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  • t345 Engine Update

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    arif adi saputra
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    This report details the results of an oil analysis test conducted on a Volvo articulated haul truck. The report includes wear metal concentrations, oil quality parameters, contaminant levels, and a graph of element trends over time. Elevated levels of iron, aluminum, silicon, and oxidation were found, indicating abnormal wear of engine components like the liner, timing gear, and valves. The report recommends checking the oil level, for leaks, the filter, and inspecting components like the rocker arms. Overall the oil quality is below ISO standards and the machine may need maintenance to address the abnormal wear found in the analysis.

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    This report details the results of an oil analysis test conducted on a Volvo articulated haul truck. The report includes wear metal concentrations, oil quality parameters, contaminant levels, and a graph of element trends over time. Elevated levels of iron, aluminum, silicon, and oxidation were found, indicating abnormal wear of engine components like the liner, timing gear, and valves. The report recommends checking the oil level, for leaks, the filter, and inspecting components like the rocker arms. Overall the oil quality is below ISO standards and the machine may need maintenance to address the abnormal wear found in the analysis.

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    21 views1 page

    t345 Engine Update

    Uploaded by

    arif adi saputra
    This report details the results of an oil analysis test conducted on a Volvo articulated haul truck. The report includes wear metal concentrations, oil quality parameters, contaminant levels, and a graph of element trends over time. Elevated levels of iron, aluminum, silicon, and oxidation were found, indicating abnormal wear of engine components like the liner, timing gear, and valves. The report recommends checking the oil level, for leaks, the filter, and inspecting components like the rocker arms. Overall the oil quality is below ISO standards and the machine may need maintenance to address the abnormal wear found in the analysis.

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    of 1

    PT.

    Tekenomiks Indonesia
    Office : MEWS M8 Komplek PT KPC- SANGATTA - Kalimantan Timur
    75611 Indonesia PROBLEM
    TECHNICAL ADVANCE FOR ECONOMIC GAIN

    Wear Metal Report: 00819816


    Client: PT. KPC
    Attention: -
    Address KUTIM KUTIM 7561 KALIMANTAN TIMUR

    Machine: VOLVO-ARTICULATED A35E ID No: T345

    Oil Name: VOLVO ENGINE OIL VDS-3 15W40

    Visc@40°C: 109 Visc@100°C: 14.5 TBN: 10.2

    Compartm't: ENGINE S/N: -


    Sample Date: 14/03/2023 19/04/2023 04/08/2023 29/08/2023 09/10/2023 23/10/2023
    Received Date 15/03/2023 20/04/2023 05/08/2023 30/08/2023 10/10/2023 24/10/2023
    Analysis Date: 15/03/2023 20/04/2023 05/08/2023 30/08/2023 10/10/2023 24/10/2023
    Reported Date 15/03/2023 20/04/2023 05/08/2023 30/08/2023 10/10/2023 24/10/2023
    Sample no: 00791067 00795808 00809471 00812627 00818005 00819816
    SMU:(hrs) 52463 52869 53841 54203 54872 55108
    Oil Hrs: 372 778 1750 2112 2781 3017
    Oil Changed: No No No No No No
    Component Hours - - - - - -
    Wear Metal Rate 0.20 0.05 0.06 0.04 0.05 0.03

    Wear Metals METHOD RESULT Caut High Comments on elevated results


    lead (Pb)(mg/kg) ASTM D5185 2.5 1.5 6.2 2.1 1.6 1.7 12 20 Meningkat wear Fe Al Si dan oxidation di
    atas batas normal. Kemungkinan abnormal
    iron (Fe)(mg/kg) ASTM D5185 53.2 24.9 53.2 53.5 91.4 65.2 60 100 dari liner timing gear valve train main
    aluminium (Al)(mg/kg) ASTM D5185 11.6 7.1 11.2 11.8 20.3 18.8 6 10 bearing rod bearing rocker arm bracket dan
    copper (Cu)(mg/kg) ASTM D5185 4.1 1.2 21.8 7.0 5.7 4.1 9 15 debu/kotoran. Mohon di check oil level
    check kondisi oil check kebocoran oil check
    chromium (Cr)(mg/kg) ASTM D5185 0.9 0.6 3.6 3.2 5.6 4.9 6 10 filter cut check noise inspeski rocker arm
    tin (Sn)(mg/kg) ASTM D5185 0.9 0.3 4.2 1.7 1.3 1.2 6 10 check mechanisme valve dan check oil
    nickel (Ni)(mg/kg) ASTM D5185
    press system. Visco 40c @27% dan 100c
    0.9 0.4 2.3 1.7 2.0 1.8 6 10
    @18% di bawah standar iso code. teo-
    Contaminants sangattalab
    silicon (Si)(mg/kg) ASTM D5185 25.5 10.1 45.4 31.5 53.8 52.6 12 20
    sodium (Na)(mg/kg) ASTM D5185 6.8 3.5 13.7 4.8 4.0 2.6 11 28
    Oil Additives
    magnesium (Mg)(mg/kg) ASTM D5185 14 100 13 14 12 13 0 0
    zinc (Zn)(mg/kg) ASTM D5185 1002 947 872 1339 774 895 0 0
    molybdenum (Mo)(mg/kg) ASTM D5185 44 47 40 47 34 39 0 0
    calcium (Ca)(mg/kg) ASTM D5185 3388 3674 3124 3815 3100 3994 0 0
    phosphorous (P)(mg/kg) ASTM D5185 1023 1024 891 1152 854 956 0 0 Approved by : Erna ( Manager Area )
    boron (B)(mg/kg) ASTM D5185 274 323 252 344 260 341 0 0
    Infra Red
    TBN(mgKOH/g) ASTM D4739 8.10 8.21 6.48 6.97 6.30 6.96 -25% -50%
    TAN(mgKOH/g) ASTM D974 n/a n/a n/a n/a n/a n/a 0 0
    soot(Abs/cm) ASTM E2412 16 18 29 24 44 11 35 70
    glycol(% vol) ASTM E2412 0 0 0 0 0 0 18 30
    oxidation((x.100)abs/0.1mm) ASTM E2412 13 14 89 62 106 65 60 100
    nitration((x.100)abs/0.1mm) ASTM E2412 5 6 4 3 7 5 60 100
    sulphation((x.100)abs/0.1mm) ASTM E2412 9 11 19 14 25 11 60 100
    Physical Tests Particle Cleanliness Analysis
    water(ppm) ASTM D6304 0.0 0.0 0.0 0.0 0.0 0.0 0 0 ISO 4406 - 04 | -
    fuel dilution(% vol) ASTM D3828 0.00 0.00 1.00 0.00 1.00 0.00 1 2 ISO 4406 - 06 | -
    water(%) ASTM E2412 0.11 0.12 0.12 0.12 0.12 0.13 0.15 0.2 ISO 4406 - 14 | -
    F.debris() Midas 21 7 10 11 9 10 16 26 Count 1ml | -
    visc @ 100oC(mm2/s) ASTM D445 12.98 13.15 10.54 11.53 10.72 11.94 +-10 +-30
    visc @ 40oC(mm2/s) ASTM D445 94.84 96.50 70.38 77.32 67.21 79.43 +-10 +-30
    Iso Code (Part/mL)() ISO 4406 -/-/- -/-/- -/-/- -/-/- -/-/- -/-/- 0 0
    Element Trends Graph

    For enquiries,Tekenomiks Sangata, email : labsgt@techenomics.com, mobile/wa : 08115817837


    This wear analysis and oil condition report should be used in conjunction with normal maintenance and evaluated from sample to sample. Every care will be taken in processing samples but no express or implied guarantee is furnished in
    regard to the continuing operation or condition of this machinery or any part thereof.

    The Result of Analysis is only related to the sample analyzed.

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