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Boiler Operation principles

A A

Boiler Temperature Setting Cause and result

Cycle-01 Cycle-02 S/N Cause Result

Boiler Start Stop Boiler Start Stop 1 One Boiler In Fault Faulty Boiler will be replaced by Boiler-05 and Pump of faulty Boiler
will be in duty for Boiler_05
Boiler-01 Temp<=69 ºC (7.5V) Temp<=75 ºC (8.0V) Boiler-01 Temp<=57 ºC (6.5V) Temp<=63 ºC (7.0V)
More Than One Boiler In Boiler-05 will Replaced the First Faulty Boiler.
B 2 B
Boiler-02 Temp<=65 ºC (7.2V) Temp<=71 ºC (7.7V) Boiler-02 Temp<=61 ºC (6.9V) Temp<=67 ºC (7.4V) Fault And Pump and MV of Other Faulty Boiler will turned off
Boiler-03 Temp<=61 ºC (6.9V) Temp<=67 ºC (7.4V) Boiler-03 Temp<=65 ºC (7.2V) Temp<=71 ºC (7.7V) 3 Temp. rises up to 75 degree Cycle-01: MV. of the last boiler will open and one pump will run
and All boiler are turned off Cycle-02: MV. of the last boiler will open and another pump will run
Boiler-04 Temp<=57 ºC (6.5V) Temp<=63 ºC (7.0V) Boiler-04 Temp<=69 ºC (7.5V) Temp<=75 ºC (8.0V)

Boiler-05 Temp Of faulty Boiler Temp Of faulty Boiler Boiler-05 Temp Of faulty Boiler Temp Of faulty Boiler

Note: Setting Temperature of Faulty Boiler will be the setting of Boiler-05, So the Boiler-05
will Act like Faulty Boiler and Pump of faulty Boiler will be in duty for Boiler-05
C C

Sequence of operation
63 When water Temp. is below 57 degree
64 -Actuator for four Boilers will open
D 65 -Then related Pumps will turned on in sequence with time intervals between pumps D
66 -Then Boilers will Turned On after Getting signal from Flow switch and checking all safeties .
67
68 As water Temperature rises up:
-Boiler in Queue will Turned off.
69
-After 5-min Pump of related boiler will stop running.
70 -After 6-min Actuator of related boiler will Close.
71
72 As water Temperature rises up to 75 degree :
73 -All Boilers will Turned off.
74 -Actuator of the last Boiler turned of will Open.
E -One Pump will start to keep water runing . E
75

04 PANEL NAME : MAIN CONTRACTOR : APPROVED BY : JOB No.: SCALE :

F 03 Boiler Control panel ZARYA CONSTRUCTION CO

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NTS F
02 C:\Users\AL-REYAM Co\Desktop\STEFAN\EMC SIGN.JPG
Boiler Operation principles SUB-CONTRACTOR : CHECKED BY : SHEET No.:

01 PROJECT : AL-REYAM- COMPANY DRAWING No.: 07

00 FOR APPROVAL 22.11.2023 CONSULTANT : DESIGNED BY : of

REV. NATURE OF REVISION DATE 07

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