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Agt-Mtm-456 - Ata 00-12-500
Agt-Mtm-456 - Ata 00-12-500
NOTICE
The material contained in this training manual is based on information obtained from the
aircraft manufacturer’s Aircraft Operating Manual and Maintenance Training Manual. This
manual is to be used for familiarization and training purposes only.
At the time of printing it contained then- current information. In the event of conflict between
data provided herein and that in publication issued by the manufacturer or the EASA/ FAA, that
of the manufacturer or the EASA/ FAA shall take precedence.
We, at AGT S.A.S want you to have the best training possible. We welcome any suggestions
you might have improving this manual or any other aspect of our training program.
MAINTENANCE TRAINING MANUAL ATR 42 400/ 500 – 72-212A
T1 & T2 CONTENTS
DIMENSION 8
ZONING 11
CABIN LAYOUT 12
STRUCTURAL COMPONENTS 15
ANTENNAS 18
ELT 19
PERFORMANCE 20
POWER PLANT 21
WINGS 27
FLIGHT CONTROLS 28
CARGO 29
HYDRAULIC 30
LANDING GEAR 31
PNEUMATIC 32
ICE AND RAIN PROTECTION 33
ELECTRIC 34
OXYGEN AND FUEL 35
TIME LIMIT 36
JACKING AND WEIGHTING 44
LEVELLING AND PARKING 53
MOORING 66
TOWING 71
SERVICING 74
EQUIPMENT AND FURNISHING 83
ATR Family
Two basic aircraft constitute the ATR family today: The 42/50
seater ATR 42 and its 64/74 seater derivative, the ATR 72.
Several hundred ATR 42s and 72s have been delivered to more
than 65 airlines in the five continents and operate in all climates.
The ATR 42 benefits from the widest cabin in its class, providing
maximum passenger space, and setting new standards for
comfort.
ATR 42-300
The basic ATR 42 is fitted with two PW 120 engines rated at 2,000 The Space of the ATR’s cabin makes it appeal: wide floor, wide
shp each. It has the lowest operating costs of any aircraft its size. aisle, and wide elbowroom.
For the past ten years the ATR 42 has been working for many big
and small regional operators. The bilobed shape of the ATR cabin maximises floor width so
ATR 42-320 that passengers seated near the windows have spacious
Identical to the ATR 42-300 apart from the two more powerful PW legroom. The cross section is constant throughout the cabin.
121 engines (2,100 shp each); The ATR 42-320 has been
developed for increased hot and high performance. The four-abreast seats are separated by a wide central aisle
ATR 42-400 where passengers and flight attendants can easily move
The ATR 42-400 meets airline requirements for a higher level of around.
passenger comfort and a higher payload capability while retaining
the low operating costs of the basic ATR 42. Theses comfortable seats have been configured and laid out
Increased Comfort to provide ample leg and knee room and at the same time
A large number of improvements concerning cabin aesthetics, sufficient underseat space to carry-on luggage.
noise and vibration levels have been developed:
•New-look interior designed with new acoustically absorbent Passenger service units ensure adequate overhead height and
materials and larger overhead bins (40% more volume) include individual reading lights, air outlets, flight attendant call
•Six-blade propeller and associated electronic control (EPC). buttons, loudspeakers and passenger signs.
•Better insulation of parasitic noise sources, such as outflow valves
and hydraulic pumps. The two rows of overhead bins provide a generous storage
Increased Operating Weights volume, each of them accepting two side-by-side pilot cases.
The ATR 42-400 complies with the latest regulatory standard for
passenger weights, with a significantly increased maximum All passengers have an unobstructed outside view through the
payload compared to previous models. large cabin windows.
The ATR 42-400 can carry 48 passengers and baggage over
800nm or, optionally, 1000nm. This translates into a better multi-
hop or out and return capability with no refuelling.
The ATR 42-400 performed its first flight in July 1995 and was
certified in March 1996.
50 SEATS AT 30 INCHES
● Stiffened Frames
Located in the propeller area with an increased Fuselage
thickness for vibration attenuation.
A. Fuselage sections Fuselage of ATR 42 aircraft is of
● Dynamic Vibration Absorbers (DVA) semimonocoque construction, designed according to Fail Safe/
Absorbing vibrations corresponding to the different Damage Tolerant criteria. For structural and production reasons,
harmonics of the propeller. it is manufactured in structural sections as follows:
● Skin Damping
Viscomaterial strips applied on fuselage skin panels to reduce - Section 11 Fuselage Nose Section
noise propagation through the skin. - Section 13 Fuselage FWD Centre Section
- Section 15 Fuselage Centre Section
● Acoustically Treated Cabin Interior. - Section 16 Fuselage Rear Centre Section
All lateral panels and multilayer ceiling panels made of new - Section 18 Fuselage Tail Section
acoustically absorbent materials. Cabin partition treated to reduce - Aerodynamic Fairings.
reverberation phenomena in the forward and rear cabin area.
B. Corrosion protection coming from pressurisation and to transfer the floor shear loads to
the fuselage skin.
Protection against corrosion on aluminium components obtained
through the use of clad sheets, alodine, or anodizing treatment
on bare aluminium, and primer enamel and facing surface
sealant is used on critical areas. Special treatments are used
when different materials are in contact.
The load introduction frames (i.e. wing and fin bulkheads) are
made in 7075-T73 machined aluminium forgings where higher
loads require it. The fuselage panels are made of 2024-T3 skin
stiffened by 7076-T6 riveted stringers. The stringers are in bent
sheet with extrusions used only where higher loads require it.
ATR aircraft are powered by the PW 100 family engines, designed and manufactured by Pratt & Whitney of Canada,
and associated to advanced technology four blade propellers 14SF and 247F, manufactured by Hamilton Standard,
for the basic ATR 42 and 72.
A six-blade propeller 568F is installed on both the ATR 42-400 and the ATR 42-500.
● Best trade-off between fuel burn and speed, perfectly adapted to commuter requirements.
● Simple, safe, economic, easy to maintain.
● Low specific fuel consumption.
● Compliance with the latest noise level regulations.
● Moveover, the turboprop enables the use of the propeller brake and provides a complete aircraft autonomy on the
ground.
AIRCRAFT MODEL ATR 42-300 ATR 42-320 ATR 42-400 ATR 42-500 ATR 72-200 ATR 72-210
ENGINE TYPE PW 120 PW 121 PW 121A PW 127E* PW 124B PW127
Take-off Power 1,800 shp 1,900 2,000 2,160 shp 2,160 shp 2,475 shp
Take-off Power (one engine out) 2,000 2,100 2,200 2,400 shp 2,400 shp 2,750 shp
Hotel-mode operation of the starboard engine avoids the need ● It is basically installed on the ATR 42 and ATR 72
for ground power units or a heavy and costly Auxiliary Power which is not the case of the APU proposed generally as an
Unit, providing the aircraft with all the energy it’s needs to expensive “mandatory” option.
operate the essential services.
The ATR is equipped with a high wing composed of three main The outer wing box includes:
elements: Front spar
Rectangular centre wing box. Rear spar
Two trapezoidal outer wing boxes with a dihedral of 2.5º. 17 ribs
single-piece lower skin
The surface area of the wing is 54.5 m2 (586 sq.ft) and its span four-element upper skin
is 24.6 m (80 ft 7 inches).
Wing Tips
The following secondary structures are attached to the main
elements: The wing tips are located at the end of the outer wing boxes. They
provide aerodynamic continuity between the wing and the aileron
Wing tips horn.
Leading edges
Trailing edges Leading Edges
Ailerons
Spoilers Each wing includes five leading edge elements:
Fairings two leading edges on the centre wing
three leading edges on the outer wing.
Centre Wing Box
Trailing Edges
The centre wing box structure is made up of light alloy and
includes: The trailing edges include
front spar inboard flaps
rear spar outboard flaps
19 sheet metal ribs lower moving panels
8 machined ribs upper fixed trailing edge panels
single-piece lower skin
four element upper-skin
The aircraft is equipped with two cargo Cargo compartment loading is made through the right aft service
compartments: door. This door opens forwards.
the forward cargo compartment
the aft cargo compartment, on the aft side of the aircraft. Depending on the version, luggage is held by means of:
In cargo compartments luggage or payload is held by means of Cross nets located at the front and rear of the cargo compartment.
easily removable nets. Walls made of lining panels either, held tight between retaining
The walls are resistant to blows. The lining panels are easily strips and the sub-structure, or secured by screws.
removable.
There may also be a clothes rail attached to the ceiling crossbeam
Forward Cargo Compartment or stowage compartments.
Hydraulic Power
Pneumatic
Airfoil
Air intakes
Pitot and static (probes)
Windows, windshield wipers and doors
Propellers
Detection
Miscellaneous
Electrical Power
Oxygen Fuel
The fixed crew oxygen system is supplied by an oxygen The aircraft fuel system is designed to provide the following
cylinder located inside the flight compartment. This cylinder functions:
also enables the fixed passenger oxygen system to be
supplied. to control tank refuelling and defiling.
To deliver fuel to the engines for all operating conditions of the
aircraft.
To indicate to the crew:
Normal function of the fuel system
Any malfunctions which may occur during operation so that
appropriate safety measures may be taken.
•TRANSVERSAL LEVELLING
•To adjust transversal levelling, position a precision level on wing
centre box. Place the level near the centre box front spar and
approximately in the aircraft centre line.
•For levelling adjustment, action the jacks located under the wings.
•LONGITUDINAL LEVELLING
•Perform sight tube adjustment by means of incorporated bubbe
level to obtain horiziontal position.
•Adjust sight tube height. To perform this operation, align the
horizontal plane marked in the sight unit so that it passes through
the triangle centre identified on the fuselage and representing point
14LH
•Align points 13LH and 14LH by acting on jacks located at front of
fuselage.
LIMITATIONS
•With aircraft off the runway, in soft sand or mud. •Never allow anyone to ride on the outside the aircraft.
•With main or nose gear having two flat tires on one axle. •Never allow anyone to enter or leave the aircraft while it is moving
and ensure that all the doors are closed.
•Never tow the aircraft while any of its engines are operation.
•Never tow the aircraft in a congested area. Move all equipment out
of the path of the aircraft.
•Never tow the aircraft without having someone in the flight
compartment to operate the brakes. Make sure the brakes are in •Never allow persons to stand in or near the path of the aircraft.
good operating condition, and the accumulator is charged. If it is
Never remove the chocks until ready to tow the aircraft. Make sure
necessary pressurize the parking brake accumulator by
pressurizing the blue hydraulic system (Ref JIC 290000 AD the persons in the flight compartment is ready to operate the
brakes.
10010 and JIC 292500 OPT10000).
•Never turn the nose gear while the aircraft is not moving. When Never tow the aircraft at an angle which will cause the main gear
tires to slide. Be careful when towing from the nose gear. Do not
using the towbar, wait until the aircraft has started moving before
turning the nose gear. exceed the turning angle indicated by the pointer installed on the leg
structure and the graduated plate bonded to the turning tube (ref Fig
•Never tow the aircraft faster than a slow walk, avoid quick starts
and stops. 091100TWG 00100).
When the aircraft is towed in a turn, the main landing gear tires
are deflected laterally. Before stopping the aircraft proceed in a
straight path for several more feet to avoid leaving the tires
deflected when the aircraft is parked.
Make sure that the tow bar is in horizontal position and that towing
point on towing vehicle is not higher than16inch.
The engine must be run with the propeller feathered for 20 Caution :
seconds minimum before shutdown. Sight gauge or dipstick readings more than 30 minutes after
Reason : shutdown should be ignored.
This allows time for the oil to be returned from the prop control, Reason :
prop and reduction gearbox to the oil tank. Shortcuts may result in Most oil system accessories and lines are mounted above the level of
2-3 quarts of oil trapped elsewhere in the engine, and oil levels the oil tank and are subject to drain back to varying degrees. Drain
must be ignored. Restart engine and ensure this step is complete back overnight can equal two quarts, making oil level checks
before proceeding. inaccurate.
Check oil level via sight gauge or. dipstick not more than 30
minutes after shutdown. 15 minutes ± 5 minutes is Do not check oil levels after motoring cycles !
considered optimum. Reason :
While anytime up to 30 minutes is acceptable, we recommend ± When motoring, the oil pressure pump is more efficient than the
15 minutes, as this has proven to give the best repeatability on scavenge pumps, and the net effect is a gradual decrease in oil level
any given engine and the best consistency across the fleet. This in the tank proportional to the time spent motoring. In the case of
interval also suits most regional airlines during quick turn-arounds extensive motoring, the entire contents of the tank may be pumped
and night stops. Operators are encouraged to set a policy elsewhere, giving an error at six quarts or more. If an oil level
that suits their operations, and ensure that all stations follow these check is desired, an engine run, followed by steps 1 and 2 above, is
instructions to minimize disruptions and inconsistencies in oil required. An exception to this is when an engine change is performed
levels. and one motoring cycle can be performed to fill the oil lines and
accessories followed by oil top-up.
Navigation Systems
Equipment/Furnishings include: