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Isolation and optimization of a novel thraustochytrid strain for DHA rich and
astaxanthin comprising biomass as aquafeed supplement

Article in 3 Biotech · February 2021


DOI: 10.1007/s13205-020-02616-4

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3 Biotech (2021) 11:71
https://doi.org/10.1007/s13205-020-02616-4

ORIGINAL ARTICLE

Isolation and optimization of a novel thraustochytrid strain for DHA


rich and astaxanthin comprising biomass as aquafeed supplement
Pratik R. Pawar1 · Sneha Velani1 · Sujata Kumari1 · Arvind M. Lali2 · Gunjan Prakash1

Received: 16 May 2020 / Accepted: 26 December 2020


© King Abdulaziz City for Science and Technology 2021

Abstract
A marine organism, belonging to the Thraustochytrids family was isolated from mangroves of Mumbai, India. The isolated
strain was identified as Aurantiochytrium limacinum by internal transcribed spacer sequence analysis. Optimization of pro-
cess parameters yielded 14.47 g/L dry cell weight containing 55–58% oil in 3.5 days’ cultivation on glucose, yeast extract,
and peptone in the bioreactor. Docosahexaenoic acid (DHA) was found to be the dominant long-chain polyunsaturated fatty
acid, accounting for 32–35% of total fatty acid content. The process parameter was tweaked to simultaneously synthesize
astaxanthin along with DHA. The concurrent synthesis of DHA and astaxanthin-containing biomass establishes the isolated
strain as a perfect choice for aquafeed.
Accession number: NCBI accession number MN046792.

Keywords Aurantiochytrium limacinum · Biomass · ITS · PUFAs · Astaxanthin

Introduction membranes. Docosahexaenoic acid (DHA; 22:6), one of the


LC-PUFA, comprises up to 60% of the total fatty acids of the
The growing global population has created a remarkable retina and 15–20% of the cerebral cortex (Jakobsen 2008;
challenge for the availability of the nutritious, safe, and high- Carlson and Colombo 2016). DHA has also been found use-
quality food supply to the masses. Seafood is a rich source of ful for the prevention of multiple ailments like arteriosclero-
protein, vitamins, minerals, and omega-3 (ω-3) long-chain sis, coronary heart disease, cardiovascular disease, cancer,
polyunsaturated fatty acids (LC-PUFA). LC-PUFA has a inflammation, schizophrenia, and Alzheimer’s (Das 2003;
vital effect on human and animal nutrition (Barclay et al. Mohebi-Nejad and Bikdeli 2014). The human body cannot
1994; Siriwardhana et al. 2012). They play an important synthesize LC-PUFA in the required amount. Plant-based
role in early neural as well as retinal development. They oils, a primary fats source in the human diet also does not
are one of the major structural components in animal cell contain these LC-PUFAs (Jakobsen 2008) and, therefore,
their inclusion from the external sources become imperative.
* Gunjan Prakash The major sources of LC-PUFA have been marine fish
g.prakash@ictmumbai.edu.in like salmon, sardines, tuna, and mackerel. Fish oil is cur-
Pratik R. Pawar rently the conventional and commercially available source
pratik.pawar35@gmail.com for pure DHA. However, extensive purification methods are
Sneha Velani needed for purifying DHA from fish oil. The usage of fish oil
sneha.sebiotech@gmail.com as a DHA source is also linked with problems like the typical
Sujata Kumari fishy smell, unpleasant taste, concern raised by vegetarians,
soni1507@gmail.com and possible contamination by heavy metals (Jakobsen 2008;
Arvind M. Lali Gupta et al. 2012). Fishmeal and fish oil are also two main
am.lali@ictmumbai.edu.in products contributing all the essential nutrients including
ω-3-PUFAs for aquaculture. Due to the decline in fishmeal
1
DBT‑ICT Centre for Energy Biosciences, Institute and fish oil production in recent years, aquaculture industries
of Chemical Technology, Mumbai, India
have started utilizing plant-derived oil and meals such as
2
Department of Chemical Engineering, Institute of Chemical soy-based products. However, plant-based oils are devoid
Technology, Mumbai, India

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71 Page 2 of 10 3 Biotech (2021) 11:71

of ω-3-PUFAs; therefore, their addition cannot fortify the undertaken. Further, process parameters were optimized for
aquafeed with essential PUFA content. Therefore, there is an simultaneous production of LC-PUFA and astaxanthin to
imminent need for the inclusion of a source material which make it a potential aquafeed supplement.
is enriched in LC-PUFA for the aquaculture (Jaseera and
Kaladharan 2019).
A class of protist known as thraustochytrids is the source Materials and methods
of LC-PUFA in the marine ecosystem (Yang 2011). They
were formerly considered to be closely related to fungi and Thraustochytrid isolation and growth conditions
protozoans. However, recent molecular phylogenetic stud-
ies have resulted in their classification to the class Laby- Thraustochytrid strains were isolated from different man-
rinthulomycota in phylum Heterokonta within the kingdom grove areas in Mumbai, India. Leaves, soil, and water sam-
Chromista (Mendes et al. 2009). A variety of these thraus- ples were collected from areas like Vikhroli, Marve, Bhay-
tochytrids are known to produce LC-PUFAs and have gained ander, Gorai, Bandra, Sewri, Nerul (Mumbai, India), and
considerable importance in recent years. For example, the Nargol (Gujarat, India) (Table 1). During collection, the
heterotroph dinoflagellate Crypthecodinium cohnii is used samples were kept on ice and were processed within 24 h.
for the commercial production of DHA (Jakobsen 2008). After the water wash, the leaves were soaked in 0.1% mer-
C. cohnii produces only DHA as PUFA in its intracellu- curic chloride for 30 s. The samples were inoculated with
lar lipid, which makes the purification process economical, antibiotics; Rifampicin (50 mg/L), Nystatin (10 mg/L), Peni-
especially for pharmaceutical and nutraceutical applications cillin G (300 mg/L), and streptomycin sulfate (500 mg/L) in
(Yang 2011). Different strains of thraustochytrids accumu- different combinations (Table 1). The flasks were incubated
late a high content of triacylglycerols (50–80% of dry bio- in a shaker at 180 rpm and maintained at 28 °C. Simultane-
mass) with a high amount of LC-PUFAs (Fan et al. 2001; ously, isolates were also maintained on the solid medium
Jakobsen 2008). The oil derived from the thraustochytrids or containing 1% glucose, 0.1% yeast extract and peptone
their biomass itself can be an effective alternative to fish oil each, 0.01% ­KH2PO4 (GYPK), 0.8% agar and sub-cultured
and aquafeed supplement, respectively. Thraustochytrids are monthly. After screening, the isolate was grown in 100 ml
also capable of producing other high-value compounds like flasks with GYPK liquid medium in 100% natural seawater.
squalene and carotenoids, most prominently the astaxanthin
(Raghukumar 2008). The astaxanthin is a natural colorant Genetic identification
and known to be a potent antioxidant molecule; therefore,
its presence in aquafeed can be helpful in enhancing the The genomic DNA of the selected strain was isolated
visual appearance and nutritional value of fishes. However, according to the cetyl trimethyl ammonium bromide (CTAB)
the pure astaxanthin is an expensive carotenoid (~ 200–250 extraction protocol (Rathod et al. 2020). PCR isolation of
$/kg (IndiaMart, India) and its inclusion at its current price 18S was done with FA1 and RA1 primers described by Mo
would disturb the overall fish feed economics. Therefore, et al. (2002) with cycling conditions 95 °C for 5 min fol-
despite the known advantages, astaxanthin has not become lowed by 35 cycles of 95 °C for 30 s, 45 °C for 30 s, and
part of the aquafeed. Thraustochytrid biomass containing 72 °C for 30 s, followed by 72 °C for 5 min. ITS2 sequence
both LC-PUFA and astaxanthin can be a valuable source as was isolated by PCR with primer pairs Aur F (GTA​GCA​TTC​
aquafeed in the aquaculture industry. CTG​CTT​GAG​TGT​TTG​) and Aur R (CTT​CTT​TCC​AAC​
For use in aquaculture, a strain of thraustochytrids should ATG​AGG​TTTGA), Sc F (GAG​TAT​TCC​TGC​ATG​AGT​
have the characteristics of higher growth rate along with GTTTG) and Sc R (CTC​TTA​CCT​GAC​ATG​AGG​TTTGC)
lipid and preferably astaxanthin-accumulating capability. For or Th F (GAG​TAT​TCC​TGT​TTG​AGT​GTTTG) and Th R
this, there is a need to screen different strains and optimize (TCC​TCT​TTC​CTG​ATT​TGA​GGT​TTG​) with cycling con-
their growth conditions to maximize biomass and oil con- ditions 95 °C for 5 min followed by 35 cycles of 95 °C for
tent. There are multiple strains of thraustochytrids known 30 s, 45 °C for 30 s, 72 °C for 30 s, and subsequently 72 °C
till date (Bajpai et al. 1991; Barclay et al. 1994; Singh and for 5 min. Isolated fragments were cloned in pTZ57R/T and
Ward 1996; Burja et al. 2006; Jakobsen 2008); however, sequenced by Sanger sequencing (SciGenom, India).
most of these strains are patent protected, thus restricting
their use by the patent holder. Also, not all strains of thraus- Substrate optimization
tochytrids produce astaxanthin and the culture conditions
needed to produce astaxanthin are different from that of Various substrates such as glucose, xylose, lignin, glyc-
LC-PUFA synthesis. In the present study a screening exer- erol, and sodium acetate were screened for A. limacinum
cise for the identification and characterization of a novel growth and lipid accumulation. Initially, each substrate
thraustochytrid strains from mangrove areas in India was was taken at 10 g/L concentration. Various organic (yeast

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3 Biotech (2021) 11:71 Page 3 of 10 71

Table 1  Various media Location Isolation medium Antibiotics


concoctions used for
isolation and screening of Marve GYP a
Penicillin G (1000 U/ml)
Thraustochytrid strains Gorai Streptomycin sulphate (300 mg/L)
Amphotericin B (2.5 mg/L)
Sewri YP70b Penicillin G (1000 U/ml)
Nerul Streptomycin sulphate (300 mg/L)
Amphotericin B (2.5 mg/L)
Bandra YP70b Penicillin G (1000 U/ml)
Godrej Streptomycin sulphate (300 mg/L)
Amphotericin B (2.5 mg/L)
Kanamycin sulphate (50 mg/L)
Gentamicin sulphate (50 mg/L)
Godrej mangroves YP70c Penicillin G (300 mg/L)
Nargol Streptomycin sulphate (500 mg/L)
Vasai Rifampicin (50 mg/L)
Nystatin (10 mg/L)
Tetracycline hydrochloride (2 mg/L)

NSW Natural sea water


a
GYP: Glucose (0.3%), yeast extract and peptone (0.1%) each + Tween 80 (1%) + 50% NSW
b
YP70: Yeast extract and peptone (0.1%) each + Tween 80 (1%) + 70% NSW
c
YP100: Yeast extract and peptone (0.1%) each + Tween 80 (1%) + 100% NSW

extract, peptone) and inorganic (urea, sodium nitrate, ammo- Analytical methods
nium sulphate, ammonium acetate) nitrogen sources were
screened. Different C: N ratios were also studied, with glu- Determination of cell dry weight
cose as carbon source and yeast extract and peptone as a
nitrogen source. The samples were harvested at regular time intervals by cen-
trifugation at 8000 rpm for 5 min. Cell biomass was washed
at least thrice by distilled water to remove dissolved solids.
Effect of salinity and different type of seawater The pellet fraction was oven-dried at 60 °C till the constant
weight of biomass was achieved. Dried biomass was stored
The selected strain was grown in liquid medium using sea- at 15 °C for further analysis.
water of different salinity percentage. 0% salinity indicates
freshwater and 100% salinity represents pure seawater. A. Lipid analysis
limacinum was also cultivated using Natural Sea Water
(NSW), Sea Salt Water (SSW), and Artificial Sea Water Lipid was extracted and quantified from oven-dried bio-
(ASW). NSW was obtained from the Arabian Sea, Mum- mass using a previously described protocol (Bligh and Dyer
bai coast, India. SSW was prepared by adding 3% raw salt 1959). 40–60 mg dried biomass was added in 8 ml of a mix-
(obtained from CMSCRI, Bhavnagar, Gujrat, India) in ture of solvents (chloroform, methanol, and water in 1:1:0.8
tap water. ASW contains (g/L): NaCl-24.54, ­MgCl2.H2O- ratio) and kept for shaking in thermo-shaker at 58 °C for 1 h.
11.1, ­Na2SO4-4.09, ­CaCl2.6H2O-1.54, KCl-0.7, KBr-0.1, The lower phase was collected and placed in a petri plate
­H3BO3-0.003, ­Na2SiO3.9H2O-0.005, ­SrCl2.6H2O-0.4, and followed by drying in the oven at 60 °C. Lipid weight was
NaF-0.003. measured gravimetrically.
Fatty acid methyl ester (FAME) were prepared by pro-
cessing 40 mg of dried cells with the addition of 4 ml 5%
Effect of pH methanolic ­H2SO4 (v/v) and incubating the samples at 90 °C
for 1 h. After cooling, 4 ml hexane and 2 ml of water was
Experiments were executed with pH range from 5 to 8 to added and samples were vortexed and centrifuged. FAMEs
determine the optimum pH for biomass growth and lipid extracted in hexane were analyzed using Gas Chromatog-
synthesis. Initially, the pH of the media was adjusted with raphy (7890A) equipped with Mass Spectroscopy (5975C)
the help of 0.1 N HCl or 0.1 N NaOH. pH was measured at system of Agilent Technology, USA. Samples were analyzed
the end of the experiment. by HP5MS capillary column (30 m × 0.20 mm, 0.33 μm
coating thickness). Helium was used as the carrier gas and

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71 Page 4 of 10 3 Biotech (2021) 11:71

the flow rate was maintained at 1 ml/min. The oven was nonetheless no isolates could be recovered on plates due to
programmed from 100 °C (1 min hold) to 200 °C (1 min contamination. Colonies started appearing after 5–6 days
hold) at a rate of 25 °C/min and from 200 °C to 250 °C of incubation for samples collected from other sites. The
at 5 °C/min (7 min hold). Fatty acid peaks were identified isolates obtained were identified based on their cell mor-
with chem-station chromatography software (Agilent Tech- phology by light microscope. Colonies obtained from Vasai
nologies, Santa Clara, CA, USA) using the retention time (leaves and soil) and Godrej sample (soil) were small and
of standards (Sigma–Aldrich, St. Louis, MO, USA) as the cream-colored while those from Bhayander (soil and leaves)
reference. produced large and light pink-colored colonies. The different
isolates obtained from the various sites were observed under
Substrate utilization the microscope as shown in Fig. 1a. The lipid and DHA
percentage of different isolates are depicted in Fig. 1b. The
The residual glucose concentration was analyzed using the culture obtained from Bhayander site (BY S3) was most pro-
GOD-POD enzymatic method (Eco-Pak glucose 500 kits) liferating on the agar medium and showed the highest lipid
procured from Accurex Biomedical Pvt. Ltd. Mumbai, India percentage (Fig. 1b) translating into the highest DHA con-
and by high-performance liquid chromatography (HPLC) centration. BY S3 was thus selected as a promising isolate
(Agilent Technologies, USA). The supernatant of the sample based on higher growth as well as lipid content and named
was filtered with 0.2 μm syringe filters before being ana- as ICTSG-17. Figure 1c depicts the ICTSG-17 undergoing
lyzed by HPLC. Substrate utilization was estimated using binary fission.
HPLC with an Aminex 87H column (Bio Rad, Richmond, Application of pine pollen is one of the well-known
CA) at 65 °C with RI detector (G1362A) at 35 °C with techniques for the isolation of thraustochytrids (Bongiorni
5 mM ­H2SO4 as mobile phase at the flow rate of 0.6 ml/ et al. 2005; Berryman 2012). However, in the present study,
min. EZchrome software (Agilent Technologies, USA) was thraustochytrid strains could also be isolated without the
used for data processing. application of pine pollen technique. This was contradic-
tory to the reports where pine pollen technique was found to
Carotenoid analysis be the only method for thraustochytrid isolation (Bongiorni
et al. 2005; Berryman 2012; Gupta et al. 2013). Therefore,
Experiments were performed with optimized media compo- it can be concluded that inclusion of mercuric chloride and
nents at 20 °C and 100 rpm in 250 ml baffled flask. Carot- use of antibiotic concoction can also lead to thraustochytrid
enoid extraction was done with dimethyl sulfoxide. Samples isolation without the application of pine pollen technique.
were analyzed using the method described by Sarnaik et al.
(2018). Commercial β-carotene, canthaxanthin, and astax- Genetic identification of isolated strain
anthin (Sigma-Aldrich, St. Louis, MO, USA) were used as
standards for quantification of each pigment. BLAST analysis of isolated 18S sequence from ICTSG-17
(Fig. 2b) showed similarity to species of Aurantiochytrium,
Schizochytrium, and Thraustochytrium suggesting the local
Results and discussion isolate could belong to any of the three genera. The sequence
similarity was due to the conserved nature of 18S sequences
Isolation and screening of thraustochytrids strain across different genera. The non-coding nature of internal
transcribed spacers (ITS) allows them to diverge during
Mumbai coastal region is an excellent bio-resource hot- evolution, thus leading to variation in the ITS sequence in
spot for marine organisms. The soil, decayed leaves, and the strains of even the same species and making it a better
water were collected from different locations as mentioned molecular marker for identification of novel isolates. BLAST
in Table 1. The contamination is the biggest bottleneck for analysis of the ITS2 sequence suggested the ICTSG-17 iso-
isolation of the thraustochytrids strain. The bacterial and late to be A. limacinum. The ITS2 sequence (Fig. 2d) has
fungal load was considerably decreased when leaf samples been deposited in NCBI with accession number MN046792.
were soaked in 0.1% mercuric chloride solution after sterile
water wash. Mercuric chloride treatment was most effec- Identification and characterization of intracellular
tive in the removal of fungal contamination. In general, the lipid
soil samples led to much higher contamination load as com-
pared to that of leaf samples. The soil sample of the Nargol ICTSG-17 A. limacinum was initially grown on GYPK
site did not yield thraustochytrid strains due to the over- medium. Figure 3 shows a wet mount of ICTSG-17 A.
growth of contaminants. The leaf samples from Nargol site limacinum, in which the oil globules can be seen. This
did yield thraustochytrid-like culture in the liquid medium; was further confirmed by Nile red staining (Fig. 3) where

13
3 Biotech (2021) 11:71 Page 5 of 10 71

Fig. 1  a Isolates obtained from different screening sites; from left Vasai Soil (VS3), Nargol Leaves (NG L1); b total lipid content (%)
to right; first row: Bhayander/Leaves (BY L1), Bhayander/Leaves and DHA (%) of isolated thraustochytrids strain; c ICTSG-17 iso-
(BY L5), Bhayander/Soil (BY S2), Bhayander/Soil (BY S3), Godrej/ late showing the binary fission. Arrow indicates the cell undergoing
Soil (GDS1); second row: Vasai Leaves (VL2), Vasai Soil (VS2), binary fission

yellowish golden stain indicates the presence of intracellular imperative to standardize the nutrient and physical param-
lipids inside the cells. The Nile red dye is specifically used eters for every newly isolated strain for bioprocess optimiza-
for intracellular lipid staining confirming the intracellular tion. Some strains of thraustochytrids are reported to grow
oil synthesis (Velmurugan et al. 2014; Cooksey et al. 1987). on varied carbon substrates like glucose, fructose, glyc-
Figure 4 illustrates the fatty acid profile of oil obtained erol, acetate, ethanol, molasses (Yokochi et al. 1998; De
from ICTSG-17 A. limacinum. DHA was principal unsatu- swaaf et al. 2003a, b; Gong et al. 2015). The ICTSG-17 A.
rated fatty acid (34.2%) along with docosapentanoic acid limacinum was thus screened for its growth and lipid produc-
(7.94%). Palmitic acid was present as major saturated fatty tion on different carbon sources. ICTSG-17 A. limacinum
acid (44.97%) followed by myristic acid (5.74%). Eicosap- showed marginal growth when xylose, lignin, or sodium
entaenoic acid was also present in minute quantity but could acetate was used as the carbon substrate (biomass < 2 g/L,
not be quantified. The fatty acid profile of ICTSG-17 A. data not shown). Glucose, glycerol, fructose, and hydro-
limacinum resembles that of other thraustochytrid strains as lyzed molasses could support growth and lipid production
described in the literature (Havermale et al. 2006; Lippmeir of ICTSG-17 A. limacinum. Maximum biomass and lipids
et al. 2009). were obtained for glucose and glycerol (Table 2). Both glu-
cose and glycerol can be obtained from agriculture residue
Process parameter optimization for ICTSG‑17 A. and as a byproduct of the biodiesel industry, respectively
limacinum (Lali et al. 2012; Lee Chang et al. 2015). Biomass and lipids
were comparatively lower on molasses (Table 2). However,
The nutrient requirements of every strain vary according to molasses is the byproduct of the sugar industry and is avail-
its genetic make-up and metabolism and are further influ- able in abundance at very nominal cost (0.07–0.14 $ per
enced by its physical environment. Therefore, it becomes kg). Therefore, it is promising to use molasses to produce

13
71 Page 6 of 10 3 Biotech (2021) 11:71

Fig. 2  Isolation and cloning of 18S and ITS2 from the Thraus- ers. AuITS = ITS2 isolated with Aur F and Aur R primer pair; NTC
tochytrid strain. a Colony PCR depicting positive TA clones of FA1. AuITS = NTC for Aur F and Aur R primer pair; ScITS = ITS2 iso-
M = 1 Kb ladder, lanes 1–5 = 5 putative clones of FA1 screened by lated with Sc F and Sc R primer pair; NTC ScITS = NTC Sc F and
PCR, NTC no template control, PC PCR product used as positive Sc R primer pair; ThITS = ITS2 isolated with Th F and Th R primer
control. b 18S sequence of thraustochytrid strain. BLAST analysis pair; NTC ThITS = NTC Th F and Th R primer pair; M = 1 Kb DNA
of the 18S sequence showed 80% similarity with Aurantiochytrium ladder. d ITS2 sequence of thraustochytrid strain submitted to NCBI
limacinum. c Isolated fragments of ITS2 with different pairs of prim- with accession number MN046792

Fig. 3  ICTSG-17 A. limaci-


num images; from left to right:
Microscopic view, Nile red
staining

DHA-rich biomass which can be used as an aquafeed supple- to a major reduction in the nutrient cost, thus allowing the
ment. Production of the DHA-rich biomass, will bypass the thraustochytrid biomass production process to be sustain-
expensive lipids/DHA extraction, isolation, and purification able and cost-competitive. There are also few reports for
steps, thus compensating for lower biomass and lipid yields assimilation of acetic acid and ethanol as a carbon source by
on molasses. The usage of waste-derived substrates will lead thraustochytrids (De swaaf et al. 2003a, b), but ICTSG-17 A.

13
3 Biotech (2021) 11:71 Page 7 of 10 71

Fig. 4  GC–MS chromatogram of fatty acids profile of oil obtained from ICTSG-17 A. limacinum

Table 2  Cell biomass, lipid content, and DHA concentration of ICTSG-17 A. limacinum on different substrates
DCW (g/L) Lipid content (%) Lipid DHA Biomass Lipid yield (g/g) Biomass produc- Lipid produc-
conc. conc. yield (g/g) tivity (g/L h) tivity (g/L h)
(g/L) (g/L)

Glucosea 14.47 55.11 7.97 2.72 0.45 0.25 4.13 2.28


Glycerola 14.37 52.32 7.52 2.41 0.45 0.24 3.60 1.88
Fructosea 13.21 54.87 7.25 2.35 0.42 0.23 3.77 2.07
Molassesb 8.58 31.89 2.73 0.49 0.30 0.09 2.45 0.026
a
At 3%
b
At 3% reducing sugars

limacinum did not utilize acetate or xylose as carbon source et al. (1998) report, which has reported that some Schiz-
effectively (data not given). ochytrium strains can utilize inorganic nitrogen sources
Nitrogen is an essential nutrient for cell functioning. such as ammonium sulfate and ammonium hydroxide. Fig-
High nitrogen is favorable for cell growth while its star- ure 5 presents ICTSG-17 A. limacinum growth data on
vation with excess carbon triggers oil synthesis in oleagi- GYPK media with different nitrogen concentrations.
nous microorganisms (Ratledge 2004). Thraustochytrids Low C/N ratio favored high biomass (12.39 ± 1.32 g/L),
are well known to grow on organic and inorganic nitrogen but low lipid content (34.91%) while at higher C/N ratio
sources (Goldstein 1963; Chen et al. 2010); hence ICTSG- cell growth reduced (6.73 ± 0.57 g/L) but high lipid con-
17 A. limacinum was cultivated on different organic and tent (69.42%) was obtained. Similar results have been
inorganic nitrogen sources. ICTSG-17 A. limacinum obtained by Bowles et al. (1999) and Jakobsen (2008).
could not grow when cultivated on inorganic nitrogen The C/N ratio did not have any significant effect on the
sources like ammonium sulfate, sodium nitrate, and urea, total fatty acid profile. This information is useful in devel-
whereas it could utilize organic nitrogen sources such as oping a bioprocess for higher biomass and lipid content
yeast extract, peptone, etc. This was contrary to Yokochi simultaneously.

13
71 Page 8 of 10 3 Biotech (2021) 11:71

Total Lipid content (%) DCW (g/L) Thraustochytrid strains can be grown on a wide range of
80 14 pH from 4 to 8. The highest biomass and lipid content were
12 obtained at pH range 6–7 for the growth of ICTSG-17 A.
Total Lipid content %

60
10 limacinum (Fig. 7). Equivalent dry cell weight (13.69 g/L)
and lipid content (52.34%) were obtained when cultivation

DCW (g/L)
8
40
6 was done at uncontrolled pH (final pH of 7.10 from an initial
4 pH of 6.6). This led to the omission of pH control easing the
20
2
bioprocess development.
0 0
5 7.5 10 20 50 Astaxanthin optimization in ICTSG‑17 A. limacinum
C/N ratio

Metabolic pathway of thraustochytrids shows microorgan-


Fig. 5  Effect of different C/N ratio on growth and lipid accumulation isms to be capable of producing natural antioxidants like
of ICTSG-17 A. limacinum
carotenoids. Depending upon the published literature, these
organisms mainly produce astaxanthin and β-carotene
Figure 6 depicts dry cell biomass and lipid content of A. (Armenta et al. 2006; Aki et al. 2003). The reason for the
limacinum at different salinity percentage. ICTSG-17 A. simultaneous carotenoid synthesis could be to circumvent
limacinum could produce the highest cell biomass and lipid the oxidation of ω-3 fatty acids. Figure 8 shows the color
content at 100% saline water but was also able to grow with- variation among the two cultures cultivated in the baffled
out inhibition at different salinity tested. For the present flask at different process conditions. The color of the culture
strain, maximum DHA concentration was achieved at 100% changed from white to orange after 5 days in the baffled
salinity. This was in contrast with Perveen et al. (2006) who flask incubated at 20 °C. HPLC analysis confirmed astax-
have reported lower unsaturated fatty acid at low salinity as anthin to be the principal carotenoid along with β-carotene
compared with that of high salinity. by ICTSG-17 A. limacinum. The astaxanthin concentra-
Studies were also performed with optimized GYPK tion was determined to be 3.8 µg/L while β-carotene was
media (3% glucose, 0.5% yeast extract and peptone each, below detection level. The probable reason for undetect-
0.01% ­KH2PO4) by using NSW, SSW, and ASW. Dry cell able β-carotene could be its conversion to astaxanthin in the
biomass and lipid content using SSW was 14.34 g/L and carotenoid pathway (Rathod et al. 2020). The β-carotene is
49.51%, respectively, which was comparable to that of NSW known to be converted to astaxanthin due to genetic and
(DCW 14.79 g/L; lipid content 53.1%). The ASW resulted culture condition variations (Kumari et al. 2020). Absence
in 13.03 g/L DCW and 45.49% lipid content. Therefore, it of astaxanthin in the non-baffled flask at both the tempera-
can be inferred that the addition of sea salts to freshwater tures and in a baffled flask at 30 °C confirms that interaction
can effectively replace NSW for ICTSG-17 A. limacinum of temperature and aeration play critical role in astaxanthin
cultivation. From a commercial point of view, it is bene- synthesis in ICTSG-17 A. limacinum. The positive influ-
ficial where seawater is not easily available or difficult to ence of lower temperature shift and LED light exposure on
transport. carotenoid production has also been confirmed by Park et al.
(2018) in Schizochytrium sp. The chemical mutagenesis of

DCW (g/L) Total Lipid content (%) 25 80


DCW (g/L) Total Lipid content (%)
17 60
20
Total Lipid content (%)

15 50
60
Total Lipid content %

DCW (g/L)

13 40
15
DCW (g/L)

40
11 30 10

9 20 20
5
7 10

5 0 0 0
0 25 50 100 5 6 7 8 Uncontrolled
% Salinity pH

Fig. 6  Effect of seawater concentration on growth and lipid accumu- Fig. 7  Effect of different pH on growth and lipid accumulation of
lation of ICTSG-17 A. limacinum ICTSG-17 A. limacinum

13
3 Biotech (2021) 11:71 Page 9 of 10 71

acids. In crude microbial oil, DHA and DPA were the chief
unsaturated fatty acids and palmitic acid was dominant satu-
rated fatty acid (Table 3). DHA content in microbial oil from
ICTSG-17 A. limacinum strain was substantially higher than
fish oil. Table 3 also shows the total saturated and unsatu-
rated fatty acid percentage both in fish and microbial oil. The
saturated fatty acid content was lesser in the commercial fish
oil due to refining and purification (winterization process),
but the unsaturated fatty acid content was nearly equivalent
to that of ICTSG-17 A. limacinum derived oil. Significantly,
the DHA content of fish oil was much lesser as compared
to that of ICTSG-17 A. limacinum produced microbial oil
(Table 3). Therefore, it can be postulated that after refining,
ICTSG-17 A. limacinum derived oil can be an equivalent
alternative to fish oil specifically for DHA and can lower the
reliance on fish oil in aquaculture. Alternatively, high DHA
containing biomass can be a viable alternative as fish feed
Fig. 8  Production of astaxanthin by ICTSG-17 A. limacinum; from
left to right: 30 °C, 20 °C and offer value addition because of the presence of astax-
anthin as antioxidant and natural colorant for aqua culture.

Table 3  Comparison of total saturated and unsaturated fatty acid con- Author contributions Experiments were planned by GP and AML. Iso-
tent in fish oil and microbial oil obtained from ICTSG-17 A. limaci- lation work was executed by SV. SK planned and executed the strain
num by GC–MS analysis identification studies. PRP did the growth optimization experiments.
Data were analysed by PRP, SK, AML and GP. The manuscript is
Fatty acids Fish oil (%) Microbial oil (%) written by PRP and GP. Funding for the work was facilitated by AML.

Saturated fatty acids (SFA)


Myristic acid (C14:0) 5.71 5.76
Compliance with ethical standards
Palmitic acid (C16:0) 14.94 44.97
Conflict of interest The authors declare that they have no conflict of
Stearic acid (C18:0) 2.61 1.1 interest.
Monounsaturated fatty acids (MUFA)
Oleic acid (C18:1) 28.32 –
Polyunsaturated fatty acids (PUFA)
Linoleic acid (C18:2) 2.34 –
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