VP-2025JV0S10063-S-249-101-P82-003 - 2 - (Painting Procedure (Ignition & Control Skid)

Kuwait National Petroleum Company (K.S.
C)
Clean Fuels Project (CFP)
RESPONSE SHEET
Vendor Document No: VP-2025JV0S10063-S-249-101-P82-003 Rev No.: 0 Status Code-C
PSCJ Transmittal No: Received Date:
Document Title : PAINTING PROCEDURE (IGNITION & CONTROL SKID)

Action
Serial No. CONTRACTOR Comments VENDOR Response CONTRACTOR Response
Code
The finish colour for pipings, valves, actuators, junction boxes, cable trays, etc.
1. Noted A Noted
shall be followed with 30.48.00.31-P6000CFP-000-PV.
2. Shell DEP 30.48.00.31-Gen and 30.48.00.31-P6000CFP-000-PV Noted A Noted
3. ZINC RICH PRIMER Noted A Noted
4. Total minimum NDFT shall be 300 micron as per Shell DEP 30.48.00.31. Noted A Noted
5. 3 to 4 Noted A Noted
6. Add 30.48.00.31-P6000CFP-000-PV Noted A Noted
Action Code: A-Accepted, N-Not accepted
Page 1 of 1
SAMSUNG
ENGINEERING CO.,
. LTD
Received
ve
20 Jan 201
2016
1
Vendor Document Review Cover Sheet
Kuwait National Petroleum Company (K.S.C.)

Clean Fuels Project (CFP) Kuwait
KNPC Contract No. CFP/EPC/0054-MAB1, Purchaser Job No. JI-2025
Mina Abdullah Refinery
Purchase Order No. : 2025JV0S10063
Purchase Order Description : DHT Flares (Unit 249)
Vendor Name : John Zink Luxembourg S.a.r.l.
Company Document Number : VP-2025JV0S10063-S-249-101-P82-003 Rev : 02
Vendor Document Number : 1719-215 Rev : 1
Document Description / Title : PAINTING PROCEDURE (IGNITION & CONTROL SKID)
Equipment Tag Numbers : S-249-101
MASTER
Date 26/04/2016
INC: CCCM-MAB1-VS-00102
INT:- 26-04-16-GJ-01C
Total Nos. of Sheets Including Cover Page: 1 of 22
PURCHASER APPROVAL STATUS

Approval
Status Code Description
Code
A APPROVED WITHOUT COMMENT - WORK MAY PROCEED
APPROVED WITH MINOR COMMENTS– WORK MAY PROCEED -REVISE AND
B RESUBMIT
REVISE AND RESUBMIT – WORK MAY PROCEED SUBJECT TO INCORPORATION OF
C COMMENTS INDICATED
D APPROVAL NOT REQUIRED. INFORMATION ONLY. WORK MAY PROCEED
F AS-BUILT / ACCEPTED AS FINAL
R REJECTED - REVISE AND RESUBMIT. WORK MAY NOT PROCEED
V VOID (DOCUMENT HAS BEEN CANCELLED / DELETED)
Purchaser’s review of this document does not relieve Vendor of the responsibility for correctness under the Purchase
Order. Permission to proceed does not constitute acceptance of design, detail and calculations, test methods or
materials developed or selected by the Vendor and does not relieve the Vendor from full compliance with the Purchase
Order or any other obligations, nor detract from any of the Purchaser’s rights.
Reviewing Engineer’s Full Name (IN BLOCK LETTERS), Sign and Date
Name: JIHAM KIM Sign: Disp.: STATIC Date: 2016.01.28

PAINTING PROCEDURE SITES REF CLIENT REF
(IGNITION & CONTROL SKID) C-940 ITT-1719
CLIENT: JOHN ZINK HAMWORTHY COMBUSTION DOCUMENT No.
LOCATION: VIMERCATE - ITALY 1719-215
PROJECT: KNPC - CLEAN FUELS PROJECT (CFP) Sheet Revisions
DESCRIPTION
S-249-101 DHT FLARE 2 0 1
:
SHEET INDEX AND REVISION

SHEETS REVISION & ADDITION SHEETS REVISION & ADDITION
SHEET SHEET
N.
DENOMINATION REVISION N.
DENOMINATION REVISION
1 COVER 0 1
2 INDEX SHEET AND REVISION 0 1
3 SKID STRUCTURE 0 1
4 PIPING C.STEEL 0 1
5 PAINTER CERTIFICATE SAMPLE 0 1
6 PROCEDURE - 1 SCOPE 0 1
7 PROCEDURE - 2 SURFACE PREP 0 1
8 PROCEDURE - 3 PAINTING 0 1
9 PROCEDURE - 4 EQUIPMENT 0 1
10 PROCEDURE - 5 INSPECTION 0 1
11 PAINT DATA SHEET 0 1
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
GENERAL NOTES:
1- THIS DOCUMENTI TO BE CONSIDERED VALID FOR ALL ITEMS OF THIS JOB

2- THE FINISH COLOUR FOR PIPINGS, VALVES, ACTUATORS, JUNCTION BOXES, CABLE TRAY, ETC. SHALL BE
FOLLOWED WITH 30.48.00.31-P6000CFP-000-PV

PROJECT: KNPC CLEAN FUELS PROJECT (CFP) SHEET REVISIONS
DESCRIPTION: S-249-101 DHT FLARE 3 0 1
SKID STRUCTURE
1 AMB TEMP (min / max / design) -35°C / +120°C

OPERATING CONDITIONS
2 REL. HUMIDITY (min / max) 6% / 100%

3 PIPE SIZE -
4 PIPING CLASS -
5 MATERIAL CARBON STEEL
6 ITEM SKID STRUCTURE
7
8
9 WELD SPATTERS SHALL BE REMOVED AND SHARP OR ROUGH WELDS ROUNDED AND CONTOURED. SHARP
10 EDGES SHALL BE ROUNDED, CHAMFERED OR BROKEN
DESCRIPTION
PRE TREATMENT
11 DRAINING HOLES SHALL BE PROVIDED UNDER GALVANIZING COMPANY SUPERVISION IN ORDER TO OBTAIN A
12 CORRECT DRAINAGE OF LIQUID ZINK AFTER THE REMOVING OF STRUCTURES FROM ZINK BATH
13
14
15
16
17 BLAST CLEAN Sa 2,5
PREPARATION
18 SURFACE PROFILE
SURFACE
40 - 70 micron
19 MECHANICAL PREPARATION -
20 NOTES
21
22 SYSTEM NUMBER Specification Shell DEP 30.48.00.31-Gen and 30.48.00.31-P6000CFP-000-PV - system LC1-N
PAINTING SYSTEM

24 DESCRIPTION STRUCTURAL STEEL - CARBON STEEL UNFIREPROOFED
25 APPLICATION SKID STRUCTURE
26
27
28
CYCLE NUMBER PRIMER COAT INTERMEDIATE COAT FINAL COAT
29
30
POLYURETHANE
31 GENERIC DESCRIPTION ZINC RICH PRIMER EPOXY MIDCOAT PAINT
TOPCOAT PAINT
PAINTING CYCLE
32
33
MIN DFT (micron) 75 175 50
34
35
No. OF COAT. 1 1 1
36
37
38 NOTES
39
40 TOT MINIMUM DFT
GENERAL
300
41 FINAL COLOUR LIGHT GRAY
42
NOTES:
1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

0 ISSUED FOR APPROVAL BAJER BAJER COLLAVIZZA 21 DEC 15
REV. DESCRIPTION PREP'D. CHK'D. APPR'D. DATE

CARBON STEEL PIPING NON-INSULATED - INSTRUMENT AIR LINE
1 AMBIENT TEMP (min / max / des -35°C / +120°C

OPERATING CONDITIONS
2 REL. HUMIDITY (min / max) 6% / 100%

3 PIPE SIZE 1"
4 PIPING CLASS -
6 ITEM FFG SKID PIPING
7
8
9 WELD SPATTERS SHALL BE REMOVED AND SHARP OR ROUGH WELDS ROUNDED AND CONTOURED. SHARP
10 EDGES SHALL BE ROUNDED, CHAMFERED OR BROKEN
DESCRIPTION
PRE TREATMENT
11 DRAINING HOLES SHALL BE PROVIDED UNDER GALVANIZING COMPANY SUPERVISION IN ORDER TO OBTAIN A
12 CORRECT DRAINAGE OF LIQUID ZINK AFTER THE REMOVING OF STRUCTURES FROM ZINK BATH
13
14
15
16
17 BLAST CLEAN Sa 2,5
PREPARATION
18 SURFACE PROFILE
SURFACE
40 - 70 micron
19 MECHANICAL PREPARATION -
20 NOTES
21
22 SYSTEM NUMBER Specification Shell DEP 30.48.00.31-Gen and 30.48.00.31-P6000CFP-000-PV - system LC1-N
PAINTING SYSTEM

24 DESCRIPTION PIPING - CARBON STEEL UNINSULATED
25 APPLICATION INSTRUMENT AIR PIPING AND VALVES
26
27
28
CYCLE NUMBER PRIMER COAT INTERMEDIATE COAT FINAL COAT
29
30
POLYURETHANE
31 GENERIC DESCRIPTION ZINC RICH PRIMER EPOXY MIDCOAT PAINT
TOPCOAT PAINT
PAINTING CYCLE
32
33
MIN DFT (micron) 75 175 50
34
35
No. OF COAT. 1 1 1
36
37
38 NOTES
39
40 TOT MINIMUM DFT
GENERAL
300
41 FINAL COLOUR DARK GRAY
42
NOTES:

PAINT CERTIFICATE SAMPLE

1 - SCOPE
1.1 - This specification describes surface preparation & coating for all items of SITES JOB C-940.
1.2 - Each item is divided in areas (zones) where coating system could be different in relation with
service conditions.
1.3 - The items to be treated and the dedicated coating system for each zone are listed on sheet 3 to 4.
Surface preparation & coating shall be performed according the following Main standards:
• 30.48.00.31-P6000CFP-000-PV
• DEP 30.48.00.31-Gen - Protective Coatings for Onshore Facilities
• SSPC Volume 1° - Good Painting Practice
• SSPC Volume 2° - System & Specifications
• SSPC SP-1 – Surface cleaning and degreasing
• ISO 8501-1 Preparation of steel substrates before application of paints and related products – Visual
assessment of surface cleanliness.
The following additional requirements and information shall be based on applicable project
specification
DEP 30.48.00.31-Gen that shall be used in conjunction with this document:
- Reference standard, codes and specifications
- Environmental conditions
- Healt, Safety and Environment
- Painting & Coating Materials
- Surface Preparation
- Painting & Coating application (including repairing activity if any)
- Maintenance of coating
- Inspection and Testing.
1.4 - Surface preparation type & grade, type & number of coats shall be in accordance with
applicable project specification.
In case of missing requirements or differences between this procedure and other documents, Company
Specification shall govern.
1.5 - Quality Control Report for surface preparation, coating & final inspection will be issued on client
request as per sample shown on sheet 6 of this procedure. All operations concerning painting as stated
in the present specification, shall be recorder in a daily log.

2 - SURFACE PREPARATION
2.1 - Surface preparation shall be at the grade requested for each coating system.
2.2 - All surfaces shall be free of dust, oil, grease and other contaminants. If any contamination is
detected before painting, the affected surface shall be properly cleaned and re-blasted.
2.3 Components in alloy/exotic/stainless steel material normally shall not be painted and then shall be
protected from paint overspray specifically zinc pigmented paints.
A dedicate paint cycle , duly approved by client , can be applied only when required into the client
specification.
2.4 - Abrasive blasting of carbon steel surfaces shall be performed using adequate tools, free of
moisture, oil or contaminants and non producing silica dust. Painter workshop shall be provided by two
blasting shops using metallic grit, automatically filtered and de-dusted during recycling. All abrasive
products used shall meet the requirements of ISO 11126 - 11127 (non-metallic abrasive), and ISO
11124 (metallic abrasive).
2.5 - In case of stainless steel or similar materials, abrasive shall be of non-metallic type.
2.6 - Weld spatters, pores, lamination defects, fragments and dents shall be grinded smooth. Sharp
edges shall be rounded at a 3 mm radius. Special care shall be taken for bolt heads and weld seams.
2.7 - The first coat of paint shall be applied before any oxidation or turning appears on the surface,
within four hours after blasting is completed.
2.8 - Blasting equipment shall be efficient and in good conditions. Compressed air shall be free of oil
and moisture . Air compressors shall be fitted with oil and moisture traps.
2.9 - The salt concentration (chlorides) tested on the cleaned surface shall not exceed 30 mg/m2n
measured per ISO 8502-6 and ISO 8502-9.

3 - PAINTING
3.1 - All paints shall be applied according to manufacturer’s recommendations and instruction with
special regard to mixing, thinning, WFT and DFT, pot life, over-coating interval and ambient conditions.
3.2 - Before painting, ambient conditions shall be checked, in order to verify air and support
temperature, dew point and relative humidity. Painting shall be performed only if support temperature
will be at least 3°C above dew point.
Manufacturer recommendations and instructions included in paints technical data sheets shall be
followed.
3.3 - No painting is allowed if the steel temperature is above 40°C or below 5°C, and relative humidity
above 85%.
3.4 - After primer and before any additional coat, a stripe coat shall be applied on welds, edges, bolt
holes and any other point of difficult access for spraying.
3.5 - Between coats, surface shall be inspected in order to check the presence of moisture, water, oil or
other contaminants. Ambient conditions shall be also checked before and during each coat of paint
application .
3.6 - The repair of defects will follow the methods described below:
3.6.1 - Damage to paint work without exposure of metal surface - The damaged area will be washed
with solvent to remove all contamination, rinsed with fresh water and left dry. The paint adjacent to the
damaged area shall be feathered using a suitable method, to ensure the continuity with the repaired
area and a good mechanical adhesion.
After the surface preparation, the original coating system shall be applied up to the required thickness.
3.6.2 - Damage to paintwork with exposure of metal surface - The damaged area will be cleaned and
re-blasted as originally, and the complete coating system shall be applied in accordance with the
Manufacturer instructions. The repaired area shall be extended at least one inch into the existing paint,
and the edges will be feathered using a suitable method.

4 - EQUIPMENT
4.1 - The equipment used will be such as to give the paint performance specified by the Paint
Manufacturer. All spray equipment may be inspected by the Vendor (and Contractor / Company if
required by applicable Inspection adn Test plan) Representative before the commencement of
operations. All equipment shall be fitted with suitable filters, pressure regulators and gages. Paints
containing heavy or metal pigments with a tendency to decant will be kept in continuous agitation with a
mechanical mixer.
4.2 - All the application parameters of paints, such as mixing ratio, thinner, nozzle pressure, tip size,
etc. , shall be according paint manufacturer technical data sheets. Application techniques shall be
according SSPC Volume 1° - Good Painting Practice.
4.3 - Brush application is allowed in small areas and for touch-up or stripe coat operations. Brushes will
be of such shape and quality as to permit good application of the paint.

5 - INSPECTION
5.1 Vendor (and Contractor / Company if required by applicable Inspection and Test plan) Q.C.
Inspector shall inspect all steps of surface preparation and painting, with special regard to VP-
2025JV0S10063-S-249-101-Q93-004 ITP (IGNITION & CONTROL SKID):
Abrasive blasting or power tool cleaning grade
Anchor pattern
Absence of contaminants (chloride, residual dust ,mill scale)
Environmental conditions and dew point
Paint mixing and thinning
WTF and DFT for each coat
Type and quality of paint in use
Absence of contaminants between coats
Final DFT
Adhesion test as per ASTM D4541
The inspection instruments to be used are the following :

• Photographic standards
• Replica tape
• Elcometer micrometer
• Surface Roughness Tester Surtronic 10RZ
• Elcometer 456 digital DFT gage Calibration and measurement acc. to SSPC PA-2
• Adhesion tester
5.2 Inspector shall keep an updated daily log, recording all the a.m. data, specifying also :
• Date and time for all operations and tests
• Identification number of item, zone and coating system
• Number of the applied coat, brand name, batch number
• All additional useful information’s


PAINT DATA SHEET

Zinc Rich Epoxy Paint 1 of 4


PAINT DATA SHEET



PAINT DATA SHEET



PAINT DATA SHEET



PAINT DATA SHEET

Intermediate Epoxy Paint 1 of 4


PAINT DATA SHEET



PAINT DATA SHEET



PAINT DATA SHEET



PAINT DATA SHEET

Polyurethane Topocoat Paint 1 of 4


PAINT DATA SHEET



PAINT DATA SHEET



PAINT DATA SHEET



VP-2025JV0S10063-S-249-101-P82-003 - 2 - (Painting Procedure (Ignition & Control Skid)

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Kuwait National Petroleum Company (K.S.

Vendor Document No: VP-2025JV0S10063-S-249-101-P82-003 Rev No.: 0 Status Code-C

PSCJ Transmittal No: Received Date:

Document Title : PAINTING PROCEDURE (IGNITION & CONTROL SKID)

2. Shell DEP 30.48.00.31-Gen and 30.48.00.31-P6000CFP-000-PV Noted A Noted

3. ZINC RICH PRIMER Noted A Noted

6. Add 30.48.00.31-P6000CFP-000-PV Noted A Noted

Action Code: A-Accepted, N-Not accepted

Kuwait National Petroleum Company (K.S.C.)

Mina Abdullah Refinery

Purchase Order No. : 2025JV0S10063

Purchase Order Description : DHT Flares (Unit 249)

Vendor Name : John Zink Luxembourg S.a.r.l.

Company Document Number : VP-2025JV0S10063-S-249-101-P82-003 Rev : 02

Vendor Document Number : 1719-215 Rev : 1

Document Description / Title : PAINTING PROCEDURE (IGNITION & CONTROL SKID)

Equipment Tag Numbers : S-249-101

PURCHASER APPROVAL STATUS

Name: JIHAM KIM Sign: Disp.: STATIC Date: 2016.01.28

SHEET INDEX AND REVISION

1- THIS DOCUMENTI TO BE CONSIDERED VALID FOR ALL ITEMS OF THIS JOB

(IGNITION & CONTROL SKID) C-940 ITT-1719

1 AMB TEMP (min / max / design) -35°C / +120°C

2 REL. HUMIDITY (min / max) 6% / 100%

23 MATERIAL CARBON STEEL

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

(IGNITION & CONTROL SKID) C-940 ITT-1719

CARBON STEEL PIPING NON-INSULATED - INSTRUMENT AIR LINE

1 AMBIENT TEMP (min / max / des -35°C / +120°C

2 REL. HUMIDITY (min / max) 6% / 100%

23 MATERIAL CARBON STEEL

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

PAINT CERTIFICATE SAMPLE

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

The inspection instruments to be used are the following :

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

(IGNITION & CONTROL SKID) C-940 ITT-1719

PAINT DATA SHEET

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

(IGNITION & CONTROL SKID) C-940 ITT-1719

PAINT DATA SHEET

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

(IGNITION & CONTROL SKID) C-940 ITT-1719

PAINT DATA SHEET

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

(IGNITION & CONTROL SKID) C-940 ITT-1719

PAINT DATA SHEET

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

(IGNITION & CONTROL SKID) C-940 ITT-1719

PAINT DATA SHEET

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

(IGNITION & CONTROL SKID) C-940 ITT-1719

PAINT DATA SHEET

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

(IGNITION & CONTROL SKID) C-940 ITT-1719

PAINT DATA SHEET

1 ISSUED FOR CONSTRUCTION BAJER COLLAVIZZA BAJER 18 JAN 16

(IGNITION & CONTROL SKID) C-940 ITT-1719

PAINT DATA SHEET