Professional Documents
Culture Documents
MJ3110B MJ3112B MJ3113B 带锯机说明书-英文
MJ3110B MJ3112B MJ3113B 带锯机说明书-英文
MJ3110B MJ3112B MJ3113B 带锯机说明书-英文
OPERATION
INSTRUCTIONS
Tel:0571-63756938 Fax:0571-63750269
-1-
Table Of Contents
X. Trouble Shooting
Ⅰ. Outline Drawing of the Band Saw
-1-
II. Usage and Feature of the Machine
Parameter
No. Name
MJ3113B MJ3112B MJ3110B
(48”) (44”) (42”)
Diameter of saw
1 Ф1100×140 Ф1100×140 Ф1060×120
wheel ×Width (mm)
Max. center distance
2 2480 2350 2220
of saw wheel (mm)
Max. Saw blade
8400 8200 7800
length (mm)
-2-
5 Motor Power KW 45 37 30/22
-3-
A pedal unit of brake is installed on the side of base. A brake belt is
installed in the cavity of base. Braking wheel is installed on lower
saw wheel. A delta belt pulley is installed on the longer shaft end of
lower saw wheel. A motor is installed in the side of base and by
delta belt drives lower saw wheel that successively drives upper
saw wheel by saw blade tension, so that band saw can run
normally.
-4-
(4) Install the motor and starter of band sawing machine, put on
delta belt and adjust tension. Then fasten the motor securely.
(5) Switch on the power supply of all motors.
-6-
loosen band saw blade.
6. Maintenance such as adding lubricant or fastening screws is
prohibited during the operation of machine.
7. Upper and lower saw vices should be fixed with hard wooden
blocks to limit the swinging of band saw blade. Do not clamp too
tight to avoid heating of saw blade.
-7-
reducing starter to reduce voltage and decrease the impact
effected by starting current of its motor on transmission network.
2. This type of starter shall be installed indoor and guaranteed to
operate normally in the following conditions:
(1) 2000m altitude;
(2)+40C of ambient temperature, -5C~+35C mean temperature
within 24 hours;
(3) 50% humidity at highest temperature of +40C, higher humidity
allowable at lower temperature, +20 C of the mean lowest
temperature at the wettest month and the mean highest humidity in
that month should be 90%. In case of condensation on the product
due to temperature change, protective measures should be taken.
(4) Air pollution index should be level 3.
(5) Conditions of installation:
a. Incline <5;
b. Installation class: II, III class
(6) Place without obvious vibration and shock;
(7) In the media that have no risk of explosion and contain no
corrosive gas and dust (including conductive dust).
3. Meaning of product model:
YC X 0 1 - □□
Manufacturer
code name rated power of motor (KW)
voltage reducing
starter Design s/n
autotransformer
-8-
(II) Performance of startup
The startup current of this product does not exceed 4 times of rated
current of motor and the maximum startup time is 30s (including the
sum of once or several startup time). If the sum of continuous
startup time reaches 30s, the cooling period after startup should be
no less than 2 hours, otherwise the thermal relay in auto
transformer coil will perform overload protection to disable frequent
continuous startup in short time. Since this product is used only for
interim startup after a long interval, it is not intended for frequent
operation because this product is provided with overload, under
voltage and open-phase protection..
(III) Structure of product
This product is of casing protective structure and consists of auto
transformer, AC contractor, thermal relay, intermediate relay, time
relay, etc. The products of 75 KW capacity adopt auto control
method, while the products of 80 KW capacity adopt both manual
and auto control methods, provided with a selector switch, a time
relay to adjust startup time freely, and an auto transformer coil
having two sets of tap: 80% and 65% rated voltages. The ex-factory
default connection is at 65% tap. If clients need larger startup
moment of force, they can change to 80% tap.
(IV) Technical Specifications
1. The main technical specifications are listed in Table 1;
2. The thermal relay setting of starter:
(1) Set at Ie for 75KW or less;
(2) Set at Ie/K for 80KW or less.
-9-
Table 1:
Transforma Reference
Max. power of
Max. working -tion ratio (K) for thermal
Model controlled motor
current (A) of current relay setting
(KW)
transformer (A)
YCX01-14 14 28 50/5 28
YCX01-17 17 34 50/5 34
YCX01-20 20 40 50/5 40
YCX01-22 22 43 75/5 43
YCX01-28 28 56 100/5 56
YCX01-30 30 60 100/5 60
YCX01-40 40 80 150/5 80
YCX01-55 55 110 200/5 110
YCX01-75 75 142 250/5 142
YCX01-100 100 200 300/5 3.4
YCX01-115 115 230 300/5 3.9
YCX01-135 135 270 400/5 3.4
YCX01-155 155 300 400/5 3.8
YCX01-190 190 370 400/5 4.6
YCX01-225 225 410 800/5 3.4
YCX01-260 260 475 800/5 .
YCX01-280 280 500 800/5 3.1
YCX01-320 320 588 800/5 3.7
- 10 -
(V) Installation and Application
1. The shape and installation dimensions of this product are shown
in Fig. 1-3 and Table 2;
2. The electrical principles are shown in Fig. 4-6.
3. This product can operate reliably within the range of rated
voltage (85%-110%), with released voltage being no more than
75% and no less than 20% of rated voltage.
4. Before operation, the client shall check whether the wiring is
correct in accordance with electrical principle chart; adjust time
relay setting required by real time of motor startup; adjust thermal
relay setting required by rated working current of motor. Then
conduct idle pilot run to check whether components operate reliably
and conduct load pilot run. The product can only be used after the
time is normal in repeated pilot runs.
5. When installing the product of 80KW or higher capacity, carefully
check whether the real capacity of controlled motor corresponds
with the real capacity controlled by this product. In case of no
correspondence with the data in Table 1, readjust the setting of
thermal relay.
6. Manual and Auto Operation of Starter
1) Operation of product of 80KW or lower capacity:
Turn on power switch and HL1 green lamp will light up; press
START button, starting contractor will be closed and auto
transformer will work, with the green lamp lighting off. HL2 yellow
lamp lights up and meanwhile time relay begins to work. After
setting time (time set by time relay), the normally open contact of
time relay closes, starting contractor is disconnected and the
- 11 -
operating contractor closes , i.e. auto switch, motor runs normally,
meanwhile yellow lamp lights off and red lamp lights up, the motor
runs normally. Press “STOP” button to stop the working of motor.
Table 2:
Overall dimensions Installation
FIG.
Model (mm) dimensions (mm)
No.
A B C D E
YCX01- 400 700 280 370 120 Fig. 1
(14~30)
YCX01- 500 1000 290 470 140 Fig. 1
(14~30)
YCX01- 540 1260 425 490 254 Fig. 2
(14~30)
YCX01- 610 1450 520 540 260 Fig. 2
(14~30)
YCX01- 700 1700 600 520 350 Fig. 3
(14~30)
- 12 -
- 13 -
- 14 -
2) Operation of product of 80KW or higher capacity:
(1) Auto operation
Push knife switch and HL1 green lamp will light up; turn the
switch to “AUTO” position, press START button, starting contractor
will be closed and auto transformer will work, with the green lamp
lighting off. HL2 yellow lamp lights up and after setting time (time
set by time relay), the motor automatically switches over to full
voltage running. Meanwhile yellow lamp lights off and red lamp
lights up. Press “STOP” button to stop the working of motor.
(2) Manual operation
Push knife switch and HL1 green lamp will light up; turn the
switch to “MANUAL” position, press START button, starting
contractor will be closed and auto transformer will work, with the
green lamp lighting off. HL2 yellow lamp lights up. When the
rotational speed of motor approaches rated rotational speed of 80%,
i.e. when the indicator of amperemeter gradually lowers near 1.5
times the rated current of motor, press “RUN” button to run the
motor normally. Meanwhile yellow lamp lights off and red lamp
lights up, and the motor runs normally. Press “STOP” button to stop
the working of motor.
(VI) Cautions
1. This product cannot be frequently started up.
2. In the installation, the metal casing shall be securely grounded
(or neutral earthing) to guarantee human safety.
3. This product is not provided with short-circuit protection, so that a
fuse should be mounted in power infeed for short-circuit protection.
The selection of fuse is shown in Table 3.
- 15 -
Table 3:
Rated Rated
Motor Rated Motor Rated
current current for
Model capacity current Model capacity current
for fuse fuse link
(KW) Ie(A) (KW) Ie(A)
link (A) (A)
- 16 -
the power supply lacks one phase, be sure to find and eliminate
the trouble and then press “RESET” button of thermal relay to
continue operation.
7. During the startup, if “AUTO” button is pressed and the starter
does not switch over to auto operation after the time set, be sure to
press “MANUAL” button. If “RUN” button is pressed and the starter
does not switch over to running, be sure to immediately cut off
power supply and check whether the starting contractor is adhered.
8. During use, regularly check whether each component works well.
If any problem happens, such as severe ablation of contact, fusion
welding or unreliable performance, be sure to handle or replace in
time.
- 17 -
X. Trouble Shooting
- 18 -
Sawing machine: 1. Heat treating saw blade, or choose replacing saw blade. If operation
1. Steel of saw blade is fragile saw blade of good tenacity. process is not right, correct it in
with less tenacity. 2. Choose saw blade of a diameter time.
2. Saw blade is too thick. suitable for saw wheel.
3. Finishing of saw blade is 3. Finish saw blade again.
improper. 4. Weld joints firmly.
4. Poor welding of joints 5. Drill a hole at the root of crack to avoid
5. Saw blade is cracked. expanding of crack If crack exceeds
6. Saw blade is used for too long limit, cut off saw blade and weld it
time. again.
6. Saw blade is generally used for no
longer than 2 hours.
Operation:
1. Too high speed of feeding 1. Properly select feeding speed
2. When power is small or according to actual sawing condition.
meeting a large burl, operator 2. Reduce speed when meeting large
does not reduce sawing burl.
speed. 3. Secure timber and no turning shall be
3. Timber does not been allowed.
secured. During sawing, 4. Scrape resin and sawdust in time.
timber turns to twist off saw
blade.
4. Too much resin and sawdust is
attached to saw wheel.
- 19 -
Sawing machine:
1. Saw blade tension is not 1. Repair tension device to make it
adequately sensitive. sensitive.
2. Balance weight is too light and 2. Adjust balance weight.
saw blade is too bagged. 3. Finely mill or grind outer diameter to During normal operation of saw
3. Conicity of outer diameter of make allowance of wheel surface wheel, saw blade moves back and
saw blade is too large. flatness within range of precision. forth at wheel surface, or suddenly
drops off. Operator shall
immediately stop the machine
Saw blade Sawing machine: carry out all-sided examination of
jumps or Finishing of saw blade is not Finishing saw blade again according to sawing machine, saw blade as
drops off. suitable to saw wheel. saw wheel. well as operating technique,
analyze and determine the causes
1. When timber is about to be sawn of trouble. Determine the adjusting
Operation: completely, reduce feeding speed, and repairing machine and
1. During sawing, timber end slowly reverse when timber end has replacing saw blade. If operation
gets across saw back and not got across saw back. If timber end process is not right, correct it in
during reversing, butts saw has got across saw back, make sure to time
blade off. get timber end to exceed 50mm to
2. Flerry appearing in timber trigger retreat mechanism and then
butts saw blade off at start reversing.
reversing. 2. Carefully observe timber defect and
focus attention during operation.
- 20 -
Sawing machine:
1. static balance of upper and 1. Eliminate imbalance, ensuring static
lower saw wheel not meeting balance to be within the range of During sawing timber, feel strong
requirement requirement. impulse and upper part of saw
2. Radial and end faces of upper 2. Finely mill or grind outer diameter of machine is obviously rocking.
and lower saw wheel jump in saw wheel to enable the jump of its Upon finding the condition,
excess of precision range. radial face and end face to be within operator shall immediately stop
3. Saw
3. Bearing of lower saw wheel is the range of precision. the machine and examine the
machine
worn. 3. Replace bearings balance and radial jump of saw
rocking
4. Shaft of saw wheel is bent. 4. Replace shaft of saw wheel wheel and the coupling between
5. Foundation is not stationary. 5. Reinforce foundation shaft of saw wheel and
6. Loose coupling between saw 6. Examine coupling, ensuring close foundation. Determine where
base and foundation, bearing contact and fasten loose bolt. repair is needed and eliminate
of lower saw wheel and saw trouble in time.
base, saw body and saw base,
bolt probably loosened.
- 21 -
1. Bearing is not installed 1. Check bearing of saw wheel every When touch bearing cover of saw
properly, so that bearing is apt 2000 working hours, replace worn wheel with hand and find
to wearing. bearing with in time temperature is high, measure
2. Lubrication is not enough or 2. Stop the machine and refill adequate temperature with thermometer;
lubricant is not good. cleaning grease. when temperature rises in excess
4. Bearing of
3. Shaft of saw wheel is bent. 3. Align and replace shaft of saw wheel. of 40 C (relative temperature
saw wheel is
4. Belt is too tensioned. 4. Adjust tension of driving belt. 70 C), immediately stop the
too hot
machine, and examine lubricating
device of saw machine, bearing
installation, working status of saw
shaft and belt, determine trouble
position and dispose in time.
Sawing machine: 1. Finely mill or grind saw wheel.
1. Saw wheel rim is worn.
Diameter is uneven in head
and rear.
2. Saw blade tension not 2. Examine saw blade tension, and When the precision and sizes of
working, balance weight being increase balance weight. timber sawn by operator are in
Sawn timber too light excess of tolerance, immediately
is bent 3. Ladder-shaped track is bent, 3. Align and level tracks. stop the machine, analyze the
rugged and has too large cause of trouble, examine key
clearance at joints. position, adjust or repair in time.
4. Ladder wheel is worn. 4. Repair or replace ladder-type wheel.
5. Arm-retreating mechanism is 5. Adjust and repair retreating
not in good order. Carriage mechanism.
rocks transversely.
- 22 -
6. Workbench is not flat or 6. Level workbench and mill feeding drum
feeding drum is not round. round.
7. Guide not properly installed. 7. Adjust guide to be parallel to saw
blade.
Saw blade:
1. Tooth form is not proper and 1. Correct tooth form and enlarge gullet.
gullet is too small. 2. Adjust tension of saw blade.
2. Tension is uneven. 3. Use the saw blade having fewer joints
3. There are too many joints in as possible, or repair the saw blade
saw blade. Speed after having many joints.
repairing is not proper. 4. Adjust press-feeding machine.
4. Saw line is too narrow.
Operation:
1. Saw vice guide is installed 1. Adjust saw guides.
slantingly or too loosely. 2. Handle feeding speed according to
2. Feeding is too fast or uneven. specific condition and reduce speed
3. Too much resin and sawdust is when meeting burl.
attached to saw wheel. 3. Scrape resin and sawdust in time.
4. Saw blade is not good and 4. Replace saw blade.
reluctant to use.
- 23 -
XI. Packing List
No. Name Spec. Qty. Remarks
Main machine
1 1
(with/without workbench)
Including
2 Lower saw wheel 1 bearing block
and bearings.
3 Belt wheel 2
4 anchor seat 2
5 Balance weight 2
9 Bolts M18 4
10 Bolts M10 4
11 Motor 18KW
7700120
12 Saw blade 1.05
1
14 Brake band 1
- 24 -
XI. Machine Installation Diagram
- 25 -