MJ319 (36-inch) Wood Band Saw

Operation Manual

Hangzhou Lin’an NanYang Wood-working Machinery Co., Ltd.

Add:1377# Jiuzhou Street, Linglong Subdistrict, Lin'an,Hangzhou, Zhejiang Province, China

Tel：0517-63756938 13806523991 Fax：0571-63750269

 Introduction

We have accumulated experience of manufacturing woodwork machinery for

more than 40 years. With strong technical force, excellent equipment, advanced

technology, solid management and international standards, we are specialized in

manufacturing all kinds of woodwork band saw series. Our products are awarded

the titles of“Chinese Home-made Excellent Product”and“Zhejiang Provincial

Quality Product”. Strict quality control system and excellent post-sale service

enables our products to sell well both at home and abroad.

 Contents

Outside drawing of MJ319 Wood Band Saw……………………………………… 4

1. Usage of The Machine……………………………………………………………5

2. Main Technical Parameters ……………………………………………………. 5

3. Description of Band saw ………………………………………….……………… 6

4. Electrical Equipment（provided by the client）……………………………..… 6

5. Lifting and Installation……………………………………………… ….…. …. …17

6. Operation…………………………………………………………………… ….….19

7. Maintenance………………………………………………………………… …….20

8. Provided and Optional Parts………………………………………………….….21

9. List of Wearing Parts………………………………………………………….…. 21

10. Foundation Drawing………………………………………………………………22

11.Trouble Shooting………………………………………………………….…….…23
 Outside Drawing of MJ319 Wood Band Saw

Fig.1
1. Usage of the Machine:

This band saw is applicable for building timber process, lumber factory and

model workshop. It is mainly used for straight deep-sawing and widely used in

the sawing of medium-diameter log or large square timber and facilitate

woodworking trade tremendously.

2. Main Technical Parameters

1、Saw wheel diameter……………………………………………………… 900mm

2、Saw wheel width…………………………………………………………… 100mm

3、Saw wheel rotational speed…………………………………………… 850r/min

4、Max. Sawing diameter………………………………………………………500mm

5、Max. Sawing width………………………………………………………… 300mm

6、Saw blade sawing speed………………………………………………… 40.7m/s

7、Saw blade size…………………………………………………6350×100×0.95mm

8、Work table size……………………………………………………785×685×70mm

9、Motor power…………………………………………………………………… 15kw

10、Motor speed……………………………………………………………1460 r/min

11、Overall dimensions(L×W×H)…………………………….1650×1120×2620mm

12、Weight …………………………………………………………………… 1200 ㎏

3. Description of Band saw

This band saw consists of frame, base, upper saw wheel (adjusting the

tension of saw blade) and lower saw wheel (driving), worktable and other parts

(refer to Fig.1).

The body is made of cast iron. The whole machine is installed on the precast

concrete foundation.

Lifting device is installed in upper saw wheel. Push forward the clutch in the

shaft of hand wheel to engage in the clutch, rotate hand wheel to drive left and

right lead screw through worm and worm-gear mechanism, so that saw wheel

can be lifted or lowered. There are adjusting screws in upper and lower saw

wheel to control left and right positions. In order to keep uniform tension of saw

blade in operation, an automatic adjusting device with balance dropper is

provided with the band saw.

4. Electrical Equipment (supplied by client) (auto voltage reducing starter)

(I) Overview
1. Usage: YCX01 series auto voltage reducing starter is applicable for 3-phase
squirrel-cage induction motor that operates at AC 50Hz, rated voltage of 660V or
lower and 320 KW capacity. It serves for an infrequent reduced-voltage starter,
utilizing auto voltage reducing starter to reduce voltage and decrease the impact
effected by starting current of its motor on transmission network.

2. This type of starter shall be installed indoor and guaranteed to operate

normally in the following conditions:
(1) 2000m altitude;
(2)+40  C of ambient temperature, -5  C~+35  C mean temperature within 24
hours;
(3) 50% humidity at highest temperature of +40C, higher humidity allowable at
lower temperature, +20C of the mean lowest temperature at the wettest month
and the mean highest humidity in that month should be 90%. In case of
condensation on the product due to temperature change, protective measures
should be taken.
(4) Air pollution index should be level 3.
(5) Conditions of installation:
a. incline <5;
b. installation class: II, III class
(6) place without obvious vibration and shock;
(7) in the media that have no risk of explosion and contain no corrosive gas and
dust (including conductive dust).

3. Meaning of product model:

YC X 0 1 - □□
Manufacturer

code name rated power of motor (KW)

voltage reducing

starter Design s/n

Auto transformer
(II) Performance of start up

The start up current of this product does not exceed 4 times of rated current

of motor and the maximum start up time is 30s (including the sum of once or

several start up time). If the sum of continuous start up time reaches 30s, the

cooling period after start up should be no less than 2 hours, otherwise the thermal

relay in auto transformer coil will perform overload protection to disable frequent

continuous start up in short time. Since this product is used only for interim start

up after a long interval, it is not intended for frequent operation because this

product is provided with overload, under voltage and open-phase protection..

(III) Structure of product

This product is of casing protective structure and consists of auto

transformer, AC contactor, thermal relay, intermediate relay, time relay, etc. The

products of 75 KW capacity adopt auto control method, while the products of 80

KW capacity adopt both manual and auto control methods, provided with a

selector switch, a time relay to adjust start up time freely, and an auto transformer

coil having two sets of tap: 80% and 65% rated voltages. The ex-factory default

connection is at 65% tap. If clients need larger start up moment of force, they can

change to 80% tap.

(IV) Technical Specifications

1. The main technical specifications are listed in Table 1;

2. The thermal relay setting of starter:

(1) set at Ie for 75KW or less;

(2) set at Ie/K for 80KW or more.

Table 1:
Transforma Reference
Max. power of Max.
-tion ratio (K) for thermal
Model controlled working
of current relay
motor (KW) current (A)
transformer setting (A)

YCX01-14 14 28 50/5 28

YCX01-17 17 34 50/5 34

YCX01-20 20 40 50/5 40

YCX01-22 22 43 75/5 43

YCX01-28 28 56 100/5 56

YCX01-30 30 60 100/5 60

YCX01-40 40 80 150/5 80

YCX01-55 55 110 200/5 110

YCX01-75 75 142 250/5 142

YCX01-100 100 200 300/5 3.4

YCX01-115 115 230 300/5 3.9

YCX01-135 135 270 400/5 3.4

YCX01-155 155 300 400/5 3.8

YCX01-190 190 370 400/5 4.6

YCX01-225 225 410 800/5 3.4

YCX01-260 260 475 800/5 .

YCX01-280 280 500 800/5 3.1

YCX01-320 320 588 800/5 3.7

(V) Installation and Application
1. The shape and installation dimensions of this product are shown in Fig.
1-3 and Table 2;
2. The electrical principles are shown in Fig. 4-6.
3. This product can operate reliably within the range of rated voltage
(85%-110%), with released voltage being no more than 75% and no less than
20% of rated voltage.
4. Before operation, the client shall check whether the wiring is correct in
accordance with electrical principle chart; adjust time relay setting required by
real time of motor startup; adjust thermal relay setting required by rated working
current of motor. Then conduct idle pilot run to check whether components
operate reliably and conduct load pilot run. The product can only be used after
the time is normal in repeated pilot runs.
5. When installing the product of 80KW or higher capacity, carefully check
whether the real capacity of controlled motor corresponds with the real capacity
controlled by this product. In case of no correspondence with the data in Table 1,
readjust the setting of thermal relay.
6. Manual and Auto Operation of Starter
1) Operation of product of 80KW or lower capacity:
Turn on power switch and HL1 green lamp will light up; press START button,
starting contactor will be closed and autotransformer will work, with the green
lamp lighting off. HL2 yellow lamp lights up and meanwhile time relay begins to
work. After setting time (time set by time relay), the normally open contact of time
relay closes, starting contactor is disconnected and the operating contactor
closes , i.e. auto switch, motor runs normally, meanwhile yellow lamp lights off
and red lamp lights up, the motor runs normally. Press “STOP” button to stop the
working of motor.
 Table 2:
Overall dimensions Installation
Model (mm) dimensions (mm) FIG. No.
A B C D E
YCX01- 400 700 280 370 120 Fig. 1
(14~30)
YCX01- 500 1000 290 470 140 Fig. 1
(14~30)
YCX01- 540 1260 425 490 254 Fig. 2
(14~30)
YCX01- 610 1450 520 540 260 Fig. 2
(14~30)
YCX01- 700 1700 600 520 350 Fig. 3
(14~30)
2) Operation of product of 80KW or higher capacity:
(1) Auto operation
Push knife switch and HL1 green lamp will light up; turn the switch to “AUTO”
position, press START button, starting contactor will be closed and auto
transformer will work, with the green lamp lighting off. HL2 yellow lamp lights up
and after setting time (time set by time relay), the motor automatically switches
over to full voltage running. Meanwhile yellow lamp lights off and red lamp lights
up. Press “STOP” button to stop the working of motor.

2) Manual operation
Push knife switch and HL1 green lamp will light up; turn the switch to
“MANUAL” position, press START button, starting contactor will be closed and
auto transformer will work, with the green lamp lighting off. HL2 yellow lamp lights
up. When the rotational speed of motor approaches rated rotational speed of
80%, i.e. when the indicator of ampere meter gradually lowers near 1.5 times the
rated current of motor, press “RUN” button to run the motor normally. Meanwhile
yellow lamp lights off and red lamp lights up, and the motor runs normally. Press
“STOP” button to stop the working of motor.
(VI) Cautions
(1). This product cannot be frequently started up.
(2). In the installation, the metal casing shall be securely grounded (or neutral
earthing) to guarantee human safety.
(3). This product is not provided with short-circuit protection, so that a fuse
should be mounted in power in feed for short-circuit protection. The selection of
fuse is shown in Table 3.
Table 3:
Rated Rated
Motor Rated Motor Rated
current current
Model capacit current Ie Model capacit current
for fuse for fuse
y (KW) (A) y (KW) Ie (A)
link (A) link (A)

YCX01-14 14 28 60 YCX01-100 100 200 500

YCX01-17 17 34 80 YCX01-115 115 230 500

YCX01-20 20 40 100 YCX01-135 135 270 600

YCX01-22 22 43 100 YCX01-155 155 300 600

YCX01-28 28 56 150 YCX01-190 190 370 800

YCX01-30 30 60 150 YCX01-225 225 410 800

YCX01-40 40 80 200 YCX01-260 260 475 1000

YCX01-55 55 110 250 YCX01-280 280 500 1000

YCX01-75 75 150 300 YCX01-320 320 588 1200

(4). In the adjustment of the start up time, be sure to guarantee to switch to

working state only after the rotational speed of motor approaches 0.8 times of
rated rotational speed. The maximum start up time for this starter should not
exceed 30s (including the sum of once or several continuous start up time).If the
start up time of motor needs more than 30s or the motor needs frequent start up,
please contact this company for customizing.
(5). During the start up, transformer heating is normal. However, once the
temperature of transformer is in excess of 130 C, the thermal relay in
transformer coil will be actuated by “overload” and the starter cannot operate.
Until the transformer cools to ambient temperature, can it be started up again.
(6). During the operation, if the thermal relay is actuated, adjust the actuating
current of thermal relay properly. If overload happens or the power supply lacks
one phase, be sure to find and eliminate the trouble and then press “RESET”
button of thermal relay to continue operation.
(7). During the start up, if “AUTO” button is pressed and the starter does not
switch over to auto operation after the time set, be sure to press “MANUAL”
button. If “RUN” button is pressed and the starter does not switch over to running,
be sure to immediately cut off power supply and check whether the starting
contactor is adhered.
(8). During use, regularly check whether each component works well. If any
problem happens, such as severe ablation of contact, fusion welding or
unreliable performance, be sure to handle or replace in time.

(VII) Common Faults of Starter Box and Solutions

Faults Possible Causes Solutions

1. The starter box is lack of 1. Provide power;
power; 2. Identify the reasons, and replace the fuse;
I. The starter box fails to
2. The fuse is broken; 3. Identify the reasons, and reset. Restart it
start
3. The thermal relay acts; after the transformer temperature drops;
4. The contactor coil is burnt out;
4. Replace the coil;
1. Input voltage is too low; 1. Manage to increase the input voltage, and
II. The contactor has
2. Electric power is reduce the line pressure drop;
difficulties in closing,
insufficient; 2. Improve the power supply. Increase the
and rebounds
power capacity;
1. Low input voltage 1. Improve the input voltage;
III. Difficulties in
2. Overloaded 2. Reduce the starting load, and replace 80%
starting
of the auto transformer contacts;
IV. Failure to operate 1. A fault of time relay; 1. Identify or repair the fault;
after starting 2. Undefined settings of time 2 Carefully read the instructions, and
automatically relay; correctly debug and set it;
1. Secondary circuit of manual 1. Identify and repair the fault;
V. Unserviceable manual control goes wrong; 2. Immediately cut off the power, check
switch 2.Main contacts of starter whether it is overloaded, short of power, and
contactor adhere; whether the voltage drop is too large;
 1. Overloaded;
2. Load failure;
VI. Overheating of the
3. Lack of phases of the motor;
motor, protection of
4. High ambient temperature;
thermal relay
5. Lower voltage;
1. Transformer core is not
clamped;
VII. Buzzing of the
2. Coil of the transformer is in megger, disconnect and rewind them or
Auto transformer
short circuit in grounding;
1. Manage to relieve the load;
2. Resolve equipment failures;
3. Pay attention to monitoring to prevent it
from operating in lack of phases;
4. Improve ventilation;
5. Increase the input voltage;
1. Clamp the transformer core;
2. Identify the grounding coil(s) with a
reinforce the insulation of the damaged ones;

1. Tap voltage of the 1. Adjust the coil tap;

Auto transformer is high; 2. Identify the fault point;
VIII. Motor moves too
2. Coil of the auto transformer is 3. Find the error;
fast
in short circuit in grounding;
3. Wrong wiring;
1.Low voltage, high circuit 1. Improve the input voltage;
current; 2. Adjust the spring pressure;
2. Small contact pressure; 3. Timely replace the ablated contacts;
IX. Overheating of
3. Serious ablation of contacts; 4. Replace the coils and keep them clean;
contactor or terminals
4. Dirty armature pole face,
damaged coil(s), a little dust,
local short-circuit;
1. Reaction force of the 1. Adjust the spring pressure;
contactor spring is too large; 2. Remove the dirt;
2. Core pole face of the 3. Rectify the pole face;
contactor is dirt; 4. Adjust the mechanical part;
3. Core pole face of the 5. Re-weld or replace the short-circuit ring.
X. Electrical noise
contactor is excessively worn;
4. Magnetic system of the
contactor is skew;
5. Short-circuit ring of the
contactor is fractured;
5. Lifting and Installation：

Lifting of band saw: The wooden box in which the machine is packed shall be

lifted with the rope according to the lifting mark. After opening the box, install a￠

40×360mm round steel crosswise the upper walls of the machine. Soft matter

shall be used where round steel bar contacts the machine. Pay attention to the

balance of the machine in lifting process.

Installation: Move the machine to the precast foundation. Clean the parts

painted with rustproof oil using kerosene or diesel fuel. Then install the parts of

lower saw wheel and secure bolts of hanging brace.

Debugging:

(1) Calibrating the level of worktable. Clean the surface of worktable and check its

levels of two directions with a level-meter. Height of base can be adjusted, as

shown in Fig.5.

(2) Hanging plumb from upper saw wheel：After adjusting the level of the

machine,hang a 6m double-head plumb vertically at the side of upper saw wheel

and then hang from the top of upper saw wheel and draw out the gag. When the

plumb is hanged stably, replace the gag as shown in Fig. 6. Two threads shall be

aligned in the middle of gag groove. If they are not in the middle, adjust the bolt in
the upper shaft casing as shown in Fig. 7. To adjust the bolt, first loosen the set

nut, rotate adjusting bolt to see that the thread be in the middle position, finally

fasten the set nut. Adjust two upper shaft casings in the same way. Do not fasten

the nuts too tight or else the angle part is apt to break.

(3) Adjusting lower saw wheel：Hang the plumb from two sides of upper saw

wheel front down to the sides of lower saw wheel, as shown in Fig. 8. Better prop

the thread 2mm off the upper saw wheel. With upper saw wheel unmoved, see

that the thread exactly contacts the lower saw wheel. Meanwhile check the

left-right position of lower saw wheel. Adjusting can be realized by adjusting four

bolts on the large hanging brace.

(4) Adjusting the end surfaces of lower saw wheel. Only the end surfaces of

lower saw wheel. Only the end surface near worktable needs adjusting.

(Sometimes there is a difference between the diameters of upper and lower saw

wheels.) First move the plumb to the position in Fig.6 and extend the two plumbs

to the position in Fig.8. Adjust to the extent that the end surface of lower saw

wheel just contacts the thread. Then fasten all bolts and nuts.

(5) Hang marshaled saw blade, rotate large hand wheel to tension the saw blade,

rotate upper saw wheel energetically (in both directions) to ensure blade not to

shift. Blade passes the middle of thin groove of gag. The blade plane is

quartering to the surface of worktable. When saw tooth and rim of wheel meet the

requirement of Fig.9, the debugging of machine is completed. Finally, install

upper and lower clamping wood to the appropriate extent.

6. Operation:

1. Before starting the machine, operator shall carefully check the condition of

combination in the machine and whether screws are fastened.

2. Hang marshaled saw blade, rotate hand wheel 2, adjust to the extent that

balance dropper is roughly in level condition. Rotate upper saw wheel, if saw
blade can shift inwards or outwards, pull out the clutch on the hand wheel 2 shaft

to get it off, rotate hand wheel 2 and adjust right corbel piece to the extent that left

and right corbel pieces are identical in height and saw teeth should be disclosed

out of the rim of saw wheel or else saw wheel would be damaged by saw teeth.

3. Idle trial operation should be run before operation. Pay attention to the

temperature rise of upper lower bearing. Should any abnormal condition be found,

eliminate it in time and resume operation after it operates normally.

4. Adjustable backup plate rack is set up on the worktable. Rotate small hand

wheel, adjust the distance between backup plate and saw blade according to the

size needed. Fasten the handle knob (micro size may be adjusted with star hand

wheel). Finally start the machine to cut the size needed.

5. During the operation, add oil at upper saw wheel and its clamp. Do not allow

saw blade too tight or too loose to affect service life and saw blade and machine

performance.

7. Maintenance

1. The bearings of upper and lower saw wheel shall be kept clean and protected

from dust.

2. Wash the bearing and shells with kerosene or diesel fuel every 1200 hours,

and add lubricant grease-industrial Vaseline.

3. Clean saw dust regularly at lead screw, nut, driving device and guide rail. Keep

lubricated at these places.

8. Provided and Optional Parts

No. Name of Part Remark

1 Motor belt pulley Provided at factory delivery

2 Electric appliance box To be purchased by clients

3 Protective hood To be made by clients

4 Anchor bolt To be made by clients

5 V belt Model B3048 to be purchased by

clients

6 Band saw blade To be purchased by clients

9. List of Wearing Parts

No. Name of Part Remark

1 Worm gear MJ319-00-39

2 Lifting nut MJ319-00-51

3 Worktable gag MJ319-00-66

4 Scraping plate MJ319-05-02

Note:

Model of upper saw wheel bearing: 3609 22309

Model of lower saw wheel bearing: 3610 22310

10. Foundation Drawing:
 11.Trouble Shooting:
Trouble Cause
Sawing machine:
1. Vibration
2. Saw blade tension not
working, balance weight
being too heavy
3. Distortion of upper and
lower saw wheels
4. static balance of saw wheel
not meeting requirement
5. Too large radial jump of saw
wheel
6. bearing of lower saw wheel
is worn
7. Crooked or broken shaft of
saw wheel
Sawing machine:
1. Steel of saw blade is fragile
with less tenacity.
Saw blade 2. Saw blade is too thick.
broken 3. Finishing of saw blade is
improper.
4. Poor welding of joints
5. Saw blade is cracked.
6. Saw blade is used for too
long time.
Operation:
1. Too high speed of feeding
2. When power is small or
meeting a large burl,
operator does not reduce
sawing speed.
3. Timber does not been
secured. During sawing,
timber turns to twist off saw
Method of
Eliminating Method Observation and
Technical Disposal
1. Reinforce sawing machine
and replace bearings
2. Check tension mechanism
and properly adjust balance
weight.
3. Adjust saw wheel
4. Check static balance of saw During normal
wheel to meet precision range. operation, saw blade
5. Finely mill or grind outer suddenly flees; sound
diameter of saw wheel to of breaking is heard
enable its radial jump to be during operation;
within the range of precision. scraper is bumped in
6. Replace with new bearings scraping resin and
7. Align saw shaft or replace with sawdust. Operator of
new one. sawing machine shall,
1. Heat treating saw blade, or upon finding abnormal
choose saw blade of good condition, immediately
tenacity. stop the machine and
2. Choose saw blade of a carry out all-sided
diameter suitable for saw examination of sawing
wheel. machine, saw blade
3. Finish saw blade again. as well as operating
4. Weld joints firmly. technique, analyze
5. Drill a hole at the root of crack
and determine the
to avoid expanding of crack If causes of trouble.
crack exceeds limit, cut off Determine the
saw blade and weld it again. adjusting and
6. Saw blade is generally used repairing machine and
for no longer than 2 hours. replacing saw blade. If
operation process is
1. Properly select feeding speed not right, correct it in
according to actual sawing time.
condition.
2. Reduce speed when meeting
large burl.
3. Secure timber and no turning
shall be allowed.
4. Scrape resin and sawdust in
 blade. time.
4. Too much resin and
sawdust is attached to saw
wheel.
Sawing machine:
1. Saw blade tension is not 1. Repair tension device to make
adequately sensitive. it sensitive. During normal
2. Balance weight is too light 2. Adjust balance weight. operation of saw
and saw blade is too 3. Finely mill or grind outer wheel, saw blade
bagged. diameter to make allowance of moves back and forth
3. Conicity of outer diameter of wheel surface flatness within at wheel surface, or
saw blade is too large. range of precision. suddenly drops off.
Operator shall
immediately stop the
Sawing machine:
machine carry out
Finishing of saw blade is not Finishing saw blade again
Saw blade according to saw wheel. all-sided examination
suitable to saw wheel.
jumps or of sawing machine,
drops off. 1. When timber is about to be saw blade as well as
sawn completely, reduce operating technique,
feeding speed, slowly reverse analyze and
Operation: determine the causes
when timber end has not got
1. During sawing, timber end of trouble. Determine
across saw back. If timber end
gets across saw back and the adjusting and
has got across saw back,
during reversing, butts saw repairing machine and
make sure to get timber end to
blade off. replacing saw blade. If
exceed 50mm to trigger retreat
2. Flerry appearing in timber operation process is
mechanism and then start
butts saw blade off at not right, correct it in
reversing.
reversing. time
2. Carefully observe timber
defect and focus attention
during operation.
 Sawing machine:
1. static balance of upper and
lower saw wheel not
meeting requirement
2. Radial and end faces of
upper and lower saw wheel
jump in excess of precision
range.
3. Saw 3. Bearing of lower saw wheel
machine is worn.
rocking 4. Shaft of saw wheel is bent.
5. Foundation is not
stationary.
6. Loose coupling between
saw base and foundation,
bearing of lower saw wheel
and saw base, saw body
and saw base, bolt probably
loosened.
1. Bearing is not installed
properly, so that bearing is
apt to wearing.
2. Lubrication is not enough or
lubricant is not good.
3. Shaft of saw wheel is bent.
4. Belt is too tensioned.
4. Bearing of
saw wheel is
too hot
Sawing machine:
1. Saw wheel rim is worn.
Sawn timber
Diameter is uneven in head
is bent
and rear.
2. Saw blade tension not 2. Examine saw blade tension, immediately stop the
During sawing timber,
1. Eliminate imbalance, ensuring feel strong impulse
static balance to be within the and upper part of saw
range of requirement. machine is obviously
2. Finely mill or grind outer rocking. Upon finding
diameter of saw wheel to the condition, operator
enable the jump of its radial shall immediately stop
face and end face to be within the machine and
the range of precision. examine the balance
3. Replace bearings and radial jump of saw
4. Replace shaft of saw wheel wheel and the
5. Reinforce foundation coupling between
6. Examine coupling, ensuring shaft of saw wheel
close contact and fasten loose and foundation.
bolt. Determine where
repair is needed and
eliminate trouble in
time.
1. Check bearing of saw wheel When touch bearing
every 2000 working hours, cover of saw wheel
replace worn bearing with in with hand and find
time temperature is high,
2. Stop the machine and refill measure temperature
adequate cleaning grease. with thermometer;
3. Align and replace shaft of saw
when temperature
wheel. rises in excess of
4. Adjust tension of driving belt.
40  C (relative
temperature 70  C),
immediately stop the
machine, and
examine lubricating
device of saw
machine, bearing
installation, working
status of saw shaft
and belt, determine
trouble position and
dispose in time.
1. Finely mill or grind saw wheel. When the precision
and sizes of timber
sawn by operator are
in excess of tolerance,
 working, balance weight and increase balance weight. machine, analyze the
being too light cause of trouble,
3. Ladder-shaped track is 3. Align and level tracks. examine key position,
bent, rugged and has too adjust or repair in
large clearance at joints. time.
4. Ladder wheel is worn. 4. Repair or replace ladder-type
5. Arm-retreating mechanism wheel.
is not in good order. 5. Adjust and repair retreating
Carriage rocks transversely. mechanism.
6. Workbench is not flat or
feeding drum is not round. 6. Level workbench and mill
7. Guide not properly installed. feeding drum round.
7. Adjust guide to be parallel to
saw blade.
Saw blade: 1. Correct tooth form and enlarge
1. Tooth form is not proper and gullet.
gullet is too small. 2. Adjust tension of saw blade.
2. Tension is uneven. 3. Use the saw blade having
3. There are too many joints in fewer joints as possible, or
saw blade. Speed after repair the saw blade having
repairing is not proper. many joints.
4. Saw line is too narrow. 4. Adjust press-feeding machine.
Operation:
1. Saw vice guide is installed 1. Adjust saw guides.
slantingly or too loosely. 2. Handle feeding speed
2. Feeding is too fast or according to specific condition
uneven. and reduce speed when
3. Too much resin and meeting burl.
sawdust is attached to saw 3. Scrape resin and sawdust in
wheel. time.
4. Saw blade is not good and 4. Replace saw blade.
reluctant to use.