REACTOR DESIGN CALCULATION

INNER DIAMETRE IN m 2
OUTER DIAMETRE IN m 2.01
HEIGHT OF REACTOR IN m 2.55
PIE 3.14
PIE/4 0.785
CURVED AREA 16.09407
DISHED AREA 3.14
VOLUME 8.007
IMPELLER DIAMETRE 0.9
RPM 120
RPS 2
DENSITY OF FLUID IN Kg/m3 1113
COEFFICIENT OF DYNAMIC VISCOSITY 0.02
L/D 1.275
REYNOLD NUMBER
UPPER FACTOR 1803.06
LOWER FACTOR 0.02
REYNOLD NUMBER 90153

REYNOLD NUMBER >10000 TURBULENT FLOW

POWER REQUIREMENT
IMPELLER TYPE FOUR PITCH BLADE TURBINE
POWER FACTOR 1.27
(RPM)^3 8
(IMPELLER DIAMETRE)^5 0.59049
POWER REQUIREMENT IN W 6677.3081592
POWER REQUIREMENT IN KW 6.6773081592

FLOW NUMBER
FLOW FACTOR 0.87
(IMPELLER DIAMETRE )^3 0.729
FLOW NUMBER 1.26846

MOTOR REQUIRED
FACTOR OF SAFETY 1.8
MOTOR REQUIRED IN W 12019.15468656
MOTOR REQUIRED IN KW 12.01915468656
GEARBOX CALCULATION
2*PIE 6.28
2*PIE*RPM 12.56
TORQUE (Nm) 956.939067401274
FACTOR OF SAFETY 1.5
ACTUAL TORQUE(Nm) T 1435.40860110191

REDUCTION RATIO
MOTOR RPM 1440
REACTOR RPM 120
REDUCTION RATIO 0.0833333333333333

VFD
MOTOR RPM 1300
REDUCTION RATIO 0.0833
REACTOR RPM 108.29

SHAFT DIAMETRE CALCULATION

BENDING MOMEMT CALCULATION
DISTANCE B/W BOTTOM BEARING & FIRST IMPELLER (D1) 2.5
DIAMETRE OF FIRST IMPELLER (D2) 0.9
POWER FOR FIRST IMPELLER (P1) 12019.15468656
HYDRAULLIC SERVICE FACTOR (FH1) 7
MULTIPLICATION FACTOR 0.048
(D1)*(P1)*(FH1)*.048 10096.0899367104
(RPS)*(D2) 1.8
BENDING MOMENT (M1) 5608.938853728

MINIMUM DIAMETRE FOR ALLOWABLE SHEAR STRESS

(T)^2 2060397.85211735
(M1)^2 31460195.0648596
T^2+ M^2 33520592.9169769
[T^2+M^2]^0.5 5789.69713516838
16/3.14 5.09
SHEAR STRESS 41400000
0.000711825082560557
MINIMUM DIAMETRE FOR ALLOWABLE SHEAR STRESS IN M 0.0914709489793194
MINIMUM DIAMETRE FOR ALLOWABLE SHEAR STRESS IN mm 91.4709489793194

MINIMUM DIAMETRE FOR ALLOWABLE TENSILE STRESS

FACTOR 11398.6359888964
TENSILE STRESS 68900000
0.000842076301647062
MINIMUM DIAMETRE FOR ALLOWABLE TENSILE STRESS IN m 0.0966865306461243
MINIMUM DIAMETRE FOR ALLOWABLE TENSILE STRESS IN mm 96.6865306461243