Ultracongelador Sanyo

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Service Manual FILE No.

Ultra-Low Temperature Freezer


MDF-C2156VAN
MDF-C2156VANC
SANYO Electric Co., Ltd.
Biomedical Business Unit

RoHS
This product does not contain any hazardous substances prohibited by the RoHS Directive.
(You will find ‘RSF’ mark near the rating plate on the RoHS compliant product.)
WARNING
* You are requested to use RoHS compliant parts for maintenance or repair.
* You are requested to use lead-free solder.

SM9910079
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Effective models

This service manual is effective following models.

Model name Product code Voltage and Frequency


MDF-C2156VAN 823 189 82 220V 50Hz
823 189 83 220V 60Hz
823 189 84 230/240V 50Hz
823 189 87 220V 60Hz

MDF-C2156VANC 823 189 86 220V 60Hz

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Contents

Page

Features --------------------------------------------------- 1

Specifications --------------------------------------------- 2

- Structural specifications

- Control specifications

- Performance specifications
Dimensions --------------------------------------------------------- 6

Cooling unit parts ------------------------------------------------- 7

Refrigeration circuits --------------------------------------- 8

Refrigeration circuits welding points -------------------------- 9

Components on PCB ---------------------------------------------- 11

Electric parts ---------------------------------------------------- 12


Specifications of sensor ---------------------------------- 14

Wiring diagram ------------------------------------------ 16

Circuit diagram for CR PCB ------------------------------------ 18

Connections on PCB ------------------------------------- 20

Control specifications --------------------------------------- 21

Operation of Control Panel ------------------------------------ 26


Parts layout --------------------------------------------- 31

Test data --------------------------------------------------- 33

- Pull-down data

- Pull-up data

- Temperature uniformity and variation

- Power consumption data


- Unit pressure data

- Sample load test

Instruction Manual ------------------------------------------------- 40


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Features

䂓㩷 The chest type -150㷄 VIP series freezer has large effective capacity, 231L.

䂓㩷 Safety storage and security


- New double door gasket to prevent heat leakage.
- New VIP+ is adopted for insulation makes reduction of power consumption.
- Notice of failure prediction by additional new status function.
- Recording of chamber temperature and outer door open.

䂓㩷 Environmental friendly
- 2-stage mixed refrigerant system with NON-HCFC refrigerant.

䂓㩷 Optional component
zAutomatic temperature recorder + Mounting kit: MTR-155H+MDF-S30150
zInterface board: MTR-480
zLiquid N2 gas container: MDF-135N

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Specifications

ŶStructural specifications
Item MDF-C2156VAN MDF-C2156VANC
Name Ultra-Low Temperature Freezer
External dimensions W1730 × D765 × H1010 (mm)
Internal dimensions W760 × D495 × H615 (mm)
Effective capacity 231 L
Exterior Painted steel
Interior Aluminum plate
Outer lid Painted steel
Insulation Vacuum insulation panel + Rigid polyurethane foamed-in place
Access port 㱢40mm, 1 place in the side table
Cooling circuit 2-stage cooling circuit and Low stage Auto cascade system
Compressor High stage side; Hermetic type, Output; 1100W
Low stage side; Hermetic type, Output; 1100W
Evaporator High stage side; Cascade condenser type
Low stage side; Tube on sheet type
Condenser High stage side; Fin and tube type
Low stage side; Shell and tube type, and Wire tube type
Refrigerant H stage side; R-407D
L stage side; HFC mixed refrigerant
Refrigerating oil Ze-NIUS32SA
Power supply Local voltage
Battery Lead storage battery, 6VDC, 7.2Ah x 4pcs, Auto-recharge
Weight 318 kg 325kg
Voltage booster None Built-in
Accessories 1 set of key for outer door latch, 1 set of key for panel door,
6 recording chart rolls, 1 dry cell
1 set connect tube for back-up system
Optional component Automatic temperature recorder + Mounting kit (MTR-155H+MDF-S30150)
Liquid nitrogen gas container (MDF-135N)
Interface board (MTR-480)






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ŶControl specifications
Item MDF-C2156VAN MDF-C2156VANC
Cooling performance Center of the chamber; -150㷄䋨AT30㷄, No load䋩
Temp. controller Micro-processor control system
Setting range; -125㷄䌾-155㷄䋨Unit;1㷄䋩
Non-volatile memory
Temp. sensor Platinum resistance; Pt.1000ȍ
Temp. display Digital display
Setting range: +5㷄~+20㷄 (Initial; +10㷄)
ALARM lamp and LCD display flashes, intermittent buzzer tone
High temp. with 15min. delay
Remote alarm contact: Normal Open, Rating; DC30V, 2A
Remote alarm contact activates with 15min delay
Setting range: -5㷄~-20㷄 (Initial; -10㷄)
ALARM lamp and LCD display flashes, intermittent buzzer tone
Low temp. with 15min. delay
Remote alarm contact: Normal Open, Rating; DC30V, 2A
Remote alarm contact activates with 15min delay
Alarm
When outer door is open, indication of ‘Door Open’ is shown.
Door ALARM lamp blinks and buzzer beeps intermittently after delay
time is passed.
ALARM lamp flashes, message indication and intermittent buzzer
Filter
tone emitted
When the power to the unit is not connected or power failure,
Power failure ALARM lamp flashes and intermittent buzzer tone emitted
Remote alarm contact activates.
3P remote alarm terminal: DC30V, 2A, NC-COM, NO-COM
Remote alarm
Temperature alarm turns on during power failure.
LCD panel
Temperature display; Digital display (1㷄 increment)
Display
Internal temperature is displayed by graphics, 24hours record can
be displayed per screen.
Lamp: BATTERY, ALARM, STANDBY
Buzzer key: BUZZER
Menu key: MENU
Clear key: CE
Control panel
Entry key: ENT
Figure input key
LCD contrast adjusting knob: CONT
Shift key:

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Item MDF-C2156VAN MDF-C2156VANC
When ambient temperature is higher than approx. 35㷄 or lower
than approx. 0㷄, ‘Ambient temp is abnormal ‘ is displayed on LCD.
Status monitor function
When power supply voltage is lower than approx.170V, ‘The power
supply is abnormal’ is displayed on LCD.
zRecordable for approx. 4weeks in 12min. intervals.
zDoor delay time (more than 2min.) is recordable.
zTemperature for cascade sensor, filter sensor and AT sensor
Data log function
are recordable.
zLog data is transmittable to PC with interface,
MTR-480.(Option)
In the event of any failure among temp. sensor, filter sensor and
cascade sensor;
Self diagnosis function zError code and message are emitted.
zALARM lamp flashed, remote alarm contact turns over and
intermittent buzzer emit.
Key lock ‘0’: Key lock is released.
Key lock function
Key lock ‘1’: Key locks
When the temperature in cascade sensor is -34 㷄 or lower,
compressor (L) turns on.
L stage When the temperature in cascade sensor is -12 㷄 or higher,
compressor (L) turns off.
Compressor
Overload relay and High pressure switch (L) are controlled.
protection
When the temperature in filter sensor is +60 㷄 or higher,
compressor (H) turns off.
H stage
When the temperature in filter sensor is 10㷄 lower than ambient
temperature, compressor (H) turns on.
zAutomatic liquid N2 injection device
zTemp. setting range;
zIndication: BACK-UP (Green)
Back-up systems zBack-up test switch; 8R2021
zPower switch; Locker switch
zBack-up systems can be available for 48 hours by full charged
lead storage battery.





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ŶPerformance specifications
Cooling performance Center of the chamber: -150㷄䋨AT30㷄, no load䋩
Temp. control range -125㷄䌾-150㷄䋨AT30㷄, no load䋩
220VAC, 50Hz 220VAC, 60Hz 230VAC, 50Hz 240VAC, 50Hz
Rated power consumption
1550W 1700W 1550W 1600W
Noise level 51 dB (A) (background noise; 20dB)
Maximum pressure 3085 kPa
Usable conditions AT:5㷄䌾30㷄, less than 80䋦RH
Note: Specifications will be subject to change without notice.

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Dimensions

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Cooling unit parts

<MDF-C2156VAN/VANC>
Specifications
Item
H side L side
Compressor
220V, 60Hz Type: KS370J1NS-7A Compressor code: 7FB-0-M101-001-06
220V, 50Hz Type: KS370J1NS-4A Compressor code: 7FB-0-M101-001-04
230/240V, 50Hz Type: KS370J1NS-4A1 Compressor code: 7FB-0-M101-001-05
Ze-NIUS32SA Ze-NIUS32SA
Refrigerant oil
Charged q’ty: 850cc Charged q’ty: 850cc
Forced air cooling(partially) Forced air cooling(partially)
Cooling system
Oil cooler Oil cooler
Condenser
Type Fin and tube Cascade condenser
Condenser 12 columns x 4 lines P6.35mm
Coil pipe φ6.35mm x (t)0.7
Fin 88pcs.
Pre-condenser W 350mm ʊ
Frame pipe φ6.35mm ʊ
Evaporator
Type Shell tank φ80mm Tube on sheet
Capillary tube (upper) (Middle) (Lower) (Ex)
Resistance 2 2 2 2
56 PSI/G 9.9kg/cm 11.0kg/cm 3.7kg/cm 1.9kg/cm
PSI・kg/cm2
Length (mm) 1300 3000 8000 3000 500
Outer diameter (mm) φ2.4
Inner diameter (mm) φ1.2
MU-N721 (HFC refrigerant)
Refrigerant R-407D Charged q’ty: 432+/-10g
Charged q’ty: 880g
n-Pentane n-Pentane
Oil additive
Charged q’ty: 46cc (28g) Charged q’ty: 17cc (10g)
Dryer 4A-XH-9 Charged q’ty: 18g 4A-XH-6 Charged q’ty: 58g
Condensing fan φ230 mm、4 blades
Material: ABS
Condensing fan
Type: SE4-E11L5P
motor
Oil separator ʊ SPK-0S02S3

<Compressor terminals layout>

C R

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Refrigeration circuits

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Refrigeration circuit welding points

<Pipe layout>

䌅䌁㩷 䌅䌇㩷
䌅䌂㩷

䌅䌃㩷

䌅䌄㩷

䌅䌆㩷

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<Unit base Ass’y>

Pressure SW
Ex. tank (L)

䌅䌘䌂 䌐䌉㩷
䌅䌘䌁
䌅䌘䌚㩷 䌅䌘䌃 䌌䌄䌇㩷
䌅䌘䌙㩷 䌐䌏㩷 䌌䌄䌆㩷
䌅䌘䌄
䌅䌘䌗 䌌䌄䌈㩷
䌌䌄䌊㩷
Condenser Ass’y䌌䌄䌅㩷 䌅䌘䌖 䌅䌘䌘㩷 䌅䌘䌅㩷
䌌䌄䌃 䌅䌘䌕
䌅䌘䌔㩷
䌈䌄䌋
䌈䌃䌂㩷
䌅䌘䌒 䌅䌘䌓
䌈䌃䌁㩷
䌈䌄䌆㩷 䌅䌘䌐 䌅䌘䌏

Compressor (L) 䌅䌃䌏


䌅䌘䌑 䌅䌃䌉㩷
䌅䌘䌎
䌈䌄䌂 䌅䌘䌍
䌈䌄䌇㩷 䌌䌄䌂㩷 䌌䌃䌆㩷 䌈䌃䌃㩷
䌈䌄䌁
䌌䌄䌁 䌌䌏䌁 䌌䌏䌂 䌌䌃䌇
䌈䌏䌏 䌈䌏䌉㩷
䌈䌄䌌㩷 䌌䌏䌉㩷 䌌䌏䌏 䌈䌃䌇
䌌䌃䌈 䌈䌃䌈 䌈䌏䌁㩷

䌈䌏䌂㩷

䌈䌆䌉㩷
䌈䌆䌏㩷
䌌䌄䌄㩷

䌌䌄䌐㩷 Compressor(H)
䌈䌓䌃㩷
䌌䌄䌍㩷 䌌䌃䌅
䌌䌄䌌㩷 䌌䌓䌄 䌌䌓䌃
䌌䌄䌋㩷 䌈䌓䌁 䌌䌄䌎㩷 䌌䌃䌄 䌅䌘䌌㩷
䌈䌓䌄㩷 䌈䌓䌂㩷 䌌䌓䌅
䌌䌓䌆㩷 䌏䌉㩷 䌏䌒㩷 䌌䌓䌁 䌌䌓䌂
䌏䌏㩷

Capillary (H)
䌌䌃䌂㩷 䌈䌄䌃
䌈䌄䌏㩷
䌌䌃䌁㩷
䌈䌄䌉㩷 Oil separator 䌈䌄䌅

䌈䌃䌏

䌅䌘䌁㩷

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Components on PCB

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Electric parts

MDF-C2156VAN/2156VANC 220V, 60Hz 220V, 50Hz 230/240V, 50Hz


Compressor (H), (L) Type KS370J1NS-7A KS370J1NS-4A KS370J1NS-4A1
Parts code 7FB 0 M101 001 06 7FB 0 M101 001 04 7FB 0 M101 001 05
Rated voltage 220V, 60Hz 220/230V, 50Hz 230/240V, 50Hz
Winding resistance䋨C-S) 1.64㱅 2.53ȍ 2.53ȍ
Winding resistance䋨C-R) 3.35ȍ 4.8ȍ 4.8ȍ
Starting relay (H), (L) Type AMVL-300A AMVL-300A AMVL-300A
Pick-up voltage 215~247VAC 185~217VAC 185~217VAC
Drop-out voltage 69~132VAC 60~120VAC 60~120VAC
Parts code 626 100 1503 626 100 1503 926 100 1504
Overload relay (H), (L) Type MRA999549201 MRA999539201 MRA999539201
Action to temp. (no current) ON:69㫧10㷄 OFF:135㫧10㷄 ON:69㫧10㷄 OFF:135㫧10㷄 ON:69㫧10㷄 OFF:135㫧10㷄
Action to current (AT25㷄) 29.5A 22.5A 22.5A
Operation time 6~16 sec. 6~16 sec. 6~16 sec.
Parts code 624 226 3173 624 226 3166 924 226 3167
Starting capacitor (H), (L) Type 160UF, 250V 100UF, 250V 100UF, 250V
Running capacitor (H), (L) Type 25UF, 400VAC 25UF, 400VAC 25UF, 400VAC
Condensing fan motor Type SE4-E11L5P SE4-E11L5P SE4-E11L5P
Rated voltage 220-240V 220-240V 220-240V
Parts code 624 224 0167 624 224 0167 924 224 0168
Cap.tube heater Rated voltage 100V, 15.7W 100V, 15.7W 100V, 15.7W
Resistance䋨25㷄) 638㱅 638㱅 638㱅
Parts code 624 030 2492 624 030 2492 924 030 2493
Temp. control relay (H) Type G4F-11123T G4F-11123T G4F-11123T
Rated voltage 20A, 12VDC 20A, 12VDC 20A, 12VDC
Parts code 624 173 2397 624 173 2397 924 173 2398
Heater relay Type G2R-1A-T G2R-1A-T G2R-1A-T
Rated voltage 12V, 1-A, 250V 12V, 1-A, 250V 12V, 1-A, 250V
Parts code 624 188 9299 624 188 9299 924 188 9290
Temp. control relay (L) Type G4F-11123T G4F-11123T G4F-11123T
Rated voltage 20A, 12VDC 20A, 12VDC 20A, 12VDC
Parts code 624 173 2397 624 173 2397 924 173 2398
Switching power supply Type ZWS15-12/J ZWS15-12/J ZWS15-12/J
Rated voltage 15W, 12V 15W, 12V 15W, 12V
Parts code 624 227 1291 624 227 1291 924 227 1292
Transformer Type ATR-C50 ATR-C50 ATR-C50
Rated voltage 200-240V 200-240V 200-240V
Parts code 624 006 0408 624 006 0408 924 006 0409
Pressure switch Type SNS-C135Q002 SNS-C135Q002 SNS-C135Q002
Rated voltage OFF:2.75MPA ON:0.78MPA OFF:2.75MPA ON:0.78MPA OFF:2.75MPA ON:0.78MPA
Parts code 624 227 0959 624 227 0959 924 227 0950
Door switch Type SS160-A15 SS160-A15 SS160-A15
Rated voltage 28V, 50MA 28V, 50MA 28V, 50MA
Parts code 624 197 1925 624 197 1925 924 197 1926
Temp. sensor Type PT-1000㱅 PT-1000㱅 PT-1000㱅
Transformer Type S41-RN98PV S41-RN98PV S41-RN98PV
Rated voltage P:100V, 9V, 0.46A P:100V, 9V, 0.46A P:100V, 9V, 0.46A
Parts code 624 227 0836 624 227 0836 924 227 0837
Battery switch Type SLE6A2-5 SLE6A2-5 SLE6A2-5
Rated voltage 4A, 250VAC 4A, 250VAC 4A, 250VAC
Parts code 624 213 1472 624 213 1472 924 213 1473
Battery Type LC-P067R2J LC-P067R2J LC-P067R2J
Rated voltage 6V, 7.2AH 6V, 7.2AH 6V, 7.2AH
Parts code 624 227 0843 624 227 0843 924 227 0844
Cascade sensor Type 502AT 502AT 502AT
Rated voltage 5K㱅, 25㷄 5K㱅, 25㷄 5K㱅, 25㷄
Filter sensor Type 502AT 502AT 502AT
Rated voltage 5K㱅, 25㷄 5K㱅, 25㷄 5K㱅, 25㷄
AT sensor Type 502AT 502AT 502AT
Rated voltage 5K㱅, 25㷄 5K㱅, 25㷄 5K㱅, 25㷄
Remote switch Type HLS208N HLS208N HLS208N
Rated voltage 250VAC, 6A 250VAC, 6A 250VAC, 6A
Parts code 624 169 9690 624 169 9690 924 169 9691
Solenoid valve Type X8263205LT X8263205LT X8263205LT
Rated voltage 24VDC 24VDC 24VDC
Parts code 624 226 8215 624 226 8215 924 226 8216
Back up switch Type HLS208N HLS208N HLS208N
Rated voltage 250VAC, 6A 250VAC, 6A 250VAC, 6A
Parts code 624 169 9690 624 169 9690 924 169 9691
Test switch Type 8R2021 8R2021 8R2021
Rated voltage 3A, 125VAC 3A, 125VAC 3A, 125VAC
Parts code 624 194 3984 624 194 3984 924 194 3985

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MDF-C2156VAN/2156VANC 220V, 60Hz 220V, 50Hz 230/240V, 50Hz
Relay Type G4F-1123T G4F-1123T G4F-1123T
Rated voltage 1C, 15A, 24VDC 1C, 15A, 24VDC 1C, 15A, 24VDC
Parts code 624 001 4586 624 001 4586 924 001 4587
Power transformer Type ATR-K285T ATR-K285T ATR-K285T
Rated voltage P:100V, 115V, 230V P:100V, 115V, 230V P:100V, 115V, 230V
Parts code 624 227 0850 624 227 0850 924 227 0851
Back up sensor Type PT-1000ȍ PT-1000ȍ PT-1000ȍ
Breaker switch Type BAM215171 BAM215171 BAM215171
Rated voltage 250V, 15A 250V, 15A 250V, 15A
Parts code 624 226 3623 624 226 3623 924 226 3624
Noise filter Type ZAC2220-11 ZAC2220-11 ZAC2220-11
Rated voltage 250VAC, 20A 250VAC, 20A 250VAC, 20A
Parts code 624 204 3294 624 204 3294 924 204 3295
Time delay fuse Type SD4 UL E39265 SD4 UL E39265 SD4 UL E39265
Rated voltage 250V, 0.5A 250V, 0.5A 250V, 0.5A
Parts code 423 018 2109 423 018 2109 323 018 2102
Breaker switch Type IR11A2E201R
(MDF-C2156VANC only) Rated voltage 250VAC, 20A
Parts code 624 225 9589
Power relay Type G7L-1A-TUB
(MDF-C2156VANC only) Rated voltage 30A, 220V, 24VDC
Parts code 624 208 1043
Boost relay Type G7L-1A-TUB
(MDF-C2156VANC only) Rated voltage 30A, 220V, 24VDC
Parts code 624 208 1043
Power transformer Type ATR-HJ61TC-1
(MDF-C2156VANC only) Rated voltage 200, 225, 240V
Parts code 624 226 7614
Power transformer Type ATR-D35003
(MDF-C2156VANC only) Rated voltage P:208V, S:230V
Parts code 624 226 7621

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Specification of sensor
1. Following shows temperature and resistance values in thermistor sensor (502AT-1).
㷄 kȍ 㷄 kȍ 㷄 kȍ 㷄 kȍ

䋭50 154.5 䋭36 71.80 䋭22 35.65 0 13.29


䋭49 145.9 䋭35 68.15 䋭21 33.99 5 10.80
䋭48 137.8 䋭34 64.71 䋭20 32.43 10 8.84

䋭47 130.2 䋭33 61.48 䋭19 30.92 15 7.20


䋭46 123.1 䋭32 58.43 䋭18 29.50 20 6.01
䋭45 116.5 䋭31 55.55 䋭17 28.14 25 5.00
䋭44 110.2 䋭30 52.84 䋭16 26.87 30 4.17
䋭43 104.4 䋭29 50.23 䋭15 25.65 35 3.50
䋭42 98.87 䋭28 47.77 䋭14 24.51 40 2.96

䋭41 93.70 䋭27 45.45 䋭13 23.42 45 2.51


䋭40 88.85 䋭26 43.26 䋭12 22.39 50 2.13
䋭39 84.18 䋭25 41.19 䋭11 21.41 55 1.82

䋭38 79.80 䋭24 39.24 䋭10 20.48 60 1.56


䋭37 75.67 䋭23 37.39 䋭5 16.43 65 1.35

2. Following shows temperature㩷 䋨-170㷄䌾0㷄䋩㩷 and resistance values in temp. sensor (Pt1000ȍ).
䋨㷄䋩 0 -1 -2 -3 -4 -5 -6 -7 -8 -9

-170 330.4 326.2 322.1 318.0 313.8 309.7 305.5 301.4 297.3 293.1
-160 371.4 367.3 363.2 359.1 355.0 350.9 346.8 342.7 338.6 334.5
-150 412.2 408.2 404.1 400.0 395.9 391.9 387.8 383.7 379.6 375.5

-140 452.8 448.7 444.7 440.6 436.5 432.5 428.5 424.4 420.4 416.3
-130 493.0 489.0 485.0 481.0 477.0 472.9 468.9 464.9 460.8 456.8
-120 533.1 529.1 525.1 521.1 517.1 513.1 509.1 505.1 501.1 497.1
-110 572.9 569.0 565.0 561.0 557.0 553.0 549.1 545.1 541.1 537.1
-100 612.6 608.6 604.6 600.7 596.7 592.8 588.8 584.8 580.9 576.9
-90 652.0 648.1 644.1 640.2 636.2 632.3 628.4 624.4 620.5 616.5
-80 691.3 687.3 683.4 679.5 675.6 671.6 667.7 663.8 659.9 655.9
-70 730.3 726.4 722.5 718.6 714.7 710.8 706.9 703.0 699.1 695.2
-60 769.3 765.4 761.5 757.6 753.7 749.8 745.9 742.0 738.1 734.2

-50 808.1 804.2 800.3 796.4 792.6 788.7 784.8 780.9 777.0 773.2
-40 846.7 842.8 839.0 835.1 831.3 827.4 823.5 819.7 815.8 811.9
-30 885.2 881.4 877.6 873.7 869.8 866.0 862.1 858.3 854.4 850.6

-20 923.6 919.8 915.9 912.1 908.3 904.4 900.6 896.7 892.9 889.1
-10 961.9 958.0 954.2 950.4 946.6 942.7 938.9 935.1 931.3 927.4
0 1000.0 996.2 992.4 988.6 984.8 980.9 977.1 973.3 969.5 965.7

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2. Following shows temperature㩷 䋨0㷄䌾100㷄䋩㩷 and resistance values in temp. sensor (Pt1000ȍ).
䋨㷄䋩 0 1 2 3 4 5 6 7 8 9

0 1000.0 1003.8 1007.6 1011.4 1015.2 1019.0 1022.8 1026.6 1030.4 1034.2

10 1038.0 1041.8 1045.6 1049.4 1053.2 1057.0 1060.8 1064.6 1068.4 1072.2

20 1076.0 1079.7 1083.5 1087.3 1091.1 1094.9 1098.7 1102.4 1106.2 1110.0

30 1113.8 1117.5 1121.3 1125.1 1128.8 1132.6 1136.4 1140.1 1143.9 1147.7

40 1151.4 1155.2 1159.0 1162.7 1166.5 1170.2 1174.0 1177.7 1181.5 1185.2

50 1189.0 1192.7 1196.5 1200.2 1204.0 1207.7 1211.5 1215.2 1219.0 1222.7

60 1226.4 1230.2 1233.9 1237.6 1241.4 1245.1 1248.8 1252.6 1256.3 1260.0

70 1263.8 1267.5 1271.2 1274.9 1278.7 1282.4 1286.1 1289.8 1293.5 1297.2

80 1301.0 1304.7 1308.4 1312.1 1315.8 1319.5 1323.2 1326.9 1330.6 1334.3

90 1338.0 1341.7 1345.4 1349.1 1352.8 1356.5 1360.2 1363.9 1367.6 1371.3

100 1375.0 1378.7 1382.4 1386.1 1389.8 1393.4 1397.1 1400.8 1404.5 1408.2

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Wiring Diagram

<MDF-C2156VAN>

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<MDF-C2156VANC>

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Circuit Diagram

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CR Circuit Diagram

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Connections on PCB

* Following are explanation of connections on the Main PCB.

Connector Connects to Usage Voltage


CN1 Switching power supply To supply the power to PCB. #1: 12V

CN2 LCD module To connect with LCD.


To connect with LCD contrast adjusting
CN3 Control Board (CN5)
knob.
#1-#2: Battery switch To supply the power to Main PCB #1-#2: 24V
CN4 during power failure.
#3-#4: Transformer(100V, 9V) To detect abnormal low voltage.
CN5 Main PCB (CN3)

CN6 Main PCB (CN18)

CN7 MTR-480 (Option) To connect with interface. #1: 5V

CN8 #1-#2: Buzzer PCB To connect with buzzer.


#1-#2: Temp. control relay H To control compressor H.
CN9 #3-#4: Temp. control relay L To control internal temperature.
#5-#6: Heater relay To supply the power to cap. tube heater.
#1: 12V
CN10 #3-#4: Door switch To control digital lock (Option).
#2: 5V
#1: COM
Remote alarm terminal
CN11 To output remote alarm #2: N.C.
Remote switch
#3: N.O.
#1-#2: AT sensor To detect ambient temperature.
#3-#4: Filter sensor To detect temperature at condenser
CN12 outlet pipe.
#5-#6: Cascade sensor To detect temperature at cascade.
#9-#10: Door switch To control door switch.
CN13 Unused
To supply the power to back lamp for
CN14 LCD module
LCD.
CN15 Main PCB (CN8)

CN16 Unused

#1-#2: Switching power supply To supply the power to digital lock. #1: 24V
CN17 #3: 24V
#3-#4: Lock
CN18 Control board (CN6) To connect with each keys.

CN19 #3-#4: Back up PCB To connect with back-up system.

CN20 #1-#3: Temp. sensor To detect internal temperature.

CN21 #3-#4: Analog terminal To output analog.

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* Following are explanation of connectors on the Back-up PCB.
Connector Connects to Usage Voltage
S1 Back-up sensor To detect internal temperature.
#1-#2: Solenoid valve To supply the power to solenoid valve. 24V
S2
#3-#4: Power transformer To supply the main power
S3 #1-#2: Test switch To test back-up system.

S4 Temperature control knob To set temperature for back-up.

S5 Battery LED To light LED when low battery.

S6 Temperature control dial

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Control specifications

1. Temperature control range


Settable temperature: -125㷄 ~ -155㷄
Internal temperature display range: -180㷄 ~ +50㷄
Setting method: In ‘TopScreen’, press MENU key and step into temperature setting mode
with Shift key (upward, downward, rightward, leftward), then set your
desired value with Figure Input key. Press MENU/OK to store the value.

2. Alarm and safety functions


(1) Error code
E01: Temp. sensor is open circuited.
When temperature in temp. sensor is equal or higher than -180㷄, ‘E01’ is
displayed in ‘TopScreen’, the basic screen.
E02: Temp. sensor is short circuited.
When temperature in temp. sensor is equal or lower than +50㷄, ‘E02’ is
displayed in ‘TopScreen’, the basic screen.

E03: Cascade sensor is open circuited.


When temperature in cascade sensor is equal or lower than -70㷄, ‘E03’ is
displayed in ‘TopScreen’, the basic screen.
E04: Cascade sensor is short circuited.
When temperature in cascade sensor is equal or higher than +100㷄, ‘E04’ is
displayed in ‘TopScreen’, the basic screen.

E05: Filter sensor is open circuited.


When temperature in filter sensor is equal or lower than -70㷄, ‘E05’ is
displayed in ‘TopScreen’, the basic screen.
E06: Filter sensor is short circuited.
When temperature in filter sensor is equal or higher than +100㷄, ‘E06’ is
displayed in ‘TopScreen’, the basic screen.

E07: AT sensor is open circuited.


When temperature in AT sensor is equal or lower than -70㷄, ‘E07’ is displayed
in ‘TopScreen’, the basic screen.
E08: AT sensor is short circuited.
When temperature in AT sensor is equal or higher than +100㷄,’E08’ is
displayed in ‘TopScreen’, the basic screen.

E09: When Alarm test is performed with battery uncharged or battery switch is OFF
position, ‘E09’ is displayed in ‘TopScreen’, the basic screen.

E10: When temperature in filter sensor is equal or higher than +60㷄,’E10’ is


displayed in ‘TopScreen’, the basic screen, and Compressor H is ceased.

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(2) High temp. alarm
When internal temperature is higher than high temperature alarm setting value, alarm
lamp flashes, intermittent buzzer beeps with 15 minutes of delay and remote alarm
activates.
Press BUZZER key to stop buzzer beeping. However, buzzer beeps again after Ring
Back time is passed. Remote alarm is still activated during this period.
High temp. alarm setting range: SV+5㷄 ~ +20㷄 (Initial: +10㷄)
Ring Back time setting range: 1 ~ 99 minutes (Initial: 30 minutes)
* 0 minutes = Alarm does not recover.
* Note) During pull-down, both buzzer and remote alarm don’t activate.

(3) Low temp. alarm


When internal temperature is lower than low temperature alarm setting value, alarm
lamp flashes, intermittent buzzer beeps with 15 minutes of delay and remote alarm
activates.
Press BUZZER key to stop buzzer beeping, however, buzzer beeps again after Ring
Back time is passed. Remote alarm is still activated during this period.
Low temp. alarm setting range: SV-5㷄 ~ -20㷄 (Initial: -10㷄)
Ring Back time setting range: 1 ~ 99 minutes (Initial: 30 minutes)
* 0 minutes = Alarm does not recover.
* Note) During pull-down, both buzzer and remote alarm don’t activate.

(4) Door alarm


When door is open, intermittent buzzer beeps and ‘DOOR’ at ‘TopScreen’ flashes.
Shut door or press BUZZER key to stop buzzer beeping. Remote alarm does not
activate during this period.
Door alarm setting range: 1 ~ 15 minutes (Initial: 2 minutes)

(5) Filter alarm


When temperature in filter sensor is equal or higher than +48.0㷄, intermittent buzzer
beeps and ‘FILTER’ at ‘TopScreen’ flashes. Remote alarm does not activate.
Press BUZZER key to stop buzzer beeping. (Buzzer does not recover automatically)
When temperature in filter sensor is equal or lower than +43.0㷄, buzzer stops beeping
and indication is disappeared.
If you set buzzer does not activate, buzzer does not beep.

(6) Remote alarm


Remote alarm is output from the terminal.
Contact status ‘Normal’: ‘Open’ between COM. and N.O.
‘Close’ between COM. and N.C.
Contact status ‘Abnormal’: ‘Open’ between COM. and N.C.
‘Close’ between COM. and N.O.
*Note) When remote alarm is OFF position at Default setting screen, remote alarm
does not activate. (Initial: 1 (=ON))

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3. Buzzer Auto-recovery (Ring Back function)
You can stop buzzer beeping temporary with BUZZER key pressed. Remote alarm
contact does not activate at the time.
Ring Back setting time: 1 ~ 99 minutes
* 0 minute = Buzzer does not recover if BUZZER key pressed once.

4. ON/OFF control for Compressor H


Start-up: Compressor H turns on with 2 minutes of delay after the power is supplied.
Compressor H starts with designed delay time after the power failure.
Protection: Compressor H is forcibly turned off when temperature in filter sensor is equal or
higher than +60㷄.
Recovery: Compressor H is turned on when temperature in filter sensor is equal or lower
than AT + 10㷄 and also compressor delay time is passed.

5. ON/OFF control for Compressor L


ON: When cascade temperature is equal or lower than -34㷄, Compressor L is turned on.
OFF: When cascade temperature is equal or higher than -12㷄, Compressor L is turned off.
Differential: When compressor delay timer is set at ‘0’ and controlled temperature is higher
than SV+0.5㷄, Compressor L is turned on.
When controlled temperature is SV-0.5㷄, Compressor L is turned off.

6. Monitor of freezer status


(1) Abnormal ambient temperature
When ambient temperature is equal or lower than 0㷄, or equal or higher than +35㷄,
‘Status-1’ is displayed.
(2) Voltage decline
When the voltage decreases in about 170V, ‘Status-2’ is displayed.

When the unit detects above abnormal status, the Status indication flashes on the basic
screen with massage indication.
(3) Compressor running rate
You can see compressor running rate in the indication of MENU/Svc – Status in the
screen of ‘Hardware Status’.
* Running rate of Compressor L
= {Compressor ON time / (Compressor ON time + Compressor OFF time)} x 100 (%)

7. Control of Cap. tube heater


Cap. tube heater is permitted to turn on once every 18 hours.
Cap. tube heater is forcibly turned on for 8 minutes after compressor L is turned off and

8. MENU screen
In MENU is displayed on the basic screen, MENU is automatically disappeared if there is not
any key inputs for 1 minute.
In MENU is not displayed on the basic screen, the screen is changed for renewal once every
hours.

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9. Operation in power failure
Unit checks power failure by the port for detecting power failure in every 0.42 seconds.
Operation in power failure;
- All ports for controlling compressor, cap. tube heater, LCD back lamp, signal lines and
digital lock turn off and unit operates to the mode in low power consumption.
- LCD is turned off and intermittent buzzer beeps.
- If you press BUZZER key, buzzer stops beeping, LCD back lamp is lit for 5 seconds
and you can check the time when power failure was occurred. However, buzzer beeps
again after buzzer resume time is passed.
- Log data is stored.

10. Auto Return


Display changes to the basic screen if there are any key inputs for 90 seconds.

11. Notice of parts replacement


- Battery replacement: When battery accumulating time is over than 2.8 years,
‘Please exchange batteries’ is indicated.
- Fan motor replacement: When fan motor accumulating time is over than 5.6 years,
‘Please exchange fan motor’ is indicated.

12. Warning message


Y M D H M S
- High temp. alarm: ‘ High Temp Warning 20XX/XX/XX XX:XX:XX ‘
- Low temp. alarm: ‘ Low Temp Warning 20XX/XX/XX XX:XX:XX ‘
- Power failure alarm: ‘ Power failure Warning 20XX/XX/XX XX:XX:XX ‘
- Filter alarm: ‘ Please check a condenser filter ‘

13. Setting specifications

1~99 min.
-155㷄~-125㷄
Internal temperature Ring Back 0: OFF
(Initial: -150㷄)
(Initial: 30 min.)
+5㷄~+20㷄 1~15 min.
High temp. alarm Door delay time
(Initial: +10㷄) (Initial: 2 min.)
-5㷄~-20㷄 2~30 min.
Low temp. alarm Log record time
(Initial: -10㷄) (Initial: 15 min.)
Alarm delay time 15 min. Compressor L delay time 2 min.
ON: -34㷄 Compressor delay time after 2~15 min.
Compressor L ON/OFF
OFF: -12㷄 power failure (Initial: 15 min.)
6~15 min.
Cycle of Cap. tube heater ON Every 18hrs. Cap. tube heater ON time
(Initial: 8 min.)
OFF: +60㷄 up
Differential of Compressor L +/- 0.5㷄 Compressor H protection
ON: AT+10㷄
Message
Filter alarm operation Buzzer:ON/OFF Internal temp. offset -4.0㷄
(Initial: ON)
Auto Return 90 sec. Auto MENU OFF 60 sec.
Key lock password Initial: 0000

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㩷 Operation of Control Panel 㩷

Note: For the operations of ‘Basic Screen’, ‘Function’, ‘Key Lock function’, ‘Display of Log’,
‘Various Setting’, ‘Initialization’ ‘Setting of date, time, log interval’ and ‘Key Lock
Password’, please refer to P.15~P.22 in the Instruction Manual.

1䋮Buzzer
・Buzzer for Temperature Alarm (Intermittent tone)
Buzzer beeps intermittently after 15 minutes has passed since the unit was detected High Temp. alarm or
Low Temp. alarm. Press BUZZER key to stop buzzer beeping.
Buzzer beeps again if the unit still keeps alarming condition even after Ring Back time has passed.

zIntermittent buzzer tone and message indication emitted even after Auto Recovery.
zPress BUZZER key to erase message and buzzer tone.

・Buzzer for Door Alarm (Intermittent tone)


Buzzer beeps intermittently after delay time has passed since door was open.
Shut door or press BUZZER key to stop buzzer beeping.
zRemote alarm does not activate.

・Buzzer for Filter Alarm (Intermittent tone)


Buzzer beeps intermittently when temperature in filter sensor is equal or higher than +48.0℃
Buzzer stops beeping when temperature in filter sensor is equal or lower than +43.0℃.
zRemote alarm does not activate.

Screen of High Temp. alarm


0 0 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

1 To p Sc r e e n
o
2 T e mp - 1 5 0 C
3 A l a r m䋺 Al a r m
4
5
−150℃ St a t us 䋺
Do o r 䋺
St a nd- by
Cl o s e d
Hi g h T e mp Wa r n i n g 2 0 0 6 / 0 7 / 0 1 0 3 䋺 1 5 䋺 3 0
6 2 0 0 6 / 0 7 / 0 1 1 2 : 0 0 : 0 0

Screen
00 of power 1failure
1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

1 To p Sc r e e n
o
2 T e mp - 1 5 0 C
3 A l a r m䋺 N o r ma l
4
5
−150℃ St a t us 䋺
Do o r 䋺
St a nd- by
Cl o s e d
P o we r f a i l ur e Wa r n i n g 2 0 0 6 / 0 7 / 0 1 0 3 䋺 1 5 䋺 3 0
6 2 0 0 6 / 0 7 / 0 1 1 2 : 0 0 : 0 0

Screen of filter alarm


0 0 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

1 To p Sc r e e n
o
2 T e mp - 1 5 0 C
3 A l a r m䋺 Fi l t e r
4
5
−150℃ St a t us 䋺
Do o r 䋺
St a nd- by
Cl o s e d
Pl e a s e c h e c k a c onde ns e r f i l t e r .
6 2 0 0 6 / 0 7 / 0 1 1 2 : 0 0 : 0 0

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2-1. MENU/Tools – Select Tools Svc
Temperature calibration, Service function - Secret function for Customers

0
1
Top Screen
0
2
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3
8
3
9
4
0
0
1
0
2
Select Tools㩷 㩷 (* Lock Setting is option)
0
3
0
4
0
5
0
6
0
7
0
8
0
9
1
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3
8
3
9
4
0

1 To p Sc r e e n 1 Se l e c t Tool s M DF - 2 1 5 6
M ENU M ENU
o
2 T e mp - 1 5 0 C 3 㩷 㩷 㩷 㩷 㩷 㩷
Se t OK
3 A l a r m䋺 N o r ma l De f a u l t Se t t i ng
4
5
−150℃ St a t us 䋺
Do o r 䋺
Lo g
St a nd- by
To ol s
Cl o s e d
4 Da t e
Ke y
T i me
Lo c k PW Se t t i ng
Sv c
Ca nc e l
5
㩷 Loc k Se t t i ng
6 2 0 0 6 / 0 7 / 0 1 1 2 : 0 0 : 0 0
6

0 Password (for service): 384


0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
0
1
0
2
0 0
3 4
0
5
0
6
0
Select Tools for service
7
0
8
0
9
1
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
2
7
2
8
3
2 0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3 3
8 9
4
0
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 9
1 P as s wo r d 1 Se l e c t Tool s Sv c V e r . 㪁㩷 㪅㩷 㪁㩷 㪁㩷 㪯㩷
M ENU M ENU
2 3 St a t us
OK OK
3 For Se r v i c e Tool s Ca l i b r a t i o n 1
Ca n c e l Ca n c e l
4 4 Ca l i b r a t i o n 2
5 P a ss wo r d Te s t Pr ogr a m
5
I n i t i a l i z e Da t a
6 F l a s h 䋯W r i t e Pr ogr a m
6

0
1
Status indication
0
2
0
3
0
4
0
5
0
6
0
7
0
8
0 1
9 0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3
8
3
9
4
0
0
1
0
2
0
3
Calibration 1
0
4
0
5
0
6
0 0
7 8
0
9
1
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3
8
3
9
4
0

H a r d wa r e St a t us 1 Ca l i b r a t i o n 1
o
M ENU
T e mp SV - 1 5 0 . 0 㫦C C o mp SV 9 0 % O N 䋯O F F 3 C h a mb e r T e mp 0 . 0 - 1 5 2 . 5 C 0 . 0
o OK
T e mp PV - 1 5 0 . 0 㫦C C o mp PV 6 6 % 6 䋯 3 A mb l e n t T e mp 0 . 0 2 5 . 0 C 0 . 0
o Ca n c e l
A mb T e mp 2 5 . 0 㫦C P o we r 1 0 0 % 4 Ca s c a d e T e mp 0 . 0 - 3 5 . 0 C 0 . 0
o
Ca s T e mp - 3 5 . 0 㫦C Ba t t e r y 1 da y 1 5 0 0 5 Fi l t e r T e mp 0 . 0 3 5 . 0 C 0 . 0
㩷 Fi l T e mp 3 5 . 0 㫦C F AN 1 da y 㩷 Po we r Suppl y 5 0 0 1 0 0%
Ca p i . H OF F H . C o mp ON L . C o mp OF F 6 An a l o g T e mp 5 0 0

Indication for Internal temp, Ambient temp, Cascade Calibration for Intermal temp, Ambient temp, Cascade
temp, Filter temp, Power supply voltage, Compressor temp and Filter temp
status, Compressor running rate, Battery accumulating
time, Fan motor accumulating time and battery life

0
Calibration 2
0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7

Ca l i b r a t i o n
8 9 0 1 2 3 4 5

2
6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Function # Function
1
M ENU
3 Ca p i H . T i me r 8 ( 0 . OF F 6 - 1 5 mi n ) 0 Mode for shipment
OK
Ca p i H. St a r t 0 ( 0 . Au t o 1 . ON)
Ca n c e l
101 Key lock Password is indicated forcibly
4 L . C o mp 0 ( 0 . Au t o 1 . ON)
102 Master ID and Password are indicated
5 E_ L oc k Op t i o n 1 ( 0 . OF F 1 . ON)
㩷 Mo d e l Co d e 2 ( 1 . 1 1 5 6 2 . 2 1 5 6 )
forcibly
6 Fun c t i on 0 ( 4 0 9 . BC 4 1 9 . F C) 103 Log indication
(Cascade temp, Ambient temp)
104 Log Address is indicated during data
Capi H.Timer: Cap. tube heater ON time ransmission to PC
㩷 Setting range: 6䌾15min. (Initial: 8min.) 105 Digital Lock Password is indicated
Capi H.Start: Operation of Cap. tube heater during data transmission to PC
0: ON every 18hrs. 409 Reset battery replacement
1: Forcibly ON 419 Reset fan motor replacement
2: OFF Non-volatile memory initialization
E_Lock Option: Usage of Digital Lock (Option)
Set ‘925’ and perform ‘MENU/Tools -
0: Unused㩷
Svc - Initialize All Data’ to initialize
1: Used
value. Repower unit to set initial value.
Model Code: Products model code
1: MDF-1156ATN 925 Function # automatically reverts to ‘0’
2: MDF-C2156VAN after initialization done.
Function: <Note> You should perform Temp.
㩷 Indications of Key lock Password and Master ID Calibration because temp. calibration
Password value is also initialized.
Reset for battery and fan motor accumulating
time, Memory initialization

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2-2. MENU/Tools – Select Tools Svc
Maintenance function – Secret function for Customers

0
Top Screen
0 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4 0 0 Select Tools㩷 㩷 (* Lock Setting is option)
0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

1 To p Sc r e e n 1 Se l e c t Too l s M DF - 2 1 5 6
M ENU M ENU
o
2 T e mp - 1 5 0 C 3 㩷 㩷 㩷 㩷 㩷 㩷
Se t OK
3 A l a r m䋺 N o r ma l De f a u l t Se t t i ng

㩷5
4 −150℃ Do o r
St a t us 䋺

Lo g
St a nd- by
To ol s
Cl o s e d
4
5
Da t e
Ke y Lo c k 䋮
T i me
PW Se t t i ng
Sv c
Ca n c e l

㩷 Loc k Se t t i ng
㩷 2 0 0 6 / 0 7 / 0 1 1 2 : 0 0 : 0 0 6
6

0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
㩷 Password (for service): 384 Select Tools for service
M U
OK
Ca el

0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 2 0 1 2 3 4 5 6 7 8 9 0
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 9

㩷 1 P as s wo r d M ENU
1 Se l e c t To ol s Sv c V e r . 㪁㩷 㪅㩷 㪁㩷 㪁㩷 㪯㩷
M ENU
㩷2 OK
3 St a t us
OK
3 Fo r Se r v i c e T o o l s Ca l i b r a t i o n 1
㩷4 Ca n c e l
4 Ca l i b r a t i o n 2
Ca nc e l

㩷 5 P a ss wo r d 5 Te s t Pr og r a m
I n i t i a l i z e Da t a

6 6 F l a s h 䋯W r i t e Pr ogr a m


Test Run Program version Renewal

0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
1 Te s t r un Pr ogr a m Cy c 1 / 1 De c 1 C o n f i r ma t i o n
o
M ENU M ENU
2 C 3
St a r t OK


3 Ar e y ou s ur e t o
Ca n c e l Ca n c e l
4
4 5 Fl a s h a nd Wr i t e M e mo r y ?
5 T i me 2 4 : 0 0 4 : 0 0 8 6 : 0 0 㩷

㩷 For Facotry test


6 T e mp - 1 6 0 - 15 0 - 1 6 0 6


Delete data
㩷 1
0
1
0
2
0
3
0
4
0
5
0
6

C on f i r ma t i o n
0
7
0
8
Reboot program
0
9
1
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4

M ENU
3
5
3
6
3
7
3
8
3
9
4
0

1
0
1
0
2
0 0
3 4
0
5
0
6
0
7
0
8
0
9
1
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3 3
8 9
4
0


OK 3
3 Ar e y ou s ur e t o d e l e t e
Ca n c e l
4 Re b o o t a f t e r p r ogr a mi ng.
4
5 Al l Us e r N a me s a nd P r o g r am s
5

㩷 6 6

Please refer to <Note!> Repower unit after reboot is done


㩷 memory initialization
You should use this function only when non-volatile


㩷 <Note!>㩷
1. Initialization for Calibration data and all accumulating data
(1) Set Function # ‘925’ at screen of ‘Calibration 2’.
㩷 (2) Erase all data at screen of ‘Initialize All Data MENU/OK’.
(3) Cut the power off and repower unit.
㩷 2. Flash memory reboot 㩷

㩷 Interface board, MTR-480 (option) and communication cable for RS232C are necessary to reboot
memory.

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㩷 3-1 Digital Lock – Unlock
㩷 0
Locked
0 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4

㩷 1 2 1 2 3 4

To p
5 6 7 8 9

Sc r e e n
0 1 2 3 4 5 6 7 8 9 0 1 2

S T ANDBY
3 4 5 6 7 8 9 0

1
㩷2 T e mp - 1 5 0 o
C
䊶Door is closed with locked (Solenoid OFF)
㩷3 A l a r m䋺 N o r ma l

㩷 45 −150℃ St a t us 䋺
Do o r 䋺
St a nd- by
Loc k e d

㩷6 2 0 0 6 / 0 7 / 0 1 1 2 : 0 0 : 0 0


㩷 ID Password
㩷 0 0 Input ID and Password1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4

㩷1
1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Input ID and Password without pressing ENTER
To p Sc r e e n 1 2 3 - 䋪䋪䋪䋪
key to indicate digits one by one. Press ENTER key
㩷2 T e mp - 1 5 0 o
C
after all 7 digits are input.
A l a r m䋺 N o r ma l
㩷3
㩷5
4 −150℃ St a t us 䋺
Do o r 䋺
St a nd- by
Loc k e d
(Ex. ID 123, Password * * * *)

㩷 Note) If you don’t press ENTER key within 30



6 2 0 0 6 / 0 7 / 0 1 1 2 : 0 0 : 0 0 seconds since you input 1st digit of ID, buzzer
beeps to revert to STANDBY automatically.

㩷 Unlocked
0 0 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
㩷 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

1 To p Sc r e e n L oc k - Fr e e Buzzer beeps with unlocked after ID and


㩷2 T e mp - 1 5 0 o
C Password input correctly.
㩷3 A l a r m䋺 N o r ma l

㩷4
5
−150℃ St a t us 䋺
Do o r 䋺
St a n d- b y
Cl o s e d
Note) If you don’t open door within 30 seconds
㩷 since unlocked, buzzer beeps to lock again.
㩷6 2 0 0 6 / 0 7 / 0 1 1 2 : 0 0 : 0 0



0 Unlocked and door open
0 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
㩷 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

To p Sc r e e n L oc k - Fr e e
㩷1 o
The screen shows unlocked and door open.
2 T e mp - 1 5 0 C
㩷3 A l a r m䋺 N o r ma l

㩷4 −150℃ St a t us 䋺
Do o r 䋺
St a nd- by
Op e n
Note) You cannot input ID and Password at the
time.
㩷5
㩷6 2 0 0 6 / 0 7 / 0 1 1 2 : 0 0 : 0 0





㩷 Digital Lock is unused
0 0 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

㩷 1 To p Sc r e e n E L - OF F
The screen shows Digital Lock is unused when
o
T e mp - 1 5 0 C
㩷 2 you set ‘0’ (Disable) in Lock Setting screen.
3 A l a r m䋺 N o r ma l
㩷 4
㩷 5
−150℃ St a t us 䋺
Do o r 䋺
St a nd- by
Cl o s e d

㩷 2 0 0 6 / 0 7 / 0 1 1 2 : 0 0 : 0 0
6

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㩷 㩷
㩷 3-2. Digital Lock -㩷 MENU/Tools - Lock Setting㩷
㩷 Top Screen
0
1
0
2
1
1
1
2
1
3
1
4
Select Tools
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3
8
3
9
4
0
0
1
0
2
0 0
3 4
0
5
0 0
6 7
0
8
0
9
1
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3 3
8 9
4
0

㩷1 To p Sc r e e n
M ENU
1 Se l e c t Tool s M DF - 2 1 5 6 M ENU
o
㩷2 T e mp - 1 5 0 C
Se t
3 㩷 㩷 㩷 㩷 㩷 㩷 OK
3 A l a r m䋺 N o r ma l De f a u l t Se t t i n g
㩷4
㩷5
−150 ℃ S t a t u s 䋺 S t
Lo g
a nd- by
To ol s
4 D a t e T i me
Do o r 䋺 Cl o s e d 5 Ke y L oc k Se t t i ng
Sv c
Ca n c e l

㩷 Loc k Se t t i ng
6 2 0 0 6 / 0 7 / 0 1 1 2 : 0 0 : 0 0 6

Master ID and Password input


0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4 Lock Setting screen
0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

1 Ma s t e r I D 1 L o c k. S e t t i ng
2 2 Loc k 1 䋨 0 . Di s a b l e M aE bN lU e 䋩
1 . En
3 Ma s t e r I D + PW 0 0 0 䋪䋪䋪䋪 3 Sa v e a Us e r I D OK
4 4 De l e t e h i s t or y PC HI S
5 5 De l e t e a Us e r I D PC I D
De l e t e a l l Us e r I D Ca nc e l
6 6 Sa v e ma s t e r I D

Initial setting: Master ID ‘000’㩷 Password ‘0000’ Lock setting: 0: Disable 1䋺Able
Secondary Master ID ‘384Ĺ’㩷 Password ‘384ĸ’

0 Saving of ID and Password


0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4 Delete all history of door open-and-shut
0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

1 Sa v e Us e r I D a s 1 C o n f i r ma t i o n
M ENU
2 2
OK
3 Ne w U se r I D + PW 3 Ar e y ou s ur e t o de l e t e ?
Ca n c e l
4 4
5 5 Al l Us e r Hi s t o r y

6 6

Input desired ID and Password then press ENTER History opened by Master ID is not deleted.
key. Input ID and Password again for confirmation and
press ENTER key again to save ID and Password.
Note) In case your input ID and Password are already
saved or not matched, they are cleared to standby.

Delete specified ID and Password


0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4 Delete all ID and Password
0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

1 De l et e Us e r I D 1 C o n f i r ma t i o n
M ENU
2 2 OK
3 U se r I D + PW 3 Ar e y ou s ur e t o de l e t e ?
Ca n c e l
4 4
5 5 Al l Us e r I D ?

6 6

Input specified ID and Password then press ENTER


All saved ID and Password is deleted.
key. Input ID and Password again for confirmation
and press ENTER key again to delete specified ID
and Password.
Note) In case your input ID and Password are not
saved or not matched, they are cleared to standby.

Saving of Master ID and Password


0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

1 Sa v e Ma s t e r I D Input desired Master ID and Password and press


2 ENTER key. Input master ID and Password again for
3 Ne w Ma s t e r I D + PW
conformation and press ENTER key again to save
4
5
Master ID and Password.

6 Initial setting: Master ID ‘000’ Password ‘0000’

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Parts layout
䋼Control panel䋾

Digital temperature indicator

Communication box cover

Back-up Remote alarm switch


test
switch Remote alarm terminal

Back-up Analog output terminal


switch

AT sensor
Temp. control knob Battery switch <Grille>
Power supply switch

Exhaust air vent

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䋼Control BOX䋾

Main PCB

䋼Electric BOX䋾 12P terminal

Noise filter

Running capacitor

Starting
Capacitor

Compressor H

Fan motor

Filter sensor Compressor L

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Test Data

0
-10
-20
-30
-40
-50
Chamber temp. (℃)

-60
-70
-80
-90
-100
-110
-120
-130
-140
-150
-160
0 1 2 3 4 5 6 7 8 9 10 11 12
Time scale (hour)

Pull-up data(AT30℃)

40

20

-20
Chamber temp.(℃)

-40

-60 1/2air temp.

-80

-100

-120

-140

-160
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Time scale (hour)

Pull-down data ( Φ3, 50Hz AT30℃ )

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㩷 㩷 㩷 㩷 㩷 㩷 * Temperature uniformity for MDF-C2156VAN

Conditions: (chamber air temp. 㱢3, 50Hz , AT30㷄)

䋭147㷄 䋭146㷄 䋭149㷄

䋭149㷄 䋭150㷄 䋭150㷄

䋭149㷄 䋭150㷄 䋭151㷄

㩷 㩷 㩷 㩷 㩷 * Temperature variation for MDF-C2156VAN

Conditions: (chamber air temp. 㱢3, 50Hz, AT30㷄)

+2㷄
-150㷄
-2㷄

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2.0

1.5
POWER CONSUMPTION (kW)

1.0

0.5

0.0
0 2 4 6 8 10 12 14 16 18 20
TIME (hour)

POWER CONSUMPTION (220V50Hz, AT30℃)

10

6
CURRENT (A)

0
0 2 4 6 8 10 12 14 16 18 20
TIME (hour)

CURRENT (220V50Hz, AT30℃)

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2.5

2.0
POWER CONSUMPTION (kW)

1.5

1.0

0.5

0.0
0 2 4 6 8 10 12 14 16 18 20
TIME (hour)

POWER CONSUMPTION (220V60Hz, AT30℃)

10

6
CURRENT (A)

0
0 2 4 6 8 10 12 14 16 18 20
TIME (hour)

CURRENT (220V60Hz, AT30℃)

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3.0

2.5 L-pd

2.0 1.70
Pressure(MPa)abs

1.5

H-pd 1.38
1.0

L-ps 0.17

0.5 H-ps

0.0
0 2 4 6 8 10 12 14 16 18 20
Time scale(hour)
0.10
Unit pressure data (50Hz, AT30℃)

3.0

2.5

L-pd
1.70
2.0
H-pd
Pressure(MPa)abs

1.5

1.45
1.0

0.5
L-ps
H-ps 0.15

0.0
0 2 4 6 8 10 12 14 16 18 20
Time scale (hour) 0.10

Unit pressure data (60Hz, AT30℃)

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㪘㪫㪑㩷㪊㪇㷄
㪤㪛㪝㪄㪚㪉㪈㪌㪍㪭㪘㪥㩷㩷㩷㪪㪸㫄㫇㫃㪼㩷㫃㫆㪸㪻㩷㫋㪼㫊㫋㩷㪄㩷㪧㫌㫃㫃㪄㪻㫆㫎㫅 㪣㫆㪸㪻㪑㩷㪌㪇㪇㫄㫃㩷㬍㪋㪇㩷㪹㫆㫋㫋㫃㪼㫊㩷㪔㩷㪉㪇㪣㩷㫎㪸㫋㪼㫉
㪤㪼㪸㫊㫌㫉㫀㫅㪾㩷㫇㫆㫀㫅㫋㪑㩷㪚㪼㫅㫋㪼㫉㩷㫆㪽㩷㪼㪸㪺㪿㩷㪹㫆㫋㫋㫃㪼

㪉㪇
㽴 㽵

㪄㪉㪇 㽲 㽳 䌈㩷䌅䌶䌡㩷䌯䌵䌴

㪄㪋㪇
䌴䌥䌭䌰䋨㷄䋩

㪄㪍㪇

䌌㩷䌅䌶䌡㩷䌯䌵䌴
㪄㪏㪇

㪄㪈㪇㪇

㪄㪈㪉㪇


㪄㪈㪋㪇

㪄㪈㪍㪇
㪇 㪈㪇 㪉㪇 㪊㪇 㪋㪇 㪌㪇 㪍㪇 㪎㪇 㪏㪇
䌴䌩䌭䌥䋨䌈䌲䋩

㪤㪛㪝㪄㪚㪉㪈㪌㪍㪭㪘㪥䇭㪪㪸㫄㫇㫃㪼㩷㫃㫆㪸㪻㩷㫋㪼㫊㫋䇭㪪㪭㪑㪄㪈㪌㪇㷄

㪄㪈㪇

㪄㪉㪇 䌈㩷䌅䌶䌡㩷䌯䌵䌴

㪄㪊㪇

㪄㪋㪇

㪄㪌㪇

㪄㪍㪇

㪄㪎㪇
䌴䌥䌭䌰䋨㷄䋩

㪄㪏㪇

㪄㪐㪇

㪄㪈㪇㪇

㪄㪈㪈㪇

㪄㪈㪉㪇 䌌㩷䌅䌶䌡㩷䌯䌵䌴
㪄㪈㪊㪇

㪄㪈㪋㪇

㪄㪈㪌㪇
㽲 㽳 㽴 㽵
㪄㪈㪍㪇
㪇㪅㪇 㪈㪅㪇 㪉㪅㪇 㪊㪅㪇 㪋㪅㪇 㪌㪅㪇 㪍㪅㪇 㪎㪅㪇 㪏㪅㪇 㪐㪅㪇 㪈㪇㪅㪇
䌴䌩䌭䌥䋨䌈䌲䋩

38
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㪤㪛㪝㪄㪚㪉㪈㪌㪍㪭㪘㪥䇭㪪㪸㫄㫇㫃㪼㩷㫃㫆㪸㪻㩷㫋㪼㫊㫋䇭㪪㪭㪄㪈㪉㪌㷄

㪄㪈㪇

㪄㪉㪇 䌈㩷䌅䌶䌡㩷䌯䌵䌴

㪄㪊㪇

㪄㪋㪇

㪄㪌㪇

㪄㪍㪇

㪄㪎㪇
䌴䌥䌭䌰䋨㷄䋩

㪄㪏㪇

㪄㪐㪇 䌌㩷䌅䌶䌡㩷䌯䌵䌴

㪄㪈㪇㪇

㪄㪈㪈㪇

㪄㪈㪉㪇

㪄㪈㪊㪇


㪄㪈㪋㪇 㽳

㪄㪈㪌㪇

㪄㪈㪍㪇
㪇 㪉 㪋 㪍 㪏 㪈㪇
䌴䌩䌭䌥䋨䌈䌲䋩

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