Cement Industry and Lubricants - Mr. Klaus Holz

crèp=ir_ofqbè=dj_e
FLT-ACADEMY
- international -
LUBRICANTS FOR THE CEMENT INDUSTRY
1 April 2011 - KH
FOR INTERNAL USE ONLY!
léÉå=dÉ~ê=iìÄêáÅ~íáçå
2 April 2011 - KH
CEPLATTYN
The story of success
50 years of experience in open gear lubrication
1962 REINER (now Fuchs Lubritech) developed

CEPLATTYN KG 10
the first bitumen and solvent free, easily sprayable
adhesive open gear grease
3 April 2011 - KH
CEPLATTYN
The story of success
LUBRITECH´s current CEPLATTYN

products are all
HEAVY METAL FREE
containing no solvent
lead
chlorine
bitumen
4 April 2011 - KH
Heavy metal free -waste can be disposed of

with normal mineral oil
Bitumen and solvent free -does not compact in the

gear tooth root
-on carcinogenic
good sprayability -will not clog nozzles

-good spray pattern
Lubricant reduction -amount of lubricant can

be optimized by using
high quality CEPLATTYN
products
5 April 2011 - KH
Demands on adhesive lubricants

Lubricating of Open Gears is much more difficult than lubricating of sliding bearings.
Sliding bearings have constant lubricating films, teeth of open gears have to build up a new
lubrication film on each gear mesh.
Lubricating of gears take place discontinuously
Sliding direction
You can find two movements on gear-teeth in principle:

rolling movement and sliding movement
The velocity on the pitch point is zero, on start

and end of gear mesh is maximum velocity
Rolling direction
6 April 2011 - KH

Because of high loads and slow sliding velocities, lubricants with solid lubricants are required .
Black (and white) solids prevent that both metal surfaces can come
come in touch.
Oil or grease lubrication without solid lubricants can only be performed

performed if very high base oil viscosity
is used. (spraying problems on lower temperatures)
Chemical structure of graphite
structure
Shock absorbing
characteristic
Main-
Main-valence
Secondary
valence
7 April 2011 - KH
good adhesion shock absorbing
extreme load carrying capacity small separation
good dry running properties corrosion protection
minimal wear rate low dust attraction
good sprayability free of heavy metals
pumpability over a wide temp.range minimum consumption
usable at low and high temp. thermal stability
building up hydrodynamic on low

velocity
8 April 2011 - KH
What kind of adhesive lubricant is needed for

what Open Gear drive:
To solve this question, LUBRITECH´s

SELECTION GUIDE 3 can be used
Herewith we give a guide with the most common
applications, compared with possible CEPLATTYN lubri-
cants.
Apart of this guide we have more than 15 special

CEPLATTYN-
CEPLATTYN-types for further applications.
These types will be recommended on request with
the background of the special running conditions.
9 April 2011 - KH
CEPLATTYN product range

Running-in package
CEPLATTYN 300 - Priming lubricant

CEPLATTYN SF- P applied manually as a
precoating lubricant
CEPLATTYN RN - Running-in lubricant

CEPLATTYN SF - RN applied via automatic
spray system
CEPLATTYN KG 10 HMF ... - Operational lubricant

CEPLATTYN SF ... applied via automatic
spray system
10 April 2011 - KH
CEPLATTYN product range

CEPLATTYN KG 10 HMF ...- Operational lubricants
CEPLATTYN KG 10 HMF - Normal

open gear drives
CEPLATTYN KG 10 HMF 1000 - Heavy duty

open gear drives
CEPLATTYN KG 10 HMF 2500 - Heavy duty

and pre-damaged
open gear drives
11 April 2011 - KH
LUBRITECH product-range for

the Cement industry
12 April 2011 - KH
LUBRITECH product-range for the

Cement industry
Bearing lubrication of traveller

grades during clinker cooling
with URETHYN MP 1
13 April 2011 - KH

Cement industry
Bearing and
sealing lubrication
of classifiers
e.g. URETHYN
MP 2 or
URETHYN E/M 2
14 April 2011 - KH

Cement industry
Bearings of hammer-mills e.g. URETHYN MP 2

15 April 2011 - KH
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32 April 2011 - KH
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33 April 2011 - KH
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34 April 2011 - KH
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35 April 2011 - KH
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36 April 2011 - KH
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37 April 2011 - KH
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38 April 2011 - KH
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39 April 2011 - KH
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40 April 2011 - KH
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41 April 2011 - KH
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42 April 2011 - KH
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43 April 2011 - KH
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44 April 2011 - KH
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45 April 2011 - KH
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46 April 2011 - KH
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47 April 2011 - KH
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The first mill with

that concept will be
commissioned in the
first quarter 2009 at
Holcim Rouen plant
North of Paris.
MPS 4750 BC with

3x 1500 kW Multi-Drive
48 April 2011 - KH
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49 April 2011 - KH
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50 April 2011 - KH
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51 April 2011 - KH
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52 April 2011 - KH
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56 April 2011 - KH

Cement industry
CEPLATTYN KG 10
gleitmo 160 NEU HMF
screws, bolts open gear
CEPLATTYN HT
riding ring
GEARMASTER CLPF URETHYN MP 2 URETHYN MP 1/2

traveler grades for clinker
460 pinion bearing, for all high cooling
bearings of roller station temperature bearings in general
57 April 2011 - KH
LUBRITECH product-range for the Cement

industry
STABYL HD URETHYN MP 2 GEARMASTER CLP 320

lubrication of roller-press classifier bearings various gear boxes
bearings
58 April 2011 - KH
léÉå=dÉ~ê=iìÄêáÅ~åíë=J qÜÉ=lêÇÉ~ä=çÑ=`ÜçáÅÉ
59 April 2011 - KH

Cement Industry and Lubricants - Mr. Klaus Holz

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Cement Industry and Lubricants - Mr. Klaus Holz

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LUBRICANTS FOR THE CEMENT INDUSTRY

50 years of experience in open gear lubrication

1962 REINER (now Fuchs Lubritech) developed

LUBRITECH´s current CEPLATTYN

HEAVY METAL FREE

Heavy metal free -waste can be disposed of

Bitumen and solvent free -does not compact in the

good sprayability -will not clog nozzles

Lubricant reduction -amount of lubricant can

Demands on adhesive lubricants

Lubricating of gears take place discontinuously

You can find two movements on gear-teeth in principle:

The velocity on the pitch point is zero, on start

Demands on adhesive lubricants

Oil or grease lubrication without solid lubricants can only be performed

Chemical structure of graphite

Demands on adhesive lubricants

good adhesion shock absorbing

extreme load carrying capacity small separation

good dry running properties corrosion protection

minimal wear rate low dust attraction

good sprayability free of heavy metals

pumpability over a wide temp.range minimum consumption

usable at low and high temp. thermal stability

building up hydrodynamic on low

What kind of adhesive lubricant is needed for

To solve this question, LUBRITECH´s

Apart of this guide we have more than 15 special

CEPLATTYN product range

CEPLATTYN 300 - Priming lubricant

CEPLATTYN RN - Running-in lubricant

CEPLATTYN KG 10 HMF ... - Operational lubricant

CEPLATTYN product range

CEPLATTYN KG 10 HMF - Normal

CEPLATTYN KG 10 HMF 1000 - Heavy duty

CEPLATTYN KG 10 HMF 2500 - Heavy duty

LUBRITECH product-range for

LUBRITECH product-range for the

Bearing lubrication of traveller

LUBRITECH product-range for the

LUBRITECH product-range for the

Bearings of hammer-mills e.g. URETHYN MP 2

√éêçÇìÅíáçå=ê~íÉ=ìé=íç=NPMM=íéÜ L=ìé=íç=PMMM=íéÜ áå=ïÉí=éêçÅÉëëÉë

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içÉëÅÜÉ soj=jáää r_b=g~é~å=EäáÅÉåÅÉ=ÉñéáêÉÇI=Äìí

mçäóëáìë açoçää H=nì~Çêçéçä

cKiKpãáÇíÜ ^íçñ H=lh=H=coj=EcìääÉê=rp^=çåäóF

cÉ~íìêÉëW cÉ~íìêÉëW cÉ~íìêÉë

√cçê=Åç~ä=~åÇ=ê~ï=ã~íÉêá~ä √cçê=ê~ï=ã~íÉêá~ä √cçê=ÑáåáëÜ=ÖêáåÇáåÖ=çÑ=ÅÉãÉåíJ

^íçñ o~ï=jáää=~åÇ=^íçñ `ç~ä=jáää

^íçñ o~ï=jáää=~åÇ=^íçñ `ç~ä=jáää

^íçñ o~ï=jáää=~åÇ=^íçñ `ç~ä=jáää=L=cKiKpãáÇíÜ

hêìééJmçäóëáìë L=nìÇêçéçä ~åÇ=açoçää sÉêíáÅ~ä=jáää

nì~Çêçéçä jáää açoçää

nì~Çêçéçä L=hêìéé mçäóëáìë

açêçää L=hêìéé mçäóëáìë

The first mill with

MPS 4750 BC with

a~ã~ÖÉ=çå=~=ÄÉ~êáåÖ=çÑ=~=mçäóëáìë açoçää ãáää

a~ã~ÖÉ=çå=~=ÄÉ~êáåÖ=çÑ=~=mçäóëáìë açoçää ãáää

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√iìÄêáíÉÅÜ êÉÅçããÉåÇë=~=Ñáêëí=~å~äóëáë=~ÑíÉê=NSU=êÜ ~åÇ=íÜÉå=~=PJ S=ãçåíÜäó=çáä=~å~äóëáë=