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Ergun 2010 Experimental and Numerical Buckling Analyses of Laminated Composite Plates Under Temperature Effects
Ergun 2010 Experimental and Numerical Buckling Analyses of Laminated Composite Plates Under Temperature Effects
Ergun 2010 Experimental and Numerical Buckling Analyses of Laminated Composite Plates Under Temperature Effects
Emin ERGUN
ABSTRACT
The aim of this study is to investigate, experimentally and numerically, the change of critical buckling load in
composite plates with different ply numbers, orientation angles, stacking sequences and boundary conditions
as a function of temperature. Buckling specimens have been removed from the composite plate with glass-fibre
reinforcement at [0o]i and [45o]i (i= number of ply). First, the mechanical properties of the composite mate-
rial were determined at different temperatures, and after that, buckling experiments were done for those tem-
peratures. Then, numerical solutions were obtained by modelling the specimens used in the experiment in the
Ansys10 finite elements package software. The experimental and numerical results are in very good agreement
with each other. It was found that the values of the buckling load at [0o] on the composite plates are higher than
those of other angles. Besides, symmetrical and anti-symmetrical conditions were examined to see the effect of
the stacking sequence on buckling and only numerical solutions were obtained. It is seen that the buckling load
reaches the highest value when it is symmetrical in the cross-ply stacking sequence and it is anti-symmetrical
in the angle-ply stacking sequence.
Keywords: Composite Materials, Thermal Buckling, FEM (Finite Element Method), Boundary Conditions
weight of composite materials. Özben [9] calculated boundary condition, material anisotropy, and ratio
the buckling load of symmetric and anti-symmetric of coefficients of thermal expansion on results was
composite plates by using analytical and finite ele- investigated, and the results were compared. Akbu-
ment methods. Critical buckling load and compos- lut and Sayman [14] carried out a buckling analysis
ite deformations were obtained on the basis of the of rectangular composite laminates with a central
plate dimensions ratio. The deformation behaviour square hole. Using the first order shear deforma-
of the plate was shown for two modes and different tion theory, the critical buckling loads of composite
values of orientation angels. As a result of the analy- plates, which were designed as symmetric angle-
sis, for the composite plates with a symmetric and ply, anti-symmetric cross-ply or angle-ply under the
anti-symmetric lay-up, the critical buckling loads in-plane loads, were found to be constant for vari-
were obtained for different support conditions. It ous thicknesses, simple or clamped boundary condi-
was observed that the orientation angle and bound- tions. Ma et al. [15] studied the unilateral contact
ary conditions affect the buckling load. Avci et al. buckling behaviour of delaminated plates in a com-
[10] examined the thermal buckling behaviours posite member, where the two-dimensional mechan-
of cross-ply laminated hybrid plates with holes by ical problem was simplified to a one-dimensional
employing the first-order shear deformation theory mathematical model following the assumption of a
and finite element technique. Both symmetric and buckling mode function in terms of the lateral coor-
anti-symmetric lay-up sequences were considered dinates. Kucuk [16] studied the effects of the lateral
and various boundary conditions were taken into ac- strip delamination width on the buckling loads of
count. The effects of the hole size, lay-up sequences the simply supported woven steal reinforced ther-
and boundary conditions on the thermal buckling moplastic laminated composite plates. Ghannadpour
temperatures were investigated. As a result of ana- et al. [17] studied the influences of a cut-out on the
lytical and numerical investigations, it was seen that buckling performance of rectangular plates made of
the temperature affects the critical buckling load. polymer matrix composites (PMC) by using FEM.
Şahin [11] analysed the thermal buckling of sym- The study concentrated on the behaviour of rectan-
metric and anti-symmetric laminated hybrid com- gular symmetric cross-ply laminates. Some overall
posite plates with a hole subjected to a uniform tem- important findings of these studies are that plates
perature rise for different boundary conditions. The that have cut-outs can buckle at loads higher than
eight-node Lagrangian finite element technique was the buckling loads for corresponding plates without
used to obtain the thermal buckling temperatures of a cut-out. Bisagni and Walters [18] studied the bi-
glass–epoxy/boron–epoxy hybrid laminates. They axial testing of flat specimens made of two differ-
showed that the temperature decreased the critical ent composite materials. Using a dual actuator hy-
buckling load. Additionally, it was shown that load draulic testing machine, combinations of axial and
carrying capacity of composite material increases transverse loading were applied to the specimens.
with the increasing number of layers. Shariyat [12] Two test series were performed for two different
investigated a thermal buckling analysis of rectan- composite materials. Half of the specimens were
gular composite multilayered plates under uniform manufactured containing artificial delaminations for
temperatures using a layer wise plate theory. Von the purpose of evaluating the effect of the reduction
Karman’s strain-displacement equations were em- in the resistance given by the out-of-plane displace-
ployed to account for the occurrence of large de- ments, and investigating the damage propagation.
flections. Assuming that the material properties are The results of this study can be used to improve the
changing with temperature; it was observed that the understanding of the different failure modes of com-
mechanical property, geometry and the environ- posite structures.
mental temperature affect the critical buckling load.
Topal and Uzman [13] investigated the applicability As seen above, experimental studies are very limit-
of the Modified Feasible Direction (MFD) method ed on the thermal buckling of reinforced fibre-glass
on the thermal buckling optimization of laminated composite materials in literature. Thus, in this study,
plates subjected to uniformly distributed tempera- buckling analyses of composite plates at different
ture load. The objective function was to maximize temperatures have been analyzed depending on the
the critical temperature capacity of laminated plates plate numbers (i=4, 8 and 10), orientation angle
and the fibre orientation was considered as a design (θ=0ο and 45ο), boundary conditions (Clamped-
variable. The first-order shear deformation theory Clamped “CC” and Clamped-Free “CF”) and stack-
was used in the mathematical formulation. Finally, ing sequence, have been experimentally and numer-
the effect of aspect ratio, anti-symmetric lay-up, ically determined using analytical and finite element
132 Advanced Composites Letters, Vol. 19, Iss. 4, 2010
Experimental and Numerical Buckling Analyses of Laminated Composite Plates under Temperature Effects
methods. The problem in numerical solutions was E1 was lower by approximately 22% than those at
analysed in two sections. Material properties are de- 22oC.
pendent on temperature. Moreover, symmetric and
anti-symmetric composite plates were analysed us- 2.2 Experimental Equipment and Test Methodology
ing finite element methods alone. As a result of the All the mechanical and buckling tests were per-
analyses; it can be seen that the experimental, ana- formed using a servo-hydraulic INSTRON 8801
lytical and numerical results are very close to each Tensile Testing Machine with a 50 kN load capacity.
other. This test machine has a thermostatic chamber which
has a capacity from -48oC up to 180oC. Its sensitiv-
2. EXPERIMENTAL STUDY ity is ± 1ο C.
2.1 Specimens
The fibre-reinforced composite plates have been The specimens were tested for two boundary con-
manufactured using the hand lay-up method from ditions: Clamped-Clamped (CC) and Clamped-Free
unidirectional E-glass fibre with a weight of 270g/ (CF). In the CC boundary condition, the specimen
m2 and epoxy resin. The epoxy was based on CY225 was fixed from its sub and top parts which were
resin and HY225 hardener was used. The composite marked before placing between two heads. The ex-
plates were cured in a lamination press for 2 hours, periment for the CF boundary condition was made
at 120oC at a constant pressure of 1.5MPa. And then, by forcing the top part of the specimen to tab while
the composite plates were cooled to room tempera- the other part of specimen was released. For both
ture at the same pressure. The composite material cases, the buckling length was the same. To prevent
consists of 59% fibres and 41% epoxies. The den- the friction of tabs a rolling bearing was used. To
sity of the laminated plates was 2.026 g/cm3. The satisfy the CF boundary condition special apparatus
specimens were rectangular shapes. All specimens was made (Fig. 1). With the help of this apparatus,
were cut with a water jet over the composite plate at the friction between the place where the force was
130x40 mm (130 mm length and 40 mm width). The exerted and the specimen has been minimized. Be-
buckling specimen was fixed at 103x40 mm (L=130 sides, with this the surface to which the force was
mm) for both boundary conditions. applied was lubricated, so that the specimen could
move easily during buckling.
The composite material, having i=4, 8 and 10 lami-
nates, was manufactured in the form of a plate and As shown in Fig. 1, the specimen and the apparatus
its mechanical properties were measured using were bonded using four setting bolts; two of them at
tensile specimens manufactured according to the the front, the rest behind.
ASTM-D3039 standard. For the determination of
the mechanical properties of unidirectional glass/ All of the tests were performed using displacement
epoxy under static loading conditions, [0]8 oriented control. During the axial compression test, displace-
composite plates were used. In these measurements, ment was applied with a speed of 0.7 mm/min. Dur-
room temperature (22oC) and two higher tempera- ing the test, the forces versus displacement (stroke)
tures (60oC and 100oC) were considered. Each ex- curves were measured and recorded automatically
periment was repeated 3 times and the obtained av- by the INSTRON 8801 test machine.
erage values are given in Table 1. Their thicknesses
was measured as t = 0.8, 1.55 and 1.87 mm. 3. ANALYTICAL AND NUMERICAL ANALY-
SIS
With the increase in temperature, the elasticity mod- 3.1 Analytical Buckling Analysis
uli, shear modulus and Poisson’s ratio decreased. It The critical buckling load values for the CC and CF
was found that, at 100oC, the modulus of elasticity boundary conditions are calculated using equations
1 and 2 [19]. The smallest critical load, the Euler
Table 1: Mechanical properties of [0o]8 glass-fiber/ep- load, occurs when mode n is equal to 1, so that:
oxy composite materials under various temperatures.
Modulus of elasticity Shear modulus Poisson’s ratio
boundary conditions. At the same time, the critical son, the load-carrying capacity of the material de-
buckling load (Pcr) is determined using the load-con- creases. The results were compared with the refer-
tract curve in Fig. 3. Any abrupt change in the slope ences [10 and 11]. It can be seen that the results are
of the load-contract curve of an elastic structure may in good agreement.
denote a buckling occurrence [12].
4.1.4. Buckling Damage
As seen in Fig. 3, with the change of ply-angle the In Fig. 5, the deformed situations of the [45o]8 (uni-
buckling load also changes. As a sample, the critical directional) composite specimen are shown. While
buckling load of composite plate, which had around the deformation in the [0o] direction composite oc-
0.15% contraction, in a [0o]10 direction is nearly 2.8 curred in a transverse direction (the x direction), in
times the ones with a 45o direction. This result is the middle of the specimen, damage to specimens in
similar to the results referenced [8]. the [45o] direction occurred in the direction of the
fibre. Here, it can be seen that with the change of
4.1.2. The Effect of Plate Number orientation angle, the damage direction changes and
In Fig. 3, the effect of the plate number on the criti- the critical buckling loads change. At low tempera-
cal buckling load was given at the room temperature tures, the colour of the matrix is bright and clear, but
for the CC boundary conditions and the [0]i orienta- at high temperatures it is not clear due to the relax-
tion angle. As can be seen, increasing the plate num- ation of the matrix with the increasing temperature.
ber increases the value of the buckling drastically,
because as the bending rigidity (EI) (bending stiff-
ness) of the composite plate increases, the ability to
resist buckling also increases.
1400
ments at 100oC the damages isn’t so clear. Similar-
1200 ly, the same situation can be seen in the composite
Force (N)
1000
o
Temperature ( C)
specimen with other orientation angles and plate
numbers. Due to the decrease in the rigidity of the
800
600 22 60 100
Fig. 4: Variation of the force (buckling load) vs com- In Fig. 6, the critical buckling load according to
pressive strain in the composite plates having different plate numbers and temperature has been graphed
temperature ([0o]8, CC boundary condition) with columns. Therefore, the change of tempera-
ture according to plate numbers can be seen as well.
The mechanical properties of the material change Critical buckling load values in the [0o]i direction
with temperature (Table 1). In other words, the ri- under CF and CC boundary conditions are given in
gidity of the composite material decreases. The Fig. 6 (a) and (b). By increasing the plate numbers,
strength of the matrix which keeps fibres connected the critical buckling load also increases, but with in-
decreases with the increasing of temperature and it creasing temperature, this value decreases. As can
loses the connective property. That is, losses in the be seen in these graphs, the effect of the boundary
matrix load transfer a greater increase. For this rea- condition is clear. For example, the composite plates
Advanced Composites Letters, Vol. 19, Iss. 4, 2010 135
Emin ERGUN
Pcr (N)
Pcr (N)
125 1750
100
1500 Conditional Plate (Co) Result Result Result
1250
75 1000
750
CC [0o]8 60 1759 1763 1763.5
50
[0o]8
500
25 250 CF 60 108 110.1 110.3
0
[45o]8
0
4 8 10 4 8 10 CC 60 451 455.1 455.3
Number of layer Number of layer
3500
Temperature ( C)
o represents the numerical data from Ansys 10.0. As
seen in the graph, despite small differences, the val-
3000
Experimental 22 60 100
Ansys 22 60 100
2500 ues are in good agreement with each other.
2000
Pcr (N)
1500
In Fig. 7 (a), regarding the [0o] direction in the CC
boundary condition, the experimental and numeri-
1000
cal results have been given. The change of buckling
500 load with increasing temperature is seen clearly. For
0 example, at room temperature, the critical buckling
3 4 5 6
Number of layer
7 8 9 10 11
load in the composite plate that has a [0o]10 direction
is around Pcr= 3450 N, at 60 oC it is Pcr=3050 N, and
(a)
at 100 oC it is Pcr=2800 N.
240
200
Temperature ( C)
o
In Fig. 7 (b), the [0o]i direction in the CF boundary
Experimental 22 60 100
Ansys 22 60 100 condition comparative Pcr values have been given.
160
Here too, with increasing temperature, the critical
buckling load decreases similarly. For the same
Pcr (N)
120
with 10 plies in the CF boundary condition have a As seen in Fig. 7 and 8, the ability to resist buckling
critical buckling load around 215 N, but in the CC increases considerably with the increasing of plate
boundary condition this value is around 3520 N. numbers for both boundary conditions. However, as
the weight increases, the critical buckling load also
4.2. Comparison of Experimental, Analytical and increases similarly. This value decreases for every
Numerical Results case tested with temperature.
Analytical and numerical solutions obtained from
the analysis match each other, as seen in Table 2. In Fig. 8 (a and b), the composite plates that are
So, from this point on a comparison of the numerical [45o] direction in the CC and CF boundary condi-
and experimental results are shown in the figures. tions have their Pcr values given. In these graphs, the
change of orientation angles and buckling load can
In Fig. 7 and 8 graphs, the comparison of experimen- be seen. For example, at T=22oC, in the CC boundary
tal and numerical results (ANSYS 10.0) has been condition, with the [0o]4 direction the value is Pcr=273
given. In these figures, continuous and dotted curves N, but for the [45o]4 direction it is Pcr=95 N.
represent the experimental data and the pointed sing
1400
300
o
Temperature ( C)
1200
Experimental 22 60 100 Temperature ( C)
o
250
Ansys 22 60 100
1000 22 60 100
200
800
Pcr (N)
Pcr (N)
150
600
100
400
50
200
0 0
3 4 5 6 7 8 9 10 11 0 10 20 30 40 50 60 70 80 90
(a) (a)
70
o
Temperature ( C)
60 2000
Experimental 22 60 100
Ansys 22 60 100 1800
50
o
1600 Temperature ( C)
40 1400
Pcr (N)
22 60 100
1200
30 Pcr (N)
1000
20 800
600
10
400
0 200
3 4 5 6 7 8 9 10 11
0
Number of layer 0 10 20 30 40 50 60 70 80 90
o
(b) Angle of ply (θ )
1600
the critical load decrease drastically.
1400
2. The experimental and numerical analyses that
were made show that the critical buckling load
1200
decreases sharply with increasing temperature.
1000
The results of the experimental and numerical
Pcr (N)
600
[10] and [11].
400 Stacking Sequence
(30/-30)s (30/-30)as
3. It has been seen that the maximum critical buck-
200 (45/-45)s
(0/90)s
(45/-45)s
(0/90)as ling load for unidirectional plates occurs at [0o]
0
20 30 40 50 60 70 80 90 100
direction in composite specimens and in room
Temperature ( C)
o conditions (results are similar to the results of
reference [8]).
Fig. 10: The change of Pcr with stacking sequences for
4. It has been seen that boundary conditions affect
CC boundary condition (for 8 ply, s=symmetric, as=anti-
symmetric)
the ability resist buckling and the maximum load
can be carried in the CC boundary conditions (re-
material for symmetrical and anti-symmetrical con- sults are similar to the results of reference [13]).
ditions depending on the temperature have been giv- 5. The critical buckling load changes with orienta-
en. Here, the optimum result is for a cross-ply sym- tion angles. As the orientation angles get larger,
metrical stacking sequence [0/90/0/90/90/0/90/0]. from 0o to 90o, the laminated composite plates
However, whatever the thickness and stacking se- become more sensitive to the buckling load. This
quence are, the mechanical properties and the load- change increases more with increasing tempera-
carrying capacity of composite materials always de- ture.
crease with temperature. 6. If a cross-ply plate sequence is used, a symmetri-
cal plate should be preferred, but if an angle-ply
As seen in Fig 10, there is little difference between plate sequence is used, an asymmetrical plate
angle-ply and the value of the critical buckling load should be preferred.
in symmetrical and anti-symmetrical situations. In- 7. The ability to resist buckling can be increased
stead of using a unidirectional [45o] direction com- by changing the ply angles without changing the
posite material, using [45/-45]2s symmetrical or material’s geometry or weight. In this context,
[45/-45]4 anti-symmetrical composite materials will instead of using 45o direction composite mate-
be better. When the same conditions are considered, rials, using (45/-45)2s symmetrical or (45/-45)4
in (45/-45/45/-45/-45/45/-45/45) symmetrical mate- anti-symmetrical composite material increases
rial, the critical buckling load of the unidirectional the value of the critical buckling load.
plate with [45] is 12%; the anti-symmetrical plate at 8. In the experimental and numerical analyses,
[45/-45]4 is more than 12.8%. composite plates that had an anti-symmetrical
ply-angle were seen to carry a greater load than
Consequently, if a cross-ply reinforcement sequence composite plates that had a symmetrical ply-an-
is used a symmetrical plate should be preferred, but gle. An increase in temperature doesn’t change
if an angle-ply reinforcement angle is used, an asym- this situation. The results were compared with
metrical plate should be preferred. the references [8, 9 and 20]. It can be seen that
the results are similar.
5. CONCLUSIONS 9. The damage that occurred at high temperatures is
In this study, the critical buckling load of fibre rein- less visible than the damage that occurred at low
forced composite plates has been investigated using temperatures.
experimental and finite element methods under dif-
ferent temperature conditions, layer numbers, stack- References:
ing sequences, angles of ply, and different support 1. Chen, L.W., Chen, L.Y. “Thermal buckling of lami-
conditions. The problem was analysed using eigen- nated composite plates”, J Thermal Stress, 10 (1987),
345-356.
values. The experimental and numerical analyses
2. Kabir, H.R.H., Hamad, M.A.M., Al-Duaij, J.,
have been seen to be consistent with each other.
John, M.J., “Thermal buckling response of all-edge
Some conclusions can be drawn: clamped rectangular plates with symmetric angle-ply