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Application Engineering

Training Course Catalogue


Introduction
Cummins Generator Technologies manufactures The Trainers
the world's broadest range of alternators from 4 Cummins Generator Technologies application
to 11,200 kVA under the STAMFORD and AvK training modules are personally delivered by our
brands. Internationally renowned for built-in
own Application Engineering Team members. The
quality, our alternators set the standard for
ruggedness, reliability and versatility. team have a vast wealth of alternator application
and design experience. The team are dedicated

For nearly a century, our experience and and strive to ensure customers experience in
knowledge gathered from a large and diverse relation to training and knowledge sharing. The
number of applications of synchronous generator trainers will adapt to meet your requirements,
installations help our customers operate with
ensuring the experience is value added. Please
greater efficiency, making it possible for them to
contact our Application Engineering department
compete more successfully throughout the world.
to determine availability of trainings.

To best support our customers, Cummins Contact: applications@cummins.com


Generator Technologies strives to develop and
maintain the highest level of technical capability
possible. Continuous education, available
through cutting-edge instruction, helps to make
this possible.

Benefits of Training
Cummins Generator Technologies offers a wide
range of alternator application training courses
to help our customers in the design and
operation of our products.

Customised to Meet Your Requirements


Our training packages can be customized to meet
your training requirements. We strive to be as
flexible as possible to adapt our training modules
to ensure we deliver material that suits your
business objectives. From the very basics of
electrical fundamentals to complex alternator
sizing we will aim to deliver training
to the meet the specified requirements of
the delegates.

Our training courses can be conducted in-


house or locally at customer premises.

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Course Modules
Contents Page
AETM001 Electrical Principles 4
AETM002 Alternator Fundamentals 4
AETM003 STAMFORD Products 5
AETM004 AvK Products 5
AETM005 Automatic Voltage Regulators (AVRs) 6
AETM006 Alternator Ratings & Duty 6
AETM007 Alternator Performance Data 7
AETM008 Parallel Operation 7
AETM009 Mechanical Design 8
AETM010 Environmental Factors 8
AETM011 Alternator Sizing 9
AETM012 Alternator Protection 9
AETM013 Alternator Testing 10
AETM014 Codes & Standards 10
AETM015 Marine Applications 11
AETM016 Grid Code Compliance 11

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For further information email: applications@cummins.com
AETM001 Electrical Principles

Objectives Topics
An introduction into electricity and Magnetism

magnetism. Defines the role of Electrical theory

magnetism in the generation of Electric circuits

electricity. Provides circuit theory Standard Formula

such as Ohms' law and basic


electrical calculations. Prerequisite Knowledge
None

Timing & Delivery


1.5 hours

AETM002 Alternator Fundamentals

Objectives Topics
Understand the design and Basic Components
construction of an alternator and how Alternator Construction
the individual components contribute
Excitation Systems
towards generating electricity. Also
Winding Configurations
the different types of excitation
systems and winding configurations
Prerequisite Knowledge
to provide the desired output voltage.
Electrical Principles

Timing & Delivery


Basic: 1 hour
Advanced: 3 hours

4
For further information email: applications@cummins.com
AETM003 STAMFORD Products

Objectives Topics
An overview of the STAMFORD ■■ S0/S1
■■ UC22/27
product range from S0-S9.
■■ S4/5/6
A detailed explanation of the
■■ S7
products, design features along
■■ P80 and S9
with options and accessories.
■■ Options & Accessories

Prerequisite Knowledge
None

Timing & Delivery


Basic: 1 hour
Advanced: 2 hours

AETM004 AvK Products

Objectives Topics
An overview of the AvK product ■■ DSG

range. Low voltage DSG and High ■■ DIG


■■ Bearing arrangements
voltage DIG products, air cooled,
■■ Mounting and frame construction
totally enclosed along with options
■■ Enclosures
and accessories.
■■ Accessories

Prerequisite Knowledge
None

Timing & Delivery


Basic: 1 hour
Advanced: 2 hours

5
For further information email: applications@cummins.com
AETM005 Automatic Voltage Regulators (AVRs)

Objectives Topics
AVRs are the heart of an alternator ■■ Self Excited
■■ Separately excited
providing a vital role in the operation
■■ Analogue AVRs
of alternators. This module explains
■■ Digital AVRs
the difference between analogue and
■■ AVR Key Functionalities
digital AVRs along with key operating
■■ Accessories
features.

Prerequisite Knowledge
Alternator Fundamentals

Timing & Delivery


2 hours

AETM006 Alternator Ratings & Duty

Objectives Topics
Standby or Continuous, Class H or ■■ Rating Definitions
■■ Duty Cycle
Class F, Prime or ESP, confusing?
■■ Insulation Classes
This module explains the different
■■ Life Expectancy
rating classes and the overall impact
■■ Direction of rotation
on operating life. ■■ Negative Phase Sequence Currents

Prerequisite Knowledge
Alternator Fundamentals

Timing & Delivery


Basic: 1 hour
Advanced: 2 hours

6
For further information email: applications@cummins.com
AETM007 Alternator Performance Data

Objectives Topics
Reactance's, efficiencies, transient ■■ Technical Data Sheets

voltage dips, what do they all mean and


■■ Reactance's
■■ Efficiency
how do they influence the decision on
■■ Transient Voltage Dip/Rise
which alternator suits a particular
■■ Short Circuit Decrement Curves
application? This module explains all of
■■ Operating Charts
the key performance characteristics.
■■ Mag Curve

Prerequisite Knowledge
Alternator Fundamentals, Electrical Principles

Timing & Delivery


2 hours

AETM008 Parallel Operation

Objectives Topics
■■ Synchronisation
When more power is required and
■■ Droop
the genset output has reached the
■■ Power Factor Control
maximum output, what next? This ■■ Neutral currents
module explains the principle of
paralleling gensets to provide a larger
source of power. From paralleling
Prerequisite Knowledge
single or multiple gensets together to
Alternator Fundamentals
paralleling to the grid this will provide
the theory and operating principles.

Timing & Delivery


1 hour

For further information email: applications@cummins.com


AETM009 Mechanical Design

Objectives Topics
There are many mechanical ■■ Vibration
■■ Torsional
considerations when designing and
■■ Couplings
operating gensets. From selecting
■■ Alignment
the correct alternator, coupling
arrangement, mounting, torsional
compatibility, etc. This module will Prerequisite Knowledge
take you through what needs to be Alternator Fundamentals
considered and why.

Timing & Delivery


2 hours

AETM010 Environmental Factors

Objectives Topics
The environment in which the alternator ■■ Temperature
operates in can greatly impact the ■■ Altitude

performance and life expectancy. ■■ Humidity


■■ IP Ratings
This module considers all of the
■■ Saline
environmental conditions and how to
protect the alternator to ensure
optimal performance.
Prerequisite Knowledge
Alternator Fundamentals

Timing & Delivery


1 hour

8
8 For further information email: applications@cummins.com
AETM011 Alternator Sizing

Objectives Topics
What size of alternator is required? ■■ Motor Starting
■■ Non Linear Loads
What needs to considered when
selecting an alternator for a certain
load requirement? How can the load
characteristics effect the alternator
selection? There are many types of
loads that can be powered by gensets Prerequisite Knowledge
with different operating Alternator Fundamentals, Electrical Principles
characteristics. This module provides
guidance on how to size an alternator
Timing & Delivery
based on the load requirements.
2 hours

AETM012 Alternator Protection


Topics
Objectives ■■ Current Transformers
Why spend the capital and invest in a ■■ Winding Thermal
standby or prime power genset if you Protection
are not going to protect your asset? ■■ Overload
Whether electrical, mechanical or ■■ Fault currents
thermal protection all should be
considered and can be provided at Prerequisite Knowledge
minimal cost. This module provides an
Alternator Fundamentals
overview of typical considerations for
alternator protection and the related
alternator parameters.
Timing & Delivery
1 hour

9
For further information email: applications@cummins.com
AETM013 Alternator Testing

Objectives Topics
At Cummins Generator Technologies ■■ Routine Testing

we are proud to have invested in ■■ Marine Certification


■■ Testing options
building world leading alternator testing
facilities in all of our manufacturing
locations. We have the capability to
load test low, medium and high voltage Prerequisite Knowledge
Alternator Fundamentals,
alternators up to 5500kVA. This module
Alternator Performance Data
provides and overview of the tests
carried out at Cummins Generator
Technologies and what we can offer
with regards to witness testing. Timing & Delivery
1 hour

AETM014 Codes & Standards

Objectives Topics
■■ UL
UL, CSA, CE - what does it all mean
■■ CSA
and how does it affects the genset
■■ CE Machinery
design and operation? This module
Directive
provides an overview of the basic
■■ ROHS
codes and standards covering
alternators and their use in certain
applications or regions. Prerequisite Knowledge
None

Timing & Delivery


1 hour

10
For further information email: applications@cummins.com
AETM015 Marine Applications

Objectives Topics
Life at sea…..great until something ■■ Marine Societies

goes wrong, miles out at sea with ■■ Marine Specifications


■■ Shaft Alternators PTO/PTH
nothing but water! Marine Societies
provide great support in ensuring the
equipment on board provide a high level
of security by setting the standards for Prerequisite Knowledge
electrical equipment. This module Alternator Fundamentals
explains the requirements and what
Cummins Generator Technologies can
Timing & Delivery
provide to ensure compliance.
1 hour

AETM016 Grid Code Compliance

Talk about electricity generation, and Topics


most people will think of huge ■■ Distributed power systems
centralised power plants. However, ■■ Grid Code requirements
environmental concerns are driving a ■■ Fault ride through
significant change to the traditional ■■ Certification & modelling
power generation and distribution model.
Specifically, there is a shift towards
distributed power generation from Prerequisite Knowledge
smaller facilities at a more localised Alternator Fundamentals
level, and an increase in the use of
generation from renewable sources. Grid
Timing & Delivery
Codes are being introduced in part, to
1 hour
protect the system from potential mass
drop-off events. This module provides an
overview of the introduction of Grid
Codes and their impact on generating
sets.

11
For further information email: applications@cummins.com
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For Applications Support:


applications@cummins.com
For Customer Service:
EMEA.Service@cummins.com
For general enquiries:
stamford-avk@cummins.com
Copyright 2020 Cummins Generator Technologies Ltd. All rights reserved.
Cummins and the Cummins logo are registered trade marks of Cummins Inc.
STAMFORD and AvK are registered trade marks of Cummins Generator Technologies Ltd.

Part No. PG_ATC_EN_AF Rev. 02

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