M refer to the mix and the
number to the specified characteristic compressive strength of 15 cm cube at 28days
expressed in N/mm2
Note-2:- M 5 and M 7.5 grades of concrete may be used for lean concrete bases
in simple foundations for masonry walls. These mixes need not be designed.
Note-3:- Grades of concrete lower than M 15 shall not be used in reinforced
concrete.
-87-
1.11 INCREASE IN STRENGTH OF CONCRETE WITH AGE

The compressive strength given in Table above may be increased by the factors given
below.
Min Age of member when Age Factor
Full design load/stress is
Expected (Months)

1 1.00
3 1.10
6 1.15
12 1.20

Nominal Mix Concrete may be used for concrete of grades M 5, M7.5, M 15 and 20. The
proportions of materials for nominal mix concrete shall be in accordance with Table below.

1.12TABLE FOR PROPORTIONS FOR NOMIANAL MIX CONCRETE

(Clauses 8.2, 8.3.2 of IS : 456 of 1978)

Grade of Total Quantity of Dry Aggregates by Proportion of fine Quantity of Water 50


Concrete Mass Per 50 kg Cement to taken as Aggregate to Coarse kg of Cement Max
the sum of the Individual Masses of Aggregate (by Mass)
fine and Coarse Aggregate, Max

(26)

(1) (2) (3) (4)


Kg Litres
M5 800 Generally 60
M7.5 625 1.2 but subject to an 45
M10 480 upper limit of 1:11/2 34
M15 350 and a lower limit of 32
M20 250 1:21/2 30

Note:- The proportions of the fine to coarse aggregate should be adjusted from upper limits
to lower limit progressively as the grading of the fine aggregates becomes finer and the
maximum size of coarse aggregate becomes larger. Graded coarse aggregate shall be used.

Example:- For an average grading fine aggregate ( that is Zone II of Table 4 of IS :383:
1970*). The proportions shall be 1:11/2, 1:2 and 1:21/2 for maximum size of aggregates 10 mm
and 20 mm and 40 mm respectively.
Specification for coarse and fine aggregates from natural source for concrete (Second
revision).

-88-
1.13 APPROXIAMTE TIME REQUIRED FOR MIXING CONCRETE

1.5 to 2 minutes

TABLE FOR SURFACE WATER CARRIED BY AGGREGATE

Aggregate Approximate Quantity Percent by Mass Surface 1/m2

(1) (2) (3)

Very wet Sand 7.5 120


Moderately wet sand 6.0 80
Moist sand 2.5 44
Moist gravel or Crushed rock 1.26-2.5 20-40

1.14 COVER FOR REINFORCEMENT

Reinforcement shall have concrete cover and thickness of such cover (exclusive of plaster
or other decorative finish) shall be as follows:

Footing - 75mm
Raft Footing - 75mm
Beam - 30 mm or dia bar whichever is more
Column - 40mm
Slab - 25 mm-

AUTHORITY:- Military Engineer Services Manual On Contractors, (2007) Reprint 2012.

1.15 Classification of Contractors:-

1.15.1The classification, value of standing security Deposit, Competent Enlisting Authority


And Registering shall be as under :
Upper Value Of Authority Authority
CLASS Tendering Standing Competent to enlist Competent to
limit Security Register
(Rs.) Deposit
(Rs.)

(1) (2) (3) (4) (5)


SS NO LIMIT 15 Lakhs E-IN-C’s Branch E-IN-C’s Branch
S 1500 Lakhs 11 Lakhs CE Command/ADG CE
(of & DRDO) Command/ADG
(of & DRDO)
A 750 Lakhs 7 Lakhs CE Zone/Project CE
Command/ADG
(of & DRDO)
B 300 Lakhs 4 Lakhs CE Zone/Project CE
Command/ADG
(of &DRDO)
C 100 Lakhs 1.75 Lakhs CE Zone/Project CE
Command/ADG
(of &DRDO)
D 50 Lakhs 1 Lakhs CE Zone/Project CE
Command/ADG
(of &DRDO)
E 25 Lakhs 50,000/ CWE( CE CWE( CE
Zone/Project in case Zone/Project in
is no CWE office) case is no CWE
office)
-89-

1.15.2 EARNEST MONEY AND INDIVIDUAL SECURITY DEPOSIT

Sl No Estimated cost of works Earnest Money


(a) Upto Rs 50 lakh 2% of the amount subject of a
minimum of Rs 5000/-
(b) Over Rs 50 lakh and upt Rs. 100 lakhs Rs. 1,00,000/- + 1.5 % amount of
exceeding Rs 50 lakhs
(c) Over Rs 100 Lakhs and upto Rs 500 lakhs Rs 1,75,000/- + 1 % amount
exceeding Rs 100 lakhs
(d) Over Rs 500 Lakhs and upto Rs 1500 lakhs Rs 5,75,000/- + 0.50 % amount
exceeding Rs 500 lakhs
(e) Over Rs 1500 Lakhs Rs 10,75,000/- + 0.50 % amount
exceeding Rs 1500 lakhs subject to
maximum of Rs 15,00,000/-

1.15.3INDIVIDUAL SECURITY DEPOSIT.

Security Deposit : Security deposit for individual work ie individual security deposit shall be
25% more than the amount of Earnest Money calculated as per the scale laid down in Para
1.15.2 above (ie 1.25 times) based on the tendered cost subject to the provisions that in no
case the individual security deposit exceed Rs 18,75,000/-
1.16 Details of steel tubes for structural purpose including nominal bore, outside dia, class,
thickness & weight per meter as per IS 1161-1979 (Appendix A).
1.17 Format and power for approval of star rates as per manual of contract (Appendix B).
1.18 Extension of time letter pro farm for site executives to fwd for approval of the same
(Appendix C).
1.19 Details to be enter in Measurement Book. Ref instruction given in bigning of Measurement
Book.
1.20 Documents to be maintained at site as per contract documents:-
a) Works diary
b) Site order register s) Cement Consumption
c) Sample approval register Register
d) Stage passing register t) Demolition Register
e) Cement acceptance Resister u) Ponding register
f) Steel acceptance register v) Design Mix/ RMC Register
g) PMG register w) Concrete Pouring Register
h) Hindrance register x) CA Folder
i) Cube testing register y) Drg Folder
j) CPM Chart
k) Sieve analysis register
l) Brick test register
m) Moisture contain register
n) Visitor Register
o) Stage passing register
p) DO Register
q) Log Book (Road Roller)
r) ATT Register
-90-

1.21 Documents to be maintained in E8 Section:-


(a) Acceptance contract Register (f) Star Rate Register
(b) ISD/ASD/BGB Register (g) DD Register
(c) ATT and WPC Security Deposit Register (h) STE Observation Register
(d) CST Folder (j) Recovery Register
(e) DO Register (k) NIT folder

1.22 Types of Road to be included


Type of Roads Carriage Way
RD1 Double carriage way each 7.5M wide
RD2 TwoLarge Carriage way 10.5M wide
RD3 TwoLane carriage way 7M wide
RD4 Single Lane carriage way 3.5M wide

1.23 Test on various materials to be carried out:-


(a) Bricks:- (e) Timber Test:-

(i) Compressive Strength Test (i) Specific Gravity Test


(ii) Water Absorption Test (ii) Moisture Test
(iii) Effloresce Test

(b) Course Aggregate:- (f) Bitumen Test:-

(i) Flakiness Index Test (i) Penetration Test


(ii) Specific Gravity Test (ii) Specific Gravity Test
(iii) Moister Content Test (iii) Softening Point Test
(iv) Organic Impurities Test (iv) Flash & Point Test
(v) Marshal Stability Test

(c) Fine Aggregate:- (g) Reinforcement Steel

(i) Sieve Analysis Test (i) Physics Test


(ii) Specific Gravity Test (ii) Chemical Test
(iii) Moister Test (iii) Mechanical Test
(iv) Silt Impurities Test

(d) Cement:-

(i) Setting Test


(ii) Soundness Test
(iii) Compressive Test
(iv) Finess Test
Appendix A to clause 1.16
-91-

Steel Tubes for Structural Purposes.


-92-
Appx B to clause No 1.17
FORMAT FOR FACE SHEET OF STAR RATE

STAR RATE NO______


Contract No.
Name of Work:-
Name of Contractor:-

SR Description Unit Rate Approx Remarks


NO FE
1 1. The rate is net.
2 1. The rate is net .

Recommended by GE ________dt ____________

Technically Checked by DCWE (Contract) CWE _________ dt ____________


Technically Checked by Director (Contract) Chief Engineer _________ dt ____________
Agreed and Accepted by Contractor __________ dt ____________
……………………………………………………………………………………………………………………………
Appx B to clause No 1.17
FORMAT FOR STAR RATE
Star Rate No_____
Contract No :-
Contractor :-
Description of work:-
Rate for
Datafor Unit :____________

Sr. No Items Qty Unit Rate Amount Remarks


Part A
Material GST%
LBT%
(Lowest Quotation by
M/S _____
Cost of material
Total A
Part B Labour
Cost of labour
Total B
Part C Transportation Total C

Total of A+B+C
Add Contractor’s overhead and Profit 15.00%
Add Water charges Rs 3.75 per Rs 1000.00 of work done
Hence required rate
Rate Per
Prepared by:- AGE (Contract)/ JE (QS & C) _______________

Certified that rates of material included discount have been verified from the market and labour
constant are actually observed at site.
___________________
Engineer In Charge

Accepted subject to approval by competent authority _________________


Contractor
-93-

Appx B to the clause 1.17

POWERS OF APPROVAL OF TECHNICAL CHECK OF STAR RATE

Para 439 of RMES

An officer empowered to accept a contract is also competent to fix any rate in that contract
for items of work which are neither provided nor deducible pro-rata from the contract rates. Pro rata
rate or star rate involve a payment up to Rs. 50000.00 will be checked technically by the SW or
ASW( where SW is not posted) of CWE Office , by an SSW (or SW where SSW is not posted) of
the Zonal/Project CE where the payment involved is respect of an individual item exceeds Rs
50000.00, before approval is accorded by the competent authority.

A CWE is authorised to fix, before expiry of the period covered by the contract, as originally
executed or as subsequently amended, all star rates relating to any contact, whether accepted by
him or any higher authority.

A GE is similarly authorised to fix any stat rate relating to a contract accepted by any
higher authority provided that such rate does not involve the payment of more than Rs
5000.00

Where a star rate has not been sanctioned before expiry of the period covered by the
contract, as originally executed or as subsequently amended, the sanction of the officer who
accepted the contract must be obtained.

The analysis of rate will be made available to the DAD and Test Audit Authorities if required.
-94-
Appx C to the clause 1.18
REPORT FOR GRANT OF EXTENSION OF TIME EXCEEDING 25% OF THE ORIGINAL CONTRACT
PERIOD OR EXCEEDING 3/9 MONTHS WHICHEVER IS MORE

(a) CA No and year and amount of contract


(b) Name of Work
(c) Period for completion stipulated in the contract
(d) 25 % of original contract period (in words)
(e) Date of commencement of work as per WO No 1
(f) Date of completion of work as per WO No 1
(a) Amount of escalation that would have been payable and paid to
contractor if work were completed within original contract period
(g) Extended date of completion (Period of extension already granted). Granted under CE letter
Details of extension granted No……… date ……
1st extension upto and including

2nd extension upto and including


(a) amount of escalation
(i) Paid in RAR up to and including ……
(Original date of completion) Rs. ……..
(ii) Paid/Payble in extended period
(h) Date upto which further extension of time is considered
due/requested/under consideration.
(a) Anticipated amount of escalation that would become payable
after expiry of previously extended date of completion and upto and
including the date upto which the further extension is considered due
(j) Total period of extension considering (h)
(k) Reason/Causes for (h)
(l) Give following information in respect of all caused listed in (k)
(i) Cause
(ii) Affected activities with dates of commencement and completion
as per original CPM
(iii) Date on which cause arise and date on which cause was
removed.
(iv) Individual(s) responsible for the cause
(v) Why cause could not be prevented
(vi) Was the CPM network and dated schedule reviewed and
revised to reschedule affected activities (ref (ii) within the overall
completion period.
(vii) If reply to (vi) is in affirmative, what were the re-schedule dated
for commencement and completion of the affected activities (ref (iv)
here in before).
(viii) What action was taken to remove the cause before the re-
scheduled date mentioned in (vii)
(m) Confirmation that all reasons/caused necessitating extension of time
are listed in (k) and there are no other causes/reasons for which
extension of time is due.
(n) Confirmation that all pre requisite for timely commencement and
completion of balance work other than those listed in (k) have been met
with by the department and there shall be no other reasons/cause
requiring further extension.
(o) Considered reasoned recommendations for disciplinary action on
account of each cause listed in (k)
Note: Considered reasons leading to these recommendations are enclosed in signed Appendix (Action
taken/proposed to be taken to prevent repetition of similar lapes also is stated in a separate Para in the
enclosed appendix)
-95-

1.37
No. 33416/Policy/E8/1114/D (Works)
Govt of India
Ministry of Defence
New Delhi – 110011
16 Jul 2004
To,
The Chief of Army Staff
The Chief of Naval Staff
The Chief of Air Staff

SUB :ISSUE OF TENDER DOCUMENTS TO CONTRACTORS ON PAYMENT

Sir,
1. Reference further to Govt of India, Ministry of Defence letter No
33416/Policy/E8/421/DD(Works) dated 05 Mar 2003.

2. Sanction of the Govt. is hereby accorded for issue of tender documents to the contractors
on payment as per following procedure:-

(a) Cost of tender (inclusive of sale tax, if any) based on notice of tender:-
(i) Estimated cost of work as per SSR uptoRs 5.00 Lakhs : Rs 300/-
(ii) Estimated cost of work as per SSR beyond Rs 5.00 Lakhs : Rs 500/-
but uptoRs 50 lakhs
(iii) Estimated cost of work as per SSR beyond Rs 50.00 lakhs : Rs 1000/-
(iv) Estimated cost of work as per SSR beyond Rs 200.00 lakhs : Rs 2000/-
butuptoRs 500 lakhs.
(v) Estimated cost of work as per SSR beyond Rs 500 lakhs : Rs 3000/-

(b) The cost of tender forms/documents (in blank) shall be in the form of Demand Draft from
any nationalised Bank in favour of Concerned Garrison Engineer/Asst Garrison Engineer
as notified by the Accepting Officer of the contract, which shall be attached to the
application requesting issue of tender by the contractor. The DD shall be non-refundable if
the application for issue of tender forms is accepted and tender document in blank are
issued to the contractor after scrutiny and selection. However, it shall be returned to the
applicant by the Accepting Officer in case the tender form is not issued. The contractor shall
bear the cost of Bank Charges for procuring and encashing the Bank Draft and he shall not
have any claim whatsoever on this account of Govt. The applicant contractors shall not
become automatically entitled for issue of tender by virtue of enclosing demand draft along
with the application and the Accepting Officer shall reserve the right to deny issue of tender
to any applicant contractor. Suitable clauses shall accordingly be inserted in the notice of
tender and the press advertisement.
-96-

Authority :-
1.38Para 572 of RMES

No. 36364/E8/2778/D (W-II)


Govt of India
Ministry of Defence
New Delhi, the19 Oct 2003
To,
The Chief of Army Staff
The Chief of Naval Staff
The Chief of Air Staff

SUB : LIMIT OF PAYMENT OF FINAL BILLS WITHOUT PRE-AUDIT OF CDA,


PARA 572 OF MES REGULATIONS (1968 EDITION)

Sir,

1. I am directed to refer to this Ministry’s letter No. 36364/E8/1354/D(W-11) dated 22 Mar1996


on the above subject and to convey the sanction of the president to raise the present limit of Rs
2.5 Lakhs (Rupees two point five lakhs) to Rs 10.00 lakhs (Rupees ten lakhs only) in respect of
payment of final bills without pre-audit by the CDA. All contractor’s bills (for works/purchase), the
gross value of which does not exceed Rs 5.00 lakhs (Rupees five lakhs only) in respect of payment
of final bill without pre-audit by the CDA. All contractor’s bills (For works/purchase), the gross value
of which does not exceed Rs 5.00 lakhs may be paid after audit check by AAO.

2. This sanction will take effect from 01 Apr 2004.

3. This letter issues with the concurrence of Ministry of Defence (Finance) vie their U.O.No
996/F/W-II dated 08 Sep 2003.

Yours faithfully,

(BP Sharma)
Deputy Secretary to the
Government of India
Copy to:-

The Controller General of Defence Accounts, RK Puram New Delhi.


The Director of Audit, D.S. New Delhi
All Controllers of Audit Officer. D.S. Alahabad
The Sr. Dy DADS, Pune
The All Deputy Directors of Audit, Defence Services
The Chief of General Staff, The Adjutant General
OMG’s Branch, E-in-C’s Branch, The CAO DGBR, DFA(W)
DFA (B), DFA (AF), The Air HQ, ML&O Dte, The Naval HQ, D (W-I)
The Air HQ
Copy signed in ink to – All CsDA/PCDA
CHAPTER-2

WATER SUPPLY
-97-

CHAPTER-2

WATER SUPPLY

2.1QUANTITY OF LEAD AND SPUNYARN FOR DIFFERENT SIZES OF PIPES

Nominal size of pipe Lead/Joint Spun yarn/Joint


in mm in Kg. In Kg.
(1) (2) (3) Note :
A variation of 5%
80 1.80 0.10
in the weight is
100 2.20 0.18 permissible.
125 2.60 0.20
150 3.40 0.20
200 5.00 0.30
250 6.10 0.35
300 7.20 0.48
350 8.40 0.60
400 9.50 0.75
450 14.00 0.95
500 15.00 1.00
600 19.00 1.20

Auth : SSR Part- I 2009 (as per clauses 18.48.2.4 of IS 3114-1994)


-98-

2.2HYDRAULIC TEST PRESSURES FOR CENTRIFUGALL CAST


SOCKET AND SPIGOT PIPES

(As per clause 8.2 and 8.3 of IS : 1536-1967)

Class Hydraulic Test Pressure Maximum


Hydrostatic Test pressure after
At works Installation

(1) (2) (3)


Kg/Cm2 Kg/Cm2
LA 35 12
A 35 18
B 35 24

2.3 SCALES OF WATER CONSUMPTION IN LITRES/DAY

As per appendix ‘C’ of scales of accommodation

SL CATEGORY With water Without Water Borne REMARKS


. Borne Sanitation Sanitation
PLAIN HILLS PLAIN HILLS
1 Married officers Mil 5x225+225 5x160+225+ 5x160+225+ 5x90+225+ The figures against
/civilian captain & +5x205 = 5x145=1750 5x145=1750 5x80=1075 serial No 1 to 9 are
above with servant 2375 per Md or single
officers, JCO/
quarter.
NCO/ OR Civilian
quarters and
2 Married officers 5x225+225 5x160+225= 5x160+225 = 5x90+225
Mil /Civilian but Lt’s = 1355 1025 1025 includes the
= 675 requirement of
dependents,
3 Single Officers 1x225+135+ 1x160+135+ 1x160+135+ 1x160+
servants and
1x205=565 1x145=440 1x145=440 1x145=305
gardening as
4 Married 5x205+115 5x145+115 5x145+115 5x80+115 authorised.
JCO’s/Eqvt. =1140 =840 =840 =515
5 Single JCO’s/Eqvt. 1x205+70 1x145+70 1x145+70 1x80+70
=275 =215 =215 =150
6 Married JCO’s/OR 5x205+45 5x145+45 5x145+45 5x80+45
and Eqvt. =1070 =770 =770 =445
7 Single NCO’s/OR’s 1x205+45 1x145+45 1x145+45 1x80+45
and eqvt =250 =190 =190 =125
8 Married 5 x 205 = 5 x 145 = 5 x 145 = 725 5 x 80 =
followers/NC’s 1025 725 400
9 Single 1 x 205 = 1 x 145 = 1 x 145 = 145 1 x 80 = 80
followers/NC’s 205 145
10 Unit 70 45 45 45 Consider 42
shops/shopping (2.94 Lit/tp) (1.9 Lit/tp) (1.9 Lit/tp) (1.9 Lit/tp) persons working in
centre shops/1000 troop
strength)
11 Cafeteria/Canteens 1135 910 910 680
12 Bazar Population 160 115 90 70 Consider 180
(28.8 Lit/tp) (20.7 Lit/tp) (16.2 Lit/tp) (12.6 Lit/tp) persons/1000 tps
as such the scale
shall be 190
litres/tps strength
-99-

13 Animals - - - - 70 Litres/day /
animal
14 Vehicles/ Air Crafts - - - - 45 Litres/day/
veh
15 Company Garden as - - - - 28075 Litres/
scale shall be 190 hectare/day and
litres/troops str. consider 6.78
hectare/1000 troops
such the scale shall
be 190 litres/tps
strength
16 Irrigation & sports - - - - - do -
17 Dhobi Ghat - - - - 1365 Litres/store,
consider one stone
per 75 men. As
such the scale shall
be 18.2 Lit/tp str.
18 Fire Exercises - - - - 4545 litres/day and
catres for one
exercise per 500
troops as such scale
shall be 0.09 Lit/tp.
19 Fire Purposes - - - - 8015 Litres/ 1000
evaporation losses troops/day Add 2%
in case of static
tanks.
20 Labour employed in - - - - Consider 94
depot/ installations persons/1000 tps str
of unit on WE
21 Officers and Schools - - - - The scale is per
where water borne officer/clerk/students
sanitations exists
22 Cinemas - - - - 15 Litres/Seat
23 Swimming Pools - - - - As required based
on strength and 2⁰
capacity to
evaporation losses
and complete
change of once in
six month.
24 Hospitals 350 400 450 500 Storage capacity for
Litres/bed Litres/bed Litres/bed Litres/bed 2 days requirement
/day for /day for /day for /day for shall be provided
strength strength strength strength
upto 199 200 to 399 400 to 599 600 and
beds beds beds above
beds.
Note : (i) Maximum Expansion factor (a) source – 100% (b) Distribution 50%
(ii) No expansion factor is required if sources is deep or shallow wells.
(iii) Add 10% extra water requirement for other uses and wastages.
-100-

2.4 DIMENSIONS AND WEIGHTS ETC. OF MS TUBES

(IS: 1239 (PART 1)- 1990)


NB Outside Nominal Weight pipe Sockets
and Diameter Wall Thickness Plain End Screwed & Minimum Maximum
Series Socketed
mm Min Max Kg/m Tonne Kg/m Mtrs Kg/m Mtrs/ Mm mm
Mm SWG /tonne tonne
15 L 21.0 21.4 2.00 14 0.95 1056 0.956 1046
M 21.0 21.8 2.60 12 1.21 826 1.22 820 27.0 37.0
H 21.0 21.8 3.20 10 1.44 694 1.45 690
20 L 26.4 26.9 2.35 13 1.38 725 1.39 719
M 26.5 27.3 2.60 12 1.56 641 1.57 637 32.5 39.0
H 26.5 27.3 3.20 10 1.87 535 1.88 532
25 L 33.2 33.8 2.60 12 2.98 505 2.00 500
M 33.3 34.2 3.20 10 2.41 415 2.43 411 39.5 46.0
H 33.3 34.2 4.00 8 2.93 341 2.95 339
32 L 41.9 42.5 2.60 12 2.54 394 2.57 389
M 42.0 42.9 3.20 10 3.10 322 3.13 319 49.0 51.0
H 42.0 42.9 4.00 8 3.79 254 3.82 262
40 L 47.8 48.4 2.90 11 3.23 310 3.27 306
M 47.9 48.8 3.20 10 3.56 277 3.65 278 56.0 51.0
H 47.9 48.8 4.00 8 4.37 229 4.47 227
50 L 59.6 60.2 2.90 11 4.08 245 4.15 241
M 59.7 60.8 3.60 9 5.03 199 5.10 196 68.0 60.0
H 59.7 60.8 4.50 7 6.19 162 6.26 160
65 L 75.2 76.0 3.20 10 5.71 175 5.92 169
M 75.3 76.6 3.60 9 6.42 156 6.63 151 84.0 69.0
H 75.3 76.6 4.50 7 7.93 126 8.02 125
80 L 87.9 88.7 3.20 10 6.72 149 6.98 143
M 88.0 89.5 4.00 8 8.36 120 8.64 116 98.0 75.0
H 88.0 89.5 4.80 6 9.90 101 10.30 97
100 L 113.0 113.9 3.60 9 9.75 102 10.20 98
M 113.1 115.0 4.50 7 12.20 82 12.40 81 124.0 87.0
H 113.1 115.0 5.40 5 14.50 69 14.70 69
125 M 138.5 140.8 4.80 6 15.90 63 16.70 60
151.0 96.0
H 138.5 140.8 5.40 5 17.90 56 18.30 55
150 M 163.9 166.5 4.80 6 18.90 53 19.80 51
178.0 96.0
H 163.9 166.5 5.40 5 21.30 47 21.80 46

TOLERANCES

1) Thickness 2) Weight

(a) (i) Light tubes + not limited (i) Single tube + 10 %


-8% (light series) -8%

(ii) Medium and + not limited (ii) Single tube + 10 %


Heavy tubes - 10 % (Medium and heavy series)

(iii) For quantities per load of + 5%


10 tonnes minimum (Light
Series)
(b) Seamless tubes + not limited
- 12.5 % (iv) For quantities per load of + 7.5 %
10 tonnes minimum (medium and
Heavy series)
-101-

2.5 HEAD LOSS DUE TO FRICTION IN PIPE

Friction loss in pipe has been worked out by modified Hazen William formula. As per the
formula friction loss in pipe is directly proportional to length of pipe but it is exponentially related
to discharge and dia of pipe. Hence friction loss has been worked out for various discharge values
and different dia but for fixed length of pipe line. Users are requested to multiply the corresponding
friction loss in pipeline by required length. Friction loss given here is applicable to GI/CI/DI pipes .

Friction Drop In Meter for 100 (One hundred) meter length of pipe:

Flow in litre per minute


Ser Dia 25 50 100 150 200 250 300 350 400 450 500
No of
Pipe
17.5551
5.0066

1 25
0.5221

1.8306

6.4188

2 40

12.4576
0.4864

1.7055

3.5528

5.9801

8.9560
0.1387

3 50
0.0456

0.1600

0.5611

1.1689

1.9675

2.9467

4.0987

5.4178

6.8991

8.5384
4 63
0.0415

0.0507

0.1778

0.3705

0.6236

0.9339

1.2990

1.7171

2.1865

2.7061

3.2746
5 80
0.0049

0.0173

0.0608

0.1267

0.2132

0.3193

0.4441

0.5870

0.7475

0.9251

1.1195

6 100
0.0007

0.0025

0.0086

0.0180

0.0303

0.0454

0.0632

0.0835

0.1063

0.1316

0.1592

7 150
0.0002

0.0006

0.0022

0.0045

0.0076

0.0114

0.0158

0.0209

0.0266

0.0330

0.0399

8 200

Auth : MES Estimating Data 2007

-102-
2.6

9
8
7
6
5
4
3
2
1
Sr
No

in
of
Dia

mm

600
500
450
400
350
300
250
200
150
pipe

0.0028 0.0068 0.0112 0.0198 0.0376 0.0790 0.1897 0.5551 2.2148


600

0.0037 0.0089 0.1148 0.0262 0.0497 0.1044 0.2505 0.7338 2.9276


700

0.0047 0.0114 0.0189 0.0333 0.0633 0.1329 0.3194 0.9344 3.7281


800

Auth : MES Estimating Data 2007


0.0059 0.0141 0.0234 0.0412 0.0784 0.1645 0.3953 1.1564 4.6139
900

-103-
0.0071 0.0171 0.0283 0.0499 0.0948 0.1990 0.4784 1.3394 5.5833
1000

0.0099 0.0237 0.0394 0.0694 0.1319 0.2769 0.6655 1.9465 7.7662


Flow in litre per minute

1200

0.0148 0.0355 0.0590 0.1039 0.1975 0.4146 0.9966 2.9151 11.6310


1500

0.0249 0.0598 0.0993 0.1749 0.3325 0.6979 1.6775 4.9168


2000

0.0373 0.0896 0.1487 0.2620 0.4980 1.0452 2.5123 7.3486


2500

0.0518 0.1246 0.2068 0.3644 0.6926 1.4539 3.4945 10.2217


FRICTION DROP IN METER FOR 1000 (ONE THOUSAND) METER LENGTH OF PIPE

3000
2.8
2.7

1
Sr No
Sr
No

4
3
2
1
Section

2
Section 600 500 450 400 Dia of

3
length (in Pipe in
mtr) mm
Water Flow 0.0685 0.1647 0.2733 0.4817 3500

4
(in LPM)
0.0872 0.2097 0.3481 0.6134 4000
Proposed

5
Size of Pipe
(mm) 0.1307 0.3140 0.5213 0.9186 5000

Auth : MES Estimating Data 2007


Initial head

6
(mtr)
0.1817 0.4386 0.4251 1.2777 6000
Head loss (in
mtrs)/100

7
met length of 0.2402 0.5774 0.9584 1.6889 7000

TABLE : FRICTION HEAD LOSS CALCULATION


pipe

Total Head

8
0.3059 0.7353 1.2205 2.1507 8000
loss in mtr
FLOW IN LITRE PER MINUTE

Ground level 0.3786 0.9100 1.5105 2.6617 9000

9
difference (in
mtr)
Residual 0.4581 1.1011 1.8278 3.2209 10000

10
head (in mtr)

11 Remarks 0.9543 2.2939 3.8077 6.7097 15000


FRICTION DROP IN METER FOR 1000 (ONE THOUSAND) METER LENGTH OF PIPE

1.6064 3.8611 6.4092 11.2939 20000


-104-

2.9 SOCKET AND SPIGOT PIPES – CLASS ‘A’


(IS : 1536 – 1976)
Nominal dia Barrel Socket Total Mass for One working length in meters
(DN) DE e Mass for weight 3.66 4 4.88 5 5.5 6
one mtr (Approx)
app kg
mm mm mm Kg Kg Kg Kg Kg Kg Kg Kg
80 98 7.9 16.0 5.5 64 69.5 84 85.5 93.5 101
100 118 8.3 20.5 7.1 82 89 107 109 120 130
125 144 8.7 26.4 9.2 106 115 138 141 155 168
150 170 9.2 33.2 11.5 133 144 173.5 178 104 211
200 222 10.1 48.1 16.8 193 209 251 257 281 305
250 274 11.0 65.0 22.9 261 283 340 348 380 413
300 326 11.9 84.0 29.8 337 366 440 450 492 534
350 378 12.8 105.0 37.5 422 458 550 563 615 668
400 429 13.8 128.7 46.3 517 561 674 690 754 819
450 480 14.7 156.0 56.0 627.0 680 817 797 914 992
500 532 15.6 181 66.0 728 790 949 971 1061 1152
600 635 17.4 241.4 89.3 973 1055 1267 1296 1417 1538
700 738 19.3 311.6 116.8 1257 1363 1637 1675 1830 1986
750 790 20.2 348.9 131.7 1409 1527 1834 1876 2051 2225
800 842 21.1 389.1 147.7 157.2 1704 2047 2093 2288 2482
900 945 22.9 474.3 182.6 1918 2080 2497 2554 2791 3029
1000 1048 24.8 570.0 222.3 2308 2502 3004 3072 3357 3642
House Services: For an average house with about 10 inhabitants the service main should be of 1 dia with 1” and
½” branches. For smaller houses, no domestic service pipe should be less than 3/4" dia. Except when the pressure
is very high it may be 1/20. The delivery from the pipes should be as follows.
Dia of Pipe 15mm 25mm 25mm 40mm 50mm
Dis: Galls / Min 2 4 6 15 25

2.10 RECOMMENDED SIZE OF SERVICE PIPES FOR HOUSE CONNECTION

Class of Building Length of service pipe main to house point


35 mtr 20 mtr 10 mtr 5 mtr
Ordinary Single family dwelling 2 40mm 25mm 25mm 25mm
to 3 storeys and not more than 10
rooms
Larger dwelling with about 16 40mm 40mm 40 mm 25mm
rooms
Four apartment building with 50mm 40mm 40mm 40mm
about 24 rooms
Twenty five apartment building 50 mm 50mm 40mm 40mm
with about 100 rooms

The number of branches of a given size that can be supplied by a delivery main may be obtained from the
following table.
Dia of delivery main Dia of branch pipe
100mm 80mm 50mm 40mm 25mm 20mm 15mm
100mm 1 2 6 6 30 60 180
80mm - 1 3 3 16 30 87
50mm - - 1 2 6 12 32
40mm - - - 1 3 6 16
25mm - - - - 1 3 6
20mm - - - - - 1 3
15mm - - - - - - 1
Number required = √(Dia of Larger Pipe)5
√(Dia of Smaller pipe)5
-105-

2.11 STANDARD WEIGHT OF CI SPECIALS

(Weight Kg Approx) (IS: 1538 – 1993)


Nominal Flanged Flanged Collars BENDS Plugs Blanking Double Flanged
size in Sockets spigot Socketed Flanged Flange Nominal Weight
mm (Tail, Size
piece) 900 450 220 110 900 450
30’ 15’
80 13 12 14 18 18 16 15 13 14 7 3 5 100x80 12
100 16 14 17 24 24 21 19 17 18 9 4 6 125x50 20
125 20 19 22 33 32 27 25 23 25 12 6 8 125x100 22
150 26 23 28 43 41 35 32 31 34 15 9 11 150x80 23
200 37 39 40 67 62 53 48 49 54 24 14 16 150x100 25
250 62 53 55 98 89 75 67 72 80 34 22 23 15x125 27
300 79 68 71 135 121 100 89 100 112 46 30 32 200x100 31
350 100 85 90 181 159 130 115 137 115 61 3 43 200x100 31
400 123 104 110 234 202 164 144 181 149 77 54 56 200x150 37
450 142 123 133 290 248 197 172 226 185 97 69 67 250x125 41
500 173 146 159 370 310 246 215 290 231 118 86 85 250x150 44
600 234 227 216 546 448 351 302 442 342 171 127 126 250x200 50
700 306 295 283 770 619 478 408 639 485 235 180 177 300x150 51
750 347 334 320 1047 827 632 534 890 667 272 246 245 300x250 65
800 391 375 360 1047 827 632 534 890 667 314 211 207 300x200 58
900 476 455 448 1389 1077 813 682 1179 868 405 321 313 350x200 87
1000 580 552 567 178 1368 1024 852 1544 1125 514 411 406 300x250 96
0
1100 865 818 665 224 1706 1267 1047 1968 1421 638 518 504 350x300 106
6
-106-

2.12 STANDARD WEIGHT OF CI SPECIALS

(Weight Kg Approx) (IS: 1538 – 1993)


Nominal Size in All Tees All Nominal Size All Sockets Tees All Flanged Nominal Size all Tees All
mm Socket Double Flanged in mm Double in mm Sockets Double Flange
s Socket Socket Socket d
with with with
flanged flanged flanged
Branch Branch Branch
80x80x80 23 22 21 300x300x80 128 128 122 500x500x250 356 - 315
100x100x80 28 28 25 300x300x100 129 129 124 500x500x300 365 - 334
100x100x100 30 - 26 300x300x125 132 - 126 500x500x350 375 - 342
125x125x80 36 36 32 300x300x150 134 - 129 500x500x400 386 - 349
125x125x100 38 - 34 300x300x200 142 - 136 500x500x450 398 - 356
125x125x125 41 - 36 300x300x250 150 - 143 500x500x500 413 - 363
150x150x80 45 45 41 300x300x300 159 - 151 600x600x300 521 - 466
150x150x100 47 - 42 350x350x200 182 - 189 600x600x350 531 - 475
150x150x125 50 - 45 350x350x250 190 - 173 600x600x400 543 - 486
150x150x150 53 - 47 350x350x300 199 - 188 600x600x450 556 - 492
200x200x80 67 67 62 350x350x350 209 - 195 600x600x500 569 - 499
200x200x100 69 - 63 400x400x200 229 - 211 600x600x600 602 - 516
200x200x125 71 - 66 400x400x250 237 - 215 700x700x350 729 - 642
200x200x150 74 - 68 400x400x300 246 - 232 700x700x400 742 - 651
200x200x200 81 94 74 400x400x350 256 - 239 700x700x450 756 - 660
250x250x80 94 - 80 400x400x400 268 - 246 700x700x500 769 - 649
250x250x100 96 - 90 450x450x250 295 - 260 700x700x600 795 - 696
250x250x125 99 - 93 450x450x300 304 - 277 700x700x700 832 - 707
250x250x150 102 - 96 450x450x350 314 - 284 - - - -
250x250x200 108 - 102 450x450x400 324 - 290 - - - -
250x250x250 116 - 109 450x450x450 337 - 296 - - - -
-107-

2.13 ECONOMIC DIAMETERS OF PUMPING MAINS

The velocity for economic pumping should lie between 0.9 to 1.2 meter per second. The following
economic diameters of pumping mains for 16 to 24 hrs. Pumping daily are usually recommended.

Litres /Hours
(In thousands) 27 54 109 163 215 295 445 590 900

Bore of Pipe
in mm 150 225 250 300 350 400 500 600 700

2.14 CALCULATION FOR WHP OF PUMP & BHP (HP) OF MOTOR FOR A PUMP

Water Horse Power (WHP) of a Pump =Discharge in litre per minute (LPM) x Total Head in metre
4500

Break Horse Power (BHP) of a Motor for Pump = _WHP of Pump_____________


Efficiency of pump x Efficiency of Motor
-108-

2.15 MINIMUM FINISHED MASS OF SLUICE VALVES

(IS: 14846 – 2000)

Sl. Particular Mass of Nominal Size


No 50 65 80 100 125 150 200 250 300
mm Mm Mm Mm Mm Mm Mm Mm Mm
Kg Kg Kg Kg Kg Kg Kg Kg Kg
1 Mass of valve excluding cap of hand wheel

PN-1 20 22 30 43 55 70 120 175 240

PN-1.6 24 27 36 55 67 85 150 225 300


2 Mass of Cap
PN-1 & PN- 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
1.6
3 Mass of Hand Wheel

PN-1 3.1 3.1 3.1 4 4 6 8.6 8.6 17

PN-1.6 4 4 4 6 6 8.6 17 17 17

2.16 MINIMUM FINISHED WEIGHT OF BIB TAPS & STOP TAPS

(As per table 4 of IS: 781-1984)


Minimum finished weight

Size (1) Bib Tape Stop Cock


Mm (2) (3)
(Internal Thread) Kg Kg

15 0.40 0.330
20 0.75 0.675
25 1.25 1.180
40 - 2.09
50 - 3.70
-109-
(Authority E-in-C’s TI No. 3 of 2010)
2.17 SWIMMING POOLS
Guidelines Standards :

(a) Bacteriological:

Trace of Coliforms and E- Coliforms in 100 ml sample of water Nil


(For the recommended limits of residual chlorine of 1 to 2 ppm, the normal chlorine quantity
is 1/2 Kg per hour for every 4,50,000 litres of water in the pool.

(b) Chemical:

PH – 7.2 to 8.0

(Recommended quantity of soda ash) (1.5 times by weight of chlorine of 0.5 times that of
Alum). Copper Sulphate and lime to be used.

(c) Physical :

Clarity – Minimum 12 m visibility

(d) Lighting:

End of swimming pool - - 300 lux

Centre - - 200 lux

Diving Area - - 450 lux

Hospital Scales:

Water Supply (Normal) Liters per bed per day

(a) Bed strength upto 199 beds 350


(b) Bed strength 200 to 399 beds 400
(c) Bed strength 400 to 599 beds 450
(d) Bed strength 600 and above 500

(Including Command Hospitals and Army Hospitals, Storage capacity – 2 days requirement
above basis OTM if planned within the complex)

Round the clock water supply to be made available to all wards and departments)

Note : The above scale indicated is apart from the requirement of fire fighting. Hot water supply,
Filtered / Soft water supply for Pathology lab. Cold water supply to film processing tank.

Authority : G of I, M of D letter No. 68452/Q3W (Policy)/99/US/D (W-1) dt 30-01-1982 addressed


to director General Armed Forces
Medical Services , New Delhi.
-110-

2.19 DUCTILE IRON PIPES WITH PUSH-ON-JOINTS:

DUCTILE IRON CLASS K9 & K7 DIMENSIONAL DETAILS

(IS : 8329)

DN DE e e el ID
(External Diameter) (K9 Pipe Wall (K9 Pipe Wall (Cement Mortar (Nominal Internal
Thickness) Thickness) Lining Thickness) Diameter)

Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance K9 K7


(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
80 98 + 1 to -2.7 6.0 -1.30 5.0* -1.30 4.0 -1.50 80.00 82.00
100 118 + 1 to -2.8 6.0 -1.30 5.0* -1.30 4.0 -1.50 100.00 102.00
150 170 + 1 to -2.9 6.0 -1.30 5.0* -1.30 4.0 -1.50 152.00 154.00
200 222 + 1 to -3.0 6.3 -1.30 5.0* -1.30 4.0 -1.50 203.40 206.00
250 274 + 1 to -3.1 6.8 -1.55 5.3* -1.30 4.0 -1.50 254.40 257.40
300 326 + 1 to -3.3 7.2 -1.60 5.6* -1.30 4.0 -1.50 305.60 308.80
350 378 + 1 to -3.4 7.7 -1.65 6.0 -1.30 5.0 -2.00 352.60 356.00
400 429 + 1 to -3.5 8.1 -1.70 6.3 -1.70 5.0 -2.00 402.80 406.40
450 480 + 1 to -3.6 8.6 -1.75 6.6 -1.75 5.0 -2.00 452.80 456.80
500 532 + 1 to -3.8 9.0 -1.80 7.0 -1.80 5.0 -2.00 504.00 508.00
600 635 + 1 to -4.0 9.9 -1.90 7.7 -1.90 5.0 -2.00 605.20 609.60
700 738 + 1 to -4.3 10.8 -2.00 9.0 -2.00 6.0 -2.50 704.40 708.00
750 789 + 1 to -4.4 11.3 -2.05 9.7 -2.05 6.0 -2.50 754.40 757.60
800 842 + 1 to -4.5 11.7 -2.10 10.4 -2.10 6.0 -2.50 806.60 809.20
900 945 + 1 to -4.8 12.6 -2.20 11.2 -2.20 6.0 -2.50 907.80 910.60
1000 1048 + 1 to -5.0 13.5 -2.30 12.0 -2.30 6.0 -2.50 1009.00 1012.00
CHAPTER-3

ELECTRICAL ENGINEERING
-111-

ELECTRICAL ENGINEERING: CHAPTER-3

3.1 DETAILS OF POWER REQUIREMENT OF VARIOUS TYPE OF ACCOMMODATION

Ser Types of Maximum Remarks


No Accommodation load per
Quarter in
KW

MARRIED ACCOMMODATION NOTES


1 Lt Col to Brig 6.0 1. The figure in col 3 do not include power
(including attached requirement for lifts, Booster pumps, lighting
Servant Qtr and load for stair and other common areas.
Garage) Then the quarters are built in double/multi
2 Major (including 6.0 storey construction.
attached Servant Qtr
and Garage) 2. For the purpose of planning electrical
supply infrastructure at any station suitable
diversity factor shall be applied.

3. LT distribution network comprisable


3 Captain (including 4.8
LT switchgear, LT cable, feeder pillar,
attached Servant Qtr
service cable shall be designed as under:-
and Garage)

4 Lt & Equivalent 4.5 (a) Major & above and equivalent


including servant qtrs& garage – 7.5KW
5 JCO & Equivalent 2.4
(b) Captain & (equivalent including
6 OR & Equivalent 2.2 servant qtrs& garage – 6.0KW

7 Type VI / Type V 4.6 (c) Lt & Equivalent – 5.7KW

8 Type IV 3.5 (d) JCO & Equivalent – 2.6KW

9 Type III 3.0 (e) OR & Equivalent – 2.5KW

10 Type II 2.8

11 Type I 2.5

Authority: Work Policy letter No. 27597/XII/E4(Ut) dated 31 Jan 2002 and MAP scale.
-112-

3.2 HEIGHTS AT WHICH VARIOUS ELECTRICAL FITTINGS ARE TO BE FIXED

FITTING AT A HEIGHTS ABOVE FLOOR LEVEL


1 Bracket light fitting 215 cm

2 Batten Holder 215 cm


3 Water tight fitting 215 cm
4 Switches , Fan Regulator 120 cm
Call / Push bottom
5 Socket outlet with Switches
(a) Light / Power 15 cm (Bottom of box)
(b) Power Socket in 100 cm (Bottom of Box)
Kitchen
6 Telephone socket / outlet 15 cm (Bottom of Box)
7 Bell Buzzer 215 cm
8 Fan 260 cm (Bottom of Fan)
9 Stair Case light Shall be fixed in the midlanding at a height of 200
cm from the floor lever of midlanding
10 Bracket light for bath 200 cm from floor lever.
Mirror
11 Shaving Shelf 115 cm from level on right side of who 20 cm away
from Mirror edge.

3.3 PERMISSIBLE SAGS FOR OH CONDUCTOR IN VARIOUS SITUATION AS PER IE


RULES 1956-PARA 77 AND 79 EXTRACT

Clearance in Meters from G. L

400V line 11KV line


1. Across Street 5.791 (19’) 6.096m (20’)
2. Along Street 5.486 (18’) 5.791m (19’)
3. Anywhere other than 1 3.963m (15’) 4.572m (13’)
and 2 above heights point of
building
4. Vertical Clearance 2.439m (8’) 3.658m (12’)
5. Horizontal clearance 1.219m (4’) 1.219m (4’)
-113-

3.4 ELECTRICAL ENGINEERING DESIGNS:

1. Single Phase Electrical Power (In Watts) = VI Cosθ

Or Three Phase Electrical Power (Watt) = √3 VI Cosθ

Load (Watts)
I = V Cosθ (Single Phase)

Load (Watts)
I = √3V Cosϕ (Three Phase)

2. Load in Kilo Watts = KVA x Cosϕ

= KW
Cosϕ
(Where Cosϕ is power factor)

3. 1HP = 746 watts = 550ft. lbs./sec = 3300 ft.lbs/min


or 1HP = 735.5 Watts = 75k.M/Sec = 4500 KM/Min
or 1 KW = 1.34 HP

4. Electrical Units consumed (KWH) = Watt x hours


1000
5. Thumb rule for calculating No. of ceiling fans:-
(a) No. of ceiling fans (48” sweep) = Area of roof in sq mtr / 8.50
(b) No. of ceiling fans (56” sweep) = Area of roof in Sq mtr / 13.00

6. Illumination

Lux or lumen / m2 = 0.093 lumen / Sq.ft

No of electrical fittings = Area xLux 1.5 (Maint factor)


Lumen output of fitting x 0.5

= Area (Sq.ft) x Lumen (Per Sq. ft.required)


0.70 (efficiency of fitting) x lumen output fittings

7. Calculation for Air Circulators / Exhaust fans.

No. of Air Circulators / Exhaust fans = Floor Area (Sq.ft) x ht(ft) x air charge / hr
c.f.m x 60

(Air delivering in cfm is taken from the particulars of the air circulators / exhaust fans to be
provided)
RECOMMENDED AIR CHANGES FOR PROPER AIR CIRCULATION (EXHAUST)

(a) Assembly Hall 8-12 Air charges /hr (h) Hospitals 8-12 Air charges /hr

(b) Banks 4-8 Air charges / hr (i) Kitchen 20-30 Air charges /hr
(c) Boiler Houses 40-60 Air charges / hr (j) Laboratory 8-12 Air charges /hr
(d) Canteen 10-20 Air charges / hr (k) Offices 8-12 Air charges /hr
(e) Cinema 20-30 Air charges / hr (l) Photographic 20-30 Air charges /hr
(f) Workshops 12-20 Air charges / hr (m) Textile /Sewing 20 Air charges /hr
(g) Foundries 40-60 Air charges /hr Tannery 28 Air charges /hr
Auth : MES Estimating Data 2007
-114-

6.6/6.6KV & 6.35/11 KV THREE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED AND PVC SHEATHED
CABLE CONFORMING TO IS : 7098 (PART – II)

Nominal Nominal Nominal Round Galvanised Steel Wire Flat Galvanised Steel Strip Current
Area of thickness thickness Armoured Armoured Rating
Conductor of of inner Nominal Minimum Approx Approx Nominal Minimum Approx Approx Direct In Air
insulation Sheath diameter thickness overall weight of dimension thicknes overall weight in 400 C
of round of outer diameter Aluminium s of flat s of diamete of Ground
wire Sheath of cable cable strip outer r of Aluminiu 300 C
Sheath cable m cable
Sq.mm mm mm mm mm mm Kg/km mm mm mm Kg/km Amps Amps
25 3.6 0.4 2.0 1.72 42.0 2540.0 4.0 x 0.80 1.72 40.0 1830.0 93 100
35 3.6 0.5 2.0 1.88 45.0 2890.0 4.0 x 0.80 1.72 42.0 2050.0 111 121
50 3.6 0.5 2.5 2.04 48.0 3600.0 4.0 x 0.80 1.88 45.0 2400.0 130 145
70 3.6 0.5 2.5 2.04 52.0 4000.0 4.0 x 0.80 1.88 48.0 2730.0 160 181
95 3.6 0.6 2.5 2.20 56.0 4660.0 4.0 x 0.80 2.04 52.0 3210.0 191 221
120 3.6 0.6 2.5 2.36 59.0 5200.0 4.0 x 0.80 2.20 56.0 3680.0 217 254
150 3.6 0.6 2.5 2.36 62.0 5640.0 4.0 x 0.80 2.20 59.0 4050.0 243 290
185 3.6 0.7 3.15 2.52 68.0 7130.0 4.0 x 0.80 2.36 63.0 4690.0 274 330
240 3.6 0.7 3.15 2.68 74.0 8160.0 4.0 x 0.80 2.52 69.0 5550.0 317 390
300 3.6 0.7 3.15 2.84 79.0 9300.0 4.0 x 0.80 2.68 74.0 6520.0 357 450
400 3.6 0.7 4.00 3.00 87.0 11990.0 4.0 x 0.80 2.84 80.0 7700.0 408 525
-115-

8. Specification of rigid steel Conduit:-

Conduit should be class ‘B’. 16 SWG, Welded, Stove


Enamelled and should possess the following minimum weights.

(a) Weight of conduit as per IS – 1653 of 1964:-

Size (16SWG) Weight

(i) 19mm 696 gms/mtr


(ii) 25.4mm 960 gms/mtr
(iii) 31.8mm 1210 gms/mtr
(iv) 38.0mm 1635 gms/mtr (for 1.8mm thick)

(b) Weight of conduits as per IS – 1653 of 1972:-

Size (16SWG) Weight

(i) 20 mm 735 gms/mtr


(ii) 25 mm 935 gms/mtr
(iii) 32mm 1215 gms/mtr
(iv) 38.0mm 1720 gms/mtr (for 1.8mm thick)
1910 gms/mtr (for 2.90mm thick)

3.5 DIMENSIONS OF THE CONDUITS


(Reference IS: 9537 {Part 3} – 1983
All dimensions in millimetres

Nominal Outside Tolerance on Inside diameter, Min


Size diameter Outside Light Medium Heavy
diameter
(1) (2) (3) (4) (5) (6)
16 16 -0.3 13.7 13.0 12.2
20 20 -0.3 17.4 16.9 15.8
25 25 -0.4 22.1 21.4 20.6
32 32 -0.4 28.6 27.8 26.6
40 40 -0.4 35.8 35.4 34.4
50 50 -0.5 45.1 44.3 43.2
63 63 -0.6 57.0 - -
-116-

3.6 VOLTAGE DROP IN OVER HEAD LINES LT AND HT

Voltage drop for HT


Ser Type of Voltage drop for LT line in Volt per
line in Volt per Amp
No Conductor Amp per KM
per KM
1 Squirrel 2.3938 2.4249

2 Weasel 1.6904 1.7226

3 Ferret 1.3368 1.3690

4 Rabbit 1.1323 1.1634

5 Mink 0.9969 1.0498

6 Horse 0.9027 0.9348

7 Beaver 0.8854 0.9145

8 Raccon 0.8567 0.8889

9 Otter 0.8224 0.8546

10 Cat 0.7595 0.7916

11 Dog 0.7048 0.7380

12 Leopard 0.5973 0.6211

13 Coyotte 0.5786 0.6097

14 Tiger 0.5817 0.6139

15 Wolf 0.5201 0.552

16 Panther 0.4395 0.4717

17 Lion 0.2059 0.4448

Note: While calculating the Voltage drop resistance at 40 0 C and inductance at 30cm (For LT)
and 50cm (for HT) spacing between the conductors has been considered.

Authority: MES Estimating Data 2007.


-117-

3.7 ESTIMATED VOLTAGE DROPS IN XLPE ALUMINIUM CABLES FOR AC SYSTEM


(Voltage drop – Volts/KM/Amps)

Nominal Area of XLPE CABLES


Conductor Sq.mm Single Phase Three Phase System
1.5 46.34 40.13
2.5 30.98 26.83
4.0 18.98 16.44
6.0 11.80 10.22
10 7.88 6.82
16 4.9 4.24
25 3.08 2.67
35 2.23 1.94
50 1.65 1.44
70 1.15 1.00
95 0.83 0.70
120 0.66 0.56
150 0.55 0.48
185 0.44 0.40
240 0.33 0.30
300 0.30 0.26
400 0.24 0.22
500 0.23 0.20
630 0.21 0.18
800 0.20 -
1000 0.18 -

Authority: MES Estimating Data 2007


3.8 TABLE : VOLTAGE DROP CALCULATION

Sl Section Section Load Proposed Initial Voltages Voltage Residual Remarks


No Length KW Amp size of point drop / drop in Voltage
(in KM) OH line / Voltage Amp / volts (in Volts)
cable (in KM Col (colm 7-
selected Volts) 3x5x8 9)
1 2 3 4 5 6 7 8 9 10 11
-118-
3.9 CONDUCTOR DETAILS – ACSR & AAC

Conductor Standard Stranding number & Dia of Calculated Approx Calculated Approx. Standard Approx.
Code Nominal wire diameter in mm complete equivalent ultimate resistance wt. in kg length of wt. of
Name Copper of equivalent ACRS cable area of tensile at 200 / km. conductor standard
Area Aluminium Steel aluminium strength Complete in meters length
of cable
conductor
mm2 No dia No dia mm mm2 Kg Ohms/km Kg m kg
1 2 3 4 5 6 7 8 9 10 11 12 13
Squirrel 13 6 2.11 1 2.11 6.33 20.71 771 1.374 84.7 2500 212
Goper 16 6 2.36 1 2.36 7.08 25.91 952 1.098 106.0 2000 212
Weasel 20 6 2.59 1 2.59 7.77 31.21 1136 0.9116 127.7 1650 211
Ferret 25 6 3.00 1 3.00 9.00 41.87 1503 0.6795 171.3 1220 209
Rabbit 30 6 3.35 1 3.35 10.05 52.21 1860 0.5449 213.6 1960 419
Mink 40 6 3.66 1 3.66 10.98 62.32 2207 0.4565 255.0 1600 408
Beaver 45 6 3.99 1 3.99 11.97 74.07 2613 0.3841 303.0 1350 409
Racoon 48 6 4.09 1 4.09 12.27 77.83 2746 0.3656 318.4 1280 408
Otter 50 6 4.22 1 4.22 12.66 82.85 2923 0.3434 339.0 1200 407
Cat 55 6 4.50 1 4.50 13.55 94.21 3324 0.3020 385.4 1060 407
Dog 65 6 4.72 7 1.57 14.15 103.60 3299 0.2745 394.0 1110 438
Leopard 80 6 5.28 7 1.76 15.84 129.70 4137 0.2193 493.6 885 437
Coyde 80 26 2.54 7 1.90 15.86 128.50 4638 0.2214 520.9 2020 1053
Tiger 80 30 2.36 7 2.36 16.52 128.10 5758 0.2221 603.8 1960 1189
Wolf 95 30 2.59 7 2.59 18.13 154.30 6880 0.1844 727.4 1640 1193
Lynx 110 30 2.79 7 2.79 19.53 179.00 7950 0.1589 844.2 1410 1191
Panther 130 30 3.00 7 3.00 21.00 207.00 9127 0.1375 976.0 1225 1196
Lion 140 30 3.18 7 3.18 22.26 232.50 10210 0.1223 1096.6 1090 1196
Bear 160 30 3.35 7 3.35 23.45 258.10 11310 0.1102 1216.7 975 1187
Goat 185 30 3.71 7 3.71 25.97 316.50 13780 0.08985 1492.2 1550 2314
Sheep 225 30 3.99 7 3.99 27.93 366.10 15970 0.07771 1726.3 1335 2305
Deer 260 30 4.27 7 4.27 29.89 419.30 18230 0.06786 1977.2 1165 2304
Elk 300 30 4.50 7 4.50 31.50 465.70 20240 0.06110 2195.7 1050 2306
Mouse 325 54 3.53 7 3.53 31.37 515.70 16250 0.05517 2001.5 880 1762
Auth: Handbook of electrical Engineering by SL Bhatia, table 8.4
-119-

3.10 RECOMMENDED CAPACITOR RATING FOR DIRECT CONNECTION TO INDUCTION MOTORS


(To Improve Power factor to 0.95 or better)
Motor Capacitor rating in KVAr when motor speed is Motor Capacitor rating in KVAr when motor speed is
H.P 3000 1500 1000 750 600 500 H.P 3000 1500 1000 750 600 500
r.p.m r.p.m r.p.m r.p.m r.p.m r.p.m r.p.m r.p.m r.p.m r.p.m r.p.m r.p.m
2.5 1 1 1.5 2 2.5 2.5 105 22 24 27 29 36 41
5 2 2 2.5 3.5 4 4 110 23 25 28 30 38 43
7.5 2.5 3 3.5 4.5 5 5.5 115 24 26 29 31 39 44
10 3 4 4.5 5.5 6 6.5 120 25 27 30 32 40 46
12.5 3.5 4.5 5 6.5 7.5 8 125 26 28 31 33 41 47
15 4 5 6 7.5 8.5 9 130 27 29 32 34 43 49
17.5 4.5 5.5 6.5 8 10 10.5 135 28 30 33 35 44 50
20 5 6 7 9 11 12 140 29 31 34 36 46 52
22.5 5.5 6.5 8 10 12 13 145 30 32 35 37 47 54
25 6 7 9 10.5 13 14.5 150 31 33 36 38 48 55
27.5 6.5 7.5 9.5 11.5 14 16 155 32 34 37 39 49 56
30 7 8 10 12 15 17 160 33 35 38 40 50 57
32.5 7.5 8.5 11 13 16 18 165 34 36 39 41 51 59
35 8 9 11.5 13.5 17 19 170 35 37 40 42 53 60
37.5 8.5 9.5 12 14 18 20 175 36 38 41 43 54 61
40 9 10 13 15 19 21 180 37 39 42 44 55 62
42.5 9.5 11 14 16 20 22 185 38 40 43 45 56 63
45 10 11.5 14.5 16.5 21 23 190 38 40 43 45 58 65
47.5 10.5 12 15 17 22 24 195 39 41 44 46 59 66
50 11 12.5 16 18 23 25 200 40 42 45 45 60 67
55 12 13.5 17 19 24 26 210 42 44 47 49 61 69
60 13 14.5 18 20 26 28 215 42 44 47 49 62 70
65 14 15.5 19 21 27 29 220 43 45 48 50 63 71
70 15 16.5 20 22 28 31 225 44 46 49 51 64 72
75 16 17 21 23 29 32 230 45 47 50 52 65 73
80 17 19 22 24 30 34 235 46 48 51 53 65 74
85 18 20 23 25 31 35 240 46 48 51 53 66 75
90 20 22 25 27 34 38 245 47 49 52 54 67 75
100 21 23 26 28 35 40
Note : The recommended capacitor rating given in the above table are only for guidance purpose. (The capacitor rating should correspond
Approximately to the apparent power of the motor on no-load)
-120-

3.11 FUSE WIRE TABLE

Fusing Copper Platin Old TIN Allo Tin Lead


Current Aluminium
Amps Dia S.W.G Dia S.W.G Dia S.W.G Dia S.W.G Dia S.W.G Dia W.G
in (app) in (app) in (app) in (app) in (app) in (app)
inch inch inch inch inch inch
1 .0021 47 .0026 46 .0035 43 .0072 37 .0083 35 .0081 35
2 .0034 43 .0041 42 .0056 39 .0113 31 0.132 29 .0128 30
3 .0044 41 .0054 39 .0074 36 .0149 28 .0173 27 .0168 27
4 .0053 39 .0065 37 .0089 35 .0181 26 .0210 25 .0203 25
5 .0062 38 .0076 36 .0104 33 .0210 25 .0243 23 .0236 23
10 .0098 33 .0120 30 .0164 27 .0334 21 .0386 19 .0373 20
15 .0129 30 .0158 28 .0215 24 .0437 19 .0506 18 .0491 18
20 .0156 28 .0191 25 .0261 23 .0529 17 .0613 16 .0595 17
25 .0181 26 .0222 24 .0303 21 .0614 16 .0711 15 .0690 15
30 .0205 25 .0250 23 .0342 20 .0694 15 .0803 14 .0779 14
35 .0227 24 .0277 22 .0379 20 .0769 14 .0890 13 .0864 13
40 .0248 23 .0303 21 .0414 19 .0840 14 .0973 13 .0944 13
45 .0268 22 .0328 21 .0448 19 .0909 13 .1052 12 .1021 12
50 .0288 22 .0352 20 .0480 18 .0975 13 .1129 11 .1095 12
60 .0326 21 .0397 19 .0542 17 .1101 11 .1275 10 .1237 10
70 .0360 20 .0440 19 .0601 16 .1220 10 .1413 9 .1371 9
80 .0394 19 .0481 18 .0657 16 .1334 10 .1544 8 .1499 8
90 .0426 19 .0520 18 .0711 15 .1443 9 .1671 8 .1621 8
100 .0457 18 .0558 17 .0762 14 .1548 8 .1792 7 .1739 7
120 .0516 17 .0630 16 .0861 13 .1748 7 .2024 6 .1964 6
-121-

3.12 SELECTION TABLE FOR STARTER / RELAY /FUSE CABLE FOR STAR DELTA MOTOR

H.P KW Approx Phase Star Delta Relay Typical Typical Cable


3 Phase 415V Full Current Starter Scale Back size Sq. mm
415 V 50 HZ load in CONTRACTOR (AMPS) up Supply Motor
50 HZ current AMPS L & T Make HRC Side
in Fuse
AMPS side
3 2.25 5 2.88 MV 1 2.5-4 10 1.5/2.5 1.5/2.5
5 3.75 7.5 4.32 MV 1 4-6 20 4.5/2.5 1.5/2.5
7.5 5.5 11 6.34 MV 1 6-10 25 25 1.5/2.5
10 7.5 14 8.10 MK1/ML1 6-10 25 4 1.5/2.5
12.5 9.3 18 10.02 MK1/ML1 9-14 35 4 2.5
15 11 21 12.1 ML1 10-16 50 6 2.5
20 15 28 16.00 ML1 10-16 63 10 4.0
25 18.5 35 20.20 ML2 20-32 63 16 6.0
30 22 40 23.00 ML2 20-32 100 16 6.0
35 26 47 27.00 ML2 20-32 100 25 10.0
40 30 55 30.3 ML3 28-42 100 25 16.0
45 33.5 60 34.6 ML3 28-42 125 35 16.0
50 37.0 66 35.0 ML3 28-42 125 35 16.0
60 45 80 45 ML3 30-45 125 50 25.0
65 48.5 87 50 MK3/ML4 45-70 160 70 35
70 52 94 54 MK3/ML4 45-70 160 70 35
75 56 100 57.5 MK3/ML4 45-70 160 70 35
90 67.5 120 69.0 ML 8 85-100 200 95 50
100 75 135 78.0 ML 8 60-100 200 95 50
125 90 165 95.0 ML 8 60-100 250 120 70
150 112 165 115.0 ML 8 90-150 250 185 70
175 132 230 133 ML 8 90-150 300 225 120
200 150 275 159 ML 12 120- 350 300/400 150
200
240 175 320 184.5 ML 12 120- 400 300/400 185
200
250 187.5 323 185 ML 12 120- 400 400 185
200
275 204 360 206 ML 12 180- 400 500 185
300
300 225 385 222 ML 12 180- 500 500 225
300
400 300 500 390 ML 12 180- 700 625 300/400
300

-122-

3.13 SELECTION TABLE FOR STARTER / RELAY /FUSE / CABLE FOR STAR DELTA MOTOR

H.P KW 415V Approx. DOL Relay Scale Typical Typical


3 Phase 50 HZ Full load Starter Back up Cable size
415 V current in Contractor HRC Fuse Sq.mm At
50 HZ AMPS L&T (AMPS)
Make
0.50 0.40 1.0 MK1 / MLO 1-1.6 6 1.5/2.5
0.75 0.55 1.5 MK1 / MLO 1.5-2.5 6 1.5/2.5
1.0 0.75 2.0 MK1 / MLO 1.5-2.5 10 1.5/2.5
1.5 1.1 2.6 MK1 / MLO 2.5-4.0 10 1.5/2.5
2.0 1.5 3.5 MK1 / MLO 2.5-4.0 15 1.5/2.5
3.0 2.25 5.0 MK1 / MLO 4.0-6.5 20 1.5/2.5
4.0 3.0 6.2 MK1 / MLO 4.0-6.5 20 1.5/2.5
5.0 3.75 7.5 MK1 / MLO 6.0-10 25 2.5
6.0 4.5 9 MK1 / MLO 6.0-10 25 2.5
7.5 5.5 11 MK1 / ML1 9-14 25 4.0
10 7.5 14 ML 1 10-16 35 4.0
12.5 9.3 18 ML 2 13.21 50 6.0
15 11 21 ML 2 20/32 50 6.0
17.5 13 24 ML 2 20-32 63 10.0
20 15 28 ML 2 20-32 63 10.0
25 18.5 35 ML3 28-12 80 16
30 22 40 ML 3 28-42 100 25
35 26 47 MK3 / ML4 45-70 125 25
40 30 55 MK3 / ML4 45-70 125 25
45 33.5 60 MK3 / ML4 45-70 160 35
50 37.5 66 ML8 60-100 160 35
60 45 80 ML8 60-100 160 50
75 56 100 ML8 60-100 200 70
90 67.5 120 ML8 90-150 250 95
100 75 135 ML 12 120-200 250 95
150 112 200 ML 12 180-300 350 185
200 150 275 ML 12 180-300 500 300/400
225 170 300 ML 12 180-300 600 300/400

-123-

3.14 EARTHING READY RECKONER

WEIGHT OF CONDUCTOR

S. NO ITEM COPPER ALUMINIUM G.I.

1 No 14 SWG Wire 0.028 - 0.0254


2 No 12 SWG Wire 0.049 0.0162 0.043
0.074 (6mm2)
3 No 8 SWG Wire 0.1155 0.02703 0.102
(10 MM2)
4 No 6 SWG Wire 0.1668 - 0.1455

5 No 4 SWG Wire 0.243 - 0.224

6 No 5 SWG Wire 0.344 0.0945(35mm 0.305


2
)
7 25x3 mm Flat 0.670 0.202 0.590

8 32x6 mm Flat 1.715 0.518 1.510

9 50x6 mm Flat 2.680 0.810 2.360

10 600x600x6 mm Thick 19.30 5.88 17.00


Plate
11 600x600x13 mm Thick 38.60 11.6 34.00
Plate
Recommended earth conductors for motors
1 Upto 15 HP 12 swg 6mm2 8 swg

2 Upto 20 to 30 HP 8 swg 10mm2 4 swg

3 Upto 35 to 50 HP 4 swg 35mm2 25x3 mm flat

4 Above 50 HP 25x3 mm 25x6 mm 32x6 mm flat


flat flat
GALVANISED EATHING DETAILS
GI AREA NOMINAL APPROX APPROX
2
CONDUCTOR MM DIA MM WEIGHT RESISTANCE
SIZE Kg/meter ohms/Meter
14 S.W.G 3.24 2.03 0.026 0.0438
12 S.W.G 5.48 2.64 0.044 0.02565
10 S.W.G 8.35 3.26 0.067 0.0162
8 S.W.G 12.97 4.06 0.104 0.01063
4 S.W.G 27.27 5.89 0.218 0.00505
25x3 mm 75.00 - 0.600 0.0017
32x6 mm 192.00 - 1.536 0.0007
50x6 mm 360.00 - 2.400 0.09033

-124-

3.15 BUS BARS (COPPER)

CONSTRUCTIONAL DETAILS AND CURRENT CARRYING CAPACITY AT 35 0 C


AMBIENT TEMP AND 300 C TEMP RISE
Cross Continuous Current carrying capacity in Amps.
Size in Sectional Weight AC DC
MM area in (Approx) No. of Buses No. of Buses
mm2 Kg/Mtr 1 2 3 4 1 2 3 4
I II III IV I II III IV
12x2 23.5 0.209 110 200 - - 115 205 - -
15x2 29.5 0.262 140 200 - - 145 245 - -
15x3 44.5 0.396 170 300 - - 175 305 - -
20x2 39.5 0.351 185 315 - - 190 325 - -
20x3 59.5 0.529 220 380 - - 225 390 - -
20x5 99.1 0.882 295 500 - - 300 510 - -
25x3 74.5 0.663 270 460 - - 275 470 - -
25x5 124.0 1.11 350 600 - - 355 610 - -
30x3 89.5 0.796 315 540 - - 320 560 - -
30x5 149.0 1.33 400 700 - - 410 720 - -
40x3 119.0 1.06 420 710 - - 430 740 - -
40x5 199.0 1.77 520 900 - - 530 930 - -
40x10 399.0 3.55 760 1350 1850 2500 770 1400 2000 -
50x5 249.0 2.22 630 1100 1650 2100 650 1150 1750 -
50x10 499.0 4.44 920 1600 2250 3000 960 1700 2500 -
60x5 299.0 2.66 760 1250 1760 2400 780 1300 1900 2500
60x10 599.0 5.33 1060 1900 2600 3500 1100 2000 2800 3600
80x5 399.0 3.55 970 1700 2300 3000 1000 1800 2500 3200
80x10 799.0 7.11 1380 2300 3100 4200 1450 2600 3700 4800
100x5 499.0 4.44 1200 2050 2850 3580 1250 2250 3150 4050
100x10 999.0 8.89 1700 2800 3650 5000 1800 3200 4500 5800
120x10 1200.0 10.7 2000 3100 4100 5700 2150 3700 5200 6700
160x10 1600.0 14.2 2500 3900 5300 7300 2800 4800 6900 9000
200x10 2000.0 17.8 3000 4750 6350 8300 3400 6000 8500 10000
-125-

3.16 A QUICK & EASY METHOD FOR SIZE SELECTION OF LT CABLES (KEEPING 8 VOLTS DROP )

Table showing the distance upto which different sizes of UG Aluminium Conductor cables of 1.1 kv grade can be used for
different current rating for 8 volts drop when laid in ground (PVC insulated, PVC sheathed , 3.5 core or 4 core).

Sl Current Distance in meters for the following cable sizes in sqmm


No Amp 6 10 16 25 35 50 70 95 120 150 185 240 300
sqmm sqmm sqmm sqmm sqmm sqmm sqmm sqmm sqmm sqmm sqmm sqmm Sqmm
1. 5 165 260 415 725 895 1300 1925 2360 3065 3555 4300 5770 6460
2. 10 80 130 205 360 450 650 960 1180 1530 1775 2150 2885 3230
3. 15 55 85 140 240 300 430 640 785 1020 1185 1430 1920 2155
4. 20 40 65 100 180 225 325 480 590 765 890 1075 1440 1615
5. 25 30 50 80 145 180 260 385 470 610 710 860 1150 1290
6. 30 25 40 70 120 150 215 320 390 570 590 715 960 1075
7. 40 20 30 50 90 110 160 240 295 380 445 535 720 805
8. 50 - 25 40 70 90 130 190 235 305 355 430 575 645
9. 60 - - 35 60 75 110 160 195 255 295 355 480 535
10. 70 - - 30 50 65 90 135 165 215 255 305 410 460
11. 80 - - - 45 55 80 120 145 190 220 265 360 405
12. 90 - - - 40 50 70 105 130 170 195 235 320 360
13. 100 - - - 35 45 65 95 115 150 175 215 290 320
14. 110 - - - - 40 60 85 105 140 160 195 260 290
15. 120 - - - - 35 55 80 95 125 145 180 240 270
16. 130 - - - - - 50 75 90 115 135 165 220 250
17. 140 - - - - - 45 70 80 110 125 150 205 230
18. 150 - - - - - - 65 75 100 115 140 190 215
19. 160 - - - - - - 60 70 95 110 130 180 200
20. 170 - - - - - - 55 70 90 105 125 170 190
21. 180 - - - - - - 50 65 85 100 120 160 180
22. 190 - - - - - - - 60 80 90 110 150 170
23. 200 - - - - - - - 60 75 90 105 145 160
24. 225 - - - - - - - - 65 80 95 125 145
25. 250 - - - - - - - - - 70 85 115 130
26. 275 - - - - - - - - - - 80 105 115
27. 300 - - - - - - - - - - 70 95 105

Auth : Central Public Work Department


-126-

NOTE 1 :- PVC insulated electrical cable for the voltage grade upto 1.1KV is based on 8 volts
drop. The distances are given in meter after rounding and the condition of installation of cable is
ground temperature 15℃. The maximum conductor temperature 70℃.

NOTE 2 :- For any other ground temperature, the load current is to be multiply by rating factor
given below and size to be selected from the above table according to this calculated current

Ground Temperature 20℃ 25o C 30℃ 35℃

Rating Factor 0.95 0.90 0.85 0.80

Example :- Suppose a cable of length 50 meter for a load current of 25 Amp is required. The
selected size of cable from above table will be 10 Sq mm keeping the voltage drop 8 volt in the cable.
Similarly cable of size 50 Sq mm on load current 90 Amp can be used to length of 70 meter keeping
the voltage drop 8 volt in the cable. The condition of installation of cables in both the above cases
are given in note 1 above.

Auth : Central Public Work Department


-127-

3.17 CURRENT RATING (IN GROUND) FOR XLPE & PVC INSULATED 1100V GRADE CABLES

Nominal Aluminium conductor Copper conductor


area of Single core Multi Core Single core Multi Core
conductor
PVC XLPE PVC XLPE PVC XLPE PVC XLPE
mm2
10 51 55 46 50 65 71 60 65
16 66 74 60 68 85 95 77 87
25 86 98 76 90 110 125 99 115
35 100 118 92 108 130 150 120 138
50 120 137 110 126 155 175 145 161
70 140 172 135 158 190 220 175 202
95 175 204 165 187 220 260 210 239
120 195 234 185 215 250 301 240 276
150 220 262 210 240 280 336 270 308
185 240 298 235 273 305 381 300 350
240 270 344 275 316 345 441 345 405
300 295 387 305 355 375 496 385 455
400 325 458 335 420 400 586 425 538
500 345 495 - - 425 635 - -
630 390 555 - - 470 710 - -
800 440 625 - - - - - -
1000 490 685 - - - - - -

3.18 RATING FACTORS FOR VARIATION IN AMBIENT AIR TEMPERTURE

Air Temperature (℃) 40 45 50


Rating Fact (XLPE) 1.00 0.94 0.88
Rating Factor (PVC) 1.00 0.90 0.81

Auth : Central Public Work Department


-128-

3.19 ALUMINIUM CONDUCTOR PVC INSULATED (85 0 C MAX COND TEMP) AND SHEATHED
CABLE FOR WORKING VOLTAGE UPTO 1100 VOLTS GENERALLY CONFORMING
IS : 1554 (PART-I) – 1964)

Nominal Nominal an Resistance of conductor Max Resistance of cable at impendence or Short


Area dia Single core Multi core cable at 50C/S50C/S & 850 C circuit
of wires At 20℃ At 85℃ At 20℃ At 85℃ Single 3 core Single 3 core rating
Kilo- Amp
core core
mm2 mm Ohm/Km Ohm/km Ohm/Km Ohm/Km Ohm/Km Ohm/Km Ohm/Km Ohm/K
m
6 1/2.80 4.759 5.996 4.854 6.116 0.135 0.0949 6.000 6.116 0.425
10 1/3.55 2.960 3.730 3.019 3.804 0.125 0.0890 3.730 3.805 0.730
16 7/1.70 1.876 2.364 1.914 2.412 0.119 0.0858 2.367 2.414 1.08
25 7/2.24 1.080 1.361 1.102 1.389 0.108 0.0842 1.364 1.391 1.87
35 7/2.50 0.8675 1.093 0.8849 1.115 0.107 0.0824 1.098 1.118 2.33
50 7/3.00 0.6023 0.7600 0.6143 0.7937 0.100 0.0794 0.7665 0.7977 3.27
70 19/2.24 0.3988 0.5025 0.4068 0.5126 0.0892 0.0764 0.5104 0.5183 5.06
95 19/2.50 0.3201 0.4033 0.3265 0.4114 0.0875 0.0757 0.4132 0.4186 6.32
120 37/2.06 0.2423 0.3053 0.2471 0.3113 0.0855 0.0750 0.3244 0.3198 8.35
150 37/2.24 0.2049 0.2582 0.2090 0.2633 0.0848 0.0744 0.2718 0.2736 9.86
185 37/2.50 0.1645 0.2073 0.1678 0.2114 0.0837 0.0744 0.2236 0.2241 12.30
225 37/2.80 0.1311 0.1652 0.1337 0.1685 0.0823 0.0741 0.1846 0.1841 15.4
240 37/3.00 0.1142 0.1439 0.1165 0.1468 0.0818 0.0734 0.1655 0.1641 17.7
300 61/2.50 0.09979 0.1257 0.1018 0.1283 0.0815 0.0734 0.1498 0.1478 20.6
400 61/3.00 0.06930 0.08732 0.07069 0.08907 0.0790 0.0723 0.1178 0.1157 29.2
500 61/3.25 0.05904 0.07501 0.06022 - 0.0789 - 0.1090 - 34.30
625 91/3.00 0.04645 0.05853 0.04738 - 0.0786 - 0.0980 - 43.5
-129-

3.20 XLPE CABLES

XLPE or “cross linked polyethylene.” Was developed in 1950, but this process came into use
for insulating power Cables from 1964 onward, since then there has been a this progress in the use
of XLPE cable in electric power system because of their excellent performance. The major
advantages of these cables over other types are as under.

(a) Excellent physical & electrical properties of XLPE insulation.


(b) Availability of adequate supplies of good quality insulation and conductor shielding
compounds.
(c) Development of effective material handling and production processes for manufacture
of finished cables.
(d) Good operational electrical stress.
(e) Capability of carrying heavy currents.
(f) Easy to install as it with stand small bending radius & are light in weight moreover
jointing methods are easy as compared to other types.
(g) Free form height limitation and maintenance.
(h) No need for metallic sheath, thus it is free form the failures peculiar to metallic
sheeted cables, corrosion & fatigue.
Continuous current carrying capacity of 3 Core XLPE cables for voltage grade 6.6KV to 22
KV (which are generally used in the MES) area given in Table 1. These current carrying capacities
are based on the standard condition of installation which are indicated below.

(a) Maximum conductor temperature 90oC


(b) Thermal resistivity of soil 150oC CM/Watt
(c) Thermal resistivity of XLPE 350oC CM/Watt
(d) Thermal resistivity of PVC 650oC CM/Watt
(e) Ambient air temperature 40oC
(f) Ground temperature 30oC
(g) Depth of laying (Cables in ground)

(i) For 1.1 KV - 75 CM


(ii) For 3.3 KV to 11 KV - 90 CM
(iii) For 22 KV to 33 KV - 105 CM

For site conditions other than standard conditions the appropriate rating factors shall be used
for current carrying capacity (Table 2). The other constructional details of HT XLPE cables are listed
in Table 3, 4 & 5.
3.21 CONTINUOUS CURRENT CARRYING CAPACITY OF XLPE 3 CORE CABLES
VOLTAGE GRADE 6.6 TO 22 K.V
Nominal Conductor Aluminium Copper
area mm2 Ground Air Amps Ground Amps Air Amps
Amps
25 95 95 110 115
35 115 115 135 140
50 140 140 165 175
70 165 170 200 215
95 185 200 235 255
120 205 230 260 290
150 235 265 300 335
185 275 305 330 370
225 295 330 370 425
240 305 340 385 440
300 340 395 440 505
400 405 465 515 600
-130-

3.22 RATING FACTORS

1 Rating factors for variation in ground temperature.


_______________________________________________________________________________
_ Ground temperature 15 20 25 30 35 40 45 50
Rating factors 1.12 1.08 1.04 1.00 0.96 0.92 0.86 0.82
_______________________________________________________________________________
_2 Rating factors for variation in ambient temperature.
Air temperature 20 25 30 35 40 45 50 55
_______________________________________________________________________________
_
Rating Factor 1.18 1.14 1.10 1.05 1.00 0.95 0.89 0.84
_______________________________________________________________________________
_
3 Rating factors for variation in-depth of laying in ground.
Rating factor for voltage grade cable.
Depth of laying in (Cm) 1,1 KV 3.3 to 11 KV 22 to 33 KV
_______________________________________________________________________________
_
75 1.0 …. ….
90 0.97 1.0 ….
105 0.95 0.99 1.0
120 0.93 0.98 0.97
150 0.92 0.9 0.95
_______________________________________________________________________________
_
4 Rating factor for variation in thermal resistivity of the ground.
_______________________________________________________________________________
_
Thermal resist of soil
in Cm/Watt 70 100 120 150 200 250 300
_______________________________________________________________________________
_
Rating factor 1.36 1.19 1.11 1.00 0.88 0.80 0.72
5 Group rating factors for multi core cables in Flat formation laid direct in Ground No. of cables
in the same trenches. 2 3 4 5 6 8 10
Spacing : (a) Cm 0.79 0.69 0.63 0.58 0.55 0.50 0.46
(b) 7 Cm 0.85 0.75 0.68 0.64 0.60 0.56 0.53
(c) 25 Cm 0.87 0.79 0.75 0.72 0.6 0.66 0.64
_______________________________________________________________________________
_ The factor given below can also be applied to several circuits of three single core cables
in the same trench.

6 Group rating factors for multi core of group of single core cables laid in air.
Arrangement of cable No of cable side by side.
(i) Laid on ground 1 2 3 6 9
0.05 0.90 0.88 0.85 0.84
(ii) Laid on cable trayts
Restricted Air No of trays
Circulation 1 0.95 0.90 0.88 0.85 0.84
2 0.90 0.85 0.83 0.81 0.80
3 0.88 0.83 0.81 0.79 0.78
6 0.86 0.81 0.79 0.77 0.76
(iii) Laid on cable racks No of trays
1 1.00 0.98 0.96 0.93 0.92
2 1.00 0.95 0.93 0.90 0.89
3 1.00 0.94 0.92 0.89 0.83
4 1.00 0.93 0.90 0.87 0.86
Spacing :
(i) For multi core cables equal to cable diameter
(ii) For single core cables in trefoil formation equal to twice diameter of cable
between groups.
-131-

3.23 6.6/ 6.6 & 6.35/11 KV THREE CORE ALUMINIUM CONDUCTOR XLPE INSULATED SCREENED. PVC INNEEERSHEATHED
ARMOURED AND OVERALL PVC SHEATED CABLES/ TYPE A2 XCEFY CONFORMING TO IS : 7098 PART II WITH UPTO DATE
AMENDMENT

_____________________________________________________________________________________________________________________________________
G.S wore armoured G.S. Strip Max Conductor
Normal Normal armoured Resistance Inductance capacitance Short Circuit
Cross thickness ______________________________________________________________ rating for
Sectional of XLPE Nominal Nominal Nominal Nominal DC at AC at 1 cable
area Insulation dia of overall dia of overall 200oC200o C cable
weight cable weight
of cable of cable
_____________________________________________________________________________________________________________________________________

mm2 mm mm kg/km mm kg/km ohm/km ohm/km mH/km µF/km K Amps


_____________________________________________________________________________________________________________________________________
25 3.6 45.50 3317 43.00 2441 1.20 1.538 0.323 0.213 2.337
35 3.6 48.00 3618 45.10 2664 0.869 1.110 0.316 0.229 2.233
50 3.6 50.50 4015 48.00 3051 0.841 0.821 0.295 0.256 4.397
70 3.0 54.70 5007 50.80 3453 0.443 0.567 0.250 0.292 6.328
95 3.5 57.90 5578 54.00 3984 0.320 0.410 0.272 0.321 6.775
120 3.6 60.60 6023 56.70 4263 0.235 0.324 0.260 0.351 11.089
150 3.6 63.65 6573 59.79 4711 0.206 0.264 0.253 0.380 13.622
165 3.6 66.50 7122 62.50 5171 0.164 0.211 0.210 0.411 17.003
240 3.6 72.40 8970 66.50 5998 0.125 0.161 0.240 0.459 22.458
300 3.6 76.60 9999 71.35 6870 0.100 0.130 0.263 0.498 28.172
400 3.6 82.60 11368 77.35 8016 0.778 0.102 0.229 0.562 33.036
____________________________________________________________________________________________________________________________________
Slandered sector shaped conductor.
-132-

3.246.6/ 6.6 & 6.35/11 KV THREE CORE ALUMINIUM CONDUCTOR XLPE INSULATED SCREENED. PVCINNER SHEATHED
ARMOURED AND OVERALL PVC SHEATHED CABLES/ TYPE A2X CEFY/A2 X CEFY CONFRMING TO IS : 7098 PART II WITH UPTO
DATE AMENDMENT

______________________________________________________________________________________________________________________________________
G.S wore armoured G.S. Strip Max Conductor
Normal Normal armoured Resistance Inductance capacitance Short Circuit
Cross thickness ______________________________________________________________ rating for
Sectional of XLPE Nominal Nominal Nominal Nominal DC AC at 1 cable
area Insulation dia of overall dia of overall 200o C200o C cable
weight cable weight
of cable of cable
_____________________________________________________________________________________________________________________________________
mm2 mm mm kg/km mm kg/km ohm/km ohm/km mH/km µF/km K Amps
____________________________________________________________________________________________________________________________________
25 3.6 47.30 35.19 44.40 2572 1.20 1.538 0.325 0.213 2.331
35 3.6 49.00 3792 46.10 2786 0.868 1.110 0.316 0.229 3.233
50 3.6 53.60 4628 50.00 3252 0.641 0.821 0.295 0.250 4.379
70 3.0 58.00 5323 54.10 3779 0.443 0.567 0.281 0.290 6.328
95 3.5 61.60 5970 58.10 4360 0.320 0.410 0.272 0.321 6.775
120 3.6 65.30 6652 61.40 4896 0.235 0.324 0.260 0.351 11.089
150 3.6 69.00 7506 65.10 5479 0.206 0.264 0.253 0.380 13.622
185 3.6 74.60 8961 69.30 6200 0.164 0.211 0.248 0.411 17.088
240 3.6 80.50 10295 75.30 7301 0.125 0.160
-133-

3.24 6.6/6.6 & 6.35/11 KV THREE CORE ALUMINIUM CONDUCTOR XLPE INSULATED SCREENED
PVC INNERSHEATHED ARMOURED AND OVERALL PVC SHEATED CABLES/TYPE A2X
CEFY/A2 X CEFY CONFORMING TO IS : 7098 PART WITH UPTO DATE AMENDMENT

Normal Normal G.S wore G.S Strip Max Conductor Resistance Inductance Capacitance Short
cross thickness armoured armoured circuit
sectional of XLPE Nominal Nominal Nominal Nominal DC at AC at rating
area insulation dia of wt of dia of overall 200℃ 9000 C for
cable cable cable wt of 1 sec
cable duration
Mm Sq Mm Mm Kg/Km Mm Kg/km Ohm/Km Ohm/Km mH/Km mF/km K. Amps
25 5.5 57.20 4415 53.70 3322 1.200 1.530 0.363 0.158 2.331
35 5.5 59.30 5333 55.40 3782 0.868 1.110 0.352 0.169 3.233
50 5.5 62.60 5904 59.10 4266 0.641 0.821 0.329 0.187 4.379
70 5.5 67.10 6675 63.50 4904 0.443 0.567 0.313 0.211 6.328
95 5.5 72.30 8239 67.00 5487 0.320 0.910 0.302 0.231 8.775
120 5.5 76.40 9021 70.90 6086 0.253 0.324 0.287 0.250 11.089
150 5.5 79.40 9741 74.60 6776 0.206 0.264 0.279 0.269 13.622
185 5.5 83.40 10633 78.20 7475 0.164 0.211 0.272 0.290 17.088
240 5.5 91.70 13319 84.00 8658 0.125 0.161 0.263 0.322 22.458
300 5.5 95.50 14713 88.90 9787 0.100 0.130 0.257 0.448 28.172
400 5.5 102.60 16707 96.00 11382 0.0778 0.120 0.248 0.389 33.033

Standard circular compacted conductor.


-134-

3.25 TRANFORMER
3.25.1 Causes of failure of distribution Transformer:
(Authority: E-in-c’s TI No 2 of 1986)

(a) Low oil level and usage of improper Graded oil.


(b) Poor condition of silicagel
(c) Pitted male/female contacts of 11 KV gang operated switches.
(d) Missing thimbles on HT/LT side and twisted wires used.
(e) LT protection very poor.
(f) Improper rating of LT cables
(g) Missing of lightning arrestors
(h) Bad earthings
(i) Non provision of guardings at road crossings and HT/LT line crossings
(j) Non commissioning within warranty period.
(k) Non reporting of failures within warranty period
(l) Non monitoring iron and copper losses
(m) Non specific purchase orders-Time frame for repairs/replacement competent
authority to decide whether failure is due to manufacturing defects or mal operation.
3.25.2 Fault level of transformer

Fault level (MVA) = Transformer rating in MVA x 100


% Impedance
Short circuit current (KA) = Fault level in MVA x 100
√3 x line to line voltage in kv
3.25.3 Electrical Installation:
HT side of transformer LT side of transformer
Upto 1000 KVA – gang operating switch Above 630 KVA – LT OCB
Above 1000 KVA – HT OCB.

Authority: HQ SC Pune Engineers Branch letter No 430013/Insp/210/E4(E1) dt 01 Aug


1992. E-in-C’s Branch AHQ New Delhi letter No. 36323/Bombay/E4/E1 dt10 Jun 1992.

3.25.4 Provision of exhaust fan in the kitchen of officers married accommodation.


One number of 230 mm sweep exhaust fan is authorized in the kitchen of officers
accommodation in the Army, Navy and Air force, in lieu of chullh hoods flue pipes.
Authority : Govt. of India, Min of Def letter No 97439/Q3W (Policy)/69/Do II/D(W-I) dated
30 Jan 1987.
3.25.5 Improvement of power factor:
All motors and other apparatus of rating
(a) 3Kw to 10KW – Inbuilt capacitor/devices
(b) Above to 10 KW- suitable capacitor/devices.
So as not to have a power factor less than 90 at the rated output.

Authority: Dy Dte General of works (U) E-in-C’s Branch, AHQ Delhi letter
No 36323/CEB/E4(E1) dt 05 Nov 1992.
-135-

3.25.6 Planning of E/M works

Type of accommodation:
OTM Accommodation - 0.75 to 1.00
Md Officers - 0.75 to 0.85
Group diversity factor - Ms Accn – 0.7
OTM Accn - 0.8
Station Diversity factor - 0.5

Authority: CESC Pune letter No 400004/2/PY/E4 dt 14-09-1987.

3.25.7 Creation and maintenance stock of chlorinators:


20% of total number of plants installed in the station subject to minimum one, is authorized
as maintenance stock.

Authority: Govt. of India, Min of Defence, New Delhi letter No 84397/WG-7/Works


U3/495/D(V-II) dated 16 Aug 1988.

3.25.8 Capacity of pole mounted Transformers:

Upto 250 KVA - Pole mounted


Above 250 KVA - Plinth mounted
(100 KVA to 250 KVA) - Should be mounted over a platform or a 4 pole structure
Authority: Dy. Dte. Gen. of works E-in-C’s Branch AHQ letter No 36323/Policy/E4 E1
dated 30 Jan 1991.
3.25.9 Specification for electric passenger and goods lift (IS 4666-1980)
Maximum net car areas for various rates loads

Rated loads(Kgs) Maximum net inside car area (Sqm)


272 0.77
340 0.95
408 1.12
476 1.28
544 1.45
612 1.60
680 1.76
748 1.91
816 2.05
884 2.20
1000 2.43
2000 4.22
2500 4.99

3.25.9 INSULATION CLASS OF MOTORS

Class ‘Y’ UPTO 900C


Class ‘A’ upto 1050C
Class ‘E’ upto 1200C
Class ‘B’ upto 1300C
Class ‘F’ upto 1550C
Class ‘H’ upto 1800C
Class ‘C’ and above
Auth : CPWD handbook
-136-

3.26 MULTIPLYING FACTOR FOR CALCULATION THE SIZES OF CAPACITOR FOR POWER
FACTOR IMPROVEMENT

Initial Requirement power factor (pf2)


power f
factor 0.80 0.85 0.90 0.91 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 Unity
(pf1)
0.45 1.230 1.360 1.501 1.532 1.561 1.592 1.626 1.699 1.695 1.737 1.784 1.846 1.988
0.46 1.79 1.309 1.446 1.473 1.502 1.567 1.600 1.636 1.677 1.677 1.725 1.786 1.929
0.47 1.130 1.260 1.397 1.425 1.454 1.485 1.519 1.552 1.588 1.629 1.677 1.758 1.881
0.48 1.079 1.206 1.343 1.370 1.400 1.430 1.464 1.497 1.534 1.575 1.623 1.684 1.826
0.49 1.030 1.160 1.297 1.326 1.355 1.386 1.420 1.453 1.489 1.530 1.578 1.639 1.782
0.50 0.982 1.112 1.248 1.276 1.303 1.337 1.369 1.403 1.441 1.481 1.529 1.590 1.732
0.51 0.936 1.066 1.202 1.230 1.257 1.291 1.323 1.357 1.395 1.435 1.483 1.544 1.686
0.52 0.894 1.024 1.160 1.188 1.215 1.249 1.281 1.315 1.395 1.435 1.483 1.544 1.644
0.53 0.850 0.980 1.116 1.144 1.171 1.205 1.237 1.271 1.309 1.349 1.397 1.458 1.600
0.54 0.809 0.939 1.075 1.103 1.130 1.164 1.196 1.230 1.268 1.308 1.356 1.417 1.559
0.55 0.769 0.899 1.035 1.063 1.090 1.124 1.156 1.190 1.228 1.268 1.316 1.377 1.519
0.56 0.730 0.860 0.996 1.024 1.051 1.085 1.117 1.151 1.189 1.229 1.277 1.338 1.480
0.57 0.692 0.822 0.958 0.986 1.031 1.047 1.079 1.113 1.151 1.191 1.239 1.300 1.442
0.58 0.655 0.785 0.921 0.949 0.976 1.010 1.042 1.076 1.114 1.154 1.202 1.263 1.405
0.59 0.618 0.748 0.884 0.912 0.939 0.973 1.005 1.039 1.077 1.117 1.165 1.226 1.368
0.60 0.584 0.714 0.849 0.878 0.905 0.939 0.971 1.005 1.043 1.083 1.131 1.92 1.334
0.61 0.549 0.679 0.815 0.843 0.870 0.904 0.936 0.970 1.008 1.048 1.096 1.157 1.299
0.62 0.515 0.645 0.781 0.809 0.836 0.870 0.902 0.936 0.974 1.014 1.062 1.123 1.265
0.63 0.483 0.613 0.749 0.777 0.804 0.838 0.870 0.904 0.942 0.982 1.030 1.091 1.233
0.64 0.480 0.580 0.716 0.744 0.771 0.805 0.837 0.871 0.909 0.949 0.997 1.058 1.200
0.65 0.419 0.549 0.685 0.713 0.740 0.774 0.806 0.840 0.878 0.918 0.966 1.027 1.169
0.66 0.388 0.518 0.654 0.682 0.709 0.743 0.775 0.809 0.847 0.887 0.935 0.996 1.138
0.67 0.358 0.488 0.624 0.652 0.679 0.713 0.745 0.779 0.817 0.857 0.905 0.966 1.108
0.68 0.329 0.459 0.595 0.623 0.650 0.684 0.716 0.750 0.788 0.828 0.876 0.937 1.079
0.69 0.299 0.429 0.565 0.593 0.620 0.654 0.686 0.720 0.758 0.798 0.840 0.907 1.049
0.70 0.270 0.400 0.536 0.564 0.591 0.625 0.657 0.691 0.729 0.769 0.811 0.878 1.020
0.71 0.242 0.372 0.508 0.546 0.563 0.597 0.629 0.663 0.701 0.741 0.783 0.850 0.992
0.72 0.213 0.343 0.479 0.507 0.534 0.568 0.600 0.634 0.672 0.712 0.754 0.821 0.963
0.73 0.186 0.316 0.452 0.480 0.507 0.541 0.573 0.607 0.645 0.685 0.727 0.794 0.936
0.74 0.159 0.289 0.425 0.453 0.480 0.514 0.546 0.580 0.618 0.658 0.700 0.767 0.909
0.75 0.132 0.262 0.398 0.426 0.453 0.487 0.519 0.553 0.591 0.631 0.673 0.740 0.882
0.76 0.105 0.235 0.371 0.399 0.426 0.460 0.492 0.526 0.564 0.604 0.652 0.713 0.855
0.77 0.079 0.209 0.345 0.373 0.400 0.434 0.466 0.500 0.538 0.578 0.620 0.687 0.829
0.78 0.053 0.183 0.319 0.347 0.374 0.408 0.440 0.474 0.512 0.552 0.594 0.661 0.803
0.79 0.026 0.156 0.292 0.320 0.347 0.381 0.413 0.447 0.485 0.525 0.567 0.634 0.776
0.80 - 0.130 0.266 0.294 0.321 0.355 0.387 0.421 0.459 0.499 0.541 0.608 0.750
0.81 - 0.104 0.240 0.268 0.295 0.329 0.361 0.395 0.433 0.473 0.515 0.582 0.724
0.82 - 0.078 0.214 0.242 0.269 0.303 0.335 0.369 0.407 0.447 0.489 0.556 0.698
0.83 - 0.052 0.188 0.216 0.243 0.277 0.309 0.343 0.381 0.421 0.463 0.530 0.672
0.84 - 0.026 0.162 0.190 0.217 0.251 0.283 0.317 0.355 0.395 0.437 0.504 0.645
0.85 - - 0.136 0.164 0.191 0.225 0.257 0.291 0.329 0.369 0.417 0.478 0.620
0.86 - - 0.109 0.140 0.167 0.198 0.230 0.264 0.301 0.343 0.390 0.450 0.593
0.87 - - 0.083 0.114 0.141 0.172 0.204 0.238 0.275 0.317 0.364 0.424 0.567
0.88 - - 0.054 0.085 0.112 0.143 0.175 0.209 0.246 0.288 0.335 0.395 0.538
0.89 - - 0.028 0.059 0.083 0.117 0.149 0.183 0.230 0.262 0.309 0.369 0.512
0.90 - - - 0.031 0.058 0.089 0.121 0.155 0.192 0.234 0.281 0.341 0.484
0.91 - - - - 0.027 0.031 0.063 0.097 0.134 0.176 0.223 0.283 0.426
0.92 - - - - - - 0.032 0.066 0.103 0.145 1.192 0.252 0.395
0.93 - - - - - - - 0.034 0.071 0.113 0.160 0.220 0.363
0.95 - - - - - - - - 0.037 0.079 0.126 0.186 0.329
0.96 - - - - - - - - - 0.042 0.089 0.149 0.292
0.97 - - - - - - - - - - 0.047 0.107 0.250
0.98 - - - - - - - - - - - 0.060 0.203
0.99 - - - - - - - - - - - 0.143
Auth : MES Estimating Data 2007
-137-

3.27 RECOMMENDED SPECIFICATIONS FOR OUTDOOR LT PANEL

Supply installation testing and commissioning out door type cubicle panel board suitable for
3 phase 4 wire 415 V, 50Hz and type tested at CPRI for 35 KVA rupturing capacity at 415 Volts
factory fabricated in an approval factory having modern fabrication and testing process which
includes seven tank pre-treatment process comprising of degreasing, rinsing, de-rusting , rinsing,
phosphatising, rinsing and passivation followed by power coat painting having thickness not less
than 100 microns provided with suitable gasket to make it dust/vermin proof & general construction
confirming to IS:8623/93 comprising of the following :-
OUTER SHELL : The outer shall be made out of 3.15 mm thick CRCA sheet &MS angle
section 50x50x6 mm frame, factory fabricated with front & back openable, double door system
lockable/openable by keys from both sides having chromium plated 19 mm dia fancy locks, louvers
& air vent gasket for natural flow of air. ‘U’ type gasket shall be used to make the outer shell
completely vermin proof. The bottom of the outer shell contains a detachable plate having provision
for entry of armoured cable of adequate size with glands. The outer shell shall be powder coated
with pure polyester segments gray structural RAL 7032 shade.
The dimension of the shell should be adequated to accommodate inner shell described
below giving minimum 75 mm space all around & shall be fabricated in such a way that the complete
inner shell along with its control gears/ accessories could be taken outside without disturbing outer
shell. The outer shell shall be mounted on a zinc metal-coated stand having zinc coating not less
than 100 microns. Provision of threaded earthing stud at bottom & lifting lugs of suitable size at top
to lift the panel safely shall be made. The degree of protection of outer shell shall be IP-54.

INNER SHELL : inner shell shall be made out of 2.0 mm thick CRCA sheet duly
compartmentalized for each control gear, front & back open able single door system lockable /
openable by keys from both sides having chromium plated 19 mm dia fancy locks (2 Nos in each
compartment) having louvers & air vent gasket for natural flow of air. ‘U’ type gasket shall be used
to make the inner shell completely vermin proof & to accommodate incomer/outgoing MCCBs and
TPN copper bus bar of rating not less than the 1.5 times the rated capacity of the incomer MCCB.
The TPN bus bar shall be insulated with colour coded heat shrinkable sleeve and shall be mounted
on suitable size ‘F’ class insulator made on non hygroscopic, non combustile , track resistant, high
strength FRP/SMC/DMC material at an interval not more than500mm through out the length of the
TPN bus bar.

The Cubicle incomer MCCB as well as outgoings shall have copper TPN extension links
of current carrying capacity not less than 1.5 times the rated capacity of individual feeders .The
extension links shall not be less than 300 mm long supported on suitable size ‘F’ class insulators
made up of non hygroscopic, non combustile, track resistant, high strength FRP/SMC.DMC material
having provision for termination of incomer and out going cables. All inter connection between the
main bus bar as well as outgoing feeders shall be carried out with TN copper bus bas of rating not
less than 1.5 times rated capacity of individual outgoing feeders & should be insulated with heat
shrinkable PVC sleeves, All control wires shall be with 2.5 sqmm milti strand copper conductors
and shall be properly bunched, tied, ferruled for proper identification and crimped with adequate
size of luas.
The cubicle shall have a bottom channel of size 75 x 40mm duly coated with zinc metal
coating having thickness not less than 100 microns. A detachable predrilled gland plate of thickness
3.15 mm powder coated should be used at bottom. The inner shell shall be of powder coated
Siemens grey structural RAL 7032 shade. The degree of protection for inner shell shall be IP-42.
& carry the following items (no incoming and outgoing MCCB/MCB as per requirement) :

-138-
*1 Incoming : MCCB 160Amp, 4 pole, 36 KA ,415V,50Hz thermally adjustable
between 70-100%-1 No.
*2 Outgoing : (a) MCCB 100Amp, 4 pole , 16KA,415 Volts , 50Hz thermally adjustable
between 70-100- 2Nos.

(b) MCB double Pole 40Amp, 10KA, 230 Volts,50Hz of ‘C’


characteristics-1 No.
(c) Time switch 230Volts, 16Amp& 2 pole contactor 40Amp having two
No (normally Open) contacts with their energising coild duly protected
for circuit through suitable rating MCBs complete.

RECOMMENDED SPECIFICATION FOR MICROPROCESSOR


BASED POWER FACTOR CORRECTION SYSTEM

Supply, installation, testing and commissioning outdoor type micro-processor based power factor
correction system (MPFCS) of aggregate capacity ^(100 KVAR distributed in steps of 10 stages of 7.5
KVAR each with configuration (25+7.5x10) KVAR) having auto switching system for each stage in the
form of electromagnetic making and breaking of contacts, as per the varing load sensed by the micro-
processor. The electromagnetic switching system used for energizing each capacitor stage should have
the current carrying capacity not less than 1.5 times the charging current of the respective stage. Each
switching stage shall carry a backup protection in the form of triple pole MCB of rating not less than 2
times the charging current of individual stage. Each switching stage shall have 22.5 mm dia 230 Volts,
AC, ON/OFF indication of LED type. The system should have option to run it on fully automatic and
manual mode. In manual mode, the system may be operated by the use of 22.5 mm diaactuters
provided on the front fascia. Self-adhesive computer cut viny letters shall be used for switching stage
identification. MPFCS shall essentially consists of the following :-

OUTER SHELL :- The outer shell of MPFCS shall be made out of 3.15mm thick CRCA sheet
steel & MS angle section 50x50x6 mm frame factory fabricated with front & back open able, single door
system localable / openable by keys from both sides having chromium plated 19 mm dia fancy locks,
louvers & air vent gasket for natural flow of air. ‘U’ types gasket shall be used to make the outer shell
completely vermin proof. The bottom of the outer shell contains a detachable plate having provision for
entry of armoured cable of adequate size with glands. The outer shall be power coated with pure
polyester Siemens grey structural RAL 7032 shade.
The dimension of the outer shell should be adequate to accommodate inner shell described below
giving minimum 75 mm space all around & shall be fabricated in such a way that the complete inner
shell along with its control gears / accessories could be taken outside without disturbing outer shell. The
outer shell shall be mounted on a sinc metal-coated stand having zinc coating not less than 100 microns.
Provision of treated earthing stud at bottom & lifiting lugs of suitable size at top to lift the MPFCS panel
safely shall be made. The degree of protection of outer shell shall be IP-54.

INNER SHELL :-Inner shell shall be made out of 2.0 mm thick CRCA sheet suitably compartmentalized
for front & back open able single door system lockable / open able by keys from both sides having
chromium plated 19 mm dia fancy locks, louvers & air vent gasket for natural flow of air. ‘U’ type gasket
shall be used to make the inner shell completely vermin proof & to accommodate incomer/ outgoing
MCCBs/MCBs and TPN copper bus bar of rating not less than the 1.5 times the rated capacity of the
incomer MCCB. The TPN bus bar shall be insulated with colour coded heat shrinkable sleeve and shall
be mounted on suitable size. ‘F’ class insulators made of non-hygroscopic, non combustible, track
resistant, high strength FRP/MC/DMC material of an interval not more than 500 mm throughout the
length of the TPN bus bar.

-139-
The incomer MCCB as well as outgoing shall have copper TPN extension links of current carrying
capacity not less than 1.5 the rated capacity of individual feeders. The extensions links shall not less
than 300 mm long supported on suitable size ‘F’ class insulators made of non hygroscopic, combustible,
track resistant, high strength FRP/SMC/DMC material having provision for termination of incomer and
outgoing cables. All inter connections between the main bus bar as well as outgoing feeders shall be
carried out with TPN copper bus bar of rating not less than 1.5 times rated capacity of individual outgoing
feeders & should be insulated with heat shrinkable PVC sleeves. All control wires shall be with 2.5 sq
mm multi strand copper conductors and shall be properly bunched, tied, ferruled for proper identification
and crimped with adequate size of lugs.
The MPFCS shall have a bottom channel of size 75x40 mm duly coated with zinc metal coating
having thickness not less than 100 microns. A detachable predrilled gland plate of thickness 3.15 mm
power coated should be used at the bottom. The inner shell shall be of powder coated Siemens grey
structural RAL 7032 shade. The degree of protection for inner shell shall be IP-42 & carry the following
items:-

MICRO PROCESSOR:- Microprocessor incorporated will be 144x144 mm flush mounted, on site


programmable capable for detecting wrong current transformer connections with following
specification :-

Programmable : at site
Protection class : IP 64 front & 31 rear
Working Temperature : (-) 10 to (+) 500 C
Over voltage trip point : ± 15%
Alarm Contact : One
Harmonics O/L : Available
Low Current release : Less than 50mA
Voltage release : 35 milli seconds
Switching sequence : Self-adjusting
PF adjusting range : 0.8 lag – 0.95 lead by digital setting keys
C/K adjustment : Auto calculation of C/K Value
Voltage burden : 5 VA
Current burden : 0.5 VA
Stage : Minimum 10 to Maximum 14
Frequency : 50 Hz
Voltage inputs : 415 ± 15%
Current inputs : 5A
Alarm : 4
Contact function : Alarm
Switching pattern : Programmable

-140-
CAPACITOR : The Capacitors shall be housed in self-extinguishing insulating material operated
on 3 phase 415 Volts A.C. The dielectric should be mixed dielectric type, with built in over pressure
safety device. Minimum static life expectancy is more than 1,15,000 hours and switched life (5000
Switching operations per year) 100000 hours. Capacitors will carry following technical
specifications:-
Dielectric construction : Mixed-dielectric
Voltage : 415 Volts only
Rated Frequency : 50 Hz
No of phase : 03
Output capacitance tolerance : 0% to 10%
Dielectric losses : Less than 0.5 Watt/KVAR
Protection degree : IP 30
Reference standard : IEC831-1&2, IS 2834-1986,13340-1993,13341-1992
Temperature ( Max) : 550 C
Container type : MS Sheet metal
Make : L&T MD XL 61 series or equivalent approved

Note :- Nomenclature like APP, MPP m MPP-S, MPP-H and heavy duty will not be accepted as
mixed dielectric type of construction.
Instrumentation : The inner cubicle shall carry the following instruments:-
a) Digital multi-function meter of size 96mm x 96mm to measure current, voltage, frequency &
power
factor with built in selector switch & having programmable CT ratio (CT ratio should be equal to the
rated current carrying capacity of incomer MCB).
b) Indicating lamps 22.5 mm dia LED type, 230 Volt AC (make-Siemens or L&rT) at the incomer of
the unit to show three phase availability at the outgoing of incomer with back up protection by 2 Amp
MCB SP.
c) Movable inspection halogen lamp 60 Watt movable non-ferrous chromium plated arm fitted on
top
side inner shell.

Note :-The Capacity of MPFCS be decided based on actual site requirement.


CHAPTER-4

AIR CONDITIONING
-141-

CHAPTER-IV

AIR CONDITIONING
4.1 AIR CONDITIONING

4.1.1 Air conditioning: It is process or method of controlling conditions of atmospheric air


within a closed space with reference to temperature, humidity, air motion and cleanliness. For
human comfort following conditions should be maintained :

(a) Temperature : 24+20 C


(b) Relative Humidity (RH) : 40 to 60% (Normally 50%)
(c) Air Movement : 8 to 12 metre/minute
(d) Air Purity : 20 Microns

4.1.2 Unit of Refrigeration : The practical unit of refrigeration is expressed in terms of “tone of
refrigeration”(Written as TR). A tone of refrigeration defined as the amount of refrigeration effect
produced by uniform melting of one tone (1000 Kg) of ice at 0 0C in 24 Hours.

1 TR = 211 kj/min = 3517 Watt.

Electrical Power Requirement by various types of A/Cs:-


Central type A/C Plant - 1.0 to 1.25 KW per TR
Package type A/C Plant - 1.75 to 2.40 KW per TR
Window/Split type A/C Plant - 1.40 to 1.60 KW per TR

4.2 HEAT LOAD CALCULATIONS

4.2.1 Thumb Rule Formula : From the thumb rule formula given below the approximate
capacity (Tonnage of A/C Plant) can be derived before the detailed heat load calculation.
LxBxH
Approximate tonnage of A/C Plant = 28.3

Where L = Inside length of room in metre


B = Inside breadth of room in metre
H = Inside height of room in metre
4.2.2 Data based Calculation : Following data required for heat load calculations.

(a) Drawings :
(i) Site plan showing orientation of the building proposed to be air conditioned
and surrounding areas.
(ii) Plans of building/building portion showing location & sizes of Windows,
doors, attic space etc. and building materials used in construction with their
thickness.

(b) Inside design condition: To be provided by users.

(c) Equipment & Lighting Load : Equipment details and their loads in watt should be
given by the users. Suitable diversity factor should be applied wherever required.
(d) Occupancy load : Maximum occupancy of people at any time and their nature of
work to be given by users.

(e) Outside design conditions : Outside design conditions for most of the stations
are given in table 1 for non mentioned stations the same may be obtained from
meteorological department or nay other reliable source.

4.2.3 A Convenient form (air conditioning Survey sheet) for recording above information is given
in annexure ‘A’.
-142-

4.3 HEAT LOAD CALCULATIONS :

A convenient form for recording various steps involved in heat load calculations is given in
annexure ‘B’.

4.3.1 Solar heat gain through glass area varies from hour to hour from day to day and from latitude to
latitude. From the table 2 & 3 it may be worked out easily. Latitude & altitude of most of the important
stations have been given in table 1. Using method of interpolation solar gain for any degree of latitude
can be worked out from table 2. If any difficulty is experienced in working out correction factor, it may
be ignored. Even in this case accuracy of result will be 99% of more. The following approximate values
may also be taken by those who are unable to understand table 2 & 3.

(a) Temperature - 24+ 20C


(b) Relative humidity - 40 to 60%(Normally 50%)
(c) Ordinary glass windows protected with white shade - 186 Watt/Sqm
(d) Ordinary glass windows protected by venetian blinds - 314 Watt/Sqm
(e) Un protected ordinary glass windows - 558 Watt/Sqm
(f) Sky lights - 942 Watt/Sqm

4.3.2 Solar & Transmission Heat Gain through wall & Roof : Heat transmitted through building
material is calculated separately for each wall, roof etc and is given by the formula :-

H=AxUx T

Where H = Heat transmitted in wall


A = Area of concerned surface in sqm
U = Overall coefficient of Heat transmission in Watt/Sqm0C
T = Temperature difference causing heat transfer

(a) The value of U can be worked out as under :


U = 1
1 x1 x2 x3 1
+ + + + ⋯
f1 𝑘1 𝑘2 𝑘3 f1

Where f0 and f1 are outside and inside air film coefficients. x1, x2, x3 ………… are thickness of
building materials in metre forming the wall and k1, k2, k3 ……….are their conductivities. Conductivities
& conductance of various materials are given in table 4 Part A& B respectively. For homogeneous
materials conductivity and or heterogeneous materials conductance is used.

f0 =34.1 Watt/Sqm0C (corresponding to moving air velocity 24 Km/hr)


Or 22.7 Watt/ Sqm0C (corresponding to moving air velocity 12 Km/hr)
f1 = 9.4 Watt/Sqm0C (still air)

(b) U Values have to be calculated for all the different types of walls, floors, roofs doors
except in case type form a portion between two conditioned spaces.

(c) In case there is attic space combined ‘U’ for roof and ceiling is given by

U root x U ceiling
U combined = U root x U ceiling
(d) T is estimated as under (t0 = outside temperature, ti = inside temperature)
(i) For external walls shaded T = (t0 – ti)
(ii) For outside wall exposed to Sun T = (t0 – ti)+60C
(iii) For partition wall with unconditioned space T = (t0 – ti)-30C
(iv) For roof T = (t0 – ti)+170C
(v) For floor on ground T = 0
-143-

4.3.3 Transmission Gain Except wall & Roof :- Heat gain though glassed due to temperature
differences and heat gain though partition walls, doors , floors , ceiling are worked out and recorded
in heat load estimation form in the same way as done above.

4.3.4 Infiltration and outside air :-


(a) Ventilation requirement in Cmm (Cubic Metre per minute) based on standard given in
table 5 or in terms of air changes per hour is worked out.
(b) Infiltration air in Cmm from the formula
Infiltration = L x B X H XG/60 Cmm is worked out
Where L, B,H are length, breadth and height of the room in meter and value of G is :
1 for 1 Exposed walls
1.5 for 2 exposed walls
2 for 3 & 4 exposed walls
(c) Outside heat gain is to be calculated from the higher of ventilation in outside heat gain
is to be calculated from the higher of ventilation infiltration air quantities.
(d) With the help of psychometric chart, outside design condition, inside design condition
and outside air quantity as calculated in (C) above, find out separately the sensible heat gain
(SH) and latent heat gain (LH) due to outside air by following formula :
SH = 20.4 Cmm (T0 – T1) Watt
LH = 50 Cmm (W0-W1) Watts
Where, W0 = moisture content of outside air in gm of WV/Kg
W1= moisture content of inside air in gm of WV/Kg

(e) Since 100% air coming from outside does not come in contact of cooling coil and
some portion of air passes through the cooling coil without contacting the cooling coil and is
known as by pass air. Bypass air directly goes in conditioned space and gives load in room.
(1- BF) times outside air passes through cooling coil and gives load on cooling coil.

By pass factor for various types of cooling coil and various types of application are given in table 8
& 9 respectively.
All above information should be rec ordered as appropriate places given in heat load estimation
form.
4.3.5 Internal Heat Gain ;- Internal heat gain from people and electric motor may be
obtained from table 6 & 7 respectively and to be recorded at appropriate places in the form.
4.3.6 Add up all the sensible and latent heat gains in Watts calculated above separately. Add 5-
10% to cater for factor of safety heat gain through ducts and system heat gain to get the total heat
gain and divide this by 3517 to get tonnage of the plant required
4.3.7 A convenient from for recording various parameters during Central AC Plant test given
inTable-12 .
4.3.8 A conversation table of units from one system to another has been given in the annexure
’C’.
MINIMUM SPACE REQUIREMENT FOR PACKAGE TYPE AC PLANTS
(for Preliminary design/drawings only)
Package type Plants Floor area of Plant Room Height of Plant Room
(a) Single unit 3m x 2.5 m Height of the plant room
(b) Double unit 3m x 4m should be same as that of
(c) Triple Unit 3m x 5m space to be air conditioned for
easy laying of ducts.
-144-

4.4 MINIMUM SPACE REQUIREMENT FOR CENTRAL TYPE AC PLANTS

(for preliminary drawing and design only)

Central type AC Plants Floor Area of plant room


Height of Plant Room
(a) Central AC plant room 10 Sqm + 0.8 Sqm per TRThe minimum clear height of
including weather maker plant room should be less than
(AHU) Room 3.6 mtr in case of reciprocating
(b) Central AC plant room 5 Sqm + 0.5 Sqm per TR plant and 4.5 mtr in case of
excluding weather maker centrifugal and screw type
(AHU) Room plant.
(c) Weather maker (AHU) 5 Sqm + 0.3 Sqm per TR Height of the plant room should
Room (above 150 TR : 0.5 Sqm be same as that of space to be
per TR) aircondtioned for easy laying
ducts.
(d) Fresh air opening in 0.03 Sqm per TR
weather maker (AHU) Rooms
(e) (i) Main supply and 0.1 Sqm per TR Height 20 cm to 25 cm
returned duct (Taken together)
(ii) Supply grills 0.10 Sqm per TR Height 20 cm to 25 cm
(iii) Return grills 0.12 Sqm per TR
(f) (i) Cooling tower : Natural 0.4 Sqm per TR
draft
(ii) Cooling tower: Induced 0.15 Sqm per TR
draft
(g) Cooling pond 1 Sqm per TR Depth 1.5 mtr
Notes : (i) The entrance of AC plant room shall be through rolling shelter having
minimum width 3 mts . The height of rolling shelter could not be less than 3.5 mtrs for
reciprocating type unit and not less than 4mtrs for centrifugal/ screw type units.
Auth : CPWD handbook
4.5 WATER CONSUMPTION FOR CENTRAL AC PLANTS : - 20 ltr per TR per hours
4.6 MAKE OF WATER TANK ;- 12 hrs/ 8 hrs storage capacity for 24/ 12 hours operations
respectively. Bottom level should be 2mtrs above the cooling tower .
4.7 APPLICATIONS & LIMITATIONS OF VARIOUS TYPE AC UNITS
(i) Windows Type Units : suitable for individual isolated rooms having area upto 100 Sqm.
Consumes very high amount of power. No control over relative humidity and air changes.
Normal life is 7 years.

(ii) Split type unit : they are same as window type AC unit, except that the compressor units
are located away from evaporator (fan) units. The noise of compressor is kept away. Norma
life is 7 years.
(iii) Package type Units : They are mini and compact central plant available upto 15 Ton
of capacity. This system is suitable for area between 100 to 1000 Sqm. Normal life is 7 years.

(iv) Central AC Units : They are suitable for larger areas. Excellent control over
temperature, humidity, clean air, air changes and noise. A properly designed central AC
Plant is reliable, effective and energy efficient. Hence for air conditioning areas in excess of
1000 Sqm. Central AC Plant is preferred. Normal life is 7 years.
4.8 A copy of E-in-C Brach’s letter No 95284/AC-Gen/E4(U2) dated 15 Mar 2001 is given below
for guidance of planning of air conditioning works.
-145-

Tele : 3019109
Dy Dte Gen of Wks (U)/E-4
Engineer-in-Chief’s Branch
Army HQ, Kashmir House
DHQ PQ, New Delhi – 110011

95284/AC-GEN/E4(U2) 15 Mar 01
E-in-C’s List ‘A’ & ‘B’

PROVISION OF AIR CONDITIONING

1. Reference further to this HQ letter No 95284/E4(U2) dated 02 Dec 94.


2. During the scrutiny of air conditioning estimates, few cases have come to light where important
technical installations requiring stringent conditions like temperature, humidity and dust control are being
provided window/split type AC units. In some cases, even replacement of BER central AC plants with
window/split AC unit are being proposed and catered for.
3. This is technically not correct and cannot be accepted. It is also stated that the “Board has
recommended” the provision of window/split AC and accordingly provision of the same is catered for in the
AE. It may be appreciated that the Board invariably includes an engineer rep who is supposed to give
appropriate technical direction to the provisions envisaged for incorporation in the Board Proceedings.
4. In case of technically incorrect stand being insisted upon by members of the Board, a not of dissent
should be made along with signatures on the proceedings. The engineer member should be firm to stand
on his technical conviction based on knowledge and experience, putting on record the limitations of plant
being rejected, in the circumstances under consideration.
5. Technically window/split AC cannot be equated with central/package plant. The window/split units
have their inherent limitations and are not meant for maintaining the stringent conditions as may be required
for different type of technical equipments. Their prolonged use is also detrimental to health of in mates. Few
of the features of split/window air-conditioners are as given below :-
(a) These units can bring down the temperature by about 14 0 F to 250 F maximum. In case of
extreme ambient conditions these units fail to maintain constant required temperature. They exercise
no control on inside temperature or on its even distribution of air throughout the conditioned space.
(b) These units have no control on humidity which is a very essential condition for the high tech
electronic equipment.
(c) These units have no arrangement for fresh air intake and can not provide rigorous control
over dust filtration since these can not provide more than one air change per hour.
(d) Since the fresh air intake is negligible, staleness in the atmosphere sets in very quickly.
(e) Re-circulation of the same air over and over again particularly for split type units located in
the conditioned space, amounting to breathing with reduced oxygen intake and increased changes
of catching infections introduced once in the conditions space is a perpetual health hazard defence.
(f) Energy consumption /TR for central C plants is much lesser compared to the split/window air
conditioners. Committing an energy-starved nation to years of such preventable consumptions can
at best be rated “Unwarranted”.
(g) The window/split type air-conditioners have approximately half the life span (being high speed
compressors) as compared to central air-conditioning plant.
6. In view of above, it is once again stressed that the E/M rep of zonal CE/CWE who attends the Board
of Officers must bring out the aspects of windows/split AC systems and should not encourage the provision
of these units ‘Non critical inside conditions’ must not be taken as an easy escape route. The central air-
conditioning plant will also justify itself even purely from the energy consumption considerations and the
Board Proceedings must include dissent not on Technical Ground where unduly insisted upon by the users.

7. Amendment to Board Proceedings, where required must be got issued and approved by CFA.

8. This H will not progress any estimates found lacking in fulfilling these requirements. Such estimates
shall be returned to the Zonal CE unsanctioned.

Sd/-x-x-x-x
(T K Mittal)
Brig
DDGW (U)
-146-

4.9 TABLE -1 OUTSIDE DESIGN DATA

State & Lat Alt Daily Summer 0F Monsoon Winter 0F Summer Monsoon Winter 0C
Station Deg.N Mts. Range DB. RH % 0F DB. DB. WB. 0C DB. 0C DB. DB. WB.
0F WB. RH % RH % WB. WB.
Andhra Pradesh
Kakinada 16.57 8 18 103 82 41 83 80 88 65 57 60 39.4 27.8 28.3 26.7 18.3 13.9
Vijayawada 16.35 106 24 110 83 32 94 82 60 55 49 65 43.3 28.3 34.4 27.8 12.8 9.4
Vishakhapatnam 17.42 3 11 92 82 64 87 82 80 65 57 60 33.3 27.8 30.6 27.8 18.3 13.9
Kurnool 15.50 281 23 108 80 30 93 81 60 60 53 62 42.2 26.7 33.9 27.2 15.6 11.7
Hydrabad 17.86 545 14 106 78 28 85 81 82 55 48 60 41.1 25.6 29.4 27.2 12.8 8.9
Nellore 14.27 20 22 108 83 35 94 82 60 65 57 60 42.2 28.3 34.4 27.8 18.3 13.9

Assam
Dibrugarh 27.28 106 11 90 78 59 82 78 84 52 51 95 32.2 25.6 27.8 25.6 11.1 10.6
Guwahati 26.11 55 11 90 78 59 88 82 78 52 47 69 32.2 25.6 31.1 27.8 11.1 8.3
Shillong 25.34 1500 14 85 71 50 74 50 82 38 32 50 29.4 21.7 23.3 21.1 3.3 0.0

Bihar
Jamshedpur 22.49 129 27 110 78 24 90 83 78 50 46 75 43.3 25.6 32.2 28.3 10.0 7.8
Ranchi 23.23 655 27 100 82 46 84 78 76 48 42 60 37.8 27.8 28.9 25.6 8.9 5.6
Patna 25.37 53 26 108 78 26 90 83 78 50 44 60 42.2 25.6 32.2 28.3 10.0 6.7
Gaya 24.49 116 25 110 74 18 90 83 78 50 44 60 43.3 23.3 32.2 28.3 10.0 6.7

Goa 15.25 62 9 90 82 70 84 81 85 65 60 75 32.2 27.8 28.9 27.2 18.3 15.6

Gujrat
Jamnagar 22.29 23 20 100 80 43 85 81 82 55 49 64 37.8 26.7 29.4 27.2 12.8 9.4
Ahmedabad 23.02 55 26 110 78 24 90 83 82 60 51 60 43.3 25.6 32.2 28.3 15.6 10.6
Vadodara 22.18 34 26 110 78 24 88 79 68 50 43 58 43.3 25.6 31.1 26.1 10.0 6.1

Karnataka
Bangalore 12.58 921 22 96 78 45 82 78 82 58 54 78 35.6 25.6 27.8 25.6 14.4 12.2
Mysore 12.18 767 21 100 78 38 85 77 69 66 60 70 37.8 25.6 29.4 25.0 18.9 15.6
Mangalore 12.52 22 11 92 82 55 85 82 88 70 64 72 35.6 37.8 29.4 27.8 21.1 17.8
Bellary 15.09 449 23 105 77 28 94 78 50 65 59 70 40.6 25.0 34.4 25.6 18.3 15.0
Belgaum 15.51 753 29 100 77 35 82 77 80 58 53 71 37.8 25.0 27.8 25.0 14.4 11.7
Raichur 16.12 107 79 29 93 82 62 60 54 69 41.7 26.1 33.9 27.8 15.6 12.2

Kerala
Kozhikode 11.15 3 10 95 82 55 85 82 88 72 65 69 35.6 27.8 29.4 27.8 22.2 18.3
Cochin 9.58 95 82 58 85 82 88 72 65 69 35.0 27.8 29.5 27.8 22.2 18.3
Thiruvanthpuram 8.29 64 15 92 80 59 85 80 80 72 65 69 33.3 26.7 29.4 26.7 22.2 18.3

Madhya Pradesh
Indore 22.43 567 30 106 7 28 90 82 70 50 45 65 41.1 25.0 32.2 27.8 10.0 7.2
Jabalpur 21.16 393 29 108 75 22 93 84 70 50 45 70 42.2 23.9 33.9 28.9 7.2 5.0
Raipur 21.14 298 25 110 77 22 92 83 68 50 45 70 43.3 25.0 33.3 28.3 10.0 7.2
Chanda 19.50 193 26 115 75 15 88 80 70 55 49 63 46.1 23.9 31.1 26.7 12.8 9.4
Bhopal 23.16 523 26 106 73 20 92 83 69 45 38 50 41.1 22.8 33.3 26.7 7.2 3.3
Jhansi 25.27 251 26 111 76 20 97 83 58 48 45 80 43.9 24.4 36.1 28.3 8.9 7.2

Maharashtra
Mumbai 18.54 11 12 95 83 60 85 82 88 65 58 65 35.0 28.3 29.4 27.8 18.3 14.4
Thane 18.54 10 15 100 82 47 86 83 86 65 58 65 35.8 27.8 30.0 28.5 18.3 14.4
Pune 18.32 559 31 104 76 28 83 79 82 50 42 50 40.0 24.4 28.3 26.1 10.0 6.1
Nagpur 18.32 310 26 112 76 18 85 81 82 60 52 58 44.4 24.4 29.4 27.2 15.6 11.1
Ahmednagar 19.05 657 29 108 75 20 101 83 60 50 43 55 42.2 23.9 98.3 28.3 10.0 6.1
Sholapur 17.40 479 27 108 77 25 92 82 65 55 47 55 42.2 25.0 33.3 27.8 12.8 8.3
Aurangabad 19.55 581 27 104 76 24 90 80 65 55 49 60 41.7 24.9 32.2 26.7 12.8 8.9
-147-
4.10 TABLE – 1 OUTSIDE DESIGN DATA (Contd)

State & Lat Alt Daily Summer oF Monsoon oF Winter oF Summer Monsoon Winter oC
o o
Station Deg N Mts Range C C
o
F DB WB RH% DB WB RH% DB WB RH% DB WB DB WB DB WB
Orissa
Bhubaneshwar 20.15 27 20 100 82 46 90 83 85 56 48 55 37.8 27.8 32.2 28.3 13.3 8.9
Cuttack 20.29 27 21 105 82 37 90 83 85 56 48 55 40.6 27.8 32.2 28.3 13.3 8.9
Rourkela 21.28 148 28 110 78 24 87 82 80 54 44 141 43.3 25.6 30.6 27.8 12.2 6.7
Punjab
Ambala 30.33 272 29 110 75 20 95 80 52 45 41 70 43.3 23.9 35 26.7 7.2 5
Rajasthan
Jodhpur 26.18 224 29 110 77 23 95 80 52 46 39 52 43.3 25 35 26.7 7.8 3.9
Jaipur 26.27 390 27 110 75 20 95 78 48 46 41 65 43.3 23.9 35 25.6 7.8 5
Ajmer 26.27 486 22 108 74 20 93 81 60 45 39 59 42.2 23.9 33.9 27.2 7.2 3.9
Kota 25.11 257 27 113 75 17 99 80 43 45 41 70 45 23.9 37.2 26.7 7.2 5
Tamil Nadu
Chennai 13.04 16 18 103 82 41 83 80 88 65 57 60 39.4 27.8 28.3 26.7 18.3 13.9
Coimbatore 11.0 409 23 98 76 37 82 75 72 65 57 60 36.7 24.4 27.8 23.9 18.3 13.9
Madurai 9.55 133 20 101 78 36 94 78 50 68 62 72 38.8 25.6 34.4 25.6 20 16.7
Thiruchirapalli 10.49 88 20 104 81 38 95 81 55 70 64 72 40 27.2 35 27.2 21.8 17.8
Salem 11.39 278 18 103 80 38 93 77 50 65 59 70 39.4 26.7 33.9 25 18.3 15
Octacamandu 11.24 2249 22 73 60 45 66 58 62 38 33 60 22.9 15.6 18.9 14.4 3.3 0.6
UP & Delhi
New Delhi 28.35 216 25 110 75 20 95 83 60 45 41 70 43.3 23.9 35 28.3 7.2 5
Lucknow 26.52 111 30 109 79 26 94 83 64 48 43 67 42.8 26.1 34.4 28.3 8.9 6.1
Deharadun 30.19 682 26 105 76 25 90 80 65 42 38 70 40.6 23.9 32.2 26.7 5.6 3.3
Kanpur 26.26 126 29 109 77 23 97 83 58 45 42 80 42.8 25 36.1 28.3 7.2 5.6
Agra & Aligarh 27.10 169 26 108 75 21 96 83 58 48 43 67 42.2 23.9 35.6 28.3 8.9 6.1
Varanasi 25.18 76 29 109 76 21 94 83 64 50 47 80 42.8 24.4 34.4 28.3 10 8.3
Allahabad 25.27 98 26 110 76 22 96 83 58 48 46 87 43.3 24.4 35.6 28.3 8.9 7.9
Meerut 29.01 222 23 110 75 20 95 83 60 45 41 70 43.3 23.9 35 28.3 7.2 5
West Bengal
Calcutta 22.32 6 20 100 83 49 90 83 85 56 48 55 37.8 28.3 32.2 28.3 13.3 8.9
Durgapur 23.14 100 23 108 78 26 90 83 85 52 44 50 42.2 25.6 32.2 28.3 11.8 6.7
Asansol 23.41 126 23 108 78 26 90 83 85 52 44 50 42.2 25.6 32.2 28.3 11.8 6.7
-148-

4.11 PEAK SOLAR HEAT GAIN (WATT/SQM)

Table -2

North Month Exposure North Latitude


Lat N NE E SE S SW W NW HORIZ
0°C June 186 492 464 133 44 133 464 492 713
Jul & May 151 483 479 164 44 164 479 483 735
Aug & Apr 79 444 514 249 44 249 514 444 773
Sep & Mar 31 372 527 372 44 372 527 372 788
Oct & Feb 31 249 514 444 107 444 514 249 773
Nov & Jan 31 164 479 483 212 483 479 164 735
Dec 31 133 464 494 258 494 464 133 712
10°C June 127 482 488 173 44 173 488 483 766
Jul & May 94 466 499 208 44 208 499 466 779
Aug & Apr 41 410 514 297 44 297 514 410 707
Sep & Mar 31 324 517 400 88 400 517 324 779
Oct & Feb 31 208 488 470 230 470 488 208 726
Nov & Jan 28 116 451 508 331 508 451 116 663
Dec 28 88 433 514 379 514 433 88 637
20°C June 83 486 505 230 44 230 505 486 788
Jul & May 60 435 514 269 44 269 514 435 795
Aug & Apr 35 372 521 357 83 357 521 372 790
Sep & Mar 31 274 514 442 205 442 514 274 735
Oct & Feb 28 164 464 505 350 505 464 164 656
Nov & Jan 26 83 403 517 444 517 403 83 567
Dec 26 57 382 527 470 527 382 57 524
30°C June 63 438 508 284 66 284 508 438 788
Jul & May 50 413 517 315 94 315 517 413 776
Aug & Apr 35 341 521 407 199 407 521 341 776
Sep & Mar 28 284 499 479 331 479 499 284 669
Oct & Feb 26 123 426 514 457 514 426 123 565
Nov & Jan 22 50 366 511 385 511 366 50 457
Dec 19 38 33 510 514 510 331 38 297
40°C Jan 53 420 510 350 170 350 510 420 748
Jul & May 48 400 517 394 217 394 517 400 735
Aug & Apr 35 322 510 460 32 460 510 322 674
Sep & Mar 28 183 470 510 442 510 470 183 577
Oct & Feb 22 110 385 514 510 514 385 110 416
Nov & Jan 16 38 315 492 523 492 315 38 326
Dec 16 31 271 466 521 466 271 31 269
Solar gain Steel sash or Haze Altitude Dew Dew point
Correction No sash Point below
above 19.5°C
19.5°C
1/0.85 or 1.17 (-) 15 % 0.23% per 100 mtr (-) 6.3% (+) 6.3% per
Max per 5°C 5°C
Sash factor unity Haze Altitude factor Humidity Factor
for wooden sash factor 1-% =1+ 0.23x Alti(Mtr) = 1 – 6.3 x (DP- 19.5)
and 1.17 for steel Haze 100 x 100 100 5
sash and no sash
Correction factor = Sash factor x Haze factor x Altitude factor x humidity factor

Corrected peak solar heat gain = peak solar heat gain (from table) x correction factor

Peak solar heat load = Area x corrected peak heat gain x glass factor(from table 3)

Note : A glass area equal to 85 % of the sash area. This is typical for sash windows. For metal sash windows, the
glass area is assumed equal to hundred% of sash area.
-149-

4.12 OVER -ALL FACTORS FOR SOLAR HEAT GAIN THROUGH GLASS WITH AND WITHOUT
SHADING DEVICES
Table – 3
Apply factors to table – 2
Outdoor wind velocity 8 Kmph – Angle of incidence, 30° – Shading devices fully covering
windows

Type of glass Glass Inside Venetian Blind Outside Outside Outside


factor 45° Horz or vertical venetian blind shading awning vent.
No or Roller shade 45° Horz. screen 17° Sides & top
Shade Slats Horz. Slats
Light Med Dark Light Light Med Dark Light Med.
colour colour colour Colour on colour colour colour Dark
outside
Dark
on
inside
ORDINARY GLASS 1.00 .56 .65 .75 .15 .13 .22 .15 .20 .25
REGULAR PLATE (1/4 .94 .56 .65 .74 .14 .12 .21 .14 .19 .24
inch)
HEAT ABSORBING
GLASS .80 .56 .62 .72 .12 .11 .18 .12 .16 .20
40 to 48 % absorbing .73 .53 .59 .62 .11 .10 .16 .11 .15 .18
48 to 56 % absorbing .62 .51 .54 .56 .10 .10 .14 .10 .12 .16
56 to 70 % absorbing
DOUBLE PANE
Ordinary Plate .90 .54 .61 .67 .14 .12 .20 .14 .18 .22
Regular plate .80 .52 .59 .65 .12 .11 .18 .12 .16 .20
48 to 56% absorbing .52 .36 .39 .43 .10 .10 .11 .10 .10 .13
outside
Ordinary glass inside
48 to 56 % absorbing
outside :
Regular Plate inside .50 .36 .39 .43 .10 .10 .11 .10 .10 .12
TRIPLE PANE
Ordinary Glass .83 .48 .56 .64 .12 .11 .18 .12 .16 .20
Regular Plate .69 .47 .52 .57 .10 .10 .15 .10 .14 .17

PAINTED GLASS
Light Colour .28
Medium colour .39
Dark Colour .50

STAINED GLASS
Amber Colour .70
Dark Red .56
Dark Blue .60
Dark Green .32
Greyed Green .46
Light Opalescent .43
Dark Opalescent .37
-150-

Table – 4 (Part – A)

4.13 THERMAL CONDUCTIVITY (K) OF VRIOUS MATERIALS (IN W/M 0C)


MATERIAL ‘K’(W/m0C)
(A) Building & Insulating Materials
1. Bricks, common 0.72
2. Bricks, face 1.30
3. Cement plaster 0.72
4. Stone 1.80
5. PCC or RCC 1.44
6. Concrete, Sand Aggregate 1.73
7. Granite 1.91
8. Tile or Terrazzo 1.73
9. Marble 20.35
10. Asbestos cement sheet 0.53
11. Glass 0.79
12. Tar 0.10
13. Thermocole 0.03
14. Woof soft (Like Fir, Pine) 0.12
15. Wood hard (Like Maple, Oak) 0.16
16. Mineral Wood (Rock, Glass, Slag) 0.039
17. Cork Board (Medium density) 0.043
18. Soft Board (Wood or cane fibre) 0.052
19. Hard board 0.055
20. Glass Fibre 0.036
21. Wood Fiber (Soft Woods) 0.043
22. Air space 15mm 0.160
23. Air space 20mm 0.150
24. Air space 25mm 0.140
(B) Metals
1. Aluminium 151
2. Brass Yellow 72
3. Brass Red 86
4. Copper 302
5. Cast Iron 65
6. Wrought Iron 58
7. Soft Steel 46
8. Steel (1% Carbon) 36
0
4.14 THERMAL CONDUCTIVITY (C) OF VARIOUS MATERIALS (IN W/M C)

Table – 4 (Part – B)MATERIAL ‘K’(W/m20C)


(A) Glass :
1. Single pane 6.42
2. Two Pane 2.61
3. Three pane 1.65
4. Four pane 1.19
(B) Plywood :
1. Ply Wood 13mm 9.09
2. Ply wood 19mm 6.08
(C) Roofing :
1. Asphalt roll roofing 36.91
2. Built up roofing 9mm 17.03
(D) Surface Conductance :
(Convection Coefficient)
1. Still Air 9.4
2. Moving Air (3.35 m/s or 12 Km/hr) 22.7
3. Moving Air (6.7 m/s or 24 Km/hr) 34.1
-151-

Table – 5

4.15 VENTILATION STANDRADS

S. Application Smoking Cmm Per Person Cmm Per


No. Sqm
Recommended Minimum Floor Area
Minimum *
Apartments Average Some 0.56 0.42 -
1
Deluxe Some 0.84 0.70 0.10
2 Banking Space Occasional 0.28 0.21 -
3 Barber Shops Considerable 0.42 0.28 -
4 Beauty parlours Occasional 0.28 0.21 -
5 Brokers Board Rooms Very Heavy 1.40 0.56 -
6 Cocktail Bars Heavy 0.84 0.70 -
7 Departmental Stores None 0.21 0.14 0.015
Corridors (Supply or
8
Exhaust)
9 Directors rooms Extreme 1.40 0.84 -
10 Drug Stores $ Considerable 0.28 0.21 -
11 Factories #+ None 0.28 0.21 0.03
12 Garages # - - - 0.30
Hospitals
(a) Operation - - - 0.60
13 rooms#@
(b) Private Rooms - 0.84 0.70 0.10
(c) Wards - 0.56 0.42 -
14 Hotel Rooms Heavy 0.84 0.70 0.10
Kitchens
15 (a) Restaurant $ - - - 1.20
(b) Residence - - - 0.60
16 Laboratories $ Some 0.56 0.56 -
17 Meeting Room Very Heavy 1.40 0.84 0.38
Offices
(a) General Some 0.42 0.28 -
18
(b) Private None 0.70 0.42 0.08
(c) Private Considerable 0.84 0.70 0.08
Restaurants :
19 (a) Cafeteria $ Considerable 0. 34 0.28 -
(b) Dining Rooms $ Considerable 0.42 0.34 -
20 School Rooms # None - - -
21 Retails Shop None 0.28 0.21 -
22 Theatre # None 0.21 0.14 -
23 Theatre Some 0.42 0.28 -
24 Toilets (Exhaust) - - - 0.60

* When Minimum used, use the larger


# See local codes which may govern
$ May be governed by exhaust
@ All outdoor air is recommended to overcome explosion hazard of aesthetics.
+ Use these values unless governed by the other source of contamination or by local codes .
-152-

Table – 6

4.16 HEAT GAIN FROM PEOPLE

Degree Typical Metabolic Average Room Dry-Bulb Temperature


of Application Rate adjusted
activity (Adult Metabolic 27.780C 26.670C 25.550C 23.890C 21.110C
Heat) Rate Watt Watt Watt Watt Watt
(Watts) (Watts) SH LH SH LH SH LH SH LH SH LH
Seated at Theatre, 114 102 51 51 57 45 61 41 67 35 76 26
rest Grade
School
Seated 132 117 53 64 57 60 63 54 70 47 81 36
High
very light
School
work
Office Offices, 139 132 53 79 59 73 63 69 72 60 84 48
worker Hotels,
Appts,
Collages
Standing Dept, 161
Walking Retailer
slowly variety
store
Walking, 161 147 53 94 59 88 65 82 75 72 85 72
Drug Store
Seated
Standing, 161
walking Bank
slowly
Sedentary 147 161 56 105 65 96 70 91 82 79 94 67
Restaurant
work
Light 234 220 56 164 65 155 72 148 86 134 107 113
Factory, Lt
bench
wk
work
Moderate 264 249 65 184 72 177 81 168 95 154 117 132
Dance Hall
dancing
Walking Factory 293 293 79 214 88 205 97 196 111 182 135 158
.3m/sec fairly
heavy wk
Heavy 2k @ 440 425 132 293 136 289 142 283 154 271 177 248
Bowling,
Alley,
Factory

* Note 1 : Adjusted metabolic rate is the metabolic rate to be applied to a mixed group of people
with a typical percent composition based on the following factor:

Metabolic rate, Adult female = Metabolic rate, adult male X .085

Metabolic rate, children = Metabolic rate, adult male X 0.75

** Note 2 : Restaurant – Values for this application incl 18 Watt for food per individual (9 Watts
sensible & 9 Watt latent heat)

# Note 3 : Bowling – assume one person per alley actually bowling and all other sitting, metabolic
rate 117 Watt, or standing , 161 Watts
-153-

4.17 SENSIBLE HEAT GAIN FROM ELECTRIC MOTORS

Table – 7
(CONTINUOUS OPERATION*)

Name plate # Full load Location of equipment with respect to conditioned space or
or Brake motor air stream**
Horse Power efficiency Motor in driven Motor Out Motor in driven
percent machine in HPx746 Driven Machine machine in
% Eff in HPx746 (1-%Eff)
HP x 746 % Eff
Watt Watt Watt
1/20 40 100 40 60
1/12 49 130 70 70
1/8 55 170 100 80
1/6 60 210 130 90
1/4 64 300 190 110
1/3 66 380 250 130
1/2 70 540 380 160
3/4 72 780 560 220
1 79 950 750 200
1.5 80 1400 1120 280
2 80 1870 1500 380
3 81 2770 2240 530
5 82 4550 3730 820
7.5 85 6590 5600 990
10 85 8780 7460 1320
15 86 13020 11190 1830
20 87 17150 14920 2230
25 88 21200 18650 2550
30 89 25150 22380 2770
40 89 33530 29840 3690
50 89 41910 37300 4610
60 89 50300 44760 5540
75 90 62170 55950 6220
100 90 82890 74600 8290
125 90 103620 93250 10370
150 91 122970 111900 11070
200 91 163960 149200 14760
250 91 204950 186500 18450
-154-

4.18 TYPICAL BYPASS FACTOR

(For finned coils)

Depth of Without Sprays With Sprays


Coils 315 Fins/metre 551 Fins/metre 315 Fins/metre 551 Fins/metre
(rows) (8fins/inch) (14 fins/inch) (8fins/inch) (14 fins/inch)
Velocity Metre/Second
150-350 150-350 150-350 150-350
2 0.42 – 0.55 0.22 – 0.38
3 0.27 – 0.40 0.10 – 0.23
4 0.19 – 0.30 0.05 – 0.14 0.12 – 0.22 0.03 – 0.10
5 0.12 – 0.23 0.02 – 0.09 0.08 – 0.14 0.01 – 0.08
6 0.08 – 0.18 0.01 – 0.06 0.06 – 0.11 0.01 – 0.05
8 0.03 – 0.08 0.02 – 0.05

The bypass factor with spray coil is decreased because the provides more surface for contacting
the air.

4.19 TYPICAL BYPASS FACTOR

Table - 9
(For various Applications)
COIL BY PASS TYPE OF APPLICATION EXAMINE
FACTOR
0.30 to 0.50 A small total load or a load that Residence
somewhat larger with a low
sensible heat factor (high
latent heat)
0.20 to 0.30 Typical comfort application Residence, small retail
with a relatively small total shop, factory
load or a low sensible heat
factor with a somewhat larger
load
0.10 to 0.20 Typical comfort application Deptt stores, Bank,
Factory
0.05 to 0.10 Application with high internal Deptt store, Restaurant,
sensible load or requiring a Factor
large amount of outdoor air for
ventilation
0 to 0.10 All outdoor air applications Hospital operating room
Factory
-155-

Annexure ‘A’
AIR CONDITIONING SURVEY SHEET

Location : Latitude ...................N

Room Used as Altitudes ..................... Mtrs

Inside Bldg dimension : Length ........ Mtrs, Breadth ........... Mtrs, Height ..................... Mtrs

Out side design condition : Summer Monsoon Winter

(Specify DB/ WB or DB/RH) ( ; ) ( ; ) ( ; )

Inside design condition :-

Orientation NE/N SE/E SW/S NW/W

Walls :
External
Partition
Shaded or Unshaded
Length Mtrs Mtrs Mtrs Mtrs
Height Mtrs Mtrs Mtrs Mtrs
Material & Thickness
Windows :
Area Sqm Sqm Sqm Sqm
Single Glass
Double Glass
Doors
Area Sqm Sqm Sqm Sqm
Swinging or Revolving
Thickness Mtrs Mtrs Mtrs Mtrs
Material
Ceiling :
Length Mtrs Breadth : Mtrs
Material Thickness
Space above ceiling
Roof :
Type (Flat/ Pitched)
Material & Thickness
Floor :
Length Mtrs Breadth : Mtrs
Material & Thickness
Adjacent Rooms :
Normal / Air NE/N SE/E SW/S NW/W
Conditioned
Boiler, Kitchen etc.
Like room
Special features of the Bldg :
......................................................................................................................................................................
......................................................................................................................................................................
......................................................................................................................................................................
..............................................................................................................................................
-156-

Occupancy .........................Persons ....................................................... hours per day .....................

Activity (Light/ Moderate/ Heavy/ Severe) ..........................................................................................

Electric Lights : Incandescent ....................... watts


Fluorescent ......................... watts

Electric Motors .............. Nos ................................. Kw


Equipments : Type ...................................
Type ...................................

Extent of smoking (if any) ...........................................


Production of gas or odour (if any) ....................................
Dust filtration level &efficiency : Down to ................. Microns with ......................... % efficiency
Acceptable Noise level ....................................... Dbs
Winter heating reqd or not Yes/ No .............................................
Working Hours ................................................... hrs
Prevailing wind (strong/ Normal/Light) From (N, S, W, E) ..............to, (N, S, W, E) ....................

Availability of Elec Supply/ Water Supply :-

(a) E/S Volts Phases 50 Cycles


(b) W/S (Ample/ Restricted/ Nil)

Remarks :

......................................................................................................................................................................
......................................................................................................................................................................
......................................................................................................................................................................
..............................................................................................................................................

Date ................................... Surveyed by .....................................


(Designation)
-157-
Annexure ‘B’
AIR CONDITIONING COOLING LOAD ESTIMATION
Load Calculation for………….Season Estimate for peak load at …… hrs Local time
Name & Address……………………………
Place used for …………………Latitude….. N Hours of operation ………………………hrs.
Altitude………..mtr ………………………………………………
Size…….m X ……… m X…..m=………Cum Condition DB WB % RH DP gm/Kg
…………………………………………….
Outside………………………………………………
Room………………………………………………...
Difference…………………………………………….
Selected Room condition …DB…WB..%RH
Item Area or Sun gain Factor watts
Quantity or Temp
Diff
SOLAR GAIN-GLASS VENTILATION
…..Glass ……Sqm X………. X……….. …….People ……. Cmm/person =…..Cmm
…..Glass ……Sqm X………. X……….. …….Sqm X …..Cmm/sqm =…..Cmm
…..Glass ……Sqm X………. X……….. ……Cum X ….Air Changes per hr …Cmm
…..Glass ……Sqm X………. X………..
…..Sky Light ……Sqm X………. X……….. Cmm Ventilation = ………………..Cmm

SOLAR & TRANS, GAIN-WALL & ROOF INFILTRATION


…..Wall ……Sqm X………. X……….. L x B x H x G = …..x….x…..x…=…..Cmm
…..Wall ……Sqm X………. X……….. 60 60
…..Wall ……Sqm X………. X……….. Swinging/
…..Wall ……Sqm X………. X……….. Revolving Doors….., People X …
…..Roof ……Sqm X………. X……….. Cmm/person=…Cmm
Cmm infiltration ……………..Cmm
TRANS, GAIN-EXCEPT WALL & ROOF EFFECTIVE SENSIBLE HEAT FACTOR & ADP
…..All Glass ……Sqm X………. X……….. ERSH
…..Partition ……Sqm X………. X……….. ESHF=----------------=………=………..
…..Ceiling.. ……Sqm X………. X……….. ERSH+ERLH
…..Door …. ……Sqm X………. X……….. Indicated ADP = ………………..0C; Selected ADP
…..Floor …. ……Sqm X………. X……….. = ……..0C;
INFILTRATION & OUTSIDE AIR DEHUMIDIDIED AIR QUANTITY (CMMda)
Infiltration..……...Cmm X …….… X………. ERSH
Out side Air..….Cmm X …….Bf x 20.4 CMM da =20.4(1-BF) Trm-Adp)
INTERNAL HEAT REFRIGERATION REQUIRED
People …………….. People X…..
Power…………. HP X.,… Grand total Heat (Watt)
Incandescent Lamp………..Watt x 1 Plant Capacity = --------------------------------
Flourescent Lamp …………Watt X 1.25 3517
Appliances etc ………………….. =………………TR

Room sensible Heat Sub Total RECOMMENDATION


Safety Factor …………..%
(inc duct heat gain/leak loss/Fan HP etc)
EFFECTIVE ROOM SENSIBLE HEAT (ERSH)
ROOM LATENT HEAT
Infiltration ………Cmm X ……gm/KgX 50
Out side air …. Cmm X … gm/KgX.BF X 50
Appliances etc ………………………….
Room Latent Heat Total NOTES
Safety Factor ………………%
(incl leak loss etc.)
EFFECTIVE ROOM LATENT HEAT
EFFECTIVE ROOM TOTAL HEAT (ERLH + ERLH)
OUT SIDE AIR HEAT
Sensible ………Cmm X …X (1-….BF) X 20.4
Latent …….Cmm X .gm/KgX (1-…BF) X50

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