Process Failure Mode and Effects Analysis (Process FMEA)

PLANNING & PREPARATION (STEP 1)

Company Name:
Manufacturing Location:
Customer Name:
Model Year(s) / Program(s):

CONTINUOUS
STRUCTURE ANALYSIS (STEP 2) FUNCTION ANALYSIS (STEP 3)
IMPROVEMENT

2. Function of the
1. Function of the
History / Change 1. Process Item 2. Process Step Process Step and
3. Process Work Process Item 3. Function of the
Authorization (As Product
Issue #

Element Process Work

Applicable) (This System, Subsystem, Station No. and Characteristic
Function of System, Element and Process
column is Part Element or Name of Focus
4M type Subsystem, Part Characteristic
optional) Name of Process Element (Quantitative value is
Element or Process
optional)

Your Plant

Ship to Plant

End User
Subject:
PFMEA Start Date:
PFMEA Revision Date:
Cross Functional Team:

FAILURE ANALYSIS (STEP 4) PFMEA RISK ANALYSIS (STEP 5)

Detection (D) of FC/FM

Occurrence (O) of FC
Severity (S) of FE

PFMEA AP
1. Failure effects (FE) to the Next Current Detection
2. Failure Mode (FM) 3. Failure Cause (FC) Current Prevention
Higher Level Element and/or Controls (DC) of FC or
of the Focus Element of the Work Element Control (PC) of FC
End User FM

Your Plant

Ship to Plant

End User
PFMEA ID Number:
Process Responsibility:
Confidentiality Level:

PFMEA OPTIMIZATION (STEP 6)

Responsible Person's Name

Target Completion Date

Special Characteristics

Filter Code (Optional)

Completion Date
Status
Action Taken with Pointers to
Prevention Action Detection Action
Evidence
 Severity (S)

Occurrence (O)

Detection (D)

Special Characteristics

PFMEA AP

Remarks