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3126 Heui Test
3126 Heui Test
Welcome: r460gdm
Product: TRUCK ENGINE
Model: 3126E TRUCK ENGINE 9SZ
Configuration: 3126E Truck Engine 9SZ00001-UP
Troubleshooting
3126B and 3126E On-highway Engines
Media Number -RENR1367-20 Publication Date -01/07/2010 Date Updated -29/07/2010
i01856391
Use the steps that follow to check the operation of the HEUI fuel system. Circle the appropriate
answer in the Results section of each step. Complete the pages. Return the pages with any of the
requested parts through the part return system.
Illustration 1 g00725749
HEUI fuel system components (typical example)
The following symptoms may occur if there is a problem with the HEUI fuel system:
• Low power
• The following fault codes might be currently active codes or logged event codes: 164-00, 164-
02 and 164-11.
Complete the following test steps. Circle the appropiate answers in the Results section of each test
step and return with the fuel system component.
B. Turn the ignition keyswitch to the ON position but do not start the engine.
Expected Result:
There are no active diagnostic codes with the keyswitch in the ON position and the engine off.
Results:
• Not OK - Active codes are present with the keyswitch in the ON position and the engine off.
STOP
Expected Result:
Results:
Your answers indicated that your engine oil level is satisfactory. Do not replace the Injection
Actuation Pressure Sensor (IAP Sensor) at this time.
A. Connect the electronic service tool to the engine. Observe the "Injection Actuation Pressure"
and "Engine RPM" when the engine is cranking.
________ Record the actual Injection Actuation Pressure.
Expected Result:
Results:
Repair: The HEUI system is functioning correctly. Refer to Troubleshooting, "Engine Cranks
but Will Not Start" which is located in the "Troubleshooting without a Diagnostic Code"
section.
STOP
• No - The injection actuation pressure is below 6 MPa (870 psi). Proceed to Test Step 4.
Disconnect the high pressure oil line from the cylinder head and install the 8T-0852 Pressure Gauge.
Crank the engine and record the oil pressure.
Expected Result:
Results:
• Yes - The oil pressure is above 27.5 MPa (4000 psi). Proceed to Test Step 8.
• No - The oil pressure is below 27.5 MPa (4000 psi). Proceed to Test Step 5.
Test Step 5. Install a Test Plug and Check the Oil Pressure
B. Install a 219-2368 Plug and 9X-1484 Seal Kit and perform the pressure test.
Results:
• Yes - The oil pressure is above 27.5 MPa (4000 psi). The HEUI pump is OK.
Repair: Replace the IAPCV and check the oil pressure. If the problem continues contact
technical support.
STOP
• No - The oil pressure is below 27.5 MPa (4000 psi). Proceed to Test Step 7.
Test Step 6. Install a New IAPCV and Check the Oil Pressure
Note: Use this Test Step ONLY if the 219-2368 Plug is not available.
Expected Result:
Results:
• No - Remove the new IAPCV and reinstall the original IAPCV. Proceed to Test Step 7.
B. Check for any physical damage to the drive gear. Replace the drive gear, if necessary.
C. Verify that the drive gear and the retaining bolt are properly tightened. Also verify that the
pump shaft rotates freely.
Expected Result:
The drive gear and the retaining bolt for the high pressure oil pump are tight. The pump shaft rotates
freely.
Results:
• Yes - The drive gear bolt is properly tightened and the pump shaft rotates freely.
Repair: Replace the high pressure oil pump. If this does not fix the problem, contact technical
support.
STOP
Repair: Replace the high pressure oil pump. If this does not fix the problem, contact technical
support.
STOP
• No - The drive gear bolt is loose. The pump shaft rotates freely and there is no obvious
mechanical damage that would indicate a different failure.
Repair: Tighten the drive gear bolt to a torque of 110 ± 14 N·m (80 ± 10 lb ft). Check the
pressure in order to ensure that the problem has been resolved. If this does not fix the problem,
replace the high pressure oil pump.
STOP
Test Step 8. Check the High Pressure Oil System for Leaks.
A. Remove the valve cover and inspect the high pressure oil system for oil leaks.
B. While the engine is being cranked, look around the injector bores for any signs of oil leakage.
Inspect the injector spill ports for excessive oil. All six injectors should spill the same amount
of oil.
Expected Result:
Results:
• Not OK -
Repair: Replace the O-ring on the injector or replace the damaged injector.
STOP
Expected Result:
• ________ 164-00
• ________ 164-02
• ________ 164-11
Results:
• Yes - 164-00 or 164-11 is active or logged. 164-02 may also be active or logged. Proceed to
Test Step 10.
• No - 164-02 is active or logged, but 164-00 and 164-11 are not active or logged.
Repair: Refer to Troubleshooting, "Injection Actuation Pressure Sensor - Test" for information
on troubleshooting the active 164-02 code.
STOP
Extended oil drain intervals may cause elevated levels of soot in the engine oil. The elevated levels of
soot may also deplete the additive package of the oil. This can affect the operation of the HEUI high
pressure oil system.
Use the following formulas to calculate the correct oil change intervals. Scheduled oil sampling
should be used to provide the most accurate oil change interval.
The formulas require information to be collected from the electronic service tool. Enter the values
from the electronic service tool for "Total Distance" and "Total Fuel".
English
Metric
Note: The recommended capacities for oil pans that follow are for truck engines.
Expected Result:
The customer has not exceeded the suggested oil change interval and an oil change does not need to
be performed.
Results:
• No - Before you proceed, ask the customer to authorize an oil change with a new oil filter. Oil
changes are not covered by the warranty. After the engine oil and the oil filter have been
changed, operate the engine until normal operating temperature has been reached. Run the
engine up and down through the operating rpm range for 10 to 15 minutes. This will purge any
trapped air or debris that is in the system. If the problem still exists or if the problem reoccurs in
a short period or time, proceed to Test Step 11.
Test Step 11. Check the System with the "Injection Actuation Pressure Test"
C. Access the "Injection Actuation Pressure Test" in the "Diagnostics Menu" of the electronic
service tool and begin the test.
Note: The "Injection Actuation Pressure Test" can increase the injection actuation pressure or
the "Injection Actuation Pressure Test" can decrease the injection actuation pressure. The test
adjusts the oil pressure in steps. Depending on the interface which you are using, you may have
either three steps or four steps.
Table 1
Step Manual Pressure gauge Electronic Service Tool Difference
Expected Result:
The pressure that is measured with the pressure gauge for each step and the pressure that is displayed
on the electronic service tool for each step are within 1379 kPa (200 psi).
Results:
• Yes - The injection actuation pressure sensor is operating properly. Proceed to Test Step 12.
• No - The injection actuation pressure sensor may be faulty. Replace the sensor and repeat this
test step. If the problem still exists, verify the accuracy of the pressure gauge. Reinstall the
original sensor and proceed to Test Step 12.
Test Step 12. Perform the "Injection Actuation Pressure Test" at both Low Idle and at High
Idle
Start the engine. Run the "Injection Actuation Pressure Test" at low idle and at high idle.
Table 2
Low Idle
Step Actual injection pressure from the "Injection Pressure Percentage Output" from
electronic service tool the electronic service tool
High Idle
Step Actual injection pressure from the "Injection Pressure Percentage Output" from
electronic service tool the electronic service tool
Expected Result:
The "Injection Actuation Pressure Output" never exceeds 65% and never falls to 0 %.
Results:
Test Step 13. Install a New IAPCV and Repeat the "Injection Actuation Pressure Test"
Replace the IAPCV and perform the "Injection Actuation Pressure Test".
Table 3
Low Idle
Step Actual injection pressure from the "Injection Pressure Percentage Output" from
electronic service tool the electronic service tool
High Idle
Step Actual injection pressure from the "Injection Pressure Percentage Output" from
electronic service tool the electronic service tool
4
Expected Result:
The "Injection Actuation Pressure Output" never exceeds 65% and never falls to 0 %.
Results:
C. Install a 219-2368 Plug and 9X-1484 Seal Kit and perform the pressure test.
D. Disconnect the high pressure oil line from the cylinder head and install the 8T-0852 Pressure
Gauge. Crank the engine and record the oil pressure.
Expected Result:
Results:
• Yes - The high pressure oil pump is working properly. Proceed to Test Step 16.
• No - The high pressure oil pump may be faulty. Proceed to Test Step 15.
B. Check for any physical damage to the drive gear. Replace the drive gear, if necessary.
C. Verify that the drive gear and the retaining bolt are properly tightened. Also verify that the
pump shaft rotates freely.
Expected Result:
The drive gear and the retaining bolt for the high pressure oil pump are tight. The pump shaft rotates
freely.
Results:
• Yes - The drive gear bolt is properly tightened and the pump shaft rotates freely.
Repair: Replace the high pressure oil pump. If this does not fix the problem, contact technical
support.
STOP
Repair: Replace the high pressure oil pump. If this does not fix the problem, contact technical
support.
STOP
• No - The drive gear bolt is loose. The pump shaft rotates freely and there is no obvious
mechanical damage that would indicate a different failure.
Repair: Tighten the drive gear bolt to a torque of 110 ± 14 N·m (80 ± 10 lb ft). Check the
pressure in order to ensure that the problem has been resolved. If this does not fix the problem,
replace the high pressure oil pump.
STOP
Test Step 16. Check the High Pressure Oil System for Leaks
A. Remove the valve cover and inspect the high pressure oil system for oil leaks.
B. While the engine is being cranked, look around the injector bores for any signs of oil leakage.
Inspect the injector spill ports for excessive oil. All six injectors should spill the same amount
of oil.
Expected Result:
Results:
• Not OK -
Repair: Replace the O-ring on the injector or replace the damaged injector.
STOP
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