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AMM - Do 228 Rev17 - Nov - 20 - 2006
AMM - Do 228 Rev17 - Nov - 20 - 2006
AMM - Do 228 Rev17 - Nov - 20 - 2006
Volume 1
The technical data in this manual are LBA approved for preparation
of specific repairs to the airplane. All repairs must be approved and
performed only by qualified personnel in accordance with applicable
national regulatory requirements.
1. General
This package contains Revision 17 dated Nov 20/2006 for the Do228 Airplane
Maintenance Manual.
2. Filing instructions
Before you introduce this revision make sure that all previous revisions are incorporated.
INSERT DATE Introduce the date, when you have incorporated the revision completely
according to the filling instructions.
Make sure that the contents of the manual and the chapters are in compliance with the
List of Effective Pages (LEP).
The Transmittal Letter lists all Temporary Revisions which shall be removed and discarded
(see step 3.). This shall be done before the affected pages of the current revision will be
removed and the revised pages will be inserted.
In some instances Temporary Revisions will not be mentioned in the Transmittal Letter.
These TRs are still valid. Do not remove these TRs.
To update your manual remove and destroy the old chapters or page blocks which are
affected by this revision and insert the new chapters or page blocks.
3. Actions
Remove the following chapters or page blocks and insert the new ones according LEP
dated Dec 23/2005:
SB-228-247 Jan 21/2002 Engine TPE 331 all models − Compressor Section − No effect
Rev. 1 Jul 05/2002 Remove First Stage Compressor Impeller, Part No. No effect
896223−1/−2/−3/−7 and Part No. 3107109−1/−2/−4,
from service
SB-228-248 Jan 21/2002 Engine TPE 331 all models − Compressor Section − No effect
Rev. 1 Jul 05/2002 Remove Identified First Stage Compressor Impeller, No effect
Part No. 896223−1/−2/−3/−7, or Part No. 3107109−2,
from service
SB-228-249 Nov 19/2001 Air Conditioning − Change of Cockpit and Cabin No effect
Rev. 1 Oct 14/2002 Auxiliary Heating Wiring No effect
SB-228-251 Feb 26/2002 Flight Controls − Potentiometer for Rudder Trim No effect
Rev. 1
SB-228-254 Apr 05/2003 Landing Gear − Failed Actuator Coupling Nut on Mar 01/2004
Rev. 1 Nov 15/2004 ERAM Main Landing Gear Strut No effect
SB-228-255 Nov 12/2003 Air Conditioning − Modification of Electrical Auxiliary Dec 23/2005
Cockpit and Cabin Heater System
SB-228-258 Sep 29/2005 Navigation − Change of Radar Altimeter System King Nov 01/2000
KRA405 to KRA405B (Option No. S34)
SB-228-260 Jan 11/2006 Doors − Alternate Roller Door Handle for Parachute No effect
Jump Operation
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
101 Fuel, turbo engine REF JET A−1 Any petrol At operators Combustible
(kerosene type fuel) / open company discretion liquid
F.P. 41 °C
/ Engines (105 °F)
USA ASTM−D−1655,
TypesJet A−1
105 Replaced by
LCM No. 107
106 Oil, engine lubricating REF MIL−L−7870 (9 CST.) Local 3 years at None
(petroleum base, 9 CST / 0.95 Liter (1 liq qt) can purchase 0 to 30°C
viscosity) (32 to 86°F)
/ Lubrication, general REF AEROSHELL FLUID 3 54527
BRAYCO 363 33032
WINSORLUBE L1018 70575
USA MIL−PRF−7870
UK DEF.STAN. 91−47
B.J.S.OM−12
N O−142
107 Oil, engine lubricating REF See 12−10−01 Local 3 years at None
(synthetic base, 5 CST / 3.78 Liter (1 us gal) can purchase 0 to 30°C
viscosity) (32 to 86°F)
/ Engines and cold air USA MIL−PRF−23699
unit (optional air
conditioning system) UK DERD.2499 KB333
B.J.S.OX−27
N O−156
LCM
Page 5
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Airplane Maintenance Manual
FR AIR 4215
GE TL 9150−0056
N G−382
110 Grease, airplane REF MIL−G−81322 Local 2 years at LCM No. 126
(multi purpose) / 400 g (14 oz) cartridge purchase 0 to 30°C
(32 to 86°F)
/ Wheel bearings
REF AEROSHELL GREASE 22 54527
MOBILGREASE 28 19135
ROYCO 22 D 07950
USA MIL−G−81322
UK DEF.STAN. 91−52
DTD 5601
B.J.S. XG−293
FR AIR 4222
N G−395
111 Grease, airplane REF MIL−G−23827 Local 2 years at None
(synthetic, extreme (QPL−23827−18) purchase 0 to 30°C
pressure) / 2,5 kg (5.5 lb) pail (32 to 86°F)
/ Lubrication, general
REF AEROSHELL GREASE 7 54527
GREASE NYCO 10 C7487
GREASE 4411 C4233
ROYCO 27 A 07950
ESSO−5114 EP GREASE 29700
MOBILGREASE 27 19135
CASTROL GREASE A1 98308
USA MIL−G−23827
UK DEF.STAN. 91−53
DTD 5598
B.J.S. XG−287
FR AIR 4210
N G−354
LCM
Page 6
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USA MIL−G−21164
UK DEF.STAN. 91−57
DTD 5527
B.J.S. XG−276
FR AIR 4217
N G−353
UK DEF.STAN. 80−80
DTD 392
B.J.S. ZX−13
FR AIR 4247
N S−720
LCM
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117 Lubricant (solid film, air REF MOLYKOTE 3402−C D8367 1 1/2 years Flammable
drying) / 300 ml (10 fl oz) aerosol 94499 gas
/ Pilot seat rails, cable K7750
groove on the rudder
horns USA MIL−L−23398
MIL−PRF−46147
GE DoL 235
N S−749
118 Lubricant (solid film, with REF MOLYKOTE 3400A D8367 1 year Flammable
MoS2, free of graphite) / 300 ml (10 fl oz) gas
/ for steels and titan
materials
CAUTION:
GE DON 320
DO YOU NOT USE FOR
MATERIALS FROM AL
AND AL−ALLOYS
119 Lubricant (silicone) REF DOW CORNING 200 FLUID D8367 1 1/2 years None
/ Components of de−icing / open 94499
system K7750
120 Petrolatum, technical REF VV−P−236 Local 4 years at LCM No. 121
/ 1 kg (2.2 lb) can or purchase 0 to 30°C only for
/ Bonding, O−rings (32 to 86°F) bonding
3.2 kg (7 lb) can
UK DEF.STAN. 91−38
B.J.S. PX−7
FR AIR 3565
GE TL 9150−0042
N S−743
121 Petrolatum, electrically REF BRISAL OX50−855 F0217 LCM No. 120
conductive / open
/ Bonding
LCM
Page 8
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USA MIL−H−5606E
UK DEF.STAN. 91−48,
grade superclean
B.J.S. OM−15
GE TL 9150−0020
N H−515
126 Grease, synthetic REF Mobil Aviation Grease 29700 6 years in None
SHC 100 any
/ only for ABSC wheel container
assemblies
LCM
Page 9
Nov 20/2006
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Airplane Maintenance Manual
MANUFACTURER′S REMARKS
LCM NOMENCLATURE REFERENCE SUPPLIER SHELF AND/OR
No. AND PURPOSE AND/OR SPECIFICATION CODE LIFE ALTERNA-
AND PACKING TIVE
610 Adhesive, solvent−based REF SCOTCH GRIPR 1300L D2607 6 months at Combustible
synthetic rubber / 1 kg (2.2 lb) can 76381 room F.P. −7.2°C
temperature (19°F)
/ Adhering of rubber and K8767
polyester fabric
USA MIL−A−1154
Fed.Spec. MMM−A−121
GE DoL 1
611 Adhesive (with hardener) REF ADHESIVE S1125 D1973 6 months at Hazardous
/ kit 06090 <25°C (77°F)
/ Adhering of plastic parts in their
on metal original
container
LCM
Page 33
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Airplane Maintenance Manual
MANUFACTURER′S REMARKS
LCM NOMENCLATURE REFERENCE SUPPLIER SHELF AND/OR
No. AND PURPOSE AND/OR SPECIFICATION CODE LIFE ALTERNA-
AND PACKING TIVE
614 Cement, silastic, silicone REF SILASTIC RTV 732 71984 6 months at None
rubber (sealant), / 90 ml (3 fl oz) or K7750 <32°C (90°F)
transparent
340 g (12 oz) tube D8367
/ Adhering of plastic and
metal parts USA MIL−A−46106, type I
GE DoL 121 T
615 Sealing compound, REF SILASTIC RTV 738 71984 6 months at None
silicone rubber / 90 ml (3 fl oz) or K7750 18 to 25°C
(64 to 77°F)
/ Sealing of windshields 340 g (12 oz) tube D8367 in their
original
GE DoL 25 container
USA MIL−S−81733
GE DoL 259
USA MIL−S−81733
GE DoL 259
LCM
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MANUFACTURER′S REMARKS
LCM NOMENCLATURE REFERENCE SUPPLIER SHELF AND/OR
No. AND PURPOSE AND/OR SPECIFICATION CODE LIFE ALTERNA-
AND PACKING TIVE
620 2K−Epoxy resin REF ARALDITE AW 106 and S3798 2 years Hazardous
HARDENER HV 953 U 02684 18 to 25°C
/ Adhering of polyester (64 to 77°F)
fabric on rudder and / kit C5543
elevator KA739
SF188
09XN1
D8274
GE DoL 8
621 Information transferred
to LCM No. 620
622 2K−Epoxy resin REF SCOTCH WELD 9323 B/A D2607 6 months at Hazardous
/ 1 liter (0.265 us gal) can 76381 20°C (68°F)
/ Adhering of different
materials
GE DON 506
GE DoL 194−2
GE DON 495
LCM
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MANUFACTURER′S REMARKS
LCM NOMENCLATURE REFERENCE SUPPLIER SHELF AND/OR
No. AND PURPOSE AND/OR SPECIFICATION CODE LIFE ALTERNA-
AND PACKING TIVE
GE DoL 43
630 Replaced by
LCM No. 629
630A Replaced by
LCM No. 629
630B Replaced by
LCM No. 629
LCM
Page 36
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Airplane Maintenance Manual
MANUFACTURER′S REMARKS
LCM NOMENCLATURE REFERENCE SUPPLIER SHELF AND/OR
No. AND PURPOSE AND/OR SPECIFICATION CODE LIFE ALTERNA-
AND PACKING TIVE
GE DoL 259
GE DON 26
GE DON 779
LCM
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CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
35 Nov 01/2000
STATE Title 36 Nov 01/2000
STATE LEP 1 Nov 20/2006 37 Nov 01/2000
2 Nov 01/2000 38 Nov 01/2000
39 Nov 01/2000
STATE Introduction 1 Nov 01/2000 40 Nov 01/2000
2 Nov 01/2000 41 Nov 01/2000
3 Nov 01/2000 42 Nov 01/2000
4 Nov 01/2000 43 Nov 01/2000
5 Nov 01/2000 44 Nov 20/2006
6 Nov 01/2000 45 Nov 01/2000
46 Nov 01/2000
STATE 1 Nov 01/2000
47 Nov 01/2000
2 Nov 01/2000
48 Nov 01/2000
3 Nov 01/2000
49 Nov 01/2000
4 Nov 01/2000
50 Nov 01/2000
5 Nov 01/2000
51 Nov 01/2000
6 Nov 01/2000
52 Nov 01/2000
7 Nov 01/2000
53 Nov 01/2000
8 Nov 01/2000
54 Nov 01/2000
9 Nov 01/2000
55 Nov 01/2000
10 Nov 01/2000
56 Nov 01/2000
11 Nov 01/2000
57 Nov 01/2000
12 Nov 01/2000
58 Nov 01/2000
13 Nov 01/2000
59 Nov 01/2000
14 Nov 01/2000
60 Nov 01/2000
15 Nov 01/2000
61 Nov 01/2000
16 Nov 01/2000
62 Nov 01/2000
17 Nov 01/2000
63 Nov 01/2000
18 Nov 01/2000
64 Nov 01/2000
19 Nov 01/2000
65 Nov 01/2000
20 Nov 01/2000
66 Nov 01/2000
21 Nov 01/2000
67 Nov 01/2000
22 Nov 01/2000
68 Nov 01/2000
23 Nov 01/2000
24 Nov 01/2000
25 Nov 01/2000
26 Nov 01/2000
27 Nov 01/2000
28 Nov 01/2000
29 Nov 01/2000
30 Nov 01/2000
31 Nov 01/2000
32 Nov 01/2000
33 Nov 01/2000
34 Nov 01/2000
STATE
L N FMMR N
Page 44
Y FMMMF
PART NO. MANUFACTURER CODE TECHNICAL DATA A R
WA A A
Nov 20/2006
A C C
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Airplane Maintenance Manual
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
06--30--00
Page 5/6
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CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
09−Title
1. General
A. When it is necessary to move the airplane without using engine power, it may be
towed by a tow bar attached to the nose landing gear axle or if a ski landing gear is
fitted to the nose ski.
CAUTION: WITHOUT USING THIS SHEAR BOLT THE NOSE LANDING GEAR
ACTUATOR MAY BE OVERLOADED. THIS CAN CAUSE AN UNLOCKING OF
THE MECHANICAL INTERLOCK AT THE NLG GEAR ACTUATOR WHICH
MAY RESULT IN AN UNINTENDED RETRACTION OF THE NOSE LANDING
GEAR.
B. The tow bar is fitted with a steel shear bolt (AN3−22A) which limits the force to 8.8 kN
(1980 lbs).
2. Procedure
A. Requirements
STATE 09.1.01 Safety pin
09.1.02 Tow bar
09.1.022 Tow bar (for ski landing gear)
10.2.01 Set of chocks
32.5.03 Shorting plug
(1) Attach the tow bar to the nose landing gear axle (see Fig. 201) or to the nose ski
(see Fig.202), as applicable.
(2) Remove the pip pin (1, Fig. 203 or 204 as applicable), disengage the nose wheel
steering and insert the safety pin (2) and secure with needle.
(3) For airplanes up to ser. no. 065 pre SB 228−150: Disconnect the nose landing
gear weight switch connector (3) and fit shorting plug. For airplane ser. nos. 065
post SB 228−150 and up: Disconnect the nose landing gear weight switch
connector (3), fit shorting plug and connect landing gear weight switch connector
(3) after removal of the cap (if applicable) to dummy receptacle (4).
09−10−01
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(6) When clearance is given by the mechanic in the cockpit, commence towing.
(7) On completion of towing, chock the wheels or set the parking brake and
uncouple the towing vehicle. Center the nose wheels and remove tow bar from
nose gear or nose ski.
(8) Remove the safety pin (2), re−engage the nose wheel steering and lock with the
pip pin (1).
(9) Remove shorting plug, reconnect the nose landing gear weight switch connector
(3) and cap the dummy receptacle (u) (if applicable).
09−10−01
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CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
10−Title
STORAGE − MAINTENANCE
1. General
A. Storage is the planned inoperation of an airplane. The storage instructions are given to
prevent deterioration of the airplane while it is not in use. There are two types of
airplane storage:
− storage for more than 60 days (long term storage) (refer to Supplemental Airplane
Maintenance Manual).
When you put the airplane back into service all instructions given in chapter 10−30−00
and all necessary maintenance checks (refer to AMM, chapter 05) must be carried out.
2. Consumable Materials
LCM 101 Fuel, turbo engine
110 Grease, airplane
120 Petrolatum, technical
125 Fluid, hydraulic
207 Cleaning and polishing agent
703 Talcum powder, technical
704 Barrier material, greaseproof
705 Adhesive tape
761 Transparent plastic foil
3. References
10−12−00
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4. Procedure
!%!%
Storage Measures
Checks / Maintenance Intervals
required
initial
as
(calender days) 7 14 30 60 90 180 360
GENERAL
Clean the airplane interior and exterior X
thoroughly (see 12−20−01).
Do the parking procedure and install all X
standard covers and gust locks (see
10−10−00)
Electrically ground the aircraft. X X
Make sure that all gust locks and covers X
are correct and safe installed (see
10−10−00).
A special inspection is required if the air- X
plane is stored outside of a hangar and
the wind speed was more than 50 km/h
(27 kn).
Examine the following areas for leakage
(visual inspection):
− Wings X
− Belly fairing X
− Engine X
If the airplane is stored outside of a han- X
gar, do the mooring procedure (see
10−20−00)
Examine the mooring for proper attach- X
ment and condition.
A special inspection is required if the X
wind speed was more than 50 km/h
(27 kn).
If it is possible that the wind speed is X
more than 96 km/h (52 kn) park the air-
plane in a hangar.
With exception of the wing fuel−tank vent X X
lines, close all open cavities, intakes, ex-
haust ports and drain lines with barrier
material (LCM No. 704) and adhesive
tape (LCM No. 705). Cover exposed bar-
rier material with transparent plastic foil
(LCM No. 761) and mask with adhesive
tape (LCM No. 705).
Fig. 201 Short Term Storage Measures (Sheet 1 of 3)
10−12−00
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Storage Measures
Checks / Maintenance Intervals
required
initial
as
(calender days) 7 14 30 60 90 180 360
10−12−00
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PRESERVATION − MAINTENANCE
1. General
2. Consumable Materials
LCM 101 Fuel, turbo engine
107 Oil, engine lubricating
120 Petrolatum, technical
125 Fluid, hydraulic
704 Barrier material, greaseproof
705 Adhesive tape
765 Biocide, fuel additive
3. References
4. Procedure
A. Airframe Preservation
(1) Repair all defects and damages (see STRUCTURAL REPAIR MANUAL).
(2) Clean the airplane (see 12−20−01) and remove existing corrosion (see
51−10−20).
(4) When parked in hangars install all necessary covers (see 10−10−00).
10−13−00
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(5) When parked outside a hangar install all necessary covers (see 10−10−00) and
seal them with adhesive tape (LCM No. 705). With exception of the fuel tank vent
lines, cover all open slots, screens and NACA−inlets with barrier material (LCM
No. 704) and adhesive tape (LCM No. 705).
(6) Protect the windshields and all windows against UV−radiation with appropriate
covers.
B. Engine Preservation
C. Propeller Preservation
Keep the fuel tanks full with fuel (LCM No. 101) to prevent the formation of condensed
water in the fuel tanks. Apply the fuel additive biocide (LCM No. 765) during the
refueling.
15
Check the hydraulic fluid level in the main hydraulic system reservoir and the auxiliary
hydraulic system reservoir (only airplanes up to S/N 035). If necessary, replenish the
reservoir(s) with hydraulic fluid (LCM No. 125) (see chapter 12). Apply a thin layer of
petrolatum (LCM No. 120) with a lintfree cloth to all exposed hydraulic actuator piston
areas.
Clean the exposed area of the shock strut piston on the MLG and NLG and apply a
thin layer of petrolatum (LCM No. 120) with a lintfree cloth.
(3) Protect all disconnected plugs and sockets with blanking caps or with barrier
material (LCM No. 704) and adhesive tape (LCM No. 705).
Install all static port and pitot tube covers (see 10−10−00).
10−13−00
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1. General
A. This section provides information to put the airplane back into service after:
2. Consumable Materials
3. References
4. Procedure
A. Airframe
(2) Clean the airplane (see 12−20−01) and do a visual inspection for indication of
corrosion. If necessary, remove existing corrosion (see 51−10−20).
(3) Perform all due and/or overdue calendar based inspections, zonal inspection
program and structure inspection program (see 05−20−00).
(4) Replace for overhaul all time limited items, when their maximum permitted life has
been elapsed (see 05−10−00).
(5) Make sure that all ASB, SB and/or AD (LTA) are observed.
(7) Repair all defects and damages (refer to the STRUCTURAL REPAIR MANUAL).
B. Engine
10−30−00
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C. Propeller
D. Fuel System
E. Hydraulic System
(1) Service the subsequent hydraulic accumulators with nitrogen (see chapter 12).
(2) Remove the petrolatum from the chromed area of the hydraulic actuator pistons
with a clean lintfree cloth dampened with hydraulic fluid (LCM No. 125).
F. Landing Gear
(1) Examine the NLG and MLG shock absorbers for correct replenishment (see
12−14−01 and 12−14−02).
(2) Examine the tires for condition and correct inflation (see 12−14−03).
(3) Remove the grease from the chromed area of the chock absorbers with a clean
lintfree cloth dampened with hydraulic fluid (LCM No. 125).
G. Electrical/Electronic Systems
(2) Perform a bench check of radio and navigation equipment before reinstallation
(see chapter 23 and 34).
15
5. Job Close−up
B. Make sure that the work area is clean and clear of tools and other items.
10−30−00
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CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
1. General
A. This section provides information on the various types of oils and fuels which are
used when servicing the airplane and on the fuel tank capacities.
The information is provided in form of charts to assist personnel in locating type and
operating temperatures of the various types of oils and fuels.
Castrol 399
BP Turbo Oil 2389
EMS53110 II MIL−PRF−23699 Mobil Jet Oil II
Castrol 5000
* in the normal flight operation MIL−PRF−7808 oils were qualified at 79 _C (175 _F) oil inlet
temperature. All other listed oils were qualified at 110 _C (230 _F) oil inlet temperature.
** Approved for all engines certified to 776 shp or less.
12−10−01
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LUBRICATION
1. General
A. This section provides information for the greasing of bearings fitted with grease
nipples, greasing or oiling of bearings and sliding surfaces, and the lubrication of
components to prevent corrosion.
2. Servicing
A. Requirements
LCM No. 106 Lubricating oil
No. 109 Airplane grease (general−purpose)
No. 110 Airplane grease (multi−purpose)
No. 111 Airplane grease (synthetic, extreme pressure)
No. 112 Airplane grease (synthetic, molybdenum disulphide)
No. 113 Airplane grease (silicone)
No. 125 Hydraulic fluid
No. 711 Safety wire
STATE 32.5.24 Uplock tool
B. Lubrication
(1) Lubrication points identified by an oil can symbol are to be lubricated with
lubricating oil (LCM No. 106).
(2) Lubrication points identified by a hand symbol are to be lubricated by hand with
multi−purpose airplane grease (LCM No. 110).
(3) Lubrication points identified by a brush symbol are to be brush lubricated with
molybdenum disulphide synthetic airplane grease (LCM No. 112).
D. Procedures
(1) Clean all bright surfaces on actuator piston rods and shock struts with a clean
non linting cloth moistened with hydraulic fluid (LCM No. 125).
12−20−02
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(2) Inspect nipple ball for damage and check that the spring closes the ball
satisfactorily. Should the ball not close off the nipple after being released,
change the grease nipple.
NOTE: Lubricate with extreme pressure synthetic airplane grease (LCM No. 111).
(3) Press the grease gun nozzle on to the nipple until it locks into place.
(4) Operate the gun until fresh grease emerges from the bearing.
(a) Remove the grease nipple and check that it is not blocked. Change if
necessary.
(c) Repeat step 4. If the bearing still does not accept grease, replace the
appropriate component.
(7) Remove excess grease from around the bearing and from the nipple.
NOTE: A label is normally applied on the propeller to indicate the type of grease
previously used.
NOTE: It is not recommended to intermix different types or brand names of grease, even
if they are considered optional to each other, because of possible incompatibility.
It is not good practice to randomly or intermittently alternate between grease
types or brands, even though they may be approved to the same grease
specification.
When changing over from one type or brand name grease to another, it is
recommended to remove all the old grease prior to application of the new
grease. If this is not practicable, than the purging technique should be employed.
Once an action has been taken to change grease types or brands, than the
chosen grease should always be used for subsequent re−greasing. After
changing from one type or brand of grease to another, operator may chose to
shorten the re−greasing interval by 50% for the following period and than revert
to the normal re−greasing interval. This will help to ensure that the new grease
has fully replaced the old one.
(2) Remove safety wire from dust caps. Remove grease nipple dust caps.
12−20−02
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(3) Remove the aft grease nipple from each blade securing shell.
(4) Lubricate a blade securing shell using extreme pressure grease (LCM No. 109 or
LCM No. 111) via the front grease nipple.
(5) Continue lubrication until fresh grease emerges from the aft grease nipple
tapping. Count the number of grease gun strokes.
(7) Lubricate blade securing shells as necessary to ensure equal number of grease
gun strokes for each blade.
(9) Remove from the threaded holes of the grease nipples so much grease that
when screwing the grease nipples in can develop no positive pressure.
(11) Remove all excess grease especially in the bonding area of the de−icer mats.
(12) Refit the grease nipple dust caps and lock them with safety wire (LCM No. 711).
(13) Lubricate the pitch link bearings with a few drops of lubrication oil (LCM No.106).
(2) Unscrew and remove the plug from the underside of actuator housing.
(3) Lubricate the actuator at the grease nipple using airplane grease (LCM No. 112)
until fresh grease emerges from the plug opening.
(4) Refit the plug and lock with safety wire (LCM No. 711).
(5) Lubricate the actuator carefully with low pressure at the grease nipple until
grease emerges between housing and screw jack nut or between screw jack nut
and screw jack.
12−20−02
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(2) Remove the humidity and old grease from casings and receptacles of
quick−release fasteners.
(3) Fill the casings and receptacles with airplane grease (LCM No. 110) (press in
and remove excess grease).
(4) Close the panel 311−2 and lock the quick−release fasteners.
I. Lubrication of the Locking Hook on the NLG and MLG Uplocks (see Fig. 203) (1)
(2) Apply lubricating oil (LCM No. 106) to the lateral contact surfaces between the
hook and the housing.
(3) Cover the lateral contact surfaces with multi−purpose airplane grease (LCM No.
110).
(4) Using the uplock tool (STATE No. 32.5.26) open the hook. Make sure the hook
moves free to the unlocked position.
(5) If necessary, repeat the steps (1) to (4) until the hook moves satisfactorily.
(6) Apply multi−purpose airplane grease (LCM No. 110) to the hook.
12−20−02
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D2−AMMX−12−0119−05−E
(only if a dual
trim actuator
is fitted)
Detail P
NOTE
Cover must be removed to
lubricate control chain.
CAUTION
EXTREME PRESSURE GREASE (LCM NO. 111)
OR EQUIVALENT TENDS TO SOFTEN THE
CEMENT THAT BOND THE DE−ICER MATS TO
THE PROPELLER BLADES. THEREFORE
COMPLY WITH THE LUBRICATION PROCE-
Detail J
DURE GIVEN IN SECTION 2.F.
Propeller
Extreme Pressure
Grease (LCM 111)
Detail K
Main Landing Gear
Shock Strut Torque Lubricating Oil
Link and MLG Door (LCM 106)
Extreme Pressure Detail L
Grease (LCM 111)
Main Landing Gear with Locking Roller
Extreme
Pressure
Grease
(LCM 111)
D2−AMMX−12−0138−05−E
(only if a dual
trim actuator
is fitted)
Detail P
Extreme Pressure
Grease (LCM No. 109
or LCM No. 111) on
all four Blades
Detail J
CAUTION
12−20−02
EFFECTIVITY: AIRPLANE SER. NOS. 036 AND UP Page 217
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D2−AMMX−12−0006−01−E
Lubricating Oil
(LCM 106)
Extreme Pressure
Grease (LCM 111)
Detail K
Main Landing Gear
Shock Strut Torque Lubricating Oil
Link and MLG Door (LCM 106)
Extreme Pressure
Detail L
Grease (LCM 111)
Main Landing Gear with Locking Roller
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
(20) When repairing screened wiring, ensure that a good electrical connection is
achieved between screening and airframe.
(21) Before connecting bonding jumpers, ensure that connection surfaces are clean
and bright. After connecting, apply protective lacquer (LCM No. 404) to the joint.
(22) Unless otherwise stated, disconnect electrical power supply to all gyros to
prevent unnecessary operation when carrying out maintenance procedures.
(23) Ensure that working platforms and ladders etc. are serviceable.
(24) Carry out a thorough check for foreign bodies on completion of any maintenance
task.
(25) When access panels and doors are referred to in a maintenance procedure, refer
to chapter 06 for details.
(26) Always put a protective cover on the lightning protection foil that is applied to the
upper side of the wing:
(27) Before hinging up the overhead panel do a visual inspection of correct fixation of
the ty−rap holders and wires for chafe marks.
20−50−00
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Airplane Maintenance Manual
Volume 2
The technical data in this manual are LBA approved for preparation
of specific repairs to the airplane. All repairs must be approved and
performed only by qualified personnel in accordance with applicable
national regulatory requirements.
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
TABLE OF CONTENTS
CHAPTER
SECTION
SUBJECT SUBJECT
23 − TABLE OF CONTENTS
Page 5
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TABLE OF CONTENTS
CHAPTER
SECTION
SUBJECT SUBJECT
Scope
Solid State Cockpit Voice Recorder System − Description and Operation 23−71−20
General
Description
Operation
Operation with other Systems
Technical Data
23 − TABLE OF CONTENTS
Page 6
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TABLE OF CONTENTS
CHAPTER
SECTION
SUBJECT SUBJECT
23 − TABLE OF CONTENTS
Page 7
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Airplane Maintenance Manual
TABLE OF CONTENTS
CHAPTER
SECTION
SUBJECT SUBJECT
23 − TABLE OF CONTENTS
Page 8
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1. General
This section provides information on the Emergency Locator Transmitter (ELT) system.
2. Description
A. System
− ELT−Transmitter 1RE (ELT C406−1) on the left cabin wall in front of the
passenger door between frames 20 and 21
− ELT−Battery pack
− ELT−/NAV−Interface 6RE.
The ELT transmitts a signal automatically after a crash on the emergency frequencies
of 121.5 and 243.0 MHz. Additionally, every 50 seconds for 520 milliseconds the
406.025−MHz−transmitter turns on and transmits an encoded digital message to the
Sarsat satellite system. The ELT contains an impact g switch, which automatically
activates the ELT during emergency landing with a change in velocity of 4.5 fps.
The ELT can manually activated with the ON−OFF switch on the transmitter front
panel.
C. ELT−Buzzer
In emergencies the buzzer is activated by the ELT and emits an acoustic signal in
specified intervals. The interval operation of the buzzer is according to the duration of
the emergency transmit mode.
D. ELT−Antenna
The ELT antenna transmits HF signals in the VHF and UHF range and is connected
to the ELT transmitter.
23−21−40
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E. ON−ARM Switch
The ON−ARM switch is a remote switch for the ELT. The ON−ARM switch flashes
when the ELT transmits.
G. Battery Pack
A. System
NOTE: The ELT should only be activated for testing or in emergency operation.
The ELT is supplied with power from the battery pack. The illuminated ON−ARM
switch is supplied with +28 V from the HOT BUS via the circuit breaker ELT.
The ELT is activated manually if the ON−OFF switch on the ELT is set to OFF and the
ON−ARM switch on the instrument panel is set to ON. The ELT operates in automatic
mode if the ON−OFF switch on the ELT is set to OFF and the ON−ARM switch is set
to ARM.
To reset the activated ELT set the illuminated ON−ARM switch to ON and immediately
back to ARM.
To test the ELT, the ON−ARM switch must be set to ON and after approximately 1 s
back to ARM. No failure is indicated if the ON−ARM switch illuminates for 3 s.
B. Transmitter ELT
NOTE:
S After the ELT has been used in an emergency situation or after one cumulative
hour of operation, the battery pack must be replaced.
23−21−40
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S The battery pack must be replaced according to the date marked on ELT label.
For operation the following controls are fitted to the front panel:
In the ON position the ELT transmits. In the OFF position, the ON−ARM switch
on the instrument panel is active. To reset the ELT set ON−OFF switch to ON
and back to OFF.
The ELT must be connected to the external antenna as long as the ELT is
installed in the airplane.
The connector provides wiring connections for the ON−ARM switch to the ELT.
4. Technical Data
A. Transmitter ELT
Output Power:
406.025 MHz by: 5 W for 24 h
121.5/243.0 MHz by: 100 mW for 50 h
23−21−40
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D2-AMMX-23-0001-01-E
23−21−40
Page 4
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Airplane Maintenance Manual
$
!
$
#
%
! "
$!
23−21−40
Page 5
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Airplane Maintenance Manual
23−21−40
Page 6
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1. General
2. Removal/Installation
(1) Removal
(2) Installation
(1) Removal
23−21−40
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(2) Installation
(d) If the battery pack has been replaced, fit the label with the new replacement
date.
C. External Antenna
(1) Requirements
(2) Removal
(c) Remove sealing compound from antenna base and fuselage surface
contact area.
(f) Clean remaining sealing compound from antenna base and fuselage
contact area if required.
(3) Installation
(a) Clean antenna base, mounting flange or doubler plate and fuselage
mounting surface and smear on a thin coat of petrolatum (LCM No. 121).
(b) Position doubler plate (if fitted), O-ring, washers and nut and secure it.
(d) Seal transition between antenna base and fuselage surface with sealing
compound (LCM No. 617).
23−21−40
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3. Adjustment/Test
A. Operational Test
WARNING: ALWAYS PERFORM THE TESTS WITHIN THE FIRST 5 MINUTES OF THE
HOUR (UTC). BE SURE TO NOTIFY ANY NEARBY CONTROL TOWER OF
YOUR INTENSIONS.
WARNING: DO NOT ALLOW TEST DURATION TO EXCEED 5 SECONDS. THE ELT WILL
TRANSMIT A 406.025 MHZ SIGNAL APPROXIMATELY 47 SECONDS AFTER
THE ELT IS ACTIVE. THE SATELLITE SYSTEM CONSIDERS THE
TRANSMISSION TO BE A VALID DISTRESS SIGNAL.
(5) Set the ON−ARM switch on the instrument panel to ON. Wait for three sweeps at
the VHF COM system (approx. 1 s). Check that the ON−ARM switch illuminates.
Set the ON−ARM switch back to ARM.
(7) Switch off external or internal electrical power (see SERVICING, 12−40−24).
4. Inspection/Check
NOTE: The battery pack is integral to the ELT and is not rechargeable. It must be
replaced by the manufacturer’s battery type.
NOTE: Replace the battery pack for any of the following reasons:
S After use in any emergency
23−21−40
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(1) Check visually for leakage. Leakage will show up as a residue which normally
occurs first around the battery leads.
(2) Check visually for corrosion at battery terminals, PCB and components.
23−21−40
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D2-AMMX-23-0002-01-E
1 Screw
2 Front Panel Cover
3 Transmitter
4 Plug
5 Mounting Tray
6 Plug
Fig. 201 ELT Transmitter with Battery Pack − Removal and Installation
23−21−40
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WARNING: ALWAYS PERFORM THE TESTS WITHIN THE FIRST 5 MINUTES OF THE
HOUR. BE SURE TO NOTIFY ANY NEARBY CONTROL TOWER OF YOUR
INTENSIONS.
(1) Power Up
(b) Verify that following circuit breakers are still closed (power for ELT/NAV
interface only applicable if installed):
(c) It is very important that the ON−ARM−switch panel light immediately begins
flashing continiuously when the ELT is activated. If the light fails to start
flashing immediately, recheck the interface wiring between the ELT and the
cockpit ELT remote switch panel.
(b) Connect Test Coax (any 50 ohm BNC to BNC cable − antenna cable may be
used) to the BNC output of ELT.
BNC CONNECTOR
ARTEX
ELT COAX CABLE 30 dm min. BEACON
Attenuator TEST SET
(e) Press ON button on Test Set keypad. Main menu will appear as shown
below: Page 1 is the main menu screen. Press V for view to see received
23−21−40
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message or scroll using up and down arrow keys to view other messages.
Use left and right arrow keys to scroll between pages. If, by mistake, the
basic organizer page has been entered, simply return the SARSAT Test
page by pushing G for go. Following the display HIT ANY KEY FOR MENU,
will bring you back to PAGE 1.
Page 1
(f) Press R on Test Set to receive the 406 MHz signal. Activate ELT by setting
local switch to ON, allows the ELT to transmit for approximately 2 s (or 3
sweeps of the 121.5 MHz tone) and then move the ELT local switch to OFF.
NOTE: The ELT light will flash 5 times if no navigation data is present. For error
signals see 3.A..
(g) Watch the screen on the SARSAT Tester, when a 406 MHz signal is
received the tester will beep and the screen will show Decoding Message.
− If the SARSAT Tester receives a good signal the receiver will beep
again and show S’Test OK and then return to the original screen shown
above.
− If the Tester doesn’t receive a good signal, repeat Step (h). The 406
MHz signal transmits the self test every time the ELT is switched OFF.
(h) Press V for View on the SARSAT Tester. The Tester will show the following
screen:
↓↑←→ F L Q EP
Mesg #1 Received At
7:10:30 12.11.2003
NORMAL OK
Page 2
Page 2 contains the Date and Time that the message was received. Also
included is an indication of whether the message was received properly.
Verify that the third or bottom line reads NORMAL OK.
↓↑←→ F L Q EP
Mesg #1 Frequency:
406.025 MHz PASS
COUNTRY: 218 GERMANY
Page 3
23−21−40
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Page 3 contains the frequency and the country code. The frequency must
read between 406.030 and 406.020 MHz to pass. The programmed country
code must be the same country as the aircraft’s home base. Verify that the
country code is the same as the aircraft’s horne base and that the second live
of the display reads PASS.
↓↑←→ F L Q EP
Mesg #1 96E3ADA9A5
7FDFFC7883F583E0FAA8
ID: 2DC75B534AFFBFF
Page 4
The 15 digit ID will be the last line on the screen above (for this example
2DC75B534AFFBFF).
(a) Power up the aircraft’s navigation system FMS No.1 (see 34−57−60) and
wait at least 30 s prior to activation of the ELT.
(b) Press Q to exit back to the main menu Page 1. Continue by repeating steps
(2) (f) to (2) (j).
↓↑←→ F L Q EP
Mesg #1 STD LOC
ELT + EXT GPS
AIRCRAFT# 3F8603
Page 5
Page 5 describes the protocol type, the type of beacon and the aircraft ID or
unit serial number. Verify that the aircraft ID matches the 24 bit address of
the aircraft.
↓↑←→ F L Q EP
Mesg #1 STD LOC
Homing: 121.5 MHz
BCN:19A1D7 VALID
Page 6
23−21−40
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↓↑←→ F L Q EP
Mesg #1 Other Info
Long Mesg.
Page 7
Page 8 of the menue contains the position data as received from the
navigation system. Verify Latitude and longitude corresponds with the actual
location.
(g) To turn off the SARSAT Tester, press Q to get back to the main menu and
then Q (for Quit).
23−21−40
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23−21−40
Page 210
Nov 20/2006
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Airplane Maintenance Manual
Volume 3
The technical data in this manual are LBA approved for preparation
of specific repairs to the airplane. All repairs must be approved and
performed only by qualified personnel in accordance with applicable
national regulatory requirements.
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
TABLE OF CONTENTS
CHAPTER
SECTION
SUBJECT SUBJECT
25 − TABLE OF CONTENTS
Page 1
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Dornier 228
Airplane Maintenance Manual
TABLE OF CONTENTS
CHAPTER
SECTION
SUBJECT SUBJECT
25 − TABLE OF CONTENTS
Page 2
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Airplane Maintenance Manual
TABLE OF CONTENTS
CHAPTER
SECTION
SUBJECT SUBJECT
General
Removal/Installation
25 − TABLE OF CONTENTS
Page 3
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TABLE OF CONTENTS
CHAPTER
SECTION
SUBJECT SUBJECT
Description
Operation with other Systems
Technical Data
25 − TABLE OF CONTENTS
Page 4
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Airplane Maintenance Manual
1. General
This section describes the removal and installation procedures for the double stretcher,
associated supports and the oxygen bottle mounting.
A. Removal
(3) Pull out upper or lower stretcher handles (1) and remove double stretcher from
passenger compartment.
(4) Refit retaining rails (3) to supports (4) and secure with quick--release nuts (2).
(5) Mark position of supports (4) on seat rails to ensure that the double stretcher is
reinstalled in the correct location.
(6) Pull lock (5) upwards and slide rear support (4) until retaining bolt heads align
with the seat rail holes. Remove support (4) from seat rails.
(7) If installed, open straps (7) and remove oxygen bottle (8).
(8) Pull lock (5) upwards and slide forward support (4) with oxygen bottle mount (6)
(If installed) until retaining bolt heads align with the seat rail holes. Remove
support (4) from seat rails.
B. Installation
NOTE:
S The longest projecting side of support rail (9) must point inboard.
S Forward support (4) is fitted with a locating pin to provide location of oxygen bottle
mount (6).
(1) Position rear support (4) on seat rails, pull lock (5) upwards and insert bolt heads
in the holes of the seat rails. Align rear support (4) with markings on seat rail and
lock in position.
(2) If installed, align and fit oxygen bottle mount (6) on locating pin of forward
support (4).
(3) Position forward support (4) with oxygen bottle mount (6) (If installed) on seat
rails, pull lock (5) upwards and insert bolt heads of support (4) and oxygen bottle
mount (6) in the holes of the seat rails. Align forward support (4) with oxygen
bottle mount (6) with markings on seat rail and lock in position.
25--27--40
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(4) If installed, fit oxygen bottle (8) to mount (6) and secure with straps (7).
(5) Remove quick−release nuts (2) and remove retaining rails (3).
(6) Load double stretcher into airplane with crash sack (10) facing forwards. Align
double stretcher on supports (4) ensuring that supports (4) locate between
guides (11).
(7) Refit retaining rails (3) and secure with quick−release nuts (2).
25−27−40
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D2-AMMX-25-0002-01-E
25−27−40
Page 203
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25−27−40
Page 204
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CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
D2-AMMX-27-0622-03-E
Fig. 1 Stall Warning System − (with Power Lever Microswitches) − Schematic Diagram
(12) Support actuator (4) and remove bolts (2 or 3) from stabilizer bracket (1) or
support actuator (4) and control rod (17) and remove bolt (21) and, if necessary,
washer (18) from stabilizer bracket (1).
C. Installation
NOTE: Lubricate, if a grease nipple at the bolt on the trim actuator is installed.
(1) Apply airplane grease (LCM No. 111) to bolts (2 or 3 or 21, 9 and 15).
(2) Align horizontal stabilizer trim actuator (4) with stabilizer bracket (1) and insert
bolts (2 or 3) or, if applicable, align horizontal stabilizer trim actuator (4) with
stabilizer bracket (1) and control rod (17). Insert bolt (21) and (if applicable)
washer (18).
(3) If necessary, insert locking plate (8) on bolt head so that the markings align,
bring it into installation position and secure with tab washer (19) and bolt (20).
(4) Fit washers (5) and nuts (6). Torque nuts (6) to 3.6 to 5.3 daNm (319 to 469
in.lbs) until bolts (2 or 3 or 21) are free of axial play, at the same time ensuring
that the cheeks of stabilizer bracket (1) are not under compression. Lock nuts (6)
with split pins (7).
(5) Apply airplane grease (LCM No. 111) under pressure to the grease nipples on
bolts (2) until fresh grease emerges.16
(6) Tighten bolt (20) and secure with tab washer (19).
(7) Align actuator (4) with fuselage bracket (10) and insert right hand bolt (9). Fit
washer (14) to left hand bolt (15) and insert bolt.
(8) Fit washers (11) and nuts (12). Torque nuts (12) to 3.6 to 5.3 daNm (319 to 469
in.lbs) and lock with split pins (13).
(9) Connect bonding jumper to actuator and apply protective lacquer (LCM No. 404).
27−40−09
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(3) Trim the horizontal stabilizer to neutral as indicated on the combined trim position
indicator.
(4) Remove split pin (7), nut (6) and washer (5) from the left hand bearing bolt (3).
(6) Trim the horizontal stabilizer to max. nose up, then max. nose down and back to
neutral. Check that the left hand shaft extends and retracts at the same rate as
the right hand shaft.
NOTE: Lubricate, if a grease nipple at the bolt on the trim actuator is installed.
(7) Apply airplane grease (LCM No. 111) under pressure to the grease nipple on left
hand bearing bolt (2) until fresh grease emerges.
(8) Insert left hand bearing bolt (3), ensuring that the marking on the bolt head aligns
with the marking on locking plate (8).
(9) Fit washer (5) and nut (6) to left hand bearing bolt (3). Torque nut (6) to 3.6 to 5.3
daNm (319 to 469 in.lbs) until bolt (3) is free of axial play, at the same time
ensuring that the cheeks of stabilizer bracket (1) are not under compression.
Lock nut (6) with split pin (7).
(10) Carry out steps (4) and (5) on the right hand bearing bolt (3).
(11) Trim the horizontal stabilizer to max. nose up, then max. nose down and back to
neutral. Check that the right hand shaft extends and retracts at the same rate as
the left hand shaft.
(12) Switch off and disconnect external electrical power (see 12−40−24).
(13) Carry out steps (7) thru (9) on the right hand bearing bolt (3).
C. Axial Play Check of single Shaft Trim Actuator (including Trim Coupler Actuator) (see
Fig.201)
(1) Remove horizontal stabilizer single shaft trim actuator (see 2. REMOVAL/
INSTALLATION).
(2) Check the axial play of horizontal stabilizer trim actuator (see Vendor Document
AVIAC, COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS
LIST TRIM ACTUATORS, 27−40−09).
27−40−09
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D2-AMMX-27-0646-03-E
NOTE:
S Item 8, 19 and 20 are only for airplane ser. nos. 081 up to 190 before modification.
The above items are not applicable after the modification has been carried out.
27−40−09
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(6) Connect flexible shaft (4) to asymmetry control unit (8) (see INSTALLATION).
(1) Release the asymmetry unit brake by connecting 28 V DC across pins E and F
of the connector (+ve to pin E and −ve to pin F).
(2) Insert a suitable adapter into the asymmetry unit input shaft.
(3) Using a digital multimeter set to an OHMS range, check that all internal switches
in the asymmetry unit close and open as the input shaft is rotated. The internal
switches are connected across pins A−B, A−C, A−D, A−G, A−H and A−K of the
connector (see SCHEMATIC DIAGRAM, 27−50−00).
(a) Connect digital multimeter across pins A and C (left hand asymmetry unit) or
A and B (right hand unit).
(b) Rotate the input shaft (in any direction) until the multimeter indicates
continuity.
(c) Slowly rotate the input shaft (in the same direction as in the previous step)
and stop immediately when continuity is broken.
(d) Slowly rotate the input shaft (this time in the opposite direction) and carefully
count the exact number of turns until continuity is again broken in the
reverse direction.
(e) Rotate the input shaft (in the same direction as in steps (4b) and (4c) by
exactly half the number of turns counted in step (4d).
A. Requirements
B. Operation
27−50−43
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(a) If the flaps were stopped due to a asymmetric condition, they will block the
access door for the assymetric units. To extend the flaps fully use the
testbox P/N U09A270000A. Disconnect the wiring connector 20 VR of the
flaps drive control unit and supply the inertia brake with +28 V to release the
brake.
(2) Disconnect wiring connector 20CGa from the right asymmetric unit 20CG.
(3) Disconnect wiring connector 19CGa from the left asymmetric unit 19CG.
(4) Press circuit breaker for the flaps drive control unit 1CG on the circuit breaker
panel 5VE. The avionic master switch is set to ON.
(5) Press LAMPS TEST. All indications of the testbox must be illuminated.
(7) Turn the drive shaft opposite the asymmetric unit, with repective adapter, left and
right and check wether all indication lamps illuminate at the same time. If one of
indication lamps does not illuminate the correspondent microswitch is defective.
(1) Turn the drive shaft of the asymmetric unit to right or left side, until the green
indication lamp comes on.
(2) Continue to turn the drive shaft und count the turns until the green indication
lamp goes off.
(3) Turn back the drive shaft with half of the counted turns.
(4) Set ASY BRAKE to OFF so that the inertia brake is active and the adjustment is
stored (green indication lamp is still on).
(5) Disconnect Testbox and connect wiring connection 19CG again to the left
asymmetric unit 19CG.
(1) Disconnect Testbox connections A1−A2 and B1−B2 and connect junction
A2−B2.
27−50−43
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(4) Press circuit breaker for the flaps drive control unit 1CG on the circuit breaker
panel 5VE. The avionic master switch is set to ON.
(5) Press LAMPS TEST. All indications of the testbox must be illuminated.
(7) Turn the drive shaft opposite the asymmetric unit, with repective adapter, left and
right and check wether all indication lamps illuminate at the same time. If one of
indication lamps does not illuminate the correspondent microswitch is defective.
(1) Turn the drive shaft of the asymmetric unit to right or left side, until the yellow
indication lamp comes on.
(2) Continue to turn the drive shaft und count the turns until the yellow indication
lamp goes off.
(3) Turn back the drive shaft with half of the counted turns.
(4) Set ASY BRAKE to OFF so that the inertia brake is active and the adjustment is
stored (yellow indication lamp is still on).
(5) Disconnect testbox and connect wiring connection 20CG again to the right
asymmetric−unit 20CG.
G. Functional Test
27−50−43
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27−50−43
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CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
1. General
2. Inspection/Check
A. Requirements
B. Deleted
28−10−00
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28−10−00
Page 202
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Volume 4
The technical data in this manual are LBA approved for preparation
of specific repairs to the airplane. All repairs must be approved and
performed only by qualified personnel in accordance with applicable
national regulatory requirements.
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
1. General
A. These maintenance practices apply to the DC windshield heating subsystem (if fitted).
2. Adjustment/Test
A. Requirements
B. Operational Test
(2) Perform OPERATIONAL TEST of the central warning system (see 12--40--24).
NOTE: The operational test in the HIGH mode should be carried out in an environmental
temperature of approx. 20 °C.
(10) Disconnect cable from terminal 6 of thermal controller normal 4HF (14HF).
30--43--00
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CAUTION: THE WINDSH. OVERH AND THE MASTER CAUTION LIGHTS MUST
COME ON AFTER APPROX. 3 MINUTES.
CAUTION: IF THE WINDSH. OVERH AND THE MASTER CAUTION LIGHTS DO NOT
COME ON AFTER APPROX. 3MINUTES, THE SYSTEM MUST BE
SWITCHED OFF.
(14) If the windshield reaches the overheat temperature (59 ± 3 °C; 138 ± 37 °F), the
WINDSH. OVERH and the master CAUTION lights must come on.
(15) Press the master CAUTION light out. After windshield has cooled down,
WINDSH. OVERH light must extinguish and windshield temperature increases.
(18) Switch off and disconnect external power (see SERVICING, 12--40--24).
C. Functional test
(3) Measure voltage with analog multimeter. On relay 10HF, contact X1--ground, 28 V
must be present.
(4) Set OFF/LOW/HIGH switch to LOW. On relays 20HF and 6HF, connact X1, 28 V
must be present.
(5) Set TIE switch to BATT BUS 2. On relay 6HF, contact X1, 0 V must be present.
(7) Open circuit breaker W.SHIELD CTR RH. On relay 20HF, 28 V must be present.
(8) Open circuit breaker W.SHIELD HEAT LH 2. On relay 20HF, contact C2, 0 V must
be present.
(10) Depress circuit breaker W.SHIELD HEAT LH 1. On relay 20HF, contact C”, 28 V
must be present.
(12) Depress circuit breaker W.SHIELD CTR RH. On relay 20HF, conntact C2, 14 V
must be present.
30--43--00
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1. General
A. These maintenance practices apply to the nose gear weight switch 5GA.
2. Removal/Installation
A. Removal
(4) Slacken nuts and remove nose gear weight switch from support.
B. Installation
(1) Install nose gear weight switch in support and secure with nuts and washer.
3. Adjustment/Test
A. Requirements
B. Adjustment
(2) Remove safety wire from securing nuts and washer. Slacken nuts.
(4) Connect digital multimeter, set to ohms range, between pins A and B of
connector.
(5) Adjust nose gear weight switch until the switching point is reached (indicated by
continuity across pins A and B).
32−30−02
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(6) Adjust switch a further 2.5 mm (0.1 in.) in the switching direction.
(8) Lock nuts and washers with safety wire (LCM No. 711).
32−30−02
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1. General
A. These maintenance practices apply to both the left and right main gear actuators
(12GA and 14GA).
A. Requirements
B. Removal
(3) Disconnect hoses (16 and 17) from shuttle valve (18) on RH actuator.
(4) Disconnect hose (4) from retract connection on LH or RH actuator and remove
clamps (5 and 7).
(5) Disconnect wiring connector 9VP from fuselage connector 9VR (left actuator) or
15VP from 15VR (right actuator). Remove clamps securing wiring harness to
hydraulic pipe.
NOTE: If the bolt (15) (ser. nos. 011 and up) cannot be removed with a standard
tool, use the extractor tool (STATE No. 32.5.19) (see steps (6) (a) to (f)).
(6) Remove split pin (13), nut (12) and washer (14). Support both main gear
actuators and remove bolt (15). Lower main gear actuator from fuselage bracket
and insert bolt (15) to support the other actuator. Fit washer (14) and nut (12).
32--30--16
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NOTE: To avoid high forces during bolt removal, treat bolt (15) and bushings with
corrosion preventive compound (LCM No. 509) or an equivalent.
(a) Ensure that the size of the hole at the bolt head side is approx. 12 mm
(0.47 in.).
(b) Cut the thread (not less then 30 mm (1.18 in.)) into bolt by the use of jig
(height is 40 mm (1.57 in.)). Use lubrication fluid.
(c) Screw short thread end of bolt (R 1/4 ”) into bolt (15).
(d) Attach barrel (height is 60 mm (2.36 in.)), washer and nut to the bolt (R
1/4 ”).
NOTE: If bolt (15) is seized, heat up the mounts and actuator ends with a hot air
blower.
(7) Remove split pin (8), nut (9) and washer (10) and remove LH or RH main gear
actuator (6) from main gear leg.
C. Installation
(2) Support the fitted actuator and remove nut (12), washer (14) and bolt (15).
(3) Apply zinc-chromate putty (LCM No. 501) to main gear leg stud (11). Grease bolt
(15) with airplane grease (LCM No. 112).
(4) Align LH or RH main gear actuator (6) with fuselage bracket and secure both
main gear actuators with bolt (15), washer (14) and nut (12). Tighten nut (12) and
lock with split pin (13).
(5) Align main gear actuator (6) with main gear leg and secure with washer (10) and
nut (9). Tighten nut (9) and lock with split pin (8).
(6) Connect wiring connector 9VP to fuselage connector 9VR (left actuator) or 15VP
to 15VR (right actuator) and secure wiring harness to hydraulic pipe with clamps.
(7) Connect hoses (2 and 3) to shuttle valve (1) on the LH actuator. Connect hoses
(2 and 3) to connections (16 and 17) of shuttle valve (18) on the RH actuator.
(8) Connect hose (4) to retract connection on actuator. Secure hose (4) to LH or RH
actuator (6) with clamps (5 and 7).
(9) Bleed and fill the main hydraulic system (see 29−10−00 and 12−13−01).
32−30−16
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(10) Carry out landing gear FUNCTIONAL TEST (see 32−00−00). Check hoses for
freedom of movement and connections for leaks.
3. Removal/Installation (main gear actuator manufactured by FWM) (see Figs. 202, 203, 204
and 205)
A. Requirements
B. Removal
NOTE: Elbow (19) is not installed on airplane ser. nos. 176 and up.
To avoid errors, check identification and nameplates to establish
manufacturer.
(2) Disconnect hoses (2 and 3) from shuttle valve (1) and elbow (19) (if installed) on
LH actuator.
(3) Disconnect hoses (12 and 13) from actuator shuttle valve (14) on RH actuator.
(4) Disconnect hose (4) from retract connection on LH or RH actuator and remove
clamps (5 and 7).
(5) Disconnect wiring connector 9VP from fuselage connector 9VR (left actuator) or
15VP from 15VR (right actuator). Remove clamps securing wiring harness to
hydraulic pipe.
NOTE: If the bolt (15) (ser. nos. 011 and up) cannot be removed with a standard
tool, use the extractor tool (STATE No. 32.5.19) (see steps (6) (a) to (f)).
(6) Remove split pin (18), nut (17) and washer (16). Support both main gear
actuators and remove bolt (15). Lower main gear actuator from fuselage bracket
and insert bolt (15) to support the other actuator. Fit washer (16) and nut (17).
32−30−16
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NOTE: To avoid high forces during bolt removal, treat bolt (15) and bushings with
corrosion preventive compound (LCM No. 509) or an equivalent.
(a) Ensure that the size of the hole at the bolt head side is approx. 12 mm
(0.47 in.).
(b) Apply thread (not less then 30 mm (1.18 in.)) into bolt by the use of jig
(height is 40 mm (1.57 in.)). Use lubrication fluid.
(c) Screw short thread end of bolt (R 1/4 ”) into bolt (15).
(d) Attach barrel (height is 60 mm (2.36 in.)), washer and nut to the bolt (R
1/4 ”).
NOTE: If bolt (15) is seized, heat up the mounts and actuator ends with a hot
air blower.
(7) Remove split pin (8), nut (9) and washer (10) and remove main gear actuator (6)
from main gear leg.
NOTE: Step 8 is only necessary if a new main gear actuator with elbow (19) is to be
fitted. The removed components must be transferred to the new actuator.
(8) Remove elbow (19) with nut (20), O-ring (22) and support ring (21).
C. Installation
NOTE: Step 2 is not necessary on airplane ser. nos. 176 and up.
Step 2 is only necessary if a new main gear actuator with elbow (19) is to be
fitted.
(2) Fit elbow (19) with nut (20), support ring (21) and O-ring (22) to shuttle valve (1).
(3) Support the fitted actuator and remove nut (17), washer (16) and bolt (15).
(4) Apply zinc-chromate putty (LCM No. 501) to main gear leg stud (11). Grease bolt
(15) with airplane grease (LCM No. 112).
(5) Align main gear actuator (6) with fuselage bracket and secure both main gear
actuators with bolt (15), washer (16) and nut (17) and lock with split pin (18).
(6) Align main gear actuator (6) with main gear leg and secure with washer (10) and
nut (9). Tighten nut (9) and lock with split pin (8).
32−30−16
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D2-THWX-34-0917-03-D
EFFECTIVITY: AIRPLANE SER. NOS. 001 THRU 175 PRE SB228--148 32--50--00
Page 5/6
Nov 20/2006
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D2-AMMX-32-0955-02-E
EFFECTIVITY: AIRPLANE SER. NOS. 176 AND UP AND FOR SER. NOS. 001 32−50−00
THRU 175 POST SB 228−148 Page 7/8
Nov 20/2006
Dornier 228
Airplane Maintenance Manual
D2-THWX-34-0917-03-D
Volume 5
The technical data in this manual are LBA approved for preparation
of specific repairs to the airplane. All repairs must be approved and
performed only by qualified personnel in accordance with applicable
national regulatory requirements.
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
1. General
A. This section provides information on the encoding altimeter system (see Fig. 1). The
encoding altimeter PLT and the optional encoding altimeter COPLT are identical.
-- King servo encoding altimeter (in conjunction with the Altitude Preselect System,
see 22--13--00).
2. Description
The encoding altimeter is located in the instrument panel. It indicates the airplane
altitude in feet and supplies coded altitude information to the transponder system. It is
a standard aneroid capsule altimeter with a coder disc in a hermetically sealed
instrument case having a rear mounted static pressure connector and a wiring
connector. An altitude setting control is fitted to the front of the instrument.
For testing the encoding altimeter, a test connector is fitted on the rear side of the
center pedestal panel.
If encoding altimeters PLT and COPLT are installed two test connectors are fitted on
the center pedestal panel. The test connector LH is connected to the encoding
altimeter PLT and the test connector RH to the encoding altimeter COPLT. With a
suitable test set, the coded altitude information can be checked.
3. Operation
A. System
The encoding altimeter PLT is supplied with +28 V from 28 V DC Bus 1 via circuit
breaker ALT LH on the overhead panel 5 VE.
The encoding altimeter COPLT (if fitted) is supplied with +28 V from 28 V DC Bus 2
via circuit breaker ALT RH on the circuit breaker panel 13 VE.
Changes in barometric pressure due to changes in altitude are sensed by an aneroid
capsule. The capsule displacement is transmitted by gears and shafts to the
instrument pointer, which indicates the airplane altitude in feet.
At the same time, the mechanical movement moves a coder disk which, in
conjunction with the electronic unit, converts the altitude into a digital signal. This
code is used by the ATC transponder system for altitude reporting when replying to
mode C interrogations.
34--12--00
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Airplane Maintenance Manual
The instrument has an altitude range from 1000 feet to 35,000 feet. Altitude indication
is by a 10,000 feet pointer, a 1000 feet pointer and a 100 feet pointer. The scale is
graduated in hundreds of feet with a subdivision for every 20 feet.
The ground pressure setting is displayed in hPa (mbar) and adjusted by the altitude
setting control on the front of the instrument.
Altitude indication is by a counter and pointer type display with an altitude range from
1000 feet to 35,000 feet. The instrument incorporates a vibrator to minimize the
effects of friction. Altitude is displayed by a 3−counter digital display which indicates
thousands and hundreds of feet and a single pointer which indicates hundreds of feet
on a fixed circular scale. The scale is graduated in hundreds of feet with subdivisions
for every 20 feet. The pointer completes one revolution for every 1000 feet. The tens
or thousands counter shows black and white stripes at altitudes below 10,000 feet
and NEG at altitudes below 0 foot.
The ground pressure setting is displayed in hPa (mbar) and inches of HG and
adjusted by an altitude setting control on the front of the instrument.
A warning flag labelled OFF moves into view if the vibrator or the encoder power
supply fails.
5. Technical Data
34−12−00
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5VE 13VE
OVERHEAD C(B
PANEL PANEL
Fig. 1 Encoding Altimeter System PLT and COPLT − Signal Flow Diagram (Sheet 1 of 2)
34−12−00
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Airplane Maintenance Manual
5VE 13VE
OVERHEAD C(B
PANEL PANEL
Fig. 1 Encoding Altimeter System PLT and COPLT − Signal Flow Diagram (Sheet 2 of 2)
EFFECTIVITY: AIRPLANE SER. NOS. UP TO 035
34−12−00
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CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
TABLE OF CONTENTS
CHAPTER
SECTION
SUBJECT SUBJECT
39−TABLE OF CONTENTS
Page 1
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Airplane Maintenance Manual
1. General
2. Removal/Installation
A. Requirements
(1) Slacken screws (3) or fasteners (3A) and hinge down overhead panel.
(4) Remove nut and remove switch with washer and switch guard (if fitted).
(2) Fit switch with switch guard (if required) and secure with nut and washer.
(3) Fit lighting panel (4) and secure with screws (1) and washers (2).
(4) Hinge up overhead panel and secure with screws (3) or fasteners (3A).
39--10--07
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(1) Slacken screws (3) or fasteners (3A) and hinge down overhead panel.
(2) Remove screws (1) and washers (2) from rear of lighting panel.
E. Installation of Potentiometers
(3) Fit lighting panel (4) and secure with screws (1) and washers (2).
(5) Hinge up overhead panel and secure with screws (3) or fasteners (3A).
(1) Slacken screws or fasteners (3, 3A, Fig. 201) and hinge down overhead panel.
(2) Remove screws (1) with washers (2) from the rear of lighting panel.
(4) Remove screws (2, Fig. 202) and remove connecting rail (1) and link (4) (if
required).
(5) Remove wiring connection, slacken nut and remove circuit breaker (3) with
washer.
39--10--07
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(1) Fit circuit breaker (3, Fig. 202) and secure with nut and washer.
(3) Fit connecting rail (1) and link (4), if required, and secure to circuit breaker (3)
with screws (2).
(4) Fit lighting panel (4, Fig. 201) and secure with screws (1) and washers (2).
(5) Hinge up overhead panel and secure with screws (3) or fasteners (3A).
(1) Slacken screws (3, Fig. 201) or fasteners (3A) and hinge down overhead panel.
(2) Remove screws (1) and washers (2) from rear of lighting panel.
NOTE: If removing a light carry out step (4). For indicator removal carry out step (5).
(4) Remove nut (7, Fig. 203) with washer (8) and remove light (6).
NOTE: Carry out step (1) when fitting a light and step (2) for an indicator.
(1) Fit light (6) and secure with nut (7) and washer (8).
(2) Fit indicator (2, Fig. 203) and tighten clamp screw (1).
(4) Fit lighting panel (4, Fig. 201) and secure with screws (1) and washers (2).
(5) Hinge up overhead panel and secure with screws (3) or fasteners (3A).
39−10−07
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(1) Slacken screws (3, Fig. 201) or fasteners (3A) and hinge down overhead panel.
(2) Remove screws (3, Fig. 203) and washers (4) and remove diode board (5).
(2) Fit diode board (5, Fig. 203) and secure with screws (3) and washers (4).
(3) Hinge up overhead panel and secure with screws (3, Fig. 201) or fasteners (3A).
3. Inspection
A. Requirements
LCM No. 205 Acetone, technical
No. 622 2K−Epoxy resin
No. 715 Abrasive cloth
No. 737 Heat shrink tube
No. 751 Strap
(1) Inspect correct fixation of the attachment elements by slightly moving the
harness.
(2) If not correct adhered or loose attachment elements have been detected,
proceed as following:
(a) Remove remaining adhesive at the attachment element and at the bonding
area at the panel.
(b) Grind the bonding area slightly with abrasive cloth 150 to 240 (LCM No.
715).
(c) Clean the grinded area with acetone (LCM No. 205).
(d) Install attachment elements with 2K−epoxy resin (LCM No. 622).
C. Inspection of wires
(2) If chafe marks are detected repair chafe marks by installation of heat shrink tube
(LCM No. 737).
(4) Reinstall the cables with strap (LCM No. 751) to the attachment elements.
39−10−07
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1. General
2. Removal/Installation
A. Requirements
(2) Slacken screws (9) or fasteners (9A) and hinge down overhead panel.
(6) Remove nut and remove switch with switch guard (7) or toggle bar (8) (if fitted).
(2) Fit switch with switch guard (7), if required, and secure with nut and washer.
39--10--08
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(4) Fit lighting panel (6) and secure with screws (1) and washers (2).
(5) Hinge up overhead panel and secure with screws (9) or fasteners (9A).
(2) Slacken screws (9) or fasteners (9A) and hinge down overhead panel.
(3) Fit lighting panel (6) and secure with screws (1) and washers (2).
(4) Hinge up overhead panel and secure with screws (9) or fasteners (9A).
(2) Slacken screws (9) or fasteners (9A) and hinge down overhead panel.
(3) Remove screws (3) and washers (4) and remove diode board (5).
39--10--08
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(2) Fit diode board (5) and secure with screws (3) and washers (4).
(3) Hinge up overhead panel and secure with screws (9) or fasteners (9A).
3. Inspection
A. Requirements
(1) Inspect correct fixation of the attachment elements by slightly moving the
harness.
(2) If not correct adhered or loose attachment elements have been detected,
proceed as following:
(a) Remove remaining adhesive at the attachment element and at the bonding
area at the panel.
(b) Grind the bonding area slightly with abrasive cloth 150 to 240 (LCM No.
715).
(c) Clean the grinded area with acetone (LCM No. 205).
(d) Install attachment elements with 2K−epoxy resin (LCM No. 622).
C. Inspection of wires
(2) If chafe marks are detected repair chafe marks by installation of heat shrink tube
(LCM No. 737).
(4) Reinstall the cables with strap (LCM No. 751) to the attachment elements.
39−10−08
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Volume 6
The technical data in this manual are LBA approved for preparation
of specific repairs to the airplane. All repairs must be approved and
performed only by qualified personnel in accordance with applicable
national regulatory requirements.
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
NOTE: Parts of the area 5 and backside from horizontal stabilizer fitting not
accessible for eddy current test must be inspected using the borescope.
Area 6 is only on airplane ser. nos. up to 110 post SB 228−24.
(9) Perform eddy current test (see 51−10−10) of area 6 using minirotor HF, rotating
probe RSM (Dia 4.0 mm) and reference specimen 6.
(10) Install the rivets (1) (see STRUCTURAL REPAIR MANUAL (SRM)).
(12) Perform an inspection of the inaccessible parts of the area 7 using the
borescope.
NOTE: Area 8 is only on airplane ser. nos. 002 up to 110 post SB 228−24.
(14) Perform an inspection of the inaccessible parts of the area 8 using borescope.
(16) Perform an inspection of the inaccessible parts of the area 9 using borescope.
NOTE: The following step is only applicable if the test of horizontal stabilizer fitting
and bearing eye checks are performed in accordance with 53−36−00.
G. Borescope Inspection of the Leading Edge Ribs and the Leading Edge Skin
(2) Using the borescope, inspect inner side of leading edge ribs between rib 6 and
rib 14 (Fig. 209).
(3) Inspect the complete skin at the connecting areas of the ribs and at the
attachment area to the front spar for loose rivets and/or cracks.
(4) If any cracks have been detected between rib 6 and rib 14, the area between rib
1 and rib 6 must also to be inspected.
55−10−00
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CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
1. General
A. Requirements
B. Removal
(1) Remove panels 131−2, 131−5, 151−1 and 151−2 or 231−2, 231−5, 251−1 and
251−2 from the aileron bearing arms (see 06−30−00).
(4) Remove all split pins, nuts and washers from bolts (4 and 8).
(5) Withdraw bolts (4 and 8), remove aileron (1) from inner and outer fittings (2 and
6) and place on suitable support.
C. Installation
(1) Clean bearing arms and attachment fittings with dry cleaning solvent (LCM No.
201) and dry with compressed air.
(2) Smear bolts and bearings with airplane grease (LCM No. 111).
(3) Align ailerons (1) to the inner and outer fitting (2 and 6) and insert bolts (4
and 8).
57−60−00
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(5) Apply torquing moment of 0.4 daNm (22 in.lbs) to castellated nuts on the rod (5)
and 1.2 to 1.6 daNm (106 to 141 in.lbs.) to nuts on bolt (4 and 8), secure with
split pins.
(6) Connect bonding jumpers (3 and 7) and apply protective lacquer (LCM No. 404).
(7) Fit panels 131−2, 131−5, 151−1 and 151−2 or 231−2, 231−5, 251−1 and 251−2
to the aileron bearing arms.
3. Adjustment/Test
A. Adjustment
57−60−00
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CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
1. General
A. These maintenance practices apply to the rear engine mounting points on each
engine.
A. Requirements
B. Removal
(1) Open tab washers (12) and remove four bolts (11).
(2) Remove split pin (9), castellated nut (10), washer (8) and bolt (7).
(a) Remove split pin (15), castellated nut (14), washer (13) and bolt (3).
(5) For inspection, cleaning and repair of vibration damper see 71−21−00.
(2) Turn bearing bracket (2) 180 so, that the worn flange is positioned on the
opposite side (referenced to the initial installation position).
71−20−01
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D. Installation
NOTE: The following configurations are permissible:
Configuration 1:
Forward side isolator P/N 93469−01
Top isolator P/N 93469−02
After isolator P/N 93469−03
Configuration 2:
Forward side isolator P/N 93469−11
Top isolator P/N 93469−12
After isolator P/N 93469−13 or −14
(2) Fit bracket (4) to bearing bracket (2) with bolt (3), washer (13) and castellated
nut (14).
(3) Torque castellated nut (14) to 0.5 to 2.0 daNm (44.3 to 177 in.lbs) and lock with
split pin (15).
(4) Refit rear engine mounting point with plate (1) (if fitted) to engine support with
four bolts (11) and tab washers (12).
(5) Torque bolts (11) to 0.8 to 1.1 daNm (70.8 to 97.4 in.lbs) and lock with the tab
washers (12).
(6) Reinstall bolt (7), washer (8) and castellated nut (10).
(7) Torque castellated nut (10) to 0.5 to 2.0 daNm (44.3 to 177 in.lbs).
3. Inspection/CheckA.
(1) Perform inspection of mounting point as follows:
(a) Remove bearing bracket (see B. (1) through (4) (b)).
(b) Measure depth of wear B (Fig. 202) of bearing bracket (1). (The wear must
be less than 0.6 mm (0.023 in).)
(c) Measure depth of wear C in the area D of bracket (2). (The wear must be
less than 0.6 mm (0.023 in).)
(d) If the wear is out of tolerance, turn mounting point (see C.) and mark the
worn flange with a paint mark.
(e) If the bearing bracket is worn on both sides, exchange bearing bracket.
(f) If the wear of bracket (2) is out of tolerance on one side, turn bracket (2)
together with bearing bracket (1) (see C).
(g) If bracket (2) is worn on both sides, exchange bracket (2).
(h) Install bearing bracket (see D. (1) through (7)) as applicable.
71−20−01
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(c) Torque bolts to 5.0 to 5.2 daNm (442.5 to 460 in.lbs) and lock to each other
in pairs with safety wire (LCM No. 712).
(d) Refit the front power lever support strut and secure with two bolts, four
washers and two nuts. Tighten nuts and lock with split pins.
(c) Position the bracket on the carrier plate (18) and fit the four carrier plate
securing bolts (21) with washers (22).
(d) Torque bolts to 5.0 to 5.2 daNm (442.5 to 460 in.lbs) and lock to each other
in pairs with safety wire (LCM No. 712).
(e) Refit nut securing oil cooler outlet hose connection fitting to its bracket.
Tighten nut.
(f) Reconnect the oil cooler outlet hose to its connection fitting at the carrier
plate.
CAUTION:
Configuration 1:
Forward side isolator P/N 93469−01
Top isolator P/N 93469−02
After isolator P/N 93469−03
Configuration 2:
Forward side isolator P/N 93469−11
Top isolator P/N 93469−12
After isolator P/N 93469−13 or −14
(4) Position the first vibration dampers (17) so that the large and small cast pins fit
into their respective holes in the vibration dampers. This is a light press fit,
therefore, a suitable clamping tool may be required.
71−21−00
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Airplane Maintenance Manual
(5) Position internal bushes so that they extend through the large oval hole in the
carrier plates (18, 19 and 20).
(6) Position the second vibration dampers (17) onto the carrier plates so that the
large and small cast pin holes fit onto their respective pins, clamp with a suitable
clamping tool.
(7) Carefully lower the yoke (12) and guide onto the left, right and top engine
mounting points simultaneously.
(8) Remove the screw clamps clamping the vibration dampers to their carrier plates.
(9) Press the three bushes (16) into the yoke.
(10) Smear the three bolts (15) with zinc chromate putty (LCM No. 501) and insert the
bolts through the yoke and engine mounting points from the rear.
(11) Fit nuts (14). Torque nuts to 5.2 to 6.3 daNm (460 to 557 in.lbs) and lock with
split pins (13).
(12) Lay cable loom in position and refit all devices securing cable loom to yoke.
(13) Refit left and right struts (10) (see 71−20−02).
(14) Refit oil cooler (see 79−20−01).
(15) Refit engine (see 71−00−00).
3. Inspection/Check
71−21−00
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Airplane Maintenance Manual
CHAPTER CHAPTER
SECTION SECTION
SUBJECT PAGE DATE SUBJECT PAGE DATE
95−Title
1. General
This section provides information on the parachute equipment installed in the passenger
compartment.
2. Description
The anchor cable can be installed for parachute jump operations. With the anchor
cable installed and the parachute static line attached, automatic opening of the
parachute is enabled.
The anchor cable is secured by double studs to the attachment rail located on the RH
upper longeron between frames 19 and 25, the anchor cable tensioner is secured to
the LH longeron located above the door forward of frame 25. The cable tensioner
quadrant and clevis attachment is fitted with a protective cover.
To ensure door operator safety, a safety belt is provided which is secured by a double
stud installed to the rear of the anchor cable on the RH attachment rail.
C. Safety Belts − Parachutists (see 95−30−00, Fig. 203 and Fig. 204)
For each parachutists, a safety belt is provided which is secured with studs installed
in the floor rails.
95−30−00
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Airplane Maintenance Manual
95−30−00
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Airplane Maintenance Manual
1. General
These maintenance practices refer to the removal and installation of the anchor cable, the
door operators safety belt and the parachutists safety belt.
2. Removal/Installation
Release the anchor cable double studs (1 and 2) on the RH attachment rail before
releasing double stud (5) of cable tensioner (6) on the LH attachment rail.
(1) Pull locking mechanism of double stud (1) and move the double stud in a forward
or rearward direction until removal from the RH attachment rail is achieved.
Repeat this procedure for double stud (2).
(2) Remove double stud (5) located in the LH attachment rail by repeating the
procedures given in step 1.
NOTE:
S Install double stud (5) of cable tensioner (6) on the LH attachment rail before
installing double studs (1 and 2) of the anchor cable on the RH attachment
rail.
S The dimensional layout and tolerances for anchor cable installation are given
in Fig. 201.
(1) Insert double stud (5) in the LH attachment rail cut−out and move in a forward or
rearward direction until the specified dimensioned position is attained and the
double stud cannot be pulled out. Repeat these procedures for double studs (1
and 2) located in the RH attachment rail.
(2) Adjust the installed length of cable tensioner (6) (when necessary) by
repositioning double stud (5). Observe dimensional tolerances.
(3) Carry out fine adjustment of cable tensioner installation length by adjusting
turnbuckle (4). Safety turnbuckle (4) with safety pin (3).
95−30−00
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Airplane Maintenance Manual
(1) Disconnect safety pin (4), belt (1) and safety belt (2).
(3) Pull locking mechanism of double stud (3) and move in a forward or rearward
direction until the double stud can be removed from the RH attachment rail.
NOTE: The dimensional layout and tolerantes for safety belt installation are given in
Fig. 202.
(1) Insert double stud (3) in the RH attachment rail cut−out, move in a forward or
rearward direction until the specified dimensioned position is attained and the
double stud cannot be pulled out.
(3) Reconnect safety belt (2), belt (1) and safety pin (4).
(2) Pull locking mechanism of stud (1) and move the stud in a forward or rearward
direction until removal from the floor rail is achieved. Repeat this procedure for all
studs.
(2) Visually inspect the floor rails at the mounting locations of the studs for wearing.
(3) Visually inspect each stud (1, Fig. 203) to be installed and ensure proper
function.
(4) Insert the studs in the floor rails (see Fig. 203). Move the stud in a forward or
rearward direction until the stud cannot be pulled out.
(6) Visually inspect each safety belt (2, Fig. 203) to be installed and ensure proper
function.
95−30−00
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Airplane Maintenance Manual
1 Stud
2 Safety belt B
Detail A
Detail B
95−30−00
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95−30−00
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