“MITSUBISH| --SELRECKS x** $J11T, 16T «xx INSTRUCTION MANUAL ests [0 // eV 5}PREFACE This Instruction Manual describes the construction, operation, dismantling, assembling, maintenance and inspection ete, of MITSUBISHI SELFJECTOR EXCELLENT SERIES (briefly called "SJ-E Series”; hereinafter “SELFJECTOR"). It is desired that this Manual be fully understood and SELFJECTOR be handled safe and in such manner that its functions may be exhibited fully. Since this Manual has been compiled on the basis of the cates where SELFJECTOR is used for purification of fuel oil and lubricating oil, please use this Manual as a reference when itis ‘used for chemical industry or other applications. NOTE: We have fully paid our attention to the revision of this manual However, as a result of improvements of this machine, it may happen that drawings or illustrations in this manual partly differ from our actually delivered machine. Please bear this in mind in advance. .PART 1 PART 2 PART 3 PART 4 PARTS: PART 6 PART7 CONTENTS GENERAL 1. Cautions in safety 2. Definition of te STRUCTURE 1. Outline... . 3. 4. Operating water supply equipment. 5. Pump ELECTRIC MOTOR AND STARTER 1. Electric motor : 2. Starter ees OPERATION 1. Preparations for operation . 2. Inspection before operation . 3. Startup and stop ...... ‘i 4. Cautions in startup and stop... 5. Suspension 6. Purifying operation, 7, Parallel operation, DISMANTLING AND ASSEMBLING 1. Dismantiing 1.4 Trap. 12 Bowl ... 13 Horizontal shaft 14 Operating water supply equipment . 15 Vertical shaft 1.6 Gear pump 17 Tool. . 2. Assembling 2.4 Gear pump 2.2 Vertical shaft 2.3 Horizontal shaft . 2A Operating water supply equipment . 25 Bowl c 2.6 Trap. MAINTENANCE AND INSPECTION PROCEDURES 1, List of inspection . 63 2. Maintenance and inspection procedures 6 CAUSES OF TROUBLES AND COUNTERMEASURES: APPENDIX SERVICE NETWORKPART 1 GENERAL 1. Cautions in safety... 0... e ee eee eee eeee eee 3 2. Definition of terms .. .1 GENERAL, | mmmsmzeencwssansnmnesareatinn ie Sa EAE RSET TSOTSI le ea1. Cautions in safety ‘The bow! of SELFJECTOR revolves at high speed, causing great centrifugal foree to act. As erroneous handling causes great danger, handle with due cautions in operation, dismantling, ‘assembling, maintenance and inspection, etc. in accordance with ‘this manual. 1. Perform assembling perfectly Start after confirming that bowl nut, disc nut and trap, tte. are tightened completely. With regard to such parts as bowl, etc. provided with tally mark, be sure to confirm that ‘marks are in coincidence with each other On the other hand, if tally marks are misaligned greatly when bowl nut, ete. were tightened, contact us or our service agent. 2. Stop immediately when vibration is great. ‘Though the vibration of Selfjector will differ depending on ‘the effect of imbalance and besides the vibration of hull or the installing condition of Selfjector, the undermentioned Table shall be complied with Stop SELFJECTOR immedi ately when vibration has become great. In that case, do not perform sludge discharge. After confirming complete stop, proceed to dismantling, cleaning and inspection. ‘Table 1.1. Standard of Vibration Allowance Condition | When 80° | nen engine ration or action of | hasstopped | hen Gr opecion | "SSSORR® | is operating to be taken Fig. 1.1 Continuous operation permissible ‘Continuous operation ans exer | somw0 | sew 0 Good ana | permissible - ~ 79 _| Inspection be conducted | Passable 50~69 | 60~79 | Inspection be cos ‘Very poor [Above 70 | Above go. | Inspection will be made (Unit: am) ‘Vibration measurement shall be conducted in the frame part of SELFJECTOR (at point “A”) 3. After confirming complete stop, loosen the parts. After confirming that the bow! completely stopped revolving, loosen the parts and dismantle. (On the other hand, whether or not revolution has stopped completely can be confirmed at the gear pump and horizontal shaft connection (safety joint). 4, Handle parts carefully. ‘As SELFJECTOR Is a precision machine, take due cautions. in handling of the parts, etc. so as to avoid impact and high heat. 1-3+ OPIN FE 608 canenmeromansen comin eamtnanneemenen too Aaya GASES TONE EARPHONE HE ARE TR 5. Take caution against corrosion and erosion, Periodically check for damage, if any, due to corrosion or erosion. With regard to unidentifiable points, contact us or ‘ur service agent. 6. Others (1) Before dismantling, be sure to switch off power to starter, (2) When treating liquid different from the liquid originally planned to be treated please contact us or our service agent. (3) Since the bowl has been adjusted in balance, it is proferrable to avoid replacement of bowl parts even in the case of the same model. 2. Definition of terms Density (}: Mass per unit volume, Specific gravity (7): With mass of water per unit volume as 1, ratio of mass of the same volume: the value varies with temperature. Feed rate: Volume of untreated feed liquid to be fed toa purifier per unit time, being expressed in £/n or m?/h, ‘Actual capacity: ‘Throughput capacity of @ purifier as calculated on the basis of SM Standard Specification (exclusive of sludge with specific gravity of more than 1.8 and a ameter of more than 2 microns). (Refer to “Feed rate”, above) Feed liquid: Nom-separated oil to be fed to the purifier. Light tiquid: Purified oil as treated with the purifier. Heavy liquid: Separated water content and heavy content of oil or simply “water”. Sludge: In a narrow sense, solids accumulated within @ bowl and, in a broad sense, solids, water and oil mixture as dis charged from the bowl. Interface: Boundary between heavy liquid and light liquid within @ bow Purifying operation: S-phase (iquid-iquid-solid) separating (Refer to par. “Puri- operation for spearation into oil content, fying operation”) water content and solid content. ‘machine is called “purifier”,Clarifying operation: (Refer to par. “Clari- fying operation”) Parallel operation: (Refer to par. “Par rallel operation”) Series operatios (Refer to par. "Se- ties operation”) Abbreviations — Iso: ve: Two-phase (liquid-solid) separating opera- tion for separation into oil content and solid content, This machine is called lari ‘A number of purifiers arranged in parallel ‘and operated with oil fed in dividing specified volume, Operation of a number of purifiers arranged in series. Liter representing volume. liter = 1/1000 m* hour Revolution speed per minute Hertz; number of eyeles per second. Diameter: unit (mm) Centistoke; oil viscosity unit (0.01 com? /sec.) Standards established by the Internation Organization for Standardization Indication of viscosity of lubricating oit In accordance with ISO. Micron; unit (1/1000 mm)PART 2 STRUCTURE + 28 2 system... 28 2.1. Horizontal shaft parts. 28 22 Vertical shaft parts . Re 2.3 Brake ‘ - 24 2.4 Friction dutch . . 28 SOO reese 26 3.1 Construction 2-5 32 Discharge mechani +26 4, Operating water supply equipment . . +28 4.1 Construction and function . : +28 42 Operating water for closing bowl «6.6... 4264. 2-9 5. Pump... aot 2-10 5.1 Gear pump .. 6... ++ -2-10 5.2 Centripetal pump .. . 2102 STRUCTURE. rmnsnzansussonsrennrernnnsstestiziintintntei acovestr1. Outline ‘The outline of structure of SELFJECTOR is as shown in Fig. 2-1. Driving power from the motor is transmitted to the horizontal shaft through the friction clutch. And the vertical shaft is accelerated by spiral gear installed on the horizontal shaft and pinion gear on the vertical shaft. ‘The vertical shaft is supported by upper and lower bearings ‘and further the uppoor and lower bearings are supported by springs. The bow! is installed on the top of vertical shaft and revolves at the revolution speed of vertical shaft. Furthermore, SELFJECTOR is composed of the liquid contact parts such as feed liquid inlet, light liquid outlet, heavy liquid outlet and the chute of discharging sludge, etc. and frame and trap. ‘Also a suction pump (gear pump) feeding dirty oil to SELFJECTOR is connected with the horizontal shaft through safety joint. Further, for discharge of light liquids, centripetal pumps (impellers) are installed on the top of bowl. A se Vertical shaft ~ Upper bearing parts gees tae 7 AS Upper spring Lower bearing parts oo Se oaiaer a retin cy i Safety JolMt Gear pump Lower spring Fig. 2-2 Vertical shaft parts Fig. 2-3 Horizontal shaft partss STRUCTURE mmmsmennmemenmnssenemenmanenntinnst-ntsnseenti tier itch AREreSAME 2. Driving system 2.1 Horizontal shaft parts Friction clutch is installed between motor and horizontal shaft to connect them. ‘The horizontal shaft is supported at two points by Bearing housing (3) and Bearing houseing (4) with built-in ball bearings ‘and spiral gear is installed between them. Bearing housing (3) and (4) are provided with oil seals, respectively, to prevent leakage of gear oll. ‘A groove has been cut at the pump side end of horizontal shaft so that the safety joint may enter. 2.2 Vertical shaft parts ‘The vertical shaft is supported by upper and lower bearing parts and a pinion is provided between them. ‘The upper bearing parts is provided with flat spring and the fower bearing parts, with lower spring s0 as to absorb vibration vertical direction. Further, the upper bearing parts is supported by upper springs at 6 points in a radial direction for absorption of vibration Inhorizontal direction. Brake tning 2.3 Brake Friction pulley ‘The brake is so constructed that brake is applied by causing oN brake lining to be pressed against the outside of friction pulley with a spring. Normally it is desirable to stop without using brake, but ‘only when prompt stopping is desired in case of emergency or for OFF repair and inspection, brake can be applied. Fig. 2-4 2.4 Friction clutch ‘The friction clutch is used to effect slow starting and acceleration so as to prevent motor overload. ‘The motor shaft is equipped with friction block and fric- tion boss and the horizontal shaft, with friction pulley. After startup, the motor attains its rated rotation instantly, friction block lining is pressed under centrifugal force against the inside of friction pulley, slip occurs between friction pulley and lining, and driving force is transmitted to the friction pulley (horizontal shaft side). The bow! is so designed that normally it attains its rated rotation in about 5 minutes Friction block Friction bose Frietion pulley Fig. 2-5 243. Bowl 3.1 Construction ‘The bow! is composed of bow! body, bow! hood and bow! rnut which form a container. In the inside of bowl, the separation chamber composed of dises and top disc, and distributor leading dirty oil from bowl inlet to sepration chamber are incorporated. Further, SELFJECTOR has main cylinder sliding up and down hydraulically in order to discharge solids separated and ‘accumulated on the inside wall of bowl during operation. Further, pilot valve assemblies to control sliding of main cylinder are provided at 2 points on the periphery of bowl body. Dirty oil led to separation chamber from dirty oil inlet ‘through distributor passes through spaces between discs, with | solids and water being separated midway, and thus becomes purified oil which is discharged outside continuously by centripetal pump {impeller (1)] on the upper part of bow!, while i separated water is overflow continuously from trap. | Devine Purified oil outlet, conan NI Separated water outlet Distributor Impeller Pilot valve assembly "Operating water supply equipment apne bx Bavorh™ Fig. 2-6 28w STRUCTURE Main sot cing chamber for closing bow! Fig. 2-7 Witer pressure chamber for opening bow! Operating water—} for opening bow! 28 3.2. Discharge mechanism ‘Sludge discharge is performed as follows. Under centrifugal force acting on pilot valve, packing part is sealed and operating water is filled in water pressure chamber for losing bowl. Under pressure of the operating water, main cevlinder is pushed up to seal main seal ring for purifying opera tion. (On the other hand, though operating water for closing bow! is constantly supplied to the water pressure chamber for closing bowl, operating water within the water pressure chamber for closing bow! rotates with the bowl, and therefore pressure generated under centrifugal force and head pressure of operating water to be supplied are balanced to cause water level to be stable at a certain position. ‘Operating water for opening bowl is fed for a certain time to the water pressure chamber for opening bowl. Part thereof passes through, but remaining water is filled in the water pressure ‘chamber for opening bowl, Under pressure of the operating water, pilot valve slides in counterradial direction. ‘Seal in the packing part is broken and operating water for closing bowl, flows out of the bowl, 2-6If operating water for closing bow! passes through, there is Re more force pushing up the main cylinder and the mai cylinder is pushed down by liquid pressure within the bow. ‘Seal in the main seal ring part is broken and sludge is, instantly discharged out of the bowl. RK Ny INNS: eee cerning bow! Fig. 2-9 On completion of sludge discharge, operating water for bowl is delivered to the water pressure chamber for closing bowl. If operating water is filled therein, main cylinder is pushed up to seal the main seal ring part. [At this time the packing partis already sealed. Operating water —! for closing bow! Fig, 2-10E STRUCTURE | uemsmmaemommonenarmm rams reE oe, 4, Operating water supply equipment 4.1 Construction and function To supply operating water for control of bow! sludge discharge to each water pressure chamber (water pressure ‘chamber for opening bowl, water pressure chamber for closing bbowl.), the operating water supply equipment is installed in the lower part of the bowl, Operating water is for opening bow! is supplied from part “A in Fig. 2-11 and enters the water pressure chamber for ‘opening bowl. On the other hand, water for water pressure chamber for closing bowl is supplied from the part “B” and ‘enters the water pressure chamber for closing bowl. Operating water for closing bow! is normally {when main, ‘oylinder is closed) supplied and operating water of water pressure ‘chamber for closing bow! is revolving with the bowl and therefore, pressure generated under its centrifugal force and head pressure ‘from low-pressure operating water tank are balanced and water level i stabilized at a certain position, On the other hand, operating water is, for closing bowl, supplied from the low-pressure operating water tank. Worer pressure as GD lary = = ch aa NaN: | : CG - Fig. 2-11 2-84.2. Operating water for closing bow! ‘Though the specified operating water for closing bow! pressure is 0.1-0.2 kg/em’, it should involve no pressure fluctu tions and therefore, operating water is supplied from the head tank, ‘Table 2-1 shows the position of installation of the operating ‘water tank, representing the height from SELFJECTOR mount to tank water outlet Table 2-1 Mode! Height of operating water tank (mm) sunt 1460 ~ 2460 suieT 1455 ~ 2455 29STRUCTURE Fig. 212 5, Pump 5.1 Gear pump ‘This pump is used as a suction pump to feed dirty oil to the purifier. It is connected via safety joint to the horizontal shaft. 5.2 Centripetal pump ‘The centripetal pump is a spiral impeller provided on the top of bow to transfer light liquids out of the machine. This pump is provided with a spiral groove in a dise with certain thickness, dipped in liquid revolving with the bow! and the liquid will be discharged by its own turning force along groove.PART 3 ELECTRIC MOTOR AND STARTER 1, Electric motor... 1.1. Characteristics of motor 1.2. Structure of motor. 1.3, Rated current. 2, Starter . 36 2.1, Structure of starter 36 2.2. Components 36 2.3, Wiring of start cad,1 ELECTRIC MOTOR AND STARTER 321. Electric motor ‘The specification for the electric motor is as given in the following. Accordingly, when the motor is purchased from a manufacturer other than our Company, the motor shall meet the ‘same specification. Regarding its power source, since at present low voltage three-phase AC is commonly used, description will be given only in the case of three-phase squirrel cage type induction motor of Class ulation, For DC motor, the customers are requested to make inquiries separately. 1 Starting characteristics ‘The instant load of motor at start-up is not so big since SELFJECTOR ic driven by meant of centrifugal friction clutch. Namely, at first the motor attains rated speed, and as the bow! is accelerated, torque of the friction clutch increases and soon the bow! attains the rated speed. Therefore, it is necessary to use a motor designed to withstand start-up overload for several minutes. Table 3+1 Overload Time 25% overload | 90 minutes 50%” 6” 75%” . 100%” Tminute 1.1.2 Characteristic curve at start-up The characteristic curve at startup may differ somewhat, according to the type of machine and conditions of the friction clutch, The curve shown in Fig. 3:1 is one example for reference to select the motor. Nore: 1. Generally the value of electric current attains a peak prior to completion of startup, but for some machines this is not clear. 2. The value of electric current differs according to the feed rate, 3. On sludge discharge, the value of electric current shows and increase It takes about one minute until the value of electric current 33ELECTRIC MOTOR AND STARTER semmeneeeee seen Revolution Eletric toed rane | (p.m) (a) 10000----25. | —— - ‘9000- Pn st ob | 8000---- 20 _ / ‘SJI6T (5.5 KW 4P 440V 6OH2) 7000---- Seperate 16000---- 15 = — — 5000---- - — Rate elec current 19.88) 4000----10. | SSS ESSE == === Tt, ft 2000---. 5 7 Eg Posten see of moto mere Sig 1000 --- pet B +818 6) & rat Lu : et 0 5 10 18 20 wou Fig. 3-1 1.1.3 Output and revolution speed In case the revolution speed of SELFJECTOR is lowered, its capacity is reduced and when it excessively rises, its safety decreases in terms of strength and vibration, etc., so the revolution speed shall conform to Table 3-2. Table 3-2 TaCRTOMOUS Spee Rated | Number (em) Model | output of poles 7 @ kw | OFF 50 H2 | 60H st ar | 4 1500 | 1800 sv26T ss | 4 1500 | 1800 a41.1.4 Others Our standard motor is of Class B insulation and continuous rating, The ambient temperature should be below 50°C and even if supply voltage varies within 10% of rated voltage, the motor shall have no difficulty in practical use. 1.2 Structure of motor 1.24 Type ur standard motor is of flange installing, horizontal, totally enclosed fan-cooled type (indoor type). The direction of revolution shall be counter-clockwise as seen from the load 1.2.2 Structure of service entrance for electri AAs for those for marine use, the service entrance shall be of the structure (waterproof gland) in compliance with JIS F 8801 “Marine watertight cable glands (for electric appliance)”. 1.3. Rated cur Table 3-3 Model) siiit | sner Peston Voltage | 3.7kw | 5.5kW aaov | 7a | 994 2zov | 1a4a | 198am ELECTRIC MOTOR AND STARTER sess 2 Starter ‘The starter also complies with the following specification as, the standard. Accordingly, when the starter is purchased from a manufacturer other than our Company, the starter shall meet the same specification. 2.1 Structure of starter The casing box shall be of steel make, drip-proof, wall-hanging type. Installation shall be made on reat side at four ‘upper and lower corners of the casing box and shall be round holes for upper part and slots for lower part so as to permit easy installation. Further, for introduction of external wires, coamings are provided. 2.2 Components ‘Ammeter, push buttons and indicating lights are installed at ‘the door and ‘electromagnetic contactor, overload relay, time limit relay, auxiliary relay, fuse and terminals, etc, in the box, 2.21 Ammeter The ammeter able to measure current directly above or ‘approx. 120% of rated current, with the maximym scale of 3-time extension, is employed. (On the other hand, as the ammeter is required to monitor ‘the operating conditions of SELFJECTOR, it must be installed. 2.2.2 Overload relay (thermal relay) ‘This shall be of a manual return type with time limit characteristics, and the current settings shall be rated current values given in Table 3°3. 2.2.3 Time limit relay (timer) In connection with the characteristics of SELFJECTOR, starting current of the following types will be overcurrent of about 160% for several minutes at the time of start-up, £0 a division circuit is provided for prevention of actions of overload olay by installing Timer (variable timer for 10 minutes).2.3 Wiring of starter For reference, the SELFJECTOR starter internal connec- ton at AC 440V is shown in Fig. 3°2. Fuse) YJr-20sa aes Fig. 3-2 NOTE: 1. Terminals No. PR, PC and PA serve for external indication and shall be connected to monitor panel. 2. Terminals M11, 12, M1, 5 and M6, 10 are to be connected to the automatic control panel. (Connection is not required in the case of MANUAL type.).PART 4 OPERATION 1. Preparations for operation . 1 Food rate. 1.2 Separating temperature 13 Gravity dise .. 14 Lubricating oll .......+ 1.5 Time interval for sludge discharge 1.8 Quantity of sealing water and replacement water . 7 2. Inspection before operation . . 415 &. Startup and stop . 3.1 MANUAL type... 16 3.2 MANUAL type with alarm device «0... +6. 4-18 33 AUTOMATIC type . . 4-21 4, Cautions in start-up and stop. . 4.4. Cautions in startup. . 4.2 Cautionsin stop - 5. Suspension... 6. Purifying operation, claritying operation . . 6.1 Purifying operation . . 62 Clarifying operation . A268 7. Parallel operation, series operation . . 4-27 7.4 Parallel operation .... aa 7.2 Series operation© OPERATIONS | mgsemmemmmmenaemmmnsencesomenreme a mmersneroo ne Cone Teas TENN TSS TEIN 421. Preparations for operation 1.1 Feed rate For efficient operation of SELFJECTOR, an appropriate ‘ed rate must be maintained. In the case of fuel oil, it is @ normal method to take the ‘quantity about 15% more than fuel consumption at the time of ‘engine MCR as the throughput capacity of SELFJECTOR and to select SELFJECTOR having an actual capacity more than that (Refer to “Definition of Terms” in COMMON PART). Therefore, actual capacities shown in Table 4-1 will be the maximum feed rates, (On the other hand, in the case of lubricating oil, it is the ‘actual condition that feeding is conducted at considerably ‘reduced rate. The optimum feed rate is shown in Table 4+1. Table 4-1 Ta capac Beal Tey fst “ibeion Model | Witty Crashed ___[Trunkainon S1/40°C cSt/50°C Premium Detergent | Detergent 1s [| we | = [a [oo] tomate isosuarc Lemporsre) 0° |") oe 4-008 88-90% suit 2600 1450 | 1250 | 780 | 690 | 580 | 1450-1550] 850— 950 "700 — 800 22e0 | 1380 | 1200 | 750 | 860 | se0| 1400 1500| 600-900 650 760 Gren) 4820 | 2500 | 2zon | vaso | 1200 | 1000] 26502760] 1850 — 1650 [1300-140 aso | 2200 | 2100 | 4300 | 1180 | ‘980 | 2550 2660| 1600 — 1600 [1250 — 1360 poe ge! GOH Uower ape: 50 He NOTE: i Premium ol: Lbveting of with ut preventer sn ox tion inhibitor added, Detergent oil: Lubricating oil with rust preventives, oxidation Inhibitor, detergent dispersant, etc. added.© OPERATION sonmmosmemensnnmsmsmessenee mses sommes se eee A AAR 1.2 Separating temperature ‘As the throughput capacity of an oil purifier is governed by viscosity, it is necessary for efficient use of this machine to lower the viscosity by heating the ol However, for reasons of economy, deterioration of oil due to heating and adverse effects on purifier due to heating and so Cn, the optimum viscosity is set to 24 eSt and the highest heating temperature, to 98°C (below 100°C). For the relations between temperature and viscosity for various kinds of oil refer to Fig. 4-1. For reference, the separating ‘temperatures for various kinds of oil ae given in the following Table 4:2 ‘Separating Type of oil temperature (°C) 1381/40 40 Disco! oil a 20681 /50T 460 Heavy fuel oit | 180~600eSt/50 98c 150 St/400( VG150) 83 ~90°C Lubricating oil 100c8t /40C(VG100) | * 74~80°%C How to obtain the separating temperature from Fig. 4-1: [EXAMPLE] in case fuel oil of 45 cSt (50°C) is purified, draw a parallel line (dotted line) passing a point of 45 eSt (Point A) on vertical line of 50°C. Then draw a vertical line downwards from the intersection (Point B) of the parallel line and the horizontal line fof 24 eSt and read the temperature, then the value 67°C will be obtained. ‘Accordingly, this fuel oil may be fed at 67°C. a ee ee Optimum vised, for purification Pr a TT) Temperature (°C)1.3 Gravity dise In the case of purifier operation, itis required to position the light liquid/heavy liquid interface in the bowl within certain limits and, in the case of SELFJECTOR, the adjustment is made by changing the heavy liquid side outlet diameter (using gravity dises different in diameter) If 2 gravity disc larger in diameter is incorporated, the Interface moves outwards and if a gravity disc smaller in diameter is incorporated, it moves inwards. important itmes in the use of SELFJECTOR and therefore, Selecting an appropriate gravity disc is one of the most ke due cautions s0 25 to avoid any mistake in selection. ‘On the other hand, at time of dolivery of SELFJECTOR, the gravity disc is packaged separately from the bowl and therefore, in accordance with the “procedure for selection of gravity disc", below, an appropriate gravity disc must be selected {an incorporated in the bowl 1.8.1 Supply of gravity dis ‘The types of gravity dise are as shown in Table 4:3. The scope of supply varies with feed liquid; the details are shown on. the separate drawings for approval, etc. Table 4-3 [eae ] Inside diameter (mm) of gravity disc suit | 605] 615] 625| 635| 65 | 67 | oa5| 73 snet | 68 | 69 | 70 | 71 | 72 | 735] 755| 78 | 81 | 94 1.3.2 Main points of selection of gravity dise For selection of gravity discs, referring to the example shown in Fig. 4*2, the selection will be made on the basis of Fig. |—Fig, 4-Aaccording to the respective model numbers. Further, beat in mind that the way of using the nomogram on selection of gravity dise is somewhat different between the cease 1 where specific gravity at 15°C of oil to be treated is known ‘and the case 2 where itis not known,© Example of solection of gravity disc (In case of su117) ‘Separating condition: © Specific gravity of oil to be treats 1 ©. Separating temperature: 70°C © Feed rate: 1000 &/h Selection Method Draw a straight line @to the right from the point of intersection of the curve @) from specific gravity = 0,905 and a vertical line from 70°C. Extend itt the point of 100°C @). ‘Then connect with feed rate 1000 £/h,@) . The intersecting point indicates the inside iameter of aravity dise desired (669.5) 905 at © OPERATION mammmmansscmesnsxrr mess essreemsanye mens RT Oe ESSE STS ERT TE Seperating condition © Specific gravity of ol tobe treated: 0.944 at sc © Separating temperature: 98°C ©. Feed rate: 700 &/h Selection Method Draw the curve @ from the point of intersection (to be converted into specific aravity at 18°C) of the curve @ from specific gravity 0.944 and a vertical line from 60°C, and draw a stright line from the point of intersection with 98°C to 100°C. Next, connect with feed rate 700 £/n © The intersecting point indicates the inside diameter of gravity disc desired. (¢ 63.5) SELECTION NOMOGRAM OF GRAVITY DISC soscite gravity 2500 cm? B88 02s 080 inside mete ot ty det) 075 “ttt a TataaT” Feediaw (2/h) Separating temperature 420001 0s! 0002: oosz: 008: ALL rs 1300W "981d ALIAVHD 40 WYHDOWON NOILO3138 Fig. 4-3 ad(PELE TN ommemomeveaniensemansnannnssnts osmemnsreemron manent att aR nr EERE SEER HRC NR SELECTION NOMOGRAM OF GRAVITY Disc, Specific gravity “PSE ‘Separating temperature MODEL SJ 16T oc8 eco #70 e7! e72 e735. 0755 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 Feed rate (L/h) Fig. 44 4-8Plug (PF 1) Redline {Oi level of sopping) lack tine (iininum cil level of ‘opecsting) Fig. 4-6 1.4 Lubricating oil Lubrication system of bearings and gears of vertical and horizontal shafts is of oil bath and splash lubrication by spiral gear, Since the maintenance and control of lubricating oil have direct influence on the durability of each part of driving section, ‘a close attention must be peid to its handling. Further, oiling shall be performed by removing the gear cover of Fig. 4:5 oF plug {PF1) attached to the gear cove 1.4.1 Optimum viscosity Lubricating oil having proper viscosity shall be selected according to ambient temperature and in compliance with Table 44, Table 4-4 ae TSO visensity grade (cSt at 40°C) ‘Above 20°C | ISO VG 220 (198 ~ 242) Below 20¢ | 180 VG 150 (135 ~ 165) Kind of lubricating oil to be used shall be gear oil or turbine oil equivalent to viscosity given in Table 4-7 and of good quality having excellent stability against oxidation. Such oil as’ is hard to emulsify with water shall be empolyed. 114.2 Quantity of lubricating oll ‘The quantity of lubricating oil is as shown in Table 4-5. When SELFJECTOR is stationary, fill oil up to the red line (on the oil gage by reference to the caution plate, (Refer to Fig. 4-6) Table 4-5 model [ sit | suter ‘Quantity of oil) 7 lod1 SPPER 0, CED mppeomenensr nina reat AH SERRA ANORECTAL HAER NEE CORREO 1.4.3 Time for replacement Table 4-6 El Number of ines] ep a Femarks Tatreplacement [After 2wenk (abou] nel contact fae }300 hours) jof gears become operation feapzbe, bout B weeks willbe required 2nd replacement [After T-month (about 600-hours) loperation 3rd & subsequentfevery 3 months replacement NoTE: 1, When spiral gear was replaced, oil replacement shall be newly started from the above first step. 2. In case oil becomes remarkably dirty, replacement shall be performed earlier than the above scheduie in Table 4.6. 3. In case water or sludge is mixed into the gear case, oll shall be drained and inside of gear case be cleaned. Then oil shall be replaced with new lubricating oil. (Although emulsion is caused by water mixture, if a drain plug is removed before that time, water mixture can be confirmed by water coming out).1.4.4 Recommended brands ‘The recommended brands (in case of ambient temperature ‘of over 20°C) are as shown in Table 4:7. When using those other than the recommended brands, please consult us beforehand. Table 4-7 viscosity OIL MAKER OIL NAME Meare REMARKS oP ENERGOL GR-XP220 210 (GR 280-xP} HUP 220 220 (HLP300) MEROPA LUBRICANT 220 209 coun URSA OIL_P220 i203) CASTROL CASTROL ALPHA SP220 220 NL GEAR COMPOUND 220 220 CHEVRON EP MACHINE OIL 220 210 AW MACHINE OIL 220 210 ESSO SPARTAN EP 220 214 GULF ‘GULF EP LUBRICANT HD 220 206 DAPHNE SUPER GEAR OIL 220 219.6 IDEMITSU DAPHNE MARINE OIL MEO 185.1 DAPHNE MARINE OIL SX50 192.0 DIAMOND GEAR LUBE SP220 200 eevee DIAMOND LUBE R020 224 MOBIL MOBIL GEAR 630 196~220 BONNOC $P220 228 NIPPON OL FBK OIL_ROZZ0 230 SHELL ‘OMARA OIL 220 220 — MEROPA LUBRICANT 220 208 REGAL OIL R&O 220 207+ OPERATION. exinenteemannssnnmemnstoercnsennnninat Renee 1.5 Time interval for sludge discharge ‘As for the time interval for sludge discharge, the more timely the interval is, the more effective operation can be attained. However, it is difficult to decide the proper intorval generally because it is affected by many factors such as model of cil purifier, mode of operation or properties of oil to be treated ‘and other valours conditions (in the case of lubricating oil, for instance, the type and output of engine and capacity of sump tank, ote). When the time interval is too long, sludge discharge becomes difficult due to adhesion of sludge and so on, whereas if ‘oo short, the operating efficiency becomes Worst, When selecting 8 Selfjector, it is desirable to give a funda- mental consideration about the sludge discharge interval and determine @ proper discharge interval according to the density of sludge of oil to be treated. Here, we would like to show you a general discharge inter: val which will be applicable when treating a fuel oll and a lubri- » Table 4-8 Foo! oit Lubricating off ese oi [Heavy tual 98 1 engine ‘unk piston engine Diese oil agnventey CCrosshead eng Trunk piston engi max. | vor. | max. nor max. nor max. nor anes. | 2h. | 2h [Thee hrs 2h 2h. 1 hrs NOTE In the following cases, since a rise of sludge density of the liquid to be treated is anticipated in lubricating oil purifier, we wish to recommend you to further shorten the sludge discharge interval than the guide line (standard numerical values) of the above Table and perform an ‘operation at least for about twelve hours, (1) After stopping the operation of both engine and oil purifier because of ship anchoring ‘or entering a dock, when operation is resumed. (This is a case in which the lubricating oil purifier was not operated for over twelve hours.) (2) After stopping the operation of oil purifier under the condition that engine was being ‘operated, when the operation is resumed. (This is a case in which the lubricating oil purifier was not operated for over six hours.) Further, in order to avoid the above troublesome procedures and ensure a stable operetion, it is desirable to conduct a continuous operation of lubricating oil purifier even when the engine is not working1.6 Quantity of sealing water, replacement water ‘When conducting a purifying operation, sealing water aims at preventing an oil-flowout coming from water side which may happen at the time when supplying a feed by forming a layer of ‘water in advance in the bowl. Further, a replicement water aims at collecting an oil in the bow! before discharging the sludge and reducing the oi loss to the minimum. ‘Accordingly, if the quantity of water is not property set, 4s the operation might be hindered, the quantity of water must be properly set in accordance with the following Table 4:9, Table 4-9 Model = snet Remarks tree — sun fe 2 [Quantity of replacement water | Phtime | 05 0.8 | Incase of manual operation EFE |< 2] Quantity of sealing water Mtime 13, 18 ; 20Ir In cee of eutomatic operation |e (T600) | see 10 (Regarding the Timer No., 2} the upper one is ESC and the lower 3 [Mein oyinder 2007 eee) E |opening (reo1) | see 5 a 20RT Z [poorer Tra | we 9 zost | § [Sten water (603) | se. | 16 2 & Sludge discharge 12007 brs. interval (C615) | (min.) Refer to Table 4:8 [NOTE] ‘Since the setting values of Timer for sealing water and replace- ent water in the case of automatic operation in the above Table ‘are the values based on the assumption that each flow speed is 4,8 L/min. (flow rate of Constant flow valve), upon actual setting, measure the flow rate and set the Timer at a proper value which can secure the supply of water in the care of manual operation.COPE RATTAN mapsaaseneorsnenanneniiaeican insane in tiNomE Seite RHDRI SIE AHSAN RNR 2. Inspection before operation Before starting SELFJECTOR, confirm whether piping ‘work has been performed as shown in the attached drawing in par. “Startup and stop”, below, and further the following items ‘shall be inspected. (On the other hand, in the case of first operation after ‘completion of installation work, ete. or operation after a long-term suspension, perform all steps from No.1 to No. 7. When operating again after suspension of operation for, leaning of the bowl, dismantling and assembling, perform the steps from No. 1 to No. 5. Table 4-10 Sra Tue] Operation Terravo be confined erent 1 | Manually operating valve Refer to par “Operating water fandle, confirm that pressure”. Incase of AUTO 33 operating water flows type, remove water seal ping 28 out of water supply {copper tube) and confirm quan- 28 equipment tity of sal water and replace 23 ment water : SE | 2 | inject appropriate brand | Confirm that quantity of Refer to par. " Lubricating ol e of lubricating oil into: Lubricating oil fill oil up to the sear case redline. 3 | Check bow for eight | Confirm tat cap nut isin” | Refer to par. "Dismantling, and confirm that bow! | stalled securely to vertical assembling”. can be manually shaft Refer to por. “Maintenance & turned lightly inspection procedures". @ | confirm he gravity | When isang heaw liquid | Refer to por. "Selection of diec, mount impeller, | chamber and tightening disc | gravity dis light qui chambers, | au, align he tally marks. | Refer to par. “Dismantling etc, and install trap. assembling”. 3 {incase of carter operation, z install parts tor cari) B [5 | Confirm at wap | Alin clamp aut marks, 2 and piping are tightened = | tirmiy 8 1-3 [ turn on saree power, | Contin tat brake isn nan) When revolving drectin sr =z press start button, then | braking position (with handle correct, make connection by immediately pres stop | facing down, interchanging two of three button and confirm the wires connected tothe motor direction of revolution and confirm again at the motor. 3 7 | Perform flushing of Confirm that there is no damage | Avoid the flushing by using the fs ining to gear pump. breakage of | oeer pump attached 9 fl puri oe safety joint nor damage to fer because it will lead to the gE valve seat surface. Confirm that | damage of ger and the damage 3 oil passage is a circulation tine._| of braking of safety joint.3. ls, MANUAL type, MANUAL type AUTOMATIC type. Start-up and stop The specification can be divided into three types, that these three types will be described, Fig. 4:7 ~ 49 show basic flows in the operation, but all valves are not always those being supplied from us, 3.1 MANUAL type 3.4.4 Startup For start-up, by reference to Fig. 4-7, follow the procedures aiven in Table 4-11. Here "Startup and stoy ‘alarm device and "in the case of Table 4-11 No, Operation Items to be confirmed Remarks 1 | After turning on the starter power| Before starting, confirm that valves are | Refer to Table 3-3 (Table of switch, press push button set as follows rated current). “START” to start SELFECTOR. | Fully open: V4, V5, V7, V8, V9, V10, Fully closed: V1, V2, V3, V6 , ‘After starting, confirm that the current value settles to approx. 50-70% of rated current. 2 | Operate the oil heater. 'No oil heater is required in the case of diesel oil and so-on, 3 | Open the globe valve V2, supply | Hold V2 in open position till sludge ‘operating water for closing bow! | discharge. and close the bowl. 4 | Fill specified volume of fresh | On completion of water injection, be [A mark showing the specified water in the measuring hopper, | sure to close V3. quantity is put on hopper ‘open the globe valve V3 and inside, Inject water in the bowl. (Supply (Refer to Table 4:9) of replacement water) © | Close the globe valve V2.to shut [After discharge, close ball valve V1, [Flushing of bow! inside. off supply of operating water, [open globe valve V2. | after which open the ball valve V1 (about 5 minutes) to supply operating water for opening bowl and discharge water (dis- placement water) within bowl. @ | Again using the measuring hopper, |Same as No. 4 [Same as No. 4. inject water ino bow. (Supply of sealing water) 7 _| After contirming that food liquid | After feeding oil, close circulation Rafer to Item “Feed rate” has been heated up to a specified ‘temperature, slowly open the {foed valve V6 10 feed oll, valve V5, adjust bypass valve V4 and feed valve V6, feed specified feed rate of oil through heater arid confirm that the heating temperature is as specified, 416& OPERATION ssscnmmemenmsenumemeesessonemnenamaes eM cont oe NAA 3.12 Stop Stop the machine by reference to Fig. 4-7 and in accord: ‘ance with the procedures given in Table 4-12. Table 4-12 No. Operation lems to be confirmed Remarks 1__[ Stop the oit heater. 2 | After fully opening the circula. tion valve V3 and bypass valve V4] close feed valve V6. 3. | Pour specified quantity of Confirm completion of water injection, | (Refer to Table 4-9) fresh water into the measuring | close the globe valve V3. hopper, and open the globe valve V3 to inject water into bowl. (Supply of replacement water) 4. | Close the globe valve V2, open | Confirm sludge discharge by increase in the ball valve V1 for about § | current value or sludge discharge sound. seconds to discharge sludge and, | On the otehr hand, iti an effective . after discharge, close the ball | means to close bow! again after dis valve V1 charge and flush bow! by repeating sealing water injection and drain 5 _ | Press starter push button"STOP” ‘As required, apply brake, to stop electric motor. 6 | After confirming that SELF- | Confirm that other various valves and _| Stop of SELFJECTOR can JECTOR has stopped completely, | cocks are closed. Also confirm that | be confirmed at safety joint on close dirty oil inlet valve V8 and | power for operating water is switched | horizontal shaft gear pump butterfly valve V10. off, side NOTE Perform sludge discharge during feed operation in the order from No. 2 to No. 4.Dirty oil inlet Purified oil outlet ‘Sludge & separated water outlet Fresh water inlet Operating water drain Operating water tank drain Circulation 1: SELFJECTOR 2: Operating water tank (head tank) V1: Ball valve (for opening bowl) V2: Globe valve (for closing bow!) Globe valve Bypass valve Circulation valve Feed valve (flow control valve) Purified oil outlet valve Dirty oil inlet valve Circulation line valve V10: Butterfly valve V4: Solenoid valve for water (for operating water tank) FORmOSR Fig. 4-71 QRER ATION ipower nnn ohne aE SE SSRI 3.2 MANUAL type with alarm device 3.2.1 Startup Perform startup by reference to Fig. 4-8 and in accord: ance with procedures given in Table 4-13. Table 4-13 No. Operation Items to be confirmed Flemarks 7 _| Alter turning on the starter power [Prior to starting, confirm that the valves | Refer to Table 33 switch, press push button are in the following positions: (Table of rated current). "START" to start SELFJECTOR. | Fully open: V4, V7, V8, V9, V10 Fully closed: V1, V2, V3, V6, CV1 ‘After starting, confirm that electric cur. rent value settles to about 50-70% of rated current. 2 | Operate the ail heater. There are cases where heater is not required as in the case of diesel oil and so on, ‘2 | Open the globe valve V2 to supply | Hold V2 open til sludge discharge. ‘operating water for closing bow! and close the bowl, @_| Fill specified quantity of fresh | On completion of water injection, be [A mark indicating specified water in the measuring hopper and] sure to close V3. Jquantity is put on hopper in- ‘open the globe valve V3 to in- side, (Refer to Table 4-9) ject water into bow. (Supply of replacement water) 5 | Close globe valve V2 to stop ‘After discharge, close ball valve V1, __ | Flushing of bow! inside. supply of operating water for | open globe valve V2, closing bowl and thereafter open the ball valve V1 (about 5 min- tutes) to supply operating water for ‘opening bowl and drain water (re placement water) in bow | Again using the measuring ‘Same as No. 4. [Same as No. 4, hopper, inject water into bowl (Supply of sealing water) 7_| After confirming that feed liquid | Confirm that bypass viave V4 and flow hhas been heated up to specified | control valve V6 are fully open. temperature, press push button “FEEDING” on alarm board. | Adjust flow control valve VE Refer to par. “Feed rate” and bypass valve V4 to speci fied feed rate,32.2 Stop Perform stopping by reference to Fig. 4:8 and in accord- ‘ance with the procedures given in Table 4-14, Table 4-14 Operation hems to be confirmed Remarks ‘Stop oil heater. 2 | Press push button “FEEDING STOP" on alarm board to close feed valve CV1. 3 | Pour specified quantity of water into the measuring hopper ‘and open the globe valve V3 to inject water into bowl. (Supply of replacement water) Confirm completion of water injection, close globe valve V2, (Refer to Table 4.9) 4 | Close the globe valve V2 and open] the ball valve V1 for about 5 seconds to discharge sludge. After discharge, close V1 Confirm sludge discharge by increase in electric current value or sludge dis- charge sound. On the other hand, itis an effective means to close the bow! again after discharge and flush the bow by repeating sealing water injection and discharge. 5 | Press starter push button “STOP” 10 stop electric motor, As required, apply brake. 6 _| After confirming that SELF- JECTOR has stopped completely close dirty oil inet valve VB and butterfly valve V10. ‘Confirm that various valves and cocks are closed, Also confirm that power for ‘operating water tank is switched off. [Stop of SELFJECTOR can be [confirmed at safety joint on horizontal shaft gear pump side. NOTE Perform sludge discharge during feed operation in the order from No. 2 to No. 4.1 OPERATION { FRI sv] 2 on yoshi } evi Olt heater Dirty oil inlet Purified oil outlet Compressed air inlet Sludge & separated water outlet Fresh water inlet Operating water drain Operating water tank drain Circulation 1: SELFJECTOR : Operating water tank (head tank) Ball valve (for opening bowi) Globe valve (for closing bow!) Globe valve Bypass valve Flow control valve Purified oil outlet valve Dirty oil inlet valve Circulation line valve Butterfly valve EQRrmoOsP Solenoid valve for water (for operating water tank) Sway solenoid valve (for feed liquid valve) Air filter regulator (for feed liquid valve) 2 Feed valve Fig, 4-83.3 AUTOMATIC type 3.8.1 Startup Perform startup by reference to Fig. 4:9 and in accord- ‘ance with the procedures given in Table 4-15. On the other hand, in the case of manual operation, use manual handle for solenoid valves, etc. In particular, supply sealing water and replacement ‘water in measuring the time. Table 4-15 No. Operation Ikems to be confirmed Remarks 7 [Tur on power to starter, then press push button “START” to start SELFIECTOR. Prior to starting, confirm that the valves: are in the following positions: Fully open: V4, V6, V7, V8, V9, V10 Fully closed: CV1 After starting, confirm that electric ‘current value settles to about 50-70% of rated current. Refer to Table 33 (Table of rated current). 2 | Operate the oll heater. “There are cases where heater is not required as in the case of diesel oll and s0 on, 3 | After confirming that feed liquid ‘has been heated up to specified temperature, turn on power switc (on automatic control panel and press push button “AUTO. RUNNING", 4 | After confirming that purifying operation has started, adjust bypass valve V4 and flovi control valve V6 t0 specified feed rate. Rofer to par. “Feed Rate”. 332 Stop Perform stopping by reference to Fig. 4:9 and in accord: ‘ance with the procedures given in Table 4-16. Table 4-16 No. Operation kems to be confirmed Remarks 1_| stop oit heater. 2 | Press push button “AUTO. STOP" on automatic control panel Confirm that feed vaive CV1 is closed and the process proceeds automatically in the order of replacement water in- jection, sludge discharge and stop. On the other hand, itis effective to ope- rate manual handles for solenoid valves V1, $V2 and SV3 to perform sealing water injection and drain again for flushing of bow. ‘As required, apply brake, After confirming that SELF- SECTOR has stopped completely, close dirty oil inlet valve V8 and butterfly valve V10, Confirm that various other valves and cocks are closed. Also confirm that ope-| rating water tank power is switched off Stop of SELFJECTOR can be confirmed at safety joint on horizontal shaft gear pump side (or motor fan. 421m OPERATION va: ve: v7: ve: v9: vio: svi: sv2: sv3: sv4: SVB: FRI ct FRI i —c Fy Svs sva] 2 ove pee nl £ i go ve 3 > 5 SELFJECTOR Operating water tank Bypass valve Flow control valve Purified oil outlet valve Dirty oil inlet valve Circulation line valve Butterfly valve Solenoid valve for water (for opening bow!) Solenoid valve for water {for closing bow!) Solenoid valve for water (for sealing water & replacement water) Solenoid valve for water (for operating water tank) ‘S-way solenoid valve (for feed valve) Air filter regulator (for feed valve) Feed valve Dirty oil inlet Purified oil outlet Compressed air inlet ‘Sludge & separated water outlet Fresh water inlet Operating water drain outlet Operating water tank drain Circulation ZOPmMOOe? Fig. 4-9 4-224, Cautions in start-up and stop 4.1 Cautions in start-up ‘At time of starting, pay attention to the following Table 4-17 No. Condition ‘ation to be taken ‘Abnormal sound) Immediately stop and check up, 2 _| Abnormal vibration. Immediately stop and check up. However, when the bow! ‘passes through a critical speed before reaching its rated ‘evolution speed, vibration arises momentarily and this is ‘ot an abnormal condition. E 3 | Evenafter the lapse of | Immediately stop and check friction clutch and gear case specified time from Inside for leak of oil, if any. starting, revolution speed does not and attain the rated speed, 4 | Others ‘After commencement of feeding of liquid, confirm pressure at various parts, check whether electric current value is normal and check bow! and piping clamp points for leak of oil or water NOTE: . For inspection refer to par 4.2 Cautions in stop “Cause of troubles and counter 1) When the bowl stops, too, it passes through a critical speed, but different from the time of starting, the passing time is relatively long and vibration may become somewhat greater and this is not abnormal vibration. 2) Be sure to perform dismantling after confirming that the bow! has stopped completely (to be confirmed by observing ‘the gear pump safety joint or motor fan}.2 OPERATION rears mzmmmneamressc ee ar TT PSU A Oo SESE 5. Suspension When suspending operation of SELFJECTOR: for a long period, irrespective of its inspection period, careful inspection and cleaning of all parts shall be performed and then the following steps be taken. 41) After cleaning of frame, frame cover and water flow relay, ‘wipe off water carefully and apply antirust oil to the whole area of inside face. 2). The bow! shall be assembled by applying lubricating oil after being cleaned. Apply antirust oil to the outside face of the bowl and wrap with oily paper. The bow! shall not be fixed (on vertical shaft, 3) Apply grease to all the surfaces of vertical and horizontal shaft parts. 4) Draw out lubricating oil in gear case. 5) Gear pump shall be assembled after cleaning and application of grease. 6) Close master valves of each piping system and discharge oil, water and air, ete. remaining in the piping completely. 7). The operating water tank shall be kept empty. 8) Close butterfly valve at sludge outlet. 9) “O"-rings, ete. which are used for esserttial points shall be renewed when the operation is started again. Further, when stopping a Selfjector as spare SJ, in order to prevent rusting of bearings and ete., enforce strictly the following matters: 1) Close the butterfly valve provided at the sludge discharge port. 2) In case operating water drain outlet is connected by piping to the sludge tank and etc., cut off the line, 3) Perform an idle running for about 18 minutes a day. (It is desirable to take off in advance the safety joint connected to the Gear Pump.) 4-246. Purifying operation, clarifying operation 6.1 Purifying operation The purifying operation refers to 3phase (liquid-iquid- solid) separating operation, being the mode of operation, being the mode of operation used most frequently. Fig. 4-10 is a sectional view of bowl of SELFJECTOR in purifying operation, Feed liquid enters feed liquid inlet (1), passes through distributor (A) and is fed to outer periphery of disc (B). Heavy liquid (water) and solids are separated towards outer periphery of bowl, while light liquid moves inward between the discs and is discharged by impeller (1) (D). Further, heavy liquid passes out- side of top disc (C) and, past the gravity disc (E), is overflow out of the machine. ‘The interface (F) must be positioned within certain limits, ‘and its control is effected by changing the inside diameter of gravity disc Accordingly, when specific gravity of feed liquid or feed rate changes, normally it is necassary to reselect @ proper gravity ise. Further, prior to commencement of feeding of liquid, itis necessary to perfrom water sealing beforehand so that oil will not flow out to the heavy liquid outlet side, Sealing water is supplied from (4) and, passes through the distributor (A) and is accumulated on the periphery within the bowl. 1. Fred liquid inet 2. Light quid outlet 3. Heewy liquid outer 44 Seating water inlet A. Distributor 8. Oise ©. Top die ©. Impeller () E. Gravy aie Interface 425 4-101 OPERATION | srmmssmeunmereemerna ennai aerate ee ATLL CHE 6.2 Clarifying operation ‘The clarifying operation refers to a liquid-solid two-phase, separating operation. Fig. 4-11 is a sectional view of bow! of SELFECTOR in ‘clarifying operation, Feed liquid enters the feed liquid inlet (1), passes through distributor (A) and is fed to the periphery of the disc (B). The solid content is separated towards the periphery within the bow, while light liquid moves inward between the discs and is discharged by impeller (1) (D). Light liquid also passes the outside of top disc (C) and reaches the part for clarifier (E}, but the inside diameter of the part for clarifier is smaller than the inside diameter of disc (light liquid outlet weir) (H) and therefore it won't flow out of the ‘machine beyond the part for clarifier. ‘On the other hand, sealing water or replacement water is ‘not supplied. 7 Feed liquid inter Light liquid outlet Distributor Dize Top dise - impel (1) Parts for clarifier (gravity dite for elaritieed (Light iquid outlat weir {inside diameter of dice) Emooe>Ne Fig. 4-11 4-267. Parallel operation, series operation Basically, under the present situations, if feed rate is within the actual capacity, SELFJECTOR is fully capable in a one-unit ‘one-stage purifying operation. However, when it is required to raise the purification effect, (as in the case of low grade fuel oil), a spare unit may also be utilized, ‘Available as such mode of operation are parallel operation ‘and series operation and, with regard to the separating performance, normally the parallel operation is better, but there are cases where the series operation is preferrable. Especially, when treating low grade fuel oil, etc, it is safe to provide such piping as makes possible both parallel and series operations. These ‘operating procedures will be described here and for details refer 10 our Company, 7.1 Parallel operation The parallel operation refers to the mode of operation in which two or more units of SELFJECTOR are arranged and operated in parallel, in which case feed rate to each machine will be throttled. INoTe] {In case of parallel operation with 2 units of SELFJECTOR, feed rate to each machine will be 1/2 of the required quantity, respectively. An example of piping in parallel operation is shown in Fig. 4-12, Feed ligule tank Feed liquid tank Dihester Feed liquid tank 4-27 Puritid oi! outlet Fig. 4-121 OPERATION nemmscnmsnemareRes nm TT 7.2 Series operation The series operation refers to the mode of operation in which two or more units of SELFJECTOR are arranged in series and operated, in which case the feed rate will be that in the case of one-unit one-stage purification. Further, normally the first stage will be purifying operation and the second stage, clarit operation. [wore] In the case of a series operation with 2 units of SELFJECTOR, the safety joint for the second stage SELF JECTOR shall be removed. An example of piping in sories opera tion is given in Fig. 4-13, = Purified Fon iid ok a Co Croutet Oiihester i a 1 d q Feed quid tank = Fig. 4-13 4-28PARTS DISMANTLING AND ASSEMBLING 1.3 Horizontal shaft 1.4 Operating water supply equipment 1.8 Vertical shaft «6... 1.6 Gear pump 17 Tool... 2. Assembling . . . 2.1 Gear pump . - ~ 2.2 Vertical shaft 2.3 Horizontal shaft « - 2.4 Operating water supply equipment - 25 Bowl... 26 TraDISMANTLING AND ASSEMBLING sett1. Dismantling Upon dismantling, the structure of SELFJECTOR shall be well understood in advance according to eross sectional viows of the machine which are shown in “Drawings for Completion”, thereby secure and effective dismantling can be assured. Before dismantling, confirm that SELFJECTOR is com- pletely stopped. Further, attention must be paid not to lose dismantled small parts such as packings and bolts, etc. during dismantling ‘As for the inspection of various parts, refer to Part 6 “Maintenance and Inspection Procedures”. For tools refer to Illustration of Tools (Fig. 5*47) at the lend of this Chapter. 1.1 Trap (In case of AUTO type) Take off plug and remove clamp nut (1) with a wooden hammer. Remove copper tube (9) for sealing water connected to Jock ring (2). As for the lock ring (2) loosen the socket head serew (3) with a hexagon bar spanner. (in case of MANUAL type) After remove the measuring hopper (5) with globe valve and plug, remove clamp nut (1) with a wooden hammer. ‘As for the lock ring, loosen the socket head screw (3) with ‘a hexagon bar spanner. Remove cap nuts on connection pipes (1) (6, 7) with hook. spanner (1-17). Be careful not to lose orifice for adjusting the flow rate inserted in the part marked with arrow. Further, loosen cap nuts (10, 11, 12) at the bottom of each connection pipe with hook spanner (T-17) and turn pipes sideways so that they will not obstruct removal of trap. Fig. 5-2DISMANTLING AND ASSEMBLING se Loosen the lock nut (13) and install jack (6) (T-14) and handle bar (1) (T-20) to the trap top. Fit wire to handle of jack (6) and, using'chain block, slow: ly pull out trap (14) in vertical direction, 1.2 Bowl 1.2.1 Drawing-out of gravity dise Put disc nut spanner (T-4) on dise nut (1) and, pressing it down with hand so that it may not slip out of the grooves, and striking it with hammer in the direction of arrow, remove disc rut. Pull out gravity dise (5) * For removal of gravity disc, no operation other than those mentioned above will be required.Using push bolts (3) (T-10), remove light liquid chamber a, NOTE: As, at this time, O-ring (3) (6) is also taken out, be careful not to sive damage to it. Pull by hand impeller (1) (5) and inlet pipe (7) 1.2.2 Drawing-out of bow! ~ Install dismantling stand (T-1) at dismantling place by inserting bolts in four holes. Remove cap nut (22) fastening bow to vertical shaft with ‘cap nut spanner (T-7). * How to use cap mut spanner Insert cap nut spanner into bowl, mount spanner on cap ‘aut and screw in threaded bar of spanner into threaded hole of cap nut (a). ‘Then, turning handle of spanner (b) and pull up, then the cap nut attached to spanner will be drawn out (Fig. 5°12). Fig. 5-11 Fig. 5-12DISMANTLING AND ASSEMBLING seuss Place jack (1) (T-3) on top of bow! hood (10) Install dise nut (1) and hold down jack (1) (T-3). Tighten jack (1) (T-3) handle bar (1) (T-20) until bow is, lifted up a little. Install wire on handle bar (1) of jack (1) (T-3) and, using chain block, slowly draw out bow! in vertical direction. Place the hoisted bow! on dismantling stand. At this time, make sure that 4 pins of dismantling stand are put in holes of lower part of bow! body. Remove jack (1). Fig. 5-16 5-61.2.3 Dismantling of bow! nut and removal of lises Dise clamp plate (T-6) into distributor (16) and tighten with nut. (Tighten nut firmly by hitting with a hammer) By compressing bow! discs, bow! nut can be removed simply, Before tightening nut, confirm that bolts of dise clamp plate are screwed firmly into distributor. NoTE: If bowl nut if removed directly without using dise clamp plate, excessive force will be applied to bow! hood, resulting in damage thereto. Therefore, be sure to perform this procedure. ‘After fixing bow! nut spanner (T-2) to bow! nut (8) with bolt, turn it by hitting with a hammer and remove bow! nut.s DISMANTLING AND ASSEMBLING ee Loosen hexagon nut and remove dise clamp plate (T-6). Using jack (1) (7:3), remove bow! hood. (When top dise (12) has been removed along with hood, remove it by tapping ‘with wooden hammer). ‘As main seal ring (19) is installed beneath bow! hood, be careful not to give damage to seal surface in the case of dismantling * How to remove main seal ring Lay bow! hood (10) on its side and, among bow! hood tool holes at 2 points, serew in push bolt (4) (T-9), When main seal ring is lifted from groove, instantly insert a screwdriver or the like into the clearance and, moving it in circumferential direction, remove main seal ring Install dise clamp plate (T-6) and handle bar (T-20) to distributor and pull up; disc (1) (13), disc (3) (14) and top dise (12) 5 mounted in distributor will come off, On the other hand, disc (3) (14) provided with distance pieces on inside and outside is incorporated in the lowermost part. Fig. 5-21 58After installing protective plate (T-11) in bow! body cap nut mounting part, fix jack (2) (T-5) to main cylinder with hexagon nuts, tighten with push bolt (1) (T-21), jack (5) (T-12), push bolt (6) (T-23) and handle bar (1) (T-20) and remove. NOTE: (1) When removing @ main cylinder, after installing a jack (2) (7-5) uniformly all around with a protective plate and get down completely the main cylinder and pull up the main cylinder with a jack (5) (T-12). (2) Be careful not to give damage to seat surface and sliding portion, 1.2.4 Drawing-out of pilot valve assembly Using hexagon bar spanner, remove valve nut (34). Press jack (3) (T-8) against pilot valve part and, after serewing jack bolt into valve guide (31) and hexagon bolt, into pilot valve (28), respectively, tighten hexagon nut and remove. Draw out the other in the same manner. NOTE: Be careful not to give damage to valve seat (33) mounted in valve ‘uide, and pilot valve seat surface. Eel Fig. 5:23 Fig. 5-24« DISMANTLING AND ASSEMBLING qe Fig. 5-25 Illustration of bowl partsList of bow! parts Table 5-1 No. Parts name Quantity [| No. Parts name Quantity 7 | _Disenut 1 79 _|_Main seat ring 7 2 | Gravity dise Tet 20 | _ Oring 7 3 _ Oring 1 21_[_ Main ovlinder 1 4_|_Uaht liquid chamber 1 2 | Caprut 1 5_|_Impeller (1) 1 23 [| Oring 7 6 | _ O-ring 1 24 | Pin 7 7_|_ inlet pipe 1 25_ [Knock pin 1 @ [Bow nut q 26 | Bowl body 1 9 [Pin 1 27_[_O-ing 2 10 [Bowihood 1 28_| Pilot vaive 2 it | _Oring 1 20 |_ Ones a 12 | _Topaise 1 2% | Oring 4 13. | Disc (1) Leet 31 | Valve guide 2 4 | oils) 1 32 | oving 2 16 | Oring 1 33_[ Valve seat 2 16 | _ Distributor 1 34 | _ Vale nut 2 i7_|_ Key 7 2% _| _ Seat packing 2 18 | Pin - 26 | _Drain nozzle 2 37_[_ ovina 1| DISMANTLING AND ASSEMBLING ue 1.3 Horizontal shaft Remove drain plug to drain lubricating oll from within gear ease, To remove electric motor, unfasten connecting wire and then suspending it by chain block, remove set bolts of motor. Drain plug Remove friction blocks (2) which have been inserted into friction boss (1) installed on electric motor shaft. To remove gear pump out of SELFJECTOR, remove attached pipings and set bolts. Remove gear cover and take off bolt (25) fixing bearing retainer (27) to bearing housing (3) (29). Remove bolt (30) fixing bearing housing (3) (29) and, using it as push bolt, pull out bearing housing (3). Fig. 5:29Remove bolt (4) fixing friction pulley (9) to horizontal shaft, after erecting paw! of tongued washer (5), with T-ype wrench along with pulley washer (6). Using jack (5) (T-12), push bolt (2) (T-22), push bolt (1) (7-21) and handle bar (1) (T-20), pull out friction pulley. Draw out horizontal shaft to pump side. In case itis hard to ddraw out, place @ copper bar or wood piece to the pulley side of horizontal shaft and tap slightly, while paying attention not to damage threaded part of horizontal shaft and oil seal (11) by knock pin and key (7) inserted to the shaft. (in drawing out horizontal shaft, as there is fear that spiral ‘gear (20) may be damaged, tapping must be done while other person is supporting the shaft) Remove spiral gear from gear boss. To remove pump side bearing (16), remove socket set serew (24) and safety joint, then remove lock washer (32), lock nut (83) and, using jack (5) (T-12), jack (7) (T-18), push bott (2) (7-22), push bolt (1) (7-21) and handle bar (1) (T-20), draw out ‘the bearing together with collar (31), NOTE: Using an adapter between horizontal shaft end and push bolt (7-21), disassemble with care not to damage the horizontal shaft end, Similarly, draw out pulley side bearing (15) together with, collar (10), Remove lock washer (17) and lock nut (16) holding gear boss and, supporting gear boss with pipe, etc., pull out gear boss from horizontal shaft by hitting with copper hammer from pulley side of horizontal shaft. Fig. 5-34» DISMANTLING AND ASSEMBLINGList of horizontal shaft parts Table of standard number of friction blocks Table 5-3 Model swt suet ‘5OHz 6 eoHe 3 4 (+ Refer to Table Table 5-2 Parts name Quantity No. Parts name Quantity Friction boss 1 78 _|_bot 4 Friction block * 19_| Spring washer 4 [Socket set screw 1 20 Spiral gear 1 | Bolt a 7 21_ | Gear boss 7 “Fongued washer 1 22_|_ Horwontal shaft o Pulley washer 1 23_| Key 1 Key 1 2a [Socket set screw 7 Knock pin 1 25 | Bolt 2 Friction pulley 1 26_| Spring washer Z 10 | Colar a i 27 | Bearing retainer i 11 | Oitseat 2 28 | Oring | 1 12_| Oring 1 Bearing housing (3) 1 13 | Bearing housing (4) 1 30 _| Socket cap serew 6 va [bor 4 31_| Collar 1 15 | Ball bearing 2 [2] oc weer 1 16 | Lock nut 1 33_[ Lock nut 1 17_| Lock washer 1 - 5:3)= DISMANTLING AND ASSEMBLING seen 1.4 Operating water supply equipment Remove copper tube connected to union installed to operating water disc (10) Remove socket cap screws (11) at 3 points of operating water dise with hexagon bar spanner. Loosen socket set screw (4). Place jack (5) (T-12) on top of vertical shaft and assemble push bolt (1) (T-21), handle bar (1) (7-20) and push bott (2) (7-22) and thereafter screw tip of push bolt (2) (1-22) into chamber cover (3) and tighten the handle bar (1). Thereupon, the operating water supply equipment is lifted as a whole and can be pulled out of vertical shaft. Remove bolts (1) at 6 points of operating water chamber (7), using box screwdriver Remove socket cap screw (12) below operating water disc with hexagon bar spanner. Remove operating water nozzle (5) from operating water chamber (7). y20 0 1-21 THzaa Fig. 5-37. Illustration of operating water supply equipment parts List of operating water supply equipment parts Table 5-4 No, Parts name Quantity No, Parts name Quantity 1 [bot 6 7 _[_ Operating water chamber 1 2_[Double-tongued washer é & | Oving 7 [3 | Chamber cover 1 9 | Packing 1 4 [Socket set serew 1 10 | Operating water dise 1 5 | Operating water nozzle 1 11_| Socket cap screw 3s _| 6 | Oring 1 12_[ Socket cap screw 31 DISMANTLING AND ASSEMBLING pent 1.5 Vertical shaft Remove 3 bolts (3) of bearing cover (1) (5) with T-type. wrench and take out bearing cover (1) along with bearing cap (2) and also take out flat spring (7) and spacer (8). Remove spring retainer (1) (18) and pull out upper spring (14), spring ease (13) and bearing sleeve (11). NOTE: This dismantling shall not be performed except when upper springs are replaced. Install jack (9) (T-18) to screw on top of vertical shatt (20) and gradually draw it out in vertical direction by chain block, Remove bearing case (1) (9) by tapping with lead or copper hhammer so a not give damage thereto. Take out steel ball (%") (28), spring seat (30), retainer (36), ‘and lower spring (31) from bearing housing (2) (32). Screw evenly 3 push bolts (3) (T-19) into bearing case (3) (27) and pull out bearing case (3). Assemble jack (7) (T-15), jack (5) (T-12), push bolt (6) (7-23), push bolt (1) (T-21) and handle bar (1) (T-20), and pull ‘out bearing case (2) (23), bearing cover (2) (21), collar (25), ball ‘bearing (2) (22) and ball bearing (3) (26) together. Remove lock nut (17) for upper bearing with hook spanner r47) Remove upper ball bearing (1) (19) by tapping inner race so ‘8 not to give damage to vertical shaft| DISMANTLING AND ASSEMBLING semen List of vertical shaft parts Table 5-5 No. Parts name Quantity J] No. Parts name Quantity 7 [ Oring 1 20 | Vertical shaft 1 2 | Bearing cap 7 21_| Bearing cover (2) 1 3 | Bort 3 22 | Ball bearing (2) 1 4 | Spring washer 3 23 | Bearing case (2) 7 8 | Bearing cover (1) 7 728 | Key 7 6 | Oring 1 25 | Collar 1 7 | Flat spring - 1 26 | Ball bearing @) 1 @ | Spacer 1 27 | Bearing case (3) 1 © | Bearing case (1) 1 28 | Pin 2 10 | Key i 29 | Steal ball 12") 7 2 11 | Beoring sleeve 1 30 | Spring seat 2 12 | Bearing housing (1) 1 31 | Lower spring 7 73 | Spring case 6 32 | Bearing housing (2) 7 14 | Upper spring 6 | x3] Bor 4 15 | Spring retainer (1) 6 34 | Spring washer ~ 4 16 | Oring 1 36 [ Oring 1 17 | Lock nut 1 36 | Retainer 1 18 | Lock washer 1 79 | Ball bearing 1REQUEST FOR PARTIAL REVISION OF INSTRUCTION MANUAL Recently the vertical shaft bearings have been subjected to a standard change to effect partial modification. Owing to this change, therefore, the Instruction Manual has been revisted as follows : [ Change parts ] ‘The lower bearing has been changed from the ball bearing (2) to a roller bearing. When replacing the bearing. be sure to assemble the parts in proper order according to the following parts drawing. ( See next page ) Conventional model (described in the Instruction Manual) | After modification, ‘Ball bearing (2) Roller bearing Spacer @)20, Vertical shaft 22.Ball bearing (2). 22Roller bearing 23, Bracing case (2) J w—_ 25. Collar 26. Ball bearing (3) 31, Spacer (2) aca ——_— aided) WS 21, Bearing case (3) Applicable pages of the Instruction Manual Manual No. [E-8904-MB Page 5-1 9and 5-20 Old and New Parts No.List Model SJ167.P.EH No | Parts nane 2 | Roller bearing[ Wey 14230531 Ball bearing [Old 132305J1 37| Spacer (2) er 432904001 old _ Parts Ordering Instructions When ordering parts, please specify the parts name(new), PARTS No. and quantity by reference to the above Oild and New Parts No.List.1.6 Gear pump Remove 4 hexagon socket cap screws (13) and take off valve case (14) ‘Tap safety joint side of drive gear (10) with copper hammer ‘and draw out valve case side bushes (8) and driven gear (9) along with drive gear. Pull out safety joint side bushes (8) * Replacement of safety joint For replacement of safety joint, gear pump need not be removed from SELFJECTOR frame. After removing socket set serew with hexagon bar spanner, push in safety joint to horizontal shaft side, pull it in that condition laterally, pull out and replace with a new one. Fig. 5-45, 5-21| DISMANTLING AND ASSEMBLING een Fig. 5-46 Illustration of gear pump parts 5-22List of gear pump parts, Table 5:6 No. Ports name Quantity No. Partsname Quantity 1_|_ Satety joint 1 12_| Spring washer 4 2 | Retaining ring () 1 13__ | Socket cap screw 4 3 | Oitseat 1 14 _| Valve case 1 4_| Pump housing 1 15_| o-ring 2 S| Machine sew 2 16 Valve stem 1 6 | Nameplate 1 17_| Valve sorng 1 7_| Pin 1 18 | Adjusting sow 7 @ | Bun @ 19 | Nipore 1 9 | Driven gear 1 20_| Spring washer 1 10 _[_ Drive gear oe ee 1 [| o-ing 1 2 | coat 1 5-23DISMANTLING AND ASSEMBLING © i SS To = oo J | | | ee T-10 iy 2 TH TH18 Fig. 5-47 Illustration of toolsList of tools Table 5-7 Wo Tame ouantty | No hane Ouontty T-1 Dismantling stand 1 ‘T=13 | Jack (4) 1 72 Bot nt panna 1 Tota | deck 6) 1 Ta | weak) 1 T=15 | oak) 1 Toa_| Disc nutspanner 7 Ta16 | tock) 1 75 | sock 2) a 1 Te | Die aarp pe 1 Ta18 [sock 8 i Tt | Gop nt spanner 1 T19"[ Puan bon i) 3 Ta [eck (or 1 720" Handi bar (t 7 Ta | pusbot ta 2 21 Pash bor 1 Ta10 | Pusbore (3 2 Ta22 [Pon bor 2) 2 Tat | Protest plate i Ta23-[ Pash bor (6) 2 Tara | sec) 1« DISMANTLING AND ASSEMBLING seen 2. Assembling ‘The assembling work shall be performed in the reverse order of dismantling, and here only cautions in assembling will be described. For standard dimensions in assembling reter to details 0 siven in Part 6 (Maintenance and inspection procedure). bon 2.1 Gear pump (1) When installing bushes in pump housing, with bush inside O with groove facing Inside (on the side of gear). (Refer to ig. 5-48) a (2) When mounting gear, apply grease to bush (3) Tighten adjusting screw of relief valve to specified point. Fig, 5-48 (4) After assembling, confirm that it can be rptated lightly and then install it on SELFJECTOR. 2.2 Vertical shaft eeeaee! (1) Incorporation of vertical shaft parts into frame shall be performed prior to incomporating horizontal shaft parts (2) Install flat spring and angular contect ball bearing using care not to place them upside down. (Refer to Fig. 549 and 550.) Neuere : ca 0: tn Bearing number Fig. 5-50 Before installing the flat spring install spacer on the top of bearing housing (1). The spacer is available in four thick ‘ess; 0.5 mm, 1.0 mm, 1.5 mm and.2.0 mm. Select spacer Yertea shat Cf an appropriate thickness so that the dimension “A” in Bearing case (1) Fig. 5.51 will conform to the applicable dimension in Fiat spring Table 5:8, L When dimension A is measured, remove O-ring installed under the bearing housing (1). (3) Spring retainer shall be fastened securely to bearing case. (4) After mounting in frame, confirm easy turning by hand. Spacer Bearing housing (1) Fig. 5:51 5-26Table 58 ‘Model | Su11T ser Dimension = [ran | tots | 10418 23 a 2 a) “ CO) 6) a 8) 24 o 2 25 a 2) 3) (a 6) Horizontal shaft ‘After assembling vertical shaft parts, assemble horizontal shaft parts. Install beating retainer on bearing housing (3) side of horizontal shaft before installing the bearing. Contact surface of gear boss and spiral gear shall be com: pletely adhered, {In installing horizontal shaft, attention must be paid not to damage lip surface of oll ses. Install bearing retainer in tightening it evenly. If oil is adhering to friction pulley inside and friction block Tining, wipe oil off completely (in which case avoid washing with highly volatile oil such as gas oil, etc.). When installing friction block to friction boss and then to frame along with electric motor, itis recommended to hold with rubber ring, etc. to prevent falling of friction block (Refer to Fig. 5°52). ‘After assembling horizontal shaft, confirm that it can be rotated by hand. Operating water supply equipment In installing O-ring on operating water chamber, be careful not to cause O-ring to twist ‘After installing the operating water supply equipment on. vertical shaft, tighten socket tighten socket set screw of ‘operating water chamber and confirm rotation along with vertical shaft Bow! Each Oring must be installed with care not to cause it to twist. In incorporating main cylinder in bow! body, it is recommended to apply lubricating oil to sliding part of main cylinder. Be sure to apply Molykote to each threaded part. Knock and key of each part shall be completely put together, Assemble discs in order of Stamp No. (in order of Stamp No. 1 starting form the lowest part.) Disc (3) provided with 2 distance piece on inside and outside surface shall be assembled at the lowest part and it has Stamp No. 1. Further, several pieces of Disc (1) assembled on the top and spare Disc have no stamp No, (Refer to Fig. 5-53) Rubber ring Disc (1) Dise (3) (Stamp No.1) Dise (3) in the lower mst part is provided swith lance piece on the revere se, £00 Fig. 5-53DISMANTLING AND ASSEMBLING semen 6 Top dise Diatibutee om Dimension “7 about 0 ~ 2mm Fig. 5-54 @) Tatty mark ig. 5°55 tame nut Tally mark ye 5-56 i 2. (2) Fig. 5:57 Ra "IN somes im Upper hood side Piping side N Fig. 5-58 ‘Since Disc is apt to cause a play owing to phenomenon, in such a case, incorporate a proper number of pieces of spare Disc in addition according to Fig. 5-54. In incorporating the bowl in SELFJECTOR, for prevention of causing damage to O-ring of operating water chamber, apply lubricating oil to operating water chamber of operat- ing water supply equipment. In order to prevent unbalance, align the tally mark of bow! rut and heavy liquid chamber with the tally mark of bow! body. (Refer to Fig. 5-55) 26. Trap (1) For tightening of clamp nut, tighten it until tally marks on clamp nut and lock ring coincide (Refer to Fig. 556.) (Tightening more than necessary may cause impeller, etc. 10 bbe deformed). ‘After that, in case of auto type, set the plug in top of inlet pipe. In case of manual type, set the measuring hopper with Union screw in top of inlet pipe In case of assembling, be sure to fit orifice to the position of arrow in Fig. 5:57. Fig. 6:58 (If orifice is not installed, flowmeter won't indicate correct flow rate). 5-28PART 6 MAINTENANCE AND INSPECTION PROCEDURES 1. List of inspection... 0. 0...0eeeeeeeeee eee 3 22, Maintenance and inspection procedures. 2.1 Bowl 22 Vert 23 Horizontal shaft parts I shaft parts... 2.4 Gear pump 25 Lubricating oil .. 2.6 Brake equipment ...... 2.7 Operating water supply equipment 2.8 Protective equipments| MAINTENANCE AND INSPECTION PROCEDURES see1. List of inspection Table 6-1 The 7 = pan =o t : Content wnat ee | yeas spent doa |e cc Fave|ope Fave [Tie Perform pacino dering a DperaTTa Wa paying spect atonon to ahasionof | 71 Trap Sean outer |shage to fame ine oe Tao inside Perorm desing of a isi A jmpaar (1) [impetr [Perform daring 7 Boni fal prs Perorm dani accordance wih | vy mnlnennes proses | [bic [rade and rsoct for corrosion, missing of cece” | dtmos poo acon Rey gro, Es 4 Terataies [incom ofshorogs ofeianiciy ofthe | set, take necessary steps in accordance +2 ] at aaa secs Bowtbody — | ise irpect or erosion or flava 4 Fina part | no Tor awa on tared par waver - oat Trewied sor iran for vac of fan ora hon ar abnormal found, a ff take nosy sos in accoroce th aintnancepocesures | Siding por [nsec or faws of sing part wth main evlidor, Wren any sbnermalty ound take necacary ses 1" |secowano with eintononcs proce | dures, owt rood | ise inspect fr crrsion or Flaws When vetnarmaty found. toxoneces | 4, fxr stops tnceordane thre es peseesan irnor | de and Yip for corrosion. When any a> outside |ormatys found ake nocesary | ay eps in acordnes with mantnance procedures Rey irepect for deformation on on of | = linen any sonoray foun ake pcssory tps in acorns with rinenance produ 631 MAINTENANCE AND INSPECTION PROCEDURES sue Time *7 tem Part Contents 3 months 2,000H 1 year | 2 years l2,000H | 16,0004 Bow! | Various O-rings| Outside Th ease of extreme damage due to aging, abrasion or cracking, replace by a new one, 4 “8 Main seal ring [Outside In ease of extreme damage due to aging, abrasion or cracking, etc., take neces- sary steps in accordance with mainte. nance procedures, " 8 Main cylinder [Sealing surface | Inspect for flaws. When any abnormnat- ity is found, take necessary steps io accordance with maintenance proce- dures, "4 Pliotvaive [sliding part | Inspect tor tlaws in stiding part with | valve guide and bow! body. When any abnormality is found, take necessary cl stops in accordance with maintenance procedures. [Sealing surface | Inspect for flaws. When any abnormality is found, take necessary steps in accord: | *1 ance with maintenance procedures Valve seat [Outside In case of extreme damage due to ‘aging, abrasion or cracking, etc,, re ” place by @ new one, 8 ‘Ver- | Vertical shaft [Fittfing part | Inspect for corrosion or flaws. When any tical | {with pinion [with bow! abnormality is found, take necessary shaft | attached) [Threaded part | St®PS in accordance with maintenance parts procedures, Fitting part | Inspect for abrasion due to aging, When with bearings | any abnormality is found, take neces- sary steps in accordance with main- tenance procedures, [Gear tooth | Inspect for tooth touch, When any ab- | normality is found, take necessary steps |... in accardance with maintenance proce- dures, Ball bearing Replace by a new one. 4 Upper springs Inspect for any damages, and measure froe length, When any abnormality is found, take necessary steps in accord: ance with maintenance procedures. Spring retain- [Contact part | inspect for abresion. When any ab- er (2)and —_|withsteel ball | normality is found, take necessary Rotainer 2") steps in accordance with maintenance procedures, Flat spring Inspect for any damage and shortage of elasticity, When any abnormality is found, take necessary steps in accord: ance with maintenance procedures.Tine 7 em Pan content Saaas tmonte | doo | 0004 Soon War] Burng case | Contact pant [lspci for aren, When any abnor zeal [13 withstetba | matty found, tte neonsary sep 6 at (u2") | secordance with meitenance proce pare sures Stesibat™ | Ouwige | inspect for abraion ox dora, When (e") any abnormality is found, take neces- ° Say stop nazodanc with mn tear procares : Toner sing Iepect fr any damages, nd mesure free oni han any soca ° found, ake nosey steps inaccor-— | onc wth maitnanca poco Hor. [Seialaear | Gearvoath | inet or basion or darages, Wen zontal any sonal found, ake neces |g oa sary stop in orden wth rain van nance procedures Ball bearings Replace by a new one, 7 +5 Horizontal | Rey ooo; [nec for laws of reded pa and att | saeryiont | key groove and abeason of tty groove |jcint groove. Wen any abnormal ° found ake rocary spn 2c | ace wit maintenance procedures Fricion | retinal aur | inspect for arson Whan any abnor s block” | tae iyi found, take nce se | | sczordane wih maintenance procedures Curing a Replace or replenish in ccrdane with | meintnance proces Brake] Brave ning | Frictional aur | Inspect for abrasion, When any sonora tee iyi found, tke recesses o sxcordnes wth msintranc rose Coa feeRaE Geaing sal b proved in ting Joover and Operating water | accordance with maintenance: a water frterchamter] pasane | provers sino ee opera 7 wou ated {| [boeatna a Fron [water | Liquid | Taterecery steps im scorarce wih |g tects twat | pasina pert _| maintenance prooroures, c2ule Sade is [Basing | charge ira Take necessary steps in accordance with | ‘witch a maintenance procedures. Sorina van with and ° sera fenee? —_| sense Gen: [various ot | ibsurfce | n cove donoge and dotormaton ae 7 eal |e Sering | ound, ele by new one, os1 MAINTENANCE AND INSPECTION PROCEDURES seme NOTE: Those signs used in the above table have the following meanings *1, Since the cleaning interval of bow! differs according to the Properties of oil to be treated, the inspection shall be ‘conducted according to the cleaning schedule of bowl, "2. Six months after ship has entered into service, and at time of dismantling and assernbling. 3, Inspection interval for vertical and horizontal shaft parts shall be one year and two years, respectively. However, since they can be visually observed when lubricating oil is, replaced, the inspection shall be conducted at the time of, replacement, "4. Vertical shaft is primarily designed for high speed rotation ‘and considerably gets affected by variation of load and furthermore once bearings are damaged, it greatly affects lother parts, 50 the bearings for vertical shaft parts shall be ‘replaced with new ones every year or 8,000 hours. *6, As horizontal shaft has low speed rotation and less variation of load, bearing shall be replaced every two years or 16,000 hours. 6. Abrasion extent differs according to the number of times of starting and stopping and the frequency of use, so the inspection period shall be decided upon actual results. *7, As inspection interval may vary greatly with oil to be ‘treated and so on, the “Time” in this table shall be regarded as a standard. "8. As the packing is @ consumable part, with the exception of those boing provided as spares, please an order separately. 2. Maintenance and inspection procedures 2.1 Bowl Though the life of each part of bow cannot be generally. determined because it is related to the property of oll to be treated and operating conditions, we will show you as tentative standard the scope of possible repairs and the limit of use requiring replacement, which are as follows. Moreover, itis impossible to express a limit to corrosion in, ofinite value. Originally, corrosion is greatly governed by the environment of use and using conditions. Even in the case of marine use, the extent of corrosion is multifarious depending on the property of oil to be treated. Especially, in the case of fuel oil ‘treatment, since the mixingin of sea water may happen, we should consider the corrosion environment to be severe and the ‘maintenance and inspection should be performed carefully.(© Inspection points a) As corrosion is liable to happen at the part where sludges adhere and accumulate, in order to prevent corrosion, it is requested to set, a proper discharge interval and at the same time enforce strictly a cleaning at the time of over hauling, b) The parts of bowl, except for 2 part, are made of stainless steel, but it does not necessarily follow that no corrosion will happen for bowl parts under severe conditions. It will happen as pitting. Further, since bow! is exposed to high stress, there is a possibility that fine cracking originating from pitting will happen. Conse- quently, inspection must be conducted with great care. © Inspection procedures ‘) Perform thorough cleaning and remove adhering matter. b) Visual inspection 2) Liquid panetrant examination © Actions to be taken against corrosion a) As for pitting, remove corroded portion with grinder, confirm by visual inspection and liquid penetrant examination, and in case no abnormality is found, the bow! parts can be used further. The limit of removal with grinder shall be less than 0.5% ‘and after applying a grinder, buffing (more than #250) shall be performed. b) In case lineal defect (cracking) occurred or grind: finishing was applied @ great deal, it is necessary for you to contact our Company or service agent and perform replacement of parts and balance adjustment. Anyhow, do not repair by welding such parts as have cracking, pinhole or corrosion, ete. 2.1.4 Dises 1) In case corrosion is found, depending on the degree of ‘corrosion, replace by @ new one. 2) In case more than two distance pieces next to each other spot-welded on outside of dise (in case of disc set in the lowest part, both inside end outside) are missing, the disc shall be replaced by new one. 3) Cracked ones shall be replaced. Do not repair by welding. 4) In case key groove has been deformed, repair or replace it. a) Those whose side has been torn off as shown in Fig. 6-1 shall be repaired by striking with @ hammer. However, striking shall not be performed so strongly as making the thickness so thin or as damaging its original shape. bb} Those which have been so torn off as caysing crack shal be replaced. Deformation of key groove is mainly observed for 4th to Sth disc counting from the top. This is caused by the fact that in setting discs in distributor, ‘the dises have not been pressed well. So, full attention must be paid in setting discs in bow. Crack = Deformation Fig. 6-1